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JP5286477B2 - Stretch blow molded container - Google Patents
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JP5286477B2 - Stretch blow molded container - Google Patents

Stretch blow molded container Download PDF

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JP5286477B2
JP5286477B2 JP2008018898A JP2008018898A JP5286477B2 JP 5286477 B2 JP5286477 B2 JP 5286477B2 JP 2008018898 A JP2008018898 A JP 2008018898A JP 2008018898 A JP2008018898 A JP 2008018898A JP 5286477 B2 JP5286477 B2 JP 5286477B2
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stretch blow
stretch
container
molded container
blow molded
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JP2009178891A (en
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大輔 川真田
俊樹 山田
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Toyo Seikan Group Holdings Ltd
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Toyo Seikan Kaisha Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/22Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/24Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/26Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/20Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
    • B29C2949/28Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected

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  • Containers Having Bodies Formed In One Piece (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Description

本発明は、エチレンテレフタレート系ポリエステルからなる延伸ブロー成形容器に関するものであり、より詳細には、シリカ配合ポリエステル樹脂から成る延伸ブロー成形容器に固有の問題が有効に解決された、耐熱性、外観特性、延伸成形性に優れた延伸ブロー成形容器に関する。   The present invention relates to a stretch blow molded container made of ethylene terephthalate-based polyester, and more specifically, heat resistance and appearance characteristics in which problems inherent to stretch blow molded containers made of silica-containing polyester resin are effectively solved. The present invention relates to a stretch blow molded container excellent in stretch moldability.

ポリエチレンテレフタレート等の熱可塑性ポリエステル樹脂の延伸成形容器は、優れた透明性、表面光沢を有すると共に、ボトル、カップ等の容器に必要な耐衝撃性、剛性、ガスバリア性をも有しており、各種飲料、食品の容器として利用されている。
しかしながら、ポリエステル樹脂から成る延伸成形容器は耐熱性に劣るという欠点があり、内容物を熱間充填する際の熱変形や容積の収縮変形を生じるため、二軸延伸ブロー容器を成形後に熱固定(ヒートセット)する操作が行われている。
熱固定によりポリエステル樹脂から成る延伸成形容器に付与される耐熱性は、熱間充填等の90℃程度の温度には耐え得るものであるが、内容物充填後に行われるレトルト殺菌等の加熱殺菌乃至滅菌は100℃以上の高温雰囲気において20〜50分程度行われることから、その結果、成形後に熱固定しただけでは、加熱殺菌に耐えるだけの耐熱性を得ることは困難であった。
Stretch-molded containers of thermoplastic polyester resins such as polyethylene terephthalate have excellent transparency and surface gloss, as well as impact resistance, rigidity, and gas barrier properties required for containers such as bottles and cups. It is used as a container for beverages and foods.
However, stretch-molded containers made of polyester resin have the disadvantage of poor heat resistance and cause heat deformation and shrinkage deformation in volume when the contents are hot filled. (Heat setting) is being performed.
The heat resistance imparted to the stretch-molded container made of polyester resin by heat setting can withstand temperatures of about 90 ° C. such as hot filling, but heat sterilization or the like such as retort sterilization performed after filling the contents. Sterilization is performed for about 20 to 50 minutes in a high-temperature atmosphere of 100 ° C. or higher. As a result, it is difficult to obtain heat resistance sufficient to withstand heat sterilization only by heat setting after molding.

ポリエステル延伸成形容器の耐熱性を向上する方法として、ポリエチレンテレフタレート70〜5重量%及びポリブチレンテレフタレートを30〜95重量%から成るポリエステル樹脂を用いることも提案されているが(特許文献1)、このような共重合ポリエステル樹脂を用いても得られる耐熱性は高々90℃程度でしかなかった。
また、前記延伸成形容器を一段ブロー成形法において成形する場合、プリフォームを高温に加熱して延伸することにより、成形された延伸成形容器の残留歪が小さく、優れた耐熱性を有する延伸成形容器を成形することができる。例えば一段ブロー成形法において、プリフォーム温度を可及的に高温とし、さらに高速で延伸する際の内部摩擦による発熱或いは結晶化による発熱を利用し、延伸成形と熱固定を同時に進行させて、耐熱性の高いポリエステル樹脂から成る延伸ブローボトルを得る方法が提案されている(特許文献2)。
As a method for improving the heat resistance of a stretched polyester container, it has been proposed to use a polyester resin comprising 70 to 5% by weight of polyethylene terephthalate and 30 to 95% by weight of polybutylene terephthalate (Patent Document 1). Even when such a copolyester resin is used, the heat resistance obtained is only about 90 ° C. at most.
Further, when the stretch-molded container is molded by the one-stage blow molding method, the stretch-molded container having a small residual strain and excellent heat resistance is formed by heating and stretching the preform at a high temperature. Can be molded. For example, in a one-stage blow molding method, the preform temperature is set as high as possible, and heat generation due to internal friction or crystallization when stretching at a high speed is used, and the stretch molding and heat setting are simultaneously advanced to achieve heat resistance. A method for obtaining a stretch blow bottle made of a highly reactive polyester resin has been proposed (Patent Document 2).

しかしながら、高温で延伸する場合には、過剰に歪が緩和して歪硬化現象が生じにくいため、延伸速度を極めて高速にしないと、成形物全体に延伸が伝搬せず均一な肉厚を有する延伸成形容器を得ることができない。このため、従来は機械的な延伸速度に限界を生じた場合、延伸温度を低下させて、高温延伸のメリットである耐熱性を犠牲にして延伸バランスを得ていた。
本発明者等は、一段ブロー成形法において機械的な延伸速度に限界を生じた場合でも、有効に歪硬化を生じて、高温延伸による優れた耐熱性及び歪硬化による延伸バランスの両方を兼ね備えた延伸成形容器を提供すべく、タルクやマイカ等の無機物が分散されて成るポリエステル樹脂を用い、特定の分散構造を有するポリエステル容器とすることにより、高温延伸条件下でも局所的に高配向してネッキング伝播が起こり、歪硬化現象を有効に発生させ得ることを見出し、耐熱性に優れた延伸成形容器を提供可能としている(特許文献3)。
また、前述の高温延伸条件下で歪硬化現象を有効に発生させる目的とは別に、ポリエステル樹脂に分散させる無機分散体としてシリカを用いることで樹脂中のアセトアルデヒドを抑制することや(特許文献4)、無機物を分散させたポリエステル樹脂組成物からなる容器の耐熱性やスリップ性を向上させること(特許文献5)が提案されている。
However, when stretching at a high temperature, the strain is excessively relaxed and the strain hardening phenomenon does not easily occur. Therefore, unless the stretching speed is extremely high, stretching does not propagate to the entire molded product and has a uniform thickness. A molded container cannot be obtained. For this reason, conventionally, when the mechanical stretching speed is limited, the stretching temperature is lowered, and the stretching balance is obtained at the expense of the heat resistance that is the merit of high-temperature stretching.
The present inventors effectively strain-hardened even when a mechanical stretch speed is limited in the single-stage blow molding method, and has both excellent heat resistance by high-temperature stretch and stretch balance by strain-hardening. In order to provide a stretch-formed container, a polyester resin having a specific dispersion structure is used by using a polyester resin in which inorganic substances such as talc and mica are dispersed. It has been found that propagation can occur and the strain hardening phenomenon can be effectively generated, and it is possible to provide a stretch-molded container having excellent heat resistance (Patent Document 3).
Further, apart from the purpose of effectively generating the strain hardening phenomenon under the above-mentioned high-temperature stretching conditions, silica can be used as an inorganic dispersion to be dispersed in the polyester resin to suppress acetaldehyde in the resin (Patent Document 4). It has been proposed to improve the heat resistance and slip properties of a container made of a polyester resin composition in which an inorganic substance is dispersed (Patent Document 5).

特開平5−178338号公報JP-A-5-178338 特許第1767894号公報Japanese Patent No. 1767894 国際公開2006/115287号公報International Publication No. 2006/115287 特開昭56−18646号公報Japanese Patent Laid-Open No. 56-18646 特公昭63−19330号公報Japanese Patent Publication No. 63-19330

上述した無機物を分散して成るポリエステル樹脂を用いた場合には、高温条件下で延伸速度を上げることなく延伸した場合でも、高速で延伸した場合と同様の歪硬化現象が発生し、延伸成形性よく延伸成形容器を製造することが可能となるが、上述したような無機材料を用いた場合には、透明性や表面光沢等の外観特性の点で未だ十分満足するものではなかった。
従って本発明の目的は、透明性等の外観特性に優れていると共に、延伸成形性に優れ、肉厚や形状の均一性等の延伸バランスに優れた延伸成形容器を提供することである。
本発明の他の目的は、外観特性に優れていると共に耐熱性にも優れた延伸成形容器を提供することである。
When using the above-mentioned polyester resin in which inorganic substances are dispersed, the same strain-hardening phenomenon occurs as when stretched at high speed, even when stretched without increasing the stretch rate under high temperature conditions, and stretch moldability Although it becomes possible to produce a stretch-molded container well, the use of the inorganic material as described above has not yet been sufficiently satisfied in terms of appearance characteristics such as transparency and surface gloss.
Accordingly, an object of the present invention is to provide a stretch-molded container having excellent appearance characteristics such as transparency, excellent stretch-moldability, and excellent stretch balance such as thickness and shape uniformity.
Another object of the present invention is to provide a stretch-molded container having excellent appearance characteristics and excellent heat resistance.

本発明によれば、エチレンテレフタレート系ポリエステル樹脂、及び疎水性有機官能基で表面が覆われている乾式疎水性シリカ粒子を含有して成る樹脂組成物から形成された延伸ブロー成形容器であって、下記式
δT(℃)=TC1(2nd)−TC1(1st)
式中、TC1(1st)は、容器の未延伸部分の示差走査熱量計(DSC)による結晶化発熱ピーク温度、TC1(2nd)は容器の未延伸部分を溶融急冷した後の示差走査熱量計(DSC)による結晶化発熱ピーク温度をそれぞれ表わす、
で表わすδT(℃)の値が0より大きく且つ14以下であり、前記乾式疎水性シリカ粒子が、平均一次粒径が7〜20μm且つBET法による比表面積が100〜150m /gの範囲にあり、樹脂組成物中に0.25〜1.0重量%の量で含有されていることを特徴とする延伸ブロー成形容器が提供される。
本発明の延伸ブロー成形容器においては、乾式疎水性シリカ粒子が、シリカ粒子表面の疎水性有機官能基がトリメチルシリル基であること、または容器胴部の熱機械分析(TMA)測定による200℃における収縮率が10%以下であること、が好適である。
According to the present invention, there is provided a stretch blow molded container formed from a resin composition comprising an ethylene terephthalate-based polyester resin and dry hydrophobic silica particles whose surface is covered with a hydrophobic organic functional group, The following formula δT (° C.) = TC1 (2nd) −TC1 (1st)
In the formula, TC1 (1st) is the crystallization exothermic peak temperature of the unstretched portion of the container by a differential scanning calorimeter (DSC), and TC1 (2nd) is a differential scanning calorimeter (after melting and quenching the unstretched portion of the container) DSC) represents the crystallization exothermic peak temperature, respectively.
Range δT Ri larger and 14 der less value than 0 (° C.), the dry hydrophobic silica particles, average primary particle size of the specific surface area by the 7~20μm and the BET method of 100-150 2 / g expressed by in there, stretch blow molded container, characterized that you have been contained in an amount of 0.25 to 1.0 wt% in the resin composition is provided.
Oite the stretch blow molded container of the present invention, dry-type hydrophobic silica particles, due to the hydrophobic organic functional groups of the silica particle surface is trimethylsilyl group, or thermal mechanical analysis of the container body (TMA) measurement 200 It is preferable that the shrinkage rate at 10 ° C. is 10% or less.

本発明の延伸ブロー成形容器は、無機物を含有しているにもかかわらず、ポリエステル樹脂が本来有する優れた透明性及び表面光沢性が損なわれず、優れた外観特性を有している。
また本発明の延伸ブロー成形容器においては、特定の乾式疎水性シリカ粒子を用いることにより、シリカ粒子を配合した場合の欠点である延伸成形性の低下を生じることなく、歪硬化による良好な延伸バランスを備えた延伸ブロー成形容器を提供することができる。
更に本発明の延伸ブロー成形容器は、高温条件下であっても延伸速度にかかわらず、歪硬化現象が有効に利用されており、高温延伸の効果である残留歪みの低減による優れた耐熱性を有し、容器胴部の熱機械分析(TMA)測定による200℃における収縮率が10%以下と優れた耐熱性を有する。
Although the stretch blow molded container of the present invention contains an inorganic substance, the excellent transparency and surface gloss inherent in the polyester resin are not impaired and have excellent appearance characteristics.
Further, in the stretch blow molded container of the present invention, by using specific dry hydrophobic silica particles, a good stretch balance due to strain hardening is obtained without causing a drop in stretch moldability, which is a disadvantage when silica particles are blended. It is possible to provide a stretch blow-molded container comprising
Furthermore, the stretch blow molded container of the present invention effectively utilizes the strain hardening phenomenon regardless of the stretching speed even under high temperature conditions, and has excellent heat resistance due to the reduction of residual strain, which is the effect of high temperature stretching. And has excellent heat resistance with a shrinkage rate at 200 ° C. of 10% or less by thermomechanical analysis (TMA) measurement of the container body.

本発明の延伸ブロー成形容器は、エチレンテレフタレート系ポリエステル樹脂に疎水性有機官能基で表面が覆われている乾式疎水性シリカ粒子を含有し、上記式(1)で表わされるδT(℃)の値が0より大きく且つ14以下であることが重要な特徴である。
前述したように、無機物をポリエステル樹脂に配合することにより、高速で延伸した場合と同様の歪硬化現象を発生させて、延伸ブロー成形容器に耐熱性を付与することが本発明者等により提案されている他、シリカをポリエステル樹脂中に分散させることでポリエステル樹脂中のアセトアルデヒドを抑制することや、シリカ等の無機物とポリエステル樹脂との組成物からなる容器の耐熱性やスリップ性を向上させることが提案されているが、無機物の中でもシリカ粒子を含有したポリエステル樹脂組成物においては、シリカ粒子が結晶核剤となって機能するため結晶化速度が上昇し、延伸前の高温加熱の際に結晶化が進行するため、延伸成形性に劣り、その結果、肉厚や形状が不均一で延伸バランスに劣ると共に熱結晶化により白化して透明性に劣るという問題を有していた。
The stretch blow molded container of the present invention contains dry hydrophobic silica particles whose surface is covered with a hydrophobic organic functional group in an ethylene terephthalate polyester resin, and the value of δT (° C.) represented by the above formula (1). It is an important feature that is greater than 0 and less than or equal to 14.
As described above, the present inventors proposed that by adding an inorganic substance to a polyester resin, a strain hardening phenomenon similar to that at the time of stretching at a high speed is generated to impart heat resistance to the stretch blow molded container. In addition, it is possible to suppress acetaldehyde in the polyester resin by dispersing silica in the polyester resin, and to improve heat resistance and slipping properties of a container made of a composition of an inorganic substance such as silica and the polyester resin. Although proposed, polyester resin compositions containing silica particles, among inorganic substances, increase the crystallization rate because silica particles function as crystal nucleating agents, and crystallize during high-temperature heating before stretching. As a result, the stretch moldability is inferior, and as a result, the thickness and shape are not uniform and the stretch balance is inferior, and at the same time, whitening occurs due to thermal crystallization. We had the problem of poor sex.

これに対して、上記特徴を有する本発明の延伸ブロー成形容器が優れた耐熱性及び外観特性を有すると共に、優れた延伸バランスが得られているのは、本発明者等の鋭意研究により見出されたものであり、その明確な理由は明らかではないが、以下の理由によるものであると考えられる。すなわち、疎水性有機官能基で表面が覆われている乾式疎水性シリカ粒子は、剪断速度に依存して凝集構造が変化することから、成形に際して樹脂組成物の剪断速度(成形速度)を制御し、乾式疎水性シリカ粒子を樹脂中で結晶核点の少ない3次元網目構造を形成させることにより、樹脂組成物の結晶化速度を制御することが可能となって、二軸延伸ブロー成形前にプリフォームを高温加熱する際の結晶化が防止されると共に結晶化による延伸阻害が低減され、延伸成形性よく成形することが可能になる。また、熱結晶化による白化が抑制されているため透明性にも優れていると考えられる。   In contrast, the stretch blow molded container of the present invention having the above characteristics has excellent heat resistance and appearance characteristics, and an excellent stretch balance has been found by the inventors' diligent research. The reason for this is not clear, but is thought to be due to the following reason. That is, dry hydrophobic silica particles whose surface is covered with hydrophobic organic functional groups change the aggregation structure depending on the shear rate, so the shear rate (molding rate) of the resin composition is controlled during molding. By forming dry hydrophobic silica particles in a resin to form a three-dimensional network structure with few crystal nuclei, it is possible to control the crystallization speed of the resin composition, and before the biaxial stretch blow molding is performed. Crystallization at the time of heating the reform at a high temperature is prevented and stretching inhibition due to crystallization is reduced, and it becomes possible to mold with good stretch moldability. Moreover, since whitening by thermal crystallization is suppressed, it is thought that it is excellent also in transparency.

また、外観特性及び延伸バランスに優れた本発明の延伸ブロー成形容器においては、上記式(1)で表わされるδT(℃)の値が0より大きく且つ14以下であるという特性により特定することができる。
すなわち、上述した特徴を有する乾式疎水性シリカ粒子を含有する樹脂組成物から成る延伸ブロー成形容器において、容器の未延伸部分の示差走査熱量計(DSC)による結晶化発熱ピーク温度TC1(1st)が、容器の未延伸部分を溶融急冷した後の示差走査熱量計(DSC)による結晶化発熱ピーク温度TC1(2nd)に対して近接していること、すなわち結晶化速度が低下しており、このような特徴を有する延伸ブロー成形容器においては、結晶化による延伸阻害がなく、延伸成形性よく成形され、延伸バランス(肉厚の均一性)や透明性に優れた延伸ブロー成形容器を提供できることを見出したのである。
Further, in the stretch blow molded container of the present invention having excellent appearance characteristics and stretch balance, it is specified by the property that the value of δT (° C.) represented by the above formula (1) is greater than 0 and 14 or less. it can.
That is, in a stretch blow molded container comprising a resin composition containing dry hydrophobic silica particles having the above-described characteristics, the crystallization exothermic peak temperature TC1 (1st) of the unstretched portion of the container by a differential scanning calorimeter (DSC) is , It is close to the crystallization exothermic peak temperature TC1 (2nd) by the differential scanning calorimeter (DSC) after melting and quenching the unstretched portion of the container, that is, the crystallization rate is lowered. It has been found that stretch blow molded containers having various characteristics are not hindered by stretching due to crystallization, are formed with good stretch moldability, and can provide stretch blow molded containers with excellent stretch balance (thickness uniformity) and transparency. It was.

尚、結晶化発熱ピーク温度TC1の測定を未延伸部分(底部中心部、或いは口部を結晶化していないアセプティック容器等においては口部)で行うのは、延伸による配向結晶の影響を排除するためであり、また結晶化発熱ピーク温度TC1(2nd)の測定の際の溶融処理は用いるポリエステル樹脂の融点以上の温度T、具体的にはTm+10≦T≦Tm+40の温度範囲で行い、一方急冷処理は、具体的には20℃まで40℃/分以上の降温速度で行う。
上記式(1)で表わされるδT(℃)の値は、0より大きく且つ14以下、特に3乃至7の範囲にあることが好適であり、14℃よりも大きい場合には、後述する実施例の結果からも明らかなように、結晶化速度が過剰に速くなり、加熱により白化するおそれがある。
Note that the measurement of the crystallization exothermic peak temperature TC1 is performed at an unstretched portion (the center of the bottom or the mouth in an aseptic container or the like where the mouth is not crystallized) in order to eliminate the influence of oriented crystals due to stretching. In addition, the melting treatment in the measurement of the crystallization exothermic peak temperature TC1 (2nd) is performed at a temperature T equal to or higher than the melting point of the polyester resin to be used, specifically Tm + 10 ≦ T ≦ Tm + 40. Specifically, it is carried out at a temperature lowering rate of 40 ° C./min or higher up to 20 ° C.
The value of δT (° C.) represented by the above formula (1) is preferably greater than 0 and 14 or less, and particularly preferably in the range of 3 to 7, and in the case where it is greater than 14 ° C., examples described later As is clear from the results, the crystallization speed becomes excessively high and there is a possibility of whitening by heating.

このような特徴を有する本発明の延伸ブロー成形容器が、優れた耐熱性、延伸バランス及び外観特性を有することは後述する実施例の結果からも明らかである。
すなわち、疎水性有機官能基で表面が覆われている乾式疎水性シリカ粒子を含有するポリエチレンテレフタレート系樹脂組成物から成り、上記式(1)で表わされるδTの値が14℃以下である本発明の延伸ブロー成形容器は、肉厚や容器形状が均一であり、延伸成形性に優れていると共に、ヘイズ値が低く且つグロス値が高く、透明性、光沢性に顕著に優れていることが明らかである(実施例)。
It is clear from the results of Examples described later that the stretch blow molded container of the present invention having such characteristics has excellent heat resistance, stretch balance and appearance characteristics.
That is, the present invention comprises a polyethylene terephthalate resin composition containing dry hydrophobic silica particles whose surface is covered with a hydrophobic organic functional group, and the value of δT represented by the above formula (1) is 14 ° C. or less. It is clear that the stretch blow molded container has uniform thickness and container shape, excellent stretch moldability, low haze value and high gloss value, and remarkably excellent transparency and gloss. (Example).

(エチレンテレフタレート系ポリエステル樹脂)
本発明の延伸ブロー成形容器に用いるエチレンテレフタレート系ポリエステル樹脂は、ジカルボン酸成分が、ジカルボン酸成分の50モル%以上、特に80モル%以上がテレフタル酸であり、且つジオール成分として、ジオール成分の50モル以上、特に80モル%以上がエチレングリコールであるポリエステル樹脂を用いる。かかるエチレンテレフタレート系ポリエステル樹脂は、ポリエステル樹脂の中でも機械的性質や熱的性質及び成形加工性をバランス良く満たしている。
(Ethylene terephthalate polyester resin)
In the ethylene terephthalate-based polyester resin used in the stretch blow molded container of the present invention, the dicarboxylic acid component is 50 mol% or more of the dicarboxylic acid component, particularly 80 mol% or more is terephthalic acid, and the diol component is 50 of the diol component. A polyester resin having an ethylene glycol content of at least mol, particularly at least 80 mol%, is used. Such an ethylene terephthalate-based polyester resin satisfies mechanical properties, thermal properties, and molding processability in a well-balanced manner among polyester resins.

テレフタル酸以外のカルボン酸成分を含有することも勿論でき、テレフタル酸以外のカルボン酸成分としては、イソフタル酸、ナフタレンジカルボン酸、p−β−オキシエトキシ安息香酸、ビフェニル−4,4’−ジカルボン酸、ジフェノキシエタン−4,4’−ジカルボン酸、5−ナトリウムスルホイソフタル酸、ヘキサヒドロテレフタル酸、アジピン酸、セバシン酸等を挙げることができる。
ジオール成分としては、ジオール成分の50モル%以上、特に80モル%以上がエチレングリコールであることが、機械的性質や熱的性質から好ましく、エチレングリコール以外のジオール成分としては、1,4−ブタンジオール、プロピレングリコール、ネオペンチルグリコール、1,6−へキシレングリコール、ジエチレングリコール、トリエチレングリコール、シクロヘキサンジメタノール、ビスフェノールAのエチレンオキサイド付加物、グリセロール、トリメチロールプロパン等を挙げることができる。
Of course, it can also contain carboxylic acid components other than terephthalic acid. Examples of carboxylic acid components other than terephthalic acid include isophthalic acid, naphthalenedicarboxylic acid, p-β-oxyethoxybenzoic acid, and biphenyl-4,4′-dicarboxylic acid. , Diphenoxyethane-4,4′-dicarboxylic acid, 5-sodium sulfoisophthalic acid, hexahydroterephthalic acid, adipic acid, sebacic acid and the like.
As the diol component, 50 mol% or more, particularly 80 mol% or more of the diol component is preferably ethylene glycol in view of mechanical properties and thermal properties. As the diol component other than ethylene glycol, 1,4-butane is preferable. Examples thereof include diol, propylene glycol, neopentyl glycol, 1,6-hexylene glycol, diethylene glycol, triethylene glycol, cyclohexane dimethanol, ethylene oxide adduct of bisphenol A, glycerol, trimethylolpropane, and the like.

また上記ジカルボン酸成分及びジオール成分には、三官能以上の多塩基酸及び多価アルコールを含んでいてもよく、例えば、トリメリット酸、ピロメリット酸、ヘミメリット酸,1,1,2,2−エタンテトラカルボン酸、1,1,2−エタントリカルボン酸、1,3,5−ペンタントリカルボン酸、1,2,3,4−シクロペンタンテトラカルボン酸、ビフェニル−3,4,3’,4’−テトラカルボン酸等の多塩基酸や、ペンタエリスリトール、グリセロール、トリメチロールプロパン、1,2,6−ヘキサントリオール、ソルビトール、1,1,4,4−テトラキス(ヒドロキシメチル)シクロヘキサン等の多価アルコールを挙げることができる。   Further, the dicarboxylic acid component and the diol component may contain a tribasic or higher polybasic acid and a polyhydric alcohol. For example, trimellitic acid, pyromellitic acid, hemimellitic acid, 1,1,2,2 -Ethanetetracarboxylic acid, 1,1,2-ethanetricarboxylic acid, 1,3,5-pentanetricarboxylic acid, 1,2,3,4-cyclopentanetetracarboxylic acid, biphenyl-3,4,3 ', 4 Polybasic acids such as' -tetracarboxylic acid and polyvalent acids such as pentaerythritol, glycerol, trimethylolpropane, 1,2,6-hexanetriol, sorbitol, 1,1,4,4-tetrakis (hydroxymethyl) cyclohexane Mention may be made of alcohol.

本発明の延伸ブロー成形容器は、特定の乾式疎水性シリカを用いることにより、結晶化速度を上昇させることなく延伸ブロー成形可能であるので、結晶化速度の速いポリエステル樹脂を用いた場合でも有利に成形されるものであるが、勿論、結晶化速度の低い共重合ポリエステル樹脂を用いることによって結晶化速度を低減させることにより、より優れた延伸バランスや外観特性等を得ることもできる。
尚、用いるポリエステル樹脂は、これに限定されないが、0.72乃至0.90dL/gの範囲の固有粘度を有することが好ましい。
Since the stretch blow molded container of the present invention can be stretch blow molded without increasing the crystallization speed by using a specific dry hydrophobic silica, it is advantageous even when a polyester resin having a high crystallization speed is used. Of course, by using a copolyester resin having a low crystallization rate, by reducing the crystallization rate, it is possible to obtain a better stretch balance, appearance characteristics, and the like.
The polyester resin used is not limited to this, but preferably has an intrinsic viscosity in the range of 0.72 to 0.90 dL / g.

(乾式疎水性シリカ粒子)
本発明においては、疎水性有機官能基で表面が覆われている乾式疎水性シリカ粒子を用いることが重要である。
乾式疎水性シリカ粒子は、平均一次粒径が20nm以下、特に7乃至12nmの範囲にあるものを用いることが外観特性上重要である。すなわち、乾式疎水性シリカ粒子が20nmよりも大きい場合には分散性に劣るため、ヘイズ値が高く且つグロス値が低く、満足する透明性を有することができない。
また、乾式疎水性シリカ粒子のBET法による比表面積は、300m/g以下、特に、100乃至150m/gの範囲にあることが好ましい。比表面積が300m/gよりも大きいシリカ粒子は上記範囲にある場合に比して、上述した凝集構造変化現象が発現し難い傾向がある。
(Dry hydrophobic silica particles)
In the present invention, it is important to use dry hydrophobic silica particles whose surface is covered with a hydrophobic organic functional group.
It is important in terms of appearance characteristics to use dry hydrophobic silica particles having an average primary particle size of 20 nm or less, particularly in the range of 7 to 12 nm. That is, when the dry hydrophobic silica particles are larger than 20 nm, the dispersibility is inferior, so that the haze value is high and the gloss value is low, and satisfactory transparency cannot be achieved.
The specific surface area of the dry hydrophobic silica particles by the BET method is preferably 300 m 2 / g or less, particularly preferably in the range of 100 to 150 m 2 / g. Silica particles having a specific surface area larger than 300 m 2 / g tend not to exhibit the above-described aggregated structure change phenomenon as compared with the case of being in the above range.

本発明に用いる乾式疎水性シリカは、シリカ粉末を反応処理剤と反応させてシリカ表面を疎水化処理したものである。シリカ粉末は乾式シリカ粒子から成り、この乾式疎水性シリカ粒子を用いることにより、上述した凝集構造変化現象を効果的に発現でき、また、湿式シリカでは不可能な超粒子状として、この超粒子を樹脂中に含有させることにより、延伸ブロー成形容器のヘイズ値を低く、グロス値を高くすることが容易となる。
また、乾式疎水性シリカは、シリル化剤、シリコーンオイル系処理剤等、従来疎水化処理に用いられていた何れの処理剤によって疎水化されたものでもよいが、本発明においては特に、疎水性、流動性の点から、トリメチルシリル化剤によって表面処理されたシリカ粒子表面にトリメチルシリル基を有するものを好適に使用することができる。
乾式疎水性シリカ粒子は、樹脂組成物中0.01乃至1重量%、特に0.25乃至0.75重量%の量で含有されていることが好ましく、上記範囲よりも乾式疎水性シリカ粒子の含有量が多い場合には、上記範囲にある場合に比して結晶化速度が速くなり、その一方上記範囲よりも乾式疎水性シリカ粒子の含有量が少ない場合には、乾式疎水性シリカ粒子を配合することにより得られる効果を十分に得ることができない。
The dry hydrophobic silica used in the present invention is obtained by hydrophobizing the silica surface by reacting silica powder with a reaction treatment agent. Silica powder is composed of dry silica particles. By using the dry hydrophobic silica particles, the above-mentioned aggregated structure change phenomenon can be effectively expressed. By making it contain in resin, it becomes easy to make haze value of a stretch blow molding container low, and to make gloss value high.
The dry hydrophobic silica may be hydrophobized by any treatment agent conventionally used in hydrophobization treatment, such as a silylating agent and a silicone oil-based treatment agent. From the viewpoint of fluidity, those having a trimethylsilyl group on the surface of silica particles surface-treated with a trimethylsilylating agent can be suitably used.
The dry hydrophobic silica particles are preferably contained in the resin composition in an amount of 0.01 to 1% by weight, particularly 0.25 to 0.75% by weight. When the content is high, the crystallization speed is faster than when the content is in the above range, while when the content of dry hydrophobic silica particles is less than the above range, the dry hydrophobic silica particles are used. The effect obtained by blending cannot be sufficiently obtained.

(層構成)
本発明の延伸成形容器は、前述した樹脂組成物から成る層を少なくとも一層有すればよく、樹脂組成物から成る層の単層構造の容器とすることもできるし、或いは樹脂組成物から成る層に他の熱可塑性樹脂層を組み合わせた多層構造の容器とすることもできる。
多層構造の容器の場合には、上記樹脂組成物から成る層が内外層を構成することが特に好ましい。樹脂組成物から成る層及び必要により設けられる層の厚みは、層構成などによって一概に規定することはできないが、従来公知のポリエステル製延伸成形容器と同様に設定することができる。
(Layer structure)
The stretch-molded container of the present invention only needs to have at least one layer composed of the above-described resin composition, and can be a container having a single layer structure composed of a resin composition, or a layer composed of a resin composition. In addition, a container having a multilayer structure in which other thermoplastic resin layers are combined can also be used.
In the case of a container having a multilayer structure, it is particularly preferable that the layer made of the resin composition constitutes an inner / outer layer. The thickness of the layer composed of the resin composition and the layer provided if necessary cannot be generally defined by the layer structure or the like, but can be set in the same manner as a conventionally known polyester stretch-molded container.

上記ポリエステル樹脂以外の熱可塑性樹脂としては、延伸ブロー成形可能な樹脂であれば任意のものを使用でき、これに限定されないが、エチレン−ビニルアルコール共重合体、環状オレフィン重合体などのオレフィン系樹脂や、キシリレン基含有ポリアミドなどのポリアミド樹脂等を挙げることができる。また、キシリレン基含有ポリアミドにジエン系化合物、遷移金属系触媒を配合した酸素吸収性ガスバリア樹脂組成物や、リサイクルポリエステル(PCR(使用済みボトルを再生した樹脂)、SCR(生産工場内で発生した樹脂)又はそれらの混合物)等も用いることができる。これらのリサイクルポリエステル樹脂は、固有粘度(IV)が0.65乃至0.75dL/gの範囲にあることが好ましい。   As the thermoplastic resin other than the above-mentioned polyester resin, any resin that can be stretch blow molded can be used, and is not limited thereto, but is not limited to this, and olefin resins such as ethylene-vinyl alcohol copolymer and cyclic olefin polymer. And a polyamide resin such as a xylylene group-containing polyamide. Also, an oxygen-absorbing gas barrier resin composition in which a xylene group-containing polyamide is mixed with a diene compound and a transition metal catalyst, recycled polyester (PCR (resin that recycles used bottles), SCR (resin generated in a production plant) ) Or a mixture thereof) or the like. These recycled polyester resins preferably have an intrinsic viscosity (IV) in the range of 0.65 to 0.75 dL / g.

また内層又は外層と中間層を接着させるために、接着性樹脂を介在させることもできる。接着性樹脂としては、マレイン酸等をグラフト重合した酸変性オレフィン系樹脂やポリエステル樹脂、あるいは非晶性のポリエステル系樹脂やポリアミド系樹脂等を使用することができる。
また、本発明に用いる上記ポリエステル樹脂又は上記ポリエステル樹脂以外の熱可塑性樹脂には、最終成形品である二軸延伸容器の品質を損なわない範囲で種々の添加剤、例えば、着色剤、紫外線吸収剤、離型剤、滑剤、核剤、及びガスバリア性上昇のための無機層状化合物などを配合することができる。
Moreover, in order to adhere | attach an inner layer or an outer layer, and an intermediate | middle layer, adhesive resin can also be interposed. As the adhesive resin, an acid-modified olefin resin or polyester resin obtained by graft polymerization of maleic acid or the like, or an amorphous polyester resin or polyamide resin can be used.
The polyester resin or thermoplastic resin other than the polyester resin used in the present invention has various additives such as a colorant and an ultraviolet absorber as long as the quality of the biaxially stretched container as the final molded product is not impaired. , Mold release agents, lubricants, nucleating agents, inorganic layered compounds for increasing gas barrier properties, and the like.

(製造方法)
本発明の延伸ブロー成形容器は、この方法に限定されるものではないが、エチレンテレフタレート系ポリエステル樹脂、及び疎水性有機官能基で表面が覆われている乾式疎水性シリカ粒子を含有して成る樹脂組成物から形成され、上記式(1)で表わされるδT(℃)の値が0より大きく14℃以下であるプリフォームを110乃至120℃の延伸温度で延伸ブロー成形した後、必要により150乃至230℃の温度条件で熱固定することにより、延伸速度にかかわらず成形することができる。
前述したように、延伸成形物に優れた耐熱性を付与し得る高温延伸条件下では、高速延伸を行わないと延伸バランスが悪化してしまうが、延伸速度を高めることには限界があるため、従来は低残留歪という高温延伸のメリットを犠牲にして、低温(95乃至105℃)で延伸成形を行っていた。これに対して本発明の延伸ブロー成形容器を製造する場合は、上述した特徴を有するプリフォームを用いることにより、110乃至120℃という高温条件下で延伸する場合にも、延伸速度を可及的に高くすることなく、従来の延伸成形装置を用いて、延伸バランスに優れた延伸形成容器を得ることが可能となるのである。
(Production method)
The stretch blow molded container of the present invention is not limited to this method, but is a resin comprising an ethylene terephthalate polyester resin and dry hydrophobic silica particles whose surface is covered with a hydrophobic organic functional group. A preform formed from the composition and having a value of δT (° C.) represented by the above formula (1) of greater than 0 and not greater than 14 ° C. is stretch blow molded at a stretching temperature of 110 to 120 ° C. By heat-setting at a temperature of 230 ° C., molding can be performed regardless of the stretching speed.
As described above, under high-temperature stretching conditions that can impart excellent heat resistance to the stretched molded product, the stretching balance deteriorates unless high-speed stretching is performed, but there is a limit to increasing the stretching speed, Conventionally, stretch molding is performed at a low temperature (95 to 105 ° C.) at the expense of the merit of high-temperature stretching such as low residual strain. On the other hand, when producing the stretch blow molded container of the present invention, by using the preform having the above-described characteristics, even when stretching under a high temperature condition of 110 to 120 ° C., the stretching speed can be made as much as possible. Therefore, it is possible to obtain a stretch-formed container having an excellent stretch balance by using a conventional stretch molding apparatus without increasing the height.

プリフォームは、上述した樹脂組成物を用いて、射出成形或いは圧縮成形等従来公知の方法によって形成することができるが、上述した特徴を有するプリフォームを成形するには、プリフォーム成形の際に樹脂組成物の結晶化速度を制御することが重要である。
樹脂組成物の結晶化速度を制御する方法としては、これに限定されないが、前述したように用いる乾式疎水性シリカ粒子として比表面積が300m/g以下のものを使用すること、結晶化速度の遅い共重合成分をブレンドしたエチレンテレフタレート系ポリエステル樹脂を用いること、或いは射出成形によりプリフォームを成形する場合には、射出スピードを制御すること等を採用することができる。
The preform can be formed by a conventionally known method such as injection molding or compression molding using the above-described resin composition. To form a preform having the above-described characteristics, It is important to control the crystallization rate of the resin composition.
The method for controlling the crystallization rate of the resin composition is not limited to this, but the dry hydrophobic silica particles used as described above are those having a specific surface area of 300 m 2 / g or less. When an ethylene terephthalate polyester resin blended with a slow copolymerization component is used, or when a preform is formed by injection molding, it is possible to control injection speed or the like.

また本発明の延伸ブロー成形容器の成形においては、成形されたプリフォームを延伸ブロー成形に際して、用いるポリエステル樹脂の組成及び容器の用途などによっても相違するが、110乃至120℃、特に115乃至120℃の延伸温度に加熱して延伸成形することが好ましく、延伸温度が上記範囲のような高温域にあることにより、残留歪を低減することが可能になり、高い耐熱性を付与することが可能となる。尚、例えば、耐熱用途の容器のように高い耐熱性が要求されないアセプティック充填用の容器の成形においては、延伸温度を95乃至105℃の範囲にすることができる。
ここで、プリフォームの加熱温度、即ち延伸温度は、延伸ブロー成形される直前のプリフォームの外表面温度であり、放射温度計、熱画像測定器等によって測定することができる。
プリフォームを上記温度に均一且つ高速で加熱するためには、延伸ブローに先立って、プリフォームの内外から熱風、赤外線ヒーター、高周波誘導加熱された鉄芯の内部挿入等の手段で加熱することが好ましい。
Further, in the molding of the stretch blow molded container of the present invention, the molded preform is subjected to stretch blow molding depending on the composition of the polyester resin used and the use of the container, but it is 110 to 120 ° C., particularly 115 to 120 ° C. It is preferable that the film is stretch-molded by heating to the stretching temperature, and the stretching temperature is in a high temperature range such as the above range, so that residual strain can be reduced and high heat resistance can be imparted. Become. For example, in forming an aseptic filling container that does not require high heat resistance, such as a container for heat resistance, the stretching temperature can be in the range of 95 to 105 ° C.
Here, the heating temperature of the preform, that is, the stretching temperature is the outer surface temperature of the preform immediately before the stretch blow molding, and can be measured by a radiation thermometer, a thermal image measuring instrument, or the like.
In order to heat the preform uniformly and at high speed to the above temperature, it is necessary to heat the preform from inside and outside of the preform by means such as hot air, infrared heater, high frequency induction heated iron core internal insertion, etc. preferable.

このプリフォームをそれ自体公知の延伸ブロー成形機中に供給し、金型内にセットして、延伸棒の押し込みにより軸方向に引っ張り延伸すると共に、ブローエアの吹き込みにより周方向へ延伸成形する。本発明方法における高温での延伸成形を効率的に行うためには、ブローエアとして100乃至150℃のホットエアの吹込みを行うことが好ましい。
本発明においては、延伸速度にかかわらず、設定速度よりも高速で延伸した場合と同様の延伸バランスを得ることが可能である。
The preform is supplied into a publicly known stretch blow molding machine, set in a mold, stretched and stretched in the axial direction by pushing a stretch rod, and stretched and molded in the circumferential direction by blowing blow air. In order to efficiently perform stretch molding at a high temperature in the method of the present invention, it is preferable to blow hot air at 100 to 150 ° C. as blow air.
In the present invention, regardless of the stretching speed, it is possible to obtain the same stretching balance as when stretching at a higher speed than the set speed.

また本発明においては、通常よりも高温で延伸ブロー成形することから高温延伸に起因するオリゴマー析出のおそれがあるため、これを防止すべく、金型は表面処理されたものを用いることが好ましい。また、離型性の上昇、成形後の変形抑制を図るために、離型時にクーリングエアーとして、室温もしくは冷却エアーをブローボトル内に循環させ成形物の冷却を確実に行うことが好ましい。
二軸延伸容器における延伸倍率は、面積倍率で1.5乃至25倍が適当であり、この中でも軸方向延伸倍率を1.2乃至6倍とし,周方向延伸倍率を1.2乃至4.5倍とするのが好ましい。
Further, in the present invention, since stretch blow molding is performed at a temperature higher than usual, there is a risk of oligomer precipitation due to high temperature stretching. Therefore, in order to prevent this, it is preferable to use a surface-treated mold. Further, in order to increase the releasability and suppress deformation after molding, it is preferable to circulate room temperature or cooling air in the blow bottle as cooling air at the time of releasing to reliably cool the molded product.
The stretch ratio in the biaxially stretched container is suitably 1.5 to 25 times in terms of area ratio. Among these, the axial stretch ratio is 1.2 to 6 times, and the circumferential stretch ratio is 1.2 to 4.5. It is preferable to double.

また、本発明で得られる低残留歪みと延伸バランスの両立という作用効果は、熱固定条件によらず得ることができるものであるが、ボイル、レトルト処理といった100℃を超えるような加熱殺菌がなされる用途における高い耐熱性を得るためには、延伸成形後150乃至230℃、好適には150乃至180℃の温度で熱固定することが好ましい。熱固定はそれ自体公知の手段で行うことができ、ブロー成形金型中で行うワンモールド法で行うこともできるし、ブロー成形金型とは別個の熱固定用の金型中で行うツーモールド法で行うこともできる。
熱固定後金型からの取り出しに際して冷風で冷却することがハンドリング性の点から望ましい。
In addition, the effect of achieving both the low residual strain and the stretch balance obtained in the present invention can be obtained regardless of the heat setting conditions. However, heat sterilization exceeding 100 ° C. such as boil and retort treatment is performed. In order to obtain high heat resistance in use, it is preferable to heat-set at a temperature of 150 to 230 ° C., preferably 150 to 180 ° C. after stretching. The heat setting can be performed by means known per se, and can also be performed by a one-mold method performed in a blow mold, or a two-mold performed in a heat mold separate from the blow mold. It can also be done by law.
From the viewpoint of handling properties, it is desirable to cool with cold air when taking out from the mold after heat setting.

[測定]
1.結晶化速度変化[δT(℃)=TC1(2nd)−TC1(1st)]の測定
(1)DSCによる結晶化発熱ピーク温度(Tc1)の測定
成形した延伸ブローボトルの底部中心から5〜10mg程度切り出し、示差走査熱量計(EXSTAR6000DSC 6220:セイコーインスツル(株))を用いて結晶化発熱ピーク温度を測定した。測定温度プロファイルは以下の通りである。
〔1〕20℃から290℃へ10℃/分で昇温
〔2〕290℃にて5分間保持
〔3〕290℃より20℃へ150℃/分で降温
〔4〕20℃から290℃へ10℃/分で昇温
〔5〕290℃にて5分間保持
〔6〕290℃より20℃へ10℃ / 分で降温
このうち、〔1〕において測定される結晶化発熱ピーク温度をTC1(1st)、〔4〕において測定される結晶化発熱ピーク温度をTC1(2nd)と定義する。
[Measurement]
1. Measurement of crystallization rate change [δT (° C.) = TC1 (2nd) −TC1 (1st)] (1) Measurement of crystallization exothermic peak temperature (Tc1) by DSC About 5 to 10 mg from center of bottom of molded stretch blow bottle The crystallization exothermic peak temperature was measured using a differential scanning calorimeter (EXSTAR6000DSC 6220: Seiko Instruments Inc.). The measurement temperature profile is as follows.
[1] Temperature rise from 20 ° C. to 290 ° C. at 10 ° C./min [2] Hold at 290 ° C. for 5 minutes [3] Temperature drop from 290 ° C. to 20 ° C. at 150 ° C./min [4] 20 ° C. to 290 ° C. Temperature rise at 10 ° C./min [5] Hold at 290 ° C. for 5 minutes [6] Temperature drop from 290 ° C. to 20 ° C. at 10 ° C./min Of these, the crystallization exothermic peak temperature measured in [1] is TC1 ( 1st), the crystallization exothermic peak temperature measured in [4] is defined as TC1 (2nd).

[評価]
1.プリフォーム加熱後の白化の有無の判定
プリフォームの延伸ブロー成形直前の赤外線ヒーターの加熱による白化(熱結晶化)の有無を目視で確認した。
[Evaluation]
1. Determination of presence or absence of whitening after heating of preform Presence or absence of whitening (thermal crystallization) due to heating of an infrared heater immediately before stretch blow molding of the preform was confirmed.

2.結晶化による延伸阻害の有無の判定
予め、プリフォームの胴部に口部下のネックリングより底部に向かって、油性マジックにより10mm間隔にマーキングをして二軸延伸ブロー成形を行った。この延伸ブローボトルにおいて、前記マーキングの間隔が均等のボトルを延伸阻害無し、不均等のボトルを延伸阻害有りと判定した。
2. Determination of presence or absence of stretch inhibition due to crystallization In advance, biaxial stretch blow molding was performed by marking at an interval of 10 mm with an oil-based magic from the neck ring under the mouth toward the bottom of the body of the preform. In this stretch blow bottle, it was determined that bottles with the same marking interval were not obstructed, and non-uniform bottles were obstructed.

3.延伸ブローボトル胴部のHazeの測定
作成したボトルを目視により観察し、透明性に優れるボトルを○、やや透明性に劣るボトルを△、不透明(白化)なボトルを×として評価した。
3. Measurement of Haze of Stretched Blow Bottle Body The prepared bottles were visually observed and evaluated as ○ for bottles with excellent transparency, Δ for bottles with slightly poor transparency, and × for opaque (whitened) bottles.

4.延伸ブローボトル胴部のGlossの測定
作成したボトルを目視により観察し、光沢性に優れるボトルを○、やや光沢性に劣るボトルを△、光沢性に劣るボトルを×として評価した。
4). Measurement of Gloss of Stretched Blow Bottle Body The prepared bottles were visually observed and evaluated as ◯ for bottles with excellent gloss, Δ for bottles with slightly poor gloss, and x for bottles with poor gloss.

5.熱機械分析(TMA)測定における200℃収縮率
ボトル胴部より10mm×30mm大の試験片を長辺方向がボトル高さ方向となるように切り出し、粘弾性スペクトロメータ(EXSTAR6000DMS:セイコーインスツル(株))を用いて測定を行った。測定条件を以下に示す。
測定モード:F制御モード、試験片初期標点間距離:20mm、応力プロファイル:無加重、昇温プロファイル:25℃から210℃まで2℃/分で昇温して得られた収縮量曲線より、以下式を用いて収縮率曲線を算出した。
S(収縮率:%)=X/L×100、
X:各温度における収縮量(mm)、L:初期標点間距離(mm)=20mm
測定開始時の収縮量を0とし、算出した収縮率曲線から、温度が200℃に到達した際の収縮率を導出した。
尚、熱機械分析(TMA)測定による200℃における収縮率に関しては、プリフォーム加熱後も白化や延伸阻害を起こさず且つ外観特性に優れているもの(実施例1〜9および比較例10)についてのみ行い、200℃における収縮率が10%以下のものを○、10%を超えていたものを×とした。
5. 200 ° C. Shrinkage in Thermomechanical Analysis (TMA) Measurement A test piece 10 mm × 30 mm larger from the bottle body is cut so that the long side direction is the bottle height direction, and a viscoelastic spectrometer (EXSTAR6000DMS: Seiko Instruments Inc.) )). The measurement conditions are shown below.
Measurement mode: F control mode, distance between test specimen initial marks: 20 mm, stress profile: unweighted, temperature rising profile: from shrinkage curve obtained by heating from 25 ° C. to 210 ° C. at 2 ° C./min, The shrinkage rate curve was calculated using the following equation.
S (shrinkage rate:%) = X / L × 100,
X: Shrinkage amount at each temperature (mm), L: Initial gauge distance (mm) = 20 mm
The amount of shrinkage at the start of measurement was 0, and the shrinkage rate when the temperature reached 200 ° C. was derived from the calculated shrinkage rate curve.
Regarding the shrinkage rate at 200 ° C. by thermomechanical analysis (TMA) measurement, no whitening or stretching inhibition occurs after heating the preform, and the appearance characteristics are excellent (Examples 1 to 9 and Comparative Example 10). No. was used when the shrinkage rate at 200 ° C. was 10% or less.

[実施例1]
主材のエチレンテレフタレート系ポリエステル樹脂[イソフタル酸(IA)2mol% 共重合PET](BK6180B:日本ユニペット(株))と、表1に示す疎水性シリカAから成る乾式シリカ粒子を、加熱筒設定温度が280℃の造粒設備付帯二軸押出機(KZW:(株)テクノノベル)でブレンドして非晶マスターバッチ樹脂ペレットを作成し、上記ペレットを150℃、4時間真空下にて加熱して、結晶化及び乾燥処理を行った。
次いで、上記マスターバッチ樹脂ペレットと上記主材から成る樹脂ペレットをドライブレンドして射出成形機ホッパーに供給し、加熱温度115℃、充填時間2.8秒の条件で射出成形を行い、口径28mm、重量14g、シリカ濃度1%のプリフォームを得た。
このプリフォームを赤外線ヒーターで115℃に加熱し、延伸倍率が縦3倍、横3倍、面積9倍、型温25℃のブロー金型を用いて二軸延伸ブロー成形を行い、容量500mlの延伸ブローボトルを成形した。
上記測定、及びプリフォームの加熱後の白化、結晶化による延伸阻害、延伸ブローボトル胴部のHaze、Glossの評価結果を表2に示す。
[Example 1]
The main material ethylene terephthalate polyester resin [isophthalic acid (IA) 2 mol% copolymerized PET] (BK6180B: Nippon Unipet Co., Ltd.) and dry silica particles consisting of hydrophobic silica A shown in Table 1 are set in a heating cylinder. Amorphous masterbatch resin pellets are prepared by blending with a twin screw extruder with granulation equipment (KZW: Techno Novell Co., Ltd.) at a temperature of 280 ° C., and the pellets are heated at 150 ° C. under vacuum for 4 hours. Then, crystallization and drying treatment were performed.
Next, the master batch resin pellets and the resin pellets composed of the main material are dry blended and supplied to an injection molding machine hopper, and injection molding is performed under the conditions of a heating temperature of 115 ° C. and a filling time of 2.8 seconds. A preform having a weight of 14 g and a silica concentration of 1% was obtained.
This preform was heated to 115 ° C. with an infrared heater, biaxially stretched using a blow mold having a stretching ratio of 3 times, 3 times, area 9 times, and a mold temperature of 25 ° C. A stretch blow bottle was formed.
Table 2 shows the results of the above measurement, and whitening after heating the preform, inhibition of stretching due to crystallization, and evaluation of haze and gloss of the stretch blow bottle body.

[実施例2]
シリカ粒子を表1に示す乾式疎水性シリカBとした以外、実施例1と同様に延伸ブローボトルを作成し、上記測定、各評価を行った。
[Example 2]
A stretch blow bottle was prepared in the same manner as in Example 1 except that the silica particles were dry hydrophobic silica B shown in Table 1, and the above measurements and evaluations were performed.

[実施例3]
シリカ粒子を表1に示す乾式疎水性シリカCとした以外、実施例1と同様に延伸ブローボトルを作成し、上記測定、各評価を行った。
[Example 3]
A stretch blow bottle was prepared in the same manner as in Example 1 except that the silica particles were dry hydrophobic silica C shown in Table 1, and the above measurements and evaluations were performed.

[実施例4]
シリカ濃度を0.1%とした以外、実施例3と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Example 4]
Except that the silica concentration was 0.1%, a stretch blow bottle similar to that of Example 3 was prepared, and the above measurements and evaluations were performed.

[実施例5]
シリカ濃度を0.25%とした以外、実施例3と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Example 5]
Except for the silica concentration of 0.25%, a stretch blow bottle similar to that in Example 3 was prepared, and the above measurements and evaluations were performed.

[実施例6]
シリカ濃度を0.5%とした以外、実施例3と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Example 6]
Except for the silica concentration of 0.5%, a stretch blow bottle similar to that of Example 3 was prepared and subjected to the above measurements and evaluations.

[実施例7]
主材をエチレンテレフタレート系ポリエステル樹脂を[Homo PET](RT543CTHP:日本ユニペット(株))、シリカ濃度を0.1%とした以外、実施例3と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Example 7]
A stretch blow bottle similar to that in Example 3 was prepared except that ethylene terephthalate-based polyester resin was [Homo PET] (RT543CTHP: Nippon Unipet Co., Ltd.) and the silica concentration was 0.1%. Each evaluation was performed.

[実施例8]
シリカ濃度を0.25%とした以外、実施例7と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Example 8]
Except for the silica concentration being 0.25%, a stretch blow bottle similar to Example 7 was prepared, and the above measurements and evaluations were made.

[実施例9]
シリカ濃度を0.5%とした以外、実施例7と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Example 9]
Except for the silica concentration of 0.5%, a stretch blow bottle similar to that in Example 7 was prepared and subjected to the above measurements and evaluations.

[比較例1]
シリカ粒子を表1に示す乾式親水性シリカEとした以外、実施例1と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 1]
A stretch blow bottle similar to that of Example 1 was prepared except that the silica particles were dry hydrophilic silica E shown in Table 1, and the above measurements and evaluations were performed.

[比較例2]
プリフォームの射出成形時の充填時間を0.6秒とした以外、比較例1と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 2]
A stretch blow bottle similar to Comparative Example 1 was prepared, except that the filling time at the injection molding of the preform was 0.6 seconds, and the above measurements and evaluations were performed.

[比較例3]
シリカ粒子を表1に示す乾式親水性シリカFとした以外、比較例1と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 3]
A stretch blow bottle similar to Comparative Example 1 was prepared except that the silica particles were dry hydrophilic silica F shown in Table 1, and the above measurements and evaluations were performed.

[比較例4]
シリカ粒子を表1に示す乾式親水性シリカGとした以外、比較例1と同様に延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 4]
A stretch blow bottle was prepared in the same manner as in Comparative Example 1 except that the dry hydrophilic silica G shown in Table 1 was used as the silica particles, and the above measurements and evaluations were performed.

[比較例5]
シリカ粒子を表1に示す湿式親水性シリカHとした以外、比較例1と同様に延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 5]
A stretch blow bottle was prepared in the same manner as in Comparative Example 1 except that the silica particles were changed to wet hydrophilic silica H shown in Table 1, and the above measurements and evaluations were performed.

[比較例6]
シリカ粒子を表1に示す湿式疎水性シリカDとした以外、比較例1と同様に延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 6]
A stretch blow bottle was prepared in the same manner as in Comparative Example 1 except that the silica particles were changed to wet hydrophobic silica D shown in Table 1, and the above measurements and evaluations were performed.

[比較例7]
無機分散体を表1に示すマイカIとした以外、比較例1と同様に延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 7]
A stretch blow bottle was prepared in the same manner as in Comparative Example 1 except that the inorganic dispersion was Mica I shown in Table 1, and the above measurements and evaluations were performed.

[比較例8]
プリフォームの射出成形時の充填時間を0.6秒とした以外、実施例4と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 8]
A stretch blow bottle similar to that of Example 4 was prepared, except that the filling time during injection molding of the preform was 0.6 seconds, and the above measurements and evaluations were performed.

[比較例9]
シリカ濃度を0.25%とした以外、比較例8と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 9]
A stretch blow bottle similar to Comparative Example 8 was prepared except that the silica concentration was 0.25%, and the above measurements and evaluations were made.

[比較例10]
無機分散体を含有せず、延伸温度を100℃とした以外、実施例1と同様の延伸ブローボトルを作成し、上記測定、各評価を行った。
[Comparative Example 10]
A stretch blow bottle similar to that of Example 1 was prepared except that the inorganic dispersion was not contained and the stretch temperature was 100 ° C., and the above measurements and evaluations were performed.

Figure 0005286477
Figure 0005286477

Figure 0005286477
Figure 0005286477

Claims (3)

エチレンテレフタレート系ポリエステル樹脂、及び疎水性有機官能基で表面が覆われている乾式疎水性シリカ粒子を含有して成る樹脂組成物から形成された延伸ブロー成形容器であって、下記式
δT(℃)=TC1(2nd)−TC1(1st)
式中、TC1(1st)は、容器の未延伸部分の示差走査熱量計(DSC)による結晶化発熱ピーク温度、TC1(2nd)は容器の未延伸部分を溶融急冷した後の示差走査熱量計(DSC)による結晶化発熱ピーク温度をそれぞれ表わす、
で表わすδT(℃)の値が0より大きく且つ14以下であり、前記乾式疎水性シリカ粒子が、平均一次粒径が7〜20μm且つBET法による比表面積が100〜150m /gの範囲にあり、樹脂組成物中に0.25〜1.0重量%の量で含有されていることを特徴とする延伸ブロー成形容器。
A stretch blow molded container formed from a resin composition comprising an ethylene terephthalate-based polyester resin and dry hydrophobic silica particles whose surface is covered with a hydrophobic organic functional group, which has the following formula δT (° C) = TC1 (2nd) -TC1 (1st)
In the formula, TC1 (1st) is the crystallization exothermic peak temperature of the unstretched portion of the container by a differential scanning calorimeter (DSC), and TC1 (2nd) is a differential scanning calorimeter (after melting and quenching the unstretched portion of the container) DSC) represents the crystallization exothermic peak temperature, respectively.
Range δT Ri larger and 14 der less value than 0 (° C.), the dry hydrophobic silica particles, average primary particle size of the specific surface area by the 7~20μm and the BET method of 100-150 2 / g expressed by in there, stretch blow molded container, characterized that you have been contained in an amount of 0.25 to 1.0 wt% in the resin composition.
前記乾式疎水性シリカ粒子が、シリカ粒子表面の疎水性有機官能基がトリメチルシリル基である請求項1記載の延伸ブロー成形容器。 The dry hydrophobic silica particles, stretch blow molded container of claim 1 Symbol placement hydrophobic organic functional groups of the silica particle surface is trimethylsilyl group. 容器胴部の熱機械分析(TMA)測定による200℃における収縮率が10%以下である請求項1又は2記載の延伸ブロー成形容器。 The stretch blow molded container according to claim 1 or 2, wherein the shrinkage ratio at 200 ° C by thermomechanical analysis (TMA) measurement of the container body is 10% or less.
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JPS5621833A (en) * 1979-07-30 1981-02-28 Mitsubishi Rayon Co Ltd Manufacture of blow-molded container made from polyester
JPS5744623A (en) * 1980-09-01 1982-03-13 Toray Ind Inc Preparation of polyester having excellent particle dispersibility
JPH11216723A (en) * 1998-02-03 1999-08-10 Teijin Ltd Method for producing thermoplastic resin composition
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