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JP5300050B2 - Repair method for cracked structures - Google Patents
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JP5300050B2 - Repair method for cracked structures - Google Patents

Repair method for cracked structures Download PDF

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JP5300050B2
JP5300050B2 JP2008234358A JP2008234358A JP5300050B2 JP 5300050 B2 JP5300050 B2 JP 5300050B2 JP 2008234358 A JP2008234358 A JP 2008234358A JP 2008234358 A JP2008234358 A JP 2008234358A JP 5300050 B2 JP5300050 B2 JP 5300050B2
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crack
operation space
sealed operation
sealed
cracks
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JP2010065488A (en
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昭信 平間
朋道 岡田
美紀 田畑
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Tobishima Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a repair method for a structure having cracks and a repair device therefor, which have excellent advantages of a further speedup and labor savings in repair construction work, since the installation of the repair device is made easy and infusion operation in one place is made possible. <P>SOLUTION: In the repair method of cracks of a building having cracks, a crack repair operation part is formed on the surface of a structure having cracks, and the sealing of the structure having the cracks is performed except the crack repair operation part. A suction hole and an infusion hole are provided to the crack repair operation part. The suction hole suctions the interior of the cracks in a vacuum state, and the infusion hole is used for infusing a repair material into a crack part in a vacuum state. The suction hole and the infusion hole are shared by the same hole. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、構造物の補修方法及びその補修装置にかかり、特に内部にひび割れを有するコンクリート構造物の補修方法に関するものである。
The present invention relates to a structure repair method and a repair apparatus therefor, and more particularly to a method for repairing a concrete structure having a crack inside.

従来より、例えば、表裏面あるいは左右、上下端面に貫通するひび割れを有するコンクリート構造物の補修方法及びその補修装置は各種存在している。   Conventionally, for example, there are various repair methods and repair devices for concrete structures having cracks penetrating the front and back surfaces, left and right, and upper and lower end surfaces.

例えば、特開平9-209577号公報には、コンクリートクラックの補修方法及びその装置が示されており、その内容としては、表裏に貫通したひび割れを対象とし、そしてひび割れ内を吸引する吸引部と補修材料供給部を表裏に装着する構造とされ、補修材料は液体状で供給部基材に含浸されており,補修材料を供給部からひび割れ空間内に吸引する構成が示されている。   For example, Japanese Laid-Open Patent Publication No. 9-209577 discloses a repair method and apparatus for concrete cracks, the contents of which are targeted for cracks penetrating through the front and back, and a suction part for repairing inside the cracks and repair. The structure is such that the material supply part is mounted on the front and back, the repair material is in liquid form and impregnated in the supply part base material, and the structure in which the repair material is sucked into the crack space from the supply part is shown.

また、特開平10-102789号公報には、漏水コンクリートクラックの補修装置及びその施工方法が示され、表裏に貫通し水分が充満したひび割れ(漏水をともなう)を対象とし、該ひび割れ内を吸引により水分除去とひび割れ内部の減圧を行い、当該ひび割れ内部に補修材料(親和性ポリウレタン樹脂系)を加圧または負圧による自然流入で注入する構造が示されている。   Japanese Patent Laid-Open No. 10-102789 discloses a leaky concrete crack repairing device and its construction method, and is intended for cracks (with water leaks) penetrating the front and back and filled with moisture, and the inside of the cracks is sucked. A structure is shown in which moisture is removed and the pressure inside the crack is reduced, and a repair material (affinity polyurethane resin system) is injected into the crack by natural inflow by pressurization or negative pressure.

さらに、特開2002-4589号公報には、コンクリート構造物における止水剤の注入工法および装置が示され、ひび割れ等の間隙内の空気・水を真空発生装置で強制吸引し、該間隙に通じる他の部分から補修材を注入する構造が、そして吸引器具として半球状殻体,長尺箱形殻体,ベル形殻体を用いる構造が示されている。   Furthermore, Japanese Patent Laid-Open No. 2002-4589 shows a method and apparatus for injecting a water-stopping agent in a concrete structure, and forcibly sucks air and water in a gap such as a crack with a vacuum generator and leads to the gap. A structure for injecting a repair material from another part and a structure using a hemispherical shell, a long box-shaped shell, and a bell-shaped shell as a suction device are shown.

また、特開2002-357000号公報には、コンクリート構造物の補修方法および補修具が示され、マイクロスコープで欠陥検出を行い,その欠陥部周囲を気密シートでシールし、補修具の一方に真空吸引ノズルを、他方に補修材料(硬化樹脂)注入ノズルを取り付け、真空吸引とともに注入を行う構造が示されている。   Japanese Patent Laid-Open No. 2002-357000 discloses a repair method and a repair tool for a concrete structure, which detects a defect with a microscope, seals the periphery of the defect with an airtight sheet, and vacuums one of the repair tools. A structure is shown in which a suction nozzle is attached to a repair material (cured resin) injection nozzle on the other side and injection is performed together with vacuum suction.

しかしながら、前記従来の技術は、いずれもひび割れ内を吸引する吸引部と、補修材料を供給する補修材料供給部とが分離されているため、全体として補修すべきコンクリート構造物に対する補修装置の設置が煩雑となるばかりでなく,複数箇所での注入操作を要するため,作業中の各種操作が複雑となるなどの課題があった。
特開平9-209577号公報 特開平10-102789号公報 特開2002-4589号公報 特開2002-357000号公報
However, in each of the conventional techniques, since the suction part that sucks the inside of the crack and the repair material supply part that supplies the repair material are separated from each other, it is possible to install a repair device for the concrete structure to be repaired as a whole. In addition to being complicated, there are problems in that various operations during work are complicated because injection operations are required at a plurality of locations.
Japanese Patent Laid-Open No. 9-209577 Japanese Patent Laid-Open No. 10-102789 Japanese Patent Laid-Open No. 2002-4589 JP 2002-357000 A

かくして、本発明は前記従来の課題に対処すべく創案されたものであり、ひび割れ内を吸引する吸引部と、補修材料を供給する補修材料供給部が分離されておらず、もって全体として補修装置の設置が簡単に出来るばかりでなく,従来のように複数箇所での注入操作を必要とせず,作業中の各種操作もきわめて簡単に行え、しかも、微細なひび割れに対しても確実な注入が可能となり,補修の大幅な品質向上が図られ、また加圧による注入を真空注入に代えることで,構造物への負荷を低減することも出来、かつ注入孔数を1箇所にすることにより、補修工事の迅速化や省力化が図られ、ひび割れ内もスムーズに乾燥するため,注入剤の浸透性,接着性もより向上し、さらに注入孔と吸引孔との共用により,補修装置の設置が簡易で,一箇所での注入操作ができるため、補修工事のさらなる迅速化,省力化が図れるとの優れた利点を有するひび割れ構造物の補修方法を提供することを目的とするものである。
Thus, the present invention was devised to cope with the above-described conventional problems, and the suction part that sucks the inside of the crack and the repair material supply part that supplies the repair material are not separated, and thus the repair device as a whole. In addition to being easy to install, there is no need for multiple injection operations as in the past, and various operations during operation can be performed very easily, and reliable injection is possible even for fine cracks. Therefore, the quality of repairs can be greatly improved, and the load on the structure can be reduced by replacing the injection by pressurization with vacuum injection, and the repair is done by reducing the number of injection holes to one. Speeding up work and saving labor, and the inside of the crack is dried smoothly, so that the permeability and adhesiveness of the injection agent are further improved, and the repair device can be easily installed by sharing the injection hole and suction hole. And one place Since capable of injecting operation is further faster repair work, it is an object to provide a method of repairing a crack structure having advantages of labor saving can be achieved.

本発明によるひび割れ構造物の補修方法は、
ひび割れを有する構造物表面に、ひび割れ補修装置を設置し、該ひび割れ補修装置が設置された箇所のひび割れを除いて、前記構造物の他のひび割れの開口箇所をシーリングし、
前記ひび割れ補修装置は、設置箇所における前記ひび割れ箇所を覆う覆い部と、覆い部内に形成された密閉操作空間部と、
該密閉操作空間部内に連通し、密閉操作空間部及びひび割れ内を吸引して中真空(10乃至10−1Pa)状態にする真空ポンプと該真空ポンプに連通する吸引管とを有する吸引部と、
前記密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態に達したことを検知する圧力センサと、
ひび割れ補修材料を収納するケースと、該ケース内と前記密閉操作空間部内とを連通し、前記密閉操作空間部及びひび割れ内にひび割れ補修材料を注入する注入管とを有する注入部とを備え、
密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態となったときに、自動的に前記注入部のひび割れ補修材料を収納するケースからひび割れ補修材料が吸引され前記注入管を介して前記密閉操作空間部内に注入されると共に、該ひび割れ補修材料が前記密閉操作空間部内のひび割れ開口を塞ぎ、続いて前記塞がれたひび割れ開口から構造物内部のひび割れ内に前記ひび割れ補修材料が吸引される、
ことを特徴とし、
または、
ひび割れを有する構造物表面に、ひび割れ補修装置を設置し、該ひび割れ補修装置が設置された箇所のひび割れを除いて、前記構造物の他のひび割れの開口箇所をシーリングし、
前記ひび割れ補修装置は、設置箇所における前記ひび割れ箇所を覆う覆い部と、覆い部内に形成された密閉操作空間部と、
該密閉操作空間部内に連通し、密閉操作空間部及びひび割れ内を吸引して中真空(10乃至10−1Pa)状態にする真空ポンプと該真空ポンプに連通する吸引管とを有する吸引部と、
前記密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態に達したことを検知する圧力センサと、
ひび割れ補修材料となる蛍光エポキシ樹脂を収納するケースと、該ケース内と前記密閉操作空間部内とを連通し、前記密閉操作空間部及びひび割れ内に前記蛍光エポキシ樹脂を注入する注入管とを有する注入部とを備え、
密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態となったときに、自動的に前記注入部の蛍光エポキシ樹脂を収納するケースから蛍光エポキシ樹脂が吸引され前記注入管を介して前記密閉操作空間部内に注入されると共に、該蛍光エポキシ樹脂が前記密閉操作空間部内のひび割れ開口を塞ぎ、続いて前記塞がれたひび割れ開口から構造物内部のひび割れ内に前記蛍光エポキシ樹脂が吸引される
ことを特徴とし、
または、
ひび割れを有する構造物表面に、ひび割れ補修装置を設置し、該ひび割れ補修装置が設置された箇所のひび割れを除いて、前記構造物の他のひび割れの開口箇所をシーリングし、
前記ひび割れ補修装置は、設置箇所における前記ひび割れ箇所を覆う覆い部と、覆い部内に形成された密閉操作空間部と、
該密閉操作空間部内に連通し、密閉操作空間部及びひび割れ内を吸引して中真空(10乃至10−1Pa)状態にする真空ポンプと該真空ポンプに連通する吸引管とを有する吸引部と、
前記密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態に達したことを検知する圧力センサと、
ひび割れ補修材料を収納するケースと、該ケース内と前記密閉操作空間部内とを連通し、前記密閉操作空間部及びひび割れ内にひび割れ補修材料を注入する注入管とを有する注入部とを備え、
密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態となったときに、自動的に前記注入部のひび割れ補修材料を収納するケースからひび割れ補修材料が吸引され前記注入管を介して前記密閉操作空間部内に注入されると共に、該ひび割れ補修材料が前記密閉操作空間部内のひび割れ開口を塞ぎ、続いて前記塞がれたひび割れ開口から構造物内部の全てのひび割れ内に前記ひび割れ補修材料が吸引される、
ことを特徴とし、
または、
前記ひび割れ補修装置は、ひび割れ構造物の左右あるいは斜め方向の部位において取り付け部材を要することなく吸着して取り付け可能とされた、
ことを特徴とし、
または、
前記ひび割れ構造物は、コンクリート構造物である、
ことを特徴とするものである。
The repair method of a cracked structure according to the present invention is:
A crack repair device is installed on the surface of the structure having cracks, except for the crack at the location where the crack repair device is installed, and the opening of other cracks in the structure is sealed,
The crack repair device includes a cover portion that covers the crack portion at the installation location, a sealed operation space portion formed in the cover portion,
A suction unit having a vacuum pump communicating with the inside of the sealed operation space and sucking the inside of the sealed operation space and the crack to bring it into a medium vacuum (10 2 to 10 −1 Pa) state, and a suction pipe communicating with the vacuum pump When,
A pressure sensor for detecting that the inside of the sealed operation space and the inside of the crack has reached a medium vacuum (10 2 to 10 −1 Pa) state;
A case for storing a crack repair material, and an injection portion that communicates the inside of the case with the inside of the sealed operation space, and has an injection pipe for injecting the crack repair material into the sealed operation space and the crack,
When the sealed operation space and the inside of the crack are in a medium vacuum (10 2 to 10 −1 Pa) state, the crack repair material is automatically sucked from the case containing the crack repair material of the injection section , and the injection pipe The crack repair material fills the crack opening in the sealed operation space, and then repairs the crack from the closed crack opening into the crack in the structure. The material is aspirated,
It is characterized by
Or
A crack repair device is installed on the surface of the structure having cracks, except for the crack at the location where the crack repair device is installed, and the opening of other cracks in the structure is sealed,
The crack repair device includes a cover portion that covers the crack portion at the installation location, a sealed operation space portion formed in the cover portion,
A suction unit having a vacuum pump communicating with the inside of the sealed operation space and sucking the inside of the sealed operation space and the crack to bring it into a medium vacuum (10 2 to 10 −1 Pa) state, and a suction pipe communicating with the vacuum pump When,
A pressure sensor for detecting that the inside of the sealed operation space and the inside of the crack has reached a medium vacuum (10 2 to 10 −1 Pa) state;
An injection having a case for storing a fluorescent epoxy resin to be a crack repair material, and an injection pipe for communicating the inside of the case with the inside of the sealed operation space and injecting the fluorescent epoxy resin into the sealed operation space and the crack With
When the sealed operation space and the inside of the crack are in a medium vacuum (10 2 to 10 −1 Pa) state, the fluorescent epoxy resin is automatically sucked from the case containing the fluorescent epoxy resin in the injection portion , and the injection tube And the fluorescent epoxy resin closes the crack opening in the sealed operation space, and then the fluorescent epoxy enters the crack inside the structure from the closed crack opening. The resin is sucked,
Or
A crack repair device is installed on the surface of the structure having cracks, except for the crack at the location where the crack repair device is installed, and the opening of other cracks in the structure is sealed,
The crack repair device includes a cover portion that covers the crack portion at the installation location, a sealed operation space portion formed in the cover portion,
A suction unit having a vacuum pump communicating with the inside of the sealed operation space and sucking the inside of the sealed operation space and the crack to bring it into a medium vacuum (10 2 to 10 −1 Pa) state, and a suction pipe communicating with the vacuum pump When,
A pressure sensor for detecting that the inside of the sealed operation space and the inside of the crack has reached a medium vacuum (10 2 to 10 −1 Pa) state;
A case for storing a crack repair material, and an injection portion that communicates the inside of the case with the inside of the sealed operation space, and has an injection pipe for injecting the crack repair material into the sealed operation space and the crack,
When the sealed operation space and the inside of the crack are in a medium vacuum (10 2 to 10 −1 Pa) state, the crack repair material is automatically sucked from the case containing the crack repair material of the injection section , and the injection pipe And the crack repair material closes the crack opening in the sealed operation space, and then passes through the closed crack opening into all the cracks inside the structure. Crack repair material is sucked in,
It is characterized by
Or
The crack repair device can be attached by adsorbing without requiring an attachment member at the left or right or oblique part of the crack structure,
It is characterized by
Or
The cracked structure is a concrete structure,
It is characterized by this.

本発明によるひび割れ構造物の補修方法によれば、ひび割れ内を吸引する吸引部と、補修材料を供給する供給部(注入部)が分離されておらず、双方を共用することが出来、もって全体として補修装置の設置が簡単であるばかりでなく,複数箇所での注入操作を要せず,作業中の各種操作がきわめて簡単に行え、しかも、微細なひび割れにたいしても確実な注入が可能となり,補修の大幅な品質向上が図られ、また加圧による注入を真空注入に代えることで,構造物への負荷を低減することも出来、かつ前述のように、注入孔数を1箇所にすることにより、補修工事の迅速化や省力化が図られ、ひび割れ内もスムーズに乾燥するため,注入剤の浸透性,接着性もより向上し、さらに前記のごとく注入孔と吸引孔との共用により,補修装置の設置が簡易で,一箇所での注入操作ができるため、補修工事のさらなる迅速化,省力化が図れるとの優れた効果を奏する。
According to the method for repairing a crack structure according to the present invention, the suction part for sucking the inside of the crack and the supply part (injection part) for supplying the repair material are not separated, and both can be shared, and the whole In addition to simple installation of the repair device, it does not require injection operation at multiple locations, and various operations during operation can be performed very easily, and it is possible to perform reliable injection even for fine cracks. In addition, it is possible to reduce the load on the structure by replacing the injection by pressurization with vacuum injection, and, as described above, the number of injection holes is one. In addition, the repair work is speeded up and labor-saving, and the inside of the crack is dried smoothly, so that the permeability and adhesion of the injection agent are further improved, and as described above, the repair is achieved by sharing the injection hole and suction hole. Equipment setup In but simple, achieved since it is injection operations in one place, further acceleration of repair work, an excellent effect of labor saving can be achieved.

以下、本発明を図に示す実施例に基づいて説明する。
まず、本発明によるひび割れを有する構造物のひび割れ1の補修方法につき説明する。
例えば、表裏面の端面に貫通する複数のひび割れ1・・・を有するコンクリート構造物2において、ひび割れ1の内部を吸引し、かつひび割れ1の内部に補修部材を注入すべき適切なひび割れ箇所を一箇所選択する。
Hereinafter, the present invention will be described based on embodiments shown in the drawings.
First, the repair method of the crack 1 of the structure which has a crack by this invention is demonstrated.
For example, in a concrete structure 2 having a plurality of cracks 1 penetrating through the end surfaces of the front and back surfaces, the inside of the crack 1 is sucked, and an appropriate crack location where a repair member should be injected into the crack 1 is identified. Select a location.

ここで、該ひび割れ箇所の選択に関しては、何ら限定されるものではないが、通常は図1から理解されるように、コンクリート構造物2の上面部位に存する一箇所のひび割れ箇所が選択される。
なぜなら、後述する補修装置3の構成部材であるひび割れ補修操作部4の設置が上面に置くだけでよく比較的容易に行えるからである。
しかしながら、本発明では前記した上面部位のみならず、図2に示すように、コンクリート構造物2の左右側面部位、あるいはコンクリート構造物2の斜めに傾いた斜面部位でも後述するひび割れ補修操作部4の設置ができる特徴がある。
Here, the selection of the cracked portion is not limited in any way, but usually one cracked portion existing in the upper surface portion of the concrete structure 2 is selected as understood from FIG.
This is because the crack repair operation unit 4 that is a constituent member of the repair device 3 to be described later can be installed on the upper surface relatively easily.
However, in the present invention, not only the above-described upper surface portion, but also the left and right side portions of the concrete structure 2 or the obliquely inclined slope portion of the concrete structure 2 as shown in FIG. There is a feature that can be installed.

なお、補修装置3の構成につき説明すると、該補修装置3は、ひび割れ補修操作部4と、該ひび割れ補修操作部4が設置されるコンクリート構造物2のひび割れ1の箇所を除いて、コンクリート構造物2を密閉、すなわちコンクリート構造物2のひび割れ開口を密閉してシーリングするシーリング部5とを有して構成される。
前記シーリング部5の構成については、何ら限定されず、いかなる構造で、いかなる方法でシーリングするのもよい。例えば、シート状のシーリング部材でコンクリート構造物の全体を密閉すべく被覆した構成でもよい。また、液体状のシーリング材を前記コンクリート構造物2のひび割れ開口に塗布し、もって密閉するタイプでも構わない。
The configuration of the repair device 3 will be described. The repair device 3 is a concrete structure except for a crack repair operation unit 4 and a crack 1 part of the concrete structure 2 in which the crack repair operation unit 4 is installed. 2 is sealed, that is, it has a sealing portion 5 that seals and seals the crack opening of the concrete structure 2.
The configuration of the sealing part 5 is not limited at all, and any structure and any method may be used for sealing. For example, the structure which coat | covered so that the whole concrete structure might be sealed with the sheet-like sealing member may be sufficient. Further, a liquid sealing material may be applied to the crack opening of the concrete structure 2 and hermetically sealed.

次に、ひび割れ補修操作部4は、図から理解されるように、所定箇所のひび割れ1を覆う、略ドーム状あるいは略方形状をなす覆い部6を有する。
この覆い部6の形状については略ドーム状あるいは略方形状をなすとしたが、この様な形状に限定されるものではなく、内部に後述する密閉操作空間部7が形成できるものであれば、その形状は問わない。
Next, the crack repair operation part 4 has the cover part 6 which makes the substantially dome shape or a substantially rectangular shape which covers the crack 1 of a predetermined location so that a figure may understand.
The shape of the cover portion 6 is substantially dome-shaped or substantially square-shaped, but is not limited to such a shape, as long as a sealing operation space portion 7 described later can be formed therein, The shape does not matter.

また、覆い部6の材質についても何ら限定されるものではなく、耐久性があり、比較的軽量な部材であれば好ましい。
しかして、所定のひび割れ1の箇所は、覆い部6により覆われて、内部にひび割れ1の箇所と連通する密閉操作空間部7を有するものとなる。
Moreover, the material of the cover part 6 is not limited at all, and a durable and relatively light member is preferable.
Thus, the location of the predetermined crack 1 is covered with the cover portion 6 and has a sealed operation space portion 7 communicating with the location of the crack 1 inside.

次に、図示するように、前記密閉操作空間部7には、いわゆる吸引部となる真空ポンプ8に連通する吸引管15が挿入されて内部のひび割れ1と連通しており、該真空ポンプ8を作動することにより、前記密閉操作空間部7内、さらにはその密閉操作空間部7の中に位置するひび割れ1に通ずる吸入孔9を介してコンクリート構造物2の内部に存する全てのひび割れ1内が真空状態とされるものとなる。
なお、覆い部6は、密閉操作空間部7が真空状態になると、強固にコンクリート構造物2に吸着する。よって覆い部6の取り付けについては何らの取り付け部材も要しない、あるいは取り付け部材が必要とされたとしても比較的簡単な取り付け部材ですむとのメリットがある。
Next, as shown in the drawing, a suction tube 15 communicating with a vacuum pump 8 serving as a so-called suction portion is inserted into the sealing operation space portion 7 so as to communicate with the internal crack 1. By operating, the inside of the cracking operation space 7 and the inside of all the cracks 1 existing in the concrete structure 2 through the suction holes 9 leading to the cracking 1 located in the sealing operation space portion 7 are caused. It becomes a vacuum state.
In addition, the cover part 6 will adsorb | suck to the concrete structure 2 firmly, when the sealing operation space part 7 will be in a vacuum state. Therefore, there is an advantage that no attachment member is required for the attachment of the cover part 6 or that a relatively simple attachment member is required even if an attachment member is required.

従って、前記したように、コンクリート構造物2の左右側面部位(図2参照)、あるいはコンクリート構造物2の斜めに傾いた斜面部位でもひび割れ補修操作部4の設置ができるとの効果を存する。
また、密閉操作空間部7内には、前記密閉操作空間部7及び密閉操作空間部7に連通するひび割れ1内の真空状態を検知する圧力センサ10が設けられている。
Therefore, as described above, there is an effect that the crack repair operation unit 4 can be installed even on the left and right side portions (see FIG. 2) of the concrete structure 2 or on the inclined slope portion of the concrete structure 2.
Further, a pressure sensor 10 that detects a vacuum state in the crack 1 that communicates with the sealing operation space portion 7 and the sealing operation space portion 7 is provided in the sealing operation space portion 7.

該圧力センサ10の必要性は、前記密閉操作空間部7及び密閉操作空間部7に連通するひび割れ1内の真空状態をセンスすることにある。しかして、圧力センサ10で密閉操作空間部7及び密閉操作空間部7に連通するひび割れ1内をいわゆる中真空(102乃至10−1Pa)に達したことを検知するのである。
この様に、完全な真空状態でなくとも、前記のように中真空の状態で充分な吸引作業が出来るものである。従って、完全な真空状態にするための時間と労力が軽減できるものとなる。
The necessity of the pressure sensor 10 is to sense the vacuum state in the crack 1 connected to the sealing operation space 7 and the sealing operation space 7. Accordingly, the pressure sensor 10 detects that the inside of the closed operation space portion 7 and the crack 1 communicating with the closed operation space portion 7 has reached a so-called medium vacuum (102 to 10-1 Pa).
In this way, even if it is not in a complete vacuum state, a sufficient suction operation can be performed in a medium vacuum state as described above. Therefore, the time and labor required to make a complete vacuum state can be reduced.

次に、符号11は、ひび割れ1内に注入されるひび割れ補修材料であり、例えば蛍光エポキシ樹脂などが用いられる。
該ひび割れ補修材料11は、所定のケース12内に収納されており、該ケース12内と前記密閉操作空間部7内とは注入管13で連通され、該注入管13を介して、ひび割れ補修材料11が密閉操作空間部7及びひび割れ1内に注入されるものとなる。
Next, the code | symbol 11 is the crack repair material inject | poured in the crack 1, for example, a fluorescent epoxy resin etc. are used.
The crack repair material 11 is housed in a predetermined case 12, and the case 12 and the sealed operation space 7 are communicated with an injection pipe 13, and the crack repair material is passed through the injection pipe 13. 11 is injected into the sealed operation space 7 and the crack 1.

前述のようにひび割れ補修操作部を設置した後、真空ポンプ8を作動させて、密閉操作空間部7及びこれに連通するコンクリート構造物2内に連通するひび割れ1内を真空状態とする。
真空状態について、何ら数値上の限定はないが、例えば、中真空(102乃至10−1Pa)程度で構わないことはすでに述べたとおりである。
かかる中真空状態を圧力センサ10で検知し、その状態が保持できるようにしておく。
After the crack repair operation part is installed as described above, the vacuum pump 8 is operated to make the inside of the crack 1 communicating with the sealed operation space part 7 and the concrete structure 2 communicating therewith a vacuum state.
There is no numerical limitation on the vacuum state, but as described above, for example, a medium vacuum (102 to 10-1 Pa) may be used.
Such a medium vacuum state is detected by the pressure sensor 10 so that the state can be maintained.

そして、密閉操作空間部7及びそれに連通するひび割れ1・・・が中真空状態になると、自動的にケース12内からひび割れ補修材料11を吸引し、密閉操作空間部7及びひび割れ1・・・内に注入されるものとなる。
そして、その注入動作は、真空状態にした吸入孔9によって行われるのである。すなわち、吸入孔9が注入孔14の機能も果たすことになる。
Then, when the sealed operation space 7 and the crack 1 communicating therewith are in a medium vacuum state, the crack repair material 11 is automatically sucked from the case 12, and the closed operation space 7 and the crack 1. Will be injected.
And the injection | pouring operation | movement is performed by the suction hole 9 made into the vacuum state. That is, the suction hole 9 also functions as the injection hole 14.

本発明の構成を説明する構成説明図(その1)である。BRIEF DESCRIPTION OF THE DRAWINGS It is structure explanatory drawing (the 1) explaining the structure of this invention. 本発明の構成を説明する構成説明図(その2)である。FIG. 3 is a configuration explanatory diagram (part 2) illustrating the configuration of the present invention. 本発明によるひび割れ補修操作部の概略構成を説明する概略構成説明図である。It is schematic structure explanatory drawing explaining the schematic structure of the crack repair operation part by this invention. 従来例の構成を説明する構成説明図である。It is a structure explanatory drawing explaining the structure of a prior art example.

1 ひび割れ
2 コンクリート構造物
3 補修装置
4 ひび割れ補修操作部
5 シーリング部
6 覆い部
7 密閉操作空間部
8 真空ポンプ
9 吸入孔
10 圧力センサ
11 ひび割れ補修材料
12 ケース
13 注入管
14 注入孔
15 吸引管
DESCRIPTION OF SYMBOLS 1 Crack 2 Concrete structure 3 Repair apparatus 4 Crack repair operation part 5 Sealing part 6 Cover part 7 Sealing operation space part 8 Vacuum pump 9 Suction hole 10 Pressure sensor 11 Crack repair material 12 Case 13 Injection pipe 14 Injection hole 15 Suction pipe

Claims (5)

ひび割れを有する構造物表面に、ひび割れ補修装置を設置し、該ひび割れ補修装置が設置された箇所のひび割れを除いて、前記構造物の他のひび割れの開口箇所をシーリングし、
前記ひび割れ補修装置は、設置箇所における前記ひび割れ箇所を覆う覆い部と、覆い部内に形成された密閉操作空間部と、
該密閉操作空間部内に連通し、密閉操作空間部及びひび割れ内を吸引して中真空(10乃至10−1Pa)状態にする真空ポンプと該真空ポンプに連通する吸引管とを有する吸引部と、
前記密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態に達したことを検知する圧力センサと、
ひび割れ補修材料を収納するケースと、該ケース内と前記密閉操作空間部内とを連通し、前記密閉操作空間部及びひび割れ内にひび割れ補修材料を注入する注入管とを有する注入部とを備え、
密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態となったときに、自動的に前記注入部のひび割れ補修材料を収納するケースからひび割れ補修材料が吸引され前記注入管を介して前記密閉操作空間部内に注入されると共に、該ひび割れ補修材料が前記密閉操作空間部内のひび割れ開口を塞ぎ、続いて前記塞がれたひび割れ開口から構造物内部のひび割れ内に前記ひび割れ補修材料が吸引される、
ことを特徴とするひび割れ構造物の補修方法。
A crack repair device is installed on the surface of the structure having cracks, except for the crack at the location where the crack repair device is installed, and the opening of other cracks in the structure is sealed,
The crack repair device includes a cover portion that covers the crack portion at the installation location, a sealed operation space portion formed in the cover portion,
A suction unit having a vacuum pump communicating with the inside of the sealed operation space and sucking the inside of the sealed operation space and the crack to bring it into a medium vacuum (10 2 to 10 −1 Pa) state, and a suction pipe communicating with the vacuum pump When,
A pressure sensor for detecting that the inside of the sealed operation space and the inside of the crack has reached a medium vacuum (10 2 to 10 −1 Pa) state;
A case for storing a crack repair material, and an injection portion that communicates the inside of the case with the inside of the sealed operation space, and has an injection pipe for injecting the crack repair material into the sealed operation space and the crack,
When the sealed operation space and the inside of the crack are in a medium vacuum (10 2 to 10 −1 Pa) state, the crack repair material is automatically sucked from the case containing the crack repair material of the injection section , and the injection pipe The crack repair material fills the crack opening in the sealed operation space, and then repairs the crack from the closed crack opening into the crack in the structure. The material is aspirated,
A method for repairing a cracked structure characterized by that.
ひび割れを有する構造物表面に、ひび割れ補修装置を設置し、該ひび割れ補修装置が設置された箇所のひび割れを除いて、前記構造物の他のひび割れの開口箇所をシーリングし、
前記ひび割れ補修装置は、設置箇所における前記ひび割れ箇所を覆う覆い部と、覆い部内に形成された密閉操作空間部と、
該密閉操作空間部内に連通し、密閉操作空間部及びひび割れ内を吸引して中真空(10乃至10−1Pa)状態にする真空ポンプと該真空ポンプに連通する吸引管とを有する吸引部と、
前記密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態に達したことを検知する圧力センサと、
ひび割れ補修材料となる蛍光エポキシ樹脂を収納するケースと、該ケース内と前記密閉操作空間部内とを連通し、前記密閉操作空間部及びひび割れ内に前記蛍光エポキシ樹脂を注入する注入管とを有する注入部とを備え、
密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態となったときに、自動的に前記注入部の蛍光エポキシ樹脂を収納するケースから蛍光エポキシ樹脂が吸引され前記注入管を介して前記密閉操作空間部内に注入されると共に、該蛍光エポキシ樹脂が前記密閉操作空間部内のひび割れ開口を塞ぎ、続いて前記塞がれたひび割れ開口から構造物内部のひび割れ内に前記蛍光エポキシ樹脂が吸引される、
ことを特徴とするひび割れ構造物の補修方法。
A crack repair device is installed on the surface of the structure having cracks, except for the crack at the location where the crack repair device is installed, and the opening of other cracks in the structure is sealed,
The crack repair device includes a cover portion that covers the crack portion at the installation location, a sealed operation space portion formed in the cover portion,
A suction unit having a vacuum pump communicating with the inside of the sealed operation space and sucking the inside of the sealed operation space and the crack to bring it into a medium vacuum (10 2 to 10 −1 Pa) state, and a suction pipe communicating with the vacuum pump When,
A pressure sensor for detecting that the inside of the sealed operation space and the inside of the crack has reached a medium vacuum (10 2 to 10 −1 Pa) state;
An injection having a case for storing a fluorescent epoxy resin to be a crack repair material, and an injection pipe for communicating the inside of the case with the inside of the sealed operation space and injecting the fluorescent epoxy resin into the sealed operation space and the crack With
When the sealed operation space and the inside of the crack are in a medium vacuum (10 2 to 10 −1 Pa) state, the fluorescent epoxy resin is automatically sucked from the case containing the fluorescent epoxy resin in the injection portion , and the injection tube And the fluorescent epoxy resin closes the crack opening in the sealed operation space, and then the fluorescent epoxy enters the crack inside the structure from the closed crack opening. The resin is aspirated,
A method for repairing a cracked structure characterized by that.
ひび割れを有する構造物表面に、ひび割れ補修装置を設置し、該ひび割れ補修装置が設置された箇所のひび割れを除いて、前記構造物の他のひび割れの開口箇所をシーリングし、
前記ひび割れ補修装置は、設置箇所における前記ひび割れ箇所を覆う覆い部と、覆い部内に形成された密閉操作空間部と、
該密閉操作空間部内に連通し、密閉操作空間部及びひび割れ内を吸引して中真空(10乃至10−1Pa)状態にする真空ポンプと該真空ポンプに連通する吸引管とを有する吸引部と、
前記密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態に達したことを検知する圧力センサと、
ひび割れ補修材料を収納するケースと、該ケース内と前記密閉操作空間部内とを連通し、前記密閉操作空間部及びひび割れ内にひび割れ補修材料を注入する注入管とを有する注入部とを備え、
密閉操作空間部及びひび割れ内が中真空(10乃至10−1Pa)状態となったときに、自動的に前記注入部のひび割れ補修材料を収納するケースからひび割れ補修材料が吸引され前記注入管を介して前記密閉操作空間部内に注入されると共に、該ひび割れ補修材料が前記密閉操作空間部内のひび割れ開口を塞ぎ、続いて前記塞がれたひび割れ開口から構造物内部の全てのひび割れ内に前記ひび割れ補修材料が吸引される、
ことを特徴とするひび割れ構造物の補修方法。
A crack repair device is installed on the surface of the structure having cracks, except for the crack at the location where the crack repair device is installed, and the opening of other cracks in the structure is sealed,
The crack repair device includes a cover portion that covers the crack portion at the installation location, a sealed operation space portion formed in the cover portion,
A suction unit having a vacuum pump communicating with the inside of the sealed operation space and sucking the inside of the sealed operation space and the crack to bring it into a medium vacuum (10 2 to 10 −1 Pa) state, and a suction pipe communicating with the vacuum pump When,
A pressure sensor for detecting that the inside of the sealed operation space and the inside of the crack has reached a medium vacuum (10 2 to 10 −1 Pa) state;
A case for storing a crack repair material, and an injection portion that communicates the inside of the case with the inside of the sealed operation space, and has an injection pipe for injecting the crack repair material into the sealed operation space and the crack,
When the sealed operation space and the inside of the crack are in a medium vacuum (10 2 to 10 −1 Pa) state, the crack repair material is automatically sucked from the case containing the crack repair material of the injection section , and the injection pipe And the crack repair material closes the crack opening in the sealed operation space, and then passes through the closed crack opening into all the cracks inside the structure. Crack repair material is sucked in,
A method for repairing a cracked structure characterized by that.
前記ひび割れ補修装置は、ひび割れ構造物の左右あるいは斜め方向の部位において取り付け部材を要することなく吸着して取り付け可能とされた、
ことを特徴とする請求項1、請求項2または請求項3記載のひび割れ構造物の補修方法。
The crack repair device can be attached by adsorbing without requiring an attachment member at the left or right or oblique part of the crack structure,
The method for repairing a cracked structure according to claim 1, 2 or 3.
前記ひび割れ構造物は、コンクリート構造物である、
ことを特徴とする請求項1、請求項2、請求項3または請求項4記載のひび割れ構造物の補修方法。
The cracked structure is a concrete structure,
The method for repairing a cracked structure according to claim 1, claim 2, claim 3, or claim 4.
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