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JP5277394B2 - Plate edge detection device using high frequency induction heating device - Google Patents
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JP5277394B2 - Plate edge detection device using high frequency induction heating device - Google Patents

Plate edge detection device using high frequency induction heating device Download PDF

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JP5277394B2
JP5277394B2 JP2008287689A JP2008287689A JP5277394B2 JP 5277394 B2 JP5277394 B2 JP 5277394B2 JP 2008287689 A JP2008287689 A JP 2008287689A JP 2008287689 A JP2008287689 A JP 2008287689A JP 5277394 B2 JP5277394 B2 JP 5277394B2
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heater
induction heating
magnetic field
plate
steel plate
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JP2010114035A (en
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稔 田上
雄一 山口
治孝 井本
義彦 丹後
隆庸 石山
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IHI Corp
Japan Marine United Corp
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Japan Marine United Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent falling-off of a heater from a plate end part. <P>SOLUTION: A plate end part detection device utilizing a high frequency induction heating device, is formed of: a magnetic field detection coil 16 arranged and installed coaxially with an induction heating coil on the upper side of the heater 5 of the high frequency induction heating device; and the end part detector 17 to send the plate end part detection signal 21 based on an output value of the magnetic field detection coil 16. When the heater 5 approaches the plate end part of a bending object steel plate 6, since an eddy current 19 induced in the vicinity of a surface of the bending object steel plate 6 by a magnetic field having alternating magnetic flux 8 generated by the induction heating coil of the heater 5 is deformed from a round shape, the magnetic field fluctuations occur to increase output value of the magnetic field detection coil 16. When the output value of the magnetic field detection coil 16 detected by the end part detector 17 exceeds threshold value, the end part detector 17 sends the plate end part detection signal 21, and movement of the heater 5 is stopped based on the plate end part detection signal 21. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、鋼板上の所要位置を誘導加熱コイルを具備した加熱器で走査しながら該鋼板の走査線部分を高周波誘導加熱するようにしてある高周波誘導加熱装置における上記加熱器が鋼板端部より脱落しないように上記鋼板の板端部の位置を検出するための高周波誘導加熱装置による板端部検出装置に関するものである。   According to the present invention, the above-mentioned heater in the high-frequency induction heating apparatus configured to perform high-frequency induction heating of the scanning line portion of the steel plate while scanning a required position on the steel plate with a heater equipped with an induction heating coil is provided from the end of the steel plate. The present invention relates to a plate end detection device using a high frequency induction heating device for detecting the position of the plate end of the steel plate so as not to drop off.

一般に、船舶、橋梁等に用いられる金属板の曲げ加工には、線状加熱による曲げ加工方法が採用されていることが多い。   In general, a bending method by linear heating is often employed for bending a metal plate used for ships, bridges, and the like.

この線状加熱による曲げ加工は、金属板を所要の点熱源で線状に局所加熱すると周囲から拘束を受けて塑性歪を発生して変形する性質を利用し、金属板上に加熱個所を適当に配置することで対象金属板を目的曲面に曲げ加工する技術である。   This bending process by linear heating utilizes the property that if a metal plate is locally heated in a linear form with a required point heat source, it will be restrained by the surroundings and plastic deformation will be generated and deformed. This is a technique for bending a target metal plate into a target curved surface by arranging in the above.

従来、線状加熱による金属板の曲げ加工は長い経験を経て修得する技能とされていて、熟練者が勘や技能により加熱位置、方向、加熱条件などを定めて行われていた。しかし、近年では、線状加熱を機械的に行う方法として、有限要素法(FEM)を応用して、曲げ加工すべき金属板表面を多数の領域に分割すると共に、該各分割領域毎に、目的形状に曲げ加工するために要する目的固有歪を求め、該目的固有歪の面内収縮歪成分と曲げ歪成分を与えるべく、たとえば、金属板(曲げ対象鋼板)の片面における上記分割領域に、曲線状の走査線(加熱線)を交差配置して、該走査線に沿って加熱源を移動させながら、主に該加熱源の移動速度(走査速度)を制御パラメータとして入熱量を変化させることで、上記金属板に設定された各走査線をそれぞれ所定の入熱量で局所加熱し、上記各分割領域を個々に目的形状に曲げることにより、金属板全体を目的曲面に曲げるようにする手法が採られるようになってきている。   Conventionally, bending of a metal plate by linear heating is regarded as a skill that can be acquired after a long experience, and an expert determines the heating position, direction, heating conditions, etc. by intuition and skill. However, in recent years, as a method of performing linear heating mechanically, the finite element method (FEM) is applied to divide the metal plate surface to be bent into a number of regions, and for each of the divided regions, In order to obtain the target inherent strain required for bending into the target shape, and to give the in-plane shrinkage strain component and the bending strain component of the target inherent strain, for example, in the above-mentioned divided region on one side of the metal plate (steel to be bent), A curved scanning line (heating line) is crossed and the amount of heat input is changed mainly using the moving speed (scanning speed) of the heating source as a control parameter while moving the heating source along the scanning line. Then, each scanning line set on the metal plate is locally heated with a predetermined heat input amount, and each divided region is individually bent to a target shape, thereby bending the entire metal plate to a target curved surface. Be picked up To have.

又、上記線状加熱を実施するための点熱源としては、高周波誘導加熱コイルを用いることが提案されてきており、この種の高周波誘導加熱コイルを加熱源として曲げ対象鋼板の線状加熱を行うための装置として、本出願人は、図5及び図6にその一例の概略を示す如き高周波誘導加熱装置を提案している。   Further, it has been proposed to use a high-frequency induction heating coil as a point heat source for performing the above-described linear heating, and this type of high-frequency induction heating coil is used as a heating source to linearly heat a steel plate to be bent. As an apparatus for this purpose, the present applicant has proposed a high-frequency induction heating apparatus as schematically shown in FIG. 5 and FIG.

すなわち、上記高周波誘導加熱装置は、図5及び図6に示すように、ビーム2と該ビーム2を支持する脚柱3とからなるガントリー(門型の架構)1を、水平面内の一軸方向となる矢印X方向に走行可能に備え、且つ上記ビーム2に、上下方向(Z方向)に伸縮可能な加熱器昇降機(アーム)4を、水平面内で上記X方向と直交するY方向へ横行可能に設ける。更に、上記加熱器昇降機4の下端に、円盤状の加熱器5の中央部を、図示しない自在継手を介して任意の方向へ首振り(旋回)可能に取り付け、且つ該加熱器5の下面側には、上下方向に軸心を有する誘導加熱コイルとして、たとえば、同一平面内において螺旋状に巻いた形状(いわゆるパンケーキ型)の図示しない誘導加熱コイルを具備してなる構成としてある。   That is, in the high frequency induction heating apparatus, as shown in FIGS. 5 and 6, a gantry (a gate-shaped frame) 1 including a beam 2 and a pedestal 3 supporting the beam 2 is arranged in a uniaxial direction in a horizontal plane. A heater elevator (arm) 4 capable of traveling in the direction of the arrow X and extending and contracting in the vertical direction (Z direction) can be traversed in the Y direction perpendicular to the X direction in a horizontal plane. Provide. Further, the central portion of the disk-shaped heater 5 is attached to the lower end of the heater elevator 4 so as to be able to swing (turn) in any direction via a universal joint (not shown), and the lower surface side of the heater 5 As an induction heating coil having an axial center in the vertical direction, for example, an induction heating coil (not shown) having a spiral shape (so-called pancake type) wound in the same plane is provided.

以上の構成としてある高周波誘導加熱装置によれば、上記ガントリー1のX方向の走行と、加熱器昇降機4のY方向への横行とをNC制御することで、上記加熱器昇降機4の下端部に取り付けてある加熱器5を、曲げ対象鋼板6の表面部に設定される走査線(図示せず)に沿わせて所望の移動速度で移動させるようにしてある。更に、この際、上記加熱器昇降機4を、上記加熱器5を介して曲げ対象鋼板6の表面より受ける反力が一定になるよう上下方向(Z方向)への伸縮作動を制御することで、上記曲げ対象鋼板6の表面部に設定してある走査線に沿わせて上記加熱器5を移動させる際、該加熱器5を、加熱によって常時連続的且つ複雑に変形する上記曲げ対象鋼板6表面の曲面形状に追従して昇降させて、曲げ対象鋼板6の表面に密着させたまま摺動させるようにしてあり、これにより、上記加熱器5の下面側に具備した上記図示しない誘導加熱コイルによる上記曲げ対象鋼板6の高周波誘導加熱を、良好な加熱効率で実施できるようにしてある(たとえば、特許文献1参照)。   According to the high frequency induction heating apparatus having the above configuration, the gantry 1 is controlled in the X direction by traveling in the X direction and the heater elevator 4 is moved in the Y direction, so that the lower end of the heater elevator 4 is controlled. The attached heater 5 is moved at a desired moving speed along a scanning line (not shown) set on the surface portion of the bending target steel plate 6. Further, at this time, by controlling the expansion / contraction operation in the vertical direction (Z direction) so that the reaction force received from the surface of the bending target steel plate 6 via the heater 5 is constant for the heater elevator 4. When the heater 5 is moved along the scanning line set on the surface portion of the steel plate 6 to be bent, the surface of the steel plate 6 to be bent is always continuously and complicatedly deformed by heating. Is moved up and down following the curved surface shape of the steel plate 6 and is slid while being in close contact with the surface of the steel plate 6 to be bent, and thereby the induction heating coil (not shown) provided on the lower surface side of the heater 5 is used. High-frequency induction heating of the bending target steel plate 6 can be performed with good heating efficiency (see, for example, Patent Document 1).

図7は上記構成としてある高周波誘導加熱装置の制御系の概要を示すもので、たとえば、上記図5及び図6に示したガントリー1のX方向への走行を行わせるための走行駆動装置8と、図5及び図6に示した加熱器昇降機4のY方向への横行を行わせるための横行駆動装置9からなる加熱器用の駆動装置7の動作(移動又は停止)、及び、加熱器5の動作(加熱のオン又はオフ)をそれぞれ決定するNCプログラム11の作成や、管理等を行うシステム管理端末10と、上記システム管理端末10より受け取るNCプログラム11に従って上記駆動装置7による加熱器5のX−Y方向の動作制御指令13を与えると共に、上記加熱器5へ加熱のオン又はオフの動作制御指令14を与えるNCコントローラ(制御盤)12とを備えてなる構成としてある。これにより、上記システム管理端末10よりNCプログラム11を受信したNCコントローラ12が、上記駆動装置7と加熱器5へそれぞれ動作制御指令13,14を与えることで、上記加熱器5の曲げ対象鋼板6(図5及び図6参照)に設定してある走査線に沿う所要の移動速度での移動と停止、及び、加熱のオンとオフとを適宜制御しながら線状加熱作業を行うようにしてあり、所定の作業が終了すると、上記NCコントローラ12からシステム管理端末10へ動作完了信号15が送信されるようにしてある。   FIG. 7 shows an outline of a control system of the high-frequency induction heating device having the above-described configuration. For example, a traveling drive device 8 for causing the gantry 1 to travel in the X direction shown in FIGS. The operation (movement or stop) of the heater drive device 7 including the traverse drive device 9 for causing the heater elevator 4 shown in FIG. 5 and FIG. 6 to traverse in the Y direction, and the heater 5 The system management terminal 10 for creating and managing the NC program 11 for determining the operation (heating on or off), respectively, and the X of the heater 5 by the driving device 7 according to the NC program 11 received from the system management terminal 10 A configuration including an NC controller (control panel) 12 for giving an operation control command 13 in the -Y direction and for giving an operation control command 14 for turning on or off heating to the heater 5; And Aru. As a result, the NC controller 12 that has received the NC program 11 from the system management terminal 10 gives the operation control commands 13 and 14 to the driving device 7 and the heater 5, respectively. The linear heating work is performed while appropriately controlling the movement and stop at the required moving speed along the scanning line set in (refer to FIG. 5 and FIG. 6) and the heating on and off. When the predetermined work is completed, an operation completion signal 15 is transmitted from the NC controller 12 to the system management terminal 10.

ところで、上記図5及び図6に示した高周波誘導加熱装置により曲げ対象鋼板6の線状加熱による曲げ加工を行う場合は、曲げ対象鋼板6上の各走査線を順次加熱することによって該曲げ対象鋼板6が常時連続的且つ複雑に変形するため、この変形される曲げ対象鋼板6上に設定してある各走査線の絶対位置は、初期形状の曲げ対象鋼板6上にて設定した各走査線の絶対位置より変位するようになる。そのために、上記システム管理端末10にて上記加熱器5のX−Y方向への移動に関するNCプログラム11を作成する場合は、通常は、上記曲げ対象鋼板6上に設定してある各走査線を所定の順序で順次加熱するときに、該曲げ対象鋼板6に連続的に生じる曲げ変形に伴う走査線の位置の変化を予め算出して、該算出された変位後の走査線の位置に対応させて加熱器を配置できるようなNCプログラムを作成するようにしてある。   By the way, when performing the bending process by the linear heating of the steel plate 6 to be bent by the high frequency induction heating apparatus shown in FIGS. 5 and 6, each of the scanning lines on the steel plate 6 to be bent is sequentially heated so as to be bent. Since the steel plate 6 is always continuously and complicatedly deformed, the absolute position of each scanning line set on the deformed bending target steel plate 6 is the scanning line set on the initial shape bending target steel plate 6. It will be displaced from the absolute position. Therefore, when creating the NC program 11 related to the movement of the heater 5 in the XY direction at the system management terminal 10, each scanning line set on the bending target steel plate 6 is usually set. When the heating is sequentially performed in a predetermined order, the change in the position of the scanning line due to the bending deformation continuously generated in the bending target steel plate 6 is calculated in advance, and is made to correspond to the calculated position of the scanning line after the displacement. An NC program is prepared so that the heater can be arranged.

特許第2666685号Japanese Patent No. 2666685

ところが、上記したように、高周波誘導加熱装置のシステム管理端末10では、曲げ対象鋼板6に生じる変形に伴う走査線の変位を考慮した上で、変位後の走査線に対応させて加熱器5を移動できるようにNCプログラム11を作成するようにしてあることから、通常、上記加熱器5のX−Y方向の移動範囲は、表面に走査線が設定してある曲げ対象鋼板6の平面形状の範囲内におさまるはずであるが、上記曲げ対象鋼板6の曲げ加工を行う過程で、加熱、冷却に伴う曲げ対象鋼板6の過度の収縮や、過度の曲がりが生じること等の要因により、加工途中の曲げ対象鋼板6の板端部位置が、上記システム管理端末10でNCプログラム11作成時に想定している板端部位置からずれると、上記システム管理端末10で作成するNCプログラム11に従って上記NCコントローラ12より駆動装置7に動作制御指令を与えて加熱器5のX−Y方向の移動を行わせるときに、該加熱器5が上記曲げ対象鋼板6の板端部を越えて移動してしまい、該曲げ対象鋼板6上より外側へ脱落する虞があるというのが実状である。   However, as described above, in the system management terminal 10 of the high-frequency induction heating apparatus, after considering the displacement of the scanning line accompanying the deformation occurring in the bending target steel plate 6, the heater 5 is made to correspond to the displaced scanning line. Since the NC program 11 is created so that it can move, the movement range in the XY direction of the heater 5 is usually the planar shape of the bending target steel plate 6 on which scanning lines are set. Although it should fall within the range, during the process of bending the steel plate 6 to be bent, due to factors such as excessive shrinkage or excessive bending of the steel plate 6 to be bent due to heating and cooling, If the plate end position of the bending target steel plate 6 deviates from the plate end position assumed when the NC program 11 is created by the system management terminal 10, the NC program created by the system management terminal 10 1, when the NC controller 12 gives an operation control command to the drive device 7 to cause the heater 5 to move in the X-Y direction, the heater 5 exceeds the end of the bending target steel plate 6. The actual situation is that there is a risk that it will move and fall outside the bending target steel plate 6.

上記のようにして加熱器5が曲げ対象鋼板6の板端部より脱落すると、該加熱器5が破損したり、曲げ対象鋼板6の板端部に加熱による溶落ちが発生する虞が懸念されることから、該高周波誘導加熱装置の運転時には、作業者による監視が必要とされ、万一、上記加熱器5が曲げ対象鋼板6の板端部を越えそうになると、上記作業者が直ちに上記高周波誘導加熱装置の運転を停止させるようにするようにしていた。したがって、現状では、無監視放置運転で処理することが可能となるのは、たとえば、目的曲面が鞍型形状等、曲げ対象鋼板6の板端部付近の加熱を省略しても所望する目的曲面が得られるたぐいの形状である場合に限られており、そのため、高周波誘導加熱装置を用いた線状加熱による鋼板の曲げ加工の手離れ化を阻害する要因の1つとなっているというのが実状である。   If the heater 5 falls off from the end of the steel plate 6 to be bent as described above, there is a concern that the heater 5 may be damaged or that the end of the steel plate 6 to be bent may be melted by heating. Therefore, during the operation of the high frequency induction heating apparatus, monitoring by an operator is required. If the heater 5 is likely to exceed the end of the steel plate 6 to be bent, the operator immediately The operation of the high frequency induction heating device was stopped. Therefore, at present, it is possible to perform the processing in the unsupervised leaving operation, for example, the target curved surface is a saddle shape or the like, and a desired target curved surface is obtained even if heating near the plate end of the steel plate 6 to be bent is omitted. Therefore, it is limited to the shape of the pile that can be obtained, and as a result, it is one of the factors that hinder the separation of bending of steel sheets by linear heating using a high-frequency induction heating device. It is.

そこで、本発明は、高周波誘導加熱コイルを具備した加熱器を鋼板の表面に沿わせて移動させながら該鋼板の所要個所の加熱を行うようにしてある高周波誘導加熱装置にて、上記加熱器が鋼板の板端部に接近すると、その接近を自動的に検出することができるようにして、上記加熱器の鋼板端部からの脱落を未然に防止できるようにするための高周波誘導加熱装置による板端部検出装置を提供しようとするものである。   Therefore, the present invention provides a high-frequency induction heating apparatus in which a heater provided with a high-frequency induction heating coil is moved along the surface of the steel sheet and the required portion of the steel sheet is heated. A plate by a high-frequency induction heating device that can automatically detect the approach when approaching the plate end of the steel plate and prevent the heater from falling off the steel plate end. An end detection device is to be provided.

本発明は、上記課題を解決するために、請求項1に対応して、誘導加熱コイルを具備した加熱器を鋼板の表面に沿って移動させながら該加熱器による鋼板の高周波誘導加熱を行うようにしてある高周波誘導加熱装置における上記加熱器に、上記誘導加熱コイルで発生させる交番磁束を備えた磁場を検出するための磁気センサを設け、更に、上記磁気センサの出力が上記誘導加熱コイルで発生させる交番磁束を備えた磁場の変動に依存して変化することに基づき上記鋼板の板端部の検出を行う端部検出器を備えてなる構成とする。 In order to solve the above problems, the present invention, corresponding to claim 1, performs high-frequency induction heating of a steel plate by the heater while moving the heater provided with the induction heating coil along the surface of the steel plate. In the high-frequency induction heating apparatus, the heater is provided with a magnetic sensor for detecting a magnetic field having an alternating magnetic flux generated by the induction heating coil, and the output of the magnetic sensor is generated by the induction heating coil. It is set as the structure provided with the edge part detector which detects the board edge part of the said steel plate based on changing depending on the fluctuation | variation of the magnetic field provided with the alternating magnetic flux to make.

又、上記構成において、端部検出器を、加熱器の誘導加熱コイルにより発生させる磁場により鋼板の表面付近に誘導する渦電流の形が該鋼板の板端部による制限を受けて変形するときに上記磁場に生じる変動を磁気センサの出力の変化を基に検出することで、上記鋼板の板端部の検出を行う機能を有するものとした構成とする。   In the above configuration, when the shape of the eddy current induced near the surface of the steel sheet by the magnetic field generated by the induction heating coil of the heater is deformed due to the restriction by the edge of the steel sheet By detecting the fluctuation generated in the magnetic field based on the change in the output of the magnetic sensor, it is configured to have a function of detecting the end portion of the steel plate.

更に、上記各構成において、磁気センサを、加熱器の誘導加熱コイルの配置面と垂直な軸心を有する磁場検出コイルとした構成とする。   Further, in each of the above configurations, the magnetic sensor is configured as a magnetic field detection coil having an axis perpendicular to the arrangement surface of the induction heating coil of the heater.

上述の各構成において、加熱器の上側に、磁場検出コイルを、該加熱器と同心状に配置して設けるようにした構成とする。   In each of the above-described configurations, a magnetic field detection coil is provided on the upper side of the heater so as to be disposed concentrically with the heater.

同様に、上述の各構成において、加熱器の外周部の上側に、周方向複数の磁場検出コイルを設けるようにした構成とする。 Similarly, in each structure described above, the upper outer peripheral portion of the heater, the structure was provided a plurality of magnetic field detecting coils in the circumferential direction.

本発明の高周波誘導加熱装置による板端部検出装置によれば、以下のような優れた効果を発揮する。
(1)誘導加熱コイルを具備した加熱器を鋼板の表面に沿って移動させながら該加熱器による鋼板の高周波誘導加熱を行うようにしてある高周波誘導加熱装置における上記加熱器に、上記誘導加熱コイルで発生させる交番磁束を備えた磁場を検出するための磁気センサを設け、更に、上記磁気センサの出力が上記誘導加熱コイルで発生させる交番磁束を備えた磁場の変動に依存して変化することに基づき上記鋼板の板端部の検出を行う端部検出器を備えてなる構成、より具体的には、端部検出器を、加熱器の誘導加熱コイルにより発生させる磁場により鋼板の表面付近に誘導する渦電流の形が該鋼板の板端部による制限を受けて変形するときに上記磁場に生じる変動を磁気センサの出力の変化を基に検出することで、上記鋼板の板端部の検出を行う機能を有するものとした構成としてあるので、高周波誘導加熱装置の加熱器の誘導加熱コイルで発生させる磁場により鋼板の表面付近に誘導する渦電流が、上記誘導加熱コイルと同心状の円形から、上記鋼板の板端部による制限を受けて変形することで生じる上記磁場の変動を、磁気センサで捉えることができるため、該磁気センサの出力を基に、端部検出器にて、上記高周波誘導加熱装置の加熱器が鋼板の板端部に接近していることを検出することができる。したがって、上記のように加熱器の鋼板の板端部への接近が検出された時点で、上記高周波誘導加熱装置における加熱器の移動を停止させるようにすることで、該加熱器の鋼板の板端部からの脱落を未然に防止することができるようになるため、該加熱器の脱落に伴う破損や、鋼板端部の溶落ちを未然に防止することが可能になり、高周波誘導加熱装置の手離れ化を図ることができる。
(2)上記磁気センサで検出するのは、高周波誘導加熱の原理である誘導加熱コイルに高周波電流を流すことで形成させる磁場の変動であるため、複雑な装置構成を別に要することなく、非常にシンプルな構成で、上記加熱器の鋼板の板端部への接近を容易に且つ確実に検出する装置を実現することができる。
(3)磁気センサを、加熱器の誘導加熱コイルの配置面と垂直な軸心を有する磁場検出コイルとした構成とすることにより、上記加熱器の誘導加熱コイルで形成させる磁場の交番磁束を横切るように磁場検出コイルを配置できるため、該磁場検出コイルにより上記磁場の変動を効率よく検出することができる。
(4)加熱器の上側に、磁場検出コイルを、該加熱器と同心状に配置して設けるようにした構成とすることにより、加熱器が周方向のどの個所から鋼板の板端部に接近しても、その際に生じる加熱器の誘導加熱コイルで形成させる磁場の変動を1つの磁場検出コイルにより検出することができるため、シンプルな装置構成とするのに有利な構成とすることができる。
(5)加熱器の外周部の上側に、周方向複数の磁場検出コイルを設けるようにした構成とすることにより、加熱器の鋼板の板端部への接近を、該加熱器の周方向に複数設けた各磁場検出コイルでそれぞれ監視できるようになるため、加熱器が鋼板の板端部へ接近したことを、より高精度で検出することが可能になる。又、上記加熱器がいずれの方向より鋼板の板端部に接近しているかを検出することもできるようになることから、該加熱器が、上記鋼板のどこの部分の板端部に接近しているかを検出することも可能になる。
According to the plate edge detection device using the high frequency induction heating device of the present invention, the following excellent effects are exhibited.
(1) The induction heating coil in the high-frequency induction heating apparatus configured to perform high-frequency induction heating of the steel plate by the heater while moving the heater provided with the induction heating coil along the surface of the steel plate. A magnetic sensor for detecting a magnetic field having an alternating magnetic flux generated by the magnetic field sensor, and further, the output of the magnetic sensor changes depending on the fluctuation of the magnetic field having the alternating magnetic flux generated by the induction heating coil. A configuration comprising an end detector for detecting the end of the steel plate based on the above, more specifically, the end detector is guided near the surface of the steel plate by a magnetic field generated by an induction heating coil of the heater. Detection of the edge of the steel sheet by detecting the variation in the magnetic field based on the change in the output of the magnetic sensor when the shape of the eddy current to be deformed is limited by the edge of the steel sheet. Since it is configured to have a function to perform, the eddy current induced near the surface of the steel sheet by the magnetic field generated by the induction heating coil of the heater of the high frequency induction heating device is from a concentric circle with the induction heating coil, The magnetic field fluctuation caused by deformation due to the restriction by the plate edge of the steel plate can be captured by a magnetic sensor, and therefore the high frequency induction is performed by an end detector based on the output of the magnetic sensor. It can be detected that the heater of the heating device is approaching the plate end of the steel plate. Therefore, by stopping the movement of the heater in the high frequency induction heating device when the approach of the heater to the plate end of the steel plate is detected as described above, the steel plate of the heater is stopped. Since it becomes possible to prevent the falling off from the end portion, it becomes possible to prevent the damage accompanying the dropping off of the heater and the melting out of the end portion of the steel plate, and the high frequency induction heating device It is possible to reduce the hand.
(2) Since the magnetic sensor detects the fluctuation of the magnetic field formed by flowing a high-frequency current through the induction heating coil, which is the principle of high-frequency induction heating, it does not require a complicated apparatus configuration. With a simple configuration, it is possible to realize an apparatus that easily and reliably detects the approach of the heater to the plate end of the steel plate.
(3) By configuring the magnetic sensor as a magnetic field detection coil having an axis perpendicular to the placement surface of the induction heating coil of the heater, the magnetic flux alternating with the magnetic field formed by the induction heating coil of the heater is traversed. Since the magnetic field detection coil can be arranged as described above, the magnetic field fluctuation can be efficiently detected by the magnetic field detection coil.
(4) By adopting a configuration in which a magnetic field detection coil is provided concentrically with the heater on the upper side of the heater, the heater approaches the plate edge of the steel plate from any place in the circumferential direction. However, since the fluctuation of the magnetic field formed by the induction heating coil of the heater that occurs at that time can be detected by one magnetic field detection coil, the configuration can be made advantageous for a simple device configuration. .
(5) By adopting a configuration in which a plurality of magnetic field detection coils are provided in the circumferential direction on the upper side of the outer peripheral portion of the heater, the approach to the plate end of the steel plate of the heater is changed in the circumferential direction of the heater. Therefore, it is possible to detect with high accuracy that the heater has approached the end of the steel plate. In addition, since it becomes possible to detect from which direction the heater approaches the plate end of the steel plate, the heater approaches the plate end of which portion of the steel plate. It can also be detected.

以下、本発明を実施するための最良の形態を図面を参照して説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

図1(イ)(ロ)乃至図3は本発明の高周波誘導加熱装置による板端部検出装置の実施の一形態を示すもので、以下のようにしてある。   FIGS. 1A, 1B, and 3 show an embodiment of a plate edge detection device using a high-frequency induction heating device according to the present invention, which is as follows.

すなわち、上記本発明の高周波誘導加熱装置による板端部検出装置は、図1(イ)(ロ)に示す如く、図5及び図6に示したと同様の構成としてある高周波誘導加熱装置における図示しない誘導加熱コイルを具備した加熱器5に、磁気センサとしての磁場検出コイル16を設け、且つ該磁場検出コイル16に、端部検出器17を接続した構成として、該端部検出器17にて、上記加熱器5が曲げ対象鋼板6の板端部に接近するときに生じる磁場の変化に伴う上記磁場検出コイル16の出力値20の変動を基に、曲げ対象鋼板6の板端部の判定、検出を行う構成とする。   That is, the plate edge part detection device using the high frequency induction heating device of the present invention is not shown in the high frequency induction heating device having the same configuration as shown in FIGS. 5 and 6 as shown in FIGS. In the heater 5 equipped with the induction heating coil, a magnetic field detection coil 16 as a magnetic sensor is provided, and an end detector 17 is connected to the magnetic field detection coil 16. Based on the fluctuation of the output value 20 of the magnetic field detection coil 16 accompanying the change of the magnetic field generated when the heater 5 approaches the plate end of the bending target steel plate 6, the determination of the plate end of the bending target steel plate 6; It is set as the structure which performs a detection.

詳述すると、上記磁場検出コイル16は、一巻のコイルとして、上記加熱器5の上側に、該加熱器5の図示しない誘導加熱コイルの配置面と垂直な方向に該磁場検出コイル16の軸心方向が一致する姿勢となるように、該加熱器5に具備されているパンケーキ型の図示しない誘導加熱コイルと同心状に配置して取り付けてある。   More specifically, the magnetic field detection coil 16 is formed as a single coil on the upper side of the heater 5, and the axis of the magnetic field detection coil 16 in a direction perpendicular to an arrangement surface of an induction heating coil (not shown) of the heater 5. It arrange | positions so that it may become concentric with the induction heating coil (not shown) of the pancake type | mold which is equipped with this heater 5 so that it may become the attitude | position which a heart direction corresponds.

ここで、上記高周波誘導加熱装置の原理について述べると、該高周波誘導加熱装置にて、加熱器5に具備した図示しないパンケーキ型の誘導加熱コイルに高周波電流を流すと、該加熱器5の周辺に、図1(イ)に示すように上記図示しない誘導加熱コイルを軸心方向に貫通する方向の交番磁束18を有する強い磁場が形成され、上記交番磁束18が、上記加熱器5の下側近傍に配置されている曲げ対象鋼板6を貫通することで、該曲げ対象鋼板6の表面付近に、高密度の渦電流19が誘導され、該渦電流19が流れる際の電気抵抗に伴うジュール熱により、曲げ対象鋼板6が自己発熱によって加熱されるようになる。   Here, the principle of the high frequency induction heating apparatus will be described. When a high frequency current is passed through a pancake type induction heating coil (not shown) provided in the heater 5 in the high frequency induction heating apparatus, As shown in FIG. 1 (a), a strong magnetic field having an alternating magnetic flux 18 passing through the induction heating coil (not shown) in the axial direction is formed, and the alternating magnetic flux 18 is formed on the lower side of the heater 5. By penetrating the bending target steel plate 6 disposed in the vicinity, a high-density eddy current 19 is induced near the surface of the bending target steel plate 6, and Joule heat associated with electric resistance when the eddy current 19 flows. Thus, the bending target steel plate 6 is heated by self-heating.

したがって、上記加熱器5の上側に取り付けた磁場検出コイル16は、上記交番磁束18を有する強い磁場を横切るように配置されることになるため、該磁場検出コイル16の出力値20は、上記交番磁束18を有する磁場の変動に依存することとなる。   Therefore, since the magnetic field detection coil 16 attached to the upper side of the heater 5 is disposed so as to cross a strong magnetic field having the alternating magnetic flux 18, the output value 20 of the magnetic field detection coil 16 is the alternating value. It depends on the fluctuation of the magnetic field having the magnetic flux 18.

ところで、図1(イ)に示すように、上記高周波誘導加熱装置の加熱器5が曲げ対象鋼板6の板端部より離反している個所の上側に配置されている場合は、上記加熱器5の図示しない誘導加熱コイルで発生させる磁場によって曲げ対象鋼板6の表面付近に誘導される渦電流19は、上記加熱器5の図示しない誘導加熱コイルと同心円状に流れるようになる。   By the way, as shown to FIG. 1 (a), when the heater 5 of the said high frequency induction heating apparatus is arrange | positioned on the upper side of the part which has left | separated from the board edge part of the bending target steel plate 6, the said heater 5 The eddy current 19 induced near the surface of the bending target steel plate 6 by the magnetic field generated by the induction heating coil (not shown) of the heater 5 flows concentrically with the induction heating coil (not shown) of the heater 5.

上記のように加熱器5が曲げ対象鋼板6の板端部より十分離反していて、上記曲げ対象鋼板6の表面付近に誘導される渦電流19が上記加熱器5の図示しない誘導加熱コイルと同心円状に流れる状態であれば、上記加熱器5が曲げ対象鋼板6上で移動しても、該加熱器によって形成される上記交番磁束18を有する磁場に、ほとんど乱れは生じないため、上記加熱器5上に設けた磁場検出コイル16の出力値20は、図2に領域Aで示すようにほとんど変動しない。   As described above, the heater 5 is sufficiently separated from the end of the steel plate 6 to be bent, and an eddy current 19 induced near the surface of the steel plate 6 to be bent is connected to an induction heating coil (not shown) of the heater 5. If the heater 5 is in a concentric flow state, even if the heater 5 moves on the bending target steel plate 6, the magnetic field having the alternating magnetic flux 18 formed by the heater is hardly disturbed. The output value 20 of the magnetic field detection coil 16 provided on the vessel 5 hardly fluctuates as shown by a region A in FIG.

これに対し、上記曲げ対象鋼板6の板端部付近の上側に上記加熱器5が配置されている場合は、加熱器5の図示しない誘導加熱コイルで発生させる磁場によって曲げ対象鋼板6の表面付近に誘導される渦電流19が、図1(ロ)に示すように、上記曲げ対象鋼板6の板端部による制限を受けることで、上記加熱器5の図示しない誘導加熱コイルと同心円状に流れることができなくなり、この渦電流19の形は、上記加熱器5が曲げ対象鋼板6の板端部に接近するにしたがって変形がより大きくなる。   On the other hand, when the heater 5 is disposed on the upper side of the vicinity of the plate end of the bending target steel plate 6, the vicinity of the surface of the bending target steel plate 6 is generated by a magnetic field generated by an induction heating coil (not shown) of the heater 5. As shown in FIG. 1 (b), the eddy current 19 induced by the current flows concentrically with an induction heating coil (not shown) of the heater 5 by being limited by the end of the steel plate 6 to be bent. The shape of the eddy current 19 becomes more deformed as the heater 5 approaches the end of the steel plate 6 to be bent.

上記のようにして渦電流19に乱れが生じると、上記交番磁束18を有する磁場にも乱れが生じるようになるため、この磁場に乱れが生じることに伴い、該磁場中に配置されている上記磁場検出コイル16の出力値20も変動して、図2に領域Bで示すように、上記加熱器5が曲げ対象鋼板6の板端部に接近するにしたがって、上記磁場検出コイル16の出力値20の変動量が増大する。   When the eddy current 19 is disturbed as described above, the magnetic field having the alternating magnetic flux 18 is also disturbed. Therefore, as the magnetic field is disturbed, the magnetic field having the alternating magnetic flux 18 is arranged in the magnetic field. The output value 20 of the magnetic field detection coil 16 also fluctuates, and the output value of the magnetic field detection coil 16 increases as the heater 5 approaches the end of the steel plate 6 to be bent, as indicated by region B in FIG. The amount of variation of 20 increases.

以上の点に鑑みて、本発明では、上記端部検出器17を、上記磁場検出コイル16の出力値20を常時監視する機能を有すると共に、加熱器5が曲げ対象鋼板6の板端部に接近する際に該加熱器5の中央が上記曲げ対象鋼板6の板端部に達する直前の時点における磁場検出コイル16の出力値20を、図2に線Cで示す如きしきい値として設定して、上記磁場検出コイル16の出力値20が、上記しきい値を超えると、上記加熱器5が曲げ対象鋼板6の板端部に接近していると判断して、板端部検出信号21を発信(出力)する機能を有するものとしてある。   In view of the above points, in the present invention, the end detector 17 has a function of constantly monitoring the output value 20 of the magnetic field detection coil 16, and the heater 5 is attached to the end of the steel plate 6 to be bent. When approaching, the output value 20 of the magnetic field detection coil 16 immediately before the center of the heater 5 reaches the end of the steel plate 6 to be bent is set as a threshold value as indicated by a line C in FIG. When the output value 20 of the magnetic field detection coil 16 exceeds the threshold value, it is determined that the heater 5 is approaching the plate end of the bending target steel plate 6, and the plate end detection signal 21 is detected. Has a function of transmitting (outputting).

図3は、上記磁場検出コイル16と端部検出器17からなる本発明の高周波誘導加熱装置による板端部検出装置を、図7に示したと同様の高周波誘導加熱装置の制御系に組み込む場合の一例を示すもので、たとえば、図7に示したと同様の構成において、上記端部検出器17より発信する板端部検出信号21を、NCコントローラ12にて受信できるようにしてある。且つ該NCコントローラ12を、上記端部検出器17より発信される板端部検出信号21を受信すると、通常のNCプログラム11に代えて端部検出動作のサブプログラムを割り込み実行することで、加熱器5の駆動装置7に対して動作を停止させる動作制御指令13を直ちに発すると共に、加熱器5に対して加熱をオフにする動作制御指令14を直ちに発する機能を有するものとしてある。更に、上記NCコントローラ12には、上記端部検出器17からの板端部検出信号21が入力されると、システム管理端末10に対し、板端部検出時の日時や動作内容等の板端部検出情報22を送信する機能を備えてなるものとしてある。   FIG. 3 shows a case where the plate end detection device by the high frequency induction heating device of the present invention comprising the magnetic field detection coil 16 and the end detector 17 is incorporated in the control system of the same high frequency induction heating device as shown in FIG. For example, in the same configuration as shown in FIG. 7, the plate end detection signal 21 transmitted from the end detector 17 can be received by the NC controller 12. And when the NC controller 12 receives the plate edge detection signal 21 transmitted from the edge detector 17, the sub-program for the edge detection operation is interrupted and executed instead of the normal NC program 11, thereby heating. The operation control command 13 for stopping the operation is immediately issued to the drive device 7 of the heater 5 and the operation control command 14 for turning off the heating is immediately issued to the heater 5. Further, when a plate edge detection signal 21 from the edge detector 17 is input to the NC controller 12, the board edge such as the date and time when the plate edge is detected and the operation contents are sent to the system management terminal 10. The function of transmitting the part detection information 22 is provided.

なお、図1(イ)(ロ)における符号4は加熱器昇降機を示す。その他、図3にて図7に示したものと同一のものには同一符号が付してある。   In addition, the code | symbol 4 in FIG. 1 (I) (B) shows a heater elevator. In addition, in FIG. 3, the same components as those shown in FIG.

以上の構成としてある本発明の高周波誘導加熱装置による板端部検出装置によれば、高周波誘導加熱装置の加熱器5を曲げ対象鋼板6上に設定された図示しない走査線に沿って走査させることで該曲げ対象鋼板6の線状加熱を行っているときに、上記加熱器5が曲げ対象鋼板6の板端部に接近すると、該加熱器5の中央が曲げ対象鋼板6の板端部に達する直前で、上記端部検出器17より板端部検出信号21が発信されるようになる。   According to the plate edge detection device using the high-frequency induction heating device of the present invention having the above-described configuration, the heater 5 of the high-frequency induction heating device is scanned along a scanning line (not shown) set on the steel plate 6 to be bent. When the heating target 5 approaches the plate end of the bending target steel plate 6 while the heating of the bending target steel plate 6 is being performed, the center of the heater 5 becomes the plate end of the bending target steel plate 6. The plate edge detection signal 21 is transmitted from the edge detector 17 immediately before reaching.

したがって、図3に示したように、上記端部検出器17より板端部検出信号21が発信されると、高周波誘導加熱装置の制御系におけるNCコントローラ12より、駆動装置7への動作を停止させる動作制御指令13と、加熱器5への加熱をオフにさせる動作制御指令14を発信させるようにすると、上記加熱器5が曲げ対象鋼板6の板端部に接近しても、該加熱器5の中央が上記曲げ対象鋼板6の板端部を越える直前で、該加熱器5の動作が自動的に停止されると共に、該加熱器5による加熱が自動でオフになるため、該加熱器5が曲げ対象鋼板6の板端部より脱落して破損したり、曲げ対象鋼板6の板端部の加熱による溶落ちが発生する虞を未然に防止することができる。よって、上記高周波誘導加熱装置の手離れ化を図ることができる。   Therefore, as shown in FIG. 3, when the plate end detection signal 21 is transmitted from the end detector 17, the operation to the drive device 7 is stopped by the NC controller 12 in the control system of the high frequency induction heating device. When the operation control command 13 to be performed and the operation control command 14 to turn off the heating to the heater 5 are transmitted, even if the heater 5 approaches the plate end of the steel plate 6 to be bent, the heater Since the operation of the heater 5 is automatically stopped and the heating by the heater 5 is automatically turned off immediately before the center of the plate 5 crosses the end of the steel plate 6 to be bent, the heater It is possible to prevent the possibility that 5 is dropped from the end portion of the steel plate 6 to be bent and is damaged, or that the end portion of the steel plate 6 to be bent is melted by heating. Therefore, the high frequency induction heating apparatus can be separated from the hand.

更に、本発明の高周波誘導加熱装置による板端部検出装置は、高周波誘導加熱装置の加熱器5に設ける磁場検出コイル16と、該磁場検出コイル16の出力値20が所定のしきい値を超えると板端部検出信号21を発信する端部検出器17とからなり、しかも、上記磁場検出コイル16の巻き数は、一巻でよく、更には、上記磁場検出コイル16で検出するのは、高周波誘導加熱の原理である誘導加熱コイルに高周波電流を流すことで形成させる交番磁束を有する磁場の変動であるため、上記加熱器5の曲げ対象鋼板6の板端部への接近を容易に且つ確実に検出する装置を、非常にシンプルな構成で実現することができる。   Furthermore, the plate edge part detection device by the high frequency induction heating device of the present invention has a magnetic field detection coil 16 provided in the heater 5 of the high frequency induction heating device, and an output value 20 of the magnetic field detection coil 16 exceeds a predetermined threshold value. And the edge detector 17 that transmits the plate edge detection signal 21, and the number of turns of the magnetic field detection coil 16 may be one, and further, the magnetic field detection coil 16 detects the number of turns. Since the fluctuation of the magnetic field having an alternating magnetic flux formed by flowing a high-frequency current through the induction heating coil, which is the principle of high-frequency induction heating, the heater 5 can easily approach the plate end of the steel plate 6 to be bent and A device that detects reliably can be realized with a very simple configuration.

次に、図4は本発明の実施の他の形態として、図1(イ)(ロ)及び図3の実施の形態の応用例を示すもので、図1(イ)(ロ)乃至図3に示したと同様の構成において、高周波誘導加熱装置の加熱器5の上側に、該加熱器5の図示しないパンケーキ型の誘導加熱コイルと同心状に配置した1つの磁場検出コイル16を設ける構成に代えて、上記加熱器5の外周部の上側に、周方向所要間隔で複数の磁場検出コイル16aを設けるようにしたものである。   Next, FIG. 4 shows an application example of the embodiment shown in FIGS. 1 (a) and (b) and FIG. 3 as another embodiment of the present invention. FIGS. In the configuration similar to that shown in FIG. 1, one magnetic field detection coil 16 arranged concentrically with a pancake-type induction heating coil (not shown) of the heater 5 is provided above the heater 5 of the high-frequency induction heating device. Instead, a plurality of magnetic field detection coils 16a are provided above the outer peripheral portion of the heater 5 at a required interval in the circumferential direction.

具体的には、たとえば、上記加熱器5の外周部にて曲げ対象鋼板6の4方の板端部にほぼ臨む配置となる周方向の90度間隔の4個所の上側に、上記図1(イ)(ロ)に示した磁場検出コイル16よりも小型の磁場検出コイル16aを、該各磁場検出コイル16aの軸心方向が加熱器5に具備されているパンケーキ型の図示しない誘導加熱コイルの軸心方向と平行となるように配置して、上記加熱器5に取り付けた構成としてある。これにより、上記加熱器5の外周部における上記曲げ対象鋼板6の4方の板端部にほぼ臨む配置となる周方向の4個所にて、該各個所を通る交番磁束による磁場の変動を検出することができるようにしてある。   Specifically, for example, on the upper side of the four positions at intervals of 90 degrees in the circumferential direction, which are arranged so as to substantially face the four plate end portions of the steel plate 6 to be bent at the outer peripheral portion of the heater 5, FIG. A) A magnetic field detection coil 16a smaller than the magnetic field detection coil 16 shown in (b), and a pancake type induction heating coil (not shown) in which the axial direction of each magnetic field detection coil 16a is provided in the heater 5 It arrange | positions so that it may become parallel to an axial center direction, and it is set as the structure attached to the said heater 5. FIG. As a result, magnetic field fluctuations due to the alternating magnetic flux passing through the respective locations are detected at four locations in the circumferential direction, which are arranged so as to substantially face the four end portions of the bending target steel plate 6 at the outer peripheral portion of the heater 5. You can do that.

上記各磁場検出コイル16aは、上記図1(イ)(ロ)に示した磁場検出コイル16と同様に、一巻のコイルとしてあればよい。   Each of the magnetic field detection coils 16a may be a single coil as in the case of the magnetic field detection coil 16 shown in FIGS.

なお、図示してないが、上記各磁場検出コイル16aは、図1(イ)(ロ)に示した端部検出器17と同様の端部検出器にそれぞれ接続すると共に、該端部検出器にて、図2に示したと同様に、上記各磁場検出コイル16aの出力値を個別に監視して、該各磁場検出コイル16aのうち、いずれか1つの磁場検出コイル16aの出力値が所定のしきい値を越えた時点で、図3に示したものと同様に、上記端部検出器よりNCコントローラ12へ板端部検出信号21を発信させるようにしてある。   Although not shown, each of the magnetic field detection coils 16a is connected to an end detector similar to the end detector 17 shown in FIGS. 1A and 1B, and the end detector. 2, the output value of each magnetic field detection coil 16a is individually monitored, and the output value of any one of the magnetic field detection coils 16a is a predetermined value. When the threshold value is exceeded, a plate end detection signal 21 is transmitted from the end detector to the NC controller 12 in the same manner as shown in FIG.

本実施の形態によっても、上記図1(イ)(ロ)乃至図2の実施の形態と同様の効果を得ることができる。更に、高周波誘導加熱装置の加熱器5の外周部にそれぞれ設けた各磁場検出コイル16aにより、該各磁場検出コイル16aの設置個所を通る交番磁束による磁場の変動を検出できるようにしてあることから、上記高周波誘導加熱装置の加熱器5が曲げ対象鋼板6の板端部に接近するときには、該加熱器5の外周部における上記各磁場検出コイル16aが設置してある周方向4個所のうちのいずれか1個所が曲げ対象鋼板6の板端部に達した時点で、該個所に設置してある磁場検出コイル16aの出力値が、他の個所の各磁場検出コイル16aの出力値よりも高まるようになるため、上記加熱器5が曲げ対象鋼板6の板端部に接近したことをより高精度で検出することが可能になる。又、上記加熱器5がいずれの方向より曲げ対象鋼板6の板端部に接近しているかを検出することもできるようになるため、たとえば、該加熱器5が、上記曲げ対象鋼板6の4方の板端部のうちのいずれの板端部に接近しているかをも効率よく検出することが可能になる。   Also according to the present embodiment, the same effects as those of the embodiment shown in FIGS. Furthermore, each magnetic field detection coil 16a provided on the outer periphery of the heater 5 of the high-frequency induction heating device can detect a magnetic field variation due to an alternating magnetic flux passing through the installation location of each magnetic field detection coil 16a. When the heater 5 of the high-frequency induction heating apparatus approaches the end of the steel plate 6 to be bent, of the four circumferential locations where the magnetic field detection coils 16a are installed on the outer periphery of the heater 5. When any one point reaches the plate end of the steel plate 6 to be bent, the output value of the magnetic field detection coil 16a installed at that point is higher than the output value of each magnetic field detection coil 16a at the other point. Therefore, it becomes possible to detect with high accuracy that the heater 5 has approached the plate end of the steel plate 6 to be bent. Moreover, since it becomes possible to detect from which direction the heater 5 is approaching the plate end of the steel plate 6 to be bent, for example, the heater 5 is 4 of the steel plate 6 to be bent. It is possible to efficiently detect which one of the plate ends is approaching.

なお、本発明は上記各実施の形態のみに限定されるものではなく、磁場検出コイル16,16aの巻き数は二巻き以上としてもよい。   In addition, this invention is not limited only to said each embodiment, The winding number of the magnetic field detection coils 16 and 16a is good also as two or more turns.

図4の実施の形態における加熱器5の外周部の上側に設ける磁場検出コイル16aは、曲げ対象鋼板6の4方の板端部を効率よく検出する観点からすると、該曲げ対象鋼板6の4方の板端部にそれぞれ臨む周方向90度間隔の4個所に設けることが望ましいが、磁場検出コイル16aの周方向の設置数は、加熱器5のサイズ等に応じて適宜増減してもよい。   From the viewpoint of efficiently detecting the four plate end portions of the bending target steel plate 6, the magnetic field detection coil 16a provided on the upper side of the outer peripheral portion of the heater 5 in the embodiment of FIG. However, the number of magnetic field detection coils 16a installed in the circumferential direction may be appropriately increased or decreased depending on the size of the heater 5 and the like. .

端部検出器17より発信される板端部検出信号21に基づく高周波誘導加熱装置の制御系の制御としては、上記端部検出器17より発信される板端部検出信号21をNCコントローラ12へ受信させて、該NCコントローラ12にて、加熱器5の駆動装置の動作の停止と、加熱器5による加熱のオフとを行わせるものとして示したが、少なくとも上記加熱器5が曲げ対象鋼板6の板端部に更に近接する方向の移動を停止させて、該加熱器5が曲げ対象鋼板6の板端部から脱落する虞を未然に回避することができるようにしてあれば、たとえば、上記端部検出器17より発信される板端部検出信号21に基づいて、NCコントローラ12により、加熱器5の移動を停止させる際に作業者に通報するためのアラームを発生させるようにしたり、曲げ対象鋼板6に設定してある次の走査線まで加熱器5を移動させて、該次の走査線に沿う個所の加熱器5による加熱を開始させる等、図4の実施の形態で示した以外の処理を行わせるようにしてもよい。   As control of the control system of the high frequency induction heating device based on the plate end detection signal 21 transmitted from the end detector 17, the plate end detection signal 21 transmitted from the end detector 17 is sent to the NC controller 12. The NC controller 12 has received and indicated that the operation of the drive device of the heater 5 is stopped and the heating by the heater 5 is turned off. At least the heater 5 is a steel plate 6 to be bent. If the movement in a direction closer to the plate end of the steel plate is stopped to prevent the heater 5 from falling off the plate end of the steel plate 6 to be bent, for example, Based on the plate edge detection signal 21 transmitted from the edge detector 17, the NC controller 12 generates an alarm to notify the operator when stopping the movement of the heater 5, The heater 5 is moved to the next scanning line set on the target steel plate 6 and heating by the heater 5 at a location along the next scanning line is started, etc. other than those shown in the embodiment of FIG. You may make it perform the process of.

加熱器5に設ける磁気センサとして、磁場検出コイル16,16aを例示したが、加熱器5の誘導加熱コイルで発生させる交番磁束18を有する磁場の変動を検出できるようにしてあれば、上記磁場検出コイル16,16a以外のいかなる形式の磁気センサを用いるようにしてもよい。   The magnetic field detection coils 16 and 16a are exemplified as the magnetic sensor provided in the heater 5. However, if the change of the magnetic field having the alternating magnetic flux 18 generated by the induction heating coil of the heater 5 can be detected, the magnetic field detection is performed. Any type of magnetic sensor other than the coils 16 and 16a may be used.

本発明の高周波誘導加熱装置による板端部検出装置は、誘導加熱コイルを具備した加熱器5を、鋼板(金属板)の表面に沿わせて移動させるようにしてある形式の高周波誘導加熱装置であれば、線状加熱を行う高周波誘導加熱装置以外のいかなる高周波誘導加熱装置に適用してもよい。   The plate edge detection device by the high frequency induction heating device of the present invention is a high frequency induction heating device of a type in which the heater 5 having an induction heating coil is moved along the surface of a steel plate (metal plate). If it exists, you may apply to any high frequency induction heating apparatuses other than the high frequency induction heating apparatus which performs linear heating.

上記各実施の形態では、高周波誘導加熱装置の加熱器5の図示しない誘導加熱コイルがパンケーキ型の誘導加熱コイルであるとして、該加熱器5が曲げ対象鋼板6の板端部より離反している個所の上側に配置されている場合は、上記加熱器5の図示しない誘導加熱コイルで発生させる磁場によって曲げ対象鋼板6の表面付近に該加熱器5と同心円状の渦電流19が誘導されるものとして示したが、加熱器5を鋼板(金属板)の表面に沿わせて移動させることで該鋼板の加熱を行うことができるようにしてあれば、上記加熱器5に装備する誘導加熱コイルの形状は、パンケーキ型以外の任意の形状の誘導加熱コイルとして、加熱器5が鋼板の板端部より離反している個所の上側に配置されている場合に該鋼板に円形以外の任意の形状の渦電流を誘導するようにしてあってもよい。この場合、磁場検出コイル16,16aは、上記加熱器5の誘導加熱コイルにより鋼板に誘導される円形以外の任意の形状としてある渦電流の形が、加熱器5が鋼板の板端部より離反している個所の上側に配置されている状態から上記鋼板の板端部に接近することに伴い該板端部の制限を受けて変形することで生じる磁場の乱れによって出力値20に変動が生じるように設けてあればよい。   In each of the above embodiments, assuming that the induction heating coil (not shown) of the heater 5 of the high frequency induction heating apparatus is a pancake type induction heating coil, the heater 5 is separated from the plate end of the steel plate 6 to be bent. In the case where the heater 5 is arranged above, a magnetic field generated by an induction heating coil (not shown) of the heater 5 induces an eddy current 19 concentric with the heater 5 near the surface of the steel plate 6 to be bent. Although shown as a thing, if the heater 5 is moved along the surface of a steel plate (metal plate) so that the steel plate can be heated, the induction heating coil provided in the heater 5 is provided. The shape of is an induction heating coil having an arbitrary shape other than the pancake mold, and when the heater 5 is disposed on the upper side of the portion separated from the plate end of the steel plate, the steel plate has an arbitrary shape other than a circle. Shape eddy current It may be each other so as to guide. In this case, the magnetic field detection coils 16 and 16a have an eddy current shape other than a circular shape induced in the steel plate by the induction heating coil of the heater 5, but the heater 5 is separated from the plate end of the steel plate. The output value 20 fluctuates due to the disturbance of the magnetic field caused by deformation due to the restriction of the plate end portion as it approaches the plate end portion of the steel plate from the state where it is disposed on the upper side of the plate. As long as it is provided.

その他本発明の要旨を逸脱しない範囲内で種々変更を加え得ることは勿論である。   Of course, various modifications can be made without departing from the scope of the present invention.

本発明の高周波誘導加熱装置による板端部検出装置の実施の一形態を示すもので、(イ)は高周波誘導加熱装置の加熱器が曲げ対象鋼板の板端部より離れた位置にあるときの状態を、(ロ)は加熱器が曲げ対象鋼板の板端部に接近した位置にあるときの状態をそれぞれ示す概要図である。1 shows an embodiment of a plate edge detection device using a high frequency induction heating device according to the present invention, wherein (a) is when the heater of the high frequency induction heating device is located away from the plate edge of the steel plate to be bent. (B) is a schematic diagram showing the state when the heater is in a position close to the end of the steel plate to be bent. 図1の装置の端部検出器にて、磁場検出コイルの出力値に基づく板端部の検出の判断基準を示す図である。It is a figure which shows the judgment criteria of the detection of the board edge part based on the output value of a magnetic field detection coil in the edge part detector of the apparatus of FIG. 図1の装置を高周波誘導加熱装置の制御系に組み込む場合の一例を示す概要図である。It is a schematic diagram which shows an example in the case of incorporating the apparatus of FIG. 1 in the control system of a high frequency induction heating apparatus. 本発明の実施の他の形態の磁場検出コイル部分を示す概略斜視図である。It is a schematic perspective view which shows the magnetic field detection coil part of other form of implementation of this invention. 本出願人が以前提案している線状加熱を行うための高周波誘導加熱装置の一例の概略を示す正面図である。It is a front view which shows the outline of an example of the high frequency induction heating apparatus for performing the linear heating which the present applicant has proposed previously. 図5の装置の概略切断側面図である。FIG. 6 is a schematic cut side view of the apparatus of FIG. 5. 図5の装置の制御系の一例を示す図である。It is a figure which shows an example of the control system of the apparatus of FIG.

符号の説明Explanation of symbols

5 加熱器
6 曲げ対象鋼板(鋼板)
16,16a 磁場検出コイル(磁気センサ)
17 端部検出器
18 交番磁束
19 渦電流
20 出力値(出力)
5 Heater 6 Bending steel plate (steel plate)
16, 16a Magnetic field detection coil (magnetic sensor)
17 End detector 18 Alternating magnetic flux 19 Eddy current 20 Output value (output)

Claims (5)

誘導加熱コイルを具備した加熱器を鋼板の表面に沿って移動させながら該加熱器による鋼板の高周波誘導加熱を行うようにしてある高周波誘導加熱装置における上記加熱器に、上記誘導加熱コイルで発生させる交番磁束を備えた磁場を検出するための磁気センサを設け、更に、上記磁気センサの出力が上記誘導加熱コイルで発生させる交番磁束を備えた磁場の変動に依存して変化することに基づき上記鋼板の板端部の検出を行う端部検出器を備えてなる構成を有することを特徴とする高周波誘導加熱装置による板端部検出装置。 A high-frequency induction heating apparatus configured to perform high-frequency induction heating of a steel plate by the heater while moving the heater provided with the induction heating coil along the surface of the steel plate is generated by the induction heating coil. A magnetic sensor for detecting a magnetic field having an alternating magnetic flux is provided, and further, the steel plate is based on the fact that the output of the magnetic sensor changes depending on the variation of the magnetic field with the alternating magnetic flux generated by the induction heating coil. A plate end detection device using a high frequency induction heating device, comprising: an end detector for detecting the end of the plate. 端部検出器を、加熱器の誘導加熱コイルにより発生させる磁場により鋼板の表面付近に誘導する渦電流の形が該鋼板の板端部による制限を受けて変形するときに、該渦電流の形の変形に起因して上記磁場に生じる変動を磁気センサの出力の変化を基に検出することで、上記鋼板の板端部の検出を行う機能を有するものとした請求項1記載の高周波誘導加熱装置による板端部検出装置。   When the shape of the eddy current induced near the surface of the steel sheet by the magnetic field generated by the induction heating coil of the heater is deformed due to the restriction by the plate edge of the steel sheet, the end detector is deformed. The high frequency induction heating according to claim 1, wherein the plate edge portion of the steel sheet is detected by detecting fluctuations in the magnetic field caused by deformation of the magnetic sensor based on changes in the output of the magnetic sensor. A plate edge detecting device. 磁気センサを、加熱器の誘導加熱コイルの配置面と垂直な軸心を有する磁場検出コイルとした請求項1又は2記載の高周波誘導加熱装置による板端部検出装置。   3. A plate end detection device using a high frequency induction heating device according to claim 1, wherein the magnetic sensor is a magnetic field detection coil having an axis center perpendicular to the arrangement surface of the induction heating coil of the heater. 加熱器の上側に、磁場検出コイルを、該加熱器と同心状に配置して設けるようにした請求項3記載の高周波誘導加熱装置による板端部検出装置。   4. A plate end detection apparatus using a high frequency induction heating apparatus according to claim 3, wherein a magnetic field detection coil is disposed on the upper side of the heater so as to be concentric with the heater. 加熱器の外周部の上側に、周方向複数の磁場検出コイルを設けるようにした請求項3記載の高周波誘導加熱装置による板端部検出装置。 On the upper side of the outer peripheral portion of the heater, the circumferential direction to the plate edge detection device by high frequency induction heating device according to claim 3, wherein was set to provide a plurality of magnetic field detecting coil.
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JP2611604B2 (en) * 1992-05-13 1997-05-21 日本鋼管株式会社 Method and apparatus for detecting end of weld joint
JP3105769B2 (en) * 1995-08-31 2000-11-06 三菱重工業株式会社 High frequency induction type steel sheet heating device and its control method

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US12005456B2 (en) 2016-09-16 2024-06-11 Novozymes A/S Fiber washing method and system

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