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JP5353142B2 - Automatic phase adjustment rolling machine - Google Patents
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JP5353142B2 - Automatic phase adjustment rolling machine - Google Patents

Automatic phase adjustment rolling machine Download PDF

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JP5353142B2
JP5353142B2 JP2008240137A JP2008240137A JP5353142B2 JP 5353142 B2 JP5353142 B2 JP 5353142B2 JP 2008240137 A JP2008240137 A JP 2008240137A JP 2008240137 A JP2008240137 A JP 2008240137A JP 5353142 B2 JP5353142 B2 JP 5353142B2
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force sensor
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initial phase
flat dies
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JP2010069508A (en
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康弘 村井
宗一 角谷
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Nachi Fujikoshi Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an automatically phase-adjusting rolling machine with which the amount of phase correction is easily calibrated without necessitating the design change of the attaching position of a displacement sensor in accordance with the different length and shape in the axial direction of a material to be rolled, in which disturbance is hard to enter and which has high reliability. <P>SOLUTION: This machine has an NC phase correcting means in which: a force sensor 23 with which a force in the advancing direction of flat dies, which is loaded on a material 11 to be rolled during form rolling is detected is arranged in a supporting center attaching part 27 where attachable and detachable supporting center members 15, 16 are attached; the amount of deviation from the point-symmetrical positional relationship to the axial center 111 of the material 11 to be rolled of the flat die is calculated from the detected value of the force sensor 23; a second servomotor is driven by NC command so as to eliminate the amount of deviation from the point-symmetrical positional relationship to the axial center 111 of the material 11 to be rolled of a pair of the flat dies and the relative position of the other side to one side of the pair of the flat dies is corrected by rotating a pair of rotary plates. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、平ダイス転造盤の加工精度を向上させた自動位相調整転造盤に関する。   The present invention relates to an automatic phase adjusting rolling machine with improved processing accuracy of a flat die rolling machine.

一対の平ダイスを対称位置に平行に配置し、該平ダイス間に被転造物を回転可能に支持して平ダイス間に挟持し、平ダイスを相対的に同期移動させ被転造物外周、特にインボリュートスプラインなどを塑性加工する場合、平ダイスをできるだけ正確に被加工物の回転中心に対して点対称となるように同期運転させる必要がある。この同期精度が崩れると、加工されたワークのインボリュートスプラインの累積ピッチ誤差が悪くなることがわかっている。一対のダイスの位相を被加工物の回転中心に対して点対称となるように制御する転造盤として、特許文献1では、図11に示すように後側センタ部材 114の前端部上方に接近するように変位センサー 119を後側の支持フレーム 117に固定保持し、転造加工時のダイスの位相差によって生じる被転造物の変位量を検出し、この変位信号から1対の転造工具間の位相差を解消するよう、サーボモータの駆動速度を変化させる、自動位相調整転造盤が公開されている(特許文献1、4欄下から5〜3行目)。
特許第2800132号公報
A pair of flat dies are arranged in parallel to the symmetrical position, and the product to be rotated is supported between the flat dies in a rotatable manner, and is sandwiched between the flat dies. When plastic working an involute spline or the like, it is necessary to synchronize the flat dies so that they are point-symmetric with respect to the center of rotation of the workpiece as accurately as possible. It has been found that if this synchronization accuracy is lost, the accumulated pitch error of the involute spline of the machined workpiece becomes worse. As a rolling machine that controls the phase of a pair of dies so as to be point-symmetric with respect to the center of rotation of the workpiece, in Patent Document 1, as shown in FIG. The displacement sensor 119 is fixedly held on the support frame 117 on the rear side, and the amount of displacement of the rolled material caused by the phase difference of the dies during the rolling process is detected, and the distance between the pair of rolling tools is detected from this displacement signal. An automatic phase adjusting rolling machine that changes the drive speed of a servo motor so as to eliminate the phase difference is disclosed (Patent Document 1, column 4, bottom 5 to 3).
Japanese Patent No. 2800132

しかしながら、前記特許文献1に記載の転造盤では、後側センタ部材 114と、斜線で示す前側センタ部材 113とが、被転造物 118に関係なく同一であることを前提にしているが、通常の平ダイス転造盤では、後側センタ部材 114と前側センタ部材 113は、被転造物 118の軸方向長さ・形状に応じて、後側センタ部材 114は後側センタ取付部 120に、前側センタ部材 113は前側センタ部材取付部 121に、それぞれ取り替え可能に異なる軸方向長さ・形状のものが取り付けられていた。このため、変位センサー 119は、被転造物 118の異なる軸方向長さ・形状によって、変位センサー 119の取付け位置が変わり、転造加工時のダイスの位相差によって生じる被転造物の変位量の検出、位相補正が難しく、変位センサー取付位置での変位量と、被転造物 118の加工位置での変位量が一致しないため変位センサーの校正が難しいという課題があり、かつ、加工振動により変位センサーが振動し、外乱が入りやすいという課題があった。   However, in the rolling machine described in Patent Document 1, it is assumed that the rear center member 114 and the front center member 113 indicated by oblique lines are the same regardless of the product to be rolled 118. In the flat die rolling machine, the rear center member 114 and the front center member 113 are connected to the rear center mounting portion 120 according to the axial length and shape of the article 118 to be rolled. The center member 113 was attached to the front center member mounting portion 121 with different axial lengths and shapes so as to be replaceable. For this reason, the displacement sensor 119 detects the amount of displacement of the rolled material caused by the phase difference of the dies during the rolling process because the mounting position of the displacement sensor 119 changes depending on the different axial length and shape of the rolled material 118. However, phase correction is difficult, and the displacement amount at the displacement sensor mounting position and the displacement amount at the machining position of the rolled article 118 do not match, which makes it difficult to calibrate the displacement sensor. There was a problem that it was vibrated and disturbance was easily introduced.

本発明の課題は、上記課題を解決し、被転造物の異なる軸方向長さ・形状によって、変位センサーの取付け位置の設計変更を必要とせず、変位センサー取付位置での変位量と、被転造物の加工位置での変位量を一致させて、容易に位相補正量の校正が自動的にでき、外乱が入りにくい信頼性の高い自動位相調整転造盤を提供することにある。   The object of the present invention is to solve the above-mentioned problems, and without changing the design of the mounting position of the displacement sensor due to the different axial length and shape of the rolled product, the amount of displacement at the mounting position of the displacement sensor and the An object of the present invention is to provide a highly reliable automatic phase adjusting rolling machine that can automatically calibrate the phase correction amount by making the displacement amount at the machining position of the structure coincide with each other and can easily calibrate the phase correction amount.

このため本発明は、1対の平ダイスを被転造物に対して平行に配置し、該平ダイス間に被転造物を支持センター間で回転可能に支持して平ダイス間に挟持し、被転造物外周にインボリュートスプラインまたは歯車を転造加工する転造盤であって、
転造加工中に被転造物にかかる平ダイス進行方向の力を検出できる力センサーを、着脱可能な支持センター部材を取り付ける支持センター取付部に配設し、前記力センサーの校正及び左右平ダイス初期位相合わせ作業において、前記力センサーからの信号を受け、前記1対の平ダイスの被転造物に対する点対称位置からのずれ量に換算するずれ量計算手段と、前記ずれ量を解消するよう前記1対の平ダイスの一方に対する他方の相対位相位置をNC指令により補正できるNC位相補正手段を有し、前記力センサーは歪ゲージ又は圧電式歪センサーであり、前記力センサーを、前記支持センター取付部に、被転造物軸線に対して対称に上下に設け、前記1対の平ダイスの初期位相差Aの状態で転造加工したときの前記力センサーの出力aを保存し、次に、前記NC位相補正手段に指令を与えて1対の平ダイスの初期位相差をXだけずらしたBの状態で転造加工したときの前記力センサーの出力bを保存し、センサー出力a、bのレベル差と、平ダイスの位相差Xから、力センサーの校正値、すなわち単位センサー出力あたりの平ダイス初期位相差補正量A(A=X(b−a))を求め、前記力センサーの出力が1対の平ダイスの初期位相差ゼロの時の出力と同等となるように前記NC位相補正手段に初期位相補正量Zを与えることにより、1対の平ダイスの初期位相差をゼロに近づけるようにしたことを特徴とする自動位相調整転造盤を提供することにより上述した本発明の課題を解決した。すなわち、前記力センサーからの信号レベルは、左右平ダイスの位相ずれ量と相関関係にあることに着目し、力センサーの出力値から、左右平ダイスの位相ずれ量を算出し、平ダイスの位置補正量を求めるようにしたものである。
Therefore, in the present invention, a pair of flat dies are arranged in parallel to the product to be rolled, the product to be rolled is supported between the flat dies in a rotatable manner between the support centers, and sandwiched between the flat dies. A rolling machine for rolling involute splines or gears on the outer periphery of a rolled product,
A force sensor capable of detecting the force in the direction of flat die movement applied to the workpiece during rolling is disposed in the support center mounting portion to which the detachable support center member is attached, and calibration of the force sensor and the right and left flat die initial stage In the phase alignment operation, a deviation amount calculating means for receiving a signal from the force sensor and converting the deviation of the pair of flat dies from the point-symmetrical position with respect to the rolled product, and the first amount so as to eliminate the deviation amount. NC phase correcting means capable of correcting the other relative phase position of one of the pair of flat dies with an NC command, wherein the force sensor is a strain gauge or a piezoelectric strain sensor, and the force sensor is connected to the support center mounting portion. In addition, the output a of the force sensor when the rolling processing is performed in the state of the initial phase difference A of the pair of flat dies is stored symmetrically with respect to the axis of the workpiece. Next, a command is given to the NC phase correcting means to store the output b of the force sensor when the rolling process is performed in the state B in which the initial phase difference between a pair of flat dies is shifted by X, and the sensor output From the level difference between a and b and the phase difference X of the flat die, the calibration value of the force sensor, that is, the flat die initial phase difference correction amount A (A = X (b−a)) per unit sensor output is obtained. By giving an initial phase correction amount Z to the NC phase correction means so that the output of the force sensor is equivalent to the output when the initial phase difference of the pair of flat dies is zero, the initial phase difference of the pair of flat dies The above-described problems of the present invention have been solved by providing an automatic phase adjusting rolling machine characterized in that is made close to zero . That is, paying attention to the fact that the signal level from the force sensor correlates with the phase shift amount of the left and right flat dies, the phase shift amount of the right and left flat dies is calculated from the output value of the force sensor, and the position of the flat die is calculated. The correction amount is obtained.

かかる構成により本発明では、変位センサーを後側センタ部材の前端部上方に接近するように後側の支持フレームに固定保持するのではなく、転造加工中に被転造物にかかる平ダイス進行方向の力を検出できる力センサーを、着脱可能な支持センター部材を取り付ける支持センター取付部に配設し、力センサーからの信号を受け、前記1対の平ダイスの被転造物に対する点対称位置からのずれ量に換算するずれ量計算手段と、前記ずれ量を解消するよう前記1対の平ダイスの一方に対する他方の相対位相位置をNC指令により補正できるNC位相補正手段を有するようにしたので、被転造物の異なる軸方向長さ・形状によって、変位センサーの取付け位置の設計変更を必要とせず、変位センサー取付位置での変位量と、被転造物の加工位置での変位量を一致させて、容易に位相補正量の校正が自動的にでき、外乱が入りにくい信頼性の高い自動位相調整転造盤を提供するものとなった。   With this configuration, in the present invention, the displacement sensor is not fixedly held to the support frame on the rear side so as to approach the upper part of the front center portion of the rear center member. A force sensor capable of detecting the force of the pair is disposed at a support center mounting portion to which a detachable support center member is attached, receives a signal from the force sensor, and from a point symmetrical position with respect to the roll of the pair of flat dies. Since there is provided a deviation amount calculation means for converting to a deviation amount and an NC phase correction means capable of correcting the other relative phase position of one of the pair of flat dies with an NC command so as to eliminate the deviation amount. Due to the different axial length and shape of the rolled product, it is not necessary to change the design of the mounting position of the displacement sensor, the amount of displacement at the mounting position of the displacement sensor and the processing position of the rolled product By matching the amount of displacement, it can be easily calibrated automatically phase correction amount, was intended to provide a disturbance enters hardly reliable automatic phase adjusting rolling machine.

好ましくは、前記力センサーは、より低コストのシステムとしたい場合歪ゲージセンサーでもよいが、市販の水晶圧電式歪センサは感度が高く、取付、交換も容易である。
また、前記力センサーを、支持センター取付部に、被転造物軸線に対して対称に上下に設けることにより、スプラインの端部に切れ上がりがある場合など、転造加工によりワーク軸方向の力が発生する場合などは、力センサーを、支持センター取付部に、被転造物軸線に対して対称に上下に設けるようにすればよい。すなわち、1対の平ダイスの初期位相差をゼロに近づけるよう、NC位相補正手段に初期位相補正量を与える場合に、1対の平ダイスの初期位相差ゼロの時の力センサー出力がゼロであれば好都合であるが、支持センター取付部に、被転造物軸線に対して対称に上下に設けた2個の力センサーの出力の差をとって力センサー出力値とすることにより、転造加工により被転造物軸方向の力が発生する場合であっても、1対の平ダイスの初期位相差ゼロの時の力センサー出力値をゼロとすることができるので、前記NC位相補正手段に与える初期位相補正量Zが容易に求まる。
Preferably, the force sensor may be a strain gauge sensor if a lower cost system is desired, but a commercially available quartz piezoelectric strain sensor has high sensitivity and is easy to install and replace.
In addition, when the force sensor is provided vertically on the support center mounting portion so as to be symmetrical with respect to the axis of the article to be rolled, when the end of the spline is cut off, the force in the workpiece axis direction can be increased by rolling. In the case of occurrence, the force sensor may be provided on the support center mounting part vertically above and below the axis of the article to be rolled. In other words, when the initial phase correction amount is given to the NC phase correction means so that the initial phase difference between the pair of flat dies approaches zero, the force sensor output when the initial phase difference between the pair of flat dies is zero is zero. If it is convenient, rolling processing is performed by taking the difference between the outputs of the two force sensors provided vertically at the support center mounting portion and symmetrically with respect to the axis of the product to be rolled. Even when a force in the direction of the axis of the roll is generated by the force, the force sensor output value when the initial phase difference between the pair of flat dies is zero can be made zero. The initial phase correction amount Z can be easily obtained.

より好ましくは、1対の平ダイスの初期位相差Aの状態で転造加工したときの前記力センサーの出力aを保存し、次に、前記NC位相補正手段に指令を与えて1対の平ダイスの初期位相差をXだけずらしたBの状態で転造加工したときの前記力センサーの出力bを保存し、力センサー出力a、bのレベル差と、平ダイスの位相差Xから、力センサーの校正値、すなわち単位センサー出力あたりの平ダイス初期位相差補正量A(A=X(b−a))を求め、前記力センサーの出力が1対の平ダイスの初期位相差ゼロの時の出力と同等となるように前記NC位相補正手段に初期位相補正量Zを与えることにより、1対の平ダイスの初期位相差をゼロに近づけるようにした。
さらに好ましくは、上記初期位相補正量Zを与えた後、仕上転造加工区間で、上記初期位相補正量Zを与えた力センサーの出力をA/D変換して取り込み、上記初期位相補正量Zを与えた後の仕上歯区間での力データの平均値cを保存し、次に、前記初期位相補正量Zを与えた後の力センサーの平均値cが予め定めた限界値を越えたとき、初期位相補正量Zを与えた後の力センサーの平均値cゼロ、即ち左右ダイスの相対位相差をゼロとするための、左右ダイスの位相補正値Y’を、Y=−A*bを使用して、Y’=−A*cを計算し、つづく後の被転造物の転造加工のために、前記初期位相補正値Z(累積)にY’を加算し、つづく後の被転造物の転造加工に移る。
More preferably, the output a of the force sensor when the rolling process is performed in the state of the initial phase difference A of a pair of flat dies is stored, and then a command is given to the NC phase correcting means to generate a pair of flat dies. The output b of the force sensor when the rolling process is performed in the state B in which the initial phase difference of the die is shifted by X is stored, and the force difference between the level of the force sensor outputs a and b and the phase difference X of the flat die When the calibration value of the sensor, that is, the flat die initial phase difference correction amount A (A = X (b−a)) per unit sensor output is obtained, and the output of the force sensor is the initial phase difference of a pair of flat dies is zero By giving an initial phase correction amount Z to the NC phase correction means so as to be equal to the output of the above, the initial phase difference between a pair of flat dies is made close to zero.
More preferably, after the initial phase correction amount Z is given, the output of the force sensor to which the initial phase correction amount Z is given is A / D converted and captured in the finish rolling process section, and the initial phase correction amount Z is obtained. When the average value c of the force data in the finishing tooth section after applying the initial value is stored, and then the average value c of the force sensor after applying the initial phase correction amount Z exceeds a predetermined limit value The average value c of the force sensor after giving the initial phase correction amount Z, that is, the phase correction value Y ′ of the left and right dies for making the relative phase difference between the left and right dies zero, Y = −A * b Then, Y ′ = − A * c is calculated, and Y ′ is added to the initial phase correction value Z (cumulative) for the subsequent rolling process of the rolled product. Move on to rolling of structures.

本発明の実施形態の自動位相調整転造盤を図1乃至図10を参照して説明する。図1は本発明の実施形態の自動位相調整転造盤の正面図を示すブロック図、図2は図1の被転造物11の軸心 111に平行な面からみた右側面図、図3(a)は図2の被転造物11の取付け状態を示し、(b)〜(e)は図2の被転造物とは異なる種類の被転造物の取付け状態を示し、図4は図1の自動位相調整転造盤の制御ブロック図、図5は図2の歪センサー23の校正及び左右ダイス初期位相合わせプログラムを示すフローチヤート、図6は、図5のフローチヤートによる、歪センサー23に初期位相補正値Z(累積)を与えて歪センサーを校正した後の、左右ダイス転造加工および位相修正プログラムを示すフローチヤート、図7は、図5のフローチヤートによる、歪センサー23の校正及び左右ダイス初期位相合わせ運転の作業段取を示す説明図、図8は、歪センサー23に初期位相補正値Z(累積)を与えて校正した歪センサーを用いた、図6のフローチヤートによる左右ダイス転造加工および位相修正の作業段取を示す説明図、図9は図1で示す、一対の平ダイスの被転造物軸心に対する点対称位置からのずれ量を演算する説明図、図10は図2のギヤボックス2のA−A線断面図、図11は特許文献1に記載の転造盤の右側面図、をそれぞれ示す。
An automatic phase adjusting rolling machine according to an embodiment of the present invention will be described with reference to FIGS. 1 is a block diagram showing a front view of an automatic phase adjusting rolling machine according to an embodiment of the present invention, FIG. 2 is a right side view seen from a plane parallel to the axis 111 of the article 11 to be rolled in FIG. a) shows the mounting state of the rolled product 11 of FIG. 2, (b) to (e) show the mounting state of a different type of rolled product from the rolled product of FIG. 2, and FIG. 5 is a control block diagram of the automatic phase adjusting rolling machine, FIG. 5 is a flow chart showing the calibration of the strain sensor 23 in FIG. 2 and a right and left dice initial phase matching program, and FIG. 6 is an initial view of the strain sensor 23 by the flow chart in FIG. FIG. 7 is a flow chart showing a left and right die rolling process and a phase correction program after the distortion sensor is calibrated by giving the phase correction value Z (cumulative). FIG. 7 is a flow chart of FIG. work stage of the dice initial phase Align oPERATION FIG. 8 is an explanatory diagram showing the processing, and FIG. 8 is a work stage of left and right die rolling processing and phase correction by the flow chart of FIG. 6 using a strain sensor calibrated by giving an initial phase correction value Z (cumulative) to the strain sensor 23. FIG. 9 is an explanatory diagram for calculating the deviation amount of the pair of flat dies shown in FIG. 1 from the point symmetrical position with respect to the axis of the article to be rolled, and FIG. 10 is an A- of the gear box 2 in FIG. FIG. 11 is a cross-sectional view taken along line A, and FIG.

本発明の実施形態の自動位相調整転造盤は、図1に示すように、転造盤本体1の一対の平ダイス9、11を被転造物11の軸心111に対して点対称位置に平行に配置し、平ダイス9、10間に被転造物11を、図2に示す、支持センター15、16間で回転可能に支持して平ダイス9、10間に挟持し、転造盤本体1に一端を軸受で支持された1対のボールねじ軸3、4の駆動により、平ダイス9、10を相対的に同期移動させ被転造物11外周に図示しないインボリュートスプラインまたは歯車を塑性加工する平ダイス転造盤である。   As shown in FIG. 1, the automatic phase adjusting rolling machine according to the embodiment of the present invention places a pair of flat dies 9, 11 of the rolling machine body 1 in a point-symmetrical position with respect to the axis 111 of the rolled product 11. The rolls 11 are arranged in parallel and supported between the flat dies 9 and 10 so as to be rotatable between the support dies 15 and 16 shown in FIG. 1 is driven by a pair of ball screw shafts 3 and 4 which are supported by bearings so that the flat dies 9 and 10 are relatively synchronously moved to plastically process an involute spline or gear (not shown) on the outer periphery of the roll 11. This is a flat die rolling machine.

本発明の実施形態の自動位相調整転造盤は、図1、図3(a)に示すように、転造加工中に被転造物11にかかる平ダイス進行方向の力を検出できる力センサー23を、着脱可能な支持センター部材15、16を取り付ける支持センター取付部27に配設する。力センサーである歪センサー23の校正及び左右平ダイス9、10初期位相合わせ作業において、歪センサー23の検出値により、摺動台7、8の現位置から、図9に示す、平ダイス9、10の被転造物11軸心111に対する点対称位置関係からのずれ量(c−b)を演算し、1対の平ダイスの被転造物に対する点対称位置からのずれ量に換算する図示しないずれ量計算手段と、前記ずれ量を解消するよう、NC指令により第2のサーボモータ13を駆動し、第7の歯車47を駆動させて、一対の回転板20、21を回転させ、第6の歯車46と一対のボールねじ軸の他方4に固定された第2の歯車42との相対的噛み合い位相を変更して1対の平ダイスの一方10に対する他方9の相対位相位置を補正できる図示しないNC位相補正手段を有する。NC位相補正手段の詳細は、出願人が出願中で未公開の特願2008−232047号に開示している。
As shown in FIGS. 1 and 3A, the automatic phase adjusting rolling machine according to the embodiment of the present invention is a force sensor 23 that can detect the force in the direction in which the flat die proceeds on the workpiece 11 during the rolling process. Is disposed in a support center mounting portion 27 to which the detachable support center members 15 and 16 are attached. In calibration and left Migihirada chair 9,10 initial phasing operations of the distortion sensor 23 is a force sensor, the detected value of the distortion sensor 23, from the current position of the sliding table 7, 8, 9, flat dies The figure which calculates the shift | offset | difference (cb) from the point symmetry positional relationship with respect to the shaft center 111 of 9,10 to-be-rolled products 11, and converts into the shift | offset | difference from the point symmetrical position with respect to the to-be-rolled product of a pair of flat dies. Any amount calculation means not shown and the second servo motor 13 is driven by the NC command to drive the seventh gear 47 so as to eliminate the deviation amount, the pair of rotary plates 20 and 21 are rotated, The relative meshing phase of the sixth gear 46 and the second gear 42 fixed to the other 4 of the pair of ball screw shafts is changed to correct the relative phase position of the other 9 relative to the one 10 of the pair of flat dies. Possible NC phase correction means (not shown) A. Details of the NC phase correcting means are disclosed in Japanese Patent Application No. 2008-232047 that has been filed by the applicant.

概説すると、NC位相補正手段は、図2のギヤボックス2のA−A線断面図である図10に示すように、転造盤本体1のギヤボックス2には、1対のボールねじ軸3、4には第1の歯車41及び第2の歯車42がそれぞれ固定され、1対のボールねじ軸の一方3に固定された前記第1の歯車41と噛み合う第3の歯車43をその駆動軸5に固定した第1のサーボモータ12と、第3の歯車43と直列に、第1のサーボモータ12の駆動軸5に回転可能に配置され、かつ第2の歯車42と噛み合うようにされた第4の歯車44が設けられている。駆動軸5を中心に駆動軸5に回動可能に支持された一対の回転板20、21に回動可能に支持された中間軸19と、中間軸19に回転可能に支持されかつ第4の歯車44と噛み合う第5の歯車45と、中間軸19に回転可能に支持され、第5の歯車45に固定または一体化されかつ第3の歯車43と噛み合う第6の歯車46と、一対の回転板の少なくとも一方20の外周に設けられたラック歯48と、ギヤボックス2に回転可能に支持され、ラック歯48と噛み合う第7の歯車47を駆動する第2のサーボモータ13と、が設けられ、第2のサーボモータ13を所定量回転させることにより、一対の回転板20、21を、第1のサーボモータ12の駆動軸5回りに所定量回動するようにされており、適切な指令値で第2のサーボモータ13を駆動し、中間軸19を駆動軸5を中心に所定量だけ回動することにより、左右のボールねじ軸3、4の回転位相をずらし、左右ダイス9、10の位置ずれを補正し、もとの被転造物11軸心111に対して点対称に位置決めすることができる。
In general, the NC phase correcting means includes a pair of ball screw shafts 3 in the gear box 2 of the rolling machine body 1 as shown in FIG. 10 which is a cross-sectional view taken along line AA of the gear box 2 in FIG. 4, a first gear 41 and a second gear 42 are fixed to each other, and a third gear 43 that meshes with the first gear 41 fixed to one of a pair of ball screw shafts 3 is a drive shaft thereof. The first servo motor 12 fixed to 5 and the third gear 43 are arranged in series so as to be rotatable on the drive shaft 5 of the first servo motor 12 and mesh with the second gear 42. A fourth gear 44 is provided. An intermediate shaft 19 rotatably supported by a pair of rotary plates 20 and 21 rotatably supported by the drive shaft 5 around the drive shaft 5, and a fourth shaft rotatably supported by the intermediate shaft 19 and the fourth. A fifth gear 45 that meshes with the gear 44 , a sixth gear 46 that is rotatably supported by the intermediate shaft 19, is fixed or integrated with the fifth gear 45, and meshes with the third gear 43, and a pair of rotations Rack teeth 48 provided on the outer periphery of at least one of the plates 20 and a second servo motor 13 that is rotatably supported by the gear box 2 and drives a seventh gear 47 that meshes with the rack teeth 48 are provided. By rotating the second servo motor 13 by a predetermined amount, the pair of rotary plates 20 and 21 are rotated by a predetermined amount around the drive shaft 5 of the first servo motor 12, and an appropriate command can be obtained. The second servo motor 13 by value The intermediate shaft 19 is rotated about the drive shaft 5 by a predetermined amount to shift the rotational phases of the left and right ball screw shafts 3 and 4 to correct the positional deviation of the left and right dies 9 and 10. Can be positioned symmetrically with respect to the axis 11 of the rolled product 11.

図3(a)は図2の被転造物11の取付け状態を示し、(b)〜(e)は図2の被転造物11とは異なる種類の被転造物の取付け状態を示す。図3(b)の25で示す被転造物は、シャフトに碗型部24が付けられた、軸方向長さが長く、着脱可能な斜線で示す左側支持センター部材22に支持されて、力センサーである歪センサー23は、支持センター取付部27に取付けられている。図3(d)、(e)は歪センサー23を取付ける支持センター取付部の変形で、図3(d)では、図3(a)の支持センター取付部本体28に歪センサー23が取付けられ、図3(e)では、斜線で示す右側支持センター部材16に支持されて、歪センサー23は、右側支持センター取付部本体29に取付けられている。
ここで重要なのは、被転造物の異なる軸方向長さ・形状によって、変位センサーの取付け位置の設計変更する必要がないことである。このため、適切な力センサーの校正手段を持っていれば、多種の異なる軸方向長さ・形状の被転造物に柔軟に対応できる。
FIG. 3 (a) shows the mounting state of the rolled product 11 of FIG. 2, and FIGS. 3 (b) to (e) show the mounting state of a different type of rolled product from the rolled product 11 of FIG. 3 (b) is a force sensor that is supported by a left-side support center member 22 indicated by a detachable oblique line having a shaft-shaped portion 24 attached to a shaft and having a long axial direction. The strain sensor 23 is attached to the support center attaching portion 27. FIGS. 3D and 3E are modifications of the support center mounting portion for mounting the strain sensor 23. In FIG. 3D, the strain sensor 23 is mounted on the support center mounting portion main body 28 of FIG. In FIG. 3 (e), the strain sensor 23 is attached to the right support center attachment portion main body 29 by being supported by the right support center member 16 indicated by oblique lines.
What is important here is that there is no need to change the design of the mounting position of the displacement sensor due to the different axial lengths and shapes of the rolls. For this reason, if it has the calibration means of an appropriate force sensor, it can respond flexibly to various kinds of rolled articles of different axial lengths and shapes.

〔本発明の実施形態の効果〕かかる構成により本発明の実施形態では、変位センサーを後側センタ部材の前端部上方に接近するように後側の支持フレームに固定保持するのではなく、転造加工中に被転造物にかかる平ダイス進行方向の力を検出できる力センサーを、着脱可能な支持センター部材を取り付ける支持センター取付部に配設し、力センサーからの信号を受け、前記1対の平ダイスの被転造物に対する点対称位置からのずれ量に換算するずれ量計算手段と、前記ずれ量を解消するよう前記1対の平ダイスの一方に対する他方の相対位相位置をNC指令により補正できるNC位相補正手段を有するようにしたので、被転造物の異なる軸方向長さ・形状によって、変位センサーの取付け位置の設計変更を必要とせず、変位センサー取付位置での変位量と、被転造物の加工位置での変位量を一致させて、容易に位相補正量の校正が自動的にでき、外乱が入りにくい信頼性の高い自動位相調整転造盤を提供するものとなった。 [Effects of the embodiment of the present invention] With this configuration, in the embodiment of the present invention, the displacement sensor is not fixedly held on the rear support frame so as to approach the upper end of the rear center member, but is rolled. A force sensor capable of detecting the force in the direction of travel of the flat die applied to the workpiece during processing is disposed in a support center mounting portion to which a detachable support center member is attached, and receives a signal from the force sensor, Deviation amount calculation means for converting the deviation amount of the flat die from the point-symmetrical position with respect to the workpiece, and the relative phase position of the other of the pair of flat dies relative to one of the pair of flat dies can be corrected by an NC command so as to eliminate the deviation amount. Because it has NC phase correction means, the design of the mounting position of the displacement sensor is not required due to the different axial length and shape of the rolled product. The phase displacement amount can be automatically calibrated automatically by matching the displacement amount at the machining position with the displacement amount at the processing position of the workpiece, providing a highly reliable automatic phase adjustment rolling machine that is less susceptible to disturbance. It became something to do.

好ましくは、力センサーは、より低コストのシステムとしたい場合歪ゲージセンサーとするとよいが、市販の水晶圧電式歪センサは感度が高く、取付、交換も容易である。
また、図3(c)に示すように、スプラインの端部に切れ上がりがある場合など、転造加工により被転造物軸方向の力が発生する場合などは、歪センサー23、23’を、支持センター取付部27に、被転造物軸線111に対して対称に上下に設けるようにすればよい。すなわち、1対の平ダイスの初期位相差をゼロに近づけるよう、NC位相補正手段に初期位相補正量を与える場合に、1対の平ダイスの初期位相差ゼロの時の力センサー出力がゼロであれば好都合であるが、支持センター取付部に、被転造物軸線111に対して対称に上下に設けた2個の歪センサー23、23’の出力の差をとって歪センサー出力値とすることにより、転造加工により被転造物軸方向の力が発生する場合であっても、1対の平ダイスの初期位相差ゼロの時の歪センサー出力値をゼロとすることができるので、前記NC位相補正手段に与える初期位相補正量が容易に求まる。
Preferably, the force sensor is a strain gauge sensor when a lower cost system is desired, but a commercially available quartz piezoelectric strain sensor has high sensitivity and is easy to install and replace.
In addition, as shown in FIG. 3C, when a force in the axial direction of the workpiece is generated by rolling, such as when the end of the spline is cut off, the strain sensors 23 and 23 ′ are What is necessary is just to make it provide in the support center attaching part 27 symmetrically with respect to the to-be-rolled product axis line 111 up and down. In other words, when the initial phase correction amount is given to the NC phase correction means so that the initial phase difference between the pair of flat dies approaches zero, the force sensor output when the initial phase difference between the pair of flat dies is zero is zero. If it is convenient, the difference between the outputs of the two strain sensors 23, 23 'provided at the support center mounting portion symmetrically up and down with respect to the axis of the workpiece 111 is taken as the strain sensor output value. Thus, even if a force in the axial direction of the workpiece is generated by rolling, the strain sensor output value when the initial phase difference of a pair of flat dies is zero can be made zero. The initial phase correction amount given to the phase correction means can be easily obtained.

図4に本実施例の自動位相調整転造盤の制御ブロック図を示す。平ダイス駆動サーボモータ12は図示しないCNC装置からの指令で動作し、左右平ダイス9、10は機械的に同期を保って動作する。本実施例では第1のサーボモータ12としたが、必ずしもサーボモータである必要はない。またダイス位相調整用の第2のサーボモータ13は図示しないCNC装置からのNC指令で動作し、左右平ダイス9、10に指令値に応じた位相差を正確に与える。歪センサー信号は、A/D変換を経てCNC装置に取り込まれ、歪センサー校正およびダイス初期位相合わせプログラムにより、歪センサーの校正が行われると同時に、左右ダイスの初期位相差がゼロとなるような初期位相補正値が取得される。また、転造加工および位相確認修正プログラムにより、連続加工においては、歪センサー信号を監視し、必要に応じて左右ダイスの位相修正が行われる。   FIG. 4 shows a control block diagram of the automatic phase adjusting rolling machine of this embodiment. The flat die drive servomotor 12 operates in response to a command from a CNC device (not shown), and the left and right flat dies 9, 10 operate mechanically in synchronization. In the present embodiment, the first servo motor 12 is used, but it is not always necessary to be a servo motor. The second servo motor 13 for adjusting the die phase operates in accordance with an NC command from a CNC device (not shown), and accurately gives a phase difference corresponding to the command value to the left and right flat dies 9 and 10. The strain sensor signal is taken into the CNC device through A / D conversion, and the strain sensor calibration is performed by the strain sensor calibration and the die initial phase matching program. At the same time, the initial phase difference between the left and right dies becomes zero. An initial phase correction value is acquired. Further, the strain sensor signal is monitored in the continuous processing by the rolling processing and phase confirmation correction program, and the phase correction of the right and left dies is performed as necessary.

図5は図2の歪センサー23の校正及び左右ダイス初期位相合わせプログラムの1例を示すフローチヤート、図7は図5のフローチヤートによる、歪センサー23の校正及び左右ダイス初期位相合わせ運転の作業段取を示す説明図を示す。図5では、被転造物11を支持センター15、16間で回転可能に支持した後、ステップ50で、転造開始前に歪センサー23のゼロリセットし、ステップ51でダイスの位相補正値のゼロリセットを行った後、ステップ52で、加工開始する。ステップ53で、図7に示すように、仕上転造加工区間30で仕上転造加工中の歪センサー23の出力29をA/D変換して取り込み、歪データの平均値aを保存する。ステップ54で、左右ダイスの逃げ歯部位置で一旦左右ダイスを停止させる。その後ステップ55で、左右ダイスの仕上転造区間内で左右ダイスを原位置まで後退させ(ラック戻し)、その後ステップ56でさらにCNC装置からのNC指令で位相差Xを与える。そしてステップ57で、左右ダイス位相調整用の第2サーボモータ13を動作させ、左右ダイスを逃げ歯部位置から再度(仕上転造加工区間30と同じ方向・距離だけの)仕上転造加工区間32だけ前進させる。次にステップ58で、位相差Xを与えた仕上転造加工区間32での歪センサー23の出力31をA/D変換して取り込み、仕上歯区間32での歪データの平均値bを保存する。ここでステップ59で、ダイスに与えた位相差Xと、そのときの歪データ出力の平均値の差(b−a)から、歪センサーの校正値A=X/(b−a)が求まる。この補正値を用いステップ67で(歪センサーの校正及び左右ダイス初期位相合わせ終了として)、歪センサー左右ダイスに与えるべき位相差Y=−A*bをダイスの位相補正値として保存し、ステップ68で、次回の新しい仕上転造加工の直前加工時の歪量bがゼロとなるよう加工開始時に参照、加算するようにする。
Figure 5 is calibrated and the left and right dies initial phasing flow chart showing an example of a program, according to the flow chart of FIG. 7 is 5, calibration and right dies initial phase Align OPERATION distortion sensor 23 of the strain sensor 23 of FIG. 2 Explanatory drawing which shows the work setup of is shown. In FIG. 5, after the workpiece 11 is rotatably supported between the support centers 15 and 16, the strain sensor 23 is reset to zero before starting rolling in step 50, and the die phase correction value is zero in step 51. After resetting, processing is started in step 52. In step 53, as shown in FIG. 7, the output 29 of the strain sensor 23 during the finish rolling process in the finish rolling process section 30 is A / D converted and captured, and the average value a of the strain data is stored. In step 54, the left and right dies are once stopped at the position of the relief teeth of the left and right dies. Thereafter, in step 55, the left and right dies are moved back to the original position (rack return) in the finish rolling section of the left and right dies, and then in step 56, the phase difference X is given by the NC command from the CNC device. In step 57, the second servomotor 13 for adjusting the left and right die phases is operated, and the left and right dies are moved again from the position of the relief tooth portion (in the same direction and distance as the finish rolling processing section 30) to the finish rolling processing section 32. Just move forward. Next, at step 58, the output 31 of the strain sensor 23 in the finish rolling section 32 given the phase difference X is A / D converted and taken in, and the average value b of the strain data in the finish tooth section 32 is stored. . Here, in step 59, the calibration value A = X / (ba ) of the strain sensor is obtained from the difference (ba) between the phase difference X given to the die and the average value of the strain data output at that time. In step 67 using this correction value (as the calibration of the strain sensor and the initial phase adjustment of the left and right dies), the phase difference Y = −A * b to be given to the left and right dies of the strain sensor is stored as the phase correction value of the die. Thus, reference is made and added at the start of machining so that the strain amount b at the time of machining immediately before the next new finish rolling process becomes zero.

図6は図5のフローチヤート(のステップ68)による、歪センサー23に初期位相補正値Z(累積)を与えて歪センサーを校正した後の、左右ダイス転造加工および位相修正プログラムを示すフローチヤートを示す。図6のフローチャートのステップ60で、次回の新しい仕上転造加工の直前加工時の歪量bがゼロとなるよう(初期位相補正値Zを与えた)歪センサーのゼロリセットを行い、ステップ61で、新しい被転造物をセンター支持した後、転造開始前にダイスに、予め定めた位相補正値Z(累積)をNC指令で与えた後、第2サーボモータ13を動作させ、左右ダイスにZ(累積)の位相差を付与する。図8の歪センサー23に初期位相補正値Z(累積)を与えて校正した歪センサーによる、図6のフローチヤートによる左右ダイス転造加工および位相修正の作業段取を示す説明図で示すように、ステップ62で、左右ダイスを仕上転造加工区間34だけ前進させる。次にステップ63で、位相差Zを与えた仕上転造加工区間34での歪センサー23の出力33をA/D変換して取り込み、仕上歯区間34での歪データの平均値cを保存する。次にステップ64で仕上転造加工を完了し、次いでステップ65で、歪センサーの平均値cをゼロにする、即ち左右ダイスの相対位相差をゼロとするための、左右ダイスの位相補正値Y’を、Y=−A*bを使用して、Y’=−A*cを計算し保存し、ステップ65で、つづく後の被転造物の転造加工において初期位相補正値Z(累積)を与えて校正した歪センサーによる歪センサーの平均値cが予め定めた限界値を越えたとき、初期位相補正値Z(累積)にY’を加算し、歪センサーをさらに校正する。これにより、同種の被転造物は、図5に示す歪センサーの校正及び左右ダイス初期位相合わせを1回行うだけで、図6の転造加工および位相確認修正プログラムのフローチャートにより、初期位相補正値Z(累積)を与えて校正した歪センサーをさらに校正して、極めて精度が高くて容易に位相補正量の校正ができる自動位相調整転造盤を提供するものとなった。
FIG. 6 is a flowchart showing the left and right die rolling processing and phase correction program after the initial phase correction value Z (cumulative) is given to the strain sensor 23 and the strain sensor is calibrated by the flow chart (step 68) of FIG. Shows the chart. In step 60 of the flowchart of FIG. 6, the strain sensor is reset to zero (given an initial phase correction value Z) so that the strain amount b immediately before the next new finish rolling process is zero (given the initial phase correction value Z). After a new roll is supported on the center, a predetermined phase correction value Z (cumulative) is given to the dies by NC command before starting rolling, and then the second servo motor 13 is operated to A (cumulative) phase difference is given. Due to strain sensors calibrated to give an initial phase correction value Z (cumulative) in the strain sensor 23 of FIG. 8, shown in illustration showing a working setup of the left and right dies rolling and phase correction by the flow chart of FIG. 6 Suyo In step 62, the left and right dies are advanced by the finish rolling section 34. Next, in step 63, the output 33 of the strain sensor 23 in the finish rolling section 34 to which the phase difference Z is given is A / D converted and taken in, and the average value c of the strain data in the finish tooth section 34 is stored. . Next, in step 64, the finish rolling process is completed, and then in step 65, the phase correction value Y of the left and right dies for making the average value c of the strain sensor zero, that is, for making the relative phase difference between the left and right dies zero. ', Using Y = -A * b, Y' =-A * c is calculated and stored, and in step 65, the initial phase correction value Z (cumulative) in the subsequent rolling process of the workpiece. When the average value c of the strain sensor obtained by calibrating the strain sensor exceeds a predetermined limit value, Y ′ is added to the initial phase correction value Z (cumulative) to further calibrate the strain sensor. As a result, the same type of rolled material can be obtained by performing the calibration of the strain sensor and the right and left dice initial phase adjustment shown in FIG. A strain sensor calibrated by giving Z (cumulative) is further calibrated to provide an automatic phase adjustment rolling machine that can calibrate the phase correction amount with high accuracy and easily.

本発明の実施形態の自動位相調整転造盤の正面図を示すブロック図。The block diagram which shows the front view of the automatic phase adjustment rolling machine of embodiment of this invention. 図1の被転造物11の軸心 111に平行な面からみた右側面図。The right view seen from the surface parallel to the axial center 111 of the to-be-rolled product 11 of FIG. (a)は図2の被転造物11の取付け状態を示し、(b)〜(e)は図2の被転造物とは異なる種類の被転造物の取付け状態を示す。(A) shows the attachment state of the to-be-rolled object 11 of FIG. 2, (b)-(e) shows the attachment state of the different kind of to-be-rolled object from the to-be-rolled object of FIG. 図1の自動位相調整転造盤の制御ブロック図。The control block diagram of the automatic phase adjustment rolling machine of FIG. 図2の歪センサー23の校正及び左右ダイス初期位相合わせプログラムを示すフローチヤート。The flow chart which shows the calibration of the distortion sensor 23 of FIG. 図5のフローチヤートによる、歪センサー23に初期位相補正値Z(累積)を与えて歪センサーを校正した後の、左右ダイス転造加工および位相修正プログラムを示すフローチヤート。FIG. 6 is a flow chart showing a left-right die rolling process and a phase correction program after the initial phase correction value Z (cumulative) is given to the strain sensor 23 and the strain sensor is calibrated by the flow chart of FIG. 5. 図5のフローチヤートによる、歪センサー23の校正及び左右ダイス初期位相合わ運転の作業段取を示す説明図。Explanatory drawing which shows the work setup of the calibration of the distortion sensor 23 and the right-and-left dice initial phase alignment operation by the flow chart of FIG. 歪センサー23に初期位相補正値Z(累積)を与えて校正した歪センサーを用いた、図6のフローチヤートによる左右ダイス転造加工および位相修正の作業段取を示す説明図。FIG. 7 is an explanatory diagram showing a work setup for left and right die rolling processing and phase correction by the flow chart of FIG. 6 using a strain sensor calibrated by giving an initial phase correction value Z (cumulative) to the strain sensor 23; 図1で示す、一対の平ダイスの被転造物軸心に対する点対称位置からのずれ量を演算する説明図。Explanatory drawing which calculates the deviation | shift amount from a point-symmetrical position with respect to the to-be-rolled product axial center of a pair of flat die shown in FIG. 図2のギヤボックス2のA−A線断面図。AA line sectional view of gearbox 2 of FIG. 特許文献1に記載の転造盤の右側面図。The right view of the rolling machine of patent document 1. FIG.

符号の説明Explanation of symbols

1:転造盤本体、2:ギヤボックス、3:ボールねじ軸の一方、4:ボールねじ軸の他方、5:第1のサーボモータの駆動軸、7、8:摺動台、9、10:平ダイス
11、25:被転造物、12:第1のサーボモータ、13:第2のサーボモータ
15、16:支持センター部材、19:中間軸
20、21:一対の回転板、23、23’:力センサー、111:被転造物軸心
1: Rolling machine body, 2: Gear box, 3: One of the ball screw shafts, 4: The other of the ball screw shafts, 5: Drive shaft of the first servo motor, 7, 8: Slide table, 9, 10 : Flat dies 11, 25: Rolled product, 12: First servo motor, 13: Second servo motor 15, 16: Support center member, 19: Intermediate shaft 20, 21: A pair of rotating plates, 23, 23 ': Force sensor, 111: Rolled product axis

Claims (2)

1対の平ダイスを被転造物に対して平行に配置し、該平ダイス間に被転造物を支持センター間で回転可能に支持して平ダイス間に挟持し、被転造物外周にインボリュートスプラインまたは歯車を転造加工する転造盤であって、転造加工中に被転造物にかかる平ダイス進行方向の力を検出できる力センサーを、着脱可能な支持センター部材を取り付ける支持センター取付部に配設し、前記力センサーの校正及び左右平ダイス初期位相合わせ作業において、前記力センサーからの信号を受け、前記1対の平ダイスの被転造物に対する点対称位置からのずれ量に換算するずれ量計算手段と、前記ずれ量を解消するよう前記1対の平ダイスの一方に対する他方の相対位相位置をNC指令により補正できるNC位相補正手段を有し、前記力センサーは歪ゲージ又は圧電式歪センサーであり、前記力センサーを、前記支持センター取付部に、被転造物軸線に対して対称に上下に設け、前記1対の平ダイスの初期位相差Aの状態で転造加工したときの前記力センサーの出力aを保存し、次に、前記NC位相補正手段に指令を与えて1対の平ダイスの初期位相差をXだけずらしたBの状態で転造加工したときの前記力センサーの出力bを保存し、センサー出力a、bのレベル差と、平ダイスの位相差Xから、力センサーの校正値、すなわち単位センサー出力あたりの平ダイス初期位相差補正量A(A=X(b−a))を求め、前記力センサーの出力が1対の平ダイスの初期位相差ゼロの時の出力と同等となるように前記NC位相補正手段に初期位相補正量Zを与えることにより、1対の平ダイスの初期位相差をゼロに近づけるようにしたことを特徴とする自動位相調整転造盤。 A pair of flat dies are arranged in parallel to the product to be rolled, and the product to be rolled is supported between the flat dies so as to be rotatable between support centers, and is sandwiched between the flat dies. Alternatively, a rolling machine for rolling a gear, and a force sensor capable of detecting the force in the direction of travel of the flat die applied to the workpiece during the rolling process is provided on a support center mounting portion for attaching a detachable support center member. Displacement that receives the signal from the force sensor and converts the pair of flat dies from the point-symmetrical position relative to the rolled product in the calibration of the force sensor and the initial phase adjustment of the left and right flat dies. has a volume calculating means, the NC phase correction means for correcting the NC command the other relative phase position relative to one of said pair of flat dies to eliminate the deviation amount, the force sensor is strain Or a piezoelectric strain sensor, and the force sensor is provided on the support center mounting portion so as to be vertically symmetrical with respect to the axis of the article to be rolled, and is rotated with the initial phase difference A between the pair of flat dies. The output a of the force sensor at the time of forming is stored, and then the NC phase correction means is instructed to perform rolling processing in the state of B in which the initial phase difference of a pair of flat dies is shifted by X When the output b of the force sensor is stored, the level difference between the sensor outputs a and b and the phase difference X of the flat die, the calibration value of the force sensor, that is, the flat die initial phase difference correction amount A per unit sensor output (A = X (b−a)) is calculated, and the NC phase correction means Z receives an initial phase correction amount Z so that the output of the force sensor is equivalent to the output when the initial phase difference of a pair of flat dies is zero. The first of a pair of flat dies Automatic phase adjustment rolling machine being characterized in that the closer the phase difference to zero. 請求項1において、上記初期位相補正量Zを与えた後、仕上転造加工区間で、上記初期位相補正量Zを与えた力センサーの出力をA/D変換して取り込み、上記初期位相補正量Zを与えた後の仕上歯区間での力データの平均値cを保存し、次に、前記初期位相補正量Zを与えた後の力センサーの平均値cが予め定めた限界値を越えたとき、初期位相補正量Zを与えた後の力センサーの平均値cゼロ、即ち左右平ダイスの相対位相差をゼロとするための、左右平ダイスの位相補正値Y’を、Y=−A*bを使用して、Y’=−A*cを計算し、つづく後の被転造物の転造加工のために、前記初期位相補正値Z(累積)にY’を加算するようにしたことを特徴とする請求項1記載の自動位相調整転造盤。
Oite to claim 1, after giving the initial phase correction amount Z, finishing in rolling section, the initial phase correction amount output of the force sensor gave Z uptake converts A / D, the initial phase The average value c of the force data in the finishing tooth section after giving the correction amount Z is stored, and then the average value c of the force sensor after giving the initial phase correction amount Z is set to a predetermined limit value. When exceeding, the average value c of the force sensor after giving the initial phase correction amount Z, that is, the phase correction value Y ′ of the left and right flat dies for making the relative phase difference of the right and left flat dies zero, Y = -A * b is used to calculate Y '=-A * c, and Y' is added to the initial phase correction value Z (cumulative) for subsequent rolling processing of the rolled product. automatic phase adjustment rolling machine according to claim 1 Symbol mounting, characterized in that the.
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