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JP5348965B2 - Rubber crawler manufacturing equipment - Google Patents
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JP5348965B2 - Rubber crawler manufacturing equipment - Google Patents

Rubber crawler manufacturing equipment Download PDF

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JP5348965B2
JP5348965B2 JP2008210542A JP2008210542A JP5348965B2 JP 5348965 B2 JP5348965 B2 JP 5348965B2 JP 2008210542 A JP2008210542 A JP 2008210542A JP 2008210542 A JP2008210542 A JP 2008210542A JP 5348965 B2 JP5348965 B2 JP 5348965B2
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rubber
joint
crawler
long
pitch
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JP2010046813A (en
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知久 吉田
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Sumitomo Rubber Industries Ltd
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Sumitomo Rubber Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent a high tension cord from a corrugation generated during vulcanization of rubber for a joint, in a rubber crawler formed by connecting both ends of a long belt-like rubber body having the ends in which the high tension cord is embedded so that an end side of the high tension cord is extended from both ends in a longitudinal direction, by the rubber for the joint within a molding mold for the joint. <P>SOLUTION: A back clearance 18 of 0.5-2 mm is formed, in a portion for housing both end portions 6b in a longitudinal direction of a long belt-like rubber body 6 in a cavity 8C of the molding mold 8 for the joint, by pressure F of the rubber during vulcanizing a rubber 7 for the joint, so as to move both end portions 6b in the longitudinal direction of the long belt-like rubber body 6 to a direction X of a crawler circumference to be separated from a portion for vulcanizing rubber 7 for the joint. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、建設・土木作業機や農業用作業機等の走行部として使用されるクローラ式走行装置に採用されるゴムクローラの製造装置に関するものである。   The present invention relates to a rubber crawler manufacturing apparatus employed in a crawler type traveling device used as a traveling unit of a construction / civil engineering work machine or an agricultural work machine.

クローラ式走行装置は、一般的に、無端帯状に形成されたゴムクローラをスプロケットとアイドラと複数の転輪とにわたって捲き掛け、前記スプロケットを回転駆動させると共に該スプロケットからゴムクローラ1に駆動力を伝達することにより、該ゴムクローラが周方向(長手方向)に循環回走して走行するように構成されている。
図5に示すように、前記ゴムクローラ1として、ゴムによって無端帯状に形成されたクローラ本体2の外周側にラグ3をクローラ周方向Xに一定ピッチPで設け、クローラ本体2の内周側に、スプロケットから駆動力を受取る機能とゴムクローラ1の脱輪を防止する機能とを有する係合部4をクローラ周方向Xに一定ピッチP(クローラピッチ)で設け、この係合部4に伝達された駆動力をクローラ本体2の全周にわたって伝達する機能とゴムクローラ1に加えられる周方向Xの張力に耐える機能とを有する抗張体5をクローラ本体2内に埋設してなるものがある。
In general, a crawler type traveling device hits a rubber crawler formed in an endless belt shape over a sprocket, an idler, and a plurality of wheels to drive the sprocket to rotate and transmit a driving force from the sprocket to the rubber crawler 1. By doing so, the rubber crawler is configured to run while circulating in the circumferential direction (longitudinal direction).
As shown in FIG. 5, as the rubber crawler 1, lugs 3 are provided at a constant pitch P in the crawler circumferential direction X on the outer peripheral side of the crawler main body 2 formed in an endless belt shape by rubber, and on the inner peripheral side of the crawler main body 2. An engaging portion 4 having a function of receiving a driving force from the sprocket and a function of preventing the rubber crawler 1 from being removed is provided at a constant pitch P (crawler pitch) in the crawler circumferential direction X, and transmitted to the engaging portion 4. There is a structure in which a tensile body 5 having a function of transmitting the driving force over the entire circumference of the crawler body 2 and a function of withstanding the tension in the circumferential direction X applied to the rubber crawler 1 is embedded in the crawler body 2.

なお、この図例のものは、芯金無しタイプのゴムクローラ1を例示しており、また、ラグ3と係合部4とは同ピッチPで配置されていると共にクローラ周方向Xに関して同位置に設けられているものを例示している。
前記抗張体5として、クローラ本体2内にクローラ周方向Xに沿って一周巻回状として埋設された有端の抗張力コード5aをクローラ幅方向に並列状に配設してなるものがあり、この種の抗張体5にあっては、各抗張力コード5aはクローラ本体2の周方向Xの全長よりも長く形成されていて該有端の抗張力コード5aの一端部側bと他端部側cとをクローラ厚さ方向Yに関してオーバーラップさせる(重ね合わせる)ことで、抗張力コード5aが無端状に接合されている。
The illustrated example illustrates a rubber crawler 1 of a coreless type, and the lugs 3 and the engaging portions 4 are arranged at the same pitch P and are at the same position in the crawler circumferential direction X. Is provided as an example.
As the tensile body 5, there is one in which end-end tensile cords 5 a embedded in the crawler body direction 2 along the crawler circumferential direction X are arranged in parallel in the crawler width direction as embedded in the crawler circumferential direction X. In this type of tensile body 5, each tensile cord 5a is formed longer than the entire length in the circumferential direction X of the crawler body 2, and one end side b and the other end side of the end tensile cord 5a. The tensile strength cord 5a is joined in an endless manner by overlapping (overlapping) c with the crawler thickness direction Y.

この有端の抗張力コード5aの端部側b,c同士をオーバーラップさせることで無端状にジョイントさせた抗張体5を有するゴムクローラ1を製造する方法として、以下に示す方法が知られている。
先ず、図6(a)に示すように、有端帯状で且つその長手方向両端から抗張力コード5aの端部側b,cが延出するように該抗張力コード5aが長手方向に沿って埋設されたクローラ本体部分6aにラグ及び係合部を備えた長尺帯状ゴム体6を成形型によって形成する(すなわち、ゴムクローラ1の大部分を、先ず、有端帯状に形成する)。
The following method is known as a method of manufacturing the rubber crawler 1 having the tensile body 5 joined endlessly by overlapping the end portions b and c of the end tensile strength cord 5a. Yes.
First, as shown in FIG. 6 (a), the tensile cord 5a is embedded along the longitudinal direction so that it is end-banded and the end portions b and c of the tensile cord 5a extend from both longitudinal ends thereof. A long band-like rubber body 6 having lugs and engaging portions is formed on the crawler main body portion 6a by a molding die (that is, most of the rubber crawler 1 is first formed into an end-band shape).

なお、この長尺帯状ゴム体6のクローラ本体部分6aの長手方向両端は、これらを加硫によって接続するために未加硫又は半加硫状態としておく。
次に、この長尺帯状ゴム体6をループ状に折り曲げ、図6(b)に示すように、該長尺帯状ゴム体6のクローラ本体部分6aの長手方向両端を間隔をおいて向かい合わせると共に抗張力コード5aの端部側b,c同士を長尺帯状ゴム体6の両端間で重ね合わせて両者を貼り合わせ、さらに、長尺帯状ゴム体6のクローラ本体部分6aの長手方向両端の間にジョイント用の未加硫又は半加硫状態のゴム7を配置し、このジョイント用のゴム7をジョイント用成形型8内で加硫することによって、長尺帯状ゴム体6がジョイントゴム体9で接続されて図5に示す無端帯状のゴムクローラ1が形成される。
Note that both ends in the longitudinal direction of the crawler main body portion 6a of the long belt-like rubber body 6 are left in an unvulcanized or semi-vulcanized state in order to connect them by vulcanization.
Next, the long band-like rubber body 6 is bent into a loop shape, and as shown in FIG. 6B, both ends in the longitudinal direction of the crawler main body portion 6a of the long band-like rubber body 6 face each other with a gap therebetween. The end side b, c of the tensile cord 5a is overlapped between both ends of the long band-shaped rubber body 6 and bonded together, and further, between the longitudinal ends of the crawler main body portion 6a of the long band-shaped rubber body 6. An unvulcanized or semi-cured rubber 7 for the joint is arranged, and the rubber 7 for the joint is vulcanized in the molding die 8 for the joint. As a result, the endless belt-like rubber crawler 1 shown in FIG. 5 is formed.

ジョイントゴム体9は、抗張力コード5aの重ね合わせ部分10を埋設した短尺のクローラ本体部分9aにラグ3及び係合部4を備えている。
前記ジョイント用成形型8は、図6(b)及び図7に示すように、上型8Aと下型8Bとから構成され、キャビティ8Cは、長尺帯状ゴム体6の端部側部分6b(クローラ本体部分6aの端部側部分及び該端部側部分に備えられたラグ3及び係合部4)を収容する(嵌め入れる)ための長尺加硫部11と、ジョイントゴム体9を加硫成型するジョイント加硫部12とを有する。
The joint rubber body 9 includes a lug 3 and an engaging portion 4 in a short crawler main body portion 9a in which the overlapping portion 10 of the tensile strength cord 5a is embedded.
As shown in FIGS. 6B and 7, the joint mold 8 is composed of an upper mold 8A and a lower mold 8B, and the cavity 8C is an end portion side portion 6b ( A long vulcanized portion 11 for accommodating (inserting) the end side portion of the crawler main body portion 6a and the lug 3 and the engaging portion 4) provided on the end side portion, and the joint rubber body 9 are added. And a joint vulcanizing section 12 for performing vulcanization molding.

また、ジョイント用成形型8のキャビティ8Cは、図7において、上下方向中央側がクローラ本体2を形成する部分13(クローラ本体形成部分)であり、このクローラ本体形成部分13の上側がラグ3を形成する部分14(ラグ形成部分)であり、クローラ本体形成部分13の下側が係合部4を形成する部分15(係合部形成部分)である。
また、ジョイント用成形型8のキャビティ8Cのラグ形成部分14はすべて同じ形状に形成され、また、係合部形成部分15もすべて同じ形状に形成され、ラグ形成部分14及び係合部形成部分15のピッチA(クローラピッチ)は同じ寸法とされている。
特開2005−280337号公報
Further, in FIG. 7, the cavity 8 </ b> C of the joint mold 8 is a portion 13 (crawler body forming portion) that forms the crawler body 2 at the center in the vertical direction, and the lug 3 is formed above the crawler body forming portion 13. The lower portion 14 is a portion 15 (engagement portion forming portion) that forms the engaging portion 4.
Further, the lug forming portions 14 of the cavities 8C of the joint mold 8 are all formed in the same shape, and the engaging portion forming portions 15 are also formed in the same shape, and the lug forming portion 14 and the engaging portion forming portion 15 are formed. The pitch A (crawler pitch) is the same.
JP 2005-280337 A

前述したゴムクローラ1の製造方法において、長尺帯状ゴム体6の両端をジョイントする際に、抗張力コード5aの端部側b,c同士を重ね合わせるように貼り合わせる作業は人の手で行われるが、該貼り合わせ作業を人手で行うと、どうしても抗張力コード5aの端部側b,c同士の貼り合わせ部(重ね合わせ部分10)にゆるみが発生する。
このゆるみが生じると、ジョイント用成形型8内でジョイント用ゴム7を加硫した際に、図8に示すように、抗張力コードの重ね合わせ部分の近傍にて波打ち16が発生する。
In the manufacturing method of the rubber crawler 1 described above, when the ends of the long belt-like rubber body 6 are joined, the work of bonding the end portions b and c of the tensile cord 5a so as to overlap each other is performed by a human hand. However, if the bonding operation is performed manually, the bonding portion (overlapping portion 10) between the end portions b and c of the tensile strength cord 5a is inevitably loosened.
When this looseness occurs, when the joint rubber 7 is vulcanized in the joint mold 8, as shown in FIG. 8, a wave 16 is generated in the vicinity of the overlapping portion of the tensile strength cords.

抗張力コード5aに波打ちが生じると、ゴムクローラ1をスプロケット,アイドラ,転輪に捲き掛けて駆動させた際に、前記波打ち16部分に応力が集中し、該部分が他の部分よりも早期に破損し、ゴムクローラ1の耐久性を低下させるという問題がある。
また、ゴムクローラ1をスプロケット,アイドラ,転輪に捲き掛けて該ゴムクローラ1に張力が作用した際に、前記波打ち16が生じた部分において、スプロケットから駆動力が伝達される係合部4のピッチPが伸び、該係合部4のピッチPが伸びることで、ゴムクローラ1の係合部4と該係合部4に係合するスプロケットの係合部分とのかみ合わせが悪くなり、歯飛びを発生させる原因となっている。
When undulation occurs in the tensile cord 5a, when the rubber crawler 1 is driven by being sprinkled on a sprocket, idler, or wheel, stress concentrates on the undulation 16 portion, and the portion breaks earlier than other portions. However, there is a problem that the durability of the rubber crawler 1 is lowered.
Further, when the rubber crawler 1 is sprinkled over the sprocket, idler, and wheel and tension is applied to the rubber crawler 1, the engaging portion 4 to which the driving force is transmitted from the sprocket is generated at the portion where the wave 16 is generated. When the pitch P is extended and the pitch P of the engaging portion 4 is extended, the engagement between the engaging portion 4 of the rubber crawler 1 and the engaging portion of the sprocket that engages with the engaging portion 4 becomes worse, and tooth skipping occurs. It is a cause to generate.

また、ジョイント成形型8でジョイント用ゴム7を加硫する際において、図9に示すように、ジョイント用成形型8のキャビティ8Cのジョイント加硫部12内にジョイント用ゴム7が充填される時のゴムの圧力Fにより、ジョイント成形型8のキャビティ8Cの長尺加硫部11内のゴム(ラグ3や係合部4)が長手方向外方側(ジョイント成形型8のクローラ周方向Xの中央部から端部に向かう方向)に向けて押圧され、該ゴム3,4を変形させる。   Further, when the joint rubber 7 is vulcanized by the joint molding die 8, when the joint rubber 7 is filled into the joint vulcanized portion 12 of the cavity 8C of the joint molding die 8, as shown in FIG. The rubber (the lugs 3 and the engaging portions 4) in the long vulcanized portion 11 of the cavity 8C of the joint mold 8 is moved in the longitudinal direction outward side (in the crawler circumferential direction X of the joint mold 8) by the pressure F of the rubber. The rubber 3 and 4 are deformed by being pressed in the direction from the center to the end.

この変形したゴム3,4は、ほとんどは、加硫後に元の状態に復元するが、特に、加硫時間の長いゴムクローラ1やゴム厚が薄いゴムクローラ1等においては、復元しきれない事もある。
前述したように、ジョイント加硫部12でジョイント用ゴム7を加硫する際に長尺加硫部11内のゴム3,4が変形すると長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部4のピッチPが伸び、該変形したゴム3,4が復元しないときには、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部4のピッチPが伸びたままの状態となり、このピッチPが伸びることにより、ゴムクローラ1の係合部4と該係合部4に係合するスプロケットの係合部分とのかみ合わせが悪くなり、歯飛びを発生させる原因となる。
Most of the deformed rubbers 3 and 4 are restored to their original state after vulcanization, but in particular, the rubber crawler 1 having a long vulcanization time or the rubber crawler 1 having a thin rubber thickness cannot be restored. There is also.
As described above, when the rubbers 3 and 4 in the long vulcanized portion 11 are deformed when the joint rubber 7 is vulcanized by the joint vulcanized portion 12, the joint between the long belt-like rubber body 6 and the joint rubber body 9 is deformed. When the pitch P of the engaging portion 4 in the portion 17 is extended and the deformed rubbers 3 and 4 are not restored, the pitch P of the engaging portion 4 in the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is As the pitch P increases, the engagement between the engaging portion 4 of the rubber crawler 1 and the engaging portion of the sprocket that engages with the engaging portion 4 is deteriorated, and tooth skipping occurs. Cause.

本発明は、前記問題点を解消することができるゴムクローラ1の製造装置を提供することを目的とする。   An object of this invention is to provide the manufacturing apparatus of the rubber crawler 1 which can eliminate the said problem.

前記技術的課題を解決するために本発明が講じた技術的手段は、プロケットに係合する係合部をクローラ周方向に所定ピッチで有する無端帯状のゴムクローラの製造装置であって、有端帯状長尺帯状ゴム体における両端近傍の長手方向両端部側部分を間隔をおいて向かい合うように収容し、かつ前記長尺帯状ゴム体に埋設された抗張力コードにおける前記長手方向両端部側部分から延出する端部側同士を重ね合わせて収容することが可能なキャビティを有し、前記キャビティにおける前記長手方向両端部側部分(6b)を収容する部分に重ね合わされた前記端部側同士を接続するためのジョイント用ゴムを加硫する際のゴムの圧力によって、前記ジョイント用ゴムを加硫する部分からクローラ周方向に離れる方向に前記長手方向両端部側部分移動可能なように0.5〜2mmの逃げ代設けられたことを特徴とする。 Technical measure taken by the present invention to solve the above technical problem, the engaging portion engaged with sprockets in the crawler circumferential direction A manufacturing apparatus of an endless belt-shaped rubber crawler having a predetermined pitch, Yes accommodated so as to face at a interval in the longitudinal direction end side portion of the closer end of the end strip of the long strip rubber member, and wherein the buried tensile cord to the elongated strip rubber member longitudinal end portion has a cavity capable of receiving and superimposing end side to each other extending from the portion, the portion for accommodating the in the cavity longitudinal end side portion (6b), superposed said end portions the pressure of the rubber during vulcanizing the joint rubber for connecting side each other, the longitudinal end from the portion to vulcanize the rubber the joint away the crawler circumferential direction Wherein the relief margin of 0.5~2mm such side portions is movable is provided.

また、他の技術的手段は、無端帯状で且つスプロケットに係合する係合部をクローラ周方向に所定ピッチで有するゴムクローラの製造装置であって、有端帯状で且つその長手方向両端から抗張力コードの端部側が延出するように該抗張力コードが埋設された長尺帯状ゴム体を形成し、この長尺帯状ゴム体の長手方向両端部側部分を、該長尺帯状ゴム体の両端が間隔をおいて向かい合うようにジョイント用成形型内に収容すると共に該ジョイント用成形型内で抗張力コードの端部側同士を重ね合わせ、この長尺帯状ゴム体の長手方向両端間に配置したジョイント用ゴムをジョイント用成形型内で加硫することにより長尺帯状ゴム体の両端がジョイントゴム体で接続されて形成されたゴムクローラの製造装置において、ジョイント用成形型のキャビティの長尺帯状ゴム体の長手方向両端部側部分を収容する部分に、ジョイント用ゴムを加硫する際のゴムの圧力によって、長尺帯状ゴム体の長手方向両端部側部分をジョイント用ゴムを加硫する部分からクローラ周方向に離れる方向に移動させるべく0.5〜2mmの逃げ代を設けると共に、ジョイント用成形型のキャビティの係合部を形成する部分のピッチを、長尺帯状ゴム体とジョイントゴム体との継ぎ目部分におけるピッチが、他の部分のピッチよりも前記逃げ代分だけ短くなるようにしたことを特徴とする。   Another technical means is an apparatus for manufacturing a rubber crawler having an endless belt-like shape and engaging portions that engage with the sprocket at a predetermined pitch in the crawler circumferential direction. A long band-shaped rubber body in which the tensile cord is embedded is formed so that the end side of the cord extends, and both ends of the long band-shaped rubber body in the longitudinal direction are connected to both ends of the long band-shaped rubber body. For joints that are accommodated in a joint mold so as to face each other at an interval, and end portions of the tensile cords are overlapped with each other in the joint mold, and are arranged between both longitudinal ends of the long belt-like rubber body. In a rubber crawler manufacturing apparatus formed by vulcanizing rubber in a joint mold to connect both ends of a long rubber band with a joint rubber body, In the part that accommodates the both ends in the longitudinal direction of the long band-shaped rubber body of the tee, the both ends in the longitudinal direction of the long band-shaped rubber body are subjected to the joint rubber by the pressure of rubber when vulcanizing the joint rubber. Is provided with a clearance of 0.5 to 2 mm so as to move in a direction away from the crawler circumferential direction from the vulcanizing portion, and the pitch of the portion forming the engagement portion of the cavity of the joint molding die is changed to a long band-like rubber. The pitch at the joint portion between the body and the joint rubber body is shorter than the pitch of the other portions by the clearance allowance.

また、他の技術的手段は、無端帯状で且つスプロケットに係合する係合部をクローラ周方向に所定ピッチで有するゴムクローラの製造装置であって、有端帯状の長尺帯状ゴム体を形成し、この長尺帯状ゴム体の長手方向両端部側部分を、該長尺帯状ゴム体の両端が間隔をおいて向かい合うようにジョイント用成形型に収容し、この長尺帯状ゴム体の長手方向両端間に配置したジョイント用ゴムをジョイント用成形型内で加硫することにより長尺帯状ゴム体の両端がジョイントゴム体で接続されて形成されたゴムクローラの製造装置において、ジョイント用成形型のキャビティの係合部を形成する部分のピッチを、長尺帯状ゴム体とジョイントゴム体との継ぎ目部分におけるピッチが、他の部分のピッチよりも0.5〜2mm短くなるようにしたことを特徴とする。   Another technical means is an apparatus for manufacturing a rubber crawler having an endless belt-like engagement portion that engages with a sprocket at a predetermined pitch in the circumferential direction of the crawler, and forms an end-band-like long belt-like rubber body. Then, the both ends of the long band-shaped rubber body in the longitudinal direction are accommodated in a joint mold so that both ends of the long band-shaped rubber body face each other with a space therebetween, and the longitudinal direction of the long band-shaped rubber body In a rubber crawler manufacturing apparatus in which both ends of a long band-shaped rubber body are connected by a joint rubber body by vulcanizing the joint rubber disposed between both ends in the joint mold, The pitch of the portion that forms the engagement portion of the cavity is set so that the pitch at the joint portion between the long belt-like rubber body and the joint rubber body is 0.5 to 2 mm shorter than the pitch of the other portions. It is characterized in.

本発明によれば、ジョイント用成形型のキャビティの長尺帯状ゴム体の長手方向両端部側部分を収容する部分に、ジョイント用ゴムを加硫する際のゴムの圧力によって、長尺帯状ゴム体の長手方向両端部側部分をジョイント用ゴムを加硫する部分からクローラ周方向に離れる方向に移動させるべく0.5〜2mmの逃げ代を設けることにより、長尺帯状ゴム体の端部側部分がジョイント用ゴムを加硫する部分からクローラ周方向に離れる方向に移動する力によって、抗張力コードの端部側部分の貼り合わせ時において該部分に発生するゆるみが吸収されて抗張力コードの波打ちの発生が防止され、これによって、従来、波打ち部分に作用していた応力集中がなくなり、ゴムクローラの耐久性を向上させることができる。   According to the present invention, the long band-shaped rubber body is formed by the pressure of rubber when vulcanizing the joint rubber in the portion that accommodates both ends in the longitudinal direction of the long band-shaped rubber body of the cavity of the joint mold. By providing a clearance of 0.5 to 2 mm in order to move the both ends in the longitudinal direction from the portion vulcanizing the joint rubber in the direction away from the crawler circumferential direction, the end side portion of the long rubber band body Due to the movement of the joint rubber in the direction away from the crawler circumferential direction from the portion where the rubber for the joint is vulcanized, the looseness generated at the end of the tensile cord is bonded together, and the undulation of the tensile cord is generated. As a result, the concentration of stress that has conventionally been applied to the wavy portion is eliminated, and the durability of the rubber crawler can be improved.

また、前記構成に加えて、ジョイント用成形型のキャビティの係合部を形成する部分のピッチを、長尺帯状ゴム体とジョイントゴム体との継ぎ目部分におけるピッチが、他の部分のピッチよりも前述した逃げ代分だけ短くなるようにしたことにより、長尺帯状ゴム体の端部側部分がジョイント用ゴムを加硫する部分からクローラ周方向に離れる方向に移動すると、該長尺帯状ゴム体とジョイントゴム体との継ぎ目部分におけるピッチが他の部分のピッチと略同じ寸法となり、これによって、ゴムクローラの係合部と該係合部に係合するスプロケットの係合部分とのかみ合わせが悪くなって歯飛びを発生させるのを防止することができる。   Further, in addition to the above configuration, the pitch of the portion forming the engagement portion of the cavity of the joint mold is set so that the pitch at the joint portion between the long belt-like rubber body and the joint rubber body is larger than the pitch of the other portions. When the end side portion of the long band-shaped rubber body is moved away from the portion for vulcanizing the joint rubber in the direction away from the crawler circumferential direction, the long band-shaped rubber body And the joint rubber body have substantially the same pitch as the pitch of the other parts, and the engagement between the engaging part of the rubber crawler and the engaging part of the sprocket engaged with the engaging part is poor. Thus, it is possible to prevent tooth skipping.

また、ジョイント用成形型のキャビティの係合部を形成する部分のピッチを、長尺帯状ゴム体とジョイントゴム体との継ぎ目部分におけるピッチが、他の部分のピッチよりも0.5〜2mm短くなるようにしたことにより、ジョイント加硫部でのジョイント用ゴムの加硫時において、長尺帯状ゴム体とジョイントゴム体との継ぎ目部分における係合部のピッチが伸びると、長尺帯状ゴム体とジョイントゴム体との継ぎ目部分における係合部のピッチが、その他の係合部のピッチと略同じ寸法となり、ゴムクローラの係合部と該係合部に係合するスプロケットの係合部分とのかみ合わせが悪くなって歯飛びを発生させるのを防止することができる。   In addition, the pitch of the part forming the engagement portion of the cavity of the joint mold is 0.5 to 2 mm shorter than the pitch of the other part at the joint between the long belt-like rubber body and the joint rubber body. As a result, when the joint rubber is vulcanized in the joint vulcanized portion, if the pitch of the engaging portion at the joint portion between the long rubber band and the joint rubber body increases, the long rubber band And the joint rubber body, the pitch of the engaging portion is substantially the same as the pitch of the other engaging portions, and the engaging portion of the rubber crawler and the engaging portion of the sprocket that engages with the engaging portion, It is possible to prevent tooth meshing from occurring and tooth skipping.

以下、本発明の実施の形態を図面を図1〜9を参照して説明する。
図1及び図2において、8は、図6(a)に示す長尺帯状ゴム体6の両端をジョイントするためのジョイント用成形型である。
なお、本実施形態では、芯金無しタイプのゴムクローラであって係合部4がスプロケットから駆動力を受け取るタイプのゴムクローラ1の製造装置を例示しているが、これに限定されることはなく、本願発明を、クローラ本体2内にクローラ周方向Xに所定ピッチで芯金を埋設し、この芯金間に、スプロケットの係合歯を挿入する係合孔が形成された芯金入りタイプのゴムクローラ1を製造するのに採用してもよい。この芯金入りタイプのゴムクローラ1にあっては、スプロケットの係合歯が係合する部分がスプロケットから駆動力を受け取る係合部である。
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
1 and 2, reference numeral 8 denotes a joint molding die for jointing both ends of the long belt-like rubber body 6 shown in FIG.
In the present embodiment, the manufacturing apparatus of the rubber crawler 1 of a type that is a core crawlerless rubber crawler and in which the engaging portion 4 receives a driving force from the sprocket is illustrated, but the present invention is not limited thereto. Rather, the present invention is a cored type in which a cored bar is embedded at a predetermined pitch in the crawler circumferential direction X in the crawler body 2 and an engagement hole for inserting a sprocket engaging tooth is formed between the cored bars. You may employ | adopt in manufacturing the rubber crawler 1 of this. In this core crawler type rubber crawler 1, the portion where the engagement teeth of the sprocket engage is the engagement portion that receives the driving force from the sprocket.

図1及び図2において、ジョイント用成形型8は、上型8Aと下型8Bとから構成されている。
また、ジョイント用成形型8のキャビティ8Cは、長尺帯状ゴム体6の端部側部分6b(クローラ本体部分6aの端部側部分及び該端部側部分に備えられたラグ3及び係合部4)を収容する(嵌め入れる)ための長尺加硫部11と、長尺帯状ゴム体6の端部同士を接続するジョイントゴム体9を加硫成型するジョイント加硫部12とを有する。
1 and 2, the joint mold 8 is composed of an upper mold 8A and a lower mold 8B.
The cavity 8C of the joint mold 8 includes an end portion side portion 6b of the long belt-like rubber body 6 (the end portion side portion of the crawler main body portion 6a and the lug 3 and the engaging portion provided on the end portion side portion). 4) and a joint vulcanization part 12 for vulcanizing and molding a joint rubber body 9 for connecting the ends of the long belt-like rubber body 6 to each other.

また、ジョイント用成形型8のキャビティ8Cは、上下方向中央側がクローラ本体2を形成する部分13(クローラ本体形成部分)であり、このクローラ本体形成部分13の上側がラグ3を形成する部分14(ラグ形成部分)であり、クローラ本体形成部分13の下側が係合部4を形成する部分15(係合部形成部分)である。
このジョイント用成形型8のキャビティ8Cのラグ形成部分14及び係合部形成部分14のピッチAはすべて同じ寸法とされている。
The cavity 8C of the joint mold 8 is a portion 13 (crawler body forming portion) that forms the crawler body 2 at the center in the vertical direction, and a portion 14 that forms the lug 3 above the crawler body forming portion 13 ( The lower part of the crawler body forming part 13 is a part 15 (engaging part forming part) forming the engaging part 4.
The pitch A of the lug forming portion 14 and the engaging portion forming portion 14 of the cavity 8C of the joint mold 8 is the same size.

また、このジョイント用成形型8のキャビティ8Cのジョイント加硫部12のラグ形成部分14の形状は長尺帯状ゴム体6のラグ3の外形状と同じ形状であり、ジョイント用成形型8のキャビティ8Cのジョイント加硫部12の係合部形成部分15の形状は長尺帯状ゴム体6の係合部4の外形状と同じ形状であるが、ジョイント用成形型8のキャビティ8Cの長尺加硫部11のラグ形成部分14及び係合部形成部分15はジョイント加硫部12のラグ形成部分14及び係合部形成部分15に対してクローラ周方向Xに関してやや大きめに形成されている。   Further, the shape of the lug forming portion 14 of the joint vulcanized portion 12 of the cavity 8C of the joint mold 8 is the same as the outer shape of the lug 3 of the long belt-like rubber body 6, and the cavity of the joint mold 8 The shape of the engaging portion forming portion 15 of the 8C joint vulcanized portion 12 is the same as the outer shape of the engaging portion 4 of the long belt-like rubber body 6, but the long length of the cavity 8C of the joint mold 8 is long. The lug forming portion 14 and the engaging portion forming portion 15 of the vulcanized portion 11 are formed slightly larger in the crawler circumferential direction X than the lug forming portion 14 and the engaging portion forming portion 15 of the joint vulcanized portion 12.

すなわち、図1、2に示すジョイント用成形型8の長尺加硫部11のラグ形成部分14及び係合部形成部分15には、図7に示すジョイント用成形型8の長尺加硫部11のラグ形成部分14及び係合部形成部分15のクローラ周方向X外方側(ジョイント用成形型8のクローラ周方向X中央部から端部に向かう方向)の面14a,15aを切削加工することにより、該長尺加硫部11のラグ形成部分14及び係合部形成部分15のクローラ周方向X外方側に、ジョイント用ゴム7を加硫する際のゴムの圧力Fによって、長尺帯状ゴム体6の長手方向端部側部分6bをジョイント用ゴム7を加硫する部分からクローラ周方向Xに離れる方向に移動させるための逃げ代18が設けられている。   That is, the lug forming portion 14 and the engaging portion forming portion 15 of the long vulcanized portion 11 of the joint mold 8 shown in FIGS. 1 and 2 include the long vulcanized portion of the joint mold 8 shown in FIG. 11 of the lug forming portion 14 and the engaging portion forming portion 15 on the outer side in the crawler circumferential direction X (the direction from the central portion to the end of the crawler circumferential direction X of the joint molding die 8) is cut. Thus, the long vulcanized portion 11 has the lug forming portion 14 and the engaging portion forming portion 15 on the outer side in the crawler circumferential direction X by the rubber pressure F when the joint rubber 7 is vulcanized. A clearance allowance 18 is provided for moving the longitudinal end portion 6b of the belt-like rubber body 6 away from the portion for vulcanizing the joint rubber 7 in the crawler circumferential direction X.

この逃げ代18は、ジョイント用ゴム7を加硫する際に抗張力コード5の重ね合わせ部分10(貼り合わせ部分)の近傍に波打ち16が生じないように、抗張力コードの重ね合わせ部分10に発生するゆるみを吸収することができる寸法とされ、芯金無しタイプのゴムクローラ1にあっては1〜2mm程度であり、芯金入りタイプのゴムクローラ1にあっては0.5〜1mm程度である。   This clearance allowance 18 is generated in the overlapping portion 10 of the tensile cord so that the corrugation 16 does not occur in the vicinity of the overlapping portion 10 (bonding portion) of the tensile cord 5 when the joint rubber 7 is vulcanized. The size of the rubber crawler 1 without a cored bar is about 1 to 2 mm, and the size of the rubber crawler 1 with a cored bar is about 0.5 to 1 mm. .

この図1に示すジョイント用成形型8において、長尺帯状ゴム体6の端部同士をジョイントする場合、長尺帯状ゴム体6の端部側部分6aをジョイント用成形型8の長尺加硫部11に収容して該長尺帯状ゴム体6のクローラ本体部分の長手方向両端が間隔をおいて向かい合うようにすると共に、ジョイント加硫部12内で抗張力コード5の端部側b,c同士を重ね合わせて両者を貼り合わせる。   In the joint molding die 8 shown in FIG. 1, when the ends of the long belt-like rubber body 6 are joined together, the end-side portion 6 a of the long belt-like rubber body 6 is joined to the long vulcanization of the joint molding die 8. The crawler main body portion of the long band-shaped rubber body 6 is accommodated in the portion 11 so that both ends in the longitudinal direction face each other with a space therebetween, and the end portions b and c of the tensile cord 5 in the joint vulcanizing portion 12 And put them together.

この抗張力コード5の端部側b,c同士を重ね合わせるときに、長尺帯状ゴム体6の端部を一方に対して他方を引き寄せるように、抗張力コード5の端部側b,cを緊張させる。
すると、長尺帯状ゴム体6の係合部4とジョイント用成形型8の係合部形成部分15との間、及び、長尺帯状ゴム体6のラグ3とジョイント用成形型8のラグ形成部分14との間に、前記逃げ代18に相当する分の隙間が形成される。
When the end portions b and c of the tensile cord 5 are overlapped with each other, the end portions b and c of the tensile cord 5 are tensioned so that the end of the long belt-like rubber body 6 is pulled toward the other. Let
Then, between the engaging part 4 of the long belt-like rubber body 6 and the engaging part forming part 15 of the joint molding die 8, and the lug formation of the lug 3 of the long belt-like rubber body 6 and the joint molding die 8. A gap corresponding to the clearance allowance 18 is formed between the portion 14 and the portion 14.

この抗張力コード5の貼り合わせ作業は人手によって行われ、抗張力コード5の貼り合わせ部分10に、どうしても、ゆるみが発生する。
次に、ジョイント用成形型8のジョイント加硫部12にジョイント用ゴム7を入れ(図6(b)参照)、上型8Aと下型8Bとを閉じてジョイント用成形型8を加熱して、ジョイント用ゴム7を加硫する。
The bonding operation of the tensile cord 5 is performed manually, and loosening is inevitably generated in the bonded portion 10 of the tensile cord 5.
Next, the joint rubber 7 is put into the joint vulcanized portion 12 of the joint mold 8 (see FIG. 6B), the upper mold 8A and the lower mold 8B are closed, and the joint mold 8 is heated. Then, the joint rubber 7 is vulcanized.

このとき、ジョイント用ゴム7がジョイント加硫部12内に充填するときのゴムの圧力Fにより、長尺加硫部11内のラグ3や係合部4がクローラ周方向X外方側に向けて押圧されるが(図9参照)、このとき、前記逃げ代18(長尺帯状ゴム体6のラグ3とジョイント用成形型8のラグ形成部分14との間の隙間)の分だけ、長尺帯状ゴム体6の端部側部分6bがジョイント用ゴム7を加硫する部分からクローラ周方向Xに離れる方向に移動する。   At this time, the lug 3 and the engaging portion 4 in the long vulcanized portion 11 are directed outward in the crawler circumferential direction X by the pressure F of the rubber when the joint rubber 7 is filled in the joint vulcanized portion 12. 9 (see FIG. 9). At this time, the clearance is long by the clearance 18 (the gap between the lug 3 of the long belt-like rubber body 6 and the lug forming portion 14 of the joint mold 8). The end side portion 6b of the rubber band 6 moves in the direction away from the portion vulcanizing the joint rubber 7 in the crawler circumferential direction X.

この長尺帯状ゴム体6の端部側部分6bがジョイント用ゴム7を加硫する部分からクローラ周方向Xに離れる方向に移動する力によって、抗張力コード5の端部側b,c同士の貼り合わせ時において抗張力コード5の貼り合わせ部分10に発生するゆるみが吸収され、抗張力コード5の波打ち16の発生が防止される。
そして、波打ち16現象が防止されることにより、従来、波打ち16部分に作用していた応力集中がなくなり、ゴムクローラ1の耐久性を向上させることができる。
The end side portions 6b of the long belt-like rubber body 6 are attached to the end portions b and c of the tensile cord 5 by a force that moves in a direction away from the portion vulcanizing the joint rubber 7 in the crawler circumferential direction X. The looseness generated in the bonded portion 10 of the tensile strength cord 5 at the time of bonding is absorbed, and the occurrence of undulations 16 of the tensile strength cord 5 is prevented.
Further, by preventing the wavy 16 phenomenon, the stress concentration that has conventionally been applied to the wavy 16 portion is eliminated, and the durability of the rubber crawler 1 can be improved.

また、前記逃げ代18を設けることにより、従来、ジョイント加硫部12内にジョイント用ゴム7が充填される時のゴムの圧力Fにより、長尺加硫部11内のラグ3や係合部4が長手方向外方側に向けて押圧されて該ラグ3や係合部4が変形するのを防止することができ、加硫時間の長いゴムクローラ1やゴム厚が薄いゴムクローラ1等において、前記変形したラグ3や係合部4が復元しきれないという不具合も解消することができる。   Further, by providing the clearance allowance 18, conventionally, the lug 3 and the engaging portion in the long vulcanized portion 11 are caused by the pressure F of rubber when the joint vulcanized portion 12 is filled with the joint rubber 7. In the rubber crawler 1 having a long vulcanization time or a rubber crawler 1 having a small rubber thickness, etc., it is possible to prevent the lug 3 and the engaging portion 4 from being deformed by being pressed outward in the longitudinal direction. The problem that the deformed lug 3 and the engaging portion 4 cannot be restored can be solved.

また、この図1に示す形態のジョイント用成形型8では、長尺帯状ゴム体6の端部側部分6bがジョイント用ゴム7を加硫する部分からクローラ周方向Xに離れる方向に移動するために、該移動分だけ、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部4のピッチPが長くなってしまう。
このピッチ伸びは、図3に示す形態のジョイント用成形型8によって解消することができる。
Further, in the joint molding die 8 shown in FIG. 1, the end side portion 6 b of the long belt-like rubber body 6 moves in a direction away from the portion vulcanizing the joint rubber 7 in the crawler circumferential direction X. In addition, the pitch P of the engaging portion 4 at the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is increased by the amount of movement.
This pitch elongation can be eliminated by the joint mold 8 in the form shown in FIG.

この図3に示す形態のジョイント用成形型8は、ジョイント用成形型8のキャビティ8Cの係合部形成部分15のピッチA,Bを、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17におけるピッチBが、他の部分のピッチAよりも前記逃げ代18分だけ短くなるようにしたものであり、継ぎ目部分17におけるクローラピッチPが長くなる分、予め、ジョイント用成形型8の前記継ぎ目部分17に対応する部分を短くすることで対応するようにしている。   In the joint mold 8 shown in FIG. 3, the pitches A and B of the engagement portion forming portions 15 of the cavity 8C of the joint mold 8 are set to the seams between the long belt-like rubber body 6 and the joint rubber body 9. The pitch B in the portion 17 is made shorter than the pitch A in the other portion by the clearance allowance of 18 minutes, and the crawler pitch P in the joint portion 17 becomes longer. The portion corresponding to the joint portion 17 is shortened to cope with it.

その他の構成は、前記図1に示す形態のジョイント用成形型8と同様に構成されるので説明を省略する。
この図3に示す形態のジョイント用成形型8にあっては、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部形成部分15のピッチBが、他の部分の係合部形成部分15のピッチAよりも前記逃げ代18分だけ短いことから、長尺帯状ゴム体6の端部同士をジョイントする際において、長尺帯状ゴム体6の端部側部分6bがジョイント用ゴム7を加硫する部分からクローラ周方向Xに離れる方向に移動すると、該長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部4のピッチPが他の部分の係合部4のピッチPと略同じ寸法となる。
The other configuration is the same as that of the joint mold 8 shown in FIG.
In the joint mold 8 shown in FIG. 3, the pitch B of the engaging portion forming portion 15 in the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is related to the other portions. Since the clearance portion 18 is shorter than the pitch A of the joining portion forming portion 15, when the ends of the long band-shaped rubber body 6 are joined together, the end-side portion 6 b of the long band-shaped rubber body 6 is a joint. When the rubber 7 is moved in a direction away from the crawler circumferential direction X from the portion where the rubber 7 is vulcanized, the pitch P of the engaging portion 4 at the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is different from that of the other portions. The dimensions are substantially the same as the pitch P of the engaging portions 4.

これによって、ゴムクローラ1の係合部4と該係合部4に係合するスプロケットの係合部分とのかみ合わせが悪くなって歯飛びを発生させるのを防止することができる。
図4は他の形態に係るジョイント用成形型8を示しており、このジョイント用成形型8にあっては、ラグ形成部分14と係合部形成部分15とは、長尺加硫部11及びジョイント加硫部12ともに、長尺帯状ゴム体6のラグ3及び係合部4の形状と同じ形状に形成され、且つ、ジョイント用成形型8のキャビティ8Cの係合部形成部分15のピッチA,Bを、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17におけるピッチBが、他の部分のピッチAよりも短くなるように形成したものである。
As a result, it is possible to prevent the engagement between the engaging portion 4 of the rubber crawler 1 and the engaging portion of the sprocket that engages with the engaging portion 4 from being deteriorated and causing tooth skipping.
FIG. 4 shows a joint mold 8 according to another embodiment. In this joint mold 8, the lug forming portion 14 and the engaging portion forming portion 15 include the long vulcanized portion 11 and the vulcanized portion 11. Both the joint vulcanized portions 12 are formed in the same shape as the lugs 3 and the engaging portions 4 of the long belt-like rubber body 6, and the pitch A of the engaging portion forming portions 15 of the cavities 8C of the joint mold 8 is set. , B are formed such that the pitch B at the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is shorter than the pitch A of the other portions.

その他の構成については、前記図1に示す形態のジョイント用成形型8と同様に構成されるので、説明を省略する。
この図4に示す形態のジョイント用成形型8にあっては、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部形成部分15のピッチBの寸法は、ジョイント加硫部12でジョイント用ゴム7を加硫する際において、ジョイント加硫部12内にジョイント用ゴム7が充填される時のゴムの圧力Fにより、長尺加硫部11内のラグ3及び係合部4が押圧されて該ラグ3及び係合部4が変形し、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部4のピッチPが伸び、該変形したゴムが復元しないときにおける前記伸びに相当する寸法であり、芯金無しタイプのゴムクローラ1にあっては1〜2mm程度であり、芯金入りタイプのゴムクローラ1にあっては0.5〜1mm程度である。
The other configuration is the same as that of the joint molding die 8 shown in FIG.
In the joint mold 8 shown in FIG. 4, the dimension of the pitch B of the engaging portion forming portion 15 in the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is determined by joint vulcanization. When the joint rubber 7 is vulcanized by the portion 12, the lug 3 in the long vulcanized portion 11 and the engagement are caused by the rubber pressure F when the joint rubber 7 is filled in the joint vulcanized portion 12. When the portion 4 is pressed, the lug 3 and the engaging portion 4 are deformed, and the pitch P of the engaging portion 4 at the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is extended, and the deformed rubber is It is a dimension corresponding to the elongation when not restored, and is about 1 to 2 mm for the core crawlerless rubber crawler 1 and about 0.5 to 1 mm for the core crawler type rubber crawler 1. It is.

この形態のジョイント用成形型8にあっては、ジョイント用ゴム7の加硫時において長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部4のピッチPが伸びる分、予めジョイント用成形型8の長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部形成部分15のピッチBを短くしていることから、ジョイント加硫部12でのジョイント用ゴム7の加硫時において、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部4のピッチPが伸びると、長尺帯状ゴム体6とジョイントゴム体9との継ぎ目部分17における係合部4のピッチPが、その他の係合部4のピッチPと略同じ寸法となり、ゴムクローラ1の係合部4と該係合部4に係合するスプロケットの係合部分とのかみ合わせが悪くなって歯飛びを発生させるという不具合を解消することができる。   In the joint mold 8 of this form, when the joint rubber 7 is vulcanized, the pitch P of the engaging portion 4 at the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is extended. Since the pitch B of the engaging portion forming portion 15 in the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 of the joint molding die 8 is shortened in advance, the joint vulcanizing portion 12 is used for the joint. During the vulcanization of the rubber 7, when the pitch P of the engaging portion 4 in the joint portion 17 between the long belt-like rubber body 6 and the joint rubber body 9 is extended, the joint between the long belt-like rubber body 6 and the joint rubber body 9 is obtained. The engaging portion 4 of the sprocket that engages with the engaging portion 4 of the rubber crawler 1 and the engaging portion 4 has a pitch P of the engaging portion 4 in the portion 17 that is substantially the same as the pitch P of the other engaging portions 4. And bite It is possible to solve the problem that Align is to become to generate a tooth jumping bad.

ジョイント用成形型の断面図である。It is sectional drawing of the shaping | molding die for joints. 図1に示すジョイント用成形型の一部分の拡大断面図である。FIG. 2 is an enlarged cross-sectional view of a part of the joint mold shown in FIG. 1. 他のジョイント用成形型の断面図である。It is sectional drawing of the shaping | molding die for other joints. 別のジョイント用成形型の断面図である。It is sectional drawing of another shaping | molding die for joints. ゴムクローラの側面概略構成図である。It is a side schematic structure figure of a rubber crawler. ゴムクローラの製造工程を説明するための説明図である。It is explanatory drawing for demonstrating the manufacturing process of a rubber crawler. 従来のジョイント用成形型の側面断面図である。It is side surface sectional drawing of the conventional shaping | molding die for joints. 従来の問題点を示すゴムクローラの図である。It is a figure of the rubber crawler which shows the conventional problem. 従来の問題点を示すゴムクローラ製造時の断面図である。It is sectional drawing at the time of rubber crawler manufacture which shows the conventional problem.

4 係合部
5 抗張力コード
6 長尺帯状ゴム体
6a 長尺帯状ゴム体の端部側部分
7 ジョイント用ゴム
8 ジョイント用成形型(ゴムクローラの製造装置)
8C キャビティ
9 ジョイントゴム体
17 継ぎ目部分
18 逃げ代
b 抗張力コードの端部側
c 抗張力コードの端部側
A ジョイント用成形型のキャビティの係合部を形成する部分のピッチのうち、長尺帯状ゴム体とジョイントゴム体との継ぎ目部分におけるピッチ
B ジョイント用成形型のキャビティの係合部を形成する部分のピッチのうち、長尺帯状ゴム体とジョイントゴム体との継ぎ目部分以外の他の部分のピッチ
F ジョイント用ゴムを加硫する際のゴムの圧力
P ゴムクローラの係合部のピッチ
X クローラ周方向
4 Engagement Section 5 Tensile Cord 6 Long Strip Rubber Body 6a End Side Part of Long Strip Rubber Body 7 Joint Rubber 8 Joint Mold (Rubber Crawler Manufacturing Equipment)
8C Cavity 9 Joint rubber body 17 Joint portion 18 Escape allowance b End side of the tensile cord c End side of the tensile cord A Long band-shaped rubber in the pitch of the portion forming the engagement portion of the cavity for the joint mold Pitch at the joint portion between the body and the joint rubber body B Of the pitch of the portion that forms the engagement portion of the cavity of the joint mold, other portions than the joint portion between the long belt-like rubber body and the joint rubber body Pitch F Rubber pressure when vulcanizing joint rubber P Pitch of rubber crawler engagement part X Crawler circumferential direction

Claims (3)

プロケットに係合する係合部(4)をクローラ周方向(X)に所定ピッチ(P)で有する無端帯状のゴムクローラの製造装置であって、
有端帯状長尺帯状ゴム体(6)における両端近傍の長手方向両端部側部分(6b)を間隔をおいて向かい合うように収容し、かつ前記長尺帯状ゴム体(6)に埋設された抗張力コード(5)における前記長手方向両端部側部分(6b)から延出する端部側(b,c)同士を重ね合わせて収容することが可能なキャビティ(8C)を有し、
前記キャビティ(8C)における前記長手方向両端部側部分(6b)を収容する部分に
重ね合わされた前記端部側(b,c)同士を接続するためのジョイント用ゴム(7)を加硫する際のゴムの圧力(F)によって、前記ジョイント用ゴム(7)を加硫する部分からクローラ周方向(X)に離れる方向に前記長手方向両端部側部分(6b)移動可能なように0.5〜2mmの逃げ代(18)設けられ
ことを特徴とするゴムクローラの製造装置。
Engaging portion engaged with sprockets (4) in the crawler circumferential direction (X) A manufacturing apparatus of an endless belt-shaped rubber crawler having a predetermined pitch (P),
Longitudinal end side portion of the closer end of the closed end strip long strip rubber member (6) (6b) spaced intervals were housed so as to face and is embedded in the elongated strip rubber member (6) A cavity (8C) capable of accommodating the ends (b, c) extending from the longitudinal ends (6b) of the tensile cord (5) in an overlapping manner ;
The portion for accommodating the said longitudinal end side portion of the cavity (8C) (6b),
Superimposed said end side (b, c) by the pressure of the rubber during vulcanizing the rubber joint (7) for connecting to each other (F), the portion to vulcanize the rubber (7) for the joint from the crawler circumferential direction the longitudinal end side portion in a direction away (X) (6b) escapes margin of 0.5~2mm so as to be movable (18) of the rubber crawler, wherein a provided manufacturing device.
無端帯状で且つスプロケットに係合する係合部(4)をクローラ周方向(X)に所定ピッチ(P)で有するゴムクローラの製造装置であって、
有端帯状で且つその長手方向両端から抗張力コード(5)の端部側(b,c)が延出するように該抗張力コード(5)が埋設された長尺帯状ゴム体(6)を形成し、この長尺帯状ゴム体(6)の長手方向両端部側部分(6b)を、該長尺帯状ゴム体(6)の両端が間隔をおいて向かい合うようにジョイント用成形型(8)内に収容すると共に該ジョイント用成形型(8)内で抗張力コード(5)の端部側(b,c)同士を重ね合わせ、この長尺帯状ゴム体(6)の長手方向両端間に配置したジョイント用ゴム(7)をジョイント用成形型(8)内で加硫することにより長尺帯状ゴム体(6)の両端がジョイントゴム体(9)で接続されて形成されたゴムクローラの製造装置において、
ジョイント用成形型(8)のキャビティ(8C)の長尺帯状ゴム体(6)の長手方向両端部側部分(6b)を収容する部分に、ジョイント用ゴム(7)を加硫する際のゴムの圧力(F)によって、長尺帯状ゴム体(6)の長手方向両端部側部分(6b)をジョイント用ゴム(7)を加硫する部分からクローラ周方向(X)に離れる方向に移動させるべく0.5〜2mmの逃げ代(18)を設けると共に、
ジョイント用成形型(8)のキャビティ(8C)の係合部(4)を形成する部分のピッチ(A,B)を、長尺帯状ゴム体(6)とジョイントゴム体(9)との継ぎ目部分(17)におけるピッチ(B)が、他の部分のピッチ(A)よりも前記逃げ代(18)分だけ短くなるようにした
ことを特徴とするゴムクローラの製造装置。
A rubber crawler manufacturing apparatus having an endless belt-like engagement portion (4) that engages with a sprocket at a predetermined pitch (P) in the crawler circumferential direction (X),
A long belt-like rubber body (6) in which the tensile cord (5) is embedded is formed so that the end side (b, c) of the tensile cord (5) extends from both ends in the longitudinal direction. Then, both end portions (6b) in the longitudinal direction of the long band-shaped rubber body (6) are placed in the joint mold (8) so that both ends of the long band-shaped rubber body (6) face each other with a space therebetween. And the end portions (b, c) of the tensile cord (5) are overlapped with each other in the joint mold (8) and disposed between both ends in the longitudinal direction of the long rubber band (6). A rubber crawler manufacturing apparatus formed by vulcanizing a joint rubber (7) in a joint mold (8) to connect both ends of a long rubber band (6) with a joint rubber body (9). In
Rubber for vulcanizing the joint rubber (7) in the portion (6b) in the longitudinal direction of the long band-like rubber body (6) of the cavity (8C) of the joint mold (8) With the pressure (F), the both ends (6b) in the longitudinal direction of the long rubber band (6) are moved away from the portion for vulcanizing the joint rubber (7) in the crawler circumferential direction (X). As much as possible to provide a clearance of 0.5-2mm (18),
The pitch (A, B) of the portion that forms the engagement portion (4) of the cavity (8C) of the joint mold (8) is set to the seam between the elongated rubber body (6) and the joint rubber body (9). The rubber crawler manufacturing apparatus, wherein the pitch (B) in the portion (17) is shorter than the pitch (A) of the other portion by the clearance (18).
無端帯状で且つスプロケットに係合する係合部(4)をクローラ周方向(X)に所定ピッチで有するゴムクローラの製造装置であって、
有端帯状の長尺帯状ゴム体(6)を形成し、この長尺帯状ゴム体(6)の長手方向両端部側部分(6b)を、該長尺帯状ゴム体(6)の両端が間隔をおいて向かい合うようにジョイント用成形型(8)に収容し、この長尺帯状ゴム体(6)の長手方向両端間に配置したジョイント用ゴム(7)をジョイント用成形型(8)内で加硫することにより長尺帯状ゴム体(6)の両端がジョイントゴム体(9)で接続されて形成されたゴムクローラの製造装置において、
ジョイント用成形型(8)のキャビティ(8C)の係合部(4)を形成する部分(15)のピッチ(A,B)を、長尺帯状ゴム体(6)とジョイントゴム体(9)との継ぎ目部分(17)におけるピッチ(B)が、他の部分のピッチ(A)よりも0.5〜2mm短くなるようにした
ことを特徴とするゴムクローラの製造装置。
A rubber crawler manufacturing apparatus having an endless belt-like engagement portion (4) that engages with a sprocket at a predetermined pitch in the crawler circumferential direction (X),
A long band-shaped rubber body (6) having a closed band shape is formed, and both end portions (6b) in the longitudinal direction of the long band-shaped rubber body (6) are spaced from both ends of the long band-shaped rubber body (6). The joint rubber (7), which is accommodated in the joint mold (8) so as to face each other and disposed between both ends in the longitudinal direction of the long belt-like rubber body (6), is placed in the joint mold (8). In the rubber crawler manufacturing apparatus formed by vulcanizing and connecting both ends of the long rubber band (6) with the joint rubber body (9),
The pitch (A, B) of the portion (15) forming the engaging portion (4) of the cavity (8C) of the joint mold (8) is changed to the long rubber band (6) and the joint rubber body (9). The pitch (B) in the joint part (17) with the other part is 0.5 to 2 mm shorter than the pitch (A) of the other part.
JP2008210542A 2008-08-19 2008-08-19 Rubber crawler manufacturing equipment Expired - Fee Related JP5348965B2 (en)

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