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JP5359852B2 - Soldering jig and method for manufacturing printed circuit board with terminals using the soldering jig - Google Patents
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JP5359852B2 - Soldering jig and method for manufacturing printed circuit board with terminals using the soldering jig - Google Patents

Soldering jig and method for manufacturing printed circuit board with terminals using the soldering jig Download PDF

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JP5359852B2
JP5359852B2 JP2009291359A JP2009291359A JP5359852B2 JP 5359852 B2 JP5359852 B2 JP 5359852B2 JP 2009291359 A JP2009291359 A JP 2009291359A JP 2009291359 A JP2009291359 A JP 2009291359A JP 5359852 B2 JP5359852 B2 JP 5359852B2
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jig
printed circuit
circuit board
connection terminal
soldering
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JP2011134806A (en
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達也 岡
善彦 五島
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Sumitomo Wiring Systems Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a soldering tool with a structure of positioning and holding a connection terminal with high accuracy when soldering and reducing a resistance at the time of removal, and to provide a method of manufacturing a printed board with a terminal using such a soldering tool. <P>SOLUTION: The soldering tool includes: a first tool 14 which is positioned and placed on a mounting surface of the printed board 12 and provided with a through-hole 36a into which the connection terminal 22 to be soldered to a conductive path 20b of the printed board 12 is movably inserted in a penetrating manner; and a second tool 16 positioned and placed on the first tool 14 and provided with an engaging hole 72 with which an end 71 of the connection terminal 22 projecting from the through hole 36a of the first tool 14 is positioned and engaged. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、プリント基板に対して接続端子を半田付けする際に用いられる半田付用冶具に関する。また、本発明は、そのような半田付用冶具を用いて半田付けされた接続端子を備えた端子付プリント基板の製造方法に関する。   The present invention relates to a soldering jig used when soldering connection terminals to a printed circuit board. The present invention also relates to a method of manufacturing a printed circuit board with a terminal provided with a connection terminal soldered using such a soldering jig.

従来から、車載用電気接続箱等では、多数の接続端子が導電路に対して半田付けされたプリント基板が収容されており、これら接続端子を介して外部電線や電気部品がプリント基板に接続されて、効率的な電力供給や信号授受が行われている。   Conventionally, in-vehicle electrical connection boxes, etc., contain printed circuit boards in which a large number of connection terminals are soldered to conductive paths, and external electric wires and electrical components are connected to the printed circuit boards through these connection terminals. Thus, efficient power supply and signal exchange are performed.

ところで、接続端子と外部電線等の安定した接続状態を実現するためには、各接続端子がプリント基板上に高精度に位置決め保持された状態で半田付けされることが重要となる。特に、プリント基板に対して、接続端子を樹脂製の台座等の保持具を使用せずに直接立設する場合は、接続端子の確実な保持が必要となる。そこで、特開平11−54901号公報(特許文献1)に記載されているとおり、プリント基板に位置決め載置される半田付用冶具に対して、接続端子の全長を収容し得る深さ寸法を有する端子収容穴を設けると共に、この端子収容穴に接続端子を収容保持した状態で、プリント基板に対して接続端子を半田付けすることが行われている。これによれば、プリント基板から突出する接続端子の長さ方向全長に亘って接続端子の全面を保持することができることから、接続端子をプリント基板上に安定して保持することが可能となる。   By the way, in order to realize a stable connection state between the connection terminal and the external electric wire or the like, it is important that each connection terminal is soldered in a state where the connection terminal is positioned and held with high accuracy. In particular, when the connection terminal is directly erected on the printed circuit board without using a holder such as a resin base, the connection terminal must be securely held. Therefore, as described in Japanese Patent Application Laid-Open No. 11-54901 (Patent Document 1), the soldering jig positioned and placed on the printed board has a depth dimension that can accommodate the entire length of the connection terminal. In addition to providing a terminal accommodation hole, the connection terminal is soldered to the printed circuit board in a state where the connection terminal is accommodated and held in the terminal accommodation hole. According to this, since the entire surface of the connection terminal can be held over the entire length of the connection terminal protruding from the printed circuit board, the connection terminal can be stably held on the printed circuit board.

ところが、このような従来構造の半田付用冶具においては、接続端子のプリント基板に対する傾き,角度等の位置決め(アライメント)を高精度に維持するために、接続端子の外周面と端子収容穴の内周面の間には、僅かな隙間しか設けることができない。従って、半田付けの際に及ぼされる外力により僅かに接続端子が傾斜するだけで、接続端子の外周面が端子収容穴の内周面に当接してしまい、半田付け後に冶具を取り外す際の摩擦抵抗により接続端子に捻れ等の変形が生じる場合があった。その結果、接続端子と外部電線等の接続に不具合が生じ、場合によっては、冶具の取り外し自体が困難となる場合もあった。   However, in the soldering jig having such a conventional structure, in order to maintain the positioning (alignment) of the connection terminal with respect to the printed circuit board with high accuracy, the inner periphery of the connection terminal and the terminal receiving hole are not provided. Only a slight gap can be provided between the peripheral surfaces. Therefore, the connection terminal is slightly inclined due to the external force exerted during soldering, and the outer peripheral surface of the connection terminal comes into contact with the inner peripheral surface of the terminal receiving hole. As a result, deformation such as twisting may occur in the connection terminal. As a result, a problem occurs in the connection between the connection terminal and the external electric wire, and in some cases, it may be difficult to remove the jig itself.

また、プリント基板からの接続端子の突出長さが大きい場合は、それに併せて冶具の厚さ寸法も大きくする必要があり、冶具の材料費も高額となる。更に、細長く延びた端子収容穴には接続端子挿入時のめっき剥がれ等の屑がたまり易く、冶具のメンテナンスも煩雑となっていた。   Further, when the protruding length of the connection terminal from the printed circuit board is large, it is necessary to increase the thickness dimension of the jig accordingly, and the material cost of the jig becomes high. Furthermore, in the elongated terminal receiving hole, scraps such as peeling of plating when inserting the connection terminal are easily collected, and the maintenance of the jig is complicated.

特開平11−54901号公報JP-A-11-54901

本発明は、上述の事情を背景に為されたものであって、その解決課題は、半田付けの際に接続端子を高精度に位置決め保持できると共に取り外しの際の抵抗が低減された、新規な構造の半田付用冶具を提供することにある。また、本発明は、そのような半田付用冶具を用いた端子付プリント基板の製造方法も提供する。   The present invention has been made in the background of the above-mentioned circumstances, and the solution is to provide a novel, which can position and hold the connection terminal with high accuracy during soldering and has reduced resistance during removal. It is to provide a soldering jig having a structure. Moreover, this invention also provides the manufacturing method of the printed circuit board with a terminal using such a jig for soldering.

半田付用冶具に係る本発明の第一の態様は、プリント基板に形成された導電路に対して接続端子の基端部を半田付けする際に用いられる半田付用冶具であって、前記プリント基板の実装面上に位置決め載置されると共に、前記接続端子が貫通状態で遊挿される挿通孔が設けられた第一冶具と、前記第一冶具上に位置決め載置されると共に、該第一冶具の前記挿通孔から突出された前記接続端子の先端部が位置決め嵌合される嵌合穴が設けられた第二冶具とを、有すると共に、前記第一冶具には、前記プリント基板側へ突出して、前記基端部が前記プリント基板に形成されたスルーホールに挿通された前記接続端子における前記プリント基板の表面への重ね合わせ部分を、前記プリント基板へ押し付ける押え突起が設けられていることを、特徴とする。 A first aspect of the present invention relating to a soldering jig is a soldering jig used when soldering a base end portion of a connection terminal to a conductive path formed on a printed circuit board. A first jig that is positioned on the mounting surface of the substrate and provided with an insertion hole through which the connection terminal is inserted in a penetrating state; and a first jig that is positioned on the first jig and the first jig A second jig provided with a fitting hole for positioning and fitting the tip of the connection terminal protruding from the insertion hole of the jig, and the first jig protrudes toward the printed circuit board. A pressing projection for pressing the overlapping portion of the connection terminal on the surface of the printed circuit board at the connection terminal inserted through a through hole formed in the printed circuit board to the printed circuit board. ,Feature To.

第一の態様によれば、接続端子のプリント基板に対するアライメントは、第一冶具と第二冶具の協働作用で実現される。ここにおいて、接続端子は、第冶具に対して隙間をもって挿通(遊挿)されるようになっており、第二冶具に対しても先端部の位置決め嵌合だけでアライメントされる。それ故、冶具に対するタイトな挿通や挿入が必要なくなり、冶具に対する挿抜時における接続端子の変形問題が回避される。 According to the first aspect, the alignment of the connection terminal with respect to the printed circuit board is realized by the cooperative action of the first jig and the second jig. Here, the connection terminal is inserted into the first jig with a gap (free insertion), and is aligned with the second jig only by positioning and fitting the tip. This eliminates the need for tight insertion and insertion into the jig, and avoids the problem of deformation of the connection terminal when the jig is inserted and removed.

しかも、接続端子は、その先端部において第二冶具の嵌合穴で正確に位置決めされた状態下、その傾斜が、第一冶具の挿通孔の内周面への干渉によって効果的に制限される。ここにおいて、第一冶具の挿通孔は、第二冶具の嵌合穴に対して、接続端子の長さ方向で相当離れているから、接続端子と挿通孔に多少の隙間があっても、接続端子は、挿通孔の内周面への当接による位置決め作用に基づいて、その傾きが効率的に抑えられて高精度なアライメントが実現され得るのである。   Moreover, the inclination of the connection terminal is effectively limited by the interference with the inner peripheral surface of the insertion hole of the first jig under the condition that the connection terminal is accurately positioned in the fitting hole of the second jig at the tip portion thereof. . Here, since the insertion hole of the first jig is considerably separated from the fitting hole of the second jig in the length direction of the connection terminal, even if there is a slight gap between the connection terminal and the insertion hole, Based on the positioning effect by the contact of the insertion hole with the inner peripheral surface of the insertion hole, the inclination of the terminal can be efficiently suppressed and high-precision alignment can be realized.

また、半田付用冶具を第一冶具と第二冶具の分割構造としたことにより、接続端子を第一冶具の挿通孔に遊挿した状態で、第二冶具の嵌合穴に他方の端部のみを嵌合することで、接続端子を半田付用冶具に対して容易にセットすることができる。それ故、従来の半田付用冶具のように、細長い端子収容穴に接続端子をセットする場合に比して作業効率が飛躍的に向上されると共に、冶具のメンテナンスも容易となる。
また、第一の態様によれば、接続端子をプリント基板へ押圧して保持できることから、プリント基板の表面を利用して接続端子の傾きを一層効果的に防止することができる。また、半田付け後に冶具を取り外すに際して、先に(端子先端部に嵌合された)第二冶具だけを取り外した後に第一冶具を取り外す場合に、第二冶具の取外し時に接続端子を押え突起でプリント基板に押し付けておくことが出来、接続端子に対するプリント基板からの離脱方向の外力作用を回避しつつ、第二冶具を安定して取り外すことが可能となる。
In addition, since the soldering jig has a divided structure of the first jig and the second jig, the other end of the connecting terminal is inserted into the insertion hole of the first jig and the other end of the fitting hole of the second jig. By fitting only the connection terminals, the connection terminals can be easily set on the soldering jig. Therefore, as compared with the case where the connection terminal is set in the elongated terminal accommodating hole as in the conventional soldering jig, the working efficiency is greatly improved, and the maintenance of the jig is facilitated.
In addition, according to the first aspect, since the connection terminal can be pressed against the printed board and held, the inclination of the connection terminal can be more effectively prevented using the surface of the printed board. Also, when removing the jig after soldering, when removing the first jig after removing only the second jig (fitted to the tip of the terminal), the connection terminal should be The second jig can be stably removed while avoiding the external force action in the direction of detachment from the printed board with respect to the connection terminal.

半田付用冶具に係る本発明の第二の態様は、第一の態様に記載のものにおいて、互いに重ね合わされた前記第一冶具と前記第二冶具の重ね合わせ面間には、前記挿通孔および前記嵌合穴の形成部分において隙間が形成されているようにしたものである。   A second aspect of the present invention relating to a soldering jig is the one described in the first aspect, wherein the insertion hole and the overlapping surface of the first jig and the second jig overlapped with each other, A gap is formed in the portion where the fitting hole is formed.

第二の態様によれば、挿通孔と嵌合穴の離隔距離が大きくなることで、それらの協働による接続端子の位置決め作用(アライメント作用)が一層効果的に実現される。   According to the second aspect, since the separation distance between the insertion hole and the fitting hole is increased, the positioning operation (alignment operation) of the connection terminal by their cooperation is more effectively realized.

端子付プリント基板の製造方法に係る本発明の態様は、プリント基板に形成されたスルーホールに接続端子の基端部が挿通されて半田付けされることにより、前記プリント基板の導電路に前記接続端子が導通された端子付プリント基板の製造方法であって、半田付用冶具に係る本発明の第一又は第二の態様に記載の半田付用冶具を用い、前記プリント基板の実装面上に前記第一冶具と前記第二冶具を重ね合わせて配設すると共に、前記プリント基板の前記スルーホールに対して前記基端部を挿通してセットした前記接続端子を、その長さ方向の中間部分において前記第一冶具の挿通孔に挿通し且つその先端部分において前記第二冶具の嵌合穴に嵌合位置決めした状態下で、前記プリント基板の裏面側から半田付けすることを、特徴とする。 The aspect of the present invention relating to the method of manufacturing a printed circuit board with a terminal is such that the base end portion of a connection terminal is inserted into a through hole formed in the printed circuit board and soldered, whereby the connection to the conductive path of the printed circuit board a method of manufacturing a terminal with the printed circuit board terminals are conductive, with a jig for soldering according to the first or second state like the invention according to the jig soldering, on the mounting surface of the printed circuit board The first jig and the second jig are arranged to overlap each other, and the connection terminal set by inserting the base end portion into the through hole of the printed circuit board is arranged in the middle of its length direction. Soldering from the back side of the printed circuit board in a state of being inserted into the insertion hole of the first jig in the portion and fitted and positioned in the fitting hole of the second jig at the tip portion thereof .

本態様によれば、本発明に従う構造とされた半田付用冶具の作用効果が発揮されて、プリント基板に対して接続端子が高精度なアライメントをもって半田付けされた端子付プリント基板を、接続端子の変形を防止しつつ、簡単な冶具の着脱作業性をもって容易に製造することが可能となる。   According to this aspect, the effect of the soldering jig having the structure according to the present invention is exhibited, and the printed circuit board with terminals in which the connection terminals are soldered to the printed circuit board with high precision alignment is obtained. It is possible to easily manufacture with a simple jig attaching / detaching workability while preventing deformation of the jig.

半田付用冶具に係る本発明によれば、半田付用冶具を第一冶具と第二冶具の分割構造として、接続端子を第一冶具の挿通孔に遊挿した状態で、第二冶具の嵌合穴に先端部分のみを嵌合するようにしたので、半田付けの際に接続端子を高精度に位置決め保持できると共に取り外しの際の抵抗を低減することが出来る。   According to the present invention relating to the soldering jig, the fitting of the second jig is performed in a state where the soldering jig is divided into the first jig and the second jig and the connection terminal is loosely inserted into the insertion hole of the first jig. Since only the tip portion is fitted into the fitting hole, the connection terminal can be positioned and held with high accuracy during soldering and the resistance during removal can be reduced.

また、端子付プリント基板の製造方法に関する本発明によれば、接続端子がプリント基板に対して高精度に位置決めされた状態で半田付けされた端子付プリント基板を容易に製造することが出来る。   In addition, according to the present invention relating to a method for manufacturing a printed circuit board with terminals, it is possible to easily manufacture a printed circuit board with terminals soldered in a state where the connection terminals are positioned with high accuracy with respect to the printed circuit board.

本発明の一実施形態としての半田付用冶具がプリント基板に組み付けられた状態を示す平面図。The top view which shows the state by which the jig for soldering as one Embodiment of this invention was assembled | attached to the printed circuit board. 図1に示した半田付用冶具がプリント基板に組み付けられた状態での側面図。The side view in the state in which the jig for soldering shown in FIG. 1 was assembled | attached to the printed circuit board. 図1に示した半田付用冶具がプリント基板に組み付けられた状態での要部拡大縦断面図であって、図1におけるIII−III方向での要部拡大縦断面図。FIG. 3 is an enlarged vertical cross-sectional view of a main part in a state where the soldering jig shown in FIG. 1 is assembled to a printed circuit board, and is an enlarged vertical cross-sectional view of the main part in the III-III direction in FIG. 図3におけるIV−IV方向の要部拡大断面図。The principal part expanded sectional view of the IV-IV direction in FIG. 図3におけるV−V方向の要部拡大断面図。The principal part expanded sectional view of the VV direction in FIG. 図1に示した半田付用冶具を構成する第一冶具の平面図。The top view of the 1st jig | tool which comprises the jig for soldering shown in FIG. 図1に示した半田付用冶具を構成する第二冶具の平面図。The top view of the 2nd jig | tool which comprises the jig for soldering shown in FIG. 図1に示した半田付用冶具を用いた端子付プリント基板の製造工程を説明するための説明図。Explanatory drawing for demonstrating the manufacturing process of the printed circuit board with a terminal using the jig for soldering shown in FIG. 本発明の第二の実施形態としての半田付用冶具の使用状態での要部拡大断面図。The principal part expanded sectional view in the use condition of the jig for soldering as 2nd embodiment of this invention. 本発明の第二の実施形態で採用可能な他の態様を説明するための要部拡大断面図。The principal part expanded sectional view for demonstrating the other aspect employable by 2nd embodiment of this invention.

以下、本発明の実施形態について、図面を参照しつつ説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1〜7には、本発明の一実施形態としての半田付用冶具10がプリント基板12に組み付けられた状態が示されている。半田付用冶具10は、プリント基板12に位置決め載置される第一冶具14と、この第一冶具14に載置される第二冶具16によって構成されている。   1 to 7 show a state in which a soldering jig 10 according to an embodiment of the present invention is assembled to a printed circuit board 12. The soldering jig 10 includes a first jig 14 that is positioned and placed on the printed circuit board 12 and a second jig 16 that is placed on the first jig 14.

より詳細には、プリント基板12は、絶縁基材18の表裏両面に導電路20a,20bが形成された構造とされている。プリント基板12の表面側には、外部電線の端部に設けられた外部コネクタ等の雌端子と接続される接続端子22が装着されて、裏面側の導電路20bに設けられたランド24に対して半田付けされるようになっている。   More specifically, the printed circuit board 12 has a structure in which conductive paths 20 a and 20 b are formed on both front and back surfaces of the insulating base 18. A connection terminal 22 connected to a female terminal such as an external connector provided at an end portion of the external electric wire is attached to the front surface side of the printed circuit board 12, and the land 24 provided on the conductive path 20b on the back surface side is attached. Soldered.

図3に示すように、接続端子22は、端子用台座等で保持されずにプリント基板12に対して直接装着される、所謂直立ちの基板端子であり、矩形平板形状の金属プレートが長手方向の中間部分でクランク状に屈曲されることによって形成されている。これにより、接続端子22には、長さ方向中間部分に係止部26が設けられており、係止部26を挟んで長さ方向一方側がプリント基板12の表面から略垂直に突出する突出部28とされている一方、長さ方向他方側がプリント基板12に形成されたスルーホール32に挿通されてプリント基板12の裏面から略垂直に突出する基端部30とされている。   As shown in FIG. 3, the connection terminal 22 is a so-called upright board terminal that is directly attached to the printed circuit board 12 without being held by a terminal pedestal or the like. It is formed by being bent in the shape of a crank at the middle part. As a result, the connection terminal 22 is provided with a locking portion 26 at an intermediate portion in the length direction, and a protruding portion whose one side in the length direction protrudes substantially perpendicularly from the surface of the printed circuit board 12 with the locking portion 26 interposed therebetween. On the other hand, the other side in the length direction is a base end portion 30 that is inserted through a through hole 32 formed in the printed circuit board 12 and protrudes substantially perpendicularly from the back surface of the printed circuit board 12.

なお、図示はされていないが、プリント基板12の表面側には、接続端子22の他にも、外部コネクタ等と接続される台座コネクタや、ヒューズと接続される直立ちの接続端子、リレーと電気接続される直立ちの接続端子等が装着されて、裏面側の導電路20bに対して半田付けされるようになっている。   Although not shown, on the front side of the printed circuit board 12, in addition to the connection terminals 22, a pedestal connector connected to an external connector or the like, an upright connection terminal connected to a fuse, a relay, and the like An upright connection terminal or the like to be electrically connected is attached and soldered to the conductive path 20b on the back surface side.

プリント基板12の表面側に載置される第一冶具14は、ステンレス鋼等の金属材料から形成されており、図6にも示されるとおり、全体として厚肉の矩形平板形状を呈している。また、第一冶具14には、接続端子22が遊挿される挿通孔36aが複数設けられている。なお、第一冶具14には、挿通孔36aの他にも、ヒューズと接続される直立ち接続端子が遊挿される挿通孔36bや、リレーと接続される直立ち接続端子が遊挿される挿通孔36c、更には、台座コネクタが挿通される開口窓38が、それぞれ、複数形成されている。   The first jig 14 placed on the front surface side of the printed circuit board 12 is formed of a metal material such as stainless steel, and as shown in FIG. 6, has a thick rectangular plate shape as a whole. The first jig 14 is provided with a plurality of insertion holes 36a into which the connection terminals 22 are loosely inserted. In addition to the insertion hole 36a, the first jig 14 has an insertion hole 36b in which an upright connection terminal connected to a fuse is loosely inserted, and an insertion hole in which an upright connection terminal connected to a relay is loosely inserted. 36c and a plurality of opening windows 38 through which the base connector is inserted are formed.

図4に示す如く、各挿通孔36aは、略十字断面形状で第一冶具14の厚さ方向にストレートに延びて第一冶具14の表面34aおよび裏面34bに開口するように形成されている(図3参照)。各挿通孔36aにおいて挿通される接続端子22の厚さ方向(図4の左右方向)で対向する一対の側面40,40には、それぞれ、幅方向(図4の上下方向)の中央部分において、略一定の矩形断面形状で第一冶具14の厚さ方向にストレートに延びて側面40に開口する凹溝42が形成されている。これにより、接続端子22の突出部28に幅方向外方へ突出する突部が設けられている場合でも、接続端子22の各挿通孔36aへの挿通が可能となる。なお、各挿通孔36aにおいて、第一治具14の裏面34b側の開口付近では、第一冶具14の厚さ方向外方へ行くに従って次第に開口面積が大きくなるテーパ部43が形成されており、第一治具へ接続端子22が挿入される際のガイド機構が構成されている。   As shown in FIG. 4, each insertion hole 36 a has a substantially cross-sectional shape and is formed to extend straight in the thickness direction of the first jig 14 and open to the front surface 34 a and the back surface 34 b of the first jig 14 ( (See FIG. 3). A pair of side surfaces 40, 40 facing each other in the thickness direction (left-right direction in FIG. 4) of the connection terminal 22 inserted in each insertion hole 36a, respectively, in the center portion in the width direction (up-down direction in FIG. 4), A concave groove 42 having a substantially constant rectangular cross-sectional shape and extending straight in the thickness direction of the first jig 14 and opening in the side surface 40 is formed. Thereby, even when the protruding portion 28 of the connecting terminal 22 is provided with a protruding portion protruding outward in the width direction, the connecting terminal 22 can be inserted into each insertion hole 36a. In each insertion hole 36a, in the vicinity of the opening on the back surface 34b side of the first jig 14, there is formed a tapered portion 43 that gradually increases in opening area as it goes outward in the thickness direction of the first jig 14. A guide mechanism when the connection terminal 22 is inserted into the first jig is configured.

なお、ヒューズと電気接続される直立ち接続端子が遊挿される挿通孔36bや、リレーと電気接続される直立ち接続端子が遊挿される挿通孔36cも、挿通孔36aと同様な形状を有している。   The insertion hole 36b in which the upright connection terminal electrically connected to the fuse is loosely inserted and the insertion hole 36c in which the upright connection terminal electrically connected to the relay is loosely inserted have the same shape as the insertion hole 36a. ing.

また、第一冶具14の裏面34bには、各挿通孔36a〜cの周縁部において、押え突起44a〜cが設けられている。各押え突起44a〜cは、第一冶具14に対して別体形成されており、第一治具14と同様の金属材料からなる矩形ブロック体とされている。また、各押え突起44a〜cには、外方へ突出する取付片46a〜cが設けられている。   Further, on the back surface 34b of the first jig 14, presser protrusions 44a to 44c are provided at the peripheral edge portions of the respective insertion holes 36a to 36c. Each of the presser protrusions 44 a to 44 c is formed separately from the first jig 14 and is a rectangular block body made of the same metal material as that of the first jig 14. Each pressing protrusion 44a-c is provided with attachment pieces 46a-c projecting outward.

各押え突起44a〜cの形状や大きさ、取付片46a〜cの突設位置等は、押え突起44a〜cの第一冶具14への配設位置や取付作業の簡略化等の観点から、適宜設定される。例えば、図6に示されているように、一列に整列された複数の挿通孔36a〜cには、各挿通孔36a〜cの整列方向に延びる側面に沿って、同方向に延びる長尺形状の押え突起44a〜cが隣接配設されている。   The shape and size of each of the presser protrusions 44a to 44c, the protruding position of the mounting pieces 46a to 46c, and the like are from the viewpoint of the arrangement position of the presser protrusions 44a to 44c on the first jig 14 and the simplification of the mounting work. Set as appropriate. For example, as shown in FIG. 6, the plurality of insertion holes 36 a to 36 c aligned in a row have a long shape extending in the same direction along the side surface extending in the alignment direction of each insertion hole 36 a to 36 c. The presser protrusions 44a to 44c are disposed adjacent to each other.

このような押え突起44a〜cは、挿通孔36a〜cの周縁部に隣接配置された状態で、第一冶具14の裏面34bに重ね合わされて載置されており、取付片46a〜cにおいてボルト固定される。この状態で、各押え突起44a〜cの突出端面は、第一冶具14の裏面34bに対して平行とされている。なお、図面では、押え突起44a〜cを第一冶具14に固定するボルトの図示は省略してある。   Such presser protrusions 44a to 44c are placed on the back surface 34b of the first jig 14 so as to be adjacent to the peripheral edge portions of the insertion holes 36a to 36c. Fixed. In this state, the protruding end surfaces of the presser protrusions 44 a to 44 c are parallel to the back surface 34 b of the first jig 14. In the drawings, illustration of bolts for fixing the presser protrusions 44a to 44c to the first jig 14 is omitted.

また、第一冶具14の裏面34bには、各開口窓38の周縁部において、台座保持枠48が設けられている。台座保持枠48は、第一冶具14と同一の金属材料で第一治具14から別体形成されており、矩形枠体形状を呈している。また、台座保持枠48には、異なる方向へ突出する二つの取付片50,50が設けられている。   Further, a pedestal holding frame 48 is provided on the back surface 34 b of the first jig 14 at the peripheral edge of each opening window 38. The pedestal holding frame 48 is formed separately from the first jig 14 with the same metal material as the first jig 14, and has a rectangular frame shape. Further, the pedestal holding frame 48 is provided with two mounting pieces 50, 50 protruding in different directions.

このような台座保持枠48は、その開口部52が第一冶具14の開口窓38上に位置する状態で、且つ、第一冶具14の開口窓38の周縁部に重ね合わされて載置された状態で、取付片50,50においてボルト固定される。そして、図示はされていないが、後述の如く台座コネクタが第一冶具14に組み付けられる際には、台座コネクタは、台座保持枠48の開口部52に挿通された状態で、その端縁部が開口窓38の周縁部に係合されて、複数の端子が開口窓38を通じて第一冶具14の厚さ方向他方の面から略垂直に突出するようになっている。なお、図面では、台座保持枠48を第一冶具14に固定するボルトの図示は省略してある。   Such a pedestal holding frame 48 was placed with its opening 52 positioned on the opening window 38 of the first jig 14 and superimposed on the peripheral edge of the opening window 38 of the first jig 14. In this state, the mounting pieces 50 and 50 are bolted. Although not shown, when the pedestal connector is assembled to the first jig 14 as will be described later, the pedestal connector is inserted into the opening 52 of the pedestal holding frame 48, and the edge portion thereof is inserted. A plurality of terminals are engaged with the peripheral edge portion of the opening window 38 so as to protrude substantially perpendicularly from the other surface in the thickness direction of the first jig 14 through the opening window 38. In the drawing, the illustration of bolts for fixing the pedestal holding frame 48 to the first jig 14 is omitted.

また、第一冶具14には、厚さ方向に貫通する貫通孔54が適当な位置に二つ形成されており、各貫通孔54には、位置決めピン56が挿通配置されている。位置決めピン56は、図3に示す如く第一のピン状部材58と第二のピン状部材60によって構成されている。   Further, two through holes 54 penetrating in the thickness direction are formed in the first jig 14 at appropriate positions, and positioning pins 56 are inserted into the respective through holes 54. The positioning pin 56 includes a first pin-like member 58 and a second pin-like member 60 as shown in FIG.

第一のピン状部材58は、全体として円柱形状を呈しており、その軸方向中央部分には、軸方向両端部分よりも外径寸法が大きくされた大径部62が形成されている。また、第一のピン状部材58には、軸方向上方の端面に開口して軸方向に延びるねじ穴64が設けられている。   The first pin-shaped member 58 has a cylindrical shape as a whole, and a large-diameter portion 62 having an outer diameter larger than that of both end portions in the axial direction is formed at the central portion in the axial direction. Further, the first pin-shaped member 58 is provided with a screw hole 64 that opens in the axially upper end surface and extends in the axial direction.

このような第一のピン状部材58の軸方向上方側は、第一冶具14の裏面34b側から貫通孔54に挿通される。第一のピン状部材58の挿通深さは、大径部62が第一冶具14の裏面34bと係合することで規定されている。これにより、第一のピン状部材58は、大径部62よりも軸方向下方側が第一冶具14の裏面34bから突出するようになっている。   The upper side in the axial direction of the first pin-shaped member 58 is inserted into the through hole 54 from the back surface 34b side of the first jig 14. The insertion depth of the first pin-shaped member 58 is defined by the large-diameter portion 62 engaging with the back surface 34b of the first jig 14. As a result, the first pin-shaped member 58 protrudes from the back surface 34 b of the first jig 14 on the lower side in the axial direction than the large-diameter portion 62.

一方、第二のピン状部材60は、全体として円柱形状を呈しており、その軸方向下方側の端面には、軸方向下方へ突出してねじ穴64に螺入可能なねじ軸部66が設けられている。   On the other hand, the second pin-shaped member 60 has a cylindrical shape as a whole, and a screw shaft portion 66 that protrudes downward in the axial direction and can be screwed into the screw hole 64 is provided on the end surface on the lower side in the axial direction. It has been.

このような第二のピン状部材60のねじ軸部66が、第一のピン状部材58のねじ孔64に螺入されることにより第一のピン状部材58と第二のピン状部材60が第一冶具14の表裏面34a,34bの両側に突出して固定されるようになっている。本実施形態においては、第二のピン状部材60のねじ込み端は、貫通孔54の周縁部において第一冶具14の表面34aへ突出する環状突部68の突出端面に対して第二のピン状部材60の軸方向一端面が係合することで規定されている。なお、環状突部68は必ずしも設ける必要はなく、第一治具14の表面34aに対して第二のピン状部材60の軸方向一端面が直接係合することにより、第二のピン状部材60のねじ込み端が規定されるようにしてもよい。   By screwing the screw shaft portion 66 of the second pin-shaped member 60 into the screw hole 64 of the first pin-shaped member 58, the first pin-shaped member 58 and the second pin-shaped member 60. Projecting on both sides of the front and back surfaces 34a, 34b of the first jig 14 is fixed. In the present embodiment, the screwed end of the second pin-shaped member 60 has a second pin shape with respect to the projecting end surface of the annular projecting portion 68 projecting to the surface 34 a of the first jig 14 at the peripheral edge of the through hole 54. It is prescribed | regulated by the axial direction one end surface of the member 60 engaging. The annular protrusion 68 is not necessarily provided, and the second pin-shaped member is obtained by directly engaging one end surface of the second pin-shaped member 60 with the surface 34a of the first jig 14. Sixty screwed ends may be defined.

また、第一冶具14には、挿通孔36a〜cや開口窓38,貫通孔54の形成位置を除いた適当な位置において、厚さ方向に貫通する肉抜孔70が形成されている。なお、肉抜孔70は、必ずしも必要ではない。   Further, the first jig 14 is formed with a through hole 70 penetrating in the thickness direction at an appropriate position excluding the positions where the insertion holes 36a to 36c, the opening window 38, and the through hole 54 are formed. Note that the through hole 70 is not always necessary.

このような第一冶具14に載置される第二冶具16は、ステンレス鋼等の金属材料により形成されており、図7にも示されているように、厚肉の平板形状を呈している。このような第二治具16は、接続端子22における突出部28の先端部71が嵌合される嵌合穴72を複数備えている。   The second jig 16 placed on the first jig 14 is made of a metal material such as stainless steel, and has a thick flat plate shape as shown in FIG. . Such a second jig 16 includes a plurality of fitting holes 72 into which the distal end portions 71 of the protruding portions 28 of the connection terminals 22 are fitted.

図5に示すとおり、各嵌合穴72は、略十字断面形状で第二冶具16の厚さ方向にストレートに延びて第二冶具16の厚さ方向両側に開口するように形成されている。また、各嵌合穴72において嵌合される接続端子22の先端部71の厚さ方向(図5の左右方向)で対向する一対の側面74a,74aには、それぞれ、幅方向(図5の上下方向)の中央部分において、略一定の矩形断面形状で第二冶具16の厚さ方向にストレートに延びて嵌合穴72の側面74に開口する凹溝76が形成されている。これにより、接続端子22の先端部71に幅方向外方へ突出する突部が設けられている場合でも、接続端子22の各嵌合穴72への嵌め入れが可能となる。   As shown in FIG. 5, each fitting hole 72 has a substantially cross-sectional shape and is formed to extend straight in the thickness direction of the second jig 16 and open to both sides of the second jig 16 in the thickness direction. In addition, a pair of side surfaces 74a and 74a facing each other in the thickness direction (left and right direction in FIG. 5) of the distal end portion 71 of the connection terminal 22 to be fitted in each fitting hole 72 has a width direction (in FIG. 5). In the central portion (vertical direction), a concave groove 76 having a substantially constant rectangular cross-sectional shape and extending straight in the thickness direction of the second jig 16 and opening in the side surface 74 of the fitting hole 72 is formed. Thereby, even when the front-end | tip part 71 of the connection terminal 22 is provided with the protrusion which protrudes to the width direction outward, the insertion to the fitting hole 72 of the connection terminal 22 is attained.

また、各嵌合穴72において嵌合される接続端子22の先端部71の幅方向(図5の上下方向)で対向する一対の側面74b,74bは、先端部71に対して隙間を隔てて対向している。なお、各嵌合穴72の第二冶具16の裏面82側における開口部付近は、厚さ方向外方へ行くに従って次第に開口面積が大きくなるテーパ部83とされており、接続端子22の先端部71を嵌合穴72に嵌め入れる際の案内機能を果たすようになっている。   In addition, the pair of side surfaces 74 b and 74 b facing each other in the width direction (vertical direction in FIG. 5) of the distal end portion 71 of the connection terminal 22 fitted in each fitting hole 72 is spaced from the distal end portion 71. Opposite. In addition, the vicinity of the opening on the back surface 82 side of the second jig 16 of each fitting hole 72 is a tapered portion 83 whose opening area gradually increases as it goes outward in the thickness direction, and the tip of the connection terminal 22 A guiding function for fitting 71 into the fitting hole 72 is achieved.

また、第二冶具16には、適当な位置において、厚さ方向に貫通するねじ孔78が五つ形成されている。各ねじ孔78には、第二冶具16の裏面82側でねじ孔78の開口周縁部に重ね合わされて載置される支持突起80に設けられたねじ軸部81が螺入されるようになっている。これにより、第二冶具16の裏面82には、ねじ孔78の形成位置に支持突起80が設けられている。   The second jig 16 is formed with five screw holes 78 penetrating in the thickness direction at appropriate positions. In each screw hole 78, a screw shaft portion 81 provided on a support projection 80 placed on the peripheral edge of the opening of the screw hole 78 on the back surface 82 side of the second jig 16 is screwed. ing. Thereby, the support protrusion 80 is provided on the back surface 82 of the second jig 16 at the position where the screw hole 78 is formed.

また、第二冶具16には、後述の如く第二冶具16が第一冶具14に位置決め載置された状態で、第一冶具14に組み付けられた台座コネクタの端子が挿通配置される肉抜孔84が形成されている。   Further, in the second jig 16, as described later, with the second jig 16 positioned and mounted on the first jig 14, a meat hole 84 in which the terminal of the base connector assembled to the first jig 14 is inserted and arranged. Is formed.

続いて、上述の如き第一冶具14と第二冶具16で構成される半田付用冶具10を用いて接続端子22をプリント基板12の裏面側の導電路20bに半田付けして端子付プリント基板86を製造する方法について、図8に基づいて、説明する。   Subsequently, the connecting terminal 22 is soldered to the conductive path 20b on the back surface side of the printed board 12 by using the soldering jig 10 constituted by the first jig 14 and the second jig 16 as described above, and the printed board with terminals. A method for manufacturing 86 will be described with reference to FIG.

先ず、図8(a)に示されているように、プリント基板12の表面側に直立ち状態で装着される接続端子22等を、第一冶具14に対して、裏面34b側から組み付ける。その際、図3に詳述するように、接続端子22は突出部28が挿通孔36aに挿通された状態で、係止部26が押え突起44aの突出端面に重ね合わされて支持されている。これにより、接続端子22は、突出部28が挿通孔36aを貫通して第一冶具14の表面34aから略垂直に突出すると共に、基端部30が押え突起44aの突出端面から略垂直に突出した状態で、第一冶具14に組み付けられている。この状態で、突出部28の外周面と挿通孔36aの内周面との間には、全周に亘って、隙間が形成されている(図3,図4参照)。   First, as shown in FIG. 8A, the connection terminals 22 and the like that are mounted upright on the front surface side of the printed circuit board 12 are assembled to the first jig 14 from the back surface 34 b side. At this time, as will be described in detail in FIG. 3, the connection terminal 22 is supported with the engaging portion 26 being superimposed on the protruding end surface of the pressing projection 44a in a state where the protruding portion 28 is inserted into the insertion hole 36a. As a result, in the connection terminal 22, the protruding portion 28 penetrates the insertion hole 36 a and protrudes substantially vertically from the surface 34 a of the first jig 14, and the base end portion 30 protrudes substantially vertically from the protruding end surface of the presser protrusion 44 a. In this state, it is assembled to the first jig 14. In this state, a gap is formed over the entire circumference between the outer peripheral surface of the protruding portion 28 and the inner peripheral surface of the insertion hole 36a (see FIGS. 3 and 4).

同様に、第一治具14には、ヒューズ用およびリレー用の接続端子85がそれぞれ挿通孔36b,36cを貫通して第一冶具14の表面34aから略垂直に突出するように組み付けられている。これら接続端子85は接続端子22と同様に長さ方向の中間部分がクランク状の屈曲されて係止部が形成されており、この係止部において押え突起44b,44cの突出端面に重ね合わされて支持されている。また、第一治具14に設けられた開口窓38を貫通して、台座コネクタ87も組み付けられている。台座コネクタ87は、周縁部が台座保持枠48によって保持されている。   Similarly, the connection terminals 85 for fuses and relays are assembled to the first jig 14 so as to pass through the insertion holes 36b and 36c, respectively, and protrude substantially vertically from the surface 34a of the first jig 14. . These connection terminals 85 are, like the connection terminals 22, intermediate portions in the length direction are bent in a crank shape to form locking portions, which are overlapped with the protruding end surfaces of the presser protrusions 44 b and 44 c. It is supported. A base connector 87 is also assembled through the opening window 38 provided in the first jig 14. The periphery of the pedestal connector 87 is held by a pedestal holding frame 48.

続いて、図8(b)に示されているように、上述の如く接続端子22等が組み付けられた第一冶具14に対して、裏面34b側からプリント基板12を組み付ける。その際、第一冶具14に設けられた位置決めピン56を構成する第一のピン状部材58がプリント基板12に形成された位置決め孔88に挿通されていると共に、第一のピン状部材58に設けられた大径部62の軸方向端面がプリント基板12に形成された位置決め孔88の開口周縁部に重ね合わされている(図3参照)。これにより、プリント基板12が第一冶具14に対して位置決め状態で重ね合わされて組み付けられている。   Subsequently, as shown in FIG. 8B, the printed circuit board 12 is assembled from the back surface 34b side to the first jig 14 to which the connection terminals 22 and the like are assembled as described above. At that time, the first pin-shaped member 58 constituting the positioning pin 56 provided in the first jig 14 is inserted into the positioning hole 88 formed in the printed circuit board 12, and the first pin-shaped member 58 is inserted into the first pin-shaped member 58. The axial end face of the provided large diameter portion 62 is overlapped with the opening peripheral edge of the positioning hole 88 formed in the printed circuit board 12 (see FIG. 3). Thereby, the printed circuit board 12 is overlapped and assembled to the first jig 14 in a positioning state.

また、上述の如くプリント基板12が第一冶具14に組み付けられた状態で、接続端子22は、基端部30がプリント基板12に形成されたスルーホール32に挿通されていると共に、係止部26がプリント基板12の表面に重ね合わされてプリント基板12と押え突起44aで挟まれている(図3参照)。なお、図示は省略するが、接続端子85の基端部や台座コネクタ87の各端子の基端部も、図3に示す接続端子22と同様に、基板スルーホール32に挿通されており、押え突起44b,44cや台座保持枠48とプリント基板12との間で保持されている。   Further, in the state where the printed circuit board 12 is assembled to the first jig 14 as described above, the connection terminal 22 is inserted through the through hole 32 formed in the printed circuit board 12 at the base end portion 30, and the locking portion. 26 is superimposed on the surface of the printed circuit board 12, and is sandwiched between the printed circuit board 12 and the pressing protrusion 44a (see FIG. 3). Although not shown, the base end portion of the connection terminal 85 and the base end portion of each terminal of the base connector 87 are also inserted into the substrate through hole 32 in the same manner as the connection terminal 22 shown in FIG. The protrusions 44 b and 44 c and the pedestal holding frame 48 are held between the printed circuit board 12.

続いて、図8(c)に示されているように、プリント基板12が組み付けられた第一冶具14を上下逆さまにして、第一冶具14がプリント基板12の表面に対して位置決め載置された状態にした後、第一冶具14に対して、表面34a側から第二冶具16を組み付ける。その際、第一冶具14に設けられた位置決めピン56を構成する第二のピン状部材60が第二冶具16に形成された位置決め孔90に挿通されていると共に、第二冶具16の厚さ方向一方の面に突設された複数の支持突起80の各突出先端面が第一冶具14の裏面34bに重ね合わされて載置されている。これにより、第二冶具16は、その裏面82が第一冶具14の表面34aから支持突起80の突出高さだけ離隔した状態で、第一冶具14に位置決め載置されている。   Subsequently, as shown in FIG. 8C, the first jig 14 to which the printed board 12 is assembled is turned upside down, and the first jig 14 is positioned and placed with respect to the surface of the printed board 12. After making it into the state, the second jig 16 is assembled to the first jig 14 from the surface 34a side. At that time, the second pin-shaped member 60 constituting the positioning pin 56 provided in the first jig 14 is inserted into the positioning hole 90 formed in the second jig 16, and the thickness of the second jig 16 is set. The projecting tip surfaces of the plurality of support projections 80 projecting on one surface in the direction are placed on the back surface 34b of the first jig 14 so as to overlap each other. As a result, the second jig 16 is positioned and placed on the first jig 14 with the back surface 82 separated from the surface 34 a of the first jig 14 by the protruding height of the support protrusion 80.

また、上述の如く第二冶具16が第一冶具14に組み付けられた状態で、接続端子22の先端部71が第二冶具16の嵌合穴72に嵌め入れられて、先端部71の外周面と嵌合穴72の内周面が接触することにより、接続端子22の先端部71が位置決めされるようになっている。なお、嵌合穴72の一対の側面74a,74aのそれぞれに対して凹溝76,76が形成されていると共に、嵌合穴72の他の一対の側面74b,74bのそれぞれと先端部71との間に隙間が形成されている。これにより、接続端子22の先端部71は、その幅方向両側の端縁部がそれぞれ厚さ方向両側から嵌合穴72の側面74a,74aに挟持されることで位置決めされている。   In addition, in the state where the second jig 16 is assembled to the first jig 14 as described above, the distal end portion 71 of the connection terminal 22 is fitted into the fitting hole 72 of the second jig 16, and the outer peripheral surface of the distal end portion 71. The tip 71 of the connection terminal 22 is positioned by contacting the inner peripheral surface of the fitting hole 72. Concave grooves 76 and 76 are formed in each of the pair of side surfaces 74a and 74a of the fitting hole 72, and each of the other pair of side surfaces 74b and 74b of the fitting hole 72 and the tip 71. A gap is formed between the two. Thereby, the front-end | tip part 71 of the connecting terminal 22 is positioned by the edge part of the width direction both sides being clamped by the side surfaces 74a and 74a of the fitting hole 72 from the thickness direction both sides, respectively.

そして、上述の如く第一冶具14と第二冶具16が組み付けられたプリント基板12の裏面側に対して、接続端子22を半田付けするためのマスク冶具(図示せず)を組み付けた後、プリント基板12を従来から公知の噴流半田装置へ搬送する。噴流半田装置においては、フロー槽に設けられた溶融半田の噴射口の上方をプリント基板12が移動する。これにより、接続端子22の基端部30が挿通されているスルーホール32内に溶融半田が充填されると共に、溶融半田がランド24に付着する。その結果、接続端子22の基端部30や、接続端子85および台座コネクタ87の各基端部がプリント基板12の裏面側の導電路20bに設けられたランド24に対して半田付けされる。   Then, after assembling a mask jig (not shown) for soldering the connection terminals 22 to the back side of the printed circuit board 12 on which the first jig 14 and the second jig 16 are assembled as described above, The board | substrate 12 is conveyed to a conventionally well-known jet solder apparatus. In the jet soldering apparatus, the printed circuit board 12 moves above the molten solder injection port provided in the flow tank. As a result, molten solder is filled into the through hole 32 through which the proximal end portion 30 of the connection terminal 22 is inserted, and the molten solder adheres to the land 24. As a result, the base end portion 30 of the connection terminal 22 and the base end portions of the connection terminal 85 and the base connector 87 are soldered to the land 24 provided on the conductive path 20b on the back surface side of the printed circuit board 12.

その後、第二冶具16を取り外してから第一冶具14を取り外すことにより、図8(d)に示されているように、プリント基板12の表面側に直立ち状態で装着された接続端子22の基端部30や、接続端子85および台座コネクタ87の各端子の基端部30が、プリント基板12の裏面側の導電路20bに対して半田付けされた端子付プリント基板86が得られる。   Thereafter, by removing the second jig 16 and then removing the first jig 14, as shown in FIG. 8 (d), the connection terminals 22 mounted upright on the surface side of the printed circuit board 12. A printed circuit board 86 with a terminal in which the proximal end 30 and the proximal end 30 of each terminal of the connection terminal 85 and the base connector 87 are soldered to the conductive path 20b on the back surface side of the printed circuit board 12 is obtained.

上述の如き半田付用冶具10においては、接続端子22の突出部28を第一冶具14の挿通孔36aに遊挿した状態で、接続端子22の先端部71を第二冶具16の嵌合穴72に嵌め入れるようにしたので、従来のように細長く形成された端子収容穴に接続端子22をセットする必要がなくなる。それ故、接続端子22を半田付用冶具10に対して挿抜する作業を簡単にすることが出来ると共に、接続端子22を半田付用冶具10に対して挿抜する際の接続端子22の変形を回避することが出来る。   In the soldering jig 10 as described above, the distal end portion 71 of the connection terminal 22 is fitted into the fitting hole of the second jig 16 with the protruding portion 28 of the connection terminal 22 loosely inserted into the insertion hole 36a of the first jig 14. Since it fits in 72, it becomes unnecessary to set the connection terminal 22 in the terminal accommodating hole formed in elongate like the past. Therefore, the operation of inserting / removing the connection terminal 22 with respect to the soldering jig 10 can be simplified, and deformation of the connection terminal 22 when the connection terminal 22 is inserted / removed with respect to the soldering jig 10 is avoided. I can do it.

特に本実施形態では、接続端子22の先端部71が幅方向両側の縁部だけが実質的に嵌合穴72の内周面74a,74aに接触されて、位置決めされている。それ故、従来構造の治具に比べて、接続端子22の治具内面への接触面積が飛躍的に小さくされることにより、治具の取外の際の接続端子22への接触抵抗が十分に低減されている。これにより、接続端子22を嵌合穴72に対して挿抜する作業が更に簡単になると共に、接続端子22を嵌合穴72に対して挿抜する際の接続端子22の変形を容易に回避することが出来る。   In particular, in the present embodiment, the distal end portion 71 of the connection terminal 22 is positioned such that only the edges on both sides in the width direction are substantially in contact with the inner peripheral surfaces 74 a and 74 a of the fitting hole 72. Therefore, the contact area of the connection terminal 22 to the inner surface of the jig is drastically reduced as compared with the jig having the conventional structure, so that the contact resistance to the connection terminal 22 when removing the jig is sufficient. Has been reduced. This further simplifies the operation of inserting / removing the connection terminal 22 into / from the fitting hole 72 and easily avoids deformation of the connection terminal 22 when the connection terminal 22 is inserted into / removed from the fitting hole 72. I can do it.

また、挿通孔36aと嵌合穴72が第一冶具14と第二冶具16の重ね合わせ方向(接続端子22の突出部28がプリント基板12の表面から突出する方向)で所定距離だけ離れて位置している。従って、先端部71が第二治具16の嵌合穴72によって位置決めされた状態で、半田付けの際に接続端子22の基端部30に外力が及ぼされても、突出部28が挿通孔36aの内周面へ接触することにより、センタリング効果が発揮されて、接続端子22の傾きを有利に抑えることが出来る。   Further, the insertion hole 36a and the fitting hole 72 are located apart by a predetermined distance in the overlapping direction of the first jig 14 and the second jig 16 (the direction in which the protruding portion 28 of the connection terminal 22 protrudes from the surface of the printed circuit board 12). doing. Therefore, even if an external force is applied to the base end portion 30 of the connection terminal 22 during soldering in a state where the distal end portion 71 is positioned by the fitting hole 72 of the second jig 16, the protruding portion 28 is inserted into the insertion hole. By contacting the inner peripheral surface of 36a, a centering effect is exhibited, and the inclination of the connection terminal 22 can be advantageously suppressed.

特に本実施形態では、第一冶具14がプリント基板12に位置決め載置された状態で、接続端子22の係止部26がプリント基板12と押え突起44aで挟まれているから、接続端子22の傾きを一層効果的に防止することが出来る。   In particular, in the present embodiment, since the first jig 14 is positioned and placed on the printed circuit board 12, the engaging portion 26 of the connection terminal 22 is sandwiched between the printed circuit board 12 and the pressing protrusion 44a. Tilt can be prevented more effectively.

また、接続端子22の先端部71が嵌め入れられる嵌合穴72が第二冶具16を厚さ方向に貫通して形成されているので、接続端子22の先端部71を嵌合穴72に嵌め入れる際のめっき剥がれ等の屑が嵌合穴72に溜まるのを防ぐことが出来る。それ故、半田付用冶具10のメンテナンスが容易になる。   Further, since the fitting hole 72 into which the tip 71 of the connection terminal 22 is fitted is formed through the second jig 16 in the thickness direction, the tip 71 of the connection terminal 22 is fitted into the fitting hole 72. It is possible to prevent debris such as plating peeling when being put in the fitting hole 72. Therefore, maintenance of the soldering jig 10 is facilitated.

また、第二冶具16を取り外す際に、第一冶具14に設けられた押え突起44aが接続端子22の係止部26をプリント基板12の表面に押し付けているので、第二冶具16を取り外す際に接続端子22に及ぼされる引抜荷重を低減することが出来る。   Further, when removing the second jig 16, the pressing protrusion 44 a provided on the first jig 14 presses the locking portion 26 of the connection terminal 22 against the surface of the printed circuit board 12. The pull-out load exerted on the connection terminal 22 can be reduced.

続いて、本発明の第二の実施形態としての半田付用冶具92について、図9に基づいて、説明する。なお、以下の説明において、第一の実施形態と同様な構造とされた部材及び部位については、図中に、第一の実施形態と同一の符号を付すことにより、それらの詳細な説明を省略する。   Next, a soldering jig 92 as a second embodiment of the present invention will be described with reference to FIG. In the following description, members and parts having the same structure as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment, and detailed descriptions thereof are omitted. To do.

本実施形態の半田付用冶具92は、第一の実施形態で示したような長さ方向中間部分でクランク状に屈曲された接続端子22ではなく、ストレートに延びる矩形平板形状の接続端子94をプリント基板12の表面側に設けられた導電路20bに半田付けする際に使用される。   The soldering jig 92 according to the present embodiment has a rectangular flat plate-shaped connection terminal 94 extending straight instead of the connection terminal 22 bent in a crank shape at the intermediate portion in the longitudinal direction as shown in the first embodiment. It is used when soldering to a conductive path 20b provided on the surface side of the printed circuit board 12.

接続端子94は、プリント基板12の表面から略垂直に突出する突出部96と、プリント基板12に形成されたスルーホール32に挿通されてプリント基板12の裏面から略垂直に突出した状態でプリント基板12の裏面側の導電路20bに設けられたランド24に対して半田付けされる基端部98を備えている。突出部96は、基端部98に比して、幅広とされている。また、突出部96には、幅方向外方へ突出してプリント基板12に重ね合わされて係合される突出片100が設けられている。   The connection terminal 94 is inserted into the protruding portion 96 that protrudes substantially vertically from the surface of the printed circuit board 12 and the through-hole 32 formed in the printed circuit board 12 and protrudes from the back surface of the printed circuit board 12 substantially vertically. 12 is provided with a base end portion 98 soldered to the land 24 provided in the conductive path 20b on the back surface side. The protruding portion 96 is wider than the base end portion 98. Further, the protruding portion 96 is provided with a protruding piece 100 that protrudes outward in the width direction and overlaps and engages with the printed circuit board 12.

本実施形態の第一冶具102は、第一の実施形態の第一冶具(14)に比して、押え突起104が挿通孔36aの厚さ方向一方側の開口周縁部に一体形成されている。なお、図示はされていないが、他の挿通孔36b,36cの厚さ方向一方側の開口周縁部においても、押え突起104が一体形成されている。そして、第一冶具102がプリント基板12に組み付けられると、押え突起104が接続端子94に設けられた突出片100,100をプリント基板12に対して押え付けるようになっている。   As compared with the first jig (14) of the first embodiment, the first jig 102 of the present embodiment has a pressing projection 104 integrally formed on the opening peripheral edge on one side in the thickness direction of the insertion hole 36a. . Although not shown, the pressing protrusion 104 is also integrally formed at the opening peripheral edge on one side in the thickness direction of the other insertion holes 36b and 36c. When the first jig 102 is assembled to the printed circuit board 12, the pressing protrusion 104 presses the protruding pieces 100, 100 provided on the connection terminal 94 against the printed circuit board 12.

本実施形態の第二冶具106は、第一の実施形態の第二冶具(16)に比して、嵌合穴108が第二冶具16の厚さ方向一方の面側だけに開口する有底形状とされている。そして、第二冶具106が第一冶具102に組み付けられた状態では、嵌合穴108に嵌め入れられた接続端子94の突出部96の先端部分(以下、先端部109とする)は、外周面が嵌合穴108の内周面と接触していると共に、突出先端面が嵌合穴108の底壁に重ね合わされている。   The second jig 106 of the present embodiment has a bottomed structure in which the fitting hole 108 opens only on one surface side in the thickness direction of the second jig 16 as compared with the second jig (16) of the first embodiment. It is made into a shape. In the state where the second jig 106 is assembled to the first jig 102, the distal end portion of the protruding portion 96 (hereinafter referred to as the distal end portion 109) of the connection terminal 94 fitted in the fitting hole 108 is an outer peripheral surface. Is in contact with the inner peripheral surface of the fitting hole 108, and the protruding tip surface is superimposed on the bottom wall of the fitting hole 108.

このような半田付用冶具92においては、プリント基板12の表面側に直立ち状態で装着されるストレートタイプの接続端子94をプリント基板12の導電路20bに対して半田付けすることが出来る。   In such a soldering jig 92, a straight type connection terminal 94 mounted in an upright state on the surface side of the printed circuit board 12 can be soldered to the conductive path 20 b of the printed circuit board 12.

なお、ストレートタイプの接続端子であって、突出片100,100が設けられていない接続端子110に対しては、図10に示すように、第一冶具14に押え突起(44a〜c,104)を設ける必要はない。この場合、接続端子110の先端部109が嵌め入れられた嵌合穴108の底壁が接続端子110をプリント基板12の表面に押え付けるようになっている。   In addition, as shown in FIG. 10, with respect to the connection terminal 110 which is a straight type connection terminal and is not provided with the protruding pieces 100, 100, presser protrusions (44a-c, 104) are provided on the first jig 14. There is no need to provide it. In this case, the bottom wall of the fitting hole 108 into which the distal end portion 109 of the connection terminal 110 is fitted presses the connection terminal 110 against the surface of the printed circuit board 12.

以上、本発明の実施形態について詳述したが、本発明はその具体的な記載によって限定されない。例えば、前記実施形態の第二冶具16に対して、他の挿通孔36b,36cに遊挿される直立ちの接続端子の先端部が嵌合される嵌合穴を設けるようにしても良い。   As mentioned above, although embodiment of this invention was explained in full detail, this invention is not limited by the specific description. For example, you may make it provide the fitting hole with which the front-end | tip part of the upright connection terminal loosely inserted in the other insertion holes 36b and 36c is provided with respect to the 2nd jig 16 of the said embodiment.

また、前記実施形態において、支持突起80は必ずしも必要ない。例えば、環状突部68の外径寸法を大きくして、該環状突部68の突出端面に第二冶具16の裏面82を重ね合わせるようにしても良い。或いは、第二冶具16の裏面82を第一冶具14の表面34aに重ね合わせるようにしても良い。   In the embodiment, the support protrusion 80 is not always necessary. For example, the outer diameter dimension of the annular protrusion 68 may be increased, and the back surface 82 of the second jig 16 may be superimposed on the protruding end surface of the annular protrusion 68. Alternatively, the back surface 82 of the second jig 16 may be superimposed on the front surface 34 a of the first jig 14.

前記実施形態において、第一治具14と押え突起44a等が別体形成されていたが、挿通孔36aの開口周縁部から突出する壁部を一体形成することにより、押え突起を構成してもよい。   In the above-described embodiment, the first jig 14 and the presser protrusion 44a are formed separately. However, the presser protrusion can be configured by integrally forming a wall portion protruding from the opening peripheral edge of the insertion hole 36a. Good.

また、挿通孔36aや嵌合穴72には、貫通方向に延びる凹溝42,76を必ずしも設ける必要はなく、挿通される接続端子22の断面形状に相似する形状とされてもよい。   Further, the insertion holes 36a and the fitting holes 72 do not necessarily need to be provided with the concave grooves 42 and 76 extending in the penetrating direction, and may have a shape similar to the cross-sectional shape of the connection terminal 22 to be inserted.

10:半田付用冶具,12:プリント基板,14:第一冶具,16:第二冶具,20b:裏面側の導電路(導電路),22:接続端子,30:基端部,36a:挿通孔,44a:押え突起,71:先端部,72:嵌合穴,86:端子付プリント基板 10: Soldering jig, 12: Printed circuit board, 14: First jig, 16: Second jig, 20b: Back side conductive path (conductive path), 22: Connection terminal, 30: Base end, 36a: Insertion Hole, 44a: Presser protrusion, 71: Tip, 72: Fitting hole, 86: Printed circuit board with terminal

Claims (3)

プリント基板に形成された導電路に対して接続端子の基端部を半田付けする際に用いられる半田付用冶具であって、
前記プリント基板の実装面上に位置決め載置されると共に、前記接続端子が貫通状態で遊挿される挿通孔が設けられた第一冶具と、
前記第一冶具上に位置決め載置されると共に、該第一冶具の前記挿通孔から突出された前記接続端子の先端部が位置決め嵌合される嵌合穴が設けられた第二冶具と
を、有すると共に、
前記第一冶具には、前記プリント基板側へ突出して、前記基端部が前記プリント基板に形成されたスルーホールに挿通された前記接続端子における前記プリント基板の表面への重ね合わせ部分を、前記プリント基板へ押し付ける押え突起が設けられていることを特徴とする半田付用冶具。
A soldering jig used when soldering a base end portion of a connection terminal to a conductive path formed on a printed circuit board,
A first jig provided with an insertion hole through which the connection terminal is inserted in a penetrating state while being positioned and mounted on the mounting surface of the printed circuit board,
A second jig provided with a fitting hole that is positioned and placed on the first jig, and in which the tip of the connection terminal protruding from the insertion hole of the first jig is positioned and fitted; and having,
The first jig protrudes toward the printed circuit board, and the base end portion is inserted through a through hole formed in the printed circuit board, and the overlapping portion on the surface of the printed circuit board is connected to the first jig. A soldering jig comprising a pressing projection for pressing against a printed circuit board .
互いに重ね合わされた前記第一冶具と前記第二冶具の重ね合わせ面間には、前記挿通孔および前記嵌合穴の形成部分において隙間が形成されている請求項1に記載の半田付用冶具。   2. The soldering jig according to claim 1, wherein a gap is formed at a portion where the insertion hole and the fitting hole are formed between the overlapping surfaces of the first jig and the second jig that are overlapped with each other. プリント基板に形成されたスルーホールに接続端子の基端部が挿通されて半田付けされることにより、前記プリント基板の導電路に前記接続端子が導通された端子付プリント基板の製造方法であって、
請求項1又は2に記載の半田付用冶具を用い、前記プリント基板の実装面上に前記第一冶具と前記第二冶具を重ね合わせて配設すると共に、前記プリント基板の前記スルーホールに対して前記基端部を挿通してセットした前記接続端子を、その長さ方向の中間部分において前記第一冶具の挿通孔に挿通し且つその先端部分において前記第二冶具の嵌合穴に嵌合位置決めした状態下で、前記プリント基板の裏面側から半田付けすることを特徴とする端子付プリント基板の製造方法。
A method for manufacturing a printed circuit board with a terminal in which the connection terminal is electrically connected to a conductive path of the printed circuit board by soldering the base end portion of the connection terminal through a through hole formed in the printed circuit board. ,
The soldering jig according to claim 1 or 2 , wherein the first jig and the second jig are arranged on the mounting surface of the printed circuit board so as to overlap with each other, and the through hole of the printed circuit board is disposed. The connection terminal set by inserting the base end portion is inserted into the insertion hole of the first jig at the intermediate portion in the length direction, and fitted into the fitting hole of the second jig at the distal end portion. Soldering from the back side of the printed circuit board in a positioned state, a method for producing a printed circuit board with terminals.
JP2009291359A 2009-12-22 2009-12-22 Soldering jig and method for manufacturing printed circuit board with terminals using the soldering jig Expired - Fee Related JP5359852B2 (en)

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