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JP5359010B2 - Electric rice cooker - Google Patents
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JP5359010B2 - Electric rice cooker - Google Patents

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JP5359010B2
JP5359010B2 JP2008111088A JP2008111088A JP5359010B2 JP 5359010 B2 JP5359010 B2 JP 5359010B2 JP 2008111088 A JP2008111088 A JP 2008111088A JP 2008111088 A JP2008111088 A JP 2008111088A JP 5359010 B2 JP5359010 B2 JP 5359010B2
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heating element
inner pot
curved
rice cooker
area
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JP2009261445A (en
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健二 藤原
博典 田窪
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Tiger Corp
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Tiger Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To solve a problem of an inner pot having heating elements in the bottom and a curved part of the inner pot of an electromagnetic induction heating electric rice cooker, wherein it is difficult to set (transcribe or screen-print) a wide curved part heating element in the inner pot curved part if the angle of inclination of the outer surface is large. <P>SOLUTION: In the electromagnetic induction heating electric rice cooker, the curved part is disposed between the bottom and a side surrounding part, and the inner pot having the heating elements disposed in the bottom and in the curved part respectively is used. The range of the bottom 31 of the inner pot is approximately 1/2 of the outer diameter of the side surrounding part 33 of the inner pot. The curved part 32 of the inner pot is formed approximately in a circular shape in the range of a horizontal distance part from the outer end of the bottom 31 to the side surrounding part 33 of the inner pot and a part of approximately the same height as the horizontal distance, so that the angle of inclination of the curved part 32 can be made small (gentle), and therefore, the wide curved part heating element 36 can be easily set in the curved part 32 of the inner pot. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本願発明は、炊飯器本体内に収容した内鍋を電磁誘導加熱するようにした電気炊飯器に関し、特に内鍋として非金属材料製のもの(主として陶磁器製の土鍋)を使用した電気炊飯器に関するものである。   The present invention relates to an electric rice cooker in which an inner pot accommodated in a rice cooker body is heated by electromagnetic induction, and more particularly to an electric rice cooker using a non-metallic material (mainly a ceramic pot) as an inner pot. Is.

この種の電磁誘導加熱式炊飯器は、いわゆるIH炊飯器と称されているもので、炊飯器本体の内ケース内に内鍋を出し入れ自在に収容している一方、内ケースの底部に電磁誘導加熱コイル(ワークコイル)を設けて、内鍋を電磁誘導加熱し得るようになっている。   This type of electromagnetic induction heating rice cooker is called a so-called IH rice cooker, in which the inner pot is put in and out freely in the inner case of the rice cooker body, while the electromagnetic induction is in the bottom of the inner case. A heating coil (work coil) is provided to heat the inner pot by electromagnetic induction.

このように、IH炊飯器の内鍋に土鍋を使用すると、炊飯時の昇温速度が比較的穏やかであり且つ内鍋の蓄熱性がよいために、米飯をおいしく炊き上げることができ、近年では土鍋を用いたIH炊飯器が注目されている。   In this way, when using a clay pot for the inner pot of the IH rice cooker, the rate of temperature rise during cooking is relatively gentle and the heat storage property of the inner pot is good, so rice can be cooked deliciously in recent years. IH rice cookers using clay pots are attracting attention.

内鍋に土鍋を用いたIH炊飯器において、該内鍋(土鍋)を加熱するには、内鍋の底部に発熱材料からなる発熱体を貼設(又は塗布)し、該発熱体をワークコイルからの磁界により電磁誘導加熱することによって行われる。   In an IH rice cooker using an earthenware pot as an inner pot, in order to heat the inner pot (earthenware pot), a heating element made of a heat generating material is attached (or applied) to the bottom of the inner pot, and the heating element is used as a work coil. It is performed by electromagnetic induction heating with a magnetic field from.

ところで、本件出願人は、この種の土鍋を用いたIH炊飯器の一例として、特開2007−244648号公報に示されるものを既に提案している(特許文献1)。   By the way, this applicant has already proposed what is shown by Unexamined-Japanese-Patent No. 2007-244648 as an example of IH rice cooker using this kind of clay pot (patent document 1).

この公知例の電気炊飯器では、図4に示すように、炊飯器本体1の内ケース14内に土鍋製の内鍋3を収容している。内鍋3は、水平部分となる底部31と鉛直部分となる側周部33との間に曲面部となる湾曲部32を設けたものを使用している。又、内鍋底部31の外周部(内鍋湾曲部32との境界部)には、円形環状の高台34が形成されている。尚、内鍋3の湾曲部32は、実質的には高台34の外端部から内鍋側周部33の外面に向けて形成されている。   In this known electric rice cooker, as shown in FIG. 4, an inner pot 3 made of a clay pot is accommodated in an inner case 14 of the rice cooker body 1. The inner pot 3 uses a curved portion 32 that is a curved portion between a bottom portion 31 that is a horizontal portion and a side peripheral portion 33 that is a vertical portion. In addition, a circular annular hill 34 is formed on the outer peripheral portion of the inner pot bottom 31 (boundary portion with the inner pot curved portion 32). The curved portion 32 of the inner pot 3 is substantially formed from the outer end portion of the hill 34 toward the outer surface of the inner pan side peripheral portion 33.

ところで、内鍋3に土鍋を使用したものでは、熱伝導性が悪いために、炊飯時に内鍋下部のできるだけ広い面積部分を加熱することが望まれている。つまり、炊飯時に、例えば内鍋3の底部31のみを加熱すると、土鍋では熱伝導性が悪いために内鍋底部31と内鍋湾曲部32付近との加熱温度差が大きくなり、内鍋3内の米飯に炊きムラが生じる。   By the way, in what used the earthenware pot for the inner pot 3, since heat conductivity is bad, it is desired to heat the widest possible area part of the inner pot lower part at the time of rice cooking. That is, when only the bottom 31 of the inner pot 3 is heated at the time of rice cooking, for example, since the thermal conductivity is poor in the clay pot, the heating temperature difference between the inner pot bottom 31 and the vicinity of the inner pot curved portion 32 becomes large, and the inner pot 3 Unevenness occurs in cooking rice.

そこで、図4の公知例の電気炊飯器では、内鍋底部31に底部発熱体35を設ける一方、内鍋湾曲部32に湾曲部発熱体36を設けている。他方、底部発熱体35及び湾曲部発熱体36に対向する位置には、それぞれ底部ワークコイル41と湾曲部ワークコイル42とが設置されている。   Therefore, in the known example of the electric rice cooker of FIG. 4, the bottom heating element 35 is provided on the inner pot bottom 31, while the bending portion heating element 36 is provided on the inner pot bending portion 32. On the other hand, a bottom work coil 41 and a bending part work coil 42 are installed at positions facing the bottom heating element 35 and the bending part heating element 36, respectively.

そして、図4に示す公知例の電気炊飯器は、炊飯時において各ワークコイル41,42からの磁界により各発熱体35,36を電磁誘導加熱して、内鍋(土鍋)3の底部31及び湾曲部32からそれぞれ加熱するようになっている。   And the electric rice cooker of the well-known example shown in FIG. 4 electromagnetically heats each heat generating body 35 and 36 with the magnetic field from each work coil 41 and 42 at the time of rice cooking, and the bottom part 31 of the inner pot (earthen pot) 3 and Each of the curved portions 32 is heated.

ところで、この公知例の電気炊飯器では、内鍋3として図5に示す形状のものを使用している。即ち、この内鍋3(図5)では、炊飯時の加熱の主体となる底部31の面積(直径d1)を内鍋側周部33の外径d0に対してかなり大きい割合(d1/d0=約64%)に設定している。従って、内鍋湾曲部32の水平方向の幅d2(実質的には高台34の外端部から内鍋側周部33の上端部外面までの水平距離)は、内鍋側周部33の外径d0の約14%程度になっている。又、内鍋湾曲部32の高さh1は、炊き上がり時の最小米飯量(高さ)h2と同程度かそれよりやや高い範囲に形成されている。そして、図5の例では、内鍋湾曲部32における水平方向の幅d2と高さh1との比が1:1.8程度となっており、このときの湾曲部32外面の下端部と上端部を結ぶ傾斜角度aが約61°になる。又、この内鍋湾曲部32の外面には、その湾曲部下端部から所定高さ位置までの範囲m(図5)に湾曲部発熱体36を設置しているが、この湾曲部発熱体36の設置範囲の湾曲部外面の傾斜角度bは約56°である。   By the way, in the electric rice cooker of this well-known example, the thing shown in FIG. That is, in this inner pot 3 (FIG. 5), the area (diameter d1) of the bottom part 31 which is the main subject of heating at the time of rice cooking is considerably larger than the outer diameter d0 of the inner pot side peripheral part 33 (d1 / d0 = About 64%). Accordingly, the horizontal width d2 of the inner pan curved portion 32 (substantially the horizontal distance from the outer end portion of the hill 34 to the outer surface of the upper end portion of the inner pan side peripheral portion 33) is outside the inner pan side peripheral portion 33. It is about 14% of the diameter d0. Moreover, the height h1 of the inner pot curved portion 32 is formed in a range that is the same as or slightly higher than the minimum amount of cooked rice (height) h2 when cooked. In the example of FIG. 5, the ratio of the horizontal width d2 and the height h1 in the inner pan curved portion 32 is about 1: 1.8, and the lower end and upper end of the outer surface of the curved portion 32 at this time The inclination angle a connecting the parts is about 61 °. Further, on the outer surface of the inner pot bending portion 32, a bending portion heating element 36 is installed in a range m (FIG. 5) from the lower end portion of the bending portion to a predetermined height position. The inclination angle b of the outer surface of the curved portion in the installation range is about 56 °.

そして、内鍋3の底部31及び湾曲部32には、底部発熱体35と湾曲部発熱体36がそれぞれ貼設(又は塗布)されているが、この底部発熱体35及び湾曲部発熱体36としては、近年では発熱材料となる銀ペーストを極薄状態で貼設(又は塗布)したものが多用されている。この各発熱体35,36は、例えば図6に示すように銀ペースト36′を塗布した転写紙5から転写したり、あるいはスクリーン印刷によってスクリーンシート(孔版)を通して銀ペーストを塗布したりして設置される。   And the bottom part heating element 35 and the bending part heating element 36 are respectively affixed (or applied) to the bottom part 31 and the bending part 32 of the inner pot 3, and as the bottom heating element 35 and the bending part heating element 36, respectively. In recent years, silver paste, which is a heat generating material, is used in a very thin state (or coated). Each of the heating elements 35 and 36 is installed, for example, by transferring from the transfer paper 5 coated with silver paste 36 'as shown in FIG. 6, or by applying silver paste through a screen sheet (stencil) by screen printing. Is done.

特開2007−244648号公報JP 2007-244648 A

ところで、内鍋3に各発熱体35,36を設置するのに、内鍋底部31に対しては、該内鍋底部31の下面(発熱体設置面)が平面であるので、上記した転写紙5による銀ペーストの転写方法でも、スクリーン印刷による銀ペーストの塗布方法でも、内鍋底部31の下面に対してベースシート(転写シート又はスクリーンシート)を比較的簡単且つ正確に(きれいに)張設でき、底部発熱体(銀ペースト)35の設置(貼設又は塗布)が比較的簡単に行えるが、湾曲部32に対して湾曲部発熱体36を設置(貼設又は塗布)する場合には次のような難点があった。   By the way, in order to install the heating elements 35 and 36 in the inner pot 3, since the lower surface (heating element installation surface) of the inner pot bottom 31 is flat with respect to the inner pot bottom 31, the transfer paper described above is used. The base sheet (transfer sheet or screen sheet) can be stretched relatively easily and accurately (cleanly) on the lower surface of the inner pot bottom 31 by either the silver paste transfer method 5 or the silver paste application method by screen printing. The bottom heating element (silver paste) 35 can be installed (pasted or applied) relatively easily, but when the bending part heating element 36 is installed (pasted or applied) to the bending part 32, There were such difficulties.

即ち、内鍋湾曲部32における発熱体設置面の傾斜角度b(b=約56°)がかなり急であり、他方、転写紙やスクリーン印刷用のスクリーンシートは可撓性があるものの平面状態である。そして、例えば図6に示す転写紙5で銀ペースト36′を転写する場合には、該転写紙5を図6に鎖線図示(符号5′)するように内鍋湾曲部32の外面に沿って曲面状に撓ませて被せるが、そのとき転写紙5′の外周寄り部分の周方向に余剰部分ができて、該余剰部分が皺になり易くなる。このシート外周寄り部分に発生し易い皺は、内鍋湾曲部32の傾斜角度(図5、図6の角度b)が急になるほど生じ易くなり、又湾曲部32に形成する発熱体幅m(図5)が広くなるほど生じ易くなる。尚、転写紙5における銀ペースト36′の塗布部分が皺になると、該皺になった部分の銀ペーストがうまく湾曲部外面に転写できず、発熱材料(銀ペースト)の量にバラツキが生じる。従って、内鍋湾曲部32に上記ベースシートを張設するときには、該湾曲部被覆部分のシートを慎重に伸ばしなが行う必要があり、その作業が非常に面倒であった。   That is, the inclination angle b (b = about 56 °) of the heating element installation surface in the inner pot curved portion 32 is quite steep, while the transfer paper and the screen sheet for screen printing are flexible but in a flat state. is there. For example, when the silver paste 36 ′ is transferred with the transfer paper 5 shown in FIG. 6, the transfer paper 5 is moved along the outer surface of the inner pot curved portion 32 as shown by a chain line in FIG. 6 (reference numeral 5 ′). Although it is bent and covered with a curved surface, an excess portion is formed in the circumferential direction of the portion near the outer periphery of the transfer paper 5 ′, and the excess portion tends to become wrinkles. The wrinkles that are likely to occur near the outer periphery of the sheet are more likely to occur as the inclination angle of the inner pan curved portion 32 (angle b in FIGS. 5 and 6) becomes steeper, and the heating element width m ( The larger the width of FIG. In addition, when the application | coating part of the silver paste 36 'in the transfer paper 5 becomes wrinkles, the silver paste of the wrinkled part cannot be transferred well to the curved surface, and the amount of heat generating material (silver paste) varies. Therefore, when the base sheet is stretched on the inner pot bending portion 32, it is necessary to carefully stretch the sheet of the bending portion covering portion, which is very troublesome.

このように、図4〜図6に示す公知例の電気炊飯器に使用されている内鍋3では、湾曲部発熱体36が設置される湾曲部32の外面長さ(水平幅d2と高さh1の範囲の長さ)はかなりあるものの、湾曲部発熱体36の幅mを広くしようとすると、湾曲部32の外面が急傾斜しているので、上記のように発熱材料(銀ペースト)の均一転写(又は印刷)がしにくいという理由から、皺ができにくいギリギリの範囲の幅mで行っているのが現状である。   Thus, in the inner pot 3 used for the electric rice cooker of the well-known example shown in FIGS. 4-6, the outer surface length (horizontal width d2 and height) of the curved part 32 in which the curved part heating element 36 is installed. Although the length of the range of h1 is considerably large, when the width m of the bending portion heating element 36 is increased, the outer surface of the bending portion 32 is steeply inclined. Therefore, as described above, the heating material (silver paste) At present, it is performed with a width m in the limit of the range where wrinkles are difficult to occur because uniform transfer (or printing) is difficult.

従って、図4〜図6の公知例の電気炊飯器では、内鍋底部31に比較的大面積の底部発熱体35が設けられ、内鍋湾曲部32に比較的小幅Mの湾曲部発熱体36が設けられているので、内鍋底部31では発熱量が多いものの、内鍋湾曲部32では発熱量不足になることが考えられ、鍋底を広範囲の面積部分から均一加熱する(おいしいご飯を炊く)という目標に対して改善の余地があった。   Therefore, in the known example of the electric rice cooker of FIGS. 4 to 6, the inner pot bottom 31 is provided with a relatively large area bottom heating element 35, and the inner pot bending section 32 has a relatively small width M bending section heating element 36. Because the inner pan bottom 31 has a large amount of heat generation, the inner pan curved portion 32 is considered to be insufficient in heat generation, and the pan bottom is heated uniformly from a wide area (cook delicious rice). There was room for improvement against this goal.

又、図5に示すように、内鍋湾曲部32の水平方向の幅d2が狭いもので、該湾曲部32に広幅の湾曲部発熱体36を設置しようとすると(湾曲部32からの加熱量を十分確保するため)、該湾曲部発熱体36の上端側を上方に延出させる必要があり、その場合は、湾曲部発熱体36の上端が最小炊飯高さh2(炊き上がり米飯の高さ)に近づき、該湾曲部発熱体36の上端部分が、最小炊飯量で炊飯するときの加熱不要な高さ部分まで加熱することがある(消費電力に無駄が出る)。   Further, as shown in FIG. 5, the horizontal width d2 of the inner pot bending portion 32 is narrow, and an attempt is made to install a wide bending portion heating element 36 on the bending portion 32 (the amount of heat from the bending portion 32). The upper end side of the curved portion heating element 36 needs to be extended upward, and in this case, the upper end of the curved portion heating element 36 has a minimum cooking rice height h2 (the height of the cooked cooked rice). ), The upper end portion of the curved portion heating element 36 may be heated to a height portion that does not require heating when cooking with the minimum amount of rice cooking (wasteful power consumption).

そこで、本願発明は、内鍋に非金属材料製のもの(土鍋)を使用した電磁誘導加熱式の電気炊飯器において、内鍋の湾曲部に設置される湾曲部発熱体をより広幅にし得るとともに、該湾曲部発熱体の設置作業がし易くなるようにすることを目的としてなされたものである。   Then, this invention can make the curved part heating element installed in the curved part of an inner pot wider, in the electromagnetic induction heating type electric rice cooker which uses the thing (earthen pot) made from a nonmetallic material for an inner pot. The purpose of this is to make it easier to install the bending portion heating element.

本願発明は、上記従来の問題を解決するための手段として次の構成を有している。尚、本願発明は、電磁誘導加熱式の電気炊飯器(いわゆるIH炊飯器)を対象にしている。   The present invention has the following configuration as means for solving the above conventional problems. The present invention is directed to an electromagnetic induction heating type electric rice cooker (so-called IH rice cooker).

[本願請求項1の発明]
本願請求項1の発明は、炊飯器本体内に非金属材料製の内鍋を収容するとともに、該内鍋水平部分となる底部と鉛直部分となる側周部との間に曲面部となる湾曲部を設けたものを使用し、上記内鍋底部と上記内鍋湾曲部にそれぞれ電磁誘導により発熱する底部発熱体と湾曲部発熱体を設け、かつ上記炊飯器本体内に上記底部発熱体と湾曲部発熱体をそれぞれ電磁誘導加熱するワークコイルを設け、上記内鍋底部の範囲を上記内鍋側周部の外径の略1/2の大きさとするとともに、上記内鍋湾曲部を上記内鍋底部の外端から上記内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成し、上記湾曲部発熱体の面積を上記底部発熱体の面積に対して2倍以上に設定する一方、上記底部発熱体の面積当たりの発熱材料の量を上記湾曲部発熱体の面積当たりの発熱材料の量より多くしてなる電気炊飯器であって、上記底部発熱体は、薄肉部と厚肉部を有して構成されている一方、上記湾曲部発熱体は全体に亘って一定の肉厚に構成されていることを特徴としている。
[Invention of Claim 1 of the Present Application]
The invention of claim 1 is configured to accommodate the inner pot made of non-metallic material rice cooker body, a curved surface portion between the side periphery of the bottom and the vertical portion comprising a horizontal portion on the inner pot using what is provided a curved portion, respectively to the inside bottom of the pan section and the inner bowl bending portion provided bottom heating element and the curved portion heating element which generates heat by electromagnetic induction, and the bottom heating element to the cooker body and a curved portion heating element are only set a work coil for electromagnetic induction heating, the range of the inner pan bottom portion with a size of about 1/2 of the outer diameter of the inner pan side peripheral portion, said inner bowl curved portion A horizontal distance portion from the outer end of the inner pot bottom to the inner pot side peripheral portion and a substantially arc-shaped range in the range of the horizontal distance and the horizontal distance are formed, and the area of the curved heating element is defined as the bottom heat generation. While set to more than twice the area of the body, the area per area of the bottom heating element An electric rice cooker in which the amount of heat material is larger than the amount of heat generating material per area of the curved portion heating element, wherein the bottom heating element has a thin portion and a thick portion. On the other hand, the curved portion heating element is characterized by being configured to have a constant thickness throughout .

この請求項1の発明の電気炊飯器に使用される内鍋は、土鍋と称されている陶磁器製であるが、陶磁器製の内鍋は金属製のものに比して熱伝導性が悪いものである。従って、内鍋に土鍋を使用した電気炊飯器において、炊飯時に内鍋を均一加熱するには内鍋下部の広範囲の面積部分から加熱することが好ましい。 The inner pot used in the electric rice cooker of the invention of claim 1 is made of ceramic called a clay pot, but the inner pot made of ceramic has a poor thermal conductivity as compared with a metal pot. It is. Therefore, in an electric rice cooker using an earthenware pot as the inner pot, it is preferable to heat from a wide area of the lower part of the inner pot in order to uniformly heat the inner pot during rice cooking.

他方、内鍋の底部及び湾曲部に設けている底部発熱体及び湾曲部発熱体は、近年のものでは発熱材料である銀ペーストを転写紙で転写したり、あるいは該銀ペーストをスクリーン印刷により塗布したりして設置することが多用されている。   On the other hand, the bottom heating element and the bending part heating element provided at the bottom and the bending part of the inner pot are, in recent years, the silver paste, which is a heat generating material, transferred by transfer paper, or the silver paste is applied by screen printing. It is often used to install.

ところで、内鍋に各発熱体を設置するのに、内鍋底部に対しては、該内鍋底部の下面(発熱体設置面)が平面であるので、上記した転写紙による銀ペーストの転写方法でも、スクリーン印刷による銀ペーストの塗布方法でも、内鍋底部の下面に対してベースシート(転写シート又はスクリーンシート)を簡単且つ正確に(きれいに)張設できるが、内鍋湾曲部の外面に対しては、該内鍋湾曲部が曲面状態で傾斜しているので、上記ベースシート(転写シート又はスクリーンシート)をきれいに張設するのが難しい。即ち、内鍋湾曲部に対しては、上記ベースシートを内鍋湾曲部の外面に被せたときに、該ベースシートの外周寄り部分の周方向に余剰部分ができて、該余剰部分が皺になり易くなり、その皺延ばしの作業が面倒である。特に、内鍋湾曲部における発熱体設置面の傾斜角度(内鍋底部に対する傾斜角度)が大きいほど、ベースシートの外周寄り部分に皺ができ易くなる。尚、該ベースシートに皺ができた状態で銀ペーストを転写あるいはスクリーン印刷すると、該銀ペーストの設置量にバラツキが生じる。   By the way, in order to install each heating element in the inner pot, since the lower surface (heating element installation surface) of the inner pot bottom is flat with respect to the inner pot bottom, the silver paste transfer method using the transfer paper described above However, even with the silver paste application method by screen printing, the base sheet (transfer sheet or screen sheet) can be easily and accurately (cleanly) stretched to the bottom surface of the inner pot bottom, Therefore, since the inner pot curved portion is inclined in a curved surface state, it is difficult to neatly stretch the base sheet (transfer sheet or screen sheet). That is, for the inner pot bending portion, when the base sheet is placed on the outer surface of the inner pot bending portion, an extra portion is formed in the circumferential direction of the portion near the outer periphery of the base sheet, and the extra portion becomes a bowl. It becomes easy to become, and the work of extending the work is troublesome. In particular, the larger the inclination angle of the heating element installation surface in the inner pot bending portion (inclination angle with respect to the inner pot bottom), the easier it is to make wrinkles on the outer periphery of the base sheet. If the silver paste is transferred or screen-printed in a state where wrinkles are formed on the base sheet, the installation amount of the silver paste varies.

そこで、この請求項1の発明の電気炊飯器では、上記のように、内鍋底部の範囲を内鍋側周部の外径の略1/2の大きさとし、内鍋湾曲部は内鍋底部の外端から内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成していることにより、内鍋湾曲部の全体幅を大きくしているとともに、該内鍋湾曲部の傾斜角度を小さく(緩く)している。 Therefore, in the electric rice cooker according to the first aspect of the present invention , as described above, the range of the inner pot bottom is set to be approximately half the outer diameter of the inner pot side peripheral portion, and the inner pot curved portion is the inner pot bottom portion. The overall width of the curved portion of the inner pot is increased by forming a substantially arc shape in the range of the horizontal distance portion from the outer end to the peripheral portion of the inner pot and the height portion substantially the same as the horizontal distance. At the same time, the inclination angle of the inner pot curved portion is made smaller (loosened).

このように、内鍋湾曲部の全体幅を大きくし且つ該内鍋湾曲部の傾斜角度を小さく(緩く)すると、そこに設置する湾曲部発熱体(銀ペースト)を転写紙により転写したりスクリーン印刷により塗布したりする場合に、それらのベースシート(転写シートやスクリーンシート)を内鍋湾曲部に沿って張設する際に皺ができにくくなる。   As described above, when the entire width of the inner pot bending portion is increased and the inclination angle of the inner pot bending portion is decreased (sloppy), the bending portion heating element (silver paste) installed therein is transferred by a transfer paper or screen. When applying by printing, it becomes difficult to make wrinkles when the base sheet (transfer sheet or screen sheet) is stretched along the inner pot curved portion.

又、内鍋湾曲部の傾斜角度が小さい(緩やかである)と、上記ベースシートを張設する際に皺ができにくいので、該内鍋湾曲部に張設するベースシートの幅を広くすることができ、その結果、湾曲部発熱体を広幅に設置することが可能となる。尚、このように湾曲部発熱体を広幅に設置すると、底部発熱体と協同して内鍋下部を広範囲の面積部分からバランスよく加熱できる。   In addition, if the inclination angle of the inner pot curved portion is small (gradual), it is difficult to make wrinkles when the base sheet is stretched, so the width of the base sheet stretched on the inner pan curved portion should be widened. As a result, the bending portion heating element can be installed wide. In addition, when a curved part heating element is installed in a wide manner in this way, the lower part of the inner pot can be heated in a well-balanced manner from a wide area part in cooperation with the bottom heating element.

また、同電気炊飯器では、その場合において、上記湾曲部発熱体の面積を底部発熱体の面積に対して2倍以上に設定している。Moreover, in the same electric rice cooker, the area of the said curved part heating element is set to 2 times or more with respect to the area of a bottom heating element in that case.

このように、湾曲部発熱体の面積を底部発熱体の面積に対して2倍以上に設定すると、内鍋下部の外周寄り部分(内鍋湾曲部)の広い面積範囲に発熱体を設けることができ、底部発熱体と湾曲部発熱体による加熱バランスを良好に割り振りできる。In this way, when the area of the curved portion heating element is set to be twice or more than the area of the bottom heating element, the heating element can be provided in a wide area range near the outer periphery of the inner pot lower portion (inner pot curved portion). The heating balance between the bottom heating element and the curved heating element can be appropriately allocated.

しかも、その場合において、上記底部発熱体の面積当たりの発熱材料の量を湾曲部発熱体の面積当たりの発熱材料の量より多くしている。In addition, in that case, the amount of the heat generating material per area of the bottom heat generating element is set larger than the amount of the heat generating material per area of the curved heat generating element.

この発明の電気炊飯器の内鍋では、上述のように内鍋底部の面積割合を従来のものより小さくしている関係で、該内鍋底部に設置される底部発熱体の面積も必然的に小さくなるが、炊飯時の加熱はあくまでも底部発熱体がメインとなる。尚、発熱体の単位面積当たりの発熱量は、その単位面積当たりの発熱材料の量(銀の量)に比例する。In the inner pot of the electric rice cooker of the present invention, the area ratio of the bottom portion of the inner pot is smaller than the conventional one as described above, and the area of the bottom heating element installed on the bottom of the inner pot is inevitably. Although it becomes small, the bottom heating element is the main for heating during cooking. The heat generation amount per unit area of the heating element is proportional to the amount of heat generating material per unit area (amount of silver).

そこで、上記のように、底部発熱体の面積当たりの発熱材料の量を湾曲部発熱体の面積当たりの発熱材料の量より多くすると、上記のように底部発熱体の面積を小さくしたものであっても、該底部発熱体部分での単位面積当たりの発熱量が多くなり、炊飯時における底部発熱体部分での発熱量を十分に確保することができる。Therefore, as described above, when the amount of the heat generating material per area of the bottom heating element is larger than the amount of the heat generating material per area of the curved heating element, the area of the bottom heating element is reduced as described above. However, the calorific value per unit area at the bottom heating element portion increases, and the calorific value at the bottom heating element portion during rice cooking can be sufficiently secured.

ところで、上記底部発熱体の発熱量は、基本的には同部分における発熱材料の量に比例する。したがって、発熱体の厚さが全体に亘って均一であると、各部は均一に発熱するが、全体的に見ると、熱放散が可能で加熱面積が広い半径方向外周側よりも熱放散がなくて加熱面積が狭い半径方向内周側(中央部側)の方に熱量が集中して高温になりやすく、内鍋底部の内外方向で加熱ムラを生じる問題がある。By the way, the heat generation amount of the bottom heat generating element is basically proportional to the amount of heat generating material in the same portion. Therefore, if the thickness of the heating element is uniform throughout, each part generates heat uniformly, but when viewed as a whole, heat dissipation is possible and there is less heat dissipation than the radially outer peripheral side with a wide heating area. As a result, the amount of heat is concentrated on the radially inner peripheral side (center side) where the heating area is narrow, and the temperature tends to increase, resulting in heating unevenness in the inner and outer directions of the inner pot bottom.

そこで、この発明の電気炊飯器では、上記底部発熱体の方は、全体を一定の厚さにせずに、薄肉部と厚肉部により構成するようにして、半径方向で発熱量の分布自体を変え、上記のような加熱ムラを生じさせる熱量および温度分布の不均一さを解消するようにしている。Therefore, in the electric rice cooker according to the present invention, the bottom heating element does not have a constant thickness as a whole, but is composed of a thin wall portion and a thick wall portion, so that the calorific value distribution itself in the radial direction can be obtained. In other words, the non-uniformity of the heat quantity and temperature distribution that cause the heating unevenness as described above is eliminated.

他方、単位面積あたりの発熱材料の量が底部発熱体の発熱材料の量よりも少なく、その面積が2倍以上に大きい上記湾曲部発熱体の方は、全体に亘って発熱体の厚さを一定の肉厚に構成している。そして、それによって、上述のように底部発熱体との加熱量のバランスを良好にし、炊飯時における内鍋内の対流が内鍋の外周側に変位することを防止するとともに、上記内鍋の湾曲面に対する湾曲部発熱体の設置を容易、かつ良好な状態で実現できるようにしている。On the other hand, the amount of the heat generating material per unit area is smaller than the amount of the heat generating material of the bottom heat generating element, and the area where the area is twice or more is larger than the thickness of the heat generating element. It has a constant wall thickness. And thereby, the balance of the heating amount with the bottom heating element is improved as described above, and the convection in the inner pot at the time of cooking is prevented from being displaced to the outer peripheral side of the inner pot, and the curvature of the inner pot The curved portion heating element can be easily and satisfactorily installed on the surface.

[本願請求項2の発明]
本願請求項2の発明は、炊飯器本体内に非金属材料製の内鍋を収容するとともに、該内鍋に水平部分となる底部と鉛直部分となる側周部との間に曲面部となる湾曲部を設けたものを使用して、上記内鍋底部と上記内鍋湾曲部にそれぞれ電磁誘導により発熱する底部発熱体と湾曲部発熱体を設け、かつ上記炊飯器本体内に上記底部発熱体と湾曲部発熱体をそれぞれ電磁誘導加熱するワークコイルを設け、上記内鍋底部の範囲を上記内鍋側周部の外径の略1/2の大きさとするとともに、上記内鍋湾曲部を上記内鍋底部の外端から上記内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成し、上記湾曲部発熱体の面積を上記底部発熱体の面積に対して2倍以上に設定する一方、上記底部発熱体の面積当たりの発熱材料の量を上記湾曲部発熱体の面積当たりの発熱材料の量より多くしてなる電気炊飯器であって、上記内鍋の底部外周には高台が設けられており、上記底部発熱体は、同高台の内端近傍から中心部の一部を除く全面積部分に亘って設けられていることを特徴としている。
[Invention of claim 2 of the present application]
The invention of claim 2 of the present application accommodates an inner pan made of a non-metallic material in the rice cooker body, and forms a curved surface portion between the bottom portion which becomes a horizontal portion and the side peripheral portion which becomes a vertical portion in the inner pan. A bottom heating element and a bending part heating element that generate heat by electromagnetic induction are provided on the inner pot bottom and the inner pot bending part, respectively, and the bottom heating element is provided in the rice cooker body. And a work coil that electromagnetically heats each of the bending portion heating elements, the range of the bottom portion of the inner pot is approximately half the outer diameter of the inner pot side peripheral portion, and the inner pot bending portion is A horizontal distance part from the outer end of the inner pot bottom to the inner pot side peripheral part and a substantially arc-shaped range in the range of the horizontal distance and the same part as the horizontal distance, and the area of the curved heating element is defined as the bottom heating element Is set to be at least twice as large as the area of the bottom heating element An electric rice cooker in which the amount of the heat material is made larger than the amount of the heat generating material per area of the curved heating element, and a hill is provided on the outer periphery of the bottom of the inner pot, and the bottom heating element is It is characterized in that it is provided over the entire area excluding a part of the central part from the vicinity of the inner end of the hill .

この請求項2の発明の電気炊飯器に使用される内鍋は、土鍋と称されている陶磁器製であるが、陶磁器製の内鍋は金属製のものに比して熱伝導性が悪いものである。従って、内鍋に土鍋を使用した電気炊飯器において、炊飯時に内鍋を均一加熱するには内鍋下部の広範囲の面積部分から加熱することが好ましい。The inner pot used in the electric rice cooker according to the invention of claim 2 is made of ceramic called a clay pot, but the inner pot made of ceramic has a poor thermal conductivity compared to a metal pot. It is. Therefore, in an electric rice cooker using an earthenware pot as the inner pot, it is preferable to heat from a wide area of the lower part of the inner pot in order to uniformly heat the inner pot during rice cooking.

他方、内鍋の底部及び湾曲部に設けている底部発熱体及び湾曲部発熱体は、近年のものでは発熱材料である銀ペーストを転写紙で転写したり、あるいは該銀ペーストをスクリーン印刷により塗布したりして設置することが多用されている。On the other hand, the bottom heating element and the bending part heating element provided at the bottom and the bending part of the inner pot are, in recent years, the silver paste, which is a heat generating material, transferred by transfer paper, or the silver paste is applied by screen printing. It is often used to install.

ところで、内鍋に各発熱体を設置するのに、内鍋底部に対しては、該内鍋底部の下面(発熱体設置面)が平面であるので、上記した転写紙による銀ペーストの転写方法でも、スクリーン印刷による銀ペーストの塗布方法でも、内鍋底部の下面に対してベースシート(転写シート又はスクリーンシート)を簡単且つ正確に(きれいに)張設できるが、内鍋湾曲部の外面に対しては、該内鍋湾曲部が曲面状態で傾斜しているので、上記ベースシート(転写シート又はスクリーンシート)をきれいに張設するのが難しい。即ち、内鍋湾曲部に対しては、上記ベースシートを内鍋湾曲部の外面に被せたときに、該ベースシートの外周寄り部分の周方向に余剰部分ができて、該余剰部分が皺になり易くなり、その皺延ばしの作業が面倒である。特に、内鍋湾曲部における発熱体設置面の傾斜角度(内鍋底部に対する傾斜角度)が大きいほど、ベースシートの外周寄り部分に皺ができ易くなる。尚、該ベースシートに皺ができた状態で銀ペーストを転写あるいはスクリーン印刷すると、該銀ペーストの設置量にバラツキが生じる。By the way, in order to install each heating element in the inner pot, since the lower surface (heating element installation surface) of the inner pot bottom is flat with respect to the inner pot bottom, the silver paste transfer method using the transfer paper described above However, even with the silver paste application method by screen printing, the base sheet (transfer sheet or screen sheet) can be easily and accurately (cleanly) stretched to the bottom surface of the inner pot bottom, Therefore, since the inner pot curved portion is inclined in a curved surface state, it is difficult to neatly stretch the base sheet (transfer sheet or screen sheet). That is, for the inner pot bending portion, when the base sheet is placed on the outer surface of the inner pot bending portion, an extra portion is formed in the circumferential direction of the portion near the outer periphery of the base sheet, and the extra portion becomes a bowl. It becomes easy to become, and the work of extending the work is troublesome. In particular, the larger the inclination angle of the heating element installation surface in the inner pot bending portion (inclination angle with respect to the inner pot bottom), the easier it is to make wrinkles on the outer periphery of the base sheet. If the silver paste is transferred or screen-printed in a state where wrinkles are formed on the base sheet, the installation amount of the silver paste varies.

そこで、この発明の電気炊飯器では、内鍋底部の範囲を内鍋側周部の外径の略1/2の大きさとし、内鍋湾曲部は内鍋底部の外端から内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成することにより、内鍋湾曲部の全体幅を大きくしているとともに、該内鍋湾曲部の傾斜角度を小さく(緩く)している。Therefore, in the electric rice cooker of the present invention, the range of the inner pot bottom is set to be approximately half the outer diameter of the inner pot side periphery, and the inner pot curved portion extends from the outer end of the inner pot bottom to the inner pot side periphery. In the range of the horizontal distance portion up to and the horizontal distance portion and substantially the same height portion, the overall width of the inner pot bending portion is increased, and the inclination angle of the inner pot bending portion is increased. It is small (loose).

このように、内鍋湾曲部の全体幅を大きくし且つ該内鍋湾曲部の傾斜角度を小さく(緩く)すると、そこに設置する湾曲部発熱体(銀ペースト)を転写紙により転写したりスクリーン印刷により塗布したりする場合に、それらのベースシート(転写シートやスクリーンシート)を内鍋湾曲部に沿って張設する際に皺ができにくくなる。As described above, when the entire width of the inner pot bending portion is increased and the inclination angle of the inner pot bending portion is decreased (sloppy), the bending portion heating element (silver paste) installed therein is transferred by a transfer paper or screen. When applying by printing, it becomes difficult to make wrinkles when the base sheet (transfer sheet or screen sheet) is stretched along the inner pot curved portion.

また、同電気炊飯器では、その場合において、上記湾曲部発熱体の面積を底部発熱体の面積に対して2倍以上に設定している。Moreover, in the same electric rice cooker, the area of the said curved part heating element is set to 2 times or more with respect to the area of a bottom heating element in that case.

このように、湾曲部発熱体の面積を底部発熱体の面積に対して2倍以上に設定すると、内鍋下部の外周寄り部分(内鍋湾曲部)の広い面積範囲に発熱体を設けることができ、底部発熱体と湾曲部発熱体による加熱バランスを良好に割り振りできる。In this way, when the area of the curved portion heating element is set to be twice or more than the area of the bottom heating element, the heating element can be provided in a wide area range near the outer periphery of the inner pot lower portion (inner pot curved portion). The heating balance between the bottom heating element and the curved heating element can be appropriately allocated.

しかも、その場合において、上記底部発熱体の面積当たりの発熱材料の量を湾曲部発熱体の面積当たりの発熱材料の量より多くしている。In addition, in that case, the amount of the heat generating material per area of the bottom heat generating element is set larger than the amount of the heat generating material per area of the curved heat generating element.

この発明の電気炊飯器の内鍋では、上述のように内鍋底部の面積割合を従来のものより小さくしている関係で、該内鍋底部に設置される底部発熱体の面積も必然的に小さくなるが、炊飯時の加熱はあくまでも底部発熱体がメインとなる。尚、発熱体の単位面積当たりの発熱量は、その単位面積当たりの発熱材料の量(銀の量)に比例する。In the inner pot of the electric rice cooker of the present invention, the area ratio of the bottom portion of the inner pot is smaller than the conventional one as described above, and the area of the bottom heating element installed on the bottom of the inner pot is inevitably. Although it becomes small, the bottom heating element is the main for heating during cooking. The heat generation amount per unit area of the heating element is proportional to the amount of heat generating material per unit area (amount of silver).

そこで、上記のように、底部発熱体の面積当たりの発熱材料の量を湾曲部発熱体の面積当たりの発熱材料の量より多くすると、上記のように底部発熱体の面積を小さくしたものであっても、該底部発熱体部分での単位面積当たりの発熱量が多くなり、炊飯時における底部発熱体部分での発熱量を十分に確保することができる。Therefore, as described above, when the amount of the heat generating material per area of the bottom heating element is larger than the amount of the heat generating material per area of the curved heating element, the area of the bottom heating element is reduced as described above. However, the calorific value per unit area at the bottom heating element portion increases, and the calorific value at the bottom heating element portion during rice cooking can be sufficiently secured.

ところで、以上のように、この発明の電気炊飯器では、上記内鍋底部の範囲を内鍋側周部の外径の略1/2の大きさとするとともに、内鍋湾曲部を内鍋底部の外端から内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成し、上記湾曲部発熱体の面積を上記底部発熱体の面積に対して2倍以上に設定している。By the way, as mentioned above, in the electric rice cooker of this invention, while making the range of the said inner pot bottom part into about 1/2 size of the outer diameter of an inner pot side peripheral part, an inner pot curved part is made into the inner pot bottom part. A horizontal distance part from the outer end to the inner pan side peripheral part and a range of the same height part as the horizontal distance are formed in a substantially arc shape, and the area of the curved part heating element with respect to the area of the bottom heating element It is set to 2 times or more.

その結果、内鍋底部の面積割合も従来の内鍋に比べて小さくなり、同内鍋底部に設置される底部発熱体の面積も小さくなる。As a result, the area ratio of the bottom of the inner pot is also smaller than that of the conventional inner pot, and the area of the bottom heating element installed at the bottom of the inner pot is also reduced.

しかし、炊飯時における内鍋の加熱は、あくまでも底部発熱体が中心となる。However, the heating of the inner pot during rice cooking is centered on the bottom heating element.

このため、この発明の電気炊飯器では、上述のように、上記底部発熱体の面積当たりの発熱材料の量を上記湾曲部発熱体の面積当たりの発熱材料の量より多くして必要な発熱量を確保するようにしている。For this reason, in the electric rice cooker according to the present invention, as described above, the amount of heat generation material per area of the bottom heating element is larger than the amount of heat generation material per area of the bending portion heating element, and the necessary heat generation amount To ensure.

しかし、上記内鍋の底部外周には高台が設けられているので、その場合における上記底部発熱体は、同高台の内端近傍から中心部の一部を除く全面積部分に亘って設けるようにしている。However, since a hill is provided on the outer periphery of the bottom of the inner pan, the bottom heating element in that case should be provided over the entire area excluding a part of the central portion from the vicinity of the inner end of the hill. ing.

そして、それにより、相対的に加熱面積が内鍋底部の必要な発熱量を十分に確保し、良好な炊飯性能を実現するようにしている。And thereby, the heating area relatively secures the necessary amount of heat generation at the bottom of the inner pot, and realizes good rice cooking performance.

[本願請求項1の発明の効果]
本願請求項1の発明の電気炊飯器では、内鍋底部の範囲を内鍋側周部の外径の略1/2の大きさとし、内鍋湾曲部は内鍋底部の外端から内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成しているので、次のような効果がある。
[Effect of the invention of claim 1 of the present application]
In the electric rice cooker according to the first aspect of the present invention, the range of the inner pot bottom is set to be approximately half the outer diameter of the inner pot side peripheral portion, and the inner pot curved portion extends from the outer end of the inner pot bottom to the inner pot side. Since it is formed in a substantially arc shape in the range of the horizontal distance portion to the peripheral portion and the height portion substantially the same as the horizontal distance, the following effects are obtained.

まず、内鍋湾曲部の全体幅が大きく且つ内鍋湾曲部の傾斜角度が小さく(緩く)なるので、そこに設置する湾曲部発熱体(銀ペースト)を転写紙により転写したりスクリーン印刷により塗布したりする場合に、それらのベースシート(転写シートやスクリーンシート)を内鍋湾曲部に沿って張設する際に皺ができにくくなり、該湾曲部発熱体(銀ペースト)の設置作業が容易になるという効果がある。   First, since the entire inner pan curved portion has a large width and the inner pan curved portion has a small (loose) inclination angle, the curved portion heating element (silver paste) installed therein is transferred by transfer paper or applied by screen printing. When the base sheet (transfer sheet or screen sheet) is stretched along the inner pot curved portion, it becomes difficult to wrinkle, and it is easy to install the curved portion heating element (silver paste). There is an effect of becoming.

又、内鍋湾曲部の傾斜角度が小さい(緩い)と、上記ベースシートを張設する際に皺ができにくいので、該内鍋湾曲部に張設するベースシートの幅を広くすることができ、その結果、湾曲部発熱体を広幅に設置することができるという効果がある。尚、このように湾曲部発熱体を広幅に設置すると、底部発熱体と協同して内鍋下部を広範囲の面積部分からバランスよく加熱でき、米飯をおいしく炊くことができる。   In addition, if the inclination angle of the inner pot curved portion is small (loose), it is difficult to make wrinkles when the base sheet is stretched, so the width of the base sheet stretched on the inner pot curved portion can be widened. As a result, there is an effect that the bending portion heating element can be installed wide. In addition, when a curved part heating element is installed in a wide manner in this way, the lower part of the inner pot can be heated in a balanced manner in cooperation with the bottom heating element, and cooked rice can be cooked deliciously.

また同電気炊飯器においては、上記湾曲部発熱体の面積を底部発熱体の面積に対して2倍以上に設定している。In the electric rice cooker, the area of the curved heating element is set to be twice or more the area of the bottom heating element.

このように構成すると、内鍋下部の外周寄り部分(内鍋湾曲部)の広い面積範囲に発熱体を設けることができ、底部発熱体と湾曲部発熱体による加熱バランスを良好に割り振りすることができる。If comprised in this way, a heat generating body can be provided in the wide area range of the outer periphery side part (inner pot curved part) of an inner pot lower part, and the heating balance by a bottom part heating element and a curved part heating element can be allocated favorably. it can.

従って、上述の効果に加えて、内鍋下部の広範囲面積部分を均一に加熱することができ、米飯をより一層おいしく炊くことができるという効果がある。Therefore, in addition to the above-described effects, the wide area area of the lower portion of the inner pot can be heated uniformly, and the rice can be cooked even more deliciously.

また、同電気炊飯器においては、底部発熱体の面積当たりの発熱材料の量を湾曲部発熱体の面積当たりの発熱材料の量より多くしている。炊飯時の加熱はあくまでも底部発熱体がメインとなり、発熱体の単位面積当たりの発熱量は、その単位面積当たりの発熱材料の量(銀の量)に比例する。In the electric rice cooker, the amount of the heat generating material per area of the bottom heating element is set larger than the amount of the heat generating material per area of the curved heating element. The heating at the time of cooking is mainly the bottom heating element, and the heat generation amount per unit area of the heating element is proportional to the amount of heat generating material per unit area (silver amount).

したがって、、そのように構成すると、上記のように底部発熱体部分の面積を小さくしたものであっても、該底部発熱体部分での単位面積当たりの発熱量が多くなって、炊飯時においてメインの加熱部となる底部発熱体部分での発熱量を十分に確保することができる。Therefore, with such a configuration, even if the area of the bottom heating element portion is reduced as described above, the amount of heat generated per unit area at the bottom heating element portion increases, and the main heating during rice cooking is increased. A sufficient amount of heat can be ensured at the bottom heating element portion serving as the heating portion.

そのため、同電気炊飯器では、上述の効果に加えて、内鍋下部をより一層バランスよく加熱することができ、それによって米飯をより一層おいしく炊くことができるという効果がある。Therefore, in the electric rice cooker, in addition to the above-described effects, the lower portion of the inner pot can be heated in a more balanced manner, and thereby there is an effect that the cooked rice can be cooked more deliciously.

一方、上記底部発熱体の発熱量は、基本的には同部分における発熱材料の量に比例する。したがって、発熱体の厚さが全体に亘って均一であると、各部は均一に発熱するが、全体的に見ると、熱放散が可能で加熱面積が広い半径方向外周側よりも熱放散がなくて加熱面積が狭い半径方向内周側(中央部側)の方に熱量が集中して高温になりやすく、内鍋底部の内外方向で加熱ムラを生じる問題が生じる。On the other hand, the heat generation amount of the bottom heating element is basically proportional to the amount of heat generating material in the same portion. Therefore, if the thickness of the heating element is uniform throughout, each part generates heat uniformly, but when viewed as a whole, heat dissipation is possible and there is less heat dissipation than the radially outer peripheral side with a wide heating area. As a result, the amount of heat is concentrated on the radially inner periphery side (center side) where the heating area is narrow, and the temperature tends to increase, resulting in a problem of uneven heating in the inner and outer directions of the bottom of the inner pot.

そこで、同電気炊飯器では、上記底部発熱体の方は、全体を一定の厚さにせずに、薄肉部と厚肉部により構成して、半径方向で発熱量の分布自体を変え、上記のような加熱ムラを生じさせる熱量および温度分布の不均一さを解消している。Therefore, in the electric rice cooker, the bottom heating element is composed of a thin part and a thick part without changing the whole thickness, and changes the distribution of the calorific value in the radial direction. The non-uniformity of heat quantity and temperature distribution that causes such heating unevenness is eliminated.

他方、単位面積あたりの発熱材料の量が底部発熱体の発熱材料の量よりも少なく、その面積が2倍以上に大きい上記湾曲部発熱体の方は、全体に亘って発熱体の厚さを一定の肉厚に構成している。そして、それによって、上述のように底部発熱体との加熱量のバランスを良好にし、炊飯時における内鍋内の対流が内鍋の外周側に変位することを防止するとともに、上記内鍋の湾曲面に対する湾曲部発熱体の設置を容易、かつ良好な状態で実現することができるようにしている。On the other hand, the amount of the heat generating material per unit area is smaller than the amount of the heat generating material of the bottom heat generating element, and the area where the area is twice or more is larger than the thickness of the heat generating element. It has a constant wall thickness. And thereby, the balance of the heating amount with the bottom heating element is improved as described above, and the convection in the inner pot at the time of cooking is prevented from being displaced to the outer peripheral side of the inner pot, and the curvature of the inner pot Installation of the curved heating element on the surface can be realized easily and in a good state.

[本願請求項2の発明の効果]
本願請求項1の発明の電気炊飯器では、内鍋底部の範囲を内鍋側周部の外径の略1/2の大きさとし、内鍋湾曲部は内鍋底部の外端から内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成しているので、次のような効果がある。
[Effect of the invention of claim 2 of the present application]
In the electric rice cooker according to the first aspect of the present invention, the range of the inner pot bottom is set to be approximately half the outer diameter of the inner pot side peripheral portion, and the inner pot curved portion extends from the outer end of the inner pot bottom to the inner pot side. Since it is formed in a substantially arc shape in the range of the horizontal distance portion to the peripheral portion and the height portion substantially the same as the horizontal distance, the following effects are obtained.

まず、内鍋湾曲部の全体幅が大きく且つ内鍋湾曲部の傾斜角度が小さく(緩く)なるので、そこに設置する湾曲部発熱体(銀ペースト)を転写紙により転写したりスクリーン印刷により塗布したりする場合に、それらのベースシート(転写シートやスクリーンシート)を内鍋湾曲部に沿って張設する際に皺ができにくくなり、該湾曲部発熱体(銀ペースト)の設置作業が容易になるという効果がある。First, since the entire inner pan curved portion has a large width and the inner pan curved portion has a small (loose) inclination angle, the curved portion heating element (silver paste) installed therein is transferred by transfer paper or applied by screen printing. When the base sheet (transfer sheet or screen sheet) is stretched along the inner pot curved portion, it becomes difficult to wrinkle, and it is easy to install the curved portion heating element (silver paste). There is an effect of becoming.

又、内鍋湾曲部の傾斜角度が小さい(緩い)と、上記ベースシートを張設する際に皺ができにくいので、該内鍋湾曲部に張設するベースシートの幅を広くすることができ、その結果、湾曲部発熱体を広幅に設置することができるという効果がある。尚、このように湾曲部発熱体を広幅に設置すると、底部発熱体と協同して内鍋下部を広範囲の面積部分からバランスよく加熱でき、米飯をおいしく炊くことができる。In addition, if the inclination angle of the inner pot curved portion is small (loose), it is difficult to make wrinkles when the base sheet is stretched, so the width of the base sheet stretched on the inner pot curved portion can be widened. As a result, there is an effect that the bending portion heating element can be installed wide. In addition, when a curved part heating element is installed in a wide manner in this way, the lower part of the inner pot can be heated in a balanced manner in cooperation with the bottom heating element, and cooked rice can be cooked deliciously.

また、同電気炊飯器においては、上記湾曲部発熱体の面積を底部発熱体の面積に対して2倍以上に設定している。Moreover, in the electric rice cooker, the area of the curved heating element is set to be twice or more than the area of the bottom heating element.

このように構成すると、内鍋下部の外周寄り部分(内鍋湾曲部)の広い面積範囲に発熱体を設けることができ、底部発熱体と湾曲部発熱体による加熱バランスを良好に割り振りすることができる。If comprised in this way, a heat generating body can be provided in the wide area range of the outer periphery side part (inner pot curved part) of an inner pot lower part, and the heating balance by a bottom part heating element and a curved part heating element can be allocated favorably. it can.

従って、上述の効果に加えて、内鍋下部の広範囲面積部分を均一に加熱することができ、米飯をより一層おいしく炊くことができるという効果がある。Therefore, in addition to the above-described effects, the wide area area of the lower portion of the inner pot can be heated uniformly, and the rice can be cooked even more deliciously.

また、同電気炊飯器においては、底部発熱体の面積当たりの発熱材料の量を湾曲部発熱体の面積当たりの発熱材料の量より多くしている。炊飯時の加熱はあくまでも底部発熱体がメインとなり、発熱体の単位面積当たりの発熱量は、その単位面積当たりの発熱材料の量(銀の量)に比例する。In the electric rice cooker, the amount of the heat generating material per area of the bottom heating element is set larger than the amount of the heat generating material per area of the curved heating element. The heating at the time of cooking is mainly the bottom heating element, and the heat generation amount per unit area of the heating element is proportional to the amount of heat generating material per unit area (silver amount).

したがって、そのように構成すると、上記のように底部発熱体部分の面積を小さくしたものであっても、該底部発熱体部分での単位面積当たりの発熱量が多くなって、炊飯時においてメインの加熱部となる底部発熱体部分での発熱量を十分に確保することができる。Therefore, with such a configuration, even if the area of the bottom heating element portion is reduced as described above, the amount of heat generated per unit area at the bottom heating element portion increases, A sufficient amount of heat can be ensured at the bottom heating element portion serving as the heating portion.

そのため、同電気炊飯器では、上述の効果に加えて、内鍋下部をより一層バランスよく加熱することができ、それによって米飯をより一層おいしく炊くことができるという効果がある。Therefore, in the electric rice cooker, in addition to the above-described effects, the lower portion of the inner pot can be heated in a more balanced manner, and thereby there is an effect that the cooked rice can be cooked more deliciously.

ところで、以上のように、この発明の電気炊飯器では、上記内鍋底部の範囲を内鍋側周部の外径の略1/2の大きさとするとともに、内鍋湾曲部を内鍋底部の外端から内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成し、上記湾曲部発熱体の面積を上記底部発熱体の面積に対して2倍以上に設定している。By the way, as mentioned above, in the electric rice cooker of this invention, while making the range of the said inner pot bottom part into about 1/2 size of the outer diameter of an inner pot side peripheral part, an inner pot curved part is made into the inner pot bottom part. A horizontal distance part from the outer end to the inner pan side peripheral part and a range of the same height part as the horizontal distance are formed in a substantially arc shape, and the area of the curved part heating element with respect to the area of the bottom heating element It is set to 2 times or more.

その結果、内鍋底部の面積割合も従来の者に比べて小さくなり、同内鍋底部に設置される底部発熱体の面積も小さくなる。As a result, the area ratio of the inner pot bottom is also smaller than that of the conventional person, and the area of the bottom heating element installed at the inner pot bottom is also reduced.

しかし、炊飯時における内鍋の加熱は、あくまでも底部発熱体が中心となる。However, the heating of the inner pot during rice cooking is centered on the bottom heating element.

このため、同電気炊飯器では、上述のように、上記底部発熱体の面積当たりの発熱材料の量を上記湾曲部発熱体の面積当たりの発熱材料の量より多くして必要な発熱量を確保するようにしている。For this reason, in the electric rice cooker, as described above, the amount of the heat generating material per area of the bottom heating element is made larger than the amount of the heat generating material per area of the curved heating element to ensure a necessary heat generation amount. Like to do.

しかし、上記内鍋の底部外周には高台が設けられているので、その場合における上記底部発熱体は、同高台の内端近傍から中心部の一部を除く全面積部分に亘って設けるようにしている。However, since a hill is provided on the outer periphery of the bottom of the inner pan, the bottom heating element in that case should be provided over the entire area excluding a part of the central portion from the vicinity of the inner end of the hill. ing.

そして、それにより、相対的に加熱面積が小さくなった内鍋底部の必要な発熱量を十分に確保し、良好な炊飯性能を実現することができるようにしている。And thereby, the necessary calorific value of the inner pot bottom where the heating area is relatively small is sufficiently ensured, and good rice cooking performance can be realized.

以下、図1〜図3を参照して本願実施形態を説明すると、図1は本願実施形態の電気炊飯器の縦断面図を示し、図2(A)は図1の電気炊飯器に使用されている内鍋3の詳細図を示し、図2(B)は図2(A)の内鍋3の下面に設けられている底部発熱体35及び湾曲部発熱体36の下面図を示している。   Hereinafter, the present embodiment will be described with reference to FIGS. 1 to 3. FIG. 1 is a longitudinal sectional view of the electric rice cooker of the present embodiment, and FIG. 2 (A) is used in the electric rice cooker of FIG. FIG. 2B shows a bottom view of the bottom heating element 35 and the curved heating element 36 provided on the lower surface of the inner pot 3 of FIG. 2A. .

この実施形態の電気炊飯器は、図1に示すように、炊飯器本体1の上部に蓋体2を載置しているとともに、炊飯器本体1の内部に内鍋3を出し入れ自在に収納している。尚、炊飯器本体1は、外装体10と内ケース14とを有している。   As shown in FIG. 1, the electric rice cooker of this embodiment has a lid 2 placed on the top of a rice cooker body 1, and an inner pan 3 is freely put in and out of the rice cooker body 1. ing. The rice cooker body 1 has an exterior body 10 and an inner case 14.

外装体10は、金属製の外ケース11の下部に合成樹脂製の底部材12を組付ける一方、該外ケース11の上部に合成樹脂製の肩部材13を組付けて構成されている。尚、外ケース11と底部材12、及び外ケース11と肩部材13は、それぞれ無理嵌めして結合されている。   The exterior body 10 is configured by assembling a synthetic resin bottom member 12 to the lower part of a metal outer case 11 and a synthetic resin shoulder member 13 to the upper part of the outer case 11. In addition, the outer case 11 and the bottom member 12, and the outer case 11 and the shoulder member 13 are respectively connected by force fitting.

内ケース14は、この実施形態では、合成樹脂材料製で皿状の底材14Aの上部に金属製の側壁14Bを結合させたものを使用している。内ケース14の側壁14Bの外面には、保温用の側面ヒータ16が取付けられている。内ケース14の底材14Aの中央部には、内鍋3の底部の温度を検出する温度センサー15を挿通させるための穴が形成されている。内ケース底材14Aの上面には、周方向の3箇所にシリコン材からなる受座18が埋め込まれている。尚、この内ケース14は、図示しない固定ビスで底部材12に固定されている。   In this embodiment, the inner case 14 is made of a synthetic resin material in which a metal side wall 14B is coupled to the upper portion of a dish-like bottom material 14A. A heat-insulating side heater 16 is attached to the outer surface of the side wall 14B of the inner case 14. A hole for inserting a temperature sensor 15 for detecting the temperature of the bottom of the inner pot 3 is formed in the center of the bottom material 14A of the inner case 14. On the upper surface of the inner case bottom material 14A, seats 18 made of silicon material are embedded at three locations in the circumferential direction. The inner case 14 is fixed to the bottom member 12 with a fixing screw (not shown).

内鍋3は、陶磁器製のもの(土鍋)が使用されている。この内鍋3は、内ケース14の側周壁14bの内径より僅かに小径の外径を有し、該内ケース14内に出し入れ自在に収容される。   As the inner pot 3, a ceramic pot (earthen pot) is used. The inner pot 3 has an outer diameter slightly smaller than the inner diameter of the side peripheral wall 14b of the inner case 14, and is accommodated in the inner case 14 so as to be freely put in and out.

この内鍋3は、水平部分となる底部31と鉛直部分となる側周部33との間に曲面部となる湾曲部32を設けて構成されている。   The inner pot 3 is configured by providing a curved portion 32 serving as a curved surface portion between a bottom portion 31 serving as a horizontal portion and a side peripheral portion 33 serving as a vertical portion.

内鍋底部31の外端部(後述する内鍋底部31の範囲D1の外端部)の下面には、小高さの高台(環状突起)34が形成されている。そして、この内鍋3を内ケース14内に収容した状態では、内鍋3の高台34が上記3箇所の受座18上に載置されるようになっている。   On the lower surface of the outer end portion of the inner pot bottom portion 31 (the outer end portion of the range D1 of the inner pot bottom portion 31 to be described later), a small height plateau (annular protrusion) 34 is formed. In a state where the inner pot 3 is housed in the inner case 14, the hill 34 of the inner pot 3 is placed on the three receiving seats 18.

尚、この実施形態で使用される内鍋3は、図4の公知例で使用されている内鍋より、側周部33の直径がやや大きい反面、高さを該公知例の内鍋よりやや低くしたものが採用されている。   The inner pot 3 used in this embodiment is slightly larger in diameter than the inner pot used in the known example of FIG. The lower one is used.

蓋体2は、外蓋21と、該外蓋21の下面部に設けた内蓋22とを有している。外蓋21には、調圧弁24付きの蒸気抜き通路23が形成されている。又、外蓋21内には蓋ヒータ25が設けられている。   The lid 2 has an outer lid 21 and an inner lid 22 provided on the lower surface portion of the outer lid 21. A steam vent passage 23 with a pressure regulating valve 24 is formed in the outer lid 21. A lid heater 25 is provided in the outer lid 21.

そして、この蓋体2は、炊飯器本体1の後側上部において図示しないヒンジユニットで枢支されていて、前部側が弧回動開閉されるようになっている。   And this cover 2 is pivotally supported by the hinge unit which is not shown in figure at the rear upper part of the rice cooker main body 1, and the front side is made to open and close by arc rotation.

尚、図1において符号9は把手であり、該把手9は左右の軸部を中心にして上下に弧回動させ得るようになっている。   In FIG. 1, reference numeral 9 denotes a handle. The handle 9 can be pivoted up and down around the left and right shafts.

この実施形態の電気炊飯器は、内鍋3を電磁誘導加熱し得るようにしたものである。即ち、内鍋3には、内鍋底部31の下面に底部発熱体35を設け、内鍋湾曲部32の外面に湾曲部発熱体36を設けている。他方、内ケース14の下面側には、上記底部発熱体35に対応する位置に底部ワークコイル41を設け、上記湾曲部発熱体36に対応する位置に湾曲部ワークコイル42を設けている。   The electric rice cooker of this embodiment is configured so that the inner pot 3 can be heated by electromagnetic induction. That is, the inner pot 3 is provided with a bottom heating element 35 on the lower surface of the inner pot bottom 31 and a bending part heating element 36 on the outer surface of the inner pot bending part 32. On the other hand, on the lower surface side of the inner case 14, a bottom work coil 41 is provided at a position corresponding to the bottom heating element 35, and a bending portion work coil 42 is provided at a position corresponding to the bending heating element 36.

底部ワークコイル41は、内ケース14の底材14Aの下面側における内鍋3の底部発熱体35に対向する位置に円形環状(ドーナツ状)の形態で設置されている。又、湾曲部ワークコイル42は、内ケース14の底材14Aの下面側における内鍋3の湾曲部発熱体36に対向する位置に円形環状(ドーナツ状)の形態で設置されている。尚、この底部ワークコイル41及び湾曲部ワークコイル42は、それぞれ内ケース底材14Aの中心と同心位置に設置している。   The bottom work coil 41 is installed in a circular annular shape (doughnut shape) at a position facing the bottom heating element 35 of the inner pot 3 on the lower surface side of the bottom material 14A of the inner case 14. Further, the bending portion work coil 42 is installed in a circular annular shape (doughnut shape) at a position facing the bending portion heating element 36 of the inner pot 3 on the lower surface side of the bottom material 14A of the inner case 14. The bottom work coil 41 and the bending part work coil 42 are respectively installed at concentric positions with the center of the inner case bottom material 14A.

内ケース底材14Aの上面には遮熱板19が設けられており、該遮熱板19で底部発熱体35からの輻射熱が底部ワークコイル41側に伝わるのを阻止するようにしている。   A heat shield plate 19 is provided on the upper surface of the inner case bottom material 14A, and the heat shield plate 19 prevents radiant heat from the bottom heating element 35 from being transmitted to the bottom work coil 41 side.

そして、この実施形態の電気炊飯器では、底部ワークコイル41及び湾曲部ワークコイル42に通電すると、該ワークコイルからの磁力により底部発熱体35及び湾曲部発熱体36をそれぞれ電磁誘導により発熱させて、内鍋3の底部31及び湾曲部32からそれぞれ加熱し得るようになっている。   In the electric rice cooker of this embodiment, when the bottom work coil 41 and the bending portion work coil 42 are energized, the bottom heating element 35 and the bending portion heating element 36 are caused to generate heat by electromagnetic induction, respectively, by the magnetic force from the work coil. The inner pot 3 can be heated from the bottom 31 and the curved portion 32, respectively.

この実施形態で使用されている内鍋3は、高台34の内方部分が水平部分となる内鍋底部31となっている。そして、この内鍋3では、図2(A)に示すように、内鍋底部31の範囲D1を内鍋側周部33の外径D0の略1/2の大きさに設定している一方、内鍋湾曲部32を高台34(実質的には高台34の外端部)から内鍋側周部33の外面までの水平距離D2部分と該水平距離D2と略同高さH部分の範囲に略円弧状に形成している。従って、この内鍋3の形状では、湾曲部32がかなり広幅となり、且つ湾曲部32の全幅の傾斜角度Aが45°程度のかなり緩い角度となっている。   The inner pot 3 used in this embodiment is an inner pot bottom 31 in which the inner part of the hill 34 is a horizontal part. And in this inner pot 3, as shown to FIG. 2 (A), while setting the range D1 of the inner pot bottom part 31 to the magnitude | size of about 1/2 of the outer diameter D0 of the inner pot side peripheral part 33, The inner pan curved portion 32 has a horizontal distance D2 portion from the hill 34 (substantially the outer end portion of the hill 34) to the outer surface of the inner pan side peripheral portion 33, and a range of the H portion substantially the same height as the horizontal distance D2. Are formed in a substantially arc shape. Therefore, in the shape of the inner pot 3, the curved portion 32 is considerably wide, and the inclination angle A of the entire width of the curved portion 32 is a fairly gentle angle of about 45 °.

内鍋底部31の底部発熱体35は、図2(A),(B)に示すように、高台34の内端近傍位置から内方側の大部分の面積範囲(幅L0の円形環状部分)に設けられている。即ち、内鍋底部31の下面中心部には温度センサー15(図1)が当接される関係で、該内鍋底部31の下面中心部の所定小面積範囲(直径N)には発熱体のない部分があるが、内鍋底部31における残余の部分(幅L0の円形環状部分)に底部発熱体35が設けられている。   As shown in FIGS. 2 (A) and 2 (B), the bottom heating element 35 of the inner pot bottom 31 has a large area range (circular annular portion having a width L0) on the inner side from the position near the inner end of the hill 34. Is provided. That is, because the temperature sensor 15 (FIG. 1) is in contact with the center of the lower surface of the inner pot bottom 31, a predetermined small area (diameter N) of the center of the lower surface of the inner pot bottom 31 has a heating element. Although there is no part, the bottom heating element 35 is provided in the remaining part (circular annular part with the width L0) in the inner pot bottom part 31.

ところで、底部発熱体35の発熱量は、発熱材料の量(銀の量)に比例するが、該発熱材料の厚さが均一であると、幅方向の中央部寄り部分が内外端部寄り部分より発熱量が多くなり、底部発熱体35の幅方向の部位によって加熱ムラが生じるようになる(炊飯ムラが生じて、米飯が部分的に焦げることがある)。   Incidentally, the amount of heat generated by the bottom heating element 35 is proportional to the amount of heat generating material (amount of silver). If the thickness of the heat generating material is uniform, the portion near the center in the width direction is the portion near the inner and outer ends. The amount of heat generation is further increased, and heating unevenness is caused by the widthwise portion of the bottom heating element 35 (rice cooking unevenness occurs and the cooked rice may be partially burnt).

そこで、この実施形態のものでは、図2(A),(B)に示すように、底部発熱体35の幅方向の所定位置に発熱材料の量(銀の量)が異なる部位を設けて、発熱時に内鍋底部31を均一加熱し得るようにしている。即ち、この実施形態では、底部発熱体35の全幅L0における中央寄りの所定幅L1の範囲を薄肉部35Aとする一方、該薄肉部35Aの内外両周囲部分をそれぞれ厚肉部35B,35Bとしている。この薄肉部35Aと厚肉部35B,35Bの範囲及び厚さは、底部発熱体35の発熱時に内鍋底部31を均一加熱し得るように設定される。尚、底部発熱体35に薄肉部35Aと厚肉部35B,35Bとを設ける場合には、該薄肉部35Aと厚肉部35B,35Bとを2回に分けて設置(転写又はスクリーン印刷)するとよい。   Therefore, in this embodiment, as shown in FIGS. 2A and 2B, a portion where the amount of the heat generating material (amount of silver) is different is provided at a predetermined position in the width direction of the bottom heating element 35. The inner pot bottom 31 can be heated uniformly during heat generation. That is, in this embodiment, the range of the predetermined width L1 closer to the center in the entire width L0 of the bottom heating element 35 is the thin portion 35A, while the inner and outer peripheral portions of the thin portion 35A are the thick portions 35B and 35B, respectively. . The range and thickness of the thin portion 35A and the thick portions 35B, 35B are set so that the inner pot bottom 31 can be uniformly heated when the bottom heating element 35 generates heat. When the thin portion 35A and the thick portions 35B and 35B are provided on the bottom heating element 35, the thin portion 35A and the thick portions 35B and 35B are installed in two steps (transfer or screen printing). Good.

ところで、陶磁器製の内鍋(土鍋)3は金属製のものに比して熱伝導性が悪いものであり、内鍋3に土鍋を使用した電気炊飯器において、炊飯時に内鍋3を均一加熱するには内鍋下部の広範囲の面積部分から加熱することが好ましい。   By the way, the ceramic inner pot (earthen pot) 3 has poor thermal conductivity compared to metal ones. In an electric rice cooker that uses an earthen pot for the inner pot 3, the inner pot 3 is uniformly heated during cooking. In order to do so, it is preferable to heat from a wide area portion below the inner pot.

そこで、この実施形態で使用している内鍋3では、図2(A),(B)に示すように、内鍋湾曲部32の湾曲部発熱体36をかなり広範囲(幅Mの範囲)の面積部分に設置して、内鍋下部の広範囲の面積部分から加熱し得るようにしている。   Therefore, in the inner pot 3 used in this embodiment, as shown in FIGS. 2 (A) and 2 (B), the bending portion heating element 36 of the inner pot bending portion 32 has a considerably wide range (range of width M). It is installed in the area part so that it can be heated from a wide area part under the inner pot.

内鍋3の底部31及び湾曲部32に設けている底部発熱体35及び湾曲部発熱体36は、近年のものでは発熱材料である銀ペーストを転写紙で転写したり、あるいは該銀ペーストをスクリーン印刷により塗布したりして設置することが多用されている。   The bottom heating element 35 and the bending part heating element 36 provided on the bottom 31 and the bending part 32 of the inner pot 3 are, in recent years, transferring silver paste, which is a heating material, with transfer paper, or using the silver paste as a screen. It is often used to install by printing.

そして、内鍋3に各発熱体35,36を設置するのに、内鍋底部31に対しては、該内鍋底部31の下面(発熱体設置面)が平面であるので、上記した転写紙による銀ペーストの転写方法でも、スクリーン印刷による銀ペーストの塗布方法でも、内鍋底部31の下面に対してベースシート(転写シート又はスクリーンシート)を比較的簡単且つ正確に(きれいに)張設できるが、内鍋湾曲部32の外面に対しては、該内鍋湾曲部32が曲面状態で傾斜しているので、上記ベースシート(転写シート又はスクリーンシート)をきれいに張設するのが難しい。   In order to install the heating elements 35 and 36 in the inner pot 3, the lower surface (heating element installation surface) of the inner pot bottom 31 is flat with respect to the inner pot bottom 31. The base sheet (transfer sheet or screen sheet) can be stretched relatively easily and accurately (cleanly) on the lower surface of the inner pot bottom 31 by either the silver paste transfer method by screen printing or the silver paste coating method by screen printing. Since the inner pot bending portion 32 is inclined in a curved state with respect to the outer surface of the inner pot bending portion 32, it is difficult to neatly stretch the base sheet (transfer sheet or screen sheet).

即ち、内鍋湾曲部32に対して、例えば図3に示すように転写紙5により銀ペースト36′を湾曲部32の外面に転写するには、転写紙5を符号5′で示すように湾曲部32の外面に被せるが、このとき該転写紙5′の外周寄り部分の周方向に余剰部分ができて、該余剰部分が皺になり易くなり、その皺延ばしの作業が面倒である。特に、内鍋湾曲部32における発熱体設置面の傾斜角度B(内鍋底部に対する傾斜角度)が大きいほど、転写紙の外周寄り部分に皺ができ易くなる。   That is, in order to transfer the silver paste 36 'to the outer surface of the curved portion 32 by the transfer paper 5 as shown in FIG. 3, for example, as shown in FIG. 3, the transfer paper 5 is curved as indicated by reference numeral 5'. The outer surface of the portion 32 is covered, but at this time, an excessive portion is formed in the circumferential direction of the portion near the outer periphery of the transfer paper 5 ′, and the excessive portion tends to become wrinkles, and the work of extending the wrinkles is troublesome. In particular, the larger the inclination angle B (inclination angle with respect to the inner pot bottom) of the heating element installation surface in the inner pot bending portion 32, the more easily wrinkles are formed on the outer periphery of the transfer paper.

そこで、この実施形態で使用している内鍋3は、図2(A)に示すように、内鍋底部31の範囲D1を内鍋側周部33の外径D0の略1/2の大きさとし、内鍋湾曲部32を内鍋底部31の外端から内鍋側周部33までの水平距離部分D2と該水平距離と略同高さ部分Hの範囲において略円弧状に形成していることにより、内鍋湾曲部32の全体幅を大きくしているとともに、該内鍋湾曲部32の傾斜角度を小さく(緩く)している。即ち、図2(A)の内鍋湾曲部32では、該湾曲部32の全体幅(幅D2と高さHの範囲)の傾斜角度Aが約45°であり、そのうちの湾曲部発熱体36の設置面の傾斜角度Bが約42°となっている。   Therefore, as shown in FIG. 2 (A), the inner pot 3 used in this embodiment has a range D1 of the inner pot bottom 31 that is approximately ½ the outer diameter D0 of the inner pot side peripheral portion 33. Then, the inner pot curved portion 32 is formed in a substantially arc shape in the range of the horizontal distance portion D2 from the outer end of the inner pot bottom portion 31 to the inner pot side peripheral portion 33 and the height portion H substantially the same as the horizontal distance. As a result, the entire width of the inner pot bending portion 32 is increased, and the inclination angle of the inner pot bending portion 32 is decreased (loosened). That is, in the inner pot bending portion 32 of FIG. 2A, the inclination angle A of the entire width (range of the width D2 and the height H) of the bending portion 32 is about 45 °, and the bending portion heating element 36 among them is provided. The inclination angle B of the installation surface is about 42 °.

そして、このように内鍋湾曲部32の全体幅を大きくし且つ該内鍋湾曲部32の傾斜角度を小さく(発熱体設置面の傾斜角度Bが約42°)すると、そこに設置する湾曲部発熱体36を例えば図3に示すように転写紙5により転写する場合において、該転写紙5を符号5′で示すように内鍋湾曲部32に沿って張設したときに、該転写紙5′の外周寄り部分の周方向にできる余剰部分が少なくなり、その結果、該転写紙5′に皺ができにくくなる。尚、内鍋湾曲部32の外面に対して転写紙5を張設するのに、該転写紙5に塗布される銀ペースト36′(図3)の厚さを均一にしたものの方がきれいに(皺ができにくい)張設し易くなり、この実施形態のものでは湾曲部発熱体36となる部分の発熱材料の厚さ(銀ペースト36′の厚さ)を均一にしている。   And if the whole width | variety of the inner pot curved part 32 is enlarged in this way and the inclination angle of this inner pot curved part 32 is made small (inclination angle B of a heat generating body installation surface is about 42 degrees), the curved part installed there For example, when the heat generating member 36 is transferred by the transfer paper 5 as shown in FIG. 3, when the transfer paper 5 is stretched along the inner pot curved portion 32 as indicated by reference numeral 5 ', the transfer paper 5 The excess portion that can be formed in the circumferential direction of the portion near the outer periphery of ′ is reduced, and as a result, the transfer paper 5 ′ is less likely to be wrinkled. In addition, when the transfer paper 5 is stretched over the outer surface of the inner pot curved portion 32, the silver paste 36 '(FIG. 3) applied to the transfer paper 5 is made more uniform (see FIG. 3). In this embodiment, the thickness of the heat generating material (thickness of the silver paste 36 ′) in the portion that becomes the curved portion heating element 36 is made uniform.

又、上記のように内鍋湾曲部32における発熱体設置面の傾斜角度Bが小さい(緩やかである)と、転写紙5を張設する際に皺ができにくいので、該内鍋湾曲部32に張設する転写紙5の幅を広くすることができ、その結果、湾曲部発熱体36を広幅(幅M)に設置することが可能となる。   In addition, if the inclination angle B of the heating element installation surface in the inner pot bending portion 32 is small (gradual) as described above, wrinkles are difficult to occur when the transfer paper 5 is stretched, and therefore the inner pot bending portion 32. As a result, it is possible to widen the width of the transfer paper 5 to be stretched, and as a result, it is possible to install the curved portion heating element 36 in a wide width (width M).

この内鍋3では、湾曲部発熱体36の面積を底部発熱体35の面積に対して2倍以上に設定している。尚、図2(B)に示す実施形態では、湾曲部発熱体36の面積が底部発熱体35の面積の3.5倍程度となっている。このように湾曲部発熱体36の面積を底部発熱体35の面積に対して大きくすると、底部発熱体35と湾曲部発熱体36による加熱バランスを良好に割り振りでき、内鍋下部の広範囲面積部分を均一加熱できる(米飯をより一層おいしく炊くことができる)。   In the inner pot 3, the area of the curved heating element 36 is set to be twice or more the area of the bottom heating element 35. In the embodiment shown in FIG. 2B, the area of the curved heating element 36 is about 3.5 times the area of the bottom heating element 35. Thus, when the area of the curved heating element 36 is made larger than the area of the bottom heating element 35, the heating balance by the bottom heating element 35 and the bending heating element 36 can be favorably allocated, and the wide area area at the bottom of the inner pot can be obtained. Can be heated evenly (cooked rice can be cooked even more deliciously).

ところで、この実施形態では、内鍋底部31の面積割合を従来のものより小さくしている関係で、該内鍋底部31に設置される底部発熱体35の面積も必然的に小さくなるが、炊飯時の加熱はあくまでも底部発熱体35がメインとなる。そこで、この実施形態の内鍋3では、底部発熱体35の面積当たりの発熱材料の量を湾曲部発熱体湾曲部発熱体36の面積当たりの発熱材料の量より多くしている。従って、底部発熱体35の面積を小さくしたものであっても、該底部発熱体35部分での単位面積当たりの発熱量が多くなり、炊飯時における底部発熱体35部分での発熱量を十分に確保できる。尚、内鍋湾曲部32部分への加熱は広面積であるほど加熱バランスの点で良好となるが、湾曲部発熱体36による加熱温度が異常に高くなると、炊飯時の対流が内鍋3内の外側寄りに多くなってしまい、炊飯バランスが悪くなり易い(内鍋内が均一加熱されにくくなる)とともに、湾曲部発熱体36が異常高温度まで加熱されると、その周辺にある部材(例えば内ケース底材14Aやその外側の湾曲部ワークコイル42等)に対する熱対策を講じる必要が生じる(コスト高になる)。   By the way, in this embodiment, since the area ratio of the inner pot bottom 31 is smaller than the conventional one, the area of the bottom heating element 35 installed on the inner pot bottom 31 is inevitably smaller. At the time of heating, the bottom heating element 35 is the main. Therefore, in the inner pot 3 of this embodiment, the amount of the heat generating material per area of the bottom heating element 35 is set larger than the amount of the heat generating material per area of the bending portion heating element bending portion heating element 36. Therefore, even if the area of the bottom heating element 35 is reduced, the amount of heat generation per unit area at the bottom heating element 35 portion increases, and the heating value at the bottom heating element 35 portion during cooking is sufficiently high. It can be secured. In addition, although the heating to the inner pot curved part 32 part becomes better in terms of heating balance as the area is larger, when the heating temperature by the curved part heating element 36 becomes abnormally high, the convection at the time of rice cooking is within the inner pot 3. When the bending portion heating element 36 is heated to an abnormally high temperature, the rice cooking balance is likely to be deteriorated (the inner pot becomes difficult to be heated uniformly) and the surrounding member (for example, It is necessary to take measures against heat with respect to the inner case bottom material 14A and the outer curved portion work coil 42, etc. (high cost).

この実施形態の内鍋3において、内鍋底部31の厚さと内鍋湾曲部32の厚さをそれぞれ4〜4.5mmとし、内鍋側周部33の厚さを4.5〜5.5mmとしている。尚、図4〜図6の公知例で使用されている内鍋3では、内鍋底部31の厚さと内鍋湾曲部32の厚さがそれぞれ4〜4.5mmで、内鍋側周部33の厚さが7mmに設定されている。そして、保温時には、内鍋側周部33を側面ヒータ16(図1)で加熱するが、該内鍋側周部33が肉厚(7mm)であると、その分、多くの加熱エネルギー(電力)を必要とする。従って、この実施形態のように、内鍋側周部33の肉厚を4.5〜5.5mmとすると、保温時の省エネになる。   In the inner pot 3 of this embodiment, the thickness of the inner pot bottom part 31 and the thickness of the inner pot curved part 32 are 4 to 4.5 mm, respectively, and the thickness of the inner pot side peripheral part 33 is 4.5 to 5.5 mm. It is said. In addition, in the inner pot 3 used by the well-known example of FIGS. 4-6, the thickness of the inner pot bottom part 31 and the thickness of the inner pot curved part 32 are 4-4.5 mm, respectively, and the inner pot side peripheral part 33 is used. The thickness is set to 7 mm. And at the time of heat retention, although the inner pot side peripheral part 33 is heated with the side heater 16 (FIG. 1), if this inner pot side peripheral part 33 is thick (7 mm), much heating energy (electric power) is equivalent. ) Is required. Therefore, as in this embodiment, when the thickness of the inner pan side peripheral portion 33 is 4.5 to 5.5 mm, energy saving is achieved during heat insulation.

又、この実施形態では、図3に示すように、内鍋底部31の下面における底部発熱体35が設置される部分に底部発熱体35の厚さとほぼ同深さの小凹部31aを設けている一方、内鍋湾曲部32の外面における湾曲部発熱体36が設置される部分に該湾曲部発熱体36の厚さとほぼ同深さの小凹部32aを設けている。このように各発熱体35,36の設置部分にそれぞれ小凹部31a,32aを設けておくと、該各小凹部31a,32aが各発熱体35,36を設置する際の位置決め機能を果たすようになる。又、内鍋湾曲部32における小凹部32aの形成部分は、該小凹部32aの深さだけ薄肉になって、湾曲部発熱体36の発熱時に湾曲部32内面までの熱伝導が良好になるとともに、内鍋湾曲部32における小凹部32aのない部分は肉厚になるので、該小凹部32aのない部分の蓄熱性が良好になる。   Moreover, in this embodiment, as shown in FIG. 3, the small recessed part 31a of substantially the same depth as the thickness of the bottom part heating element 35 is provided in the part in which the bottom part heating element 35 is installed in the lower surface of the inner pot bottom part 31. On the other hand, a small recess 32 a having a depth substantially equal to the thickness of the bending portion heating element 36 is provided in a portion where the bending portion heating element 36 is installed on the outer surface of the inner pot bending portion 32. When the small recesses 31a and 32a are provided in the installation portions of the heating elements 35 and 36 in this way, the small recesses 31a and 32a perform a positioning function when the heating elements 35 and 36 are installed. Become. In addition, the portion where the small recess 32a is formed in the inner pot bending portion 32 is thin by the depth of the small recess 32a, and the heat conduction to the inner surface of the bending portion 32 is improved when the bending portion heating element 36 generates heat. Since the portion without the small concave portion 32a in the inner pot curved portion 32 is thick, the heat storage property of the portion without the small concave portion 32a is improved.

尚、内鍋底部31における底部発熱体35の設置部分(小凹部31a)の厚さは、内鍋湾曲部32における湾曲部発熱体36の設置部分(小凹部32a)の厚さより若干薄くすることができる。   In addition, the thickness of the installation part (small recess 31a) of the bottom heating element 35 in the inner pot bottom 31 is slightly thinner than the thickness of the installation part (small recess 32a) of the bending part heating element 36 in the inner pot bending part 32. Can do.

この実施形態の電気炊飯器では、炊飯時に米及び水を入れた内鍋3を内ケース14内に収容して、炊飯スイッチをONにすると、各底部ワークコイル41及び湾曲部ワークコイル42からの磁界で内鍋3側の底部発熱体35及び湾曲部発熱体36がそれぞれ電磁誘導により発熱し、該両発熱体35,36の発熱により内鍋下部を広範囲の面積部分から加熱(炊飯)するようになる。尚、炊飯終了後(各ワークコイル41,42への通電がOFF後)は、側面ヒータ16と蓋ヒータ25により内鍋3内の米飯を保温する。   In the electric rice cooker of this embodiment, when the inner pot 3 in which rice and water are put at the time of rice cooking is accommodated in the inner case 14 and the rice cooking switch is turned on, the bottom work coil 41 and the curved work coil 42 are separated from each other. The bottom heating element 35 and the curved heating element 36 on the inner pot 3 side are heated by electromagnetic induction, respectively, and the lower part of the inner pot is heated (cooked rice) from a wide area by the heat generation of both the heating elements 35 and 36. become. In addition, after the end of rice cooking (after the energization of the work coils 41 and 42 is turned off), the cooked rice in the inner pot 3 is kept warm by the side heater 16 and the lid heater 25.

ところで、この実施形態の電気炊飯器では、上記のように、鍋底部31の範囲D1(図2)を内鍋側周部33の外径D0の略1/2の大きさとする一方、内鍋湾曲部32は内鍋底部31の外端から内鍋側周部33までの水平距離D2部分と該水平距離と略同高さH部分の範囲において略円弧状に形成しているので、内鍋湾曲部32の全体幅(水平距離D2と高さHの範囲)が大きく且つ内鍋湾曲部32の傾斜角度が小さくなる(特に、湾曲部発熱体36の設置面の傾斜角度Bが約42°になる)。   By the way, in the electric rice cooker of this embodiment, while setting the range D1 (FIG. 2) of the pan bottom 31 as substantially half the outer diameter D0 of the inner pan side peripheral portion 33, as described above, Since the curved portion 32 is formed in a substantially arc shape in the range of the horizontal distance D2 portion from the outer end of the inner pan bottom portion 31 to the inner pan side peripheral portion 33 and the horizontal distance and the same height H portion, The entire width of the bending portion 32 (the range of the horizontal distance D2 and the height H) is large and the inclination angle of the inner pot bending portion 32 is small (particularly, the inclination angle B of the installation surface of the bending portion heating element 36 is about 42 °). become).

従って、該内鍋湾曲部32に設置する湾曲部発熱体36を、例えば図3に示すように転写紙5により銀ペースト36′を転写する場合には、該転写紙5を内鍋湾曲部32に沿って張設する際に皺ができにくくなり、該銀ペースト36′の転写作業が容易になる。尚、湾曲部発熱体(銀ペースト)36をスクリーン印刷により塗布する場合には、スクリーンシートを内鍋湾曲部32の外面に張設するが、この場合も該内鍋湾曲部32の傾斜角度Bが小さいと、該スクリーンシートを比較的簡単且つきれいに張設できる。   Therefore, when the silver paste 36 'is transferred by the transfer paper 5 as shown in FIG. 3, for example, as shown in FIG. It becomes difficult to make wrinkles when it is stretched along, and the transfer work of the silver paste 36 'becomes easy. In addition, when apply | coating the curved part heat generating body (silver paste) 36 by screen printing, a screen sheet is stretched on the outer surface of the inner pot curved part 32, but also in this case, the inclination angle B of the inner pot curved part 32 Is small, the screen sheet can be stretched relatively easily and cleanly.

又、上記のように内鍋湾曲部32における発熱体設置面の傾斜角度Bが小さい(緩やかである)と、転写紙5を張設する際に皺ができにくいので、該内鍋湾曲部32に張設する転写紙5の幅を広くすることができ、その結果、湾曲部発熱体36を広幅(幅M)に設置することが可能となる。このように、湾曲部発熱体36を広幅に設置すると、底部発熱体35と協同して内鍋下部を広範囲の面積部分からバランスよく加熱でき、米飯をおいしく炊くことができる。   In addition, if the inclination angle B of the heating element installation surface in the inner pot bending portion 32 is small (gradual) as described above, wrinkles are difficult to occur when the transfer paper 5 is stretched, and therefore the inner pot bending portion 32. As a result, it is possible to widen the width of the transfer paper 5 to be stretched, and as a result, it is possible to install the curved portion heating element 36 in a wide width (width M). As described above, when the curved heating element 36 is installed wide, the lower part of the inner pot can be heated in a balanced manner in cooperation with the bottom heating element 35, and the cooked rice can be cooked deliciously.

本願実施形態の電気炊飯器の左右方向中央縦断面図である。It is a horizontal direction center longitudinal cross-sectional view of the electric rice cooker of this-application embodiment. 図1の電気炊飯器における内鍋の構造説明図である。It is structure explanatory drawing of the inner pot in the electric rice cooker of FIG. 図1の電気炊飯器における、内鍋湾曲部への発熱体設置方法の説明図である。It is explanatory drawing of the heat generating body installation method to the inner pot curved part in the electric rice cooker of FIG. 従来の電気炊飯器の半断面図である。It is a half sectional view of the conventional electric rice cooker. 図4の電気炊飯器における内鍋の構造説明図である。It is structure explanatory drawing of the inner pot in the electric rice cooker of FIG. 図4の電気炊飯器における、内鍋湾曲部への発熱体設置方法の説明図である。It is explanatory drawing of the heat generating body installation method to the inner pot curved part in the electric rice cooker of FIG.

1は炊飯器本体、2は蓋体、3は内鍋、10は外装体、11は外ケース、12は底部材、14は内ケース、31は内鍋の底部、32は内鍋の湾曲部、33は内鍋の側周部、34は高台、35は底部発熱体、36は湾曲部発熱体、41は底部ワークコイル、42は湾曲部ワークコイルである。   DESCRIPTION OF SYMBOLS 1 is a rice cooker body, 2 is a lid, 3 is an inner pot, 10 is an exterior body, 11 is an outer case, 12 is a bottom member, 14 is an inner case, 31 is the bottom of the inner pot, 32 is a curved portion of the inner pot , 33 is a side peripheral part of the inner pot, 34 is a hill, 35 is a bottom heating element, 36 is a bending part heating element, 41 is a bottom work coil, and 42 is a bending part work coil.

Claims (2)

炊飯器本体内に非金属材料製の内鍋を収容するとともに、該内鍋水平部分となる底部と鉛直部分となる側周部との間に曲面部となる湾曲部を設けたものを使用し、上記内鍋底部と上記内鍋湾曲部にそれぞれ電磁誘導により発熱する底部発熱体と湾曲部発熱体を設け、かつ上記炊飯器本体内に上記底部発熱体と湾曲部発熱体をそれぞれ電磁誘導加熱するワークコイルを設け、上記内鍋底部の範囲を上記内鍋側周部の外径の略1/2の大きさとするとともに、上記内鍋湾曲部を上記内鍋底部の外端から上記内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成し、上記湾曲部発熱体の面積を上記底部発熱体の面積に対して2倍以上に設定する一方、上記底部発熱体の面積当たりの発熱材料の量を上記湾曲部発熱体の面積当たりの発熱材料の量より多くしてなる電気炊飯器であって、上記底部発熱体は、薄肉部と厚肉部を有して構成されている一方、上記湾曲部発熱体は全体に亘って一定の肉厚に構成されていることを特徴とする電気炊飯器。 Use a non-metallic material inner pot in the rice cooker body and provide a curved part that becomes a curved part between the bottom part that becomes the horizontal part and the side peripheral part that becomes the vertical part in the inner pot. to, respectively, the inner pan bottom portion and the inner bowl bending portion provided bottom heating element and the curved portion heating element which generates heat by electromagnetic induction, and electromagnetic the rice cooker in the main the bottom heating element and the curved portion heating element respectively setting a work coil for inductively heating only, the range of the inner pan bottom portion with a size of about 1/2 of the outer diameter of the inner pan side peripheral portion, said inner bowl curved portion from the outer end of the inner pan bottom portion It is formed in a substantially arc shape in the range of the horizontal distance portion to the inner pan side peripheral portion and the height portion substantially the same as the horizontal distance, and the area of the curved portion heating element is double the area of the bottom heating element. While setting the above, the amount of heat generating material per area of the bottom heating element is An electric rice cooker having an amount larger than the amount of heat generating material per area of the heating element, wherein the bottom heating element is configured to have a thin part and a thick part, while the curved part heating element is An electric rice cooker having a constant thickness throughout . 炊飯器本体内に非金属材料製の内鍋を収容するとともに、該内鍋に水平部分となる底部と鉛直部分となる側周部との間に曲面部となる湾曲部を設けたものを使用して、上記内鍋底部と上記内鍋湾曲部にそれぞれ電磁誘導により発熱する底部発熱体と湾曲部発熱体を設け、かつ上記炊飯器本体内に上記底部発熱体と湾曲部発熱体をそれぞれ電磁誘導加熱するワークコイルを設け、上記内鍋底部の範囲を上記内鍋側周部の外径の略1/2の大きさとするとともに、上記内鍋湾曲部を上記内鍋底部の外端から上記内鍋側周部までの水平距離部分と該水平距離と略同高さ部分の範囲において略円弧状に形成し、上記湾曲部発熱体の面積を上記底部発熱体の面積に対して2倍以上に設定する一方、上記底部発熱体の面積当たりの発熱材料の量を上記湾曲部発熱体の面積当たりの発熱材料の量より多くしてなる電気炊飯器であって、上記内鍋の底部外周には高台が設けられており、上記底部発熱体は、同高台の内端近傍から中心部の一部を除く全面積部分に亘って設けられていることを特徴とする電気炊飯器。 Use a non-metallic material inner pot in the rice cooker body and provide a curved part that becomes a curved part between the bottom part that becomes the horizontal part and the side peripheral part that becomes the vertical part in the inner pot. A bottom heating element and a bending part heating element that generate heat by electromagnetic induction are provided on the inner pot bottom part and the inner pot bending part, respectively, and the bottom heating element and the bending part heating element are electromagnetically provided in the rice cooker body, respectively. A work coil for induction heating is provided, and the range of the inner pot bottom is set to be approximately half the outer diameter of the inner pot side peripheral portion, and the inner pot curved portion is extended from the outer end of the inner pot bottom to the above. It is formed in a substantially arc shape in the range of the horizontal distance part to the inner pan side peripheral part and the substantially same height as the horizontal distance, and the area of the curved part heating element is more than twice the area of the bottom heating element While the amount of heat generating material per area of the bottom heating element is set to An electric rice cooker having an amount larger than the amount of heat generating material per area of the heating element, wherein a height is provided on the outer periphery of the bottom of the inner pan, and the bottom heating element is located near the inner end of the height An electric rice cooker provided over the entire area excluding a part of the center .
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