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JP5317149B2 - Bad electrode winding device - Google Patents
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JP5317149B2 - Bad electrode winding device - Google Patents

Bad electrode winding device Download PDF

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JP5317149B2
JP5317149B2 JP2012529550A JP2012529550A JP5317149B2 JP 5317149 B2 JP5317149 B2 JP 5317149B2 JP 2012529550 A JP2012529550 A JP 2012529550A JP 2012529550 A JP2012529550 A JP 2012529550A JP 5317149 B2 JP5317149 B2 JP 5317149B2
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electrode
defective
chuck
winding
electrodes
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JPWO2012023423A1 (en
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勉 杉原
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Komatsu NTC Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30Lifting, transporting, or removing the web roll; Inserting core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02Machines for winding capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/005Devices for making primary cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/02Details
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Secondary Cells (AREA)
  • Winding Of Webs (AREA)
  • Replacement Of Web Rolls (AREA)
  • Primary Cells (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

In an electrode winding device, when a defect mark is detected, a defective portion of an electrode can be separately wound and discarded as a defective electrode. The electrode winding device comprises: a pair of openable and closable chucks (33) used for winding a defective electrode; an operation driving unit (39) for opening and closing the chucks (33); a rotationally driving unit (40) for rotating the chucks (33); and a reciprocating drive means (41) for reciprocating the chucks (33) between a standby position and an operating position. The electrode winding device operates as follows: when a defective electrode is discarded, the chucks (33) is moved by the reciprocating drive means (41) from the standby position to the operating position; at the operating position, the chucks (33) are closed by the operation driving unit (39) to hold the defective electrode therebetween; the chucks (33) are rotated by the rotationally driving unit (40) to wind the defective electrode around the outer circumference of the chucks (33); and then the wound defective electrode is discarded from the chucks (33).

Description

本発明は、帯状の電極をセパレータとともに巻き取り、電池または蓄電器の電極を製造する電極巻き取り装置において、不良電極を巻き取って排出する装置に関する。   The present invention relates to an apparatus for winding and discharging a defective electrode in an electrode winding apparatus that winds a strip-shaped electrode together with a separator to manufacture a battery or a capacitor electrode.

例えば二次電池は、ケースの内部に正負一対の電極をコア(巻き芯)に巻き付けた状態で備えている。一対の電極は、それらの間にセパレータを介在させながらコアに必要な長さだけ巻き取られ、1製品単位に切断される。   For example, a secondary battery is provided with a pair of positive and negative electrodes wound around a core (winding core) inside a case. The pair of electrodes are wound up by a length necessary for the core while a separator is interposed between them, and cut into one product unit.

各電極の製造工程で、電極に不良が発生したとき、不良箇所の目印として不良箇所に付箋やマーキングによって不良マークが付されている。このため、電極巻き取り工程で、不良マークが検出されたとき、不良マークに対応する電極の不良部分は、不良電極として排出し、製品中に入り込まないようにしなければならない。   In the manufacturing process of each electrode, when a defect occurs in the electrode, a defect mark is attached to the defective portion by a sticky note or marking as a mark of the defective portion. For this reason, when a defective mark is detected in the electrode winding process, the defective portion of the electrode corresponding to the defective mark must be discharged as a defective electrode so as not to enter the product.

不良電極の巻き取りは、電極巻き取り装置の製品巻き取り機構を利用することによって実現できる。しかし、製品巻き取り機構を不良電極の排出に利用すると、製品巻き取り機構に汚れが付着し、正常な電極の巻き取りに支障をきたすおそれがあるため、不良電極を巻き取り、排出するための専用の装置を電極巻き取り装置に設けることが好ましい。   The winding of the defective electrode can be realized by using the product winding mechanism of the electrode winding device. However, if the product take-up mechanism is used for discharging defective electrodes, the product take-up mechanism may be contaminated, which may hinder normal electrode take-up. A dedicated device is preferably provided in the electrode winding device.

なお、特許文献1は、一般的な電極巻き取り装置や、タブ(不良マーク)付けの技術を開示している。   Patent Document 1 discloses a general electrode winding device and a technique for attaching a tab (defective mark).

特開平2002−198084号公報Japanese Patent Laid-Open No. 2002-198084

本発明の課題は、電極巻き取り装置において、不良マークの検出時に、電極の不良部分を不良電極として単独で巻き取って排出できるようにすることである。   An object of the present invention is to enable an electrode winding apparatus to wind up and discharge a defective portion of an electrode alone as a defective electrode when a defective mark is detected.

上記の課題のもとに、本発明は、一対の電極、一対の電極の間に介在するセパレータをコアの外周に巻き取る過程で、前記電極を電極移動方向上流から不良検出器、電極クランプ、電極カッタ経由でコアに供給し、前記電極カッタと前記コアとの間に不良電極巻き取り装置を進退自在に設け、前記不良検出器による前記電極の不良マーク検出時に、前記不良マークに対応する不良電極を前記不良電極巻き取り装置により巻き取り、前記電極カッタの切断動作により前記不良電極を後続の前記電極から分離して排出する電極巻き取り装置において、前記不良電極巻き取り装置を、不良電極巻き取り用の開閉可能な一対のチャックと、前記チャックを開閉させる操作駆動部と、前記チャックを回転させる回転駆動部と、前記チャックを待機位置と動作位置との間で往復移動させる往復駆動手段とで構成ししている(請求項1)。 Based on the above problems, the present invention is a process of winding a pair of electrodes, a separator interposed between the pair of electrodes around the outer periphery of the core, the electrode from the upstream in the electrode movement direction, a defect detector, an electrode clamp, A defect is supplied to the core via the electrode cutter, and a defective electrode take-up device is provided between the electrode cutter and the core so as to be able to advance and retract. When the defect detector detects the defect mark on the electrode, the defect corresponds to the defect mark. In an electrode winding device that winds an electrode with the defective electrode winding device and separates and discharges the defective electrode from the subsequent electrode by a cutting operation of the electrode cutter, the defective electrode winding device is A pair of openable and closable chucks for operation, an operation drive unit for opening and closing the chuck, a rotation drive unit for rotating the chuck, and a chuck in a standby position Are constituted by a reciprocating drive means for reciprocating between a work position (claim 1).

特に、本発明は、前記往復駆動手段を、前記チャックを待機位置と動作位置との間で往復移動させるスライド案内手段と、前記スライド案内手段を駆動するスライド案内用のアクチュエータと、スライド案内手段上で前記チャックを回動させるチルト機構とで構成している(請求項1)。In particular, the present invention relates to a slide guide means for reciprocating the chuck between the standby position and the operating position, a slide guide actuator for driving the slide guide means, and a slide guide means. And a tilt mechanism for rotating the chuck (claim 1).

そして、本発明は、不良電極の排出時に、前記往復駆動手段により前記チャックを待機位置から動作位置へ移動させ、前記動作位置で前記操作駆動部により前記チャックを閉じて前記不良電極を挟持し、前記チャックを前記回転駆動部により回転させて前記チャックの外周に前記不良電極を巻き取り、前記チルト機構により前記チャックを回動させて下向き方向に設定することにより、巻き取った前記不良電極を前記チャックから重力により落下させて排出する、ことを特徴としている(請求項1)。And, when the defective electrode is discharged, the present invention moves the chuck from the standby position to the operating position by the reciprocating driving means, and closes the defective electrode by closing the chuck by the operation driving unit at the operating position, The chuck is rotated by the rotation driving unit to wind the defective electrode around the chuck, and the tilt mechanism is used to rotate the chuck and set the chuck in the downward direction. It is characterized by being dropped by gravity from the chuck and discharged (Claim 1).

本発明は、上記不良電極巻き取り装置において、前記一対のチャックを接離方向の変位によって開閉させる形式としている(請求項)。 According to the present invention, in the above-described defective electrode winding device, the pair of chucks are opened and closed by a displacement in a contact / separation direction (claim 2 ).

本発明では、電極巻き取り装置の電極毎に、電極カッタとコアとの間において、専用の不良電極巻き取り装置が待機位置とチャッキング位置との間で往復移動自在(進退自在)に設けられているため、正常な電極の巻き取り動作が不良電極巻き取り装置の待機位置での存在によって障害とならず、また、不良電極き巻き取り時に、チャックが不良電極を挟持した後、その回転によって不良電極を巻き取るから、狭い空間でも不良電極の巻き取りが可能となり、巻き取り後の不良電極が1製品長さ切断用の電極カッタの切断動作により後続の前記電極から分離して排出でき、さらに、不良電極の巻き取り長さがチャックの回転量すなわちチャック外周に対する巻き付け量によって適切に設定できるから、電極が無駄に浪費されることもなくなる(請求項1)。   In the present invention, for each electrode of the electrode winding device, a dedicated defective electrode winding device is provided between the electrode cutter and the core so as to be reciprocally movable (movable back and forth) between the standby position and the chucking position. Therefore, the normal electrode winding operation is not hindered by the presence of the defective electrode winding device at the standby position, and when the defective electrode is wound, the chuck clamps the defective electrode and then rotates. Since the defective electrode is wound, the defective electrode can be wound even in a narrow space, and the defective electrode after winding can be separated and discharged from the subsequent electrode by the cutting operation of the electrode cutter for cutting one product length, Furthermore, since the winding length of the defective electrode can be appropriately set according to the amount of rotation of the chuck, that is, the amount of winding around the outer periphery of the chuck, the electrode is not wasted. Claim 1).

特に、前記往復駆動手段は、前記チャックを待機位置と動作位置との間で往復移動させ動作位置で巻き取った前記不良電極を排出するとき、前記チルト機構の回動動作によって前記チャックを下向き方向に設定し、巻き取った前記不良電極を前記チャックから重力により落下させている(請求項1)。 In particular, when the reciprocating drive means reciprocates the chuck between a standby position and an operating position and discharges the defective electrode wound up at the operating position, the reciprocating drive means causes the chuck to move downward by rotating the tilt mechanism. The defective electrode wound up is dropped from the chuck by gravity (Claim 1).

したがって、往復駆動手段にチルト機構が組み込まれていると、前記チャックの下向き方向の設定によって、前記チャックの不良電極が重力によりチャックから自然に落下する状態となるから、不良電極の排出に不良電極の抜き取り手段などの特別な排出機構が必要とされず、有利となる(請求項)。 Therefore, when the tilt mechanism is built into the reciprocating drive means, by the downward direction of the setting of the chuck, because poor electrode of the chuck in a state to fall naturally from the chuck by gravity, poor electrode to the discharge of the defective electrode This eliminates the need for a special discharging mechanism such as a sampling means , and is advantageous (claim 1 ).

一対のチャックが接離方向の変位によって開閉させる形式とすると、不良電極の挟持および解放が容易であり、その開閉操作も簡単な構成により実現できる(請求項)。 When the pair of chucks to the form to be opened and closed by the displacement of the contact and separation direction, it is easy gripping and release of defective electrode can be realized by also a simple configuration that opening and closing operation (claim 2).

本発明の前提となる電極巻き取り装置の概略的な正面図である。It is a schematic front view of the electrode winding apparatus used as the premise of this invention. 本発明の前提となる電極巻き取り装置の電極巻き取り部分の拡大正面図である。It is an enlarged front view of the electrode winding-up part of the electrode winding apparatus used as the premise of this invention. 良電極巻き取り装置であり、(a)は不良電極巻き取り装置の動作位置での正面図、(b)は不良電極巻き取り装置の動作位置での側面図である。A bad electrode winding apparatus, a side view of a front view, (b) the operating position of the defective electrode winding apparatus at the operating position of (a) is poor electrode winding apparatus. 不良電極巻き取り装置であり、(a)は不良電極巻き取り装置の待機位置での正面図、(b)は不良電極巻き取り装置の待機位置での側面図である。FIG. 2A is a front view of a defective electrode winding device at a standby position, and FIG. 2B is a side view of the defective electrode winding device at a standby position. 電極に対する不良マークの検出位置および測長位置の説明図である。It is explanatory drawing of the detection position and length measurement position of the defect mark with respect to an electrode. 電極巻き取り工程のフローチャート図である。It is a flowchart figure of an electrode winding-up process. 本発明の不良電極巻き取り装置であり、(a)は不良電極巻き取り装置の動作位置での正面図、(b)は不良電極巻き取り装置の動作位置での側面図である。A bad electrode winding apparatus of the present invention, (a) is a front view of the operating position of the defective electrode winding apparatus, a side view of the operating position of (b) is defective electrode winding apparatus. 本発明の不良電極巻き取り装置であり、(a)は不良電極巻き取り装置の待機位置での正面図、(b)は不良電極巻き取り装置の待機位置での側面図である。A bad electrode winding apparatus of the present invention, (a) is a front view of the standby position of the defective electrode winding apparatus, a side view in standby position (b) is defective electrode winding apparatus.

図1および図2は、本発明の前提となる電極巻き取り装置1において、帯状の正極側の電極2、負極側の電極3およびこれらの一対の電極2,3の間に介在する絶縁用帯状のセパレータ4,5は、それぞれリール6,7,8,9から送り出され、必要に応じて複数のガイドローラ11,12,13,14や、図示しないダンサローラなどにより、一対のニップローラ10に案内され、一対のニップローラ10の間を経て最終的にコア38の外周に巻き取られる。   1 and FIG. 2 show a strip-like electrode 2 on the side of a positive electrode, a negative electrode 3, and a pair of insulating electrodes 2 and 3 interposed between the pair of electrodes 2 and 3 in the electrode winding device 1 as a premise of the present invention. The separators 4 and 5 are fed out from the reels 6, 7, 8, and 9, respectively, and are guided to the pair of nip rollers 10 by a plurality of guide rollers 11, 12, 13, 14, a dancer roller (not shown), and the like as necessary. Then, it is wound around the outer periphery of the core 38 through a pair of nip rollers 10.

一対のニップローラ10は、製品巻き取り位置Sの近くにおいて、必要に応じて設けられるが、それらのうち少なくとも一方のものは、他方のものに対して接離自在となっている。   The pair of nip rollers 10 are provided as necessary near the product winding position S, but at least one of them is capable of contacting and separating from the other.

電極2,3は、一対のニップローラ10の位置よりも電極移動方向の上流側で、それぞれ電極クランプ23,24の間、一対の電極カッタ25,26の間、さらに本発明の不良電極巻き取り装置31,32の前を経て一対のニップローラ10の間に至る。   The electrodes 2 and 3 are located upstream of the position of the pair of nip rollers 10 in the direction of electrode movement, between the electrode clamps 23 and 24, between the pair of electrode cutters 25 and 26, and the defective electrode winding device of the present invention. It passes between 31 and 32 and reaches between the pair of nip rollers 10.

一対の電極カッタ25,26は、一例として操作用アクチュエータ付きの剪断式のものであり、各電極2,3を1製品ごとの所定の長さすなわち1製品長Lさに切断するために設けられており、また電極クランプ23,24は、それぞれ電極カッタ25,26により切断された電極2,3の後続の切断側先端を保持し、一対のニップローラ10の位置に移動することにより、各電極2,3の後続の切断側先端をそれぞれの巻き取り開始端Pとして一対のニップローラ10の間の巻き込み可能な位置に案内する。   The pair of electrode cutters 25 and 26 is, for example, a shearing type with an operation actuator, and is provided for cutting each electrode 2 and 3 into a predetermined length for each product, that is, one product length L. In addition, the electrode clamps 23 and 24 hold the subsequent cutting-side tips of the electrodes 2 and 3 cut by the electrode cutters 25 and 26, respectively, and move to the positions of the pair of nip rollers 10 so that each electrode 2 , 3 as the respective winding start ends P are guided to positions where they can be wound between the pair of nip rollers 10.

良電極巻き取り装置31,32は、それぞれの電極2,3毎に設けられ、電極2,3に予め付されている付箋やマーキングによる不良マーク15,16に対応する電極2,3の不良部分を不良電極として巻き取り、巻き取った不良電極を排出するために、一対の電極カッタ25,26と一対のニップローラ10との間において図1および図2の紙面に対し垂直方向に進退自在に設けられている。 Defective electrode winding apparatus 31 and 32 are provided for each of the electrodes 2 and 3, failure of the electrodes 2 and 3 corresponding to the defective marks 15, 16 by tag or markings that are previously attached to the electrodes 2 and 3 In order to wind up the portion as a defective electrode and discharge the wound defective electrode, the pair of electrode cutters 25 and 26 and the pair of nip rollers 10 can freely move forward and backward in the direction perpendicular to the paper surface of FIGS. Is provided.

図3および図4は、不良電極巻き取り装置31の構成を示している。なお、不良電極巻き取り装置31と、不良電極巻き取り装置32とは同じ構成であるため、以下の説明は、一方の不良電極巻き取り装置31についてのみ記載し、他方の不良電極巻き取り装置32についての記載は、省略されている。   3 and 4 show the configuration of the defective electrode take-up device 31. FIG. In addition, since the defective electrode winding device 31 and the defective electrode winding device 32 have the same configuration, the following description describes only one defective electrode winding device 31 and the other defective electrode winding device 32. The description about is omitted.

図3および図4において、不良電極巻き取り装置31は、不良電極巻き取り用の開閉可能な一対のチャック33と、このチャック33を開閉させる操作駆動部39と、チャック33を回転させる回転駆動部40と、チャック33を待機位置と動作位置との間で往復移動させる往復駆動手段41とからなる。一対のチャック33は、接離方向の変位によって開閉するものとなっている。   3 and 4, the defective electrode winding device 31 includes a pair of openable and closable chucks 33 for winding the defective electrode, an operation driving unit 39 that opens and closes the chuck 33, and a rotational driving unit that rotates the chuck 33. 40 and reciprocating drive means 41 for reciprocating the chuck 33 between the standby position and the operating position. The pair of chucks 33 are opened and closed by displacement in the contact / separation direction.

そして、往復駆動手段41は、具体的には、チャック33を待機位置と動作位置との間で往復移動させるスライド案内手段42としてフレーム45に取り付けられたリニアレール47およびスライダ48と、スライダ48を駆動するモータなどのスライド案内用のアクチュエータ49およびアクチュエータ49の回転をスライダ48に伝達する例えばチエン・スプロケットなどの巻き掛け伝導手段50とで構成されている。   The reciprocating drive means 41 specifically includes a linear rail 47 and a slider 48 attached to the frame 45 as slide guide means 42 for reciprocating the chuck 33 between the standby position and the operating position, and the slider 48. The actuator includes a slide guide actuator 49 such as a motor to be driven, and a winding conduction means 50 such as a chain sprocket that transmits the rotation of the actuator 49 to the slider 48.

また、チャック33により巻き取られた電極2の不良部分すなわち不良電極は、往復駆動手段41と抜き取り手段44との共同動作によって、チャック33の外周から抜き出される。この抜き出し動作のために、抜き取り手段44は、チャック33の待機位置と動作位置との間でフレーム45に取り付けられたシリンダ51と、シリンダ51のピストンロッド52に取り付けられた二股状のストッパ46とで構成されている。ストッパ46は、二股の部分でコア38を挟み込む大きさのU字状のスリット46aを形成している。   Further, the defective portion of the electrode 2 taken up by the chuck 33, that is, the defective electrode is extracted from the outer periphery of the chuck 33 by the joint operation of the reciprocating drive means 41 and the extraction means 44. For this extraction operation, the extraction means 44 includes a cylinder 51 attached to the frame 45 between the standby position and the operation position of the chuck 33, and a bifurcated stopper 46 attached to the piston rod 52 of the cylinder 51. It consists of The stopper 46 forms a U-shaped slit 46a having a size for sandwiching the core 38 at the forked portion.

不良電極巻き取り装置31は、図4のように、不動作時に、待機位置に後退し、正常な電極2,3の巻き取り作業の妨げにならないように、フレーム45の内側に位置しているが、図3のように、動作時すなわち電極2の不良部分を巻き取る時に、待機位置から動作位置へ前進し、電極2に近づき、一対の不良電極巻き取り用のチャック33により対応の電極2を挟み込み、それぞれのチャック軸29の回転によってチャック33の外周面で電極2の不良部分を巻き取る。   As shown in FIG. 4, the defective electrode winding device 31 is positioned inside the frame 45 so as to move back to the standby position when not in operation and not interfere with the normal winding operation of the electrodes 2 and 3. However, as shown in FIG. 3, during operation, that is, when a defective portion of the electrode 2 is wound up, it advances from the standby position to the operation position, approaches the electrode 2, and a corresponding electrode 2 is taken up by a pair of defective electrode winding chucks 33. And the defective portion of the electrode 2 is wound up on the outer peripheral surface of the chuck 33 by the rotation of each chuck shaft 29.

図1に戻って、不良マーク15,16は、それぞれ不良検出器17,18によって検出される。不良検出器17,18は、図5に例示すように、それぞれの電極2,3について製品巻き取り位置Sから電極移動方向の上流位置で1製品長さL以上で、好ましくは2製品長さ2×L内に設置されている。   Returning to FIG. 1, the defect marks 15 and 16 are detected by defect detectors 17 and 18, respectively. As shown in FIG. 5, the defect detectors 17 and 18 have one product length L or more, preferably two product lengths at the upstream position in the electrode movement direction from the product winding position S for each of the electrodes 2 and 3. It is installed in 2 × L.

上記の1製品長さLや2製品長さ2×Lは、電極巻き取り装置1上での製品巻き取り位置Sからの距離であり、電極カッタ25,26による切断位置(切断端)から電極2,3に沿った上流方向の距離に対応している。   The above-mentioned 1 product length L and 2 product length 2 × L are distances from the product winding position S on the electrode winding device 1, and the electrodes are cut from the cutting positions (cut ends) by the electrode cutters 25 and 26. This corresponds to the upstream distance along the lines 2 and 3.

後述するように、電極2,3が対応の電極カッタ25,26によって切断位置で切断された後に、電極2,3の電極移動方向の上流側の切断端は、製品巻き取り位置Sに案内される。その時、各電極2,3の巻き取り開始端Pは、製品巻き取り位置Sと一致し、電極移動方向の上流側に、1製品長さL毎に現れることになる。 As will be described later, after the electrodes 2 and 3 are cut at the cutting positions by the corresponding electrode cutters 25 and 26, the upstream cut ends of the electrodes 2 and 3 in the electrode moving direction are guided to the product winding position S. The At that time, the winding start end P of each of the electrodes 2 and 3 coincides with the product winding position S and appears for each product length L on the upstream side in the electrode movement direction.

各不良電極巻き取り装置31,32による電極2,3の巻き取り長さは、好ましくは不良マーク15,16が検出された1製品分の巻き取り開始端Pから不良マーク15,16に対応する位置までの長さL1に、所定の余裕長さαを加算した長さ(L1+α)とし、長さ(L1+α)中に電極2,3の不良部分を含ませるように設定するか、または上記長さ(L1+α)に代えて、不良マーク15,16が検出された1製品分の電極2,3の巻き取り開始端Pから1製品長さLとし、それらの長さL内に電極2,3の不良部分を含ませるように設定する。   The winding length of the electrodes 2 and 3 by the respective defective electrode winding devices 31 and 32 preferably corresponds to the defective marks 15 and 16 from the winding start end P for one product in which the defective marks 15 and 16 are detected. The length (L1 + α) obtained by adding a predetermined margin length α to the length L1 up to the position is set so that the defective portion of the electrodes 2 and 3 is included in the length (L1 + α), or the length Instead of (L1 + α), one product length L is set from the winding start end P of the electrodes 2 and 3 for one product in which the defect marks 15 and 16 are detected, and the electrodes 2 and 3 are included in the length L. Set to include the defective part.

1製品分の巻き取り開始端Pから不良マーク15,16に対応する位置までの長さL1は、各電極2,3についてそれぞれ測長器19,20により測定される。各測長器19,20は、図1および図3に示す通り、それぞれ測長ローラ21,22を有しており、図示のように、不良検出器17,18の設置位置に一致させて設置するか、または図示しないが、それぞれの不良検出器17,18の電極移動方向の上流側に適当な距離だけ離して、設置されている。各測長ローラ21,22は、対応の電極2,3に対して転がり接触し、電極2,3の移動に応じて回転する。   The length L1 from the winding start end P for one product to the position corresponding to the defective marks 15 and 16 is measured by the length measuring devices 19 and 20 for the electrodes 2 and 3, respectively. As shown in FIGS. 1 and 3, the length measuring devices 19 and 20 have length measuring rollers 21 and 22, respectively, and are installed in accordance with the installation positions of the defect detectors 17 and 18, as shown. Although not shown in the figure, the defect detectors 17 and 18 are installed at an appropriate distance on the upstream side in the electrode movement direction. Each length measuring roller 21, 22 is in rolling contact with the corresponding electrode 2, 3 and rotates according to the movement of the electrode 2, 3.

測長器19,20は、測長ローラ21,22の回転を積算しており、先に巻き取られている正常な電極2,3の巻き取り動作中に、または電極2,3の不良部分の巻き取り巻き取り動作中に、次に巻き取られる1製品長さLの電極2,3について、不良検出器17,18から不良マーク15,16の検出信号を受けたときに、次に巻き取られる電極2,3についての巻き取り開始端Pから不良マーク15,16に対応する位置までの長さL1を測長ローラ21,22の回転量(回転の数)から測定し、この後の電極2,3の不良部分の巻き取りに備えて、長さL1を記憶するとともに、長さL1に余裕長さαを加算するか、または長さ(L1+α)に対応する位置において直接に長さ(L1+α)を測定することによって、電極2,3の不良部分の排出に必要な長さ(L1+α)を決定する。   The length measuring devices 19 and 20 integrate the rotation of the length measuring rollers 21 and 22, and during the winding operation of the normal electrodes 2 and 3 that have been wound earlier, or defective portions of the electrodes 2 and 3 When the detection signals of the defect marks 15 and 16 are received from the defect detectors 17 and 18 with respect to the electrodes 2 and 3 of one product length L to be wound next, the next winding is performed. The length L1 from the winding start end P of the electrodes 2 and 3 to the position corresponding to the defective marks 15 and 16 is measured from the rotation amount (number of rotations) of the length measuring rollers 21 and 22, and the subsequent electrodes In preparation for winding up the second and third defective portions, the length L1 is stored, and the margin length α is added to the length L1, or the length (L1 + α) is directly set at the position corresponding to the length (L1 + α). L1 + α) to measure defective parts of the electrodes 2 and 3 Determining the required length (L1 + alpha) on the discharge of.

正常な電極2,3は、セパレータ4,5とともにニップローラ10を経て製品巻き取り位置S、すなわち巻きステーションの位置で筒状のコア38の外周に巻き取られる。コア38は、一例として割り型の巻き取り芯37に挿入され、巻き取り動作時に、巻き取り芯37およびそれと一体の回転軸36とともに回転する。なお、回転軸36は、図示しない駆動モータに連結され、1製品毎に、巻き取りに必要な回数だけ回転できるようになっている。   The normal electrodes 2 and 3 are wound around the outer periphery of the cylindrical core 38 at the product winding position S, that is, the position of the winding station, through the nip roller 10 together with the separators 4 and 5. The core 38 is inserted into the split type winding core 37 as an example, and rotates together with the winding core 37 and the rotating shaft 36 integral therewith during the winding operation. The rotating shaft 36 is connected to a drive motor (not shown) so that each product can rotate as many times as necessary for winding.

なお、割り型の巻き取り芯37は、回転軸36の直径方向にずれている時には、大きな外周長さとなって、コア38を摩擦的に抜け止め状態としているが、電極2,3、セパレータ4,5を巻き取った後には、完全に重なる位置に変位することによって、外周長さを縮小し、コア38や、コア38の外周に対して巻き付け状態の電極2,3およびセパレータ4,5を抜き取りやすい状態とする。このため、巻き取り芯37に変位操作手段が付設されているが、それらは、図示しないが、回転軸36の内部に組み込まれている。   The split-type winding core 37 has a large outer peripheral length when it is displaced in the diameter direction of the rotary shaft 36, and keeps the core 38 from slipping out, but the electrodes 2 and 3, the separator 4. , 5 after being wound, the outer peripheral length is reduced by displacing it to the position where it completely overlaps, and the electrodes 2, 3 and the separators 4, 5 wound around the outer periphery of the core 38 are removed. Make it easy to remove. For this reason, although a displacement operating means is attached to the winding core 37, they are incorporated in the rotary shaft 36, although not shown.

電極巻き取り装置1は、制御装置35のプログラムによって制御され、以下の順序により正常な電極2,3およびセパレータ4,5の巻き取り動作を実行する。まず、セパレータ4,5は、予め一対のニップローラ10の間を通過するように案内され、それらの先端部分でコア38の外周面に溶着などの手段により重ね合わせ状態で固定される。   The electrode winding device 1 is controlled by the program of the control device 35, and performs normal winding operations of the electrodes 2, 3 and the separators 4, 5 in the following order. First, the separators 4 and 5 are guided in advance so as to pass between the pair of nip rollers 10, and are fixed in an overlapped state on the outer peripheral surface of the core 38 by means of welding or the like at their tip portions.

一方、電極クランプ23は、正極側の電極2の先端を保持して前進し、離れている一対のニップローラ10の間に持ち込んでから後退する。同様に、電極クランプ24は、負極側の電極3の先端を保持して前進し、離れている一対のニップローラ10の間に持ち込んでから後退する。   On the other hand, the electrode clamp 23 moves forward while holding the tip of the electrode 2 on the positive electrode side, and moves backward after being brought between the pair of separated nip rollers 10. Similarly, the electrode clamp 24 moves forward while holding the tip of the electrode 3 on the negative electrode side, and then moves back between the pair of nip rollers 10 that are separated from each other.

ここで一対のニップローラ10は、接近して電極2,3およびセパレータ4,5を挟み、その後、所定の圧接力を維持して、それらを挟み込んでいる。この状態で、電極2,3はそれぞれ待機位置にある不良電極巻き取り装置31,32の前を通過するため、不良電極巻き取り装置31,32は、それぞれの電極2,3の移動の障害とならない。 Here, the pair of nip rollers 10 approach each other to sandwich the electrodes 2 and 3 and the separators 4 and 5, and then maintain a predetermined pressure contact force to sandwich them. In this state, since the electrodes 2 and 3 pass in front of the defective electrode take-up devices 31 and 32 in the standby position, the defective electrode take-up devices 31 and 32 are obstructed by movement of the respective electrodes 2 and 3. Don't be.

図示の例によると、コア38は、巻き取り芯37とともに反時計方向に回転するため、電極2,3は、コア38に対して時計方向の積層巻きとなる。この積層巻きのために、一対のニップローラ10の間で、一対の電極2,3およびセパレータ4,5は、図面上右側から左側の方向に、電極2、セパレータ4、電極3およびセパレータ5の順序で重なり、コア38に対して時計方向に積層状態として巻き取りできるようになっている。   According to the illustrated example, the core 38 rotates counterclockwise together with the winding core 37, so that the electrodes 2 and 3 are stacked in a clockwise direction with respect to the core 38. Due to this laminated winding, the pair of electrodes 2 and 3 and the separators 4 and 5 are arranged in the order of the electrode 2, the separator 4, the electrode 3 and the separator 5 from the right side to the left side in the drawing between the pair of nip rollers 10. So that the core 38 can be wound up as a laminated state in the clockwise direction.

つぎに、巻き取り芯37は、図示しない駆動モータおよび回転軸36に駆動されて反時計方向に回転し、コア38の外周面に電極2、セパレータ4、電極3、セパレータ5の順に積層状態として1製品長さLに対応する巻き数だけ巻き込んで停止する。このときに、電極カッタ25,26は、電極クランプ23,24によって保持されている電極2,3を順次に切断し、次の巻き動作に備える。   Next, the winding core 37 is driven counterclockwise by being driven by a drive motor and a rotating shaft 36 (not shown), and the electrode 2, the separator 4, the electrode 3, and the separator 5 are sequentially stacked on the outer peripheral surface of the core 38. The number of windings corresponding to one product length L is wound and stopped. At this time, the electrode cutters 25 and 26 sequentially cut the electrodes 2 and 3 held by the electrode clamps 23 and 24 to prepare for the next winding operation.

このあと、割り型の巻き取り芯37が外周長を縮小方向に変位して、コア38およびその外周に巻き付けた電極2,3およびセパレータ4,5が巻き取り芯37から抜ける状態とするため、図示しない取り出し装置は、コア38およびその外周に巻き付けた電極2,3およびセパレータ4,5を一体として巻き取り芯37から抜いて取り出す。   Thereafter, the split-type winding core 37 is displaced in the direction of reduction in the outer peripheral length, so that the core 38 and the electrodes 2 and 3 and the separators 4 and 5 wound around the outer periphery are removed from the winding core 37. A take-out device (not shown) takes out the core 38, the electrodes 2 and 3 wound around the outer periphery thereof, and the separators 4 and 5 from the take-up core 37 as a unit.

この取り出し後にセパレータ4,5は、コア38から切断される。このときの巻き終わり側の端部は、コア38の外周に巻き付けた電極2,3およびセパレータ4,5の外周に巻き止めされ、また巻き取り開始端Pは、次の巻き動作のために、巻き取り芯37に装着された次のコア38の外周に溶着などにより固定される。このようにして、先の電極2,3に続いて、次の1製品長さLの電極2,3についての巻き取り動作が開始される。   After this removal, the separators 4 and 5 are cut from the core 38. The end portion on the winding end side at this time is wound around the outer periphery of the electrodes 2 and 3 and the separators 4 and 5 wound around the outer periphery of the core 38, and the winding start end P is used for the next winding operation. It is fixed to the outer periphery of the next core 38 attached to the winding core 37 by welding or the like. In this way, following the previous electrodes 2 and 3, the winding operation for the next electrode 2 and 3 having one product length L is started.

以上の正常な巻き取り動作の制御は、制御装置35の制御プログラムによって実行されるが、この制御装置35は、電極2,3の不良部分を不良電極として巻き取るためのプログラムをも内蔵しており、上記の正常な巻き取り動作の制御プログラムの途中に、不良電極の巻き取りを実行する。   The normal winding operation is controlled by the control program of the control device 35. The control device 35 also has a built-in program for winding the defective portions of the electrodes 2 and 3 as defective electrodes. In the middle of the control program for the normal winding operation, the defective electrode is wound.

既に記載したように、電極2,3の製造段階で、電極2,3に塗工不良などがあったとき、その位置に不良マーク15,16が付されている。巻き取り動作の工程で、不良検出器17,18によって不良マーク15,16が検出されたときに、電極2,3の不良部分は、本発明の不良電極巻き取り装置31,32により巻き取られ、以下のようにして排出される。なお、電極2,3の何れの動作も同じであるため、以下の説明は、必要に応じて一方のものについてのみ記載されている。   As already described, when the electrodes 2 and 3 are defective in coating in the manufacturing stage of the electrodes 2 and 3, defective marks 15 and 16 are attached to the positions. When defective marks 15 and 16 are detected by the defect detectors 17 and 18 in the winding operation process, defective portions of the electrodes 2 and 3 are wound by the defective electrode winding devices 31 and 32 of the present invention. It is discharged as follows. Since the operations of the electrodes 2 and 3 are the same, the following description is given only for one of them as necessary.

図6は、電極巻き取り工程において、制御装置35のプログラムによって不良電極の巻き取りを実行するときのフローチャートを示している。不良電極の巻き取りのプログラムは、スタート後の最初のステップS1で、先の電極2,3についての1製品の正常な巻き取り終了または電極2,3の不良部分の巻き取り排出終了を確認したら、これにつづくステップS2で、次の1製品長さL中に正または負の電極2,3のいずれかに不良検出器17,18によって不良マーク15,16が検出されたか?の判断を行う。   FIG. 6 shows a flowchart when the winding of the defective electrode is executed by the program of the control device 35 in the electrode winding process. In the first step S1 after the start, the defective electrode winding program confirms the end of normal winding of one product for the electrodes 2 and 3 or the winding and discharging end of the defective portion of the electrodes 2 and 3. In the subsequent step S2, is the defect mark 15, 16 detected by the defect detector 17, 18 on either the positive or negative electrode 2, 3 during the next product length L? Make a decision.

上記のステップS2で、いずれかの電極2,3、例えば電極2に不良マーク15が検出されていてYESとなっているときに、プログラムは、ステップS3で、不良マーク15が検出された電極2の不良部分の巻き取り、排出工程を実行するとともに、ステップS4で、電極2の不良部分の巻き取り中に、これに続く次の1製品長さLの電極2について不良マーク15を検出して、終了し、スタートに戻る。   When the defect mark 15 is detected in any of the electrodes 2 and 3, for example, the electrode 2 in step S <b> 2 and the answer is YES, the program reads the electrode 2 in which the defect mark 15 is detected in step S <b> 3. In step S4, during the winding of the defective portion of the electrode 2, a defective mark 15 is detected for the next electrode 2 of the next product length L in step S4. Exit and return to the start.

上記のステップS3での電極2の不良部分の巻き取り、排出は、次のように行われる。電極2に対応する不良電極巻き取り装置31は、往復駆動手段41の作動によって、待機位置から図3の動作位置へと前進し、電極2の移動経路に近づく。このとき操作駆動部39は、図2のように、不良電極巻き取り用のチャック33を解放した状態で待機する。ここで、電極クランプ23は、先に巻き取られた電極2の巻き取り終了後、電極カッタ25によって切断された電極2の切断端をチャック33の間に案内する。   The winding and discharging of the defective portion of the electrode 2 in the above step S3 is performed as follows. The defective electrode take-up device 31 corresponding to the electrode 2 advances from the standby position to the operating position of FIG. 3 by the operation of the reciprocating drive means 41 and approaches the moving path of the electrode 2. At this time, as shown in FIG. 2, the operation driving unit 39 stands by in a state in which the defective electrode winding chuck 33 is released. Here, the electrode clamp 23 guides the cut end of the electrode 2 cut by the electrode cutter 25 between the chucks 33 after the winding of the previously wound electrode 2 is completed.

次に、不良電極巻き取り装置31は、操作駆動部39を作動させ、一対のチャック33の間で電極2を挟み、つぎに回転駆動部40を作動させ、チャック軸29を回転させることによって一対のチャック33の外周に電極2の不良部分を不良電極として巻き取る。このときの巻き取り長さは、チャック33の回転の数によって設定できる。   Next, the defective electrode winding device 31 operates the operation driving unit 39 to sandwich the electrode 2 between the pair of chucks 33, and then operates the rotation driving unit 40 to rotate the chuck shaft 29. The defective portion of the electrode 2 is wound around the outer periphery of the chuck 33 as a defective electrode. The winding length at this time can be set by the number of rotations of the chuck 33.

既述のように、測長器19が設置されている場合には、電極2の巻き取り長さは、測定した長さL1に、余裕長さα(定数)を加算した長さ(L1+α)とするが、測長器19が設置されていない場合には、電極2の巻き取り長さは、不良マーク15が検出された1製品分の電極2の巻き取り開始端Pから1製品長さLとする。   As described above, when the length measuring device 19 is installed, the winding length of the electrode 2 is the length (L1 + α) obtained by adding the margin length α (constant) to the measured length L1. However, when the length measuring device 19 is not installed, the winding length of the electrode 2 is one product length from the winding start end P of the electrode 2 for one product in which the defect mark 15 is detected. Let L be.

巻き取り動作の後に、電極カッタ25は、その位置で電極2を切断し、チャック33の回転によって巻き取った電極2と後続の電極2とを分離する。分離後に、不良電極巻き取り装置31は、往復駆動手段41の作動によって、図4の待機位置に後退し、不良部分を含む巻き付け状態の電極2を排出可能な状態とする。   After the winding operation, the electrode cutter 25 cuts the electrode 2 at that position, and separates the electrode 2 taken up by the rotation of the chuck 33 and the subsequent electrode 2. After the separation, the defective electrode take-up device 31 is moved back to the standby position in FIG. 4 by the operation of the reciprocating drive means 41 so that the wound electrode 2 including the defective portion can be discharged.

一対のチャック33に巻き取った不良部分を含む電極2は、チャック33から手動により、あるいは自動取り出し装置により引き抜いて取り外せる状態となっている。   The electrode 2 including the defective portion wound around the pair of chucks 33 is in a state where it can be removed from the chuck 33 manually or by an automatic take-out device.

図3および図4の具体的な例によると、抜き取り手段44が設けられているため、一対のチャック33が図4の待機位置へ移動する途中に、抜き取り手段44は、二股状のストッバ46を下降させ、スリット46aでコア38を挟み、コア38に巻き取った不良電極の通過を阻止することによって、不良電極を抜き取り手段44によって抜き取り方向に押し出し、チャック33から巻き取った不良電極を抜き取り、回収箱53に排出する。このように、抜き取り手段44は、チャック33の移動を利用して、コア38に巻き取った不良電極を抜き取り、排出する。   According to the specific example of FIGS. 3 and 4, since the extraction means 44 is provided, the extraction means 44 moves the bifurcated stop bar 46 while the pair of chucks 33 moves to the standby position of FIG. 4. Lowering, sandwiching the core 38 with the slit 46a, and blocking the passage of the defective electrode wound around the core 38, the defective electrode is pushed out in the extraction direction by the extracting means 44, and the defective electrode wound up from the chuck 33 is extracted, It is discharged into the collection box 53. As described above, the extracting means 44 extracts and discharges the defective electrode wound around the core 38 by using the movement of the chuck 33.

不良部分を含む電極2を排出した後、電極クランプ23は、後続の正常な電極2の巻き取り開始端Pを一対のニップローラ10の間に持ち込んでから後退し、正常な電極2の巻き取りを再開できる状態にする。これらの動作は、電極3についても同様である。   After discharging the electrode 2 including the defective portion, the electrode clamp 23 brings the winding start end P of the succeeding normal electrode 2 between the pair of nip rollers 10 and then moves backward to take up the normal electrode 2. Make it ready to resume. These operations are the same for the electrode 3.

一方、前記のステップS2で、いずれの電極2,3にも不良マーク15,16が検出されておらず、NOのとき、プログラムは、つぎのステップS5で、次の1製品長さLの電極2,3についての1製品長さLの正常な巻き取り工程を実行し、ステップS6で、現在の1製品長さLの正常な巻き取り中に、これに続く次の1製品長さLの電極2,3について不良マーク15,16の検出を行って、スタートに戻る。   On the other hand, when the defect marks 15 and 16 are not detected in any of the electrodes 2 and 3 in the above step S2, and the determination is NO, the program in the next step S5, the next one product length L electrode The normal winding process of one product length L for 2 and 3 is executed, and in the normal winding of the current one product length L in step S6, the subsequent one product length L The defective marks 15 and 16 are detected for the electrodes 2 and 3, and the process returns to the start.

この動作の結果、電極2,3の不良部分の巻き取り、不良部分を分離し、排出した後、次の1製品長さL内の各電極に不良マーク15,16が検出されていなかった場合には、当該電極2,3の巻き取り開始端Pを製品巻き取り位置Sへ案内し、正常な電極2,3の巻き取りを開始することになる。   As a result of this operation, after the defective portions of the electrodes 2 and 3 are wound up, the defective portions are separated and discharged, the defective marks 15 and 16 are not detected on the respective electrodes within the next one product length L. In this case, the winding start end P of the electrodes 2 and 3 is guided to the product winding position S, and normal winding of the electrodes 2 and 3 is started.

つぎに、図7および図8は、本発明の不良電極巻き取り装置31,32の具体的な例として不良電極巻き取り装置31を示す。不良電極巻き取り装置31は、不良電極巻き取り用のチャック33、操作駆動部39および回転駆動部40をスライド案内手段42のスライダ48上で回動させるチルト機構54を備えている。チルト機構54は、スライダ48上で回転アクチュエータ43を有しており、回転アクチュエータ43でチルト軸55を90度ほどの範囲で回動し、チャック33を下向きに設定し、チャック33の外周に巻き取った電極2の重力を利用して、巻き取った不良電極をチャック33から落下させ回収箱53へ排出する。 Next, FIGS. 7 and 8 show a concrete poor electrode winding apparatus 31 as an example of a defective electrode winding apparatus 31 and 32 of the present invention. Defective electrode winding apparatus 31 includes a defective electrode take-up of the chuck 33, a tilt mechanism 54 for rotating slider 48 on the slide guide means 42 the operation driver 39 and the rotary drive unit 40. The tilt mechanism 54 has a rotary actuator 43 on the slider 48. The tilt shaft 55 is rotated by the rotary actuator 43 in a range of about 90 degrees, the chuck 33 is set downward, and is wound around the outer periphery of the chuck 33. utilizing the taking electrode 2 gravity to drop the defective electrode wound from the chuck 33, it is discharged into the collection box 53.

本発明の不良電極巻き取り装置31,32は、電極巻き取り装置1の電極2,3ごとに付設されることを前提としているが、電極巻き取り装置1は、図1および図2の構成に限らない。   Although it is assumed that the defective electrode winding devices 31 and 32 of the present invention are attached to each of the electrodes 2 and 3 of the electrode winding device 1, the electrode winding device 1 has the configuration shown in FIGS. Not exclusively.

1 電極巻き取り装置
2 正極の電極
3 負極の電極
4 セパレータ
5 セパレータ
6 リール
7 リール
8 リール
9 リール
10 ニップローラ
11 ガイドローラ
12 ガイドローラ
13 ガイドローラ
14 ガイドローラ
15 不良マーク
16 不良マーク
17 不良検出器
18 不良検出器
19 測長器
20 測長器
21 測長ローラ
22 測長ローラ
23 電極クランプ
24 電極クランプ
25 電極カッタ
26 電極カッタ
29 チャック軸
30 チャック軸
31 不良電極巻き取り装置
32 不良電極巻き取り装置
33 不良電極巻き取り用のチャック
34 不良電極巻き取り用のチャック
35 制御装置
36 回転軸
37 巻き取り芯
38 コア
39 操作駆動部
40 回転駆動部
41 往復駆動手段
32 スライド案内手段
43 回転アクチュエータ
44 抜き取り手段
45 フレーム
46 ストッパ 46a スリット
47 リニアレール
48 スライダ
49 スライド案内用のアクチュエータ
50 巻き掛け伝導手段
51 シリンダ
52 ピストンロッド
53 回収箱
54 チルト機構
55 チルト軸
S 製品巻き取り位置
P 電極の巻き取り開始端
L 1製品長さ
α 余裕長さ
L1 長さ(電極の巻き取り開始端Pから不良マーク15、16までの測定長さ)
S1,S2,S3,S4,S5,S6 プログラムのステップ
DESCRIPTION OF SYMBOLS 1 Electrode winding apparatus 2 Positive electrode 3 Negative electrode 4 Separator 5 Separator 6 Reel 7 Reel 8 Reel 9 Reel 10 Nip roller 11 Guide roller 12 Guide roller 13 Guide roller 14 Guide roller 15 Defect mark 16 Defect mark 17 Defect detector 18 Defective detector 19 Measurer 20 Measurer 21 Measurer roller 22 Measurer roller 23 Electrode clamp 24 Electrode clamp 25 Electrode cutter 26 Electrode cutter 29 Chuck shaft 30 Chuck shaft 31 Defective electrode take-up device 32 Defective electrode take-up device 33 Defective electrode winding chuck 34 Defective electrode winding chuck 35 Controller 36 Rotating shaft 37 Winding core 38 Core 39 Operation driving unit 40 Rotating driving unit 41 Reciprocating driving unit 32 Slide guide unit 43 Rotating actuator 44 Extraction unit 45 Frey 46 Stopper 46a Slit 47 Linear rail 48 Slider 49 Slide guide actuator 50 Rolling conduction means 51 Cylinder 52 Piston rod 53 Collection box 54 Tilt mechanism 55 Tilt axis S Product winding position P Electrode winding start end L 1 product Length α margin length L1 length (measured length from electrode winding start end P to defective marks 15 and 16)
S1, S2, S3, S4, S5, S6 Program steps

Claims (2)

一対の電極、一対の電極の間に介在するセパレータをコアの外周に巻き取る過程で、前記電極を電極移動方向上流から不良検出器、電極クランプ、電極カッタ経由でコアに供給し、前記電極カッタと前記コアとの間に不良電極巻き取り装置を進退自在に設け、前記不良検出器による前記電極の不良マーク検出時に、前記不良マークに対応する不良電極を前記不良電極巻き取り装置により巻き取り、前記電極カッタの切断動作により前記不良電極を後続の前記電極から分離して排出する電極巻き取り装置において、
前記不良電極巻き取り装置を、不良電極巻き取り用の開閉可能な一対のチャックと、前記チャックを開閉させる操作駆動部と、前記チャックを回転させる回転駆動部と、前記チャックを待機位置と動作位置との間で往復移動させる往復駆動手段とで構成し、
前記往復駆動手段を、前記チャックを待機位置と動作位置との間で往復移動させるスライド案内手段と、前記スライド案内手段を駆動するスライド案内用のアクチュエータと、スライド案内手段上で前記チャックを回動させるチルト機構とで構成し、
不良電極の排出時に、前記スライド案内手段により前記チャックを待機位置から動作位置へ移動させ、前記動作位置で前記操作駆動部により前記チャックを閉じて前記不良電極を挟持し、前記チャックを前記回転駆動部により回転させて前記チャックの外周に前記不良電極を巻き取り、前記チルト機構により前記チャックを回動させて下向き方向に設定することにより、巻き取った前記不良電極を前記チャックから重力により落下させて排出する、ことを特徴とする不良電極巻き取り装置。
In the process of winding a pair of electrodes and a separator interposed between the pair of electrodes around the outer periphery of the core, the electrodes are supplied from the upstream in the direction of electrode movement to the core via a defect detector, an electrode clamp, and an electrode cutter. A defective electrode winding device is provided between the core and the core so as to freely advance and retract, and when the defective mark is detected on the electrode by the defect detector, the defective electrode corresponding to the defective mark is wound by the defective electrode winding device, In the electrode winding device that separates and discharges the defective electrode from the subsequent electrode by the cutting operation of the electrode cutter,
The defective electrode winding device includes a pair of openable and closable chucks for winding a defective electrode, an operation drive unit for opening and closing the chuck, a rotation drive unit for rotating the chuck, and a standby position and an operation position for the chuck. And reciprocating drive means for reciprocating between and
Slide reciprocating means for reciprocating the chuck between the standby position and the operating position, a slide guide actuator for driving the slide guiding means, and rotating the chuck on the slide guiding means. With the tilt mechanism
When the defective electrode is discharged, the chuck is moved from the standby position to the operating position by the slide guide means, the chuck is closed by the operation drive unit at the operating position, and the defective electrode is clamped, and the chuck is driven to rotate. The defective electrode is wound around the outer periphery of the chuck by rotating it, and the chuck is rotated by the tilt mechanism and set in the downward direction so that the wound defective electrode is dropped from the chuck by gravity. discharging Te, poor electrode winding apparatus characterized by.
前記一対のチャックを接離方向の変位によって開閉させる形式とする、ことを特徴とする請求項1記載の不良電極巻き取り装置。 The pair of the the type which opens and closes by the displacement of the contact and separation directions chuck, according to claim 1 Symbol placement defective electrode winding apparatus, characterized in that.
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