JP5285839B2 - Method for producing polymer composite gel - Google Patents
Method for producing polymer composite gel Download PDFInfo
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- JP5285839B2 JP5285839B2 JP2006022415A JP2006022415A JP5285839B2 JP 5285839 B2 JP5285839 B2 JP 5285839B2 JP 2006022415 A JP2006022415 A JP 2006022415A JP 2006022415 A JP2006022415 A JP 2006022415A JP 5285839 B2 JP5285839 B2 JP 5285839B2
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- clay mineral
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- 229920000642 polymer Polymers 0.000 title claims description 93
- 239000002131 composite material Substances 0.000 title claims description 57
- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 229920000620 organic polymer Polymers 0.000 claims description 98
- 239000002734 clay mineral Substances 0.000 claims description 59
- 239000000178 monomer Substances 0.000 claims description 45
- 238000004132 cross linking Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 238000006116 polymerization reaction Methods 0.000 claims description 12
- 239000003431 cross linking reagent Substances 0.000 claims description 11
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 4
- 239000000499 gel Substances 0.000 description 100
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 41
- QNILTEGFHQSKFF-UHFFFAOYSA-N n-propan-2-ylprop-2-enamide Chemical compound CC(C)NC(=O)C=C QNILTEGFHQSKFF-UHFFFAOYSA-N 0.000 description 17
- 239000002904 solvent Substances 0.000 description 14
- 230000008961 swelling Effects 0.000 description 12
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- GNWBLLYJQXKPIP-ZOGIJGBBSA-N (1s,3as,3bs,5ar,9ar,9bs,11as)-n,n-diethyl-6,9a,11a-trimethyl-7-oxo-2,3,3a,3b,4,5,5a,8,9,9b,10,11-dodecahydro-1h-indeno[5,4-f]quinoline-1-carboxamide Chemical compound CN([C@@H]1CC2)C(=O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H](C(=O)N(CC)CC)[C@@]2(C)CC1 GNWBLLYJQXKPIP-ZOGIJGBBSA-N 0.000 description 8
- 125000003368 amide group Chemical group 0.000 description 8
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- XCOBTUNSZUJCDH-UHFFFAOYSA-B lithium magnesium sodium silicate Chemical compound [Li+].[Li+].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Na+].[Na+].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3 XCOBTUNSZUJCDH-UHFFFAOYSA-B 0.000 description 5
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- ZNNLBTZKUZBEKO-UHFFFAOYSA-N glyburide Chemical compound COC1=CC=C(Cl)C=C1C(=O)NCCC1=CC=C(S(=O)(=O)NC(=O)NC2CCCCC2)C=C1 ZNNLBTZKUZBEKO-UHFFFAOYSA-N 0.000 description 2
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- 229910052708 sodium Inorganic materials 0.000 description 2
- 229910021642 ultra pure water Inorganic materials 0.000 description 2
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- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 1
- WLPAQAXAZQUXBG-UHFFFAOYSA-N 1-pyrrolidin-1-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCCC1 WLPAQAXAZQUXBG-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- 229920001817 Agar Polymers 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 102000008186 Collagen Human genes 0.000 description 1
- 108010035532 Collagen Proteins 0.000 description 1
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- RJDOZRNNYVAULJ-UHFFFAOYSA-L [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[F-].[F-].[Mg++].[Mg++].[Mg++].[Al+3].[Si+4].[Si+4].[Si+4].[K+] Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[O--].[F-].[F-].[Mg++].[Mg++].[Mg++].[Al+3].[Si+4].[Si+4].[Si+4].[K+] RJDOZRNNYVAULJ-UHFFFAOYSA-L 0.000 description 1
- 239000008272 agar Substances 0.000 description 1
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- 229920001525 carrageenan Polymers 0.000 description 1
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- KXKPYJOVDUMHGS-OSRGNVMNSA-N chondroitin sulfate Chemical compound CC(=O)N[C@H]1[C@H](O)O[C@H](OS(O)(=O)=O)[C@H](O)[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](C(O)=O)O1 KXKPYJOVDUMHGS-OSRGNVMNSA-N 0.000 description 1
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- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
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- 239000008273 gelatin Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
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- 125000003827 glycol group Chemical group 0.000 description 1
- 229910000271 hectorite Inorganic materials 0.000 description 1
- KWLMIXQRALPRBC-UHFFFAOYSA-L hectorite Chemical compound [Li+].[OH-].[OH-].[Na+].[Mg+2].O1[Si]2([O-])O[Si]1([O-])O[Si]([O-])(O1)O[Si]1([O-])O2 KWLMIXQRALPRBC-UHFFFAOYSA-L 0.000 description 1
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- WFKDPJRCBCBQNT-UHFFFAOYSA-N n,2-dimethylprop-2-enamide Chemical compound CNC(=O)C(C)=C WFKDPJRCBCBQNT-UHFFFAOYSA-N 0.000 description 1
- DFENKTCEEGOWLB-UHFFFAOYSA-N n,n-bis(methylamino)-2-methylidenepentanamide Chemical compound CCCC(=C)C(=O)N(NC)NC DFENKTCEEGOWLB-UHFFFAOYSA-N 0.000 description 1
- FIBUWQFQYAAXHD-UHFFFAOYSA-N n-cyclopropyl-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NC1CC1 FIBUWQFQYAAXHD-UHFFFAOYSA-N 0.000 description 1
- LCXIFAOALNZGDO-UHFFFAOYSA-N n-cyclopropylprop-2-enamide Chemical compound C=CC(=O)NC1CC1 LCXIFAOALNZGDO-UHFFFAOYSA-N 0.000 description 1
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- YPHQUSNPXDGUHL-UHFFFAOYSA-N n-methylprop-2-enamide Chemical compound CNC(=O)C=C YPHQUSNPXDGUHL-UHFFFAOYSA-N 0.000 description 1
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- 229920001748 polybutylene Polymers 0.000 description 1
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- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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- AZJYLVAUMGUUBL-UHFFFAOYSA-A u1qj22mc8e Chemical compound [F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[F-].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].O=[Si]=O.O=[Si]=O.O=[Si]=O.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3.O1[Si](O2)([O-])O[Si]3([O-])O[Si]1([O-])O[Si]2([O-])O3 AZJYLVAUMGUUBL-UHFFFAOYSA-A 0.000 description 1
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- Treatments Of Macromolecular Shaped Articles (AREA)
- Polymerisation Methods In General (AREA)
Description
本発明は医療、建築、土木、機械、運輸、電子部材、縫製、家庭用品、衛生用品、農業、食品などの分野で用いられる高分子ゲルに関するものである。 The present invention relates to a polymer gel used in the fields of medicine, architecture, civil engineering, machinery, transportation, electronic components, sewing, household goods, sanitary goods, agriculture, foods, and the like.
今日、高分子ゲルは医療、医薬、建築、土木、機械、運輸、電子部材、化学工業、レジャー産業、縫製、家庭用品、衛生用品、農業、食品などの幅広い分野で用いられている(例えば、ゲルハンドブック、エヌティーエス(株)、1997年)。かかる高分子ゲルの更なる展開のためには、力学物性、および膨潤性、膨潤/収縮変化、接着性などの機能性の改良が必要とされていた。従来の、有機架橋剤を使用したり、電子線やγ線照射により調製された高分子ゲルは、破断伸びや力学強度が小さく脆くて取り扱い性が悪い欠点を有していた。近年、本発明者の一人は、水溶性有機高分子と無機粘土鉱物からなる三次元網目を形成したヒドロゲルを開発し、従来にない優れた力学物性を有する高分子ゲルが得られることを報告した(特許文献1参照)。しかしながら、この高分子ゲルを実用的に用いようとする場合、力学物性、膨潤性、表面タック性などを始めとする機能性を更に改良した高分子複合ゲルの開発が求められていた。 Today, polymer gels are used in a wide range of fields such as medicine, medicine, architecture, civil engineering, machinery, transportation, electronic components, chemical industry, leisure industry, sewing, household goods, sanitary goods, agriculture, food (for example, Gel Handbook, NTS, 1997). For further development of such a polymer gel, it has been necessary to improve mechanical properties and functional properties such as swelling, swelling / shrinkage change, and adhesiveness. Conventional polymer gels using an organic crosslinking agent or prepared by irradiation with an electron beam or γ-ray have the disadvantage that the elongation at break and the mechanical strength are small and they are brittle and the handleability is poor. In recent years, one of the inventors of the present invention has developed a hydrogel having a three-dimensional network formed of a water-soluble organic polymer and an inorganic clay mineral, and has reported that a polymer gel having unprecedented mechanical properties can be obtained. (See Patent Document 1). However, when this polymer gel is to be used practically, there has been a demand for the development of a polymer composite gel with further improved functionality including mechanical properties, swelling properties, surface tackiness, and the like.
本発明が解決しようとする課題は、力学的強度に優れ、且つ、表面タック性や膨潤性が目的に応じて制御された高分子複合ゲル及びその乾燥体及びその製造方法を提供することにある。 The problem to be solved by the present invention is to provide a polymer composite gel that is excellent in mechanical strength and whose surface tackiness and swelling property are controlled according to the purpose, a dried product thereof, and a production method thereof. .
本発明者は、上記課題を解決すべく鋭意研究に取り組んだ結果、有機高分子と粘土鉱物が三次元網目を形成したゲル中に、同種又は異種の架橋又は未架橋の有機高分子を分子レベルで複合化させて含ませることにより、力学物性や膨潤性や収縮性をより広範囲に制御し、高めた高分子複合ゲル及びその乾燥体が得られることを見出し、本発明を完成するに至った。 As a result of diligent research to solve the above-mentioned problems, the present inventor has found that the same or different kinds of crosslinked or uncrosslinked organic polymers are at the molecular level in a gel in which an organic polymer and a clay mineral form a three-dimensional network. It has been found that by including it in a complex, the mechanical properties, swelling and shrinkage can be controlled in a wider range, and an improved polymer composite gel and dried product thereof can be obtained, and the present invention has been completed. .
即ち本発明は、水膨潤性粘土鉱物を架橋点とする有機高分子(A)の三次元網目構造中に、一又は二以上の有機高分子(B)が分子鎖を絡ませた状態で捕捉されている高分子複合ゲルの製造方法であって、前記有機高分子(A)が水溶性有機モノマーの重合体であり、且つ前記水膨潤性粘土鉱物を架橋点とする有機高分子(A)の三次元網目構造中に、該水溶性有機モノマーと同種又は異種の有機モノマー(Bm)を侵入させ、その後該有機モノマー(Bm)を重合させて有機高分子(B)を形成することを特徴とする高分子複合ゲルの製造方法を提供するものである。 That is, in the present invention , one or two or more organic polymers (B) are trapped in a state where molecular chains are entangled in the three-dimensional network structure of the organic polymer (A) having a water-swellable clay mineral as a crosslinking point. A method for producing a polymer composite gel, wherein the organic polymer (A) is a polymer of a water-soluble organic monomer, and the water-swellable clay mineral is a crosslinking point of the organic polymer (A). The organic polymer (B) is formed by allowing the same or different organic monomer (Bm) as the water-soluble organic monomer to enter the three-dimensional network structure and then polymerizing the organic monomer (Bm). A method for producing a polymer composite gel is provided.
また、本発明は、水膨潤性粘土鉱物を架橋点とする有機高分子(A)の三次元網目構造中に、一又は二以上の有機高分子(B)が分子鎖を絡ませた状態で捕捉されている高分子複合ゲルの製造方法であって、前記有機高分子(A)が水溶性有機モノマーの重合体であり、且つ前記水膨潤性粘土鉱物を架橋点とする有機高分子(A)の三次元網目構造中に、該有機高分子(A)と同種又は異種の有機高分子(B)を侵入させることを特徴とする高分子複合ゲルの製造方法を提供するものである。
In addition, the present invention captures a state in which one or two or more organic polymers (B) are entangled in a three-dimensional network structure of an organic polymer (A) having a water-swellable clay mineral as a crosslinking point. A method for producing a polymer composite gel, wherein the organic polymer (A) is a polymer of a water-soluble organic monomer and the water-swellable clay mineral is a crosslinking point. The present invention provides a method for producing a polymer composite gel, wherein the same or different organic polymer (B) as the organic polymer (A) is allowed to enter the three-dimensional network structure .
本発明における高分子複合ゲルは、表面タック性及び膨潤性が目的に応じて制御され、且つ力学的強度に優れている。したがって、医療/医薬、衛生用品、情報/電子材料、土木/建築材料、分析材料などの幅広い分野で有効に用いられる。また、複合化高分子ゲルから溶媒を除去して得られる高分子複合体(高分子複合ゲル乾燥体)も、機械的、熱的性質などに優れた複合材料として、また溶媒を吸収するゲル材料として有効に用いられる。 The polymer composite gel in the present invention has surface tackiness and swelling property controlled according to the purpose, and is excellent in mechanical strength. Therefore, it is effectively used in a wide range of fields such as medical / medicine, hygiene products, information / electronic materials, civil engineering / building materials, and analytical materials. In addition, the polymer composite (dry polymer composite gel) obtained by removing the solvent from the composite polymer gel is also a gel material that absorbs the solvent as a composite material with excellent mechanical and thermal properties. It is effectively used as
本発明における高分子複合ゲルは、二つ以上の架橋状態の異なる有機高分子からなること、且つ少なくとも一つの有機高分子が粘土鉱物を用いて三次元網目を形成していることを必須とする。より詳しくは、本発明における高分子複合ゲルは、粘土鉱物を架橋点とする有機高分子(以後、この架橋型の有機高分子を有機高分子(A)と呼ぶ)の三次元網目構造中に、未架橋又は架橋型のいずれかの型の、一又は二以上の有機高分子(以後、この有機高分子を有機高分子(B)と呼ぶ)が分子鎖を絡ませた状態で捕捉されている構造を有している。なお、未架橋の有機高分子とは、直鎖状及び分岐状の有機高分子を意味するものとする。ここで前記一又は二以上の有機高分子には、異種の高分子のほか、同種の高分子であって架橋方法や架橋度により性質の異なる高分子となるものも含まれる。 The polymer composite gel in the present invention is required to be composed of two or more organic polymers having different cross-linked states and that at least one organic polymer forms a three-dimensional network using a clay mineral. . More specifically, the polymer composite gel in the present invention has a three-dimensional network structure of an organic polymer having a clay mineral as a crosslinking point (hereinafter, this crosslinked organic polymer is referred to as an organic polymer (A)). One or two or more organic polymers (hereinafter referred to as organic polymer (B)), either uncrosslinked or crosslinked, are trapped in a state where molecular chains are entangled. It has a structure. In addition, an uncrosslinked organic polymer means a linear and branched organic polymer. Here, the one or two or more organic polymers include not only different types of polymers but also the same type of polymers that have different properties depending on the crosslinking method and degree of crosslinking.
本発明で用いる、粘土鉱物と相互作用して粘土鉱物と三次元網目を形成する有機高分子(A)としては、好ましくは、水に溶解、膨潤したり、吸湿したりする水溶性高分子、親水性高分子、両親媒性高分子が用いられる。但し、粘土鉱物との相互作用により三次元網目の形成が可能であれば疎水性高分子を用いることも可能である。重合前の有機高分子(A)の単量体(有機モノマー(Am))としては、粘土鉱物と相互作用するアミド基、アミノ基、カルボン酸基、エーテル基、水酸基などの官能基や4級アンモニウムイオンなどのイオン性基を主鎖又は側鎖に含むものが好ましく、特に好ましくは、アミド基を有するもので、且つ水又は水と有機溶剤との混合溶媒に膨潤又は溶解する水溶性のものである。アミド基含有有機高分子としては、水に溶解又は膨潤するものは特に好ましく、アミド基以外に水と親和性を有する官能基(例えば、水酸基、アミノ基、エステル基、カルボン酸基、エーテル基)を併せて有するものであってもよい。 The organic polymer (A) used in the present invention that interacts with a clay mineral to form a three-dimensional network with the clay mineral is preferably a water-soluble polymer that dissolves in water, swells, or absorbs moisture. Hydrophilic polymers and amphiphilic polymers are used. However, a hydrophobic polymer can be used as long as a three-dimensional network can be formed by interaction with the clay mineral. Examples of the monomer (organic monomer (Am)) of the organic polymer (A) before polymerization include functional groups such as amide group, amino group, carboxylic acid group, ether group and hydroxyl group that interact with clay minerals and quaternary. Those containing an ionic group such as an ammonium ion in the main chain or side chain are preferred, particularly preferably those having an amide group and water-soluble that swells or dissolves in water or a mixed solvent of water and an organic solvent. It is. As the amide group-containing organic polymer, those that dissolve or swell in water are particularly preferable. In addition to the amide group, a functional group having an affinity for water (for example, a hydroxyl group, an amino group, an ester group, a carboxylic acid group, an ether group). May also be included.
例えば、アミド基含有の有機高分子(A)の具体例としては、N−アルキルアクリルアミド、N,N−ジアルキルアクリルアミド、N−アルキルメタクリルアミド、N,N−ジアルキルメタクリルアミド、アクリルアミドなどのアミド基含有重合性モノマーの中から選択される1種又は2種以上を重合して得られる高分子が挙げられる。例えば、ポリ(N−メチルアクリルアミド)、ポリ(N−エチルアクリルアミド)、ポリ(N−シクロプロピルアクリルアミド)、ポリ(N−イソプロピルアクリルアミド)、ポリ(メタクリルアミド)、ポリ(N−メチルメタクリルアミド)、ポリ(N−シクロプロピルメタクリルアミド)、ポリ(N−イソプロピルメタクリルアミド)、ポリ(N,N−ジメチルアクリルアミド)、ポリ(N,N−ジメチルアミノプロピルアクリルアミド)、ポリ(N−メチル−N−エチルアクリルアミド)、ポリ(N−メチル−N−イソプロピルアクリルアミド)、ポリ(N−メチル−N−n−プロピルアクリルアミド)、ポリ(N,N−ジエチルアクリルアミド)、ポリ(N−アクリロイルピロリディン)、ポリ(N−アクリロイルモルフォリン)、ポリ(N−アクリロイルピペリディン)、ポリ(N−アクリロイルメチルホモピペラディン)、ポリ(N−アクリロイルメチルピペラディン)、ポリ(アクリルアミド)等が例示される。また上記アミド基含有モノマーとその他の重合性モノマーの併用も本発明にいう粘土鉱物との三次元網目が形成可能な限り用いることができる。 For example, specific examples of the amide group-containing organic polymer (A) include amide groups such as N-alkylacrylamide, N, N-dialkylacrylamide, N-alkylmethacrylamide, N, N-dialkylmethacrylamide, and acrylamide. Examples thereof include a polymer obtained by polymerizing one or more selected from polymerizable monomers. For example, poly (N-methylacrylamide), poly (N-ethylacrylamide), poly (N-cyclopropylacrylamide), poly (N-isopropylacrylamide), poly (methacrylamide), poly (N-methylmethacrylamide), Poly (N-cyclopropylmethacrylamide), poly (N-isopropylmethacrylamide), poly (N, N-dimethylacrylamide), poly (N, N-dimethylaminopropylacrylamide), poly (N-methyl-N-ethyl) Acrylamide), poly (N-methyl-N-isopropylacrylamide), poly (N-methyl-Nn-propylacrylamide), poly (N, N-diethylacrylamide), poly (N-acryloylpyrrolidine), poly ( N-acryloylmorpholine), po (N- acryloyl Lupi peri Din), poly (N- acryloyl methyl homo piperazinyl Laden), poly (N- acryloyl-methylpiperazinyl Laden), poly (acrylamide), and the like. Further, the combined use of the amide group-containing monomer and other polymerizable monomers can be used as long as a three-dimensional network with the clay mineral referred to in the present invention can be formed.
有機高分子(B)は、有機高分子(A)と同種であっても異種であっても良い。有機高分子(B)としては、架橋されていない線状(又は分岐状)有機高分子、及び架橋有機高分子のいずれもが用いられ、有機高分子(A)と複合ゲルを形成可能であれば、有機高分子の種類や架橋の有無、架橋の形式は目的に応じて選択出来る。例えば、架橋された有機高分子(B)としては、有機架橋剤を用いて(共有結合により)架橋された有機高分子、粘土鉱物により架橋された有機高分子、それ以外の方法(例えば、イオン結合、配位結合、水素結合、疎水結合、微結晶形成、へリックス形成など)で架橋された有機高分子がいずれもが用いられる。また有機高分子(B)が粘土鉱物により架橋された有機高分子である場合は、有機高分子(A)と粘土鉱物を共有して架橋されたものであっても、有機高分子(A)とは別の粘土鉱物を用いて架橋されたものであっても良い。本発明における有機高分子(B)の種類の数としては少なくとも一つ以上であり、同種又は異種の複数の有機高分子(B)を含むことが可能である。 The organic polymer (B) may be the same as or different from the organic polymer (A). As the organic polymer (B), any of a non-crosslinked linear (or branched) organic polymer and a crosslinked organic polymer can be used, and a composite gel can be formed with the organic polymer (A). For example, the type of organic polymer, the presence or absence of crosslinking, and the type of crosslinking can be selected according to the purpose. For example, as the crosslinked organic polymer (B), an organic polymer crosslinked with an organic crosslinking agent (covalently), an organic polymer crosslinked with a clay mineral, and other methods (for example, ion Any organic polymer cross-linked by a bond, a coordinate bond, a hydrogen bond, a hydrophobic bond, a microcrystal formation, a helix formation, etc. can be used. Further, when the organic polymer (B) is an organic polymer crosslinked with a clay mineral, the organic polymer (A) may be crosslinked even if the organic polymer (A) and the clay mineral are cross-linked. It may be cross-linked using another clay mineral. The number of types of the organic polymer (B) in the present invention is at least one, and it is possible to include a plurality of the same or different organic polymers (B).
本発明における有機高分子(B)としては、有機高分子(A)と同種又は異種のどちらであってもよく、有機高分子(A)の三次元網目の中に分子レベルで侵入出来るものが用いられる。有機高分子(B)の具体例としては、前記有機高分子(A)で述べたアミド基含有高分子で挙げた例のほか、エステル基、水酸基、アミノ基、カルボン酸基を有する有機高分子が含まれる。例えば、ポリ(2メトキシエチルアクリレート)、ポリ(2−ヒドロキシエチルアクリレート)、ポリビニルアルコール、ポリエチレンイミン、ポリエチレンオキサイド、ポリビニルピロリドン、カルボキシメチルセルロース、メチルセルロース、ゼラチン、コラーゲン、コンドロチン硫酸ナトリウム、寒天、カラギーナン、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、ポリスチレン、ポリブチレン、ポリメチルメタクリレート、ポリアミド樹脂、ポリイミド、エポキシ樹脂、フェノール樹脂などがあげられる。なお、有機高分子(B)はその重合前の単量体(有機モノマー(Bm))が、必ずしも水溶性であるものに限定されず、有機溶媒に可溶又は分散可能であっても良い。なお、有機モノマー(Bm)に該当する化合物としては、低分子量の化合物のみではなくオリゴマーも含む。 The organic polymer (B) in the present invention may be the same or different from the organic polymer (A), and can penetrate into the three-dimensional network of the organic polymer (A) at the molecular level. Used. Specific examples of the organic polymer (B) include organic polymers having an ester group, a hydroxyl group, an amino group, and a carboxylic acid group in addition to the examples given for the amide group-containing polymer described in the organic polymer (A). Is included. For example, poly (2 methoxyethyl acrylate), poly (2-hydroxyethyl acrylate), polyvinyl alcohol, polyethyleneimine, polyethylene oxide, polyvinylpyrrolidone, carboxymethylcellulose, methylcellulose, gelatin, collagen, sodium chondrotin sulfate, agar, carrageenan, hydroxyethylcellulose Hydroxypropyl cellulose, polystyrene, polybutylene, polymethyl methacrylate, polyamide resin, polyimide, epoxy resin, phenol resin, and the like. In addition, the organic polymer (B) is not necessarily limited to a monomer (organic monomer (Bm)) before polymerization, but may be soluble or dispersible in an organic solvent. In addition, as a compound applicable to an organic monomer (Bm), not only a low molecular weight compound but an oligomer is included.
また、本発明における有機高分子(A)及び/又は(B)として、刺激応答性を有するもの、例えば、熱や塩濃度やpH等の変化により相転移を示すものは機能性発現、特に、膨潤/収縮の制御の点において好ましく用いられる。具体的には、例えば、ポリ(N−イソプロピルアクリルアミド)やポリ(N,N−ジエチルアクリルアミド)などは特に好ましく用いられる。 In addition, as the organic polymer (A) and / or (B) in the present invention, those having stimulus responsiveness, for example, those showing a phase transition due to changes in heat, salt concentration, pH, etc. are functionally expressed, It is preferably used in terms of controlling swelling / shrinking. Specifically, for example, poly (N-isopropylacrylamide) and poly (N, N-diethylacrylamide) are particularly preferably used.
本発明における粘土鉱物としては、水又は有機溶剤に対して膨潤性を有することが必須である。好ましくは水又は水と有機溶剤との混合溶媒に均一分散可能な膨潤性粘土鉱物であり、特に好ましくは水を含む溶媒中で分子状又はそれに近いレベルで均一分散可能な膨潤性粘土鉱物である。且つ、粘土鉱物は有機高分子と相互作用して三次元網目を形成出来ることが必須である。かかる粘土鉱物としては、例えば、水膨潤性スメクタイトや水膨潤性雲母などの膨潤性粘土鉱物が用いられ、具体的には、ナトリウムを層間イオンとして含む水膨潤性ヘクトライト、水膨潤性モンモリロナイト、水膨潤性サポナイト、水膨潤性合成雲母などが挙げられる。本発明においては、膨潤性粘土鉱物は有機モノマー(Am)重合前の溶液中で微細且つ均一に分散していることが好ましく、より好ましくは1〜10層以内のナノメーターレベル(の厚み)で分散しているものである。含まれる粘土鉱物の量は、有機高分子と三次元網目を形成すれば良く特に限定されないが、例えば、有機高分子(A)中の粘度鉱物と有機高分子の質量比(粘土鉱物/有機高分子)が0.001〜10であることが好ましく、より好ましくは0.05〜5、特に好ましくは0.1〜1である。また、粘土鉱物と有機高分子との三次元網目形成には、粘土鉱物表面と有機高分子の末端との相互作用や、粘土鉱物表面と有機高分子の主鎖又は側鎖の官能基との相互作用などが単独又は組み合わせて用いられる。相互作用の種類としては粘土鉱物と有機高分子の種類、組み合わせにより種々のものが選択可能であり、例えば、イオン相互作用、配位結合、水素結合、共有結合、疎水相互作用などが単独又は複数組み合わせて用いられる。 As the clay mineral in the present invention, it is essential to have swelling with water or an organic solvent. Preferably, it is a swellable clay mineral that can be uniformly dispersed in water or a mixed solvent of water and an organic solvent, and particularly preferably a swellable clay mineral that can be uniformly dispersed at a molecular level or a level close to that in a solvent containing water. . In addition, it is essential that clay minerals can form a three-dimensional network by interacting with organic polymers. Examples of such clay minerals include swellable clay minerals such as water-swellable smectite and water-swellable mica. Specifically, water-swellable hectorite containing sodium as an interlayer ion, water-swellable montmorillonite, water Examples include swellable saponite and water-swellable synthetic mica. In the present invention, the swellable clay mineral is preferably finely and uniformly dispersed in the solution before the polymerization of the organic monomer (Am), more preferably at a nanometer level (thickness) within 1 to 10 layers. It is distributed. The amount of the clay mineral contained is not particularly limited as long as it forms a three-dimensional network with the organic polymer. For example, the mass ratio of the clay mineral to the organic polymer in the organic polymer (A) (clay mineral / organic high The molecule is preferably from 0.001 to 10, more preferably from 0.05 to 5, particularly preferably from 0.1 to 1. In addition, for the formation of a three-dimensional network of clay mineral and organic polymer, the interaction between the clay mineral surface and the end of the organic polymer, or the clay mineral surface and the functional group of the main chain or side chain of the organic polymer. Interactions and the like are used alone or in combination. Various types of interactions can be selected depending on the types and combinations of clay minerals and organic polymers. For example, ionic interaction, coordination bond, hydrogen bond, covalent bond, hydrophobic interaction, etc. are singly or plural. Used in combination.
本発明においては、少なくとも一つの有機高分子の濃度が、高分子ゲルの表面から内部において、傾斜的になっている高分子ゲルも有効に用いられる。ここで濃度傾斜を示す有機高分子としては、有機高分子(A)又は有機高分子(B)から選ばれる一つ又は複数のいずれであってもよい。濃度傾斜は、高分子ゲルの形状に応じて、内部と外部、上部と下部といった具合に位置により有機高分子の濃度が異なるものであれば良く、その濃度分布や形態に用途に応じて適時選択され、特に限定されない。また、本発明においては、傾斜的な分布が有機高分子の架橋度の分布である場合も含まれる。例えば、有機高分子(B)が有機架橋剤で高度に架橋されており、且つ有機高分子(B)の濃度が表面付近で高く、内部が低くなるようにすると、本願の効果である表面タック性及び膨潤性が低く、且つ力学的強度に優れているばかりでなく、非溶解性、低吸着性、低膨潤性等にも優れたものになる。一方、非架橋の有機高分子(B)を強い絡み合いを有するように表面付近に局在化して複合化すると、本願の効果である力学物性に優れているばかりでなく、表面タック性、接着性を特に高くすることが可能となる。 In the present invention, a polymer gel in which the concentration of at least one organic polymer is inclined from the surface to the inside of the polymer gel is also effectively used. Here, the organic polymer exhibiting a concentration gradient may be one or a plurality selected from the organic polymer (A) or the organic polymer (B). The concentration gradient may be selected as long as the concentration of the organic polymer varies depending on the position, such as inside and outside, top and bottom, depending on the shape of the polymer gel. There is no particular limitation. Further, in the present invention, the case where the inclined distribution is a distribution of the degree of crosslinking of the organic polymer is also included. For example, when the organic polymer (B) is highly crosslinked with an organic crosslinking agent, and the concentration of the organic polymer (B) is high near the surface and the inside is low, the surface tack which is the effect of the present application is achieved. In addition to low mechanical properties and swelling properties and excellent mechanical strength, it also has excellent insolubility, low adsorptivity, low swelling properties, and the like. On the other hand, when the non-crosslinked organic polymer (B) is localized and complexed in the vicinity of the surface so as to have strong entanglement, not only the mechanical properties which are the effects of the present application are excellent, but also surface tackiness and adhesiveness. Can be made particularly high.
本発明における高分子複合ゲルは、有機高分子(A)と粘土鉱物からなる三次元網目が、架橋又は未架橋の有機高分子(B)と分子レベルで絡み合い、共存し、複合化したものであれば良く、製造方法は必ずしも限定されないが、好ましくは、以下の方法が具体的に例示される。まず有機高分子と粘土鉱物からなる三次元網目を形成した後、そのゲル中又はそれを乾燥して得られるゲル乾燥物中に、有機モノマー(Bm)を単独又は有機架橋剤と共に含ませた後、有機モノマー(Bm)を重合させる製造方法。または有機高分子(B)を溶媒と共にゲル中またはゲル乾燥物中に導入する方法。ここで、有機モノマー(Bm)や有機高分子(B)を含ませる前に溶媒を水から有機溶媒に置換することは有効な手段として用いられる。また、別の方法としては、未架橋又は粘土鉱物以外で架橋された有機高分子(B)を含む溶液又はゲル中に、粘土鉱物および有機モノマー(Am)を含ませた後、有機モノマー(Am)を重合させる製造方法があげられる。ここで粘土鉱物は予め含ませておいても良い。さらに別の方法として、重合性の異なる有機モノマー(Am)と有機モノマー(Bm)と粘土鉱物を共に含む水溶液を調製後、各有機モノマーの重合を例えば触媒や開始剤の種類を選択することで、ずらして行うことにより製造する方法があげられる。いずれの方法においても、ゲル中に含まれる溶媒は、水又は有機溶剤又は水と有機溶剤との混合溶媒のいずれの場合も用いられるし、有機モノマーが液状の場合は水や有機溶剤なしで用いることも可能である。ゲルに含まれる溶媒は、一端ゲルを乾燥した後、他の溶媒を含浸させる方法や、ゲル状態で溶媒置換させる方法などにより、製造過程において必要に応じて、溶媒種や比率が異なったものに変化させることが可能である。また本発明における高分子複合ゲルの製造方法においては、有機モノマーの重合に対して、必要に応じて、適切な開始剤および/又は触媒が選択して用いられる。また、可視光線、紫外線、電子線、ガンマ線、熱などの照射も必要に応じて用いられる。濃度傾斜を有する高分子複合ゲルの製造方法も必ずしも限定されないが、例えば、有機モノマー、架橋剤、開始剤、触媒の少なくとも一つの濃度を、含浸時間を局所的又は短時間にすることなどにより、ゲルの表面〜内部又は上部〜下部において傾斜的に変化させる方法などが例示される。 The polymer composite gel according to the present invention is a composite in which a three-dimensional network composed of an organic polymer (A) and a clay mineral is entangled with a crosslinked or uncrosslinked organic polymer (B) at the molecular level and coexists. The manufacturing method is not necessarily limited, but preferably, the following method is specifically exemplified. First, after forming a three-dimensional network composed of an organic polymer and a clay mineral, the organic monomer (Bm) is contained alone or together with an organic crosslinking agent in the gel or a dried gel obtained by drying the gel. The manufacturing method which superposes | polymerizes an organic monomer (Bm). Alternatively, the organic polymer (B) is introduced together with a solvent into a gel or a dried gel product. Here, before the organic monomer (Bm) or the organic polymer (B) is contained, it is used as an effective means to replace the solvent with water. Further, as another method, after the clay mineral and the organic monomer (Am) are contained in a solution or gel containing the organic polymer (B) that is uncrosslinked or cross-linked other than the clay mineral, the organic monomer (Am) ) Is polymerized. Here, the clay mineral may be included in advance. As another method, after preparing an aqueous solution containing both organic monomers (Am), organic monomers (Bm) and clay minerals having different polymerization properties, the polymerization of each organic monomer is selected by selecting, for example, the type of catalyst or initiator. , And a method of manufacturing by shifting. In any method, the solvent contained in the gel is used in any case of water, an organic solvent, or a mixed solvent of water and an organic solvent, and when the organic monomer is liquid, it is used without water or an organic solvent. It is also possible. Solvents contained in the gel are different in solvent type and ratio as needed in the manufacturing process by drying the gel once and then impregnating it with another solvent or replacing the solvent in the gel state. It is possible to change. Moreover, in the manufacturing method of the polymer composite gel in this invention, a suitable initiator and / or catalyst are selected and used for the polymerization of the organic monomer as required. Irradiation with visible light, ultraviolet rays, electron beams, gamma rays, heat, etc. is also used as necessary. The production method of the polymer composite gel having a concentration gradient is not necessarily limited.For example, by setting the concentration of at least one of the organic monomer, the crosslinking agent, the initiator, and the catalyst to be a local or short impregnation time, etc. Examples thereof include a method in which the gel surface is changed in an inclined manner from the surface to the inside or from the top to the bottom.
更に本発明には、高分子複合ゲルから溶媒の一部又は全部を除去して得られる高分子複合ゲル乾燥体が含まれる。溶媒を除去する過程で、延伸、圧縮、切削加工などを行うことは有効である。高分子複合ゲル乾燥体はそのままで複合材料として用いられる他、溶媒を可逆的に吸収するゲル乾燥体としても用いられる。 Furthermore, the present invention includes a dried polymer composite gel obtained by removing part or all of the solvent from the polymer composite gel. It is effective to perform stretching, compression, cutting, etc. in the process of removing the solvent. The dried polymer composite gel is used as it is as a composite material, and also as a dried gel that absorbs a solvent reversibly.
次いで本発明を実施例により、より具体的に説明するが、もとより本発明は、以下に示す実施例にのみ限定されるものではない。 EXAMPLES Next, although an Example demonstrates this invention more concretely, this invention is not limited only to the Example shown below from the first.
(参考例1)
粘土鉱物には、[Mg5.34Li0.66Si8O20(OH)4]Na+ 0.66の組成を有する水膨潤性合成ヘクトライト(商標ラポナイトXLG、日本シリカ株式会社製)を100℃で2時間真空乾燥して用いた。有機モノマーは、N−イソプロピルアクリルアミド(NIPA:興人株式会社製)を精製してから用いた。重合開始剤は、ペルオキソ二硫酸カリウム(PPS:関東化学株式会社製)をKPS/水=0.384/20(g/g)の割合で純水で希釈し、水溶液にして使用した。触媒は、N,N,N’,N’−テトラメチルエチレンジアミン(TEMED:関東化学株式会社製)をそのまま使用した。水は超純水を用いた。水は全て高純度窒素を予め3時間以上バブリングさせ含有酸素を除去してから使用した。
(Reference Example 1)
As the clay mineral, a water-swellable synthetic hectorite (trademark Laponite XLG, manufactured by Nippon Silica Co., Ltd.) having a composition of [Mg 5.34 Li 0.66 Si 8 O 20 (OH) 4 ] Na + 0.66 was vacuumed at 100 ° C. for 2 hours. Used after drying. The organic monomer was used after purifying N-isopropylacrylamide (NIPA: manufactured by Kojin Co., Ltd.). As the polymerization initiator, potassium peroxodisulfate (PPS: manufactured by Kanto Chemical Co., Inc.) was diluted with pure water at a ratio of KPS / water = 0.384 / 20 (g / g) and used as an aqueous solution. As the catalyst, N, N, N ′, N′-tetramethylethylenediamine (TEMED: manufactured by Kanto Chemical Co., Inc.) was used as it was. As the water, ultrapure water was used. All water was used after bubbling high-purity nitrogen in advance for 3 hours or more to remove oxygen.
20℃の恒温槽において、攪拌器を備え内部を窒素置換した約50mlのガラス容器に、超純水18.98gを入れ、ラポナイトXLG0.48g、NIPA2.26gを加え均一な無色透明溶液を得た。次いで、KPS水溶液1.04gとTEMED16μlを加え、無色透明溶液を得た。この溶液を5cm×10cmの平底容器に厚みが3mmになるまでいれ、密栓した後、20℃で20時間静置して重合を行った。なお、これらの溶液調製から重合までの操作は全て酸素を遮断した窒素雰囲気下で行った。20時間後に平底ガラス容器内に弾力性、タフネスのあるポリN−イソプロピルアクリルアミド(PNIPA)と粘土鉱物が三次元網目を形成してなる無色透明・均一な高分子ゲル(有機高分子A1)が生成した。PNIPAと層状剥離した粘土鉱物が三次元網目を形成していることは、下記に示した透明性、力学物性、膨潤性、および乾燥ゲルに対する熱重量分析(粘土鉱物含有率測定)、透過型電子顕微鏡観察(層状剥離粘土鉱物の分散状態観察)、X線回折(粘土鉱物の層状剥離の確認)、示差走査熱量測定(PNIPAのガラス転移温度測定)により確認された。透明性は日本分光製UV/VISスペクトロメーターを用いて600nmで測定し、透過率が98%であった。力学物性は、この高分子ゲルを幅10mm、厚み3mm、長さ100mmに切り出し、島津製作所製万能試験機AGS−Hを用いて延伸試験を行い、弾性率5kPa、強度76kPa、破断伸び1024%が得られた。また20℃、200時間での水中での膨潤率(水/乾燥固体の質量比)は68であった。 In a constant temperature bath at 20 ° C., 18.98 g of ultrapure water was placed in an approximately 50 ml glass container equipped with a stirrer and purged with nitrogen, and 0.48 g of Laponite XLG and 2.26 g of NIPA were added to obtain a uniform colorless transparent solution. . Subsequently, 1.04 g of KPS aqueous solution and 16 μl of TEMED were added to obtain a colorless transparent solution. This solution was placed in a 5 cm × 10 cm flat bottom container until the thickness reached 3 mm, sealed, and then allowed to stand at 20 ° C. for 20 hours for polymerization. The operations from preparation of the solution to polymerization were all performed in a nitrogen atmosphere in which oxygen was blocked. After 20 hours, a clear, transparent, uniform polymer gel (organic polymer A1) is formed in a flat-bottomed glass container with a three-dimensional network of elastic and tough poly N-isopropylacrylamide (PNIPA) and clay minerals. did. PNIPA and layered exfoliated clay minerals form a three-dimensional network. The transparency, mechanical properties, swelling properties, and thermogravimetric analysis (clay mineral content measurement) for dry gels, transmission electron This was confirmed by microscopic observation (observation of the dispersion state of the layered exfoliated clay mineral), X-ray diffraction (confirmation of layered exfoliation of the clay mineral), and differential scanning calorimetry (measurement of the glass transition temperature of PNIPA). Transparency was measured at 600 nm using a UV / VIS spectrometer manufactured by JASCO Corporation, and the transmittance was 98%. The physical properties of the polymer gel were cut into a width of 10 mm, a thickness of 3 mm, and a length of 100 mm, and subjected to a stretching test using a universal testing machine AGS-H manufactured by Shimadzu Corporation. Obtained. Further, the swelling ratio (water / dry solid mass ratio) in water at 20 ° C. for 200 hours was 68.
(参考例2)
有機モノマーとしてN,N−ジメチルアクリルアミド(DMAA:興人株式会社製)を1.98g用いる以外は、実施例1と同様にして均一透明な高分子ゲルを調製した。得られた高分子ゲルは、ポリN,N−ジメチルアクリルアミド(PDMAA)と粘土鉱物が三次元網目を形成してなる高分子ゲル(有機高分子A2)であることが確認された。600nmでの光透過率は99%、弾性率、強度、破断伸びは各々3.5kPa、81kPa、1504%であった。また20℃、200時間での水中での膨潤率(水/乾燥固体の質量比)は83であった。
(Reference Example 2)
A uniform transparent polymer gel was prepared in the same manner as in Example 1 except that 1.98 g of N, N-dimethylacrylamide (DMAA: manufactured by Kojin Co., Ltd.) was used as the organic monomer. It was confirmed that the obtained polymer gel was a polymer gel (organic polymer A2) in which poly N, N-dimethylacrylamide (PDMAA) and clay mineral formed a three-dimensional network. The light transmittance at 600 nm was 99%, and the elastic modulus, strength, and elongation at break were 3.5 kPa, 81 kPa, and 1504%, respectively. Further, the swelling ratio (water / dry solid mass ratio) in water at 20 ° C. for 200 hours was 83.
(実施例1)
参考例1で調製したPNIPAと粘土鉱物からなる高分子ゲル(有機高分子A1)(5cm×10cm×3mm)を多量の純水で5時間洗浄後、室温で24時間、次いで80℃真空で3時間乾燥して、ゲル乾燥物を得た。該ゲル乾燥物を、有機モノマー(Bm)としてDMAAを用い、DMAA/水/KPSを0.74g/15g/0.015g、更にN,N‘−メチレンビスアクリルアミド(BIS)をDMAAの1モル%含んだ有機モノマー(Bm)水溶液中に浸漬し、全量が膨潤するまで1℃に保持した。次いで、温度を20℃に上げ、48時間静置して、有機モノマー(Bm)とBISの重合を行わせ、高分子複合ゲルを得た。その後の乾燥重量から有機モノマー(Bm)の重合収率はほぼ100%であった。このようにして、ポリ(N−イソプロピルアクリルアミド)が粘土鉱物と三次元網目を形成したゲル中に、有機架橋したポリ(N,N−ジメチルアクリルアミド)が分子レベルで複合化した、高分子複合ゲルを調製した。この高分子複合ゲルを幅10mm、厚み3mm、長さ100mmに切り出し、参考例1と同様に延伸試験を行った結果、弾性率24.5kPa、強度187kPa、破断伸び910%が得られた。600nmで測定した光透過率は95%であった。また20℃、200時間での水中での膨潤率(水/乾燥固体の質量比)は20であった。ほぼ同一組成の比較例1との比較からも解るように、本実施例で得られた高分子複合ゲルは有機架橋ゲルを構成成分として含むにもかかわらず、比較例1の(NIPA、DMAA、粘土鉱物、水がほぼ同一組成で、一緒に共重合させて調製した)高分子ゲルに比べて、極めて高い力学物性を示した。また、本実施例1で得られた高分子複合ゲルは、延伸過程でこぶ状の微細なパターンを示すことが観測された。一方、水中膨潤性は低く抑制され、更に、本高分子複合ゲルは、参考例1の高分子ゲルに比べて、表面タック性が少なく、べたつきのないゲルとなっていることが確認された。
Example 1
A polymer gel (organic polymer A1) (5 cm × 10 cm × 3 mm) composed of PNIPA and clay mineral prepared in Reference Example 1 was washed with a large amount of pure water for 5 hours, then at room temperature for 24 hours, and then at 80 ° C. under vacuum for 3 hours. After drying for a time, a gel dried product was obtained. The gel dried product was treated with DMAA as an organic monomer (Bm), DMAA / water / KPS was 0.74 g / 15 g / 0.015 g, and N, N′-methylenebisacrylamide (BIS) was added at 1 mol% of DMAA. It was immersed in the containing organic monomer (Bm) aqueous solution and kept at 1 ° C. until the entire amount was swollen. Next, the temperature was raised to 20 ° C. and left to stand for 48 hours to polymerize the organic monomer (Bm) and BIS to obtain a polymer composite gel. From the subsequent dry weight, the polymerization yield of the organic monomer (Bm) was almost 100%. In this way, a polymer composite gel in which poly (N, N-dimethylacrylamide) is compounded at the molecular level in a gel in which poly (N-isopropylacrylamide) forms a clay mineral and a three-dimensional network. Was prepared. This polymer composite gel was cut into a width of 10 mm, a thickness of 3 mm, and a length of 100 mm, and subjected to a stretching test in the same manner as in Reference Example 1. As a result, an elastic modulus of 24.5 kPa, strength of 187 kPa, and elongation at break of 910% were obtained. The light transmittance measured at 600 nm was 95%. The swelling ratio in water (mass ratio of water / dry solid) at 20 ° C. for 200 hours was 20. As can be seen from the comparison with Comparative Example 1 having almost the same composition, the polymer composite gel obtained in this example contains (NIPA, DMAA, Compared with the polymer gel (which was prepared by copolymerizing clay mineral and water with almost the same composition), it showed extremely high mechanical properties. In addition, it was observed that the polymer composite gel obtained in Example 1 showed a knurled fine pattern during the stretching process. On the other hand, the swelling property in water was suppressed to a low level. Further, it was confirmed that the polymer composite gel was a gel with less surface tack and no stickiness as compared with the polymer gel of Reference Example 1.
(実施例2)
有機モノマー(Bm)としてN−イソプロピルアクリルアミド(NIPA:興人株式会社製)を用い、ゲル乾燥物を浸漬する有機モノマー(Bm)水溶液の組成(NIPA/水/KPS/BIS)が0.84g/15g/0.01g/NIPAの1モル%であることを除くと実施例1と同様にして高分子複合ゲルを調製した。得られたゲルの光透過率は93%(600nm)であり、引っ張り試験による力学物性(弾性率、強度、破断伸び)は、25.6kPa、166kPa、895%であった。また20℃、200時間での水中での膨潤率(水/乾燥固体の質量比)は18であった。本実施例1で得られた高分子複合ゲルも、延伸過程でこぶ状の微細なパターンを示すことが観測された。一方、水中膨潤性は低く抑制され、更に、本高分子複合ゲルは、参考例1の高分子ゲルに比べて、表面タック性が少なく、べたつきのないゲルとなっていることが確認された。このように実施例2でも、ほぼ同一組成を有する比較例2の高分子ゲルと比較して、極めて高い力学物性や表面特性変化を示し、異なる架橋状態の相互侵入による高分子複合ゲルの特徴が明確に示された。
(Example 2)
Using N-isopropylacrylamide (NIPA: manufactured by Kojin Co., Ltd.) as the organic monomer (Bm), the composition of the organic monomer (Bm) aqueous solution (NIPA / water / KPS / BIS) for immersing the gel dried product is 0.84 g / A polymer composite gel was prepared in the same manner as in Example 1 except that it was 1 mol% of 15 g / 0.01 g / NIPA. The gel obtained had a light transmittance of 93% (600 nm), and mechanical properties (elastic modulus, strength, elongation at break) by a tensile test were 25.6 kPa, 166 kPa, and 895%. Further, the swelling ratio (water / dry solid mass ratio) in water at 20 ° C. for 200 hours was 18. It was observed that the polymer composite gel obtained in Example 1 also showed a knurled fine pattern during the stretching process. On the other hand, the swelling property in water was suppressed to a low level. Further, it was confirmed that the polymer composite gel was a gel with less surface tack and no stickiness as compared with the polymer gel of Reference Example 1. Thus, also in Example 2, compared with the polymer gel of Comparative Example 2 having almost the same composition, it shows extremely high mechanical properties and surface property changes, and the characteristics of the polymer composite gel due to the mutual penetration of different cross-linked states are Clearly shown.
(実施例3)
参考例2で得られた有機高分子(PDMAA)と粘土鉱物からなる三次元網目を有する高分子ゲル(有機高分子A2)を用いること、有機モノマー(Bm)として、N−イソプロピルアクリルアミド(NIPA)を用い且つ有機架橋剤を用いないこと以外は、実施例1と同様にして高分子複合ゲルを調製した。得られたゲルの物性を実施例1と同様にして測定した。光透過率は96%、引っ張り試験の力学物性(弾性率、強度、破断伸び)は、弾性率5.5kPa、強度143kPa、破断伸び1410%であった。また、温度50℃の水中に浸漬することで白色化し、温度応答性を示すことが観測された。一方、50℃での体積収縮においても有機高分子(B:PNIPA)の溶出は観測されなかった。これらの力学物性の向上、温度応答性、不溶出性などから、得られた高分子複合ゲルは、同一の粘土鉱物を共有しながら、独立して二種の有機高分子(A、B)と粘土鉱物との三次元網目を形成していると考察された。なお、参考例2の高分子ゲルは温度応答性を示さない。
(Example 3)
Use of a polymer gel (organic polymer A2) having a three-dimensional network composed of the organic polymer (PDMAA) and clay mineral obtained in Reference Example 2, and N-isopropylacrylamide (NIPA) as the organic monomer (Bm) A polymer composite gel was prepared in the same manner as in Example 1 except that the organic crosslinking agent was not used. The physical properties of the obtained gel were measured in the same manner as in Example 1. The light transmittance was 96%, and the mechanical properties (elastic modulus, strength, elongation at break) of the tensile test were elastic modulus 5.5 kPa, strength 143 kPa, and elongation at break 1410%. Moreover, it was observed that it became white when immersed in water at a temperature of 50 ° C., and showed temperature responsiveness. On the other hand, the elution of the organic polymer (B: PNIPA) was not observed even in the volume shrinkage at 50 ° C. Due to the improvement of mechanical properties, temperature responsiveness, non-eluting property, etc., the obtained polymer composite gel can share two kinds of organic polymers (A, B) independently while sharing the same clay mineral. It was considered to form a three-dimensional network with clay minerals. Note that the polymer gel of Reference Example 2 does not exhibit temperature responsiveness.
(実施例4)
参考例2で得られた高分子ゲルを用いること、有機架橋モノマー(Bm)として、2−メトキシエチルアクリレートを用い且つ有機架橋剤を用いないこと以外は、実施例1と同様にして高分子複合ゲルを調製した。高分子複合ゲルの膨潤率は約5と小さく、表面タック性は非常に小さかった。次いで、室温で24時間、80℃真空で3時間、これを乾燥し、PDMAAと粘土鉱物からなる三次元網目のなかに、線状高分子としてのポリ2−メトキシエチルアクリレートを含む高分子複合ゲル乾燥体が得られた。得られた乾燥体は、表面タック性がなく、強度13Mpa、力学的タフネスのある有機/無機複合体であった。
Example 4
A polymer composite as in Example 1 except that the polymer gel obtained in Reference Example 2 was used, and 2-methoxyethyl acrylate was used as the organic crosslinking monomer (Bm) and no organic crosslinking agent was used. A gel was prepared. The swelling rate of the polymer composite gel was as small as about 5, and the surface tackiness was very small. Next, this was dried at room temperature for 24 hours and at 80 ° C. for 3 hours, and a polymer composite gel containing poly-2-methoxyethyl acrylate as a linear polymer in a three-dimensional network composed of PDMAA and clay mineral. A dried product was obtained. The obtained dried product was an organic / inorganic composite having no surface tackiness, a strength of 13 Mpa, and mechanical toughness.
(実施例5)
実施例2で得られた高分子複合ゲルから、溶媒の水を50℃で常圧下24時間、80℃で3時間真空乾燥することにより、硬い均一な高分子複合ゲル乾燥体が得られた。得られた高分子複合ゲル乾燥体を平均粒径43μmに粉末化してから20℃の水中に保持することにより、膨潤した粒状形状(平均粒径101μm)のタフネスのある高分子複合ゲルが得られた。また、温度を50℃にすることで、水を放出して白色の(タック性のない)表面疎水性を有する高分子複合ゲルとなった。
(Example 5)
From the polymer composite gel obtained in Example 2, the solvent water was vacuum dried at 50 ° C. under normal pressure for 24 hours and at 80 ° C. for 3 hours to obtain a hard, uniform polymer composite gel dried product. By pulverizing the obtained dried polymer composite gel to an average particle size of 43 μm and holding it in water at 20 ° C., a swollen granular shape (average particle size 101 μm) tough polymer composite gel is obtained. It was. Further, when the temperature was set to 50 ° C., water was released and a polymer composite gel having white (non-tacking) surface hydrophobicity was obtained.
(実施例6)
参考例2で得られた高分子ゲルを用いること、有機高分子(B)として、ポリエチレングリコール(分子量4百万)を用い、高分子ゲルを有機高分子(B)の5wt%水溶液に20時間浸漬する方法により、ゲル表面部にポリエチレングリコール鎖がゲル高分子鎖と絡み合って共存する高分子複合ゲルを調製した。高分子複合ゲルの力学物性は参考例2と殆ど同じで、一方、表面タック性は極めて大きく、接着性に優れたゲルとなった。
(Example 6)
Using the polymer gel obtained in Reference Example 2, using polyethylene glycol (molecular weight 4 million) as the organic polymer (B), the polymer gel in a 5 wt% aqueous solution of the organic polymer (B) for 20 hours. By the dipping method, a polymer composite gel in which polyethylene glycol chains were entangled with the gel polymer chains on the gel surface was prepared. The mechanical properties of the polymer composite gel were almost the same as those of Reference Example 2, while the surface tackiness was extremely large and the gel was excellent in adhesiveness.
(比較例1)
参考例1と同様な方法で、実施例1と最終組成がほぼ同じになるように、水/ラポナイトXLG/NIPA/DMAA/KPSを20g/0.48g/2.26g/0.99g/0.035g含み、更に有機架橋剤であるN,N’−メチレンビスアクリルアミド(BIS:関東化学株式会社製)をDMAAの1モル%、及び触媒(TMEDA)を16μl添加して、均一反応溶液を調製した。この水溶液を、参考例1と同様な方法により5cm×10cmの平底反応容器に厚みが3mmになるまで注入し、20℃で、20時間静置して重合させ、高分子ゲルを得た。以上のようにして全成分を同時に含んで共重合させて得られた高分子ゲルは、本発明(実施例1)のような異なる架橋状態の有機高分子からなる高分子複合ゲルではないため、即ち、共重合高分子が有機架橋剤と粘土鉱物により架橋された単一系であるため、力学的に弱くて脆いものしかできなかった。事実、引っ張り試験による力学物性の測定結果は、弾性率21kPa、強度12kPa、破断伸び48%であった。また20℃、200時間での膨潤率は26であった。
(Comparative Example 1)
In the same manner as in Reference Example 1, water / laponite XLG / NIPA / DMAA / KPS was 20 g / 0.48 g / 2.26 g / 0.99 g / 0.00 so that the final composition was almost the same as in Example 1. In addition, 0 mol of N, N′-methylenebisacrylamide (BIS: manufactured by Kanto Chemical Co., Inc.), which is an organic crosslinking agent, was added at 1 mol% of DMAA and 16 μl of catalyst (TMEDA) to prepare a homogeneous reaction solution. . This aqueous solution was poured into a 5 cm × 10 cm flat bottom reaction vessel by the same method as in Reference Example 1 until the thickness became 3 mm, and allowed to stand at 20 ° C. for 20 hours for polymerization to obtain a polymer gel. Since the polymer gel obtained by copolymerization containing all components at the same time as described above is not a polymer composite gel composed of organic polymers having different cross-linked states as in the present invention (Example 1), That is, since the copolymer polymer is a single system crosslinked with an organic crosslinking agent and a clay mineral, it was only weak and brittle mechanically. In fact, the measurement results of mechanical properties by a tensile test were an elastic modulus of 21 kPa, a strength of 12 kPa, and an elongation at break of 48%. Further, the swelling ratio at 20 ° C. for 200 hours was 26.
(比較例2)
参考例1と同様な方法で、実施例2と最終組成がほぼ同じになるように、水/ラポナイトXLG/NIPA/KPSを20g/0.48g/3.39g/0.035g含み、更にBISをNIPA全体の1/3モル%、及び触媒(TMEDA)を16μl添加して、均一反応溶液を調製した。この水溶液を、参考例1と同様な方法により5cm×10cmの平底反応容器に厚みが3mmになるまで注入し、20℃で、20時間静置して重合させ、高分子ゲルを得た。以上のようにして全成分を同時に含んで共重合させて得られた高分子ゲルは、本発明(実施例2)のような異なる架橋状態の有機高分子からなる高分子複合ゲルではないため、即ち、共重合高分子が有機架橋剤と粘土鉱物により架橋された単一系であるため、力学的に弱くて脆いものしかできなかった。事実、引っ張り試験による力学物性の測定結果は、弾性率24kPa、強度11kPa、破断伸び44%であった。また20℃、200時間での膨潤率は24であった。
(Comparative Example 2)
In the same manner as in Reference Example 1, 20 g / 0.48 g / 3.39 g / 0.035 g of water / laponite XLG / NIPA / KPS was contained so that the final composition was almost the same as that of Example 2, and BIS was further contained. A uniform reaction solution was prepared by adding 16 μl of 1/3 mol% of NIPA and catalyst (TMEDA). This aqueous solution was poured into a 5 cm × 10 cm flat bottom reaction vessel by the same method as in Reference Example 1 until the thickness became 3 mm, and allowed to stand at 20 ° C. for 20 hours for polymerization to obtain a polymer gel. Since the polymer gel obtained by copolymerization containing all components at the same time as described above is not a polymer composite gel composed of organic polymers having different cross-linked states as in the present invention (Example 2), That is, since the copolymer polymer is a single system crosslinked with an organic crosslinking agent and a clay mineral, it was only weak and brittle mechanically. In fact, the measurement results of mechanical properties by a tensile test were an elastic modulus of 24 kPa, a strength of 11 kPa, and an elongation at break of 44%. Further, the swelling rate at 20 ° C. for 200 hours was 24.
(比較例3)
水/NIPA/KPS/TEMED(それぞれ5g/1.7g/0.01g/8μl)を20℃で20時間反応させ、粘調なポリN−イソプロピルアクリルアミドの水溶液を得た。一方、水/DMAA/KPS/TEMED(それぞれ5g/0.74g/0.01g/8μl)を20℃で20時間反応させ、粘調なポリN,N−ヂメチルアクリルアミドの水溶液を得た。これらと水/粘土鉱物(ラポナイトXLG)を5g/0.36g含む液を混合して、実施例1および比較例1とほぼ同じ組成の高分子ゲルを調製しようと試みたが、液の粘調性のため多くの気泡を含み、白色で、表面に非常にべたつきがあり、お互いが分離した不均一な粘調体しか得られなかった。力学物性を測定することは出来なかった。均一な高分子複合ゲルは混合によっては調製不可能である。
(Comparative Example 3)
Water / NIPA / KPS / TEMED (each 5 g / 1.7 g / 0.01 g / 8 μl) was reacted at 20 ° C. for 20 hours to obtain a viscous aqueous solution of poly N-isopropylacrylamide. On the other hand, water / DMAA / KPS / TEMED (each 5 g / 0.74 g / 0.01 g / 8 μl) was reacted at 20 ° C. for 20 hours to obtain a viscous aqueous solution of poly N, N-dimethylacrylamide. An attempt was made to prepare a polymer gel having almost the same composition as in Example 1 and Comparative Example 1 by mixing these and a liquid containing 5 g / 0.36 g of water / clay mineral (Laponite XLG). Due to its nature, it contained many bubbles, was white, had a very sticky surface, and only a non-uniform viscous material separated from each other was obtained. The mechanical properties could not be measured. A uniform polymer composite gel cannot be prepared by mixing.
Claims (5)
前記有機高分子(A)が水溶性有機モノマーの重合体であり、且つ前記水膨潤性粘土鉱物を架橋点とする有機高分子(A)の三次元網目構造中に、該水溶性有機モノマーと同種又は異種の有機モノマー(Bm)を侵入させ、その後該有機モノマー(Bm)を重合させて有機高分子(B)を形成することを特徴とする高分子複合ゲルの製造方法。 A polymer composite in which one or two or more organic polymers (B) are trapped in a state where molecular chains are entangled in a three-dimensional network structure of the organic polymer (A) having a water-swelling clay mineral as a crosslinking point. A method for producing a gel, comprising:
The organic polymer (A) is a polymer of a water-soluble organic monomer, and the water-soluble organic monomer is incorporated into the three-dimensional network structure of the organic polymer (A) having the water-swellable clay mineral as a crosslinking point. infested with the same or different organic monomers (Bm), a high molecular method for manufacturing a composite gel you characterized in that subsequent to forming the organic monomer (Bm) by polymerization organic polymer (B).
前記有機高分子(A)が水溶性有機モノマーの重合体であり、且つ前記水膨潤性粘土鉱物を架橋点とする有機高分子(A)の三次元網目構造中に、該有機高分子(A)と同種又は異種の有機高分子(B)を侵入させることを特徴とする高分子複合ゲルの製造方法。The organic polymer (A) is a polymer of a water-soluble organic monomer, and the organic polymer (A) is included in the three-dimensional network structure of the organic polymer (A) having the water-swellable clay mineral as a crosslinking point. ) And the same or different organic polymer (B) is allowed to invade, and a method for producing a polymer composite gel.
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