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JP5281349B2 - Terminal fittings and terminal fitting manufacturing methods - Google Patents
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JP5281349B2 - Terminal fittings and terminal fitting manufacturing methods - Google Patents

Terminal fittings and terminal fitting manufacturing methods Download PDF

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JP5281349B2
JP5281349B2 JP2008246248A JP2008246248A JP5281349B2 JP 5281349 B2 JP5281349 B2 JP 5281349B2 JP 2008246248 A JP2008246248 A JP 2008246248A JP 2008246248 A JP2008246248 A JP 2008246248A JP 5281349 B2 JP5281349 B2 JP 5281349B2
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terminal box
terminal
tab
side wall
receiving portion
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JP2010080218A (en
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剛 長田
卓也 長谷川
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Yazaki Corp
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Yazaki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To miniaturize terminal metal fitting having a tab support section. <P>SOLUTION: A terminal box 1 of the terminal metal fitting is assembled in a box-shape which opens both front and back faces, and the opening on the front face is set up to be an insertion port of a mating tab. The terminal box 1 includes: an elastic piece 2 on an upper wall 1a; and the tab support section 3 on a lower wall 1b. The elastic piece 2 is extended from a front edge to the back of the lower wall 1b forming the insertion port, and has an indent 2a at the pointed head section. The tab support section 3 is a trapezoid swelled toward the inside of the terminal box 1 by compressing the inside of the upper wall 1a from the lower wall 1b side. The mating tab inserted from the insertion port to the terminal box 1 is sandwiched by the indent 2a of the elastic piece 2 and the tab support section 3. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、相手側タブを弾性片とで挟み込むタブ受部を備えた端子金具、及び、該端子金具の製造方法に関する。   The present invention relates to a terminal fitting provided with a tab receiving portion for sandwiching a mating tab with an elastic piece, and a method for manufacturing the terminal fitting.

端子金具には、下記の特許文献1に示すように、相手側タブを弾性片とで挟み込むタブ受部が備えられている。特許文献1に示す端子金具は、相手側タブの挿入される筒部の天井壁にタブ受部が、底壁に弾性片がそれぞれ形成されている。   As shown in Patent Document 1 below, the terminal fitting is provided with a tab receiving portion that sandwiches the mating tab with an elastic piece. In the terminal fitting shown in Patent Document 1, a tab receiving portion is formed on the ceiling wall of the cylindrical portion into which the mating tab is inserted, and an elastic piece is formed on the bottom wall.

特開2007−149504号公報JP 2007-149504 A

上記端子金具は、一枚の板材を折り曲げて形成されており、板材の天井壁を構成する箇所を外面側から打ち出して内側に屈曲させることで、タブ受部が形成されている。このため、筒部内に屈曲したタブ受部の高さだけ筒部が高背化され、端子金具が大型化していた。   The terminal fitting is formed by bending a single plate material, and a tab receiving portion is formed by punching a portion constituting the ceiling wall of the plate material from the outer surface side and bending it inward. For this reason, the height of the tube portion is increased by the height of the tab receiving portion bent in the tube portion, and the terminal fitting is enlarged.

本発明は斯かる課題に鑑みてなされたもので、上記課題を解決できる端子金具、及び端子金具の製造方法を提供することを目的とする。   This invention is made | formed in view of such a subject, and it aims at providing the manufacturing method of the terminal metal fitting which can solve the said subject, and a terminal metal fitting.

このような目的を達成するために、本発明の端子金具は、相手側タブの挿入される端子箱と、前記端子箱の一側壁から前記端子箱内に延びた弾性片と、前記一側壁と向かい合う前記端子箱の他側壁に形成され、前記端子箱内に挿入された相手側タブを前記弾性片とで挟み込むタブ受部とを備え、前記タブ受部が、前記他側壁を前記端子箱の内側から圧縮して、前記タブ受部の形成領域の周囲の前記他側壁を肉薄にし、前記端子箱の内側に膨出する形状に形成されていることを特徴とする。
また、本発明は、前記タブ受部が、前記弾性片が相手側タブを挟持するために備える凸部と向かい合う前記他側壁を、前記一側壁側から圧縮して肉薄にすることで形成されていることを特徴とする。
また、本発明の端子金具の製造方法は、端子箱内に挿入された相手側タブを、前記端子箱の一側壁から前記端子箱内に延びた弾性片の凸部とで挟み込むタブ受部を備えた端子金具の製造方法であって、前記一側壁と向かい合う前記端子箱の他側壁を前記端子箱の内側から圧縮して、前記タブ受部の形成領域の周囲の前記他側壁を肉薄にし、前記端子箱の内側に膨出する形状に前記タブ受部を形成する工程を含むことを特徴とする。
In order to achieve such an object, the terminal fitting of the present invention includes a terminal box into which a mating tab is inserted, an elastic piece extending from one side wall of the terminal box into the terminal box, and the one side wall. A tab receiving portion that is formed on the other side wall of the terminal box facing each other and sandwiches the mating tab inserted into the terminal box with the elastic piece, and the tab receiving portion includes the other side wall of the terminal box. Compressed from the inside, the other side wall around the area where the tab receiving portion is formed is thinned, and is formed into a shape that bulges inside the terminal box .
Moreover, this invention is formed by compressing the said other side wall facing the convex part with which the said elastic piece clamps the other party tab from the said one side wall side, and making the said tab receiving part thin. It is characterized by being.
Further, the manufacturing method of the terminal fitting of the present invention includes a tab receiving portion that sandwiches a mating tab inserted into the terminal box with a convex portion of an elastic piece extending from one side wall of the terminal box into the terminal box. A terminal fitting manufacturing method comprising: compressing the other side wall of the terminal box facing the one side wall from the inside of the terminal box, and thinning the other side wall around the tab receiving portion forming region; The method includes the step of forming the tab receiving portion in a shape that bulges inside the terminal box .

本発明によれば、端子箱の他側壁におけるタブ受部の形成領域の周囲を、他側壁と向かい合う端子箱の一側壁側から圧縮して肉薄にしてタブ受部を形成することから、端子箱を低背化して端子金具を小型化できる。   According to the present invention, the tab receiving portion is formed by compressing the periphery of the tab receiving portion forming region on the other side wall of the terminal box from one side wall side of the terminal box facing the other side wall so as to be thin. The terminal bracket can be downsized by lowering the height.

以下、図面を参照して、本発明の最良の形態を説明する。
図1は、本実施形態の端子金具が備える端子箱1を拡大して示す断面図である。図2は、端子箱1が備えるタブ受部3の形成方法を説明する図である。
Hereinafter, the best mode of the present invention will be described with reference to the drawings.
FIG. 1 is an enlarged cross-sectional view showing a terminal box 1 provided in the terminal fitting of the present embodiment. FIG. 2 is a diagram illustrating a method for forming the tab receiving portion 3 provided in the terminal box 1.

端子金具は、銅等の金属製の板材を折り曲げて組み上げられており、相手側タブと接続される図1に示す端子箱1と、電線の被覆の端末を圧着するためのインシュレーションバレル(不図示)と、電線の被覆から剥き出された芯線の端末を圧着するためのワイヤバレル(不図示)とを備える。   The terminal metal fitting is assembled by bending a metal plate material such as copper, and an insulation barrel (not used) for crimping the terminal box 1 shown in FIG. 1 connected to the mating tab and the end of the wire coating. And a wire barrel (not shown) for crimping the end of the core wire stripped from the coating of the electric wire.

端子箱1は、前後両面を開口する箱形状に組み上げられており、前面の開口を相手側タブの挿入口としている。端子箱1の上壁1aには、上壁1aと隣り合う側壁1cから延びた一対の巻付片1dが、外側から巻き付けられている。巻付片1dは、上壁1aの前端部及び後端部を、それぞれ外側から覆っている。   The terminal box 1 is assembled in a box shape that opens both front and rear sides, and the opening on the front is used as the insertion opening for the mating tab. A pair of winding pieces 1d extending from the side wall 1c adjacent to the upper wall 1a is wound around the upper wall 1a of the terminal box 1 from the outside. The winding piece 1d covers the front end portion and the rear end portion of the upper wall 1a from the outside.

端子箱1は、上壁1aに弾性片2を、下壁1bにタブ受部3をそれぞれ備えている。弾性片2は、挿入口を構成する下壁1bの前縁から後方に屈曲して延びており、先端部にはインデント2aを備えている。タブ受部3は、上壁1aの内面を端子箱1の内側に膨出させた台状を呈している。インデント2a及びタブ受部3は、相手側タブを端子箱1内で確実に挟持するためのものである。挿入口から端子箱1に挿入された相手側タブは、弾性片2のインデント2aとタブ受部3とで挟持される。   The terminal box 1 includes an elastic piece 2 on the upper wall 1a and a tab receiving portion 3 on the lower wall 1b. The elastic piece 2 is bent and extended rearward from the front edge of the lower wall 1b constituting the insertion port, and has an indent 2a at the tip. The tab receiving portion 3 has a trapezoidal shape in which the inner surface of the upper wall 1 a is bulged inside the terminal box 1. The indent 2 a and the tab receiving portion 3 are for securely holding the mating tab in the terminal box 1. The mating tab inserted into the terminal box 1 from the insertion port is sandwiched between the indent 2 a of the elastic piece 2 and the tab receiving portion 3.

端子金具の製造方法の一例を説明する。まず、端子金具を構成する板材の弾性片2となる箇所にインデント2aを形成し、下壁1bとなる箇所を圧縮してタブ受部3を形成する。タブ受部3は、図2(a)に模式的に示す板材(上壁1a)におけるタブ受部3の形成領域の周囲を、図2(b)に矢印Aで示すように、下壁1b側(図2では下側)から圧縮して肉薄にすることで形成されている。その後、図1に示すように、上壁1a,下壁1b,側壁1cで弾性片2を囲むように板材を折り曲げて、側壁1cの前端部及び後端部から側方に延びた巻付片1dを、上壁1aの前端部及び後端部に外側から巻き付けて、端子箱1を組み上げる。これに伴い、インシュレーションバレ(不図示)及びワイヤバレル(不図示)も同じ板材から組み上げられる。   An example of the manufacturing method of a terminal metal fitting is demonstrated. First, the indent 2a is formed in the location used as the elastic piece 2 of the board | plate material which comprises a terminal metal fitting, and the location used as the lower wall 1b is compressed, and the tab receiving part 3 is formed. The tab receiving portion 3 has a lower wall 1b as shown by an arrow A in FIG. 2 (b) around the area where the tab receiving portion 3 is formed in the plate (upper wall 1a) schematically shown in FIG. It is formed by compressing from the side (lower side in FIG. 2) to make it thinner. Then, as shown in FIG. 1, the plate is bent so that the elastic piece 2 is surrounded by the upper wall 1a, the lower wall 1b, and the side wall 1c, and the wound piece is extended sideways from the front end portion and the rear end portion of the side wall 1c. The terminal box 1 is assembled by winding 1d around the front end portion and the rear end portion of the upper wall 1a from the outside. Along with this, an insulation barre (not shown) and a wire barrel (not shown) are also assembled from the same plate material.

例えば、図3に示すように、上壁1aを端子箱1の外側(上側)から打ち出して、端子箱1の内側(下側)に湾曲させた形状にタブ受部30を形成する場合には、上壁1aの高さは、上壁1aを形成する板材の厚さTに、タブ受部3が端子箱1内に湾曲した分の高さH11を加えた高さH1となる。これに対し、図2を用いて上述したように、上壁1aを端子箱1の内側(下側)から圧縮して、タブ受部3の形成領域の周囲の上壁1aを肉薄にし、端子箱1の内側にタブ受部3を膨出させる場合には、上壁1aの高さH2は、上壁1aを形成する板材の厚さTと等しくなる。つまり、高さH2は、タブ受部3の端子箱1内に湾曲したタブ受部3の高さH11だけ、高さH1よりも低くなる。このため、端子箱1の高さをその分低く抑え、端子金具を小型化できる。   For example, as shown in FIG. 3, when the tab receiving portion 30 is formed in a shape in which the upper wall 1 a is driven out from the outer side (upper side) of the terminal box 1 and is curved toward the inner side (lower side) of the terminal box 1. The height of the upper wall 1a is a height H1 obtained by adding a height H11 corresponding to the curvature of the tab receiving portion 3 in the terminal box 1 to the thickness T of the plate material forming the upper wall 1a. On the other hand, as described above with reference to FIG. 2, the upper wall 1a is compressed from the inner side (lower side) of the terminal box 1, and the upper wall 1a around the area where the tab receiving portion 3 is formed is made thinner. When the tab receiving portion 3 is bulged inside the box 1, the height H2 of the upper wall 1a is equal to the thickness T of the plate material forming the upper wall 1a. That is, the height H2 is lower than the height H1 by the height H11 of the tab receiving portion 3 curved in the terminal box 1 of the tab receiving portion 3. For this reason, the height of the terminal box 1 can be kept low correspondingly, and the terminal fitting can be miniaturized.

以上説明したように、本実施形態によれば、端子箱1の上壁1aにおけるタブ受部3の形成領域の周囲を、下壁1b側から圧縮して肉薄にしてタブ受部3を形成することから、端子箱1を低背化して端子金具を小型化できる。   As described above, according to the present embodiment, the tab receiving portion 3 is formed by compressing the periphery of the area where the tab receiving portion 3 is formed on the upper wall 1a of the terminal box 1 from the lower wall 1b side so as to be thin. Therefore, the terminal box 1 can be reduced in height and the terminal fitting can be reduced in size.

また、本実施形態によれば、板材を圧縮して周囲を肉薄することでタブ受部3が形成されていることから、小型の端子金具でも所望の形状のタブ受部3を容易に加工することができる。   Moreover, according to this embodiment, since the tab receiving part 3 is formed by compressing a board | plate material and thinning the circumference | surroundings, the tab receiving part 3 of a desired shape is easily processed also with a small terminal metal fitting. be able to.

なお、タブ受部3の形状及び形成位置は、端子箱1内に挿入された相手側タブを、弾性片2とで挟持できるのであれば任意であり、例えば、上壁1aにおけるインデント2aと対向する箇所のみに形成されていてもよい。また、端子金具の製造方法は、上壁1aを構成する板材におけるタブ受部3の形成領域の周囲を、下壁1b側から圧縮して肉薄にすることで、タブ受部3を形成する工程を含むのであれば任意である。   In addition, the shape and formation position of the tab receiving part 3 are arbitrary if the other party tab inserted in the terminal box 1 can be clamped with the elastic piece 2, for example, it opposes the indent 2a in the upper wall 1a. It may be formed only at the place to be. Moreover, the manufacturing method of a terminal metal fitting is the process of forming the tab receptacle part 3 by compressing the periphery of the formation area of the tab receptacle part 3 in the board | plate material which comprises the upper wall 1a from the lower wall 1b side, and making it thin. If it contains, it is arbitrary.

本発明の一実施形態の端子金具が備える端子箱を拡大して示す断面図である。It is sectional drawing which expands and shows the terminal box with which the terminal metal fitting of one Embodiment of this invention is provided. 図1に示す端子箱が備えるタブ受部の形成方法を説明する図である。It is a figure explaining the formation method of the tab receiving part with which the terminal box shown in FIG. 1 is provided. 従来の端子金具が備えるタブ受部の形成方法を説明する図である。It is a figure explaining the formation method of the tab receiving part with which the conventional terminal metal fitting is provided.

符号の説明Explanation of symbols

1 端子箱
1a 上壁
1b 下壁
1c 側壁
1d 巻付片
2 弾性片
2a インデント
3 タブ受部
1 Terminal box 1a Upper wall 1b Lower wall 1c Side wall 1d Winding piece 2 Elastic piece 2a Indent 3 Tab receiving part

Claims (3)

相手側タブの挿入される端子箱と、前記端子箱の一側壁から前記端子箱内に延びた弾性片と、前記一側壁と向かい合う前記端子箱の他側壁に形成され、前記端子箱内に挿入された相手側タブを前記弾性片とで挟み込むタブ受部とを備え、
前記タブ受部は、前記他側壁を前記端子箱の内側から圧縮して、前記タブ受部の形成領域の周囲の前記他側壁を肉薄にし、前記端子箱の内側に膨出する形状に形成されていることを特徴とする端子金具。
A terminal box into which a mating tab is inserted, an elastic piece extending from one side wall of the terminal box into the terminal box, and formed on the other side wall of the terminal box facing the one side wall, and inserted into the terminal box A tab receiving portion for sandwiching the mated tab with the elastic piece,
The tab receiving portion is formed in a shape that compresses the other side wall from the inside of the terminal box, thins the other side wall around the formation region of the tab receiving portion, and bulges to the inside of the terminal box. Terminal fittings characterized by
前記タブ受部は、前記弾性片が相手側タブを挟持するために備える凸部と向かい合う前記他側壁を、前記一側壁側から圧縮して肉薄にすることで形成されていることを特徴とする請求項1に記載の端子金具。   The tab receiving portion is formed by compressing and thinning the other side wall facing the convex portion provided for the elastic piece to hold the mating tab from the one side wall side. The terminal fitting according to claim 1. 端子箱内に挿入された相手側タブを、前記端子箱の一側壁から前記端子箱内に延びた弾性片の凸部とで挟み込むタブ受部を備えた端子金具の製造方法であって、
前記一側壁と向かい合う前記端子箱の他側壁を前記端子箱の内側から圧縮して、前記タブ受部の形成領域の周囲の前記他側壁を肉薄にし、前記端子箱の内側に膨出する形状に前記タブ受部を形成する工程を含むことを特徴とする端子金具の製造方法。
A manufacturing method of a terminal fitting including a tab receiving portion that sandwiches a mating tab inserted into a terminal box with a convex portion of an elastic piece extending from one side wall of the terminal box into the terminal box,
The other side wall of the terminal box facing the one side wall is compressed from the inside of the terminal box, the other side wall around the tab receiving portion forming region is thinned, and swells inside the terminal box. The manufacturing method of the terminal metal fitting characterized by including the process of forming the said tab receiving part .
JP2008246248A 2008-09-25 2008-09-25 Terminal fittings and terminal fitting manufacturing methods Expired - Fee Related JP5281349B2 (en)

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JPH07169523A (en) * 1993-12-16 1995-07-04 Nec Corp Connector
JP2003208940A (en) * 2002-01-16 2003-07-25 Japan Aviation Electronics Industry Ltd contact
JP2005166489A (en) * 2003-12-03 2005-06-23 Tokai Rika Co Ltd Female terminal
CN101124699A (en) * 2004-12-22 2008-02-13 莫莱克斯公司 Connectors with Improved Dual Beam Contacts
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