JP5280281B2 - Liquid crystal polymer composition and molded article comprising the same - Google Patents
Liquid crystal polymer composition and molded article comprising the same Download PDFInfo
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- JP5280281B2 JP5280281B2 JP2009091965A JP2009091965A JP5280281B2 JP 5280281 B2 JP5280281 B2 JP 5280281B2 JP 2009091965 A JP2009091965 A JP 2009091965A JP 2009091965 A JP2009091965 A JP 2009091965A JP 5280281 B2 JP5280281 B2 JP 5280281B2
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- Prior art keywords
- liquid crystal
- crystal polymer
- polymer composition
- calcium carbonate
- weight
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- 229920000106 Liquid crystal polymer Polymers 0.000 title claims abstract description 111
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 title claims abstract description 111
- 239000000203 mixture Substances 0.000 title claims abstract description 52
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 92
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 46
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000000465 moulding Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 23
- 239000000945 filler Substances 0.000 claims description 20
- 238000012360 testing method Methods 0.000 claims description 15
- 238000005452 bending Methods 0.000 claims description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000011521 glass Substances 0.000 claims description 6
- 239000003365 glass fiber Substances 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 4
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 claims description 3
- 239000012765 fibrous filler Substances 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
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- 229920006231 aramid fiber Polymers 0.000 claims description 2
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- 239000004927 clay Substances 0.000 claims description 2
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- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 claims description 2
- 239000010459 dolomite Substances 0.000 claims description 2
- 229910000514 dolomite Inorganic materials 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- 239000010456 wollastonite Substances 0.000 claims description 2
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- 239000002245 particle Substances 0.000 abstract description 13
- 238000002156 mixing Methods 0.000 abstract description 8
- 239000004408 titanium dioxide Substances 0.000 abstract description 7
- BAJCNPGPHMFYJP-UHFFFAOYSA-L calcium oxygen(2-) titanium(4+) carbonate Chemical compound [O-2].[O-2].[Ca+2].[Ti+4].[O-]C([O-])=O BAJCNPGPHMFYJP-UHFFFAOYSA-L 0.000 abstract description 3
- 239000011246 composite particle Substances 0.000 abstract description 3
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- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 40
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- -1 aromatic dicarboxylic acids Chemical class 0.000 description 19
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- KAUQJMHLAFIZDU-UHFFFAOYSA-N 6-Hydroxy-2-naphthoic acid Chemical compound C1=C(O)C=CC2=CC(C(=O)O)=CC=C21 KAUQJMHLAFIZDU-UHFFFAOYSA-N 0.000 description 13
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- 235000014113 dietary fatty acids Nutrition 0.000 description 8
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- 125000000217 alkyl group Chemical group 0.000 description 7
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- 239000000155 melt Substances 0.000 description 7
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 7
- PLIKAWJENQZMHA-UHFFFAOYSA-N 4-aminophenol Chemical compound NC1=CC=C(O)C=C1 PLIKAWJENQZMHA-UHFFFAOYSA-N 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 125000003545 alkoxy group Chemical group 0.000 description 5
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
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- 239000005711 Benzoic acid Substances 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
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- 229910052751 metal Inorganic materials 0.000 description 3
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- 238000002360 preparation method Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- CWLKGDAVCFYWJK-UHFFFAOYSA-N 3-aminophenol Chemical compound NC1=CC=CC(O)=C1 CWLKGDAVCFYWJK-UHFFFAOYSA-N 0.000 description 2
- IJFXRHURBJZNAO-UHFFFAOYSA-N 3-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC(O)=C1 IJFXRHURBJZNAO-UHFFFAOYSA-N 0.000 description 2
- ALYNCZNDIQEVRV-UHFFFAOYSA-N 4-aminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C=C1 ALYNCZNDIQEVRV-UHFFFAOYSA-N 0.000 description 2
- BCEQKAQCUWUNML-UHFFFAOYSA-N 4-hydroxybenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=C(O)C(C(O)=O)=C1 BCEQKAQCUWUNML-UHFFFAOYSA-N 0.000 description 2
- QNVNLUSHGRBCLO-UHFFFAOYSA-N 5-hydroxybenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC(O)=CC(C(O)=O)=C1 QNVNLUSHGRBCLO-UHFFFAOYSA-N 0.000 description 2
- 208000010444 Acidosis Diseases 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000005909 Kieselgur Substances 0.000 description 2
- 239000004974 Thermotropic liquid crystal Substances 0.000 description 2
- 230000007950 acidosis Effects 0.000 description 2
- 208000026545 acidosis disease Diseases 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 150000004984 aromatic diamines Chemical class 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
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- 238000010438 heat treatment Methods 0.000 description 2
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- 238000006068 polycondensation reaction Methods 0.000 description 2
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 2
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- YFOOEYJGMMJJLS-UHFFFAOYSA-N 1,8-diaminonaphthalene Chemical compound C1=CC(N)=C2C(N)=CC=CC2=C1 YFOOEYJGMMJJLS-UHFFFAOYSA-N 0.000 description 1
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- VZQSBJKDSWXLKX-UHFFFAOYSA-N 3-(3-hydroxyphenyl)phenol Chemical group OC1=CC=CC(C=2C=C(O)C=CC=2)=C1 VZQSBJKDSWXLKX-UHFFFAOYSA-N 0.000 description 1
- BWBGEYQWIHXDKY-UHFFFAOYSA-N 3-(4-hydroxyphenyl)phenol Chemical group C1=CC(O)=CC=C1C1=CC=CC(O)=C1 BWBGEYQWIHXDKY-UHFFFAOYSA-N 0.000 description 1
- ALKYHXVLJMQRLQ-UHFFFAOYSA-N 3-Hydroxy-2-naphthoate Chemical compound C1=CC=C2C=C(O)C(C(=O)O)=CC2=C1 ALKYHXVLJMQRLQ-UHFFFAOYSA-N 0.000 description 1
- XFDUHJPVQKIXHO-UHFFFAOYSA-N 3-aminobenzoic acid Chemical compound NC1=CC=CC(C(O)=O)=C1 XFDUHJPVQKIXHO-UHFFFAOYSA-N 0.000 description 1
- 229940018563 3-aminophenol Drugs 0.000 description 1
- TVBXXOVRWRDFMB-UHFFFAOYSA-N 3-hydroxynaphthalene-2,7-dicarboxylic acid Chemical compound C1=C(O)C(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 TVBXXOVRWRDFMB-UHFFFAOYSA-N 0.000 description 1
- LQZZZAFQKXTFKH-UHFFFAOYSA-N 4'-aminobiphenyl-4-ol Chemical group C1=CC(N)=CC=C1C1=CC=C(O)C=C1 LQZZZAFQKXTFKH-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical group C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- ABJQKDJOYSQVFX-UHFFFAOYSA-N 4-aminonaphthalen-1-ol Chemical compound C1=CC=C2C(N)=CC=C(O)C2=C1 ABJQKDJOYSQVFX-UHFFFAOYSA-N 0.000 description 1
- ZBIBQNVRTVLOHQ-UHFFFAOYSA-N 5-aminonaphthalen-1-ol Chemical compound C1=CC=C2C(N)=CC=CC2=C1O ZBIBQNVRTVLOHQ-UHFFFAOYSA-N 0.000 description 1
- SMAMQSIENGBTRV-UHFFFAOYSA-N 5-hydroxynaphthalene-2-carboxylic acid Chemical compound OC1=CC=CC2=CC(C(=O)O)=CC=C21 SMAMQSIENGBTRV-UHFFFAOYSA-N 0.000 description 1
- NZTPZUIIYNYZKT-UHFFFAOYSA-N 6-aminonaphthalene-2-carboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(N)=CC=C21 NZTPZUIIYNYZKT-UHFFFAOYSA-N 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical compound NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 description 1
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- 101001090688 Homo sapiens Lymphocyte cytosolic protein 2 Proteins 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
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- 102100034709 Lymphocyte cytosolic protein 2 Human genes 0.000 description 1
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- 239000004695 Polyether sulfone Substances 0.000 description 1
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- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
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- 238000007689 inspection Methods 0.000 description 1
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- PCILLCXFKWDRMK-UHFFFAOYSA-N naphthalene-1,4-diol Chemical compound C1=CC=C2C(O)=CC=C(O)C2=C1 PCILLCXFKWDRMK-UHFFFAOYSA-N 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
- VAWFFNJAPKXVPH-UHFFFAOYSA-N naphthalene-1,6-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC2=CC(C(=O)O)=CC=C21 VAWFFNJAPKXVPH-UHFFFAOYSA-N 0.000 description 1
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- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 description 1
- DFQICHCWIIJABH-UHFFFAOYSA-N naphthalene-2,7-diol Chemical compound C1=CC(O)=CC2=CC(O)=CC=C21 DFQICHCWIIJABH-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本発明は、液晶ポリマー組成物に関し、特にウェルド部の強度に優れた液晶ポリマー組成物に関する。 The present invention relates to a liquid crystal polymer composition, and more particularly to a liquid crystal polymer composition having excellent weld strength.
液晶ポリマーは、耐熱性、剛性等の機械物性、耐薬品性、寸法精度等に優れており、成形品用途のみならず、繊維やフィルムといった各種用途にその使用が拡大しつつある。 Liquid crystal polymers are excellent in mechanical properties such as heat resistance and rigidity, chemical resistance, dimensional accuracy, etc., and their use is expanding not only for molded products but also for various applications such as fibers and films.
特にパーソナル・コンピューターや携帯電話等の情報・通信分野においては、部品の高集積度化、小型化、薄肉化、低背化等から、薄い肉厚部が形成されるケースが多い。したがってかかる分野においては、液晶ポリマーの優れた成形性、すなわち流動性が良好であり、かつバリが出ないという他の樹脂にない特徴を生かして、その使用量が大幅に増大している。 In particular, in the information / communication field such as personal computers and mobile phones, there are many cases where a thin-walled portion is formed due to high integration of components, miniaturization, thinning, low profile, and the like. Therefore, in such a field, the amount of the liquid crystal polymer used is greatly increased by taking advantage of the characteristics that the other resins do not have such as excellent moldability, that is, good fluidity and no burrs.
しかし、液晶ポリマーは、優れた特性を有するものではあるが、成形時の強い分子配向に起因するウェルド部の強度の弱さや成形品の異方性が欠点として認識されており、ウェルド部の強度の改良方法について種々の検討がなされている。 However, although liquid crystal polymers have excellent characteristics, weakness of the welded part and anisotropy of the molded product due to strong molecular orientation during molding are recognized as defects, and the strength of the welded part Various studies have been made on the improvement method.
ウェルド部の強度の改良方法としては、たとえばホウ酸アルミニウムウィスカ、または酸化チタンウィスカなどの繊維状の充填剤を液晶ポリエステル樹脂に配合する方法が知られている(特許文献1および2を参照)。しかし、これらのウィスカは高価であることに加え、ウェルド部の強度の改良効果についても十分ではなかった。 As a method for improving the strength of the weld portion, for example, a method of blending a fibrous filler such as aluminum borate whisker or titanium oxide whisker with a liquid crystal polyester resin is known (see Patent Documents 1 and 2). However, these whiskers are not only expensive but also insufficient in improving the strength of the weld.
本発明者らは、先に液晶ポリマーに焼成処理された珪藻土を配合することによりウェルド部の強度を改善させる方法を提案した(特許文献3を参照)。この方法によると、ウェルド部の強度はある程度改善されるものの、射出成形の際、射出パージ時に溶融物に発泡が生じるという問題があり、更なる改良が求められていた。 The inventors of the present invention have proposed a method for improving the strength of the welded portion by blending diatomaceous earth previously fired into the liquid crystal polymer (see Patent Document 3). According to this method, although the strength of the weld portion is improved to some extent, there is a problem that foaming occurs in the melt during injection purge during injection molding, and further improvement has been demanded.
本発明の目的は、ウェルド部の強度に優れる液晶ポリマー組成物を提供することにある。 An object of the present invention is to provide a liquid crystal polymer composition having excellent weld strength.
本発明者らは、液晶ポリマーのウェルド部の強度改良について鋭意検討した結果、二酸化チタン粒子が炭酸カルシウム粒子表面に担持された二酸化チタン−炭酸カルシウム複合粒子(以下、「チタニア担持炭酸カルシウム」という)を液晶ポリマーに配合することにより、機械強度や成形加工性などの他の物性が低下することなく、ウェルド部の強度を向上し得ることを見出し、本発明を完成するに至った。 As a result of intensive studies on improving the strength of the weld part of the liquid crystal polymer, the present inventors have found that titanium dioxide-calcium carbonate composite particles (hereinafter referred to as “titania-supported calcium carbonate”) in which titanium dioxide particles are supported on the surface of the calcium carbonate particles. It has been found that the strength of the weld portion can be improved without degrading other physical properties such as mechanical strength and molding processability by blending with the liquid crystal polymer, and the present invention has been completed.
すなわち、本発明は第1の態様において、液晶ポリマー、および、液晶ポリマー100重量部に対して0.1〜200重量部のチタニア担持炭酸カルシウムを含む、液晶ポリマー組成物を提供する。 That is, in the first aspect, the present invention provides a liquid crystal polymer composition comprising a liquid crystal polymer and 0.1 to 200 parts by weight of titania-supported calcium carbonate with respect to 100 parts by weight of the liquid crystal polymer.
本発明の第1の態様において、「液晶ポリマー組成物」とは、以下に説明する液晶ポリマーおよびチタニア担持炭酸カルシウムを必須に含み、所望により、チタニア担持炭酸カルシウム以外の充填剤、添加剤、液晶ポリマー以外の他の樹脂を含んでいてもよい組成物を意味する。 In the first embodiment of the present invention, the “liquid crystal polymer composition” essentially includes a liquid crystal polymer and titania-supported calcium carbonate described below, and optionally, a filler, additive, liquid crystal other than titania-supported calcium carbonate. The composition which may contain other resin other than a polymer is meant.
また、本発明は第2の態様において、液晶ポリマーまたは液晶ポリマー組成物に、液晶ポリマー100重量部に対して0.1〜200重量部のチタニア担持炭酸カルシウムを配合することを特徴とする、液晶ポリマーまたは液晶ポリマー組成物の成形品のウェルド部の強度改良方法を提供する。 In the second aspect of the present invention, the liquid crystal polymer or the liquid crystal polymer composition is blended with 0.1 to 200 parts by weight of titania-supported calcium carbonate with respect to 100 parts by weight of the liquid crystal polymer. A method for improving the strength of a weld portion of a molded article of a polymer or liquid crystal polymer composition is provided.
本発明の第2の態様において、「液晶ポリマー組成物」とは、以下に説明する液晶ポリマーを必須に含み、さらに、チタニア担持炭酸カルシウム以外の充填剤、添加剤、液晶ポリマー以外の他の樹脂から選択される1種以上の成分を含む組成物であって、チタニア担持炭酸カルシウムを含まない組成物を意味する。 In the second aspect of the present invention, the “liquid crystal polymer composition” essentially includes a liquid crystal polymer described below, and further includes fillers and additives other than titania-supported calcium carbonate, and resins other than liquid crystal polymers. It means a composition containing one or more components selected from the above, and does not contain titania-carrying calcium carbonate.
以下、明細書中特にことわりのない限り、「液晶ポリマー組成物」とは、第1の態様において定義した組成物、即ち、液晶ポリマーおよびチタニア担持炭酸カルシウムを含む組成物をいう。 Hereinafter, unless otherwise specified in the specification, the “liquid crystal polymer composition” refers to the composition defined in the first embodiment, that is, a composition containing a liquid crystal polymer and titania-supported calcium carbonate.
本明細書および特許請求の範囲において、ウェルド部とは、液晶ポリマーまたは液晶ポリマー組成物の成形時に、二以上の方向から流れる溶融した液晶ポリマーまたは液晶ポリマー組成物が、金型内で合流する部分を意味する。 In the present specification and claims, a weld portion is a portion where molten liquid crystal polymer or liquid crystal polymer composition flowing from two or more directions joins in a mold when liquid crystal polymer or liquid crystal polymer composition is molded. Means.
本発明において用いる液晶ポリマーは、異方性溶融相を形成するポリエステルまたはポリエステルアミドであり、当業者にサーモトロピック液晶ポリエステルまたはサーモトロピック液晶ポリエステルアミドと呼ばれるものであれば特に制限されない。 The liquid crystal polymer used in the present invention is a polyester or polyester amide that forms an anisotropic melt phase, and is not particularly limited as long as it is called a thermotropic liquid crystal polyester or a thermotropic liquid crystal polyester amide by those skilled in the art.
異方性溶融相の性質は直交偏向子を利用した通常の偏向検査法、すなわちホットステージにのせた試料を窒素雰囲気下で観察することにより確認できる。 The property of the anisotropic molten phase can be confirmed by a normal deflection inspection method using an orthogonal deflector, that is, by observing a sample placed on a hot stage in a nitrogen atmosphere.
本発明に用いる液晶ポリマーを構成する繰返し単位としては、芳香族オキシカルボニル繰返し単位、芳香族ジカルボニル繰返し単位、芳香族ジオキシ繰返し単位、芳香族アミノオキシ繰返し単位、芳香族ジアミノ繰返し単位、芳香族アミノカルボニル繰返し単位、芳香族オキシジカルボニル繰返し単位、および脂肪族ジオキシ繰返し単位などが挙げられる。 As the repeating unit constituting the liquid crystal polymer used in the present invention, aromatic oxycarbonyl repeating unit, aromatic dicarbonyl repeating unit, aromatic dioxy repeating unit, aromatic aminooxy repeating unit, aromatic diamino repeating unit, aromatic amino Examples thereof include a carbonyl repeating unit, an aromatic oxydicarbonyl repeating unit, and an aliphatic dioxy repeating unit.
これらの各繰返し単位から構成される液晶ポリマーは構成成分およびポリマー中の組成比、シークエンス分布によっては、異方性溶融相を形成するものとしないものが存在するが、本発明に使用される液晶ポリマーは異方性溶融相を形成するものに限られる。 The liquid crystal polymer composed of each of these repeating units may or may not form an anisotropic molten phase depending on the constituent components, the composition ratio in the polymer, and the sequence distribution, but the liquid crystal used in the present invention. Polymers are limited to those that form an anisotropic melt phase.
芳香族オキシカルボニル繰返し単位を与える単量体の具体例としては、例えば、4−ヒドロキシ安息香酸、メタヒドロキシ安息香酸、オルトヒドロキシ安息香酸、6−ヒドロキシ−2−ナフトエ酸、5−ヒドロキシ−2−ナフトエ酸、3−ヒドロキシ−2−ナフトエ酸、4’−ヒドロキシフェニル−4−安息香酸、3’−ヒドロキシフェニル−4−安息香酸、4’−ヒドロキシフェニル−3−安息香酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにこれらのアシル化物、エステル誘導体、酸ハロゲン化物などのエステル形成性誘導体が挙げられる。これらの中では、パラヒドロキシ安息香酸、6−ヒドロキシ−2−ナフトエ酸が得られる液晶ポリマーの特性や融点を調整しやすいという点から好ましい。 Specific examples of the monomer that gives an aromatic oxycarbonyl repeating unit include, for example, 4-hydroxybenzoic acid, metahydroxybenzoic acid, orthohydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, 5-hydroxy-2- Naphthoic acid, 3-hydroxy-2-naphthoic acid, 4′-hydroxyphenyl-4-benzoic acid, 3′-hydroxyphenyl-4-benzoic acid, 4′-hydroxyphenyl-3-benzoic acid, their alkyl, alkoxy Alternatively, halogen-substituted products, and ester-forming derivatives such as acylated products, ester derivatives, and acid halides can be used. In these, it is preferable from the point that the characteristic and melting | fusing point of a liquid crystal polymer from which parahydroxybenzoic acid and 6-hydroxy-2- naphthoic acid are obtained are easy to adjust.
芳香族ジカルボニル繰返し単位を与える単量体の具体例としては、例えば、テレフタル酸、イソフタル酸、2,6−ナフタレンジカルボン酸、1,6−ナフタレンジカルボン酸、2,7−ナフタレンジカルボン酸、1,4−ナフタレンジカルボン酸、4,4’−ジカルボキシビフェニル等の芳香族ジカルボン酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのエステル誘導体、酸ハロゲン化物などのエステル形成性誘導体が挙げられる。これらの中では、テレフタル酸、2,6−ナフタレンジカルボン酸が得られる液晶ポリマーの機械物性、耐熱性、融点温度、成形性を適度なレベルに調整しやすいことから好ましい。 Specific examples of the monomer giving the aromatic dicarbonyl repeating unit include, for example, terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 1,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, 1 , 4-naphthalenedicarboxylic acid, aromatic dicarboxylic acids such as 4,4′-dicarboxybiphenyl, alkyl, alkoxy or halogen-substituted products thereof, ester derivatives thereof, and ester-forming derivatives such as acid halides. . Among these, terephthalic acid, 2,6-naphthalenedicarboxylic acid is preferable because it easily adjusts the mechanical properties, heat resistance, melting point temperature, and moldability of the liquid crystal polymer to an appropriate level.
芳香族ジオキシ繰返し単位を与える単量体の具体例としては、例えば、ハイドロキノン、レゾルシン、2,6−ジヒドロキシナフタレン、2,7−ジヒドロキシナフタレン、1,6−ジヒドロキシナフタレン、1,4−ジヒドロキシナフタレン、4,4’−ジヒドロキシビフェニル、3,3’−ジヒドロキシビフェニル、3,4’−ジヒドロキシビフェニル、4,4’−ジヒドロキシビフェニルエーテル等の芳香族ジオール、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物などのエステル形成性誘導体が挙げられる。これらの中では、ハイドロキノンおよび4,4’−ジヒドロキシビフェニルが重合時の反応性や得られる液晶ポリマーの特性などの点から好ましい。 Specific examples of the monomer that gives an aromatic dioxy repeating unit include, for example, hydroquinone, resorcin, 2,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, 4,4′-dihydroxybiphenyl, 3,3′-dihydroxybiphenyl, 3,4′-dihydroxybiphenyl, aromatic diols such as 4,4′-dihydroxybiphenyl ether, alkyl, alkoxy or halogen substituents thereof, and And ester-forming derivatives such as acylated products. Among these, hydroquinone and 4,4'-dihydroxybiphenyl are preferable from the viewpoint of reactivity during polymerization and characteristics of the obtained liquid crystal polymer.
芳香族アミノオキシ繰返し単位を与える単量体の具体例としては、例えば、p−アミノフェノール、m−アミノフェノール、4−アミノ−1−ナフトール、5−アミノ−1−ナフトール、8−アミノ−2−ナフトール、4−アミノ−4’−ヒドロキシビフェニル等の芳香族ヒドロキシアミン、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物などのエステルまたはアミド形成性誘導体が挙げられる。 Specific examples of the monomer that gives an aromatic aminooxy repeating unit include, for example, p-aminophenol, m-aminophenol, 4-amino-1-naphthol, 5-amino-1-naphthol, and 8-amino-2. -Aromatic amines such as naphthol and 4-amino-4'-hydroxybiphenyl, alkyl, alkoxy or halogen substituents thereof, and ester or amide-forming derivatives thereof such as acylated products thereof.
芳香族ジアミノ繰返し単位を与える単量体の具体例としては、例えば、p−フェニレンジアミン、m−フェニレンジアミン、1,5−ジアミノナフタレン、1,8−ジアミノナフタレン等の芳香族ジアミン、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物などのアミド形成性誘導体が挙げられる。 Specific examples of the monomer that gives an aromatic diamino repeating unit include aromatic diamines such as p-phenylenediamine, m-phenylenediamine, 1,5-diaminonaphthalene, 1,8-diaminonaphthalene, and alkyls thereof. , Alkoxy- or halogen-substituted products, and amide-forming derivatives thereof such as acylated products thereof.
芳香族アミノカルボニル繰返し単位を与える単量体の具体例としては、例えば、p−アミノ安息香酸、m−アミノ安息香酸、6−アミノ−2−ナフトエ酸等の芳香族アミノカルボン酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物、エステル誘導体、酸ハロゲン化物などのエステルまたはアミド形成性誘導体が挙げられる。 Specific examples of the monomer that gives an aromatic aminocarbonyl repeating unit include aromatic aminocarboxylic acids such as p-aminobenzoic acid, m-aminobenzoic acid, 6-amino-2-naphthoic acid, and alkyls thereof. , Alkoxy- or halogen-substituted products, and ester or amide-forming derivatives thereof such as acylated products, ester derivatives, and acid halides.
芳香族オキシジカルボニル繰返し単位を与える単量体の具体例としては、例えば、3−ヒドロキシ−2,7−ナフタレンジカルボン酸、4−ヒドロキシイソフタル酸、および5−ヒドロキシイソフタル酸等のヒドロキシ芳香族ジカルボン酸、これらのアルキル、アルコキシまたはハロゲン置換体、ならびにそれらのアシル化物、エステル誘導体、酸ハロゲン化物などのエステル形成性誘導体が挙げられる。 Specific examples of monomers that give aromatic oxydicarbonyl repeating units include hydroxy aromatic dicarboxylic acids such as 3-hydroxy-2,7-naphthalenedicarboxylic acid, 4-hydroxyisophthalic acid, and 5-hydroxyisophthalic acid. Examples include acids, alkyl, alkoxy or halogen-substituted products thereof, and ester-forming derivatives such as acylated products, ester derivatives, and acid halides thereof.
脂肪族ジオキシ繰返し単位を与える単量体の具体例としては、例えば、エチレングリコール、1,4−ブタンジオール、1,6−ヘキサンジオールなどの脂肪族ジオール、ならびにそれらのアシル化物が挙げられる。また、ポリエチレンテレフタレートや、ポリブチレンテレフタレートなどの脂肪族ジオキシ繰返し単位を含有するポリエステルを、前記の芳香族オキシカルボン酸、芳香族ジカルボン酸、芳香族ジオール、芳香族ヒドロキシアミン、芳香族ジアミン、芳香族アミノカルボン酸、芳香族オキシジカルボン酸およびそれらのアシル化物、エステル誘導体、酸ハロゲン化物などと反応させることによっても、脂肪族ジオキシ繰返し単位を含む液晶ポリマーを得ることができる。 Specific examples of the monomer that gives an aliphatic dioxy repeating unit include aliphatic diols such as ethylene glycol, 1,4-butanediol, 1,6-hexanediol, and acylated products thereof. Polyesters containing aliphatic dioxy repeating units, such as polyethylene terephthalate and polybutylene terephthalate, are converted into the above aromatic oxycarboxylic acids, aromatic dicarboxylic acids, aromatic diols, aromatic hydroxyamines, aromatic diamines, aromatics. A liquid crystal polymer containing an aliphatic dioxy repeating unit can also be obtained by reacting with an aminocarboxylic acid, an aromatic oxydicarboxylic acid and an acylated product, an ester derivative, an acid halide or the like thereof.
本発明に用いる液晶ポリマーは本発明の目的を損なわない範囲で、チオエステル結合を含むものであってもよい。このような結合を与える単量体としては、メルカプト芳香族カルボン酸、および芳香族ジチオールおよびヒドロキシ芳香族チオールなどが挙げられる。これらの単量体の使用量は、芳香族オキシカルボニル繰返し単位、芳香族ジカルボニル繰返し単位、芳香族ジオキシ繰返し単位、芳香族アミノオキシ繰返し単位、芳香族ジアミノ繰返し単位、芳香族アミノカルボニル繰り返し単位、芳香族オキシジカルボニル繰返し単位、および脂肪族ジオキシ繰返し単位を与える単量体の合計量に対して10モル%以下であるのが好ましい。 The liquid crystal polymer used in the present invention may contain a thioester bond as long as the object of the present invention is not impaired. Examples of the monomer that gives such a bond include mercapto aromatic carboxylic acid, aromatic dithiol, and hydroxy aromatic thiol. The amount of these monomers used is aromatic oxycarbonyl repeating unit, aromatic dicarbonyl repeating unit, aromatic dioxy repeating unit, aromatic aminooxy repeating unit, aromatic diamino repeating unit, aromatic aminocarbonyl repeating unit, The amount is preferably 10 mol% or less based on the total amount of monomers giving the aromatic oxydicarbonyl repeating unit and the aliphatic dioxy repeating unit.
以上、本発明において用いる液晶ポリマーに含まれる繰返し単位とそれを与える単量体について説明したが、本発明において用いる液晶ポリマーとしては、芳香族オキシカルボニル繰返し単位である、4−オキシベンゾイル繰返し単位および/または6−オキシ−2−ナフトイル繰り返し単位を含むものを用いるのがより好ましい。 As described above, the repeating unit contained in the liquid crystal polymer used in the present invention and the monomer that gives it have been described. As the liquid crystal polymer used in the present invention, a 4-oxybenzoyl repeating unit, which is an aromatic oxycarbonyl repeating unit, and It is more preferable to use one containing a 6-oxy-2-naphthoyl repeating unit.
4−オキシベンゾイル繰返し単位および/または6−オキシ−2−ナフトイル繰り返し単位を含む液晶ポリマーの中でも、好ましいものとしては、例えば下記のモノマー構成単位からなる共重合体が挙げられる。
1)4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸共重合体
2)4−ヒドロキシ安息香酸/テレフタル酸/4,4’−ジヒドロキシビフェニル共重合体
3)4−ヒドロキシ安息香酸/テレフタル酸/イソフタル酸/4,4’−ジヒドロキシビフェニル共重合体
4)4−ヒドロキシ安息香酸/テレフタル酸/イソフタル酸/4,4’−ジヒドロキシビフェニル/ハイドロキノン共重合体
5)4−ヒドロキシ安息香酸/テレフタル酸/ハイドロキノン共重合体
6)6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/ハイドロキノン共重合体
7)4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/4,4’−ジヒドロキシビフェニル共重合体
8)6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/4,4’−ジヒドロキシビフェニル共重合体
9)4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/ハイドロキノン共重合体
10)4−ヒドロキシ安息香酸/2,6−ナフタレンジカルボン酸/4,4’−ジヒドロキシビフェニル共重合体
11)4−ヒドロキシ安息香酸/テレフタル酸/2,6−ナフタレンジカルボン酸/ハイドロキノン共重合体
12)4−ヒドロキシ安息香酸/2,6−ナフタレンジカルボン酸/ハイドロキノン共重合体
13)4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸/2,6−ナフタレンジカルボン酸/ハイドロキノン共重合体
14)4−ヒドロキシ安息香酸/テレフタル酸/2,6−ナフタレンジカルボン酸/ハイドロキノン/4,4’−ジヒドロキシビフェニル共重合体
15)4−ヒドロキシ安息香酸/テレフタル酸/4−アミノフェノール共重合体
16)6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/4−アミノフェノール共重合体
17)4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/4−アミノフェノール共重合体
18)4−ヒドロキシ安息香酸/テレフタル酸/4,4’−ジヒドロキシビフェニル /4−アミノフェノール共重合体
19)4−ヒドロキシ安息香酸/テレフタル酸/エチレングリコール共重合体
20)4−ヒドロキシ安息香酸/テレフタル酸/4,4’−ジヒドロキシビフェニル/エチレングリコール共重合体
21)4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/エチレングリコール共重合体
22)4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/4,4’−ジヒドロキシビフェニル/エチレングリコール共重合体。
Among the liquid crystal polymers containing 4-oxybenzoyl repeating units and / or 6-oxy-2-naphthoyl repeating units, preferred are, for example, copolymers comprising the following monomer constituent units.
1) 4-hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid copolymer 2) 4-hydroxybenzoic acid / terephthalic acid / 4,4'-dihydroxybiphenyl copolymer 3) 4-hydroxybenzoic acid / terephthalic acid / Isophthalic acid / 4,4'-dihydroxybiphenyl copolymer 4) 4-hydroxybenzoic acid / terephthalic acid / isophthalic acid / 4,4'-dihydroxybiphenyl / hydroquinone copolymer 5) 4-hydroxybenzoic acid / terephthalic acid / Hydroquinone copolymer 6) 6-hydroxy-2-naphthoic acid / terephthalic acid / hydroquinone copolymer 7) 4-hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid / terephthalic acid / 4,4′-dihydroxybiphenyl Copolymer 8) 6-hydroxy-2-naphthoic acid / terephthalic acid / 4,4'-dihydroxybi Phenyl copolymer 9) 4-hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid / terephthalic acid / hydroquinone copolymer 10) 4-hydroxybenzoic acid / 2,6-naphthalenedicarboxylic acid / 4,4′-dihydroxy Biphenyl copolymer 11) 4-hydroxybenzoic acid / terephthalic acid / 2,6-naphthalenedicarboxylic acid / hydroquinone copolymer 12) 4-hydroxybenzoic acid / 2,6-naphthalenedicarboxylic acid / hydroquinone copolymer 13) 4 -Hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid / 2,6-naphthalenedicarboxylic acid / hydroquinone copolymer 14) 4-hydroxybenzoic acid / terephthalic acid / 2,6-naphthalenedicarboxylic acid / hydroquinone / 4,4 '-Dihydroxybiphenyl copolymer 15) 4-hydroxybenzoic acid / tere Taric acid / 4-aminophenol copolymer 16) 6-hydroxy-2-naphthoic acid / terephthalic acid / 4-aminophenol copolymer 17) 4-hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid / terephthalic acid / 4-aminophenol copolymer 18) 4-hydroxybenzoic acid / terephthalic acid / 4,4'-dihydroxybiphenyl / 4-aminophenol copolymer 19) 4-hydroxybenzoic acid / terephthalic acid / ethylene glycol copolymer 20) 4-hydroxybenzoic acid / terephthalic acid / 4,4′-dihydroxybiphenyl / ethylene glycol copolymer 21) 4-hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid / terephthalic acid / ethylene glycol copolymer 22 ) 4-Hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid / Telef Taric acid / 4,4′-dihydroxybiphenyl / ethylene glycol copolymer.
これらの中では、成形加工性や機械的性質に優れることから、1)、9)および13)の共重合体を液晶ポリマーとして用いるのが特に好ましい。 Of these, the copolymers 1), 9) and 13) are particularly preferably used as the liquid crystal polymer because of excellent molding processability and mechanical properties.
本発明における液晶ポリマーは、成形時の流動性を改良するなどの目的で、2種以上の液晶ポリマーをブレンドしたものを用いてもよい。 As the liquid crystal polymer in the present invention, a blend of two or more liquid crystal polymers may be used for the purpose of improving fluidity during molding.
以下、本発明において用いる液晶ポリマーの製造方法について説明する。
本発明において用いる液晶ポリマーの製造方法に特に制限はなく、前記の単量体の組み合わせからなるエステル結合またはアミド結合を形成させる公知の重縮合方法、例えば溶融アシドリシス法、スラリー重合法などを用いることができる。
Hereinafter, a method for producing a liquid crystal polymer used in the present invention will be described.
The production method of the liquid crystal polymer used in the present invention is not particularly limited, and a known polycondensation method for forming an ester bond or an amide bond composed of a combination of the above monomers, for example, a melt acidosis method, a slurry polymerization method, or the like is used. Can do.
溶融アシドリシス法とは、最初に単量体を加熱して反応物質の溶融液を形成し、反応を継続することにより溶融ポリマーを得る方法であり、本発明で用いる液晶ポリマーの製造方法として好ましい方法である。なお、縮合の最終段階で副生する揮発物(例えば、酢酸、水等)の除去を容易にするために真空を適用してもよい。 The melt acidosis method is a method in which a monomer is first heated to form a molten liquid of a reactant, and the reaction is continued to obtain a molten polymer, which is a preferred method for producing the liquid crystal polymer used in the present invention. It is. Note that a vacuum may be applied to facilitate removal of volatiles (for example, acetic acid, water, etc.) by-produced in the final stage of the condensation.
スラリー重合法とは、熱交換流体の存在下で反応させる方法であって、固体生成物は熱交換媒質中に懸濁した状態で得られる。 The slurry polymerization method is a method of reacting in the presence of a heat exchange fluid, and the solid product is obtained in a state suspended in a heat exchange medium.
溶融アシドリシス法およびスラリー重合法の何れの場合においても、液晶ポリマーを製造する際に使用する重合性単量体成分は、ヒドロキシル基および/またはアミノ基をアシル化した変性形態、すなわち低級アシル化物として反応に供することもできる。低級アシル基は炭素原子数2〜5のものが好ましく、炭素原子数2または3のものがより好ましい。特に好ましくは前記単量体のアセチル化物を反応に用いる方法が挙げられる。 In both cases of the melt acidification method and the slurry polymerization method, the polymerizable monomer component used in producing the liquid crystal polymer is a modified form in which hydroxyl groups and / or amino groups are acylated, that is, as a lower acylated product. It can also be used for the reaction. The lower acyl group preferably has 2 to 5 carbon atoms, more preferably 2 or 3 carbon atoms. Particularly preferred is a method using an acetylated product of the monomer in the reaction.
単量体のアシル化物は、別途アシル化して予め合成したものを用いてもよいし、液晶ポリマーの製造時に単量体に無水酢酸等のアシル化剤を加えて反応系内で生成せしめることもできる。 The acylated product of the monomer may be prepared by separately acylating and synthesized in advance, or it may be generated in the reaction system by adding an acylating agent such as acetic anhydride to the monomer during the production of the liquid crystal polymer. it can.
溶融アシドリシス法またはスラリー重合法の何れの場合においても反応時、必要に応じて触媒を用いてもよい。 In any case of the melt acidification method or the slurry polymerization method, a catalyst may be used as needed during the reaction.
触媒の具体例としては、ジアルキルスズオキシド(たとえばジブチルスズオキシド)、ジアリールスズオキシドなどの有機スズ化合物;三酸化アンチモン;二酸化チタン;アルコキシチタンシリケート、チタンアルコキシドなどの有機チタン化合物;カルボン酸のアルカリまたはアルカリ土類金属塩(たとえば酢酸カリウム);無機酸塩類(たとえば硫酸カリウム);ルイス酸(例えば三フッ化硼素);ハロゲン化水素(例えば塩化水素)などの気体状酸触媒などが挙げられる。 Specific examples of the catalyst include organotin compounds such as dialkyltin oxide (for example, dibutyltin oxide) and diaryltin oxide; antimony trioxide; titanium dioxide; organotitanium compounds such as alkoxytitanium silicate and titanium alkoxide; alkali or alkali of carboxylic acid Examples include earth metal salts (for example, potassium acetate); inorganic acid salts (for example, potassium sulfate); Lewis acid (for example, boron trifluoride); gaseous acid catalysts such as hydrogen halide (for example, hydrogen chloride).
触媒の使用割合は、通常モノマー重量に対して10〜1000ppm、好ましくは20〜200ppmである。 The ratio of the catalyst used is usually 10 to 1000 ppm, preferably 20 to 200 ppm, based on the monomer weight.
このような重縮合反応によって得られた液晶ポリマーは、それぞれ溶融状態で重合反応槽より抜き出された後に、ペレット状、フレーク状、または粉末状に加工される。 The liquid crystal polymers obtained by such a polycondensation reaction are each extracted from the polymerization reaction tank in a molten state, and then processed into pellets, flakes, or powders.
ペレット状、フレーク状、または粉末状に加工された液晶ポリマーは、分子量を高めて耐熱性を向上させるために、減圧下または窒素、ヘリウムなどの不活性ガス雰囲気下において、実質的に固相状態で熱処理を行ってもよい。 Liquid crystal polymers processed into pellets, flakes, or powders are in a substantially solid state under reduced pressure or in an inert gas atmosphere such as nitrogen or helium in order to increase molecular weight and improve heat resistance. Heat treatment may be performed.
固相状態で熱処理を行う場合の処理温度は、液晶ポリマーが溶融しない限り特に限定されないが、260〜350℃、好ましくは280〜320℃で行うのがよい。 The treatment temperature in the case of performing the heat treatment in the solid phase is not particularly limited as long as the liquid crystal polymer does not melt, but it is preferably 260 to 350 ° C, preferably 280 to 320 ° C.
なお、本発明に用いる液晶ポリマーとしては、示差走査熱量計により測定される結晶融解温度(Tm)が270〜380℃のものが好ましく、280〜340℃のものがより好ましい。 The liquid crystal polymer used in the present invention preferably has a crystal melting temperature (Tm) measured by a differential scanning calorimeter of 270 to 380 ° C., more preferably 280 to 340 ° C.
結晶融解温度(Tm)は、以下に記載する方法により測定されるものである。
〈結晶融解温度測定方法〉
液晶ポリマーの試料を、室温から20℃/分の昇温条件で測定した際に観測される吸熱ピーク温度(Tm1)の測定後、Tm1より20〜50℃高い温度で10分間保持する。次いで、20℃/分の降温条件で室温まで試料を冷却し、さらに再度20℃/分の昇温条件で測定した際の吸熱ピークを観測し、そのピークトップを示す温度を液晶ポリマーの結晶融解温度(Tm)とする。
The crystal melting temperature (Tm) is measured by the method described below.
<Method for measuring crystal melting temperature>
After measuring the endothermic peak temperature (Tm1) observed when a liquid crystal polymer sample is measured at room temperature to 20 ° C./min, the sample is held at a
このようにして得られた液晶ポリマーは、チタニア担持炭酸カルシウムを配合され、本発明の第1の態様の液晶ポリマー組成物とされる。 The liquid crystal polymer thus obtained is blended with titania-supported calcium carbonate to obtain the liquid crystal polymer composition of the first aspect of the present invention.
チタニア担持炭酸カルシウムは、二酸化チタン粒子が合成炭酸カルシウム粒子表面に直接担持されている二酸化チタン−炭酸カルシウム複合粒子であり、炭酸カルシウム粒子100重量部に対して、0.1〜0.5μmの粒子径の二酸化チタンが0.1〜50重量部担持されたものが好ましい。 The titania-supporting calcium carbonate is a titanium dioxide-calcium carbonate composite particle in which titanium dioxide particles are directly supported on the surface of the synthetic calcium carbonate particles, and the particle size is 0.1 to 0.5 μm with respect to 100 parts by weight of the calcium carbonate particles. What carried 0.1-50 weight part of diameter titanium dioxide is preferable.
二酸化チタン粒子を担持する炭酸カルシウムの形状としては特に限定されず、立方体状、柱状または紡錘状のものが使用できるが、二酸化チタンを効率よく担持させることから、長径1〜15μm、短径0.1〜1μmの紡錘状炭酸カルシウムが好ましい。 The shape of calcium carbonate supporting titanium dioxide particles is not particularly limited, and cubic, columnar, or spindle-shaped ones can be used. However, since titanium dioxide is efficiently supported, the major axis is 1 to 15 μm and the minor axis is 0.00. Spindle-like calcium carbonate of 1 to 1 μm is preferred.
このようなチタニア担持炭酸カルシウムとしては、例えば、日鉄鉱業(株)製のチタニカル(登録商標)が好適に使用される。 As such titania-supporting calcium carbonate, for example, titanical (registered trademark) manufactured by Nippon Steel Mining Co., Ltd. is preferably used.
チタニア担持炭酸カルシウムは、平均粒子径0.1〜15μmのものが好ましく、0.3〜10μmのものがより好ましい。 The titania-supporting calcium carbonate preferably has an average particle size of 0.1 to 15 μm, more preferably 0.3 to 10 μm.
本発明において、チタニア担持炭酸カルシウムの配合量は、液晶ポリマー100重量部に対して、0.1〜200重量部、好ましくは0.1〜150重量部、より好ましくは1〜100重量部、さらに好ましくは10〜50重量部である。 In this invention, the compounding quantity of titania carrying | support calcium carbonate is 0.1-200 weight part with respect to 100 weight part of liquid crystal polymers, Preferably it is 0.1-150 weight part, More preferably, it is 1-100 weight part, Furthermore, Preferably it is 10-50 weight part.
チタニア担持炭酸カルシウムの配合量が0.1重量部を下回ると、ウェルド度の強度の改善効果が十分に得られず、200重量部を上回ると、溶融粘度が急激に上昇する傾向がある。 When the blending amount of titania-supporting calcium carbonate is less than 0.1 parts by weight, the effect of improving the strength of the weld degree cannot be obtained sufficiently, and when it exceeds 200 parts by weight, the melt viscosity tends to increase rapidly.
本発明において用いるチタニア担持炭酸カルシウムは、液晶ポリマーに添加され、バンバリーミキサー、ニーダー、一軸もしくは二軸押出機などを用いて、液晶ポリマーの結晶融解温度近傍ないし結晶融解温度+30℃で溶融混練して本発明の第1の態様の液晶ポリマー組成物とされる。 The titania-supported calcium carbonate used in the present invention is added to the liquid crystal polymer, and melt kneaded at a temperature near the crystal melting temperature of the liquid crystal polymer or at the crystal melting temperature + 30 ° C. using a Banbury mixer, kneader, single screw or twin screw extruder. The liquid crystal polymer composition according to the first aspect of the present invention is used.
本発明の第1および第2の態様の液晶ポリマー組成物は、機械物性の向上などの目的で、チタニア担持炭酸カルシウム以外の充填剤を配合してもよい。チタニア担持炭酸カルシウム以外の充填剤の形状は、本発明の目的を損なわない限り特に制限されないが、繊維状、板状、または粉状の充填剤から選択される一種以上のものを使用するのが好ましい。 The liquid crystal polymer composition of the first and second embodiments of the present invention may contain a filler other than titania-supported calcium carbonate for the purpose of improving mechanical properties. The shape of the filler other than titania-supported calcium carbonate is not particularly limited as long as the object of the present invention is not impaired, but one or more fillers selected from fibrous, plate-like, or powdery fillers may be used. preferable.
チタニア担持炭酸カルシウム以外の繊維状の充填剤としては、例えば、ガラス繊維、ミルドガラス、シリカアルミナ繊維、アルミナ繊維、炭素繊維、アラミド繊維、チタン酸カリウムウィスカ、ホウ酸アルミニウムウィスカ、ウォラストナイトなどが挙げられる。また、チタニア担持炭酸カルシウム以外の板状あるいは粉状の充填剤としては、例えばタルク、マイカ、グラファイト、炭酸カルシウム、ドロマイト、クレイ、ガラスフレーク、ガラスビーズ、硫酸バリウム、酸化チタンなどが挙げられる。 Examples of fibrous fillers other than titania-supported calcium carbonate include glass fiber, milled glass, silica alumina fiber, alumina fiber, carbon fiber, aramid fiber, potassium titanate whisker, aluminum borate whisker, and wollastonite. Can be mentioned. Examples of plate-like or powdery fillers other than titania-supporting calcium carbonate include talc, mica, graphite, calcium carbonate, dolomite, clay, glass flakes, glass beads, barium sulfate, and titanium oxide.
これらの中でも、ガラス繊維をチタニア担持炭酸カルシウムと併用した場合、ウェルド部の強度が著しく向上すると共に、機械強度や成形加工性に優れることから特に好ましい。 Among these, when glass fiber is used in combination with titania-supported calcium carbonate, the strength of the weld portion is remarkably improved and mechanical strength and molding processability are particularly preferable.
チタニア担持炭酸カルシウム以外の充填剤を本発明の第1および第2の態様の液晶ポリマー組成物に用いる場合の配合量は、液晶ポリマー100重量に対して、0.1〜200重量部であるのが好ましく、0.1〜150重量部であるのがより好ましく、0.1〜100重量部であるのが特に好ましい。 When the filler other than titania-supported calcium carbonate is used in the liquid crystal polymer composition of the first and second embodiments of the present invention, the blending amount is 0.1 to 200 parts by weight with respect to 100 parts by weight of the liquid crystal polymer. Is more preferable, 0.1 to 150 parts by weight is more preferable, and 0.1 to 100 parts by weight is particularly preferable.
本発明の第1および第2の態様の液晶ポリマー組成物は、チタニア担持炭酸カルシウムおよびチタニア担持炭酸カルシウム以外の充填剤の他に、本発明の効果を損なわない範囲でさらに、高級脂肪酸、高級脂肪酸エステル、高級脂肪酸アミド、高級脂肪酸金属塩、ポリシロキサン、フッ素樹脂などの離型改良剤;染料、顔料などの着色剤;酸化防止剤;熱安定剤;紫外線吸収剤;帯電防止剤;界面活性剤などの1種または2種以上の添加剤を組み合わせて含んでいてもよい。
これらの添加剤の配合量は、液晶ポリマー100重量に対して、0.01〜5重量部であるのが好ましい。
The liquid crystal polymer composition according to the first and second aspects of the present invention includes, in addition to titania-supported calcium carbonate and fillers other than titania-supported calcium carbonate, higher fatty acids and higher fatty acids as long as the effects of the present invention are not impaired. Mold release improvers such as esters, higher fatty acid amides, higher fatty acid metal salts, polysiloxanes, fluororesins; coloring agents such as dyes and pigments; antioxidants; thermal stabilizers; ultraviolet absorbers; antistatic agents; 1 type, or 2 or more types of additives, such as these, may be included in combination.
The compounding amount of these additives is preferably 0.01 to 5 parts by weight with respect to 100 parts by weight of the liquid crystal polymer.
高級脂肪酸、高級脂肪酸エステル、高級脂肪酸金属塩、フルオロカーボン系界面活性剤などの外部滑剤効果を有するものについては、成形に際して予め、液晶ポリマーのペレットの表面に付着せしめてもよい。ここで、高級脂肪酸とは炭素原子数10〜25のものをいう。 Those having an external lubricant effect such as higher fatty acid, higher fatty acid ester, higher fatty acid metal salt, and fluorocarbon surfactant may be previously adhered to the surface of liquid crystal polymer pellets during molding. Here, the higher fatty acid means one having 10 to 25 carbon atoms.
また、本発明の第1および第2の態様の液晶ポリマー組成物は、本発明の目的を損なわない範囲で、液晶ポリマー以外のその他の樹脂成分、たとえばポリアミド、ポリエステル、ポリフェニレンスルフィド、ポリエーテルケトン、ポリカーボネート、ポリフェニレンエーテル、およびその変性物、ポリスルホン、ポリエーテルスルホン、ポリエーテルイミドなどの熱可塑性樹脂や、例えばフェノール樹脂、エポキシ樹脂、ポリイミド樹脂などの熱硬化性樹脂の1種または2種以上を組み合わせて含んでいてもよい。 Further, the liquid crystal polymer composition of the first and second embodiments of the present invention is a resin component other than the liquid crystal polymer, such as polyamide, polyester, polyphenylene sulfide, polyether ketone, within the range not impairing the object of the present invention. Combination of one or more of thermoplastic resins such as polycarbonate, polyphenylene ether, and modified products thereof, polysulfone, polyethersulfone, and polyetherimide, and thermosetting resins such as phenol resin, epoxy resin, and polyimide resin May be included.
その他の樹脂成分の配合量は特に限定されず、樹脂の用途や目的に応じて適宜定めればよい。典型的には本発明の液晶ポリマー100重量部に対する他の樹脂成分の配合量が1〜200重量部、特に10〜100重量部となる範囲において配合される。 The blending amount of other resin components is not particularly limited, and may be determined as appropriate according to the use and purpose of the resin. Typically, the resin component is blended in an amount of 1 to 200 parts by weight, particularly 10 to 100 parts by weight, based on 100 parts by weight of the liquid crystal polymer of the present invention.
これらのチタニア担持炭酸カルシウム以外の充填剤、添加剤および他の樹脂などは、チタニア担持炭酸カルシウムと同様に、バンバリーミキサー、ニーダー、一軸もしくは二軸押出機などを用いて、液晶ポリマーの結晶融解温度近傍ないし結晶融解温度+30℃で溶融混練して液晶ポリマーに配合すればよい。 Other than titania-supported calcium carbonate, fillers, additives, and other resins may be used in the same manner as titania-supported calcium carbonate using a Banbury mixer, kneader, uniaxial or twin screw extruder, etc. What is necessary is just to melt-knead at the vicinity thru | or crystal melting temperature +30 degreeC, and to mix | blend with a liquid crystal polymer.
本発明において、チタニア担持炭酸カルシウムは、単独の液晶ポリマーに対して配合してもよいし、事前に、チタニア担持炭酸カルシウム以外の繊維状、板状、または粉状の充填剤、他の樹脂性分、種々の添加剤などを配合して調製された本発明の第2の態様による液晶ポリマー組成物に対して配合してもよい。 In the present invention, titania-supported calcium carbonate may be blended with a single liquid crystal polymer, or in advance, a fibrous, plate-like, or powdery filler other than titania-supported calcium carbonate, other resinous properties. The liquid crystal polymer composition according to the second aspect of the present invention prepared by blending various additives and the like may be blended.
本発明の第1の態様による液晶ポリマー組成物は、長さ64mm、幅12.7mm、厚み0.4mmの曲げ試験片金型を用い、中央にウェルドラインが出来るように試験片金型の両サイドから、該液晶ポリマー組成物を充填して得た試験片を用いて、JIS K7171に従い曲げ強度を測定した場合に、曲げ強度が50MPa以上を示すものである。 The liquid crystal polymer composition according to the first aspect of the present invention uses a bending test piece mold having a length of 64 mm, a width of 12.7 mm, and a thickness of 0.4 mm, and both the test piece molds have a weld line at the center. When the bending strength is measured according to JIS K7171, using the test piece obtained by filling the liquid crystal polymer composition from the side, the bending strength indicates 50 MPa or more.
本発明はまた、本発明の第1の態様の液晶ポリマー組成物を成形して得られた、ウェルド部を有する成形品を提供する。 The present invention also provides a molded article having a weld part obtained by molding the liquid crystal polymer composition of the first aspect of the present invention.
チタニア担持炭酸カルシウムを配合した本発明の液晶ポリマー組成物を用いて得られたウェルド部を有する成形品は、ウェルド部の強度が著しく改良されると共に機械強度や成形加工性に優れるものであり、ウェルド部の高い強度が要求される電気部品、電子部品、機械部品などとして特に好適に用いられるものである。 A molded article having a weld part obtained by using the liquid crystal polymer composition of the present invention blended with titania-supported calcium carbonate is significantly improved in the strength of the weld part and excellent in mechanical strength and moldability. It is particularly suitably used as an electric component, electronic component, mechanical component or the like that requires high strength of the weld portion.
本発明は第2の態様において、液晶ポリマーまたは液晶ポリマー組成物に、液晶ポリマー100重量部に対して0.1〜200重量部のチタニア担持炭酸カルシウムを配合する、液晶ポリマーまたは液晶ポリマー組成物を用いて得られる成形品のウェルド部の強度改良方法を提供する。 In the second aspect, the present invention provides a liquid crystal polymer or a liquid crystal polymer composition, wherein 0.1 to 200 parts by weight of titania-supported calcium carbonate is added to 100 parts by weight of the liquid crystal polymer or the liquid crystal polymer composition. Provided is a method for improving the strength of a weld portion of a molded product obtained by using the molded product.
本発明の第2の態様において、液晶ポリマーまたは液晶ポリマー組成物に対して液晶ポリマー100重量部に対してチタニア担持炭酸カルシウムが0.1〜200重量部となるように配合することによって、液晶ポリマーまたは液晶ポリマー組成物を用いて得られる成形品のウェルド部の強度が著しく改良される。 In the second aspect of the present invention, the liquid crystal polymer or liquid crystal polymer composition is blended such that the titania-supported calcium carbonate is 0.1 to 200 parts by weight with respect to 100 parts by weight of the liquid crystal polymer. Or the intensity | strength of the weld part of the molded article obtained using a liquid crystal polymer composition is improved significantly.
以下、実施例により本発明を説明するが、本発明は以下の実施例に何ら限定されるものではない。 EXAMPLES Hereinafter, although an Example demonstrates this invention, this invention is not limited to a following example at all.
〔実施例1〜4、および比較例1〜3〕
実施例および比較例において、液晶ポリマーは、LCP1として、UENO LCP 2000(上野製薬株式会社製、4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/ハイドロキノン共重合体、結晶融解温度325℃)を、LCP2として、UENO LCP 2500(上野製薬株式会社製、4−ヒドロキシ安息香酸/6−ヒドロキシ−2−ナフトエ酸/テレフタル酸/ハイドロキノン共重合体、結晶融解温度330℃)を使用した。
[Examples 1-4 and Comparative Examples 1-3]
In Examples and Comparative Examples, the liquid crystal polymer was LUE 1 as UENO LCP 2000 (Ueno Pharmaceutical Co., Ltd., 4-hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid / terephthalic acid / hydroquinone copolymer, crystal melting temperature. 325 ° C.) as LCP2, UENO LCP 2500 (Ueno Pharmaceutical Co., Ltd., 4-hydroxybenzoic acid / 6-hydroxy-2-naphthoic acid / terephthalic acid / hydroquinone copolymer, crystal melting temperature 330 ° C.) was used. .
〈液晶ポリマー組成物作成例〉
液晶ポリマー100重量部に対し、表2に記載の種類および量の充填剤を、2軸押出し機PCM−30(株式会社池貝製)を用い、シリンダー温度、330−320−320−310℃、スクリュ回転数150rpmの条件で溶融混練し、液晶ポリマー組成物のペレットを作成した。
<Example of liquid crystal polymer composition preparation>
For 100 parts by weight of the liquid crystal polymer, the types and amounts of fillers listed in Table 2 were used using a twin screw extruder PCM-30 (Ikegai Co., Ltd.), cylinder temperature, 330-320-320-310 ° C., screw The mixture was melt-kneaded under the condition of a rotation speed of 150 rpm to prepare pellets of the liquid crystal polymer composition.
〈試験片作成例〉
液晶ポリマー組成物作成例により得られた、液晶ポリマー組成物のペレットを用いて、以下の表1に記載の成形条件により、厚み0.4mmの曲げ試験片金型を用いて、試験片中央部にウェルドラインが出来るように試験片金型の両サイドから樹脂を充填し、図1に示す形状のウェルド部を有する試験片を射出成形により作成した。
<Example of specimen creation>
Using the pellet of the liquid crystal polymer composition obtained by the liquid crystal polymer composition preparation example, using the bending test piece mold having a thickness of 0.4 mm according to the molding conditions described in Table 1 below, the center part of the test piece In order to form a weld line, resin was filled from both sides of the test piece mold, and a test piece having a weld portion having the shape shown in FIG. 1 was prepared by injection molding.
〈ウェルド部の曲げ強度測定〉
JIS K7171に従い、試験片作成例により得られた試験片のウェルド部曲げ強度を測定した。実施例1〜4および比較例1〜3の液晶ポリマー組成物のウェルド部曲げ強度の測定結果を表2に示す。
<Measurement of bending strength of weld part>
According to JIS K7171, the weld part bending strength of the test piece obtained by the test piece preparation example was measured. Table 2 shows the measurement results of the weld portion bending strength of the liquid crystal polymer compositions of Examples 1 to 4 and Comparative Examples 1 to 3.
〈発泡現象確認〉
試験片作成のための射出成形に際し、射出パージ時に溶融物に発生する発泡を目視にて観察し、溶融物が膨張していれば発泡現象有(×)、膨張していなければ発泡現象無(○)とした。結果を表2に示す。
<Confirmation of foaming phenomenon>
During the injection molding for preparing the test piece, the foam generated in the melt during the injection purge is visually observed. ○). The results are shown in Table 2.
充填剤として、チタニア担持炭酸カルシウムのみを配合したもの(実施例1および2)、及びチタニア担持炭酸カルシウムとガラス繊維を併用したもの(実施例3および4)は、ウェルド部の曲げ強度が高く、また射出時に発泡現象の生じないものであった。 As the filler, those containing only titania-supported calcium carbonate (Examples 1 and 2), and those using a combination of titania-supported calcium carbonate and glass fibers (Examples 3 and 4) have high bending strength at the weld part, Further, no foaming phenomenon occurred at the time of injection.
一方、充填剤として珪藻土を配合したもの(比較例1および2)は、ウェルド部の曲げ強度は高いものの、射出時に発泡現象の生じるものであり、充填剤としてガラス繊維のみを配合したもの(比較例3)は、発泡現象の生じないものの、ウェルド部の曲げ強度が低いものであった。 On the other hand, those containing diatomaceous earth as a filler (Comparative Examples 1 and 2), although the bending strength of the weld portion is high, a foaming phenomenon occurs at the time of injection, and those containing only glass fiber as a filler (Comparison) In Example 3), although the foaming phenomenon did not occur, the bending strength of the weld portion was low.
*2:日東紡績株式会社製、CS 3J−454S
*3:イーグルピッチャー社製、Celatom(登録商標)FP−2 (平均粒子径 12.8μm)
*4:イーグルピッチャー社製、Celatom(登録商標)FW−20 (平均粒子径 33.0μm)
* 2: Nitto Boseki Co., Ltd., CS 3J-454S
* 3: Celatom (registered trademark) FP-2 (average particle diameter: 12.8 μm) manufactured by Eagle Pitcher
* 4: Made by Eagle Pitcher, Celato (registered trademark) FW-20 (average particle size: 33.0 μm)
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