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JP5355265B2 - Method of joining plate materials with separated scarf - Google Patents
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JP5355265B2 - Method of joining plate materials with separated scarf - Google Patents

Method of joining plate materials with separated scarf Download PDF

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JP5355265B2
JP5355265B2 JP2009163647A JP2009163647A JP5355265B2 JP 5355265 B2 JP5355265 B2 JP 5355265B2 JP 2009163647 A JP2009163647 A JP 2009163647A JP 2009163647 A JP2009163647 A JP 2009163647A JP 5355265 B2 JP5355265 B2 JP 5355265B2
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scarf
plate
shape
plate material
pressure
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JP2011031396A (en
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敏行 大塚
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Meinan Machinery Works Inc
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Meinan Machinery Works Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To perform excellent joining even when there are errors in the thickness of veneers or a superimposed state of scarf surfaces. <P>SOLUTION: Veneers A1, A2 are superimposed in such a manner that, scarf surfaces a2 (a1) of separated scarf shapes having a large number of grooves y1 are meshed with each other via an adhesive (not shown). Using a pair of pressure members 1, 2 provided with pressurizing faces 2a (1a) having lengths L1, L2 nearly equal to the projection length L of the scarf surfaces a2 (a1) with respect to the front and the rear side of the veneers and having widths W2 (W1) larger than the width W of the veneers and a heating function or a cooling function suitable for the characteristics of the adhesive, the superimposed scarf surfaces a2 (a1) are hot-pressed or cold-pressed from the front and the rear side of the veneers. Consequently, in curing the adhesive, the shape of the part oppositely facing the end part of each veneer in the heating faces 2a (1a) of the pressure members 1, 2 is made a shape corresponding to the projection shape of the scarf surfaces a2 (a1) for the front and the rear side of the veneers. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、セパレーテッドスカーフによる板材の接合方法の改良に関するものである。   The present invention relates to an improvement in a method for joining plate members using a separated scarf.

従来、ベニヤ単板(以下、単に単板と称す)、合板、単板積層材、無垢板(製材板)、繊維板等の板材を処理対称とし、接着剤を用いて接合処理する接合手段として、汎用されているのは、接合すべき双方の板材の端面を、単純な斜面状のスカーフ面に形成すると共に、少なくともいずれか一方の板材のスカーフ面に、熱硬化性接着剤、熱可塑性接着剤等の適宜の接着剤を塗布し、次いで、双方の板材のスカーフ面同士を重ね合わせると共に、板材の表裏面に対する前記スカーフ面の投影面積を覆うに足る矩形の加圧面と、前記接着剤の性状に適応する加熱機能又は冷却機能とを具備する一対の加圧部材を用いて、板材の表裏面から、重ね合わせたスカーフ面を熱圧又は冷圧することにより、前記接着剤を硬化させて、板材を接合する、所謂、プレーンスカーフ式の接合手段であるが、別の公知手段の一例として、特許文献1、非特許文献1等に開示される如く、前記プレーンスカーフ式の単純な接着面に代えて、V字状、台形状等の適宜の断面形状を有する溝の多数条を、スカーフ面に並列状に形成し、双方のスカーフ面が噛み合うように重ね合わせて接合する、所謂、セパレーテッドスカーフ式の接合手段が挙げられる。   Conventionally, as veneer veneer (hereinafter simply referred to as veneer), plywood, veneer laminate, solid plate (sawboard), fiberboard, etc. as a processing means, and as a joining means for joining processing using an adhesive In general, the end faces of both plates to be joined are formed on a simple sloped scarf surface, and at least one of the plate scarf surfaces is coated with a thermosetting adhesive or thermoplastic adhesive. Apply an appropriate adhesive such as an agent, then superimpose the scarf surfaces of both plate materials, and apply a rectangular pressure surface sufficient to cover the projected area of the scarf surface on the front and back surfaces of the plate material, and the adhesive Using a pair of pressure members having a heating function or a cooling function adapted to the properties, from the front and back surfaces of the plate material, by heating or cold pressing the superimposed scarf surface, the adhesive is cured, Joining plate materials, so-called Although it is a plain scarf type joining means, as an example of another known means, as disclosed in Patent Document 1, Non-Patent Document 1, etc., instead of the plain scarf type simple adhesive surface, V-shaped, There are so-called separated scarf type joining means in which multiple strips of grooves having an appropriate cross-sectional shape such as a trapezoidal shape are formed in parallel on the scarf surface, and overlapped and joined so that both scarf surfaces are engaged with each other. It is done.

前記セパレーテッドスカーフ式の接合手段は、汎用のプレーンスカーフ式の接合手段に比べて、スカーフ面(接着面)の形成が煩雑になる難点を有するので、今日に至るまで、斯界に於て実用化された例の伝聞は皆無であるが、接着面積の拡大に比例して、接着力が向上すると共に、接合面の立体化に伴って、接合板材の曲げに対する応力の集中化が避けられるので、総じて、接合板材の強度が著しく向上する利点があり、丈夫な接合板材の形成には、有効な技術の一つであることから、本出願人が、実用化を模索したところ、板材の厚さや板材の重ね合わせ精度に僅少の誤差が伴うのは実用上不可避であるのに対して、汎用のプレーンスカーフ式の接合手段に準ずる接合形態を採ると、後述する如く、板材の厚さやスカーフ面の重なり具合等の条件が、特定の要件を満たしている場合には、特に問題が発生する虞はないが、前記条件が、特定の要件から外れた場合には、接合が不完全となる問題が惹起されることが、本発明の開発過程に於て新たに判明した。   The separate scarf type joining means has a difficulty in forming a scarf surface (adhesive surface) compared to a general-purpose plain scarf type joining means. There is no hear of the example that was done, but since the adhesive force improves in proportion to the expansion of the bonding area, the concentration of stress on the bending of the bonding plate material is avoided along with the three-dimensional bonding surface, In general, there is an advantage that the strength of the joining plate material is remarkably improved, and since this is one of the effective techniques for forming a strong joining plate material, the present applicant sought to put it into practical use. While it is unavoidable in practice that there is a slight error in the overlay accuracy of the plate material, if the joining form according to the general plain scarf type joining means is adopted, as will be described later, the thickness of the plate material and the scarf surface Overlap If the above conditions satisfy specific requirements, there is no particular concern that problems will occur, but if the above conditions deviate from the specific requirements, there will be a problem of incomplete joining. This has been newly found in the development process of the present invention.

実開昭61−175406号公報Japanese Utility Model Publication No. 61-175406

半井勇三著「木材の接着と接着剤」(森北出版株式会社、第5版)第206頁、第17.36図Yuzo Hanai "Wood Adhesives and Adhesives" (Morakita Publishing Co., Ltd., 5th Edition), p. 206, Fig. 17.36

詳述すると、例えば図12、図13に例示する如く、下向きのスカーフ面b1にV字状の断面形状を有する溝y2の多数条を並列状に形成して成る単板B1と、上向きのスカーフ面b2にV字状の断面形状を有する溝y2の多数条を並列状に形成して成る単板B2との、少なくともいずれか片方のスカーフ面b1又は/及びb2に、熱硬化性接着剤、熱可塑性接着剤等の適宜の接着剤(図示省略)を塗布し、次いで、双方の単板B1、B2のスカーフ面同士が噛み合うように重ね合わせると共に、前記接着剤の性状に適応する加熱機能又は冷却機能を具備する上下一対の加圧部材3、4を用いて、単板B1、B2の表裏面から、重ね合わせたスカーフ面b1、b2を熱圧又は冷圧することにより、前記接着剤を硬化させて、単板B1、B2を接合せんと図る場合に、前記加圧部材3、4の夫々の加圧面3a、4aを、汎用のプレーンスカーフ式の接合手段に用いる加圧部材に準じて、各単板B1、B2の表裏面に対する前記スカーフ面b1、b2の投影面積を覆うに足る矩形状、つまり、各単板B1、B2の幅Wを上回る幅W3、W4と、前記スカーフ面b1、b2の投影長さLと同等乃至は同等以上の長さL3、L4とを有する矩形状にすると、単板B1、B2の厚さやスカーフ面b1、b2の重なり具合等の条件が、特定の要件を満たしている場合には、特に問題が発生する虞はないが、前記条件が、特定の要件から外れた場合には、所望通りの熱圧作用又は冷圧作用を奏することができず、接合が不完全となる問題が惹起されるのである。   More specifically, for example, as illustrated in FIGS. 12 and 13, a single plate B1 formed by forming a plurality of grooves y2 having a V-shaped cross-sectional shape in parallel on a downward scarf surface b1, and an upward scarf A thermosetting adhesive on at least one of the scarf surfaces b1 and / or b2 with a single plate B2 formed by forming a plurality of grooves y2 having a V-shaped cross-sectional shape in parallel on the surface b2; Apply a suitable adhesive (not shown) such as a thermoplastic adhesive, and then superimpose so that the scarf surfaces of both single plates B1 and B2 are engaged with each other, and a heating function adapted to the properties of the adhesive or Using the pair of upper and lower pressure members 3 and 4 having a cooling function, the above-mentioned scarf surfaces b1 and b2 are heated or cold-pressed from the front and back surfaces of the single plates B1 and B2 to cure the adhesive. Let the single plate B1, B2 When trying to match, the respective pressing surfaces 3a, 4a of the pressing members 3, 4 are in accordance with the pressing members used for general-purpose plain scarf type joining means, and the front and back surfaces of each single plate B1, B2 A rectangular shape sufficient to cover the projected area of the scarf surfaces b1 and b2, ie, the widths W3 and W4 exceeding the width W of each single plate B1 and B2, and the projected length L of the scarf surfaces b1 and b2 Is a rectangular shape having lengths L3 and L4 equal to or greater than, particularly when the conditions such as the thickness of the single plates B1 and B2 and the overlapping state of the scarf surfaces b1 and b2 satisfy specific requirements. There is no risk of problems, but if the above conditions deviate from the specific requirements, the desired hot-pressing action or cold-pressing action cannot be achieved, resulting in incomplete joining. It is.

即ち、例えば図13に例示する如く、先行する単板B1の厚さt1と、スカーフ面b2に接着剤Cが塗布された後続する単板B2の厚さt2とが、誤差なく正常値Tに揃っており、而も双方の単板B1とB2のスカーフ面b1とb2が、ぴったり重なり合う適正位置に於て重ね合わされている場合、或は例えば図14に例示する如く、接合すべき双方の単板B1とB2の厚さt1、t2が、誤差なく正常値Tに揃っており、而も双方の単板B1とB2のスカーフ面b1とb2が、適正位置よりも若干余分に重複して重ね合わされている場合等については、たとえ上下一対の加圧部材3、4の加圧面3a、4aの形状が矩形状であり、而もその長さL3、L4が、正常な厚さTを有する単板B1、B2に形成されたスカーフ面b1、b2の投影長さ(単板の表裏面に対する投影長さ)Lと同等乃至は同等以上であっても、所望通りの熱圧作用又は冷圧作用を奏することができ、接合に格別不都合は生じない。   That is, for example, as illustrated in FIG. 13, the thickness t1 of the preceding single plate B1 and the thickness t2 of the subsequent single plate B2 in which the adhesive C is applied to the scarf surface b2 are set to the normal value T without error. When the scarf surfaces b1 and b2 of both the single plates B1 and B2 are overlapped at an appropriate position where they are exactly overlapped, or as shown in FIG. The thicknesses t1 and t2 of the plates B1 and B2 are equal to the normal value T without error, and the scarf surfaces b1 and b2 of both the single plates B1 and B2 are overlapped slightly more than appropriate positions. For example, the pressure surfaces 3a and 4a of the pair of upper and lower pressure members 3 and 4 are rectangular, and the lengths L3 and L4 have a normal thickness T. Projection of scarf surfaces b1 and b2 formed on plates B1 and B2 Is even (single projection length to the front and back surfaces of the plate) L equivalent to equivalent or more, it is possible to obtain the heat-pressure acting or cold pressure action as desired, particularly inconvenient for the bonding does not occur.

また、例えば図15に例示する如く、接合すべき単板B3又はB4のいずれか一方、例えば単板B4の厚さt4が、正常値Tに比べて誤差β1だけ厚いものの、正常な厚さt3(=T)を有する単板B3のスカーフ面b3の先端側(尖端側)と、前記単板B4のスカーフ面b4の基端側(単板本体側)とがぴったり重なり合う位置に於て重ね合わされている場合、或は例えば図16に例示する如く、接合すべき単板B5又はB6のいずれか一方、例えば単板B6の厚さt6が、正常値Tに比べて誤差β2だけ薄いものの、該単板B6のスカーフ面b6の先端側と、正常な厚さt5(=T)を有する単板B5のスカーフ面b5の基端側とがぴったり重なり合う位置に於て重ね合わされている場合等も、たとえ一対の加圧部材3、4の加圧面3a、4aの形状が矩形状であり、而もその長さL3、L4が、正常な厚さTを有する単板B3、B5に形成されたスカーフ面b3、b5の投影長さLと同等乃至は同等以上であっても、概ね所望通りの熱圧作用又は冷圧作用を奏することができ、接合に著しい不都合は生じない。   Further, for example, as illustrated in FIG. 15, one of the single plates B3 and B4 to be joined, for example, the thickness t4 of the single plate B4 is thicker by the error β1 than the normal value T, but the normal thickness t3. (= T) is overlapped at a position where the tip end side (pointed end side) of the scarf surface b3 of the single plate B3 and the base end side (single plate main body side) of the scarf surface b4 of the single plate B4 exactly overlap. Or, for example, as illustrated in FIG. 16, the thickness t6 of the single plate B5 or B6 to be joined, for example, the single plate B6, is thinner than the normal value T by the error β2, In the case where the tip side of the scarf surface b6 of the single plate B6 and the base end side of the scarf surface b5 of the single plate B5 having a normal thickness t5 (= T) are overlapped with each other, For example, the pressure surfaces 3a of the pair of pressure members 3, 4 The shape of 4a is rectangular, and its lengths L3 and L4 are equal to or equivalent to the projection length L of the scarf surfaces b3 and b5 formed on the single plates B3 and B5 having the normal thickness T. Even if it is above, the desired hot-pressing action or cold-pressing action can be achieved, and there is no significant inconvenience in joining.

ところが、例えば図17に例示する如く、接合すべき双方の単板B1とB2の厚さt1、t2が、誤差なく正常値Tに揃ってはいるものの、双方の単板B1とB2のスカーフ面b1とb2が、適正位置よりも若干離れた位置に於て重ね合わされている場合、或は例えば図18に例示する如く、接合すべき単板B3又はB4のいずれか一方、例えば単板B4の厚さt4が、正常値Tに比べて誤差β1だけ厚く、而も該単板B4のスカーフ面b4の基端側と、正常な厚さt3(=T)を有する単板B3のスカーフ面b3の先端側とが離れた位置に於て重ね合わされている場合(換言すると、単板B4のスカーフ面b4の先端側と、単板B3のスカーフ面b3の基端側とが上下に重複する位置に於て重ね合わされている場合)、更には例えば図19に例示する如く、接合すべき単板B5又はB6のいずれか一方、例えば単板B6の厚さt6が、正常値Tに比べて誤差β2だけ薄く、而も該単板B6のスカーフ面b6の先端側と、正常な厚さt5(=T)を有する単板B5のスカーフ面b5の基端側とが離れた位置に於て重ね合わされている場合(換言すると、単板B6のスカーフ面b6の基端側と、単板B5のスカーフ面b5の先端側とが上下に重複する位置に於て重ね合わされている場合)等にあっては、一対の加圧部材3、4の加圧面3a、4aの形状が矩形状であり、而もその長さL3、L4が、正常な厚さTを有する単板B1、B2、B3、B5に形成されたスカーフ面b1、b2、b3、b5の投影長さLと同等乃至は同等以上であると、単板B1、B2、B4、B5のスカーフ面以外の部分へ優先的に加圧力が作用して、重ね合わされたスカーフ面b1とb2、或はスカーフ面b3とb4、或はスカーフ面b5とb6に、必要十分な加圧力が加わり難く、所望通りの熱圧作用又は冷圧作用を奏することができないので、結果的に、接合が不完全となる欠点があった。   However, as illustrated in FIG. 17, for example, the thicknesses t1 and t2 of both single plates B1 and B2 to be joined are aligned to the normal value T without error, but the scarf surfaces of both single plates B1 and B2 When b1 and b2 are overlapped at a position slightly apart from the appropriate position, or as illustrated in FIG. 18, for example, one of the single plates B3 and B4 to be joined, for example, the single plate B4 The thickness t4 is thicker than the normal value T by an error β1, and the base end side of the scarf surface b4 of the single plate B4 and the scarf surface b3 of the single plate B3 having the normal thickness t3 (= T). Are overlapped at a position apart from the distal end side (in other words, the position where the distal end side of the scarf surface b4 of the single plate B4 and the proximal end side of the scarf surface b3 of the single plate B3 overlap vertically. 19), and further, for example, FIG. As illustrated, one of the single plates B5 and B6 to be joined, for example, the thickness t6 of the single plate B6 is thinner by an error β2 than the normal value T, and the tip of the scarf surface b6 of the single plate B6. When the side and the base end side of the scarf surface b5 of the single plate B5 having a normal thickness t5 (= T) are separated from each other (in other words, the scarf surface b6 of the single plate B6 In the case where the base end side and the tip end side of the scarf surface b5 of the single plate B5 are vertically overlapped), the pressurizing surfaces 3a of the pair of pressurizing members 3, 4 Projection of scarf surfaces b1, b2, b3, and b5 formed on the single plates B1, B2, B3, and B5 having a normal thickness T and the lengths L3 and L4 of which the shape of 4a is rectangular Single plate B1, B2, B4, B5 scarf as long as or equal to length L Pressure is preferentially applied to other parts, and it is difficult to apply necessary and sufficient pressure to the superimposed scarf surfaces b1 and b2, or scarf surfaces b3 and b4, or scarf surfaces b5 and b6. As a result, it is impossible to achieve the hot pressure action or the cold pressure action.

本発明は、斯様な問題の解消を図るべく開発したものであって、具体的には、各々のスカーフ面にV字状、台形状等の適宜の断面形状を有する溝の多数条を並列状に形成して成る板材同士を、熱硬化性接着剤、熱可塑性接着剤等の適宜の接着剤を介して、双方のスカーフ面が噛み合うように重ね合わせると共に、板材の表裏面に対する前記スカーフ面の投影長さと略同等の長さ及び板材の幅を上回る幅を有する加圧面と、前記接着剤の性状に適応する加熱機能又は冷却機能とを具備する一対の加圧部材を用いて、板材の表裏面から、重ね合わせたスカーフ面を熱圧又は冷圧することにより、前記接着剤を硬化させて、板材を接合する接合方法であって、前記一対の加圧部材の少なくともいずれか片方の加熱面については、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にしたことを特徴とするセパレーテッドスカーフによる板材の接合方法(請求項1)と、加圧部材の加圧面の長さ方向に於ける中央を、各板材のスカーフ面を重ね合わせる基準位置に定めて、各板材の表裏面に対するスカーフ面の投影長さの中央乃至は略中央を、前記基準位置に合わせながら、各板材のスカーフ面を重ね合わせて成る請求項1記載のセパレーテッドスカーフによる板材の接合方法(請求項2)と、一対の加圧部材の双方共に、各板材の端部側に対向する加熱面の部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にして成る請求項1又は請求項2記載のセパレーテッドスカーフによる板材の接合方法(請求項3)と、一対の加圧部材のいずれか片方の加熱面についてのみ、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にして成る請求項1又は請求項2記載のセパレーテッドスカーフによる板材の接合方法(請求項4)とを提案する。   The present invention has been developed to solve such a problem. Specifically, a plurality of grooves having an appropriate cross-sectional shape such as a V shape and a trapezoidal shape are arranged in parallel on each scarf surface. The plate members formed in a shape are overlapped with each other through an appropriate adhesive such as a thermosetting adhesive or a thermoplastic adhesive so that both scarf surfaces are engaged with each other, and the scarf surface with respect to the front and back surfaces of the plate material Using a pair of pressure members having a pressure surface having a length substantially equal to the projected length of and a width exceeding the width of the plate material, and a heating function or a cooling function adapted to the properties of the adhesive, From the front and back surfaces, a method of joining the plate material by hot-pressing or cold-pressing the superimposed scarf surfaces to join the plate materials, and heating surfaces of at least one of the pair of pressure members For the end of each plate, The shape of the part to be made is a shape that conforms to the projected shape of the scarf surface on the front and back surfaces of each plate material, and a method of joining the plate material with a separated scarf (Claim 1) and the length of the pressure surface of the pressure member The center in the vertical direction is set as a reference position for overlapping the scarf surfaces of the respective plate materials, and the center or substantially the center of the projected length of the scarf surface with respect to the front and back surfaces of each plate material is adjusted to the reference position, The method for joining plate materials by using the separated scarf according to claim 1 and the pair of pressure members, both of the heating surfaces facing the end side of each plate material. The method of joining plate members using a separated scarf according to claim 1 or claim 2, wherein the shape of the part is made to conform to the projected shape of the scarf surface on the front and back surfaces of each plate member (claim 3), The shape of the part facing the end side of each plate member is made to conform to the projected shape of the scarf surface on the front and back surfaces of each plate member only on one of the heating surfaces of the pair of pressure members. A method for joining plate members using the separated scarf according to claim 2 (claim 4) is proposed.

本発明の請求項1に係る板材の接合方法によれば、一対の加圧部材の少なくともいずれか片方の加熱面については、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にして、加圧部材の加圧力が、スカーフ面へ重点的に作用するようにしたから、板材の厚さやスカーフ面の重なり具合等の条件が、特定の要件を満たしている場合には、特に問題なく良好な接合が行い得るのは勿論のこと、仮に前記条件が、特定の要件から外れた場合であっても、スカーフ面以外の部分へ優先的に加圧力が作用することは実質的に殆どなく、先述の如き問題の発生を回避乃至は低減させつつ接合が行い得るので有益である。   According to the method for joining plate members according to claim 1 of the present invention, the shape of the portion facing the end side of each plate member is set on the heating surface of at least one of the pair of pressure members. The shape is similar to the projected shape of the scarf surface on the back surface, and the pressure applied by the pressure member is focused on the scarf surface, so conditions such as the thickness of the plate material and the overlapping condition of the scarf surface are specified. If the requirements are met, good bonding can be performed without any particular problems, and even if the above conditions deviate from the specific requirements, the parts other than the scarf surface are preferentially used. There is virtually no pressure applied, which is beneficial because the joining can be performed while avoiding or reducing the occurrence of the problems described above.

尚、斯様に板材の厚さやスカーフ面の重なりの誤差を許容して接合するに際し、誤差の顕在化・拡大化を避けるには、請求項2に係る発明の如く、加圧部材の加圧面の長さ方向に於ける中央を、各板材のスカーフ面を重ね合わせる基準位置に定めて、各板材の表裏面に対するスカーフ面の投影長さの中央乃至は略中央を、前記基準位置に合わせながら、各板材のスカーフ面を重ね合わせる構成を採るのが好ましい。   In order to avoid the manifestation / enlarging of the error when joining with the tolerance of the thickness of the plate material and the overlap of the scarf surface, the pressure surface of the pressure member as in the invention according to claim 2 is used. The center in the length direction is determined as a reference position for overlapping the scarf surfaces of the respective plate materials, and the center or substantially the center of the projected length of the scarf surface with respect to the front and back surfaces of each plate material is adjusted to the reference position. It is preferable to adopt a configuration in which the scarf surfaces of the respective plate materials are overlapped.

また、加圧部材の加圧力を、重ね合わせた板材のスカーフ面へより集中的に作用させるには、請求項3に係る発明の如く、双方の加圧部材の加熱面とも、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にするのが好ましいが、たとえ請求項4に係る発明の如く、一対の加圧部材のいずれか片方の加熱面についてのみ、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状とする構成を採っても、先記プレーンスカーフ式の接合手段に準ずる接合形態の構成を採る場合に比べれば、先述の如き問題の発生が低減されるので、相応に有効である。   Further, in order to cause the pressing force of the pressure member to act more concentrated on the scarf surface of the stacked plate members, the heating surfaces of both pressure members are arranged at the end of each plate member as in the invention according to claim 3. It is preferable that the shape of the part facing the part side is a shape that conforms to the projected shape of the scarf surface with respect to the front and back surfaces of each plate material, but either one of the pair of pressure members as in the invention according to claim 4 For the heating surface only, the plain scarf-type joining means described above can be used even if the shape of the portion facing the end side of each plate material is a shape that conforms to the projected shape of the scarf surface on the front and back surfaces of each plate material Compared with the case of adopting a joint configuration according to the above, the occurrence of the problem as described above is reduced, so that it is correspondingly effective.

本発明に係る接合形態の構成を示した一部破断平面説明図である。It is a partially broken plane explanatory drawing which showed the structure of the joining form which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 本発明に係る板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material which concerns on this invention. 板材のスカーフ面同士を重ね合わせる手段の側面説明図である。It is side surface explanatory drawing of the means to superimpose the scarf surfaces of a board | plate material. 汎用手段に準ずる接合形態の構成を示した一部破断平面説明図である。It is a partially broken plane explanatory drawing which showed the structure of the joining form according to a general purpose means. 汎用手段に準ずる板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material according to a general purpose means. 汎用手段に準ずる板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material according to a general purpose means. 汎用手段に準ずる板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material according to a general purpose means. 汎用手段に準ずる板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material according to a general purpose means. 汎用手段に準ずる板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material according to a general purpose means. 汎用手段に準ずる板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material according to a general purpose means. 汎用手段に準ずる板材の接合方法の行程を示した行程説明図である。It is process explanatory drawing which showed the process of the joining method of the board | plate material according to a general purpose means.

以下、本発明を図面に例示した実施の一例と共に更に詳述するが、接合すべき双方の板材の端部を、夫々セパレーテッドスカーフ状に形成する手段、少なくともいずれか片方の板材のスカーフ面へ、熱硬化性接着剤、熱可塑性接着剤等の適宜の接着剤を塗布する手段、加圧部材を加熱又は冷却する手段等については、いずれも格別な制約はなく、本発明の特徴部分には当らないので、説明の冗長化を避ける便宜上、後に概要を付言するに留め、詳細な図示、説明を省略する。   Hereinafter, the present invention will be described in more detail together with an example of the embodiment illustrated in the drawings. Means for forming the end portions of both plate members to be joined into a separate scarf shape, and at least one of the plate member scarf surfaces. There are no particular restrictions on the means for applying an appropriate adhesive such as a thermosetting adhesive or a thermoplastic adhesive, and the means for heating or cooling the pressure member. Therefore, for the purpose of avoiding redundant description, only an outline will be added later, and detailed illustration and description will be omitted.

図1は、本発明に係る接合形態の構成を示した一部破断平面説明図であり、図2は、本発明に係る板材の接合方法の行程を示した行程説明図である。図中、A1、A2は、接合処理する単板であって、図示は省略したが、予め前々段の成形行程に於て、先行する単板A1の下向きのスカーフ面a1には、台形状の断面形状を有する溝y1の多数条を並列状に、また、後続する単板A2の上向きのスカーフ面a2にも、台形状の断面形状を有する溝y1の多数条を並列状に夫々形成すると共に、前段の塗布行程に於て、少なくともいずれか片方のスカーフ面a1又は/及びa2に、熱硬化性接着剤、熱可塑性接着剤等の適宜の接着剤(図示省略)を塗布して、夫々後述する上下一対の加圧部材1、2の位置へ順次移送し、双方のスカーフ面a1、a2が噛み合うように重ね合わせる。   FIG. 1 is a partially broken plan explanatory view showing the configuration of the joining mode according to the present invention, and FIG. 2 is a process explanatory diagram showing the process of the plate joining method according to the present invention. In the figure, A1 and A2 are single plates to be joined and are not shown in the figure. However, in the preceding molding step, the downward scarf surface a1 of the preceding single plate A1 has a trapezoidal shape. A plurality of grooves y1 having a cross-sectional shape are formed in parallel, and a plurality of grooves y1 having a trapezoidal cross-sectional shape are also formed in parallel on the upward scarf surface a2 of the subsequent single plate A2. In addition, in the preceding application step, an appropriate adhesive (not shown) such as a thermosetting adhesive or a thermoplastic adhesive is applied to at least one of the scarf surfaces a1 and / or a2, respectively. They are sequentially transferred to the positions of a pair of upper and lower pressure members 1, 2 to be described later, and overlapped so that both scarf surfaces a1, a2 are engaged.

1、2は、上下一対の加圧部材であって、単板A1、A2の表裏面に対する前記スカーフ面a1、a2の投影長さLと略同等の長さL1、L2、及び単板の幅Wを上回る幅W1、W2を有する加圧面1a、2aと、前記接着剤の性状に適応する加熱機能又は冷却機能とを具備すると共に、夫々の加熱面1a、2aについては、各単板A1、A2の端部側に対向する部位の形状を、各単板A1、A2の表裏面に対するスカーフ面a1、a2の投影形状に準ずる形状に形成して成り、単板A1、A2の表裏面から、重ね合わせたスカーフ面a1、a2を熱圧又は冷圧することにより、中に介在する接着剤を硬化させる。   Reference numerals 1 and 2 denote a pair of upper and lower pressure members, which are substantially equal in length L1 and L2 to the projected length L of the scarf surfaces a1 and a2 with respect to the front and back surfaces of the single plates A1 and A2, and the width of the single plate. The pressure surfaces 1a and 2a having widths W1 and W2 exceeding W, and a heating function or a cooling function adapted to the properties of the adhesive, and for each heating surface 1a and 2a, each single plate A1, The shape of the part facing the end side of A2 is formed in a shape similar to the projected shape of the scarf surfaces a1, a2 on the front and back surfaces of each single plate A1, A2, and from the front and back surfaces of the single plates A1, A2. By applying hot pressure or cold pressure to the superimposed scarf surfaces a1 and a2, the adhesive interposed therein is cured.

本発明に係る板材の接合方法は、述上の如く、一対の加圧部材の少なくともいずれか片方(実施例は、両方)の加熱面について、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状に形成して、板材の表裏面から、重ね合わせたスカーフ面を熱圧又は冷圧する故に、例えば図2に例示する如く、先行する単板A1の厚さt1と、後続する単板A2の厚さt2とが、誤差なく正常値Tに揃っており、而も双方の単板A1とA2のスカーフ面a1とa2が、ぴったり重なり合う適正位置に於て重ね合わされている場合、或は例えば図3に例示する如く、接合すべき双方の単板A1とA2の厚さt1、t2が、誤差なく正常値Tに揃っており、而も双方の単板A1とA2のスカーフ面a1とa2が、適正位置よりも若干余分に重複して重ね合わされている場合等については、たとえ加圧部材1、2の加熱面1a、2aに於ける各単板A1、A2の端部側に対向する部位の形状が、各単板A1、A2の表裏面に対するスカーフ面a1、a2の投影形状に準ずる形状に成形されていても、各加圧部材1、2の加圧力が、単板A1とA2の重ね合わされたスカーフ面a1、a2以外の部分には直接的に作用せず、スカーフ面a1、a2へ重点的に作用するので、所望通りの熱圧作用又は冷圧作用を奏することが可能であって、接合が不完全となる問題が発生する虞はない。   The plate material joining method according to the present invention includes, as described above, the shape of the portion facing the end side of each plate material on the heating surface of at least one of the pair of pressure members (both examples are both). In order to form a shape that conforms to the projected shape of the scarf surface on the front and back surfaces of each plate material and to heat or cool the overlapped scarf surface from the front and back surfaces of the plate material, for example, as shown in FIG. The thickness t1 of the plate A1 and the thickness t2 of the subsequent single plate A2 are equal to the normal value T without error, and the scarf surfaces a1 and a2 of both the single plates A1 and A2 are exactly overlapped. In the case where they are overlapped at the position, or as shown in FIG. 3, for example, the thicknesses t1 and t2 of both the single plates A1 and A2 to be joined are aligned to the normal value T without error. Both single plates A1 and A2 have scarf surfaces a1 and a2 In the case where they are overlapped and overlapped a little more than the proper position, even if the heating surfaces 1a and 2a of the pressure members 1 and 2a are opposed to the end portions of the single plates A1 and A2. Even if the shape is formed in a shape similar to the projected shape of the scarf surfaces a1 and a2 with respect to the front and back surfaces of the single plates A1 and A2, the pressing force of the pressure members 1 and 2 is superimposed on the single plates A1 and A2. Since it does not act directly on the parts other than the scarf surfaces a1 and a2 and acts mainly on the scarf surfaces a1 and a2, it is possible to achieve a desired hot-pressure action or cold-pressure action. There is no possibility that the problem of incomplete joining occurs.

また、例えば図4に例示する如く、接合すべき単板A3又はA4のいずれか一方、例えば単板A4の厚さt4が、正常値Tに比べて誤差β1だけ厚いものの、正常な厚さt3(=T)を有する単板A3のスカーフ面a3の先端側(尖端側)と、前記単板A4のスカーフ面a4の基端側(単板本体側)とがぴったり重なり合う位置に於て重ね合わされている場合、或は例えば図5に例示する如く、接合すべき単板A5又はA6のいずれか一方、例えば単板A6の厚さt6が、正常値Tに比べて誤差β2だけ薄いものの、該単板A6のスカーフ面a6の先端側と、正常な厚さt5(=T)を有する単板A5のスカーフ面a5の基端側とがぴったり重なり合う位置に於て重ね合わされている場合等についても、同じく加圧部材1、2の加熱面1a、2aに於ける各単板A1、A2の端部側に対向する部位の形状が、各単板A1、A2の表裏面に対するスカーフ面a1、a2の投影形状に準ずる形状に成形されていても、各加圧部材1、2の加圧力が、単板A3とA4の重ね合わされたスカーフ面a3、a4以外の部分、或は単板A5とA6の重ね合わされたスカーフ面a5、a6以外の部分には直接的に作用せず、スカーフ面a3、a4、或はスカーフ面a5、a6へ重点的に作用するので、所望通りの熱圧作用又は冷圧作用を奏することが可能であり、接合が不完全となる問題が発生する虞はない。   For example, as illustrated in FIG. 4, one of the single plates A3 and A4 to be joined, for example, the thickness t4 of the single plate A4 is thicker than the normal value T by the error β1, but the normal thickness t3. (= T) is overlapped at a position where the tip end side (pointed end side) of the scarf surface a3 of the single plate A3 and the base end side (single plate main body side) of the scarf surface a4 of the single plate A4 exactly overlap. Or, for example, as shown in FIG. 5, the thickness t6 of the single plate A5 or A6 to be joined, for example, the single plate A6, is thinner than the normal value T by the error β2, The case where the front end side of the scarf surface a6 of the single plate A6 and the base end side of the scarf surface a5 of the single plate A5 having a normal thickness t5 (= T) are overlapped with each other are also overlapped. Similarly, the heating surfaces 1a, 2 of the pressure members 1, 2 Even if the shape of the portion facing the end side of each single plate A1, A2 in a is shaped into a shape that conforms to the projected shape of the scarf surfaces a1, a2 on the front and back surfaces of each single plate A1, A2, The pressing force of each pressure member 1 or 2 is applied to a portion other than the scarf surfaces a3 and a4 where the single plates A3 and A4 are overlapped or a portion other than the scarf surfaces a5 and a6 where the single plates A5 and A6 are overlapped. Does not act directly, but acts mainly on the scarf surfaces a3, a4 or scarf surfaces a5, a6, so that the desired hot-pressing action or cold-pressing action can be achieved and bonding is not possible. There is no risk of a complete problem.

そして更に、例えば図6に例示する如く、接合すべき双方の単板A1とA2の厚さt1、t2が、誤差なく正常値Tに揃ってはいるものの、双方の単板A1とA2のスカーフ面a1とa2が、適正位置よりも若干離れた位置に於て重ね合わされている場合、或は例えば図7に例示する如く、接合すべき単板A3又はA4のいずれか一方、例えば単板A4の厚さt4が、正常値Tに比べて誤差β1だけ厚く、而も該単板A4のスカーフ面a4の基端側と、正常な厚さt3を有する単板A3のスカーフ面a3の先端側とが離れた位置に於て重ね合わされている場合(換言すると、単板A4のスカーフ面a4の先端側と、単板A3のスカーフ面a3の基端側とが上下に重複する位置に於て重ね合わされている場合)、更には例えば図8に例示する如く、接合すべき単板A5又はA6のいずれか一方、例えば単板A6の厚さt6が、正常値Tに比べて誤差β2だけ薄く、而も該単板A6のスカーフ面a6の先端側と、正常な厚さt5を有する単板A5のスカーフ面a5の基端側とが離れた位置に於て重ね合わされている場合(換言すると、単板A6のスカーフ面a6の基端側と、単板A5のスカーフ面a5の先端側とが上下に重複する位置に於て重ね合わされている場合)等については、加圧部材1、2の加熱面1a、2aに於ける各単板A1、A2(或はA3、A4、A5、A6)の端部側に対向する部位の形状が、各単板A1、A2(或はA3、A4、A5、A6)の表裏面に対するスカーフ面a1、a2(或はa3、a4、a5、a6)の投影形状に準ずる形状に成形されていることにより、前記各加熱面1a、2aの内の、少なくともいずれか片側の加熱面1a又は/及び2aが、先記図2〜図5の状態よりも一段と深くまで単板内部に沈み込んで、スカーフ面a1、a2(或はa3、a4、a5、a6)へ重点的に加圧力を作用させるので、スカーフ面以外の部分へ優先的に加圧力が作用することは実質的に殆どなく、所望通りの熱圧作用又は冷圧作用を奏することが可能であって、接合が不完全となる問題が発生する虞がなくなる。   Further, for example, as illustrated in FIG. 6, the thicknesses t1 and t2 of both single plates A1 and A2 to be joined are aligned to the normal value T without error, but the scarves of both single plates A1 and A2 When the surfaces a1 and a2 are overlapped at a position slightly apart from the appropriate position, or as illustrated in FIG. 7, for example, either the single plate A3 or A4 to be joined, for example, the single plate A4 Is thicker by an error β1 than the normal value T, and the base end side of the scarf surface a4 of the single plate A4 and the distal end side of the scarf surface a3 of the single plate A3 having the normal thickness t3 Are overlapped at a distant position (in other words, at the position where the tip end side of the scarf surface a4 of the single plate A4 and the base end side of the scarf surface a3 of the single plate A3 overlap vertically) 8), and for example, as illustrated in FIG. Any one of the single plates A5 or A6 to be joined, for example, the thickness t6 of the single plate A6 is thinner than the normal value T by an error β2, and the tip side of the scarf surface a6 of the single plate A6; When the base end side of the scarf surface a5 of the single plate A5 having the normal thickness t5 is overlapped at a position away (in other words, the base end side of the scarf surface a6 of the single plate A6 and the single plate For the case where the tip end side of the A5 scarf surface a5 overlaps vertically, etc., etc., each single plate A1, A2 (on the heating surfaces 1a, 2a of the pressure members 1, 2 ( Or the shape of the part facing the end side of A3, A4, A5, A6) is the scarf surface a1, a2 (or the front and back surfaces of each single plate A1, A2 (or A3, A4, A5, A6) Is formed into a shape similar to the projected shape of a3, a4, a5, a6) The heating surface 1a or / and 2a on at least one of the heating surfaces 1a and 2a sinks into the veneer to a deeper depth than the state of FIGS. Since pressure is applied preferentially to the surfaces a1, a2 (or a3, a4, a5, a6), there is virtually no preferential application of pressure to portions other than the scarf surface, as desired. The hot pressure action or the cold pressure action can be achieved, and there is no possibility that the problem of incomplete joining occurs.

尚、前記図2〜図8の実例の如く、双方の加圧部材の加熱面とも、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にすれば、加圧部材の加圧力が、スカーフ面へより集中的に作用するので、極めて有効であり好ましいが、先記図13〜図16の例からも明らかな通り、図2〜図5の実例の如く、板材の厚さやスカーフ面の重なり具合等の条件が、特定の要件を満たしている場合には、図示は省略したが、仮に、いずれか片側の加圧部材の加熱面が、矩形状であっても、特に問題が発生する虞はなく、また、例えば図9に例示する如く、単板A4の厚さt4が、正常値Tに比べて誤差β1だけ厚いものの、正常な厚さt3(=T)を有する単板A3のスカーフ面a3の基端側と、前記単板A4のスカーフ面a4の先端側とがぴったり重なり合う位置に於て重ね合わされている場合については、たとえ、主として単板A4側に当接する下側の加圧部材20の加圧面20aが、正常な厚さt3(=T)を有する単板A3のスカーフ面a3の投影長さLと同等乃至は同等以上の長さL20を有する矩形状であっても、格別支障なく、スカーフ面a3、a4へ重点的に加圧力を作用させて、所望通りの熱圧作用又は冷圧作用を奏することが可能であり、或は例えば、図10に例示する如く、単板A6の厚さt6が、正常値Tに比べて誤差β2だけ薄いものの、該単板A6のスカーフ面a6の基端側と、正常な厚さt5(=T)を有する単板A5のスカーフ面a5の先端側とが上下に重複する位置に於て重ね合わされている場合については、主として単板A5側に当接する上側の加圧部材10の加圧面10aが、正常な厚さt5(=T)を有する単板A5のスカーフ面a5の投影長さLと同等の乃至は同等以上長さL10を有する矩形状であっても、やはり、スカーフ面a5、a6へ重点的に加圧力を作用させて、所望通りの熱圧作用又は冷圧作用を奏することが可能であるから、いずれも相応に有効である。   2 to 8, the heating surfaces of both the pressure members conform to the projected shape of the scarf surface on the front and back surfaces of each plate material in the shape of the portion facing the end portion side of each plate material. If the shape is adopted, the pressing force of the pressurizing member acts more concentrated on the scarf surface, which is very effective and preferable. However, as is apparent from the examples of FIGS. 13 to 16, as shown in FIGS. As in the example of FIG. 5, when the conditions such as the thickness of the plate material and the overlapping condition of the scarf surface satisfy specific requirements, the illustration is omitted, but the heating surface of the pressure member on one side is temporarily Even in the rectangular shape, there is no particular problem, and for example, as illustrated in FIG. 9, the thickness t4 of the single plate A4 is thicker than the normal value T by the error β1, but it is normal. A base end side of a scarf surface a3 of a single plate A3 having a thickness t3 (= T), and the single plate In the case where the four scarf surfaces a4 are overlapped with each other at the tip end side, the pressurizing surface 20a of the lower pressurizing member 20 mainly contacting the single plate A4 side has a normal thickness. Even if it is a rectangular shape having a length L20 that is equal to or greater than or equal to the projected length L of the scarf surface a3 of the single plate A3 having a length t3 (= T), the emphasis is placed on the scarf surfaces a3 and a4 without any particular trouble. Thus, it is possible to exert a desired hot pressure action or a cold pressure action as desired, or, for example, as illustrated in FIG. 10, the thickness t6 of the single plate A6 is a normal value T. The base end side of the scarf surface a6 of the single plate A6 and the distal end side of the scarf surface a5 of the single plate A5 having a normal thickness t5 (= T) overlap vertically, although the error β2 is thinner than For the case where they are superimposed in position, The pressure surface 10a of the upper pressure member 10 in contact with the single plate A5 side is equal to or more than the projection length L of the scarf surface a5 of the single plate A5 having a normal thickness t5 (= T). Even if it is a rectangular shape having the length L10, it is possible to exert a pressing force mainly on the scarf surfaces a5 and a6 to achieve a desired hot-pressure action or cold-pressure action. Is effective accordingly.

而して、所望の加圧部材の加熱面に於ける各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状とする場合に、形状の倣い精度(類似性)としては、必ずしも完全に一致するほどの精度である必要はなく、少々の形状の違いは実用的に許容されるが、スカーフ面に対する加圧力の集約性からして、各板材の端部からはみ出ないような形状、及び誤差である方が好ましい。また一方、所望の加圧部材の加熱面に於ける各板材の端部側とは逆側(裏側にある板材の端部側)に対向する部位の形状については、特段の制約はなく、反対側に位置する加圧部材の加圧力に対する反作用(反力)を発揮し得る形状であれば足りるが、加工の容易性等からすると、前記実例に例示する如き、凹凸のない平面状が適当である。   Thus, when the shape of the portion facing the end side of each plate material on the heating surface of the desired pressure member is made to conform to the projected shape of the scarf surface on the front and back surfaces of each plate material, The copying accuracy (similarity) does not necessarily have to be an accuracy that perfectly matches, and a slight difference in shape is allowed practically. A shape that does not protrude from the end of the plate material and an error are preferable. On the other hand, there is no particular limitation on the shape of the part facing the side opposite to the end of each plate on the heating surface of the desired pressure member (the end of the plate on the back side). Any shape that can exert a reaction (reaction force) against the applied pressure of the pressure member located on the side is sufficient, but from the viewpoint of ease of processing, etc., a flat shape with no irregularities as shown in the above example is appropriate. is there.

また、前記実例に於ては、一対の加圧部材の片方(実例は、下方)のみを、上下に昇降可能とする構成を採り、該加圧部材を板材に押付けて、重ね合わせたスカーフ面を熱圧又は冷圧するようにしたが、本発明の実施に際しては、加圧部材の片方のみを移動させて、接合部分を加圧する形態に限定するものではなく、必要に応じては、一対の加圧部材の両方を、同期的に板材に押付けて加圧する形態に設計変更しても差支えない。   Further, in the above-described example, only one of the pair of pressure members (in the example, the lower side) can be moved up and down, and the pressure member is pressed against the plate material to overlap the scarf surface. However, the present invention is not limited to a mode in which only one of the pressurizing members is moved to pressurize the joint portion. There is no problem even if the design of both of the pressing members is changed to a form in which the pressing members are pressed against the plate material in a synchronized manner.

また、斯様に板材の厚さやスカーフ面の重なりの誤差を許容して接合するに際し、誤差の非顕在化・非拡大化を図るには、加圧部材の加圧面の長さ方向に於ける中央を、各板材のスカーフ面を重ね合わせる基準位置に定めて、各板材の表裏面に対するスカーフ面の投影長さの中央乃至は略中央を、前記基準位置に合わせながら、各板材のスカーフ面を重ね合わせる構成を採るのが好ましく、各板材を、スカーフ面に形成した溝の延在方向と同方向へ間歇的に移送しながら接合する場合には、例えば後述する如き移送形態を採ることによって、容易に所望の位置合わせを実施することができる。   In addition, in order to make the error invisible and non-expandable when allowing the tolerance of the thickness of the plate material and the overlap of the scarf surface in this way, in the length direction of the pressure surface of the pressure member, The center is defined as a reference position where the scarf surfaces of the respective plate materials are overlapped, and the center or substantially the center of the projected length of the scarf surface with respect to the front and back surfaces of each plate material is adjusted to the reference position while the scarf surface of each plate material is adjusted. It is preferable to adopt a configuration of overlapping, and when joining each plate material while intermittently transferring in the same direction as the extending direction of the groove formed on the scarf surface, for example, by adopting a transfer form as described below, Desired alignment can be easily performed.

即ち、例えば図11に例示する如く、任意定位置Mに於ける先行単板A1の後端側スカーフ面a1の突端(先端)から、加圧部材1の加圧面1aの中央に設定した基準位置Nまでの距離Sに対して、補正値=L/2を減算した距離だけ、先行単板A1を移送して停止させると共に、前記任意定位置Mに於ける後続単板A2の前端側スカーフ面a2の突端(先端)から、前記基準位置Nまでの距離Sに対して、補正値=L/2を加算した距離だけ、後続単板A2を移送して停止させる移送形態によれば、たとえ、正常な厚さTを有する各単板A1、A2の移送距離に若干の誤差が生じることがあっても、各単板A1、A2のスカーフ面a1、a2の中央を、概ね前記基準位置に合わせることができ、また、図示は省略したが、正常な厚さに対して、プラス又はマイナスの若干の厚さ誤差を有する単板につても、図11の例に準じて、同様の補正値を減算若しくは加算した距離だけ、各単板を移送して停止させる移送形態によれば、やはり、各単板の移送距離に若干の誤差が生じることがあっても、各単板のスカーフ面の略中央を、前記基準位置に合わせることができる。尚、図11に於て、5は、ラインセンサカメラ等から成る単板検知器であって、先行単板A1の後端側スカーフ面a1の突端、及び後続単板A2の前端側スカーフ面a2の突端が、前記任意定位置Mを通過する毎に、図示しない単板搬送機構の作動を制御する制御機構(図示省略)に単板検知信号を発信する。   That is, for example, as illustrated in FIG. 11, the reference position set at the center of the pressing surface 1a of the pressing member 1 from the protruding end (tip) of the rear end side scarf surface a1 of the preceding single plate A1 at the arbitrary fixed position M. The leading single plate A1 is transported and stopped by a distance obtained by subtracting the correction value = L / 2 from the distance S to N, and the front end side scarf surface of the subsequent single plate A2 at the arbitrary fixed position M is stopped. According to the transfer mode in which the subsequent single plate A2 is transferred and stopped by a distance obtained by adding a correction value = L / 2 to the distance S from the protruding end (tip) of a2 to the reference position N, Even if a slight error may occur in the transfer distance of the single plates A1 and A2 having the normal thickness T, the centers of the scarf surfaces a1 and a2 of the single plates A1 and A2 are approximately aligned with the reference position. Although not shown in the figure, for normal thickness In the case of a single plate having a slight plus or minus thickness error, the single plate is transferred and stopped by a distance obtained by subtracting or adding the same correction value according to the example of FIG. Therefore, even if a slight error may occur in the transfer distance of each single plate, the approximate center of the scarf surface of each single plate can be adjusted to the reference position. In FIG. 11, reference numeral 5 denotes a single plate detector composed of a line sensor camera or the like, and a protruding end of the rear end side scarf surface a1 of the preceding single plate A1 and a front end side scarf surface a2 of the subsequent single plate A2. Each time the protruding end of the plate passes the arbitrary fixed position M, a single plate detection signal is transmitted to a control mechanism (not shown) that controls the operation of a single plate conveyance mechanism (not shown).

因に、正常な厚さTを有する単板A1(A2)のスカーフ面a1(a2)のスカーフ角度をθとし、単板A1、A2の表裏面に対する溝y1の投影高さをhとすると、スカーフ面a1(a2)の投影長さLは、数式1…L=T÷tanθ+hで求め得るから、前記補正値の具体的な値Qは、数式2…Q=(T÷tanθ+h)/2で求め得る。   Incidentally, if the scarf angle of the scarf surface a1 (a2) of the single plate A1 (A2) having a normal thickness T is θ and the projected height of the groove y1 with respect to the front and back surfaces of the single plates A1 and A2 is h, Since the projection length L of the scarf surface a1 (a2) can be obtained by Formula 1... L = T ÷ tan θ + h, the specific value Q of the correction value is Formula 2... Q = (T ÷ tan θ + h) / 2. Can be sought.

また、必要に応じては、予め各単板の厚さを実測して、誤差の正確な値を確認すれば、厚さ誤差を有する単板についても、数式3…La=(T+β1)÷tanθ+h、又は数式4…Lb=(T−β2)÷tanθ+hのいずれかによって、夫々のスカーフ面の投影長さを求めることができ、数式5…Qa=La/2、或は数式6…Qb=Lb/2を用いて、夫々の補正値を求め、先記任意定位置Mから基準位置Nまでの距離Sに対して、前記補正値Qa(或は補正値Qb)を、減算或は加算する移送形態を採れば、厚さ誤差を有する単板のスカーフ面の中央を、一層適確に前記基準位置に合わせることも可能である。   Further, if necessary, if the thickness of each single plate is measured in advance and an accurate value of the error is confirmed, the single plate having the thickness error can also be expressed by Equation 3... La = (T + β1) ÷ tan θ + h , Or Formula 4 ... Lb = (T- [beta] 2) / tan [theta] + h, the projection length of each scarf surface can be obtained, Formula 5 ... Qa = La / 2, or Formula 6 ... Qb = Lb / 2 is used to obtain each correction value, and to subtract or add the correction value Qa (or correction value Qb) to the distance S from the above-mentioned arbitrary fixed position M to the reference position N If a form is taken, it is also possible to match the center of the scarf surface of a single plate having a thickness error more accurately with the reference position.

また更に、図示は省略したが、斯様な接合行程の前々段に、スカーフ面をセパレーテッドスカーフ状に形成する手段を備えた成形行程を設け、該成形行程から直結的に接合行程まで各単板を移送する移送形態を採る場合には、前記両行程の離間距離が予め判明しているので、述上の如き数式を用いて移送距離の補正を行わずとも、前記両行程の離間距離に対応する適宜距離だけ、都度間歇的に各単板を移送するようにすれば、容易に所望の位置合わせを実施することができる。   Furthermore, although not shown in the figure, a molding process provided with means for forming the scarf surface into a separated scarf shape is provided before the joining process, and from the molding process to the joining process directly. In the case of adopting a transfer form in which a single plate is transferred, the separation distance between the two strokes is known in advance, so that the separation distance between the two strokes can be obtained without correcting the transfer distance using the mathematical formula as described above. If each single plate is transported intermittently by an appropriate distance corresponding to the above, desired alignment can be easily performed.

但し、本発明に係る板材の接合方法としては、接合形態を、述上の如き位置合わせによる接合形態に限定するものではなく、例えば加圧部材の加圧面の前端部又は後端部を基準位置として、該基準位置に、各板材のスカーフ面の端部(突端と基端)を合わせる接合形態であっても差支えない。   However, as a method for joining plate members according to the present invention, the joining form is not limited to the joining form by positioning as described above. For example, the front end portion or the rear end portion of the pressing surface of the pressing member is the reference position. As a matter of course, a joining form in which the end portions (protruding end and base end) of the scarf surface of each plate material are aligned with the reference position can be used.

勿論、後続する板材の移送方向としても、前記実例に例示する如く、スカーフ面の長さ方向と同方向に限るものではなく、図示は省略したが、例えば停止中の先行する板材に対して、後続する板材を、幅方向の斜め下方(又は上方)から、一旦、先行する板材の下方(又は上方)まで幅方向に移送し、次いで、上方(又は下方)へ移動させるか、或は例えば幅方向の斜め下方(又は上方)から、直接的に斜め上方(又は下方)に移動させて、双方のスカーフ面が噛み合うように重ね合わせる態様であっても差支えない。   Of course, as illustrated in the above example, the subsequent plate material transfer direction is not limited to the same direction as the length direction of the scarf surface, and is not illustrated. Subsequent plates are transported in a width direction from diagonally below (or above) in the width direction to below (or above) the preceding plate, and then moved upward (or below), or for example, width There is no problem even if the two scarf surfaces are overlapped so that they are moved directly from diagonally downward (or upward) in the direction to diagonally upward (or downward).

尚、図1〜図11に例示した実例では、断面形状が台形状である溝の多数条を、スカーフ面に形成する構成を採ったが、溝の断面形状としては、台形状に限るものではなく、例えば図12に例示する如きV字状を含めて、波状(正規曲線状)、凹字状(コ字状)等の、他の適当な形状に設計変更して差支えない。また、各板材の厚さや、各板材に形成するスカーフ面の角度などについても、特段の制約はなく、更に、接着剤の種類についても特段の制約はない。   In addition, in the example illustrated in FIGS. 1 to 11, a configuration in which a plurality of grooves having a trapezoidal cross-sectional shape is formed on the scarf surface is adopted, but the cross-sectional shape of the groove is not limited to the trapezoidal shape. For example, the design may be changed to other appropriate shapes such as a wave shape (regular curve shape) and a concave shape (U shape) including a V shape as illustrated in FIG. Moreover, there is no special restriction | limiting also about the thickness of each board | plate material, the angle of the scarf surface formed in each board | plate material, etc. Furthermore, there is no special restriction | limiting also about the kind of adhesive agent.

而して、スカーフ面をセパレーテッドスカーフ状に形成する手段としては、例えば公知のカッタの刃先を、所望の溝形状に成形して、各板材の端部を斜めに切削する手段が、また、スカーフ面へ接着剤を塗布する手段としては、公知の滴下式或は噴霧式の接着剤供給器を、各板材の幅方向へジグザグ状又は直線状に走行自在に備えて、スカーフ面に接着剤をジグザグ状又は直線状に滴下或は噴霧する手段の外に、溝の断面形状に対応する断面形状を有する転写部位を備えた転写体を、各板材のスカーフ面と平行方向へ走行自在に備えて、前記転写体の転写部位に塗布した接着剤を、スカーフ面に転写する手段等が挙げられるが、要するに、構成に格別の制約はなく、所要の機能を奏し得る手段であれば足り、また、加圧部材を加熱又は冷却する手段についても、例えば電熱ヒータ式、加熱油循環式、冷却水循環式等々、公知の加熱手段又は冷却手段を用いて差支えない。   Thus, as a means for forming the scarf surface into a separated scarf shape, for example, a means for forming a blade edge of a known cutter into a desired groove shape and cutting the end of each plate material obliquely, As a means for applying the adhesive to the scarf surface, a known dripping or spraying type adhesive supply device is provided so as to be able to run in a zigzag or linear manner in the width direction of each plate material, and the adhesive is applied to the scarf surface. In addition to the means for dripping or spraying in a zigzag or linear manner, a transfer body having a transfer portion having a cross-sectional shape corresponding to the cross-sectional shape of the groove is provided so as to be able to run in a direction parallel to the scarf surface of each plate The means for transferring the adhesive applied to the transfer portion of the transfer body onto the scarf surface, etc., can be mentioned, but in short, there are no particular restrictions on the configuration, and any means capable of performing the required function is sufficient. Heat or cool the pressure member For a means, for example, an electric heater type, heating oil circulation, the cooling water circulation, etc., no problem using a known heating means or cooling means.

以上明らかな如く、本発明は、従来、接合手段の一例としては公知であったが、未だ本格的に実用化されるまでには至っていなかった、セパレーテッドスカーフによる板材の接合について、実用化に到る道を開いた画期的な改良技術であり、斯界に於ける本発明の実施効果は著大である。   As is apparent from the above, the present invention has been conventionally used as an example of a joining means, but has not yet been put into full-scale practical use. This is an epoch-making improvement technique that opens the way to the field, and the effect of the present invention in this field is remarkable.

A1、A2、A3、A4、A5、A6 :単板
a1、a2、a3、a4、a5、a6 :スカーフ面
B1、B2、B3、B4、B5、B6 :単板
b1、b2、b3、b4、b5、b6 :スカーフ面
h :単板の表裏面に対する溝の投影高さ
L :単板の表裏面に対するスカーフ面の投影長さ
L1、L2 :本発明に用いる加圧部材の加圧面の長さ
L3、L4 :汎用手段に用いる加圧部材の加圧面の長さ
M :任意定位置
N :基準位置
Q、Qa、Qb :補正値
T :単板の厚さの正常値
t1、t2、t3、t4、t5、t6 :単板の厚さ
W :単板の幅
W1、W2、W3、W4 :加圧部材の幅
y1、y2 :スカーフ面に形成した多数条の溝
β1、β2 :単板の厚さ誤差
θ :スカーフ面の角度
1、2 :本発明に用いる加圧部材
1a、2a :本発明に用いる加圧部材の加圧面
3、4 :汎用手段に準ずる形態の加圧部材
3a、4a :汎用手段に準ずる形態の加圧部材の加圧面
5 :単板検知器
A1, A2, A3, A4, A5, A6: Single plate a1, a2, a3, a4, a5, a6: Scarf surface B1, B2, B3, B4, B5, B6: Single plate b1, b2, b3, b4, b5, b6: Scarf surface h: Projection height L of the groove with respect to the front and back surfaces of the single plate L: Projection length L1, L2 of the scarf surface with respect to the front and back surfaces of the single plate: Length of the pressure surface of the pressure member used in the present invention L3, L4: Length of the pressure surface of the pressure member used for general-purpose means M: Arbitrary fixed position N: Reference position Q, Qa, Qb: Correction value T: Normal value t1, t2, t3 of the thickness of a single plate t4, t5, t6: Single plate thickness W: Single plate width W1, W2, W3, W4: Pressure member width y1, y2: Multiple grooves formed on the scarf surface β1, β2: Single plate Thickness error θ: Scarf surface angle 1, 2: Pressurizing members 1a, 2a used in the present invention: For use in the present invention That the pressure member pressing surfaces 3, 4: pressure member 3a forms pursuant to the general purpose unit, 4a: pressing surface of the pressure member in the form equivalent to the general purpose unit 5: veneer detectors

Claims (4)

各々のスカーフ面にV字状、台形状等の適宜の断面形状を有する溝の多数条を並列状に形成して成る板材同士を、熱硬化性接着剤、熱可塑性接着剤等の適宜の接着剤を介して、双方のスカーフ面が噛み合うように重ね合わせると共に、板材の表裏面に対する前記スカーフ面の投影長さと略同等の長さ及び板材の幅を上回る幅を有する加圧面と、前記接着剤の性状に適応する加熱機能又は冷却機能とを具備する一対の加圧部材を用いて、板材の表裏面から、重ね合わせたスカーフ面を熱圧又は冷圧することにより、前記接着剤を硬化させて、板材を接合する接合方法であって、前記一対の加圧部材の少なくともいずれか片方の加熱面については、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にしたことを特徴とするセパレーテッドスカーフによる板材の接合方法。   Appropriate bonding, such as thermosetting adhesives and thermoplastic adhesives, to each scarf surface by forming multiple strips of grooves having appropriate cross-sectional shapes such as V-shaped and trapezoidal shapes in parallel A pressure surface having a length substantially equal to the projected length of the scarf surface with respect to the front and back surfaces of the plate material and a width exceeding the width of the plate material, and the adhesive. Using a pair of pressure members having a heating function or a cooling function adapted to the properties of the sheet, the adhesive is cured by hot or cold pressing the superimposed scarf surface from the front and back surfaces of the plate material. A joining method for joining plate members, wherein at least one heating surface of the pair of pressure members has a shape of a portion facing the end side of each plate member, and a scarf surface with respect to the front and back surfaces of each plate member According to the projected shape Plate bonding method according to cell Palais Ted scarf, characterized in that the Jo. 加圧部材の加圧面の長さ方向に於ける中央を、各板材のスカーフ面を重ね合わせる基準位置に定めて、各板材の表裏面に対するスカーフ面の投影長さの中央乃至は略中央を、前記基準位置に合わせながら、各板材のスカーフ面を重ね合わせて成る請求項1記載のセパレーテッドスカーフによる板材の接合方法。   The center in the length direction of the pressure surface of the pressure member is set as a reference position where the scarf surfaces of the respective plate materials are overlapped, and the center or substantially the center of the projected length of the scarf surface on the front and back surfaces of each plate material, The method for joining plate members using a separated scarf according to claim 1, wherein the scarf surfaces of the respective plate members are overlapped with each other while being matched to the reference position. 一対の加圧部材の双方共に、各板材の端部側に対向する加熱面の部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にして成る請求項1又は請求項2記載のセパレーテッドスカーフによる板材の接合方法。   Both of the pair of pressurizing members are configured such that the shape of the portion of the heating surface facing the end side of each plate material conforms to the projected shape of the scarf surface on the front and back surfaces of each plate material. The board | plate material joining method by the separated scarf of description. 一対の加圧部材のいずれか片方の加熱面についてのみ、各板材の端部側に対向する部位の形状を、各板材の表裏面に対するスカーフ面の投影形状に準ずる形状にして成る請求項1又は請求項2記載のセパレーテッドスカーフによる板材の接合方法。   The shape of the part facing the end side of each plate member is made to conform to the projected shape of the scarf surface on the front and back surfaces of each plate member only for one of the heating surfaces of the pair of pressure members. The joining method of the board | plate material by the separated scarf of Claim 2.
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JP3426304B2 (en) * 1993-10-27 2003-07-14 株式会社名南製作所 Adhesive coating equipment for veneer veneer with scarf cut surface
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