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JP5376662B2 - Steel tube column base joining method - Google Patents
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JP5376662B2 - Steel tube column base joining method - Google Patents

Steel tube column base joining method Download PDF

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JP5376662B2
JP5376662B2 JP2009235415A JP2009235415A JP5376662B2 JP 5376662 B2 JP5376662 B2 JP 5376662B2 JP 2009235415 A JP2009235415 A JP 2009235415A JP 2009235415 A JP2009235415 A JP 2009235415A JP 5376662 B2 JP5376662 B2 JP 5376662B2
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steel pipe
base plate
pipe column
backing material
welding
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JP2011080324A (en
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智良 平山
稔 地原
忠路 浅尾
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Nippon Steel Metal Products Co Ltd
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Nippon Steel and Sumikin Metal Products Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a steel pipe column base joint method which can achieve stable full penetration welding when obtaining a rib-less welding joint between a steel pipe column and a base plate whose plate thicknesses are largely different from each other. <P>SOLUTION: A groove is formed in the outer surface of the lower end of the steel pipe column 11. A hole 12a having a diameter equal to the inner diameter of the steel pipe column 11 is formed in the base plate 12. The steel pipe column 11 is vertically abutted against the base plate 12 so that the inside surface of the steel pipe column 11 coincides with that of the base plate hole 12a when viewed from the pipe axis direction, and a cylindrical backing material 13 having an outer diameter fittable to the inside surface of the steel pipe column 11, having a circumferential groove 13a formed in the outer surface thereof, and detachable after welding is abutted on the inside surface of the steel pipe column 11 and on the inside surface of the hole 12a so that the circumferential groove 13a strides a boundary between the inside surface of the steel pipe column 11 and the inside surface of the base plate hole 12a. The steel pipe column 11 and the base plate 12 are welded to each other from the outer surface side of the lower end of the steel pipe column 11 so that a penetration bead projects into the circumferential groove 13a, and then the backing material is removed. Full penetration welding can be stably achieved, and can be confirmed by visual observation. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

この発明は、板厚差の大きな鋼管柱とベースプレートとのリブなしの溶接接合部を得るに際して、鋼管柱の下端部をベースプレートに溶接固定する鋼管柱基部接合方法に関する。   The present invention relates to a steel pipe column base joining method in which a lower end portion of a steel pipe column is welded and fixed to a base plate when a steel pipe column having a large plate thickness difference and a base plate are joined without a rib.

屋外に設置される照明灯や標識や信号などの主柱には一般に鋼管が使用されているが、この鋼管柱を設置する場合、鋼管柱の下端にベースプレートを溶接固定し、このベースプレートをアンカーボルトで基礎に固定するベースプレート露出型の構造が一般的である。
この場合、柱基部接合部は、鋼管柱をベースプレートに隅肉溶接をし、リブ等で補剛する柱基部接合構造が一般的であった。リブは概ね三角形で、ベースプレート上に垂直に立てかつ鋼管柱の外周面に当て、溶接固定される。
Steel pipes are generally used for the main pillars of outdoor lights, signs, signals, etc. When installing this steel pipe pillar, the base plate is welded and fixed to the lower end of the steel pipe pillar, and this base plate is anchor bolt. In general, the base plate exposed type structure is fixed to the foundation.
In this case, the column base joint portion is generally a column base joint structure in which a steel pipe column is fillet welded to a base plate and stiffened by a rib or the like. The ribs are generally triangular and are vertically fixed on the base plate and applied to the outer peripheral surface of the steel pipe column and fixed by welding.

リブを持つ柱基部接合構造では、リブが突出しているので歩行の妨げになる等の問題があり、最近のユニバーサルデザイン化の要求から、露出型でリブのない柱基部接合構造が採用されるようになっている。
この種の構造では、図12に示すように、鋼管柱1をベースプレート2にあけた穴2a内に差し込み 鋼管柱1の下端とベースプレート2の穴2aの上縁との2箇所による上下2段隅肉溶接で接合する方法が一般的である。隅肉溶接部を3で示す。この溶接方法では完全溶け込み溶接にはならない。
In the column base joint structure with ribs, there is a problem such as hindrance because the rib protrudes, and from the recent demand for universal design, the exposed column base joint structure without ribs seems to be adopted It has become.
In this type of structure, as shown in FIG. 12, the steel pipe column 1 is inserted into the hole 2a formed in the base plate 2, and the upper and lower two-stage corners are formed by two locations, the lower end of the steel pipe column 1 and the upper edge of the hole 2a of the base plate 2. A method of joining by meat welding is common. The fillet weld is indicated by 3. This welding method does not result in full penetration welding.

特許文献1における柱基部接合方法も図12と概ね同様な方法であると言える。但し、特許文献1では、管の外周のみの隅肉溶接である点では異なる(「溶接は、管本体の外周に沿って偏在なく行われる」(段落番号[0011])との記載あり)。なお、特許文献1の発明は、溶接部にではなく、ベースプレート2の本体部の肉厚を座ぐり部の肉厚より大とした点に特徴を持つ。   It can be said that the column base joining method in Patent Document 1 is substantially the same as that shown in FIG. However, Patent Document 1 is different in that it is fillet welding only on the outer periphery of the pipe (“the welding is performed without uneven distribution along the outer periphery of the pipe main body” (described in paragraph [0011])). The invention of Patent Document 1 is characterized in that the thickness of the main body portion of the base plate 2 is larger than the thickness of the spot facing portion, not the welded portion.

また、鋼管柱の下端外周面側に開先を形成し、ベースプレートに載せて溶接接合する裏当て材なしの開先付き溶接方法もある。
しかし、例えば照明柱の場合、一般に鋼管柱とベースプレートとの板厚差が大きいので、比較的大きな電流、電圧にて入熱量を上げて溶接するが、このため、完全に溶け込み溶接をを目指した場合、予め鋼製の裏当て材を接合部に直接設置する必要がある。
すなわち、図13に示すように、鋼管柱5の下端外周面側に開先を形成し、鋼管柱5の下端部あるいはベースプレート6に裏当て金7を先付けした状態で溶接接合する(特許文献2)。溶接部を8で示す。
There is also a welding method with a groove without a backing material, in which a groove is formed on the outer peripheral surface side of the lower end of the steel pipe column and is mounted on the base plate by welding.
However, for example, in the case of a lighting column, since the difference in thickness between the steel tube column and the base plate is generally large, welding is performed by increasing the heat input with a relatively large current and voltage. For this reason, we aimed for complete penetration welding. In this case, it is necessary to install a steel backing material directly at the joint.
That is, as shown in FIG. 13, a groove is formed on the outer peripheral surface of the lower end of the steel pipe column 5, and welding is performed in a state where the backing metal 7 is attached to the lower end of the steel pipe column 5 or the base plate 6 (Patent Document 2). ). A weld is indicated by 8.

特開2003−343119JP 2003-343119 A 特開2000−008494JP 2000-008494 A

図12あるいは特許文献1のような隅肉溶接による柱基部接合方法では、非破壊による内部欠陥の検査ができない点で、溶接品質の管理上の問題がある。また、溶接強度を確保するために2段溶接(2箇所においてそれぞれ1周で2週分)する必要があり、作業能率が悪くコスト高となるという問題もある。   In the column base joining method by fillet welding as shown in FIG. 12 or Patent Document 1, there is a problem in management of welding quality in that an internal defect due to nondestructive inspection cannot be performed. In addition, in order to ensure the welding strength, it is necessary to perform two-stage welding (two rounds for one round each at two locations), and there is a problem that the work efficiency is poor and the cost is high.

前述の裏当て材なしの開先付き溶接方法では、非破壊による内部欠陥の検査が可能である。しかし、鋼管柱とベースプレートとの板厚差が大きい場合、良好な溶接部を得ることが困難である。
一方、図13のように裏当て材を用いる柱基部接合方法では、鋼管柱とベースプレートとの板厚差が大きい場合でも一応完全溶け込み溶接が可能であるが、良好な溶接部が得られる溶接条件が厳しいという問題がある。また、常に完全溶け込み溶接が行われるとも限らず、厳格な欠陥検査が不要となるような完全溶け込み溶接が安定して得られることが望まれる。
また、裏当て材があると 溶接部の裏波が目視で確認出来ないので、目視のみでの品質管理ができないという問題もある。
With the above-described welding method with a groove without a backing material, it is possible to inspect internal defects due to nondestructiveness. However, when the thickness difference between the steel pipe column and the base plate is large, it is difficult to obtain a good weld.
On the other hand, in the column base joining method using the backing material as shown in FIG. 13, even if the plate thickness difference between the steel pipe column and the base plate is large, complete penetration welding is possible, but the welding conditions for obtaining a good weld are obtained. There is a problem that is severe. In addition, it is not always necessary to perform complete penetration welding, and it is desired that complete penetration welding that does not require strict defect inspection can be obtained stably.
In addition, if there is a backing material, the back wave of the weld cannot be visually confirmed, so there is a problem that quality control cannot be performed only by visual observation.

本発明は上記従来の欠点を解消するためになされたもので、板厚差の大きな鋼管柱とベースプレートとのリブなしの溶接接合部を得るに際して、完全溶け込み溶接を安定して実現可能であり、かつ、それを目視で確認することができ、また作業能率が良好な鋼管柱基部接合方法を提供することを目的とする。   The present invention was made to eliminate the above-mentioned conventional drawbacks, and when obtaining a welded joint without a rib between a steel pipe column and a base plate having a large plate thickness difference, complete penetration welding can be stably realized, And it aims at providing the steel pipe pillar base joining method which can confirm it visually and has favorable working efficiency.

上記課題を解決する請求項1の発明は、板厚差の大きな鋼管柱とベースプレートとのリブなしの溶接接合部を得るに際して、鋼管柱の下端部をベースプレートに溶接固定する鋼管柱基部接合方法であって、
鋼管柱の下端外面に開先を形成し、ベースプレートに鋼管柱の内径と同径の穴をあけ、鋼管柱を、管軸方向から見てその内面が前記ベースプレート穴内面と一致するようにベースプレートに垂直に当て、鋼管柱内面に嵌合可能な外径を持ち外面に周溝を形成した、溶接後に取り外し可能な筒状の裏当て材を、前記周溝が鋼管柱内面とベースプレート穴内面との境界を跨るようにして鋼管柱内面及び穴内面に当て、鋼管下端外面側から鋼管柱とベースプレートとを前記裏当て材の周溝内に裏波ビードが張り出すように溶接接合し、次いで裏当て材を取り外すことを特徴とする。
The invention of claim 1 which solves the above-mentioned problem is a steel pipe column base joining method in which a lower end portion of a steel pipe column is welded and fixed to a base plate when obtaining a welded joint without a rib between a steel pipe column having a large plate thickness difference and a base plate. There,
A groove is formed in the outer surface of the lower end of the steel pipe column, a hole is formed in the base plate with the same diameter as the inner diameter of the steel pipe column, and the steel pipe column is formed in the base plate so that its inner surface coincides with the inner surface of the base plate hole when viewed from the tube axis direction. A cylindrical backing material that has a diameter that can be fitted to the inner surface of the steel pipe column and has a circumferential groove formed on the outer surface and that can be removed after welding is formed.The circumferential groove is formed between the inner surface of the steel tube column and the inner surface of the base plate hole. The steel pipe column and the base plate are applied to the inner surface of the steel pipe column and the hole so as to straddle the boundary, and the steel pipe column and the base plate are welded from the outer surface of the lower end of the steel pipe so that the back bead protrudes into the circumferential groove of the backing material, and then backed. It is characterized by removing the material.

請求項2は、請求項1の鋼管柱基部接合方法において、裏当て材が銅板又はセラミックからなることを特徴とする。   A second aspect of the present invention is the steel pipe column base joining method according to the first aspect, wherein the backing material is made of a copper plate or ceramic.

請求項3は、請求項1又は2の鋼管柱基部接合方法において、ベースプレートに鋼管柱を仮付けし、ベースプレートの穴内に配した裏当て材固定治具を用いて裏当て材を、その周溝が鋼管柱内面とベースプレート穴内面との境界を跨るようにして鋼管柱内面及び穴内面に当て、ベースプレートを支持して回転させるベースプレート支持回転駆動部を持つ溶接機における前記ベースプレート支持回転駆動部に前記ベースプレートを固定し、鋼管下端外面の開先に溶接トーチを向け、ベースプレートを鋼管柱と一体に回転させつつ鋼管柱とベースプレートとを前記裏当て材の周溝内に裏波ビードが張り出すように溶接接合し、次いで裏当て材を取り外すことを特徴とする。   Claim 3 is the steel pipe column base joining method according to claim 1 or 2, wherein the steel tube column is temporarily attached to the base plate, and the backing material is inserted into the peripheral groove using a backing material fixing jig disposed in the hole of the base plate. Is applied to the inner surface of the steel tube column and the inner surface of the hole so as to straddle the boundary between the inner surface of the steel tube column and the inner surface of the base plate hole, and the base plate support rotation drive unit in the welding machine having a base plate support rotation drive unit that supports and rotates the base plate Fix the base plate, direct the welding torch at the groove on the outer surface of the lower end of the steel pipe, and rotate the base plate integrally with the steel pipe column so that the steel pipe column and the base plate protrude into the circumferential groove of the backing material. It is characterized by welding and then removing the backing material.

本発明によれば、鋼管柱の下端外面に開先を設け裏当て金を用いてベースプレートに溶接するので、そして、裏当て金が鋼管柱内面とベースプレート穴内面との境界を跨るように配置される周溝を持ち、この周溝内に裏波ビードが張り出すように溶接接合されるので、溶接接合した後、裏波ビードを目視で確認して、完全溶け込み溶接がされていると確認することができる。なお、本願出願人の試験結果によれば、裏波ビードが確認されれば、完全溶け込み溶接がされたと概ね判断できる。
また、均一な裏波ビードを得ることが容易であり、一定の溶接品質を得ることが容易になる。
また、板厚の薄い鋼管柱と板厚の厚いベースプレートとの板厚差が大きい溶接では、良好な溶接部を得るための適切な溶接条件を設定することが難しいが、裏波ビードが周溝内に張り出すような溶接接合が行われる溶接条件を設定することで、完全溶け込み溶接が行われる条件を設定することが可能であり、完全溶け込み溶接を安定して実現することが可能となる。
また、従来の上下2段の隅肉溶接をする方法と異なり、1段のみで済むので、溶接作業の作業能率は良好である。
また、裏当て材は取り外し可能なので、再使用することができ、経済的である。
According to the present invention, since a groove is provided on the outer surface of the lower end of the steel pipe column and welded to the base plate using the backing metal, the backing metal is disposed so as to straddle the boundary between the steel pipe column inner surface and the base plate hole inner surface. And welded so that the back bead protrudes into the circumferential groove. After welding, check the back bead visually to confirm that complete penetration welding has been performed. be able to. In addition, according to the test result of the applicant of the present application, if the back bead is confirmed, it can be generally determined that complete penetration welding has been performed.
Moreover, it is easy to obtain a uniform backside bead, and it becomes easy to obtain a certain welding quality.
Also, in welding with a large plate thickness difference between a thin steel pipe column and a thick base plate, it is difficult to set appropriate welding conditions to obtain a good weld. By setting the welding conditions in which welding joining is performed so as to project inward, it is possible to set conditions for performing complete penetration welding, and it is possible to stably realize complete penetration welding.
In addition, unlike the conventional method of performing fillet welding of upper and lower two stages, only one stage is required, so that the work efficiency of the welding work is good.
Further, since the backing material is removable, it can be reused and is economical.

本発明の一実施例の鋼管柱基部接合方法により鋼管柱をベースプレートに溶接固定する際の状態を説明する図で、(イ)は鋼管柱を断面で示した平面図((ロ)のB−B断面図に相当)、(ロ)は(イ)のA−A断面図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure explaining the state at the time of welding and fixing a steel pipe column to a baseplate by the steel pipe column base joining method of one Example of this invention, (a) is a top view which showed the steel pipe column in the cross section (B- of (b)) (Equivalent to B sectional drawing), (b) is AA sectional drawing of (a). 図1(ロ)の一部切り欠き要部拡大図である。It is a partially cutaway principal part enlarged view of FIG. 図2の要部拡大図である。FIG. 3 is an enlarged view of a main part of FIG. 2. (イ)は図1(イ)における裏当て材のみを拡大して示した図、(ロ)は(イ)の要部拡大図である。(A) is the figure which expanded and showed only the backing material in FIG. 1 (a), (b) is the principal part enlarged view of (a). 鋼管柱とベースプレートとを図1の状態で溶接機のベースプレート支持回転駆動部に固定し、溶接する状況を説明する図である。It is a figure explaining the condition which fixes a steel pipe pillar and a baseplate to the baseplate support rotation drive part of a welding machine in the state of FIG. 1, and welds. 鋼管柱とベースプレートとが溶接接合された状態を示した断面図である。It is sectional drawing which showed the state by which the steel pipe column and the baseplate were welded. 鋼管柱とベースプレートとの溶接部を切断して撮影したマクロ断面写真であり、(イ)は隆起した裏波ビードが明確に得られた場合のもの、(ロ)は隆起した裏波ビードが得られなかった場合のものである。It is a macro sectional photograph taken by cutting the welded part between the steel pipe column and the base plate. (A) shows the case where the raised back bead is clearly obtained, (b) shows the raised back bead. It is a thing when it was not done. 図1(イ)における裏当て材及び裏当て材固定治具のみを示した拡大図である。It is the enlarged view which showed only the backing material and backing material fixing jig in FIG. 図8における裏当て材固定治具のみを示した図である。It is the figure which showed only the backing material fixing jig in FIG. (イ)は図9における4つのセグメント部材を示した図で、(ロ)は1つのセグメント部材を示したもので(イ)のC矢視図ある。(A) is the figure which showed the four segment members in FIG. 9, (b) shows one segment member, and is C arrow line view of (a). 図9におけるセグメント支持部材を示した図で、(イ)は平面図、(ロ)は(イ)のD矢視図である。It is the figure which showed the segment support member in FIG. 9, (a) is a top view, (b) is D arrow directional view of (a). 従来の鋼管柱基部接合方法を示すもので、鋼管柱をベースプレートに溶接固定して基礎に設置した状態の一部切欠要部正面図である。It is a partially cutaway front view of a state in which a conventional steel pipe column base joining method is shown, and a steel pipe column is welded to a base plate and installed on a foundation. 従来の他の鋼管柱基部接合方法を示すもので、ベースプレートに溶接固定した鋼管柱の下端部近傍の断面図である。It shows the other conventional steel pipe column base joining method, and is a cross-sectional view near the lower end of a steel pipe column welded and fixed to a base plate.

以下、本発明の鋼管柱基部接合方法の実施例を、図1〜図11を参照して説明する。   Hereinafter, the Example of the steel pipe pillar base joining method of this invention is described with reference to FIGS.

図1は本発明の一実施例の鋼管柱基部接合方法により鋼管柱をベースプレートに溶接固定する際の状態を説明する図で、(イ)は鋼管柱を断面で示した平面図((ロ)のB−B断面図に相当)、(ロ)は(イ)のA−A断面図である。図2は図1(ロ)の一部切欠き要部拡大図、図3は図2の要部拡大図である。
これらの図において、11は鋼管柱、12はベースプレート、13は裏当て材、14は裏当て材固定治具である。
後述する溶接試験に用いた鋼管柱11の板厚は4.2mm、ベースプレート12の板厚Tは19〜40mmであるが、本発明はこのように板厚差の大きな鋼管柱とベースプレートとのリブなしの溶接接合部を得るに際して、鋼管柱11の下端部をベースプレート12に溶接固定する鋼管柱基部接合方法であり、以下のようにして鋼管柱11をベースプレート12に溶接固定する。
鋼管柱11の下端外面に例えば45°のレ開先11aを形成し、ベースプレート12に鋼管柱11の内径と同径の穴12aをあける。
鋼管柱11の下端を、管軸方向から見てその内面が前記ベースプレート穴12aの内面と一致するようにしてベースプレート12に当てる。実施例ではルートギャップなしである。
FIG. 1 is a view for explaining a state when a steel pipe column is welded and fixed to a base plate by a steel pipe column base joining method according to an embodiment of the present invention, and (A) is a plan view showing a cross section of the steel pipe column ((B)). (B) is a cross-sectional view taken along the line AA in FIG. FIG. 2 is an enlarged view of a principal part of FIG. 1 (b), and FIG. 3 is an enlarged view of the principal part of FIG.
In these drawings, 11 is a steel pipe column, 12 is a base plate, 13 is a backing material, and 14 is a backing material fixing jig.
The steel pipe column 11 used in the welding test described later has a plate thickness of 4.2 mm and the base plate 12 has a thickness T of 19 to 40 mm. However, the present invention provides a rib between the steel pipe column and the base plate having a large difference in plate thickness. This is a steel pipe column base joining method in which the lower end portion of the steel pipe column 11 is welded and fixed to the base plate 12 when obtaining the welded portion without, and the steel pipe column 11 is welded and fixed to the base plate 12 as follows.
For example, a 45 ° groove 11 a is formed on the outer surface of the lower end of the steel pipe column 11, and a hole 12 a having the same diameter as the inner diameter of the steel pipe column 11 is formed in the base plate 12.
The lower end of the steel pipe column 11 is applied to the base plate 12 so that its inner surface coincides with the inner surface of the base plate hole 12a when viewed from the tube axis direction. In the embodiment, there is no route gap.

裏当て材13は、鋼管柱11の内面に嵌合可能な外径を持ち外面に周溝13aを形成した円筒状をなし、溶接後に取り外し可能なものである。裏当て材13は、融点が高くかつ熱伝導率の高い材質のものがよい。実施例では銅板からなる。また、セラミックを用いることもできる。裏当て材が「溶接後に取り外し可能」とは、溶接時に溶融して溶接金属部と一体に凝固することのない材質、ないし条件を満たすことを指す。
実施例の裏当て材13は、図4に示すように、両端部を互いに逆のテーパ状に尖らせた帯状の銅板を湾曲させてリング状にし、前記テーパ状の両端部13bをラップさせたものである。ラップさせた両端部13bは互いにスライド可能であり、リング状の裏当て材13の径を弾性的に拡径できる。拡径していない状態では、図4(ロ)に拡大して示すように両端部13bのテーパ面Sの全体が互いに接触しており、この時のラップ部の厚みは銅板の板厚に等しい。拡径して両端部13bを互いに離れるようにスライドさせるとラップ部の厚みは僅かに薄くなるが、僅かなので特に問題はない。
The backing material 13 has a cylindrical shape having an outer diameter that can be fitted to the inner surface of the steel pipe column 11 and has a circumferential groove 13a formed on the outer surface, and is removable after welding. The backing material 13 is preferably made of a material having a high melting point and high thermal conductivity. In the embodiment, it is made of a copper plate. Ceramics can also be used. That the backing material is “removable after welding” means that the material does not melt at the time of welding and does not solidify integrally with the weld metal part, or satisfies the condition.
As shown in FIG. 4, the backing material 13 of the example was formed by curving a strip-shaped copper plate with both ends sharpened in opposite taper shapes to form a ring shape, and wrapping the tapered both end portions 13 b. Is. The wrapped both ends 13b can slide with each other, and the diameter of the ring-shaped backing material 13 can be elastically increased. In the state where the diameter is not expanded, the entire tapered surfaces S of both end portions 13b are in contact with each other as shown in an enlarged view in FIG. 4B, and the thickness of the lap portion at this time is equal to the thickness of the copper plate. . When the diameter is expanded and the both end portions 13b are slid away from each other, the thickness of the lap portion is slightly reduced, but there is no particular problem because the thickness is slight.

この裏当て材13を、図3にも拡大して示すように、前記周溝13aが鋼管柱11の内面とベースプレート穴12aの内面との境界Pを跨るようにして、鋼管柱11の内面及び穴12aの内面に当て、固定する。裏当て材13を固定する裏当て材固定治具14の詳細構造、及びこれを用いて裏当て材13を固定する具体的な要領は後述する。   As shown in FIG. 3 in an enlarged manner, the backing material 13 is formed so that the circumferential groove 13a straddles the boundary P between the inner surface of the steel pipe column 11 and the inner surface of the base plate hole 12a. It fixes to the inner surface of the hole 12a. The detailed structure of the backing material fixing jig 14 for fixing the backing material 13 and the specific procedure for fixing the backing material 13 using this will be described later.

上記のように鋼管柱11とベースプレート12との位置決めをし、かつ裏当て材13を内面にセットした状態で、図5に示すように、鋼管柱11の下端外面の開先に溶接トーチ32を向け、ベースプレート12を鋼管柱11と一体に回転させて、鋼管柱11とベースプレート12とを全周に亘って溶接接合する。この場合、裏当て材13の周溝13a内に裏波ビードが張り出すような溶接条件に設定した上で、溶接接合する。
溶接完了後、裏当て材13を取り外す。
これにより、図6に模式的に示したように、裏波ビード15aが明確に出た断面の溶接部(溶接金属部を15で示す)を得ることが可能である(なお、図6は後述の図7Aのマクロ断面写真に概ね相当する)。
In the state where the steel pipe column 11 and the base plate 12 are positioned as described above and the backing material 13 is set on the inner surface, a welding torch 32 is attached to the groove on the lower outer surface of the steel pipe column 11 as shown in FIG. Then, the base plate 12 is rotated integrally with the steel pipe column 11, and the steel pipe column 11 and the base plate 12 are welded together over the entire circumference. In this case, the welding conditions are set so that the back bead protrudes into the circumferential groove 13a of the backing material 13, and then the welding is performed.
After the welding is completed, the backing material 13 is removed.
Thereby, as schematically shown in FIG. 6, it is possible to obtain a welded portion (a weld metal portion is indicated by 15) having a cross-section in which the back bead 15 a clearly appears (FIG. 6 will be described later). This corresponds roughly to the macro sectional photograph of FIG.

上述のようにして鋼管柱11をベースプレート12に溶接接合する場合に、良好な溶接部が得られる溶接部条件を選定するために行った試験について説明する。
供試体は表1に示す通りであり、鋼管柱11のサイズは、φ177.8×4.2mm、ベースプレート12は350×350×T(板厚T=19、25、36、40)mm、ベースプレート穴径は169.4(+0、−1.5mm)である。供試体の数はNo.1〜No.4の4種類・各4個の16個である。溶接資材は表1に示した通りである。
裏当て材13は、図4に示した銅板リング状のもので、図3において、幅W=30mm、板厚5mm、周溝13aの幅w=15mm、深さ1mmである。なお、裏当て材の周溝は幅は10〜20mmが適切と思われるが、必ずしもそのサイズでなくてもよい。
そして、4種類16個の供試体について、「電流A、電圧V、周波数Hz、速度mm/sec」の各溶接条件の組み合わせを種々変えて溶接を行った。
溶接条件「電流A、電圧V、周波数Hz、速度mm/sec」の組み合わせは、
「260A-35V-32Hz-650mm/sec」
「270A-30V-20Hz-400mm/sec」
「270A-35V-32Hz-650mm/sec」
「280A-34V-35Hz-700mm/sec」
「280A-36V-32Hz-650mm/sec」
「280A-34V-35Hz-800mm/sec」
「290A-34V-40Hz-800mm/sec」
「290A-36V-40Hz-800mm/sec」
「290A-38V-40Hz-800mm/sec」
で行った。
溶接完了後、外部欠陥検査と内部欠陥検査(超音波探傷試験、マクロ組織試験)を実施して溶接部の状況を確認した。外部欠陥検査ではアンダーカット、オーバーラップ、ピット、表面割れ、溶接止端形状などの溶接外観検査をし、特に裏波ビードの状況を確認した。
超音波探傷試験では、溶接部の全周について行い、欠陥の有無、欠陥の大きさ及び位置(360°周方向の位置)を調べた。また、超音波探傷試験の後、各供試体のそれぞれについて溶接ビードの周方向の2〜5箇所のマクロ断面写真を撮った。断面を調べた箇所は、裏波ビードが明確に出た箇所、及び出なかった箇所を適宜取り上げた。
The test performed in order to select the weld condition in which a favorable weld is obtained when the steel pipe column 11 is welded to the base plate 12 as described above will be described.
The specimens are as shown in Table 1, the size of the steel pipe column 11 is φ177.8 × 4.2 mm, the base plate 12 is 350 × 350 × T (plate thickness T = 19, 25, 36, 40) mm, the base plate The hole diameter is 169.4 (+0, −1.5 mm). The number of specimens is 4 types of No. 1 to No. 4, 16 pieces of 4 pieces each. The welding materials are as shown in Table 1.
The backing material 13 has a copper plate ring shape shown in FIG. 4, and in FIG. 3, the width W = 30 mm, the plate thickness 5 mm, the width w of the circumferential groove 13a = 15 mm, and the depth 1 mm. In addition, although it seems that the width of the circumferential groove of the backing material is 10 to 20 mm, it does not necessarily have to be the size.
Then, four types of 16 specimens were welded by changing various combinations of welding conditions of “current A, voltage V, frequency Hz, speed mm / sec”.
The combination of welding conditions "current A, voltage V, frequency Hz, speed mm / sec"
"260A-35V-32Hz-650mm / sec"
"270A-30V-20Hz-400mm / sec"
"270A-35V-32Hz-650mm / sec"
「280A-34V-35Hz-700mm / sec」
「280A-36V-32Hz-650mm / sec」
「280A-34V-35Hz-800mm / sec」
"290A-34V-40Hz-800mm / sec"
"290A-36V-40Hz-800mm / sec"
"290A-38V-40Hz-800mm / sec"
I went there.
After welding was completed, external defect inspection and internal defect inspection (ultrasonic flaw detection test, macro structure test) were performed to check the status of the weld. In the external defect inspection, the appearance of welds such as undercuts, overlaps, pits, surface cracks, weld toe shapes, etc. were inspected, and the situation of the back bead in particular was confirmed.
In the ultrasonic flaw detection test, it was performed on the entire circumference of the welded portion, and the presence / absence of a defect, the size and position of the defect (position in the 360 ° circumferential direction) were examined. In addition, after the ultrasonic flaw detection test, macro cross-sectional photographs were taken at 2 to 5 locations in the circumferential direction of the weld bead for each specimen. The location where the cross section was examined was taken up appropriately where the back bead clearly appeared and where it did not.

図7A、図7Bに上記の溶接試験における溶接ビードのマクロ断面写真の一部を示す。
図7Aは隆起した裏波ビードが明確に得られた箇所(周方向の位置)のもの、図7Bは隆起した裏波ビードが得られなかった場合のものである。
外観検査で隆起した裏波ビードが明確に得られた箇所では、超音波探傷試験によってその箇所に傷は検出されず、また、断面を調べた結果、図7Aのマクロ断面写真のように完全溶け込み溶接が行われていた(鋼管柱とベースプレートとの間に未溶着部分はほとんどなかった)。
一方、裏波ビードの出なかった箇所(周方向の位置)では、超音波探傷試験でその箇所に傷が検出された場合と、されなかった場合とがあった。そして、裏波ビードの出なかった箇所について断面を調べた結果では、図7Bのマクロ断面写真のように溶け込み不足で未溶着部分がある場合と、未溶着部分のない完全溶け込み溶接となっていた場合とがあった。
なお、裏波ビードが出ない箇所(周方向位置)があった原因としては、溶接条件が適切でなかったと考えられる場合とともに、鋼管柱芯ズレが生じた場合など別の要因もあった。
以上のことから、隆起した裏波ビードが全周に亘って明確に確認できた場合には、全周について完全溶け込み溶接が行われたと判断することも可能と思われる。
なお、さらなる多数の溶接試験の結果によっては、「裏波を確認できた時は溶接品質は合格である」との検査基準とされることも考えられる。その場合には、超音波探傷試験等の内部欠陥検査を省略することが可能になる。
なお、上記16個の供試体による溶接実験では、供試体の数が十分でないので、完全溶け込み溶接と溶接条件との明確かつ規則的な関係は得られなかったが、例えば、ベースプレート板厚19mmでは「280A-36V-32Hz-650mm/sec」の溶接条件では概ね完全溶け込み溶接が行われた。ベースプレート12板厚25mm、36mmでは「280A-34V-35Hz-700mm/sec」の溶接条件で概ね完全溶け込み溶接が行われた。ベースプレート12板厚40mmでは「280A-34V-35Hz-800mm/sec」、及び「290A-38V-40Hz-800mm/sec」の溶接条件で概ね完全溶け込み溶接が行われた。
7A and 7B show a part of a macro cross-sectional photograph of a weld bead in the above welding test.
FIG. 7A shows the portion where the raised back bead is clearly obtained (position in the circumferential direction), and FIG. 7B shows the case where the raised back bead is not obtained.
In the place where the raised back bead was clearly obtained in the appearance inspection, no flaw was detected in the place by the ultrasonic flaw detection test, and as a result of examining the cross section, it completely melted as shown in the macro cross-sectional photograph of FIG. 7A. Welding was performed (there was almost no unwelded portion between the steel pipe column and the base plate).
On the other hand, at the location where the back bead did not come out (the position in the circumferential direction), there were cases where a flaw was detected at the location in the ultrasonic flaw detection test and when it was not. And as a result of examining the cross section for the portion where the back bead did not come out, there was a case where there was an unwelded portion due to insufficient penetration as in the macro sectional photograph of FIG. 7B, and there was a complete penetration welding without an unwelded portion. There was a case.
In addition, there existed another factors, such as the case where a pipe pipe core shift | offset | difference occurred as well as the case where it was thought that the welding conditions were not appropriate as a cause which the back wave bead did not come out (circumferential position).
From the above, if the raised back bead can be clearly confirmed over the entire circumference, it can be judged that complete penetration welding has been performed for the entire circumference.
Depending on the results of a large number of welding tests, it may be considered that the inspection standard is “welding quality is acceptable when back waves can be confirmed”. In that case, it becomes possible to omit internal defect inspections such as an ultrasonic flaw detection test.
In the welding experiment using the 16 specimens, the number of specimens was not sufficient, so a clear and regular relationship between complete penetration welding and welding conditions could not be obtained. For example, with a base plate thickness of 19 mm Under the welding conditions of "280A-36V-32Hz-650mm / sec", almost complete penetration welding was performed. When the base plate 12 had a thickness of 25 mm and 36 mm, almost complete penetration welding was performed under the welding conditions of “280 A-34 V-35 Hz-700 mm / sec”. With the base plate 12 having a thickness of 40 mm, almost complete penetration welding was performed under the welding conditions of “280A-34V-35Hz-800 mm / sec” and “290A-38V-40Hz-800 mm / sec”.

裏当て材13を固定するために用いた実施例の裏当て材固定治具14の詳細構造を図5、図8〜図11を参照して説明する。
図8は図1(イ)における裏当て材13及び裏当て材固定治具14のみを示した拡大図、図9は 図8における裏当て材固定治具14のみを示した図である。
この裏当て材固定治具14は、4つのセグメント部材21と、この4つのセグメント部材21を支持するセグメント支持部材22とからなる。
各セグメント部材21は、図10にも示すように、扇形板部23と、その外側円弧部から立ち上がった円弧状側壁部24と、ボルト挿通穴25aを有し前記扇形板部23に垂直に固定された支持板部25とからなる。
前記セグメント支持部材22は、図11にも示すように、板状リング27と、この板状リング27の直角二方向にあけた穴27aに合わせて溶接固定したナット28と、このナット28に螺合させた裏当て材拡径ボルト29とからなる。
A detailed structure of the backing material fixing jig 14 of the embodiment used for fixing the backing material 13 will be described with reference to FIGS. 5 and 8 to 11.
8 is an enlarged view showing only the backing material 13 and the backing material fixing jig 14 in FIG. 1A, and FIG. 9 is a diagram showing only the backing material fixing jig 14 in FIG.
The backing material fixing jig 14 includes four segment members 21 and a segment support member 22 that supports the four segment members 21.
As shown in FIG. 10, each segment member 21 has a fan-shaped plate portion 23, an arc-shaped side wall portion 24 rising from the outer circular arc portion, and a bolt insertion hole 25a, and is fixed to the fan-shaped plate portion 23 vertically. The support plate portion 25 is formed.
As shown in FIG. 11, the segment support member 22 includes a plate-shaped ring 27, a nut 28 welded and fixed to a hole 27 a formed in two perpendicular directions of the plate-shaped ring 27, and a screw on the nut 28. It consists of a backing material expansion bolt 29 combined.

上記の裏当て材固定治具14を用いて、鋼管柱11の基部をベースプレート12に溶接接合する具体的要領を説明する。
まず、ベースプレート12の穴12aに、裏当て材13を固定すべき位置をマーキングする。
そのマーキングに合わせて裏当て材13をベースプレート穴12a内に配置し、裏当て材13の内側に配置した裏当て材固定治具14でベースプレート穴12a内面に固定する。その際、裏当て材固定治具14のセグメント支持部材22の裏当て材拡径ボルト29を回して、4つのセグメント部材21の円弧状側壁部24をそれぞれ半径方向外方に押し出して、各円弧状側壁部24を介して裏当て材13を拡径し、ベースプレート12の穴12aの内面に押し当て固定する。
次いで、図5に模式的に示したベースプレート支持回転駆動部31を持つ自動溶接機における前記ベースプレート支持回転駆動部31にベースプレート12をその穴芯を水平にして固定する。31aはベースプレート12を支持する円板状の支持部、31bは支持部31aを回転駆動する駆動部を示す。
次いで、鋼管柱11の下端部を、裏当て材固定治具14でベースプレート12の穴12a内に固定された裏当て材13の外周に被せるようにして、ベースプレート12に突き当て、鋼管柱11が正確に水平になっていることを確認して、例えば周方向の3箇所でベースプレート12に仮付けする。実施例ではルートギャップ無しとしているので、鋼管柱11のベースプレート12に対するセットが容易である。
この状態では、図2、図3、図5などに示すように、裏当て材13は、その周溝13aが鋼管柱11の内面とベースプレート穴12aの内面との境界Pを跨るようにして、鋼管柱11の内面及び穴12aの内面に当たっている。
A specific procedure for welding and joining the base portion of the steel pipe column 11 to the base plate 12 using the backing material fixing jig 14 will be described.
First, a position where the backing material 13 is to be fixed is marked in the hole 12a of the base plate 12.
The backing material 13 is arranged in the base plate hole 12a in accordance with the marking, and fixed to the inner surface of the base plate hole 12a by the backing material fixing jig 14 arranged inside the backing material 13. At that time, the backing material diameter increasing bolt 29 of the segment support member 22 of the backing material fixing jig 14 is turned to push the arc-shaped side wall portions 24 of the four segment members 21 outward in the radial direction. The backing material 13 is expanded in diameter via the arc-shaped side wall portion 24, and pressed and fixed to the inner surface of the hole 12 a of the base plate 12.
Next, the base plate 12 is fixed to the base plate support rotation drive unit 31 in the automatic welding machine having the base plate support rotation drive unit 31 schematically shown in FIG. Reference numeral 31a denotes a disk-like support part that supports the base plate 12, and 31b denotes a drive part that rotationally drives the support part 31a.
Next, the steel pipe column 11 is abutted against the base plate 12 so that the lower end portion of the steel pipe column 11 is covered with the outer periphery of the backing material 13 fixed in the hole 12a of the base plate 12 by the backing material fixing jig 14, and the steel pipe column 11 is After confirming that it is exactly horizontal, it is temporarily attached to the base plate 12 at, for example, three locations in the circumferential direction. In the embodiment, since there is no root gap, it is easy to set the steel pipe column 11 to the base plate 12.
In this state, as shown in FIG. 2, FIG. 3, FIG. 5, etc., the backing material 13 has its circumferential groove 13a straddling the boundary P between the inner surface of the steel pipe column 11 and the inner surface of the base plate hole 12a, It contacts the inner surface of the steel pipe column 11 and the inner surface of the hole 12a.

上記のように鋼管柱11とベースプレート12との位置決めをし、かつ裏当て材13を内面にセットした状態で、図5に示すように、鋼管柱11の下端外面の開先に溶接トーチ32を向け(トーチ角度は40°又は45°など)、ベースプレート12を鋼管柱11と一体に回転させながら、鋼管柱11とベースプレート12とを全周に亘って溶接接合する。この場合、裏当て材13の周溝13a内に裏波ビードが張り出すような溶接条件に設定した上で、溶接接合する。
溶接完了後、ベースプレート12をベースプレート支持回転駆動部31の支持部31aから取り外し、次いで、裏当て材固定治具14のボルト29を緩めて、裏当て材13を裏当て材固定治具14とともに取り外す。
次いで、裏波ビードが内面に適切な状態で張り出していることを確認する。これにより、完全溶け込み溶接がされた溶接接合部を得ることができる。
なお、裏波ビードを確認し溶接不良がないことを確認した後は、裏波ビードを削って鋼管柱内面と面一にしてもよい。
In the state where the steel pipe column 11 and the base plate 12 are positioned as described above and the backing material 13 is set on the inner surface, a welding torch 32 is attached to the groove on the lower outer surface of the steel pipe column 11 as shown in FIG. The steel pipe column 11 and the base plate 12 are welded over the entire circumference while rotating the base plate 12 integrally with the steel pipe column 11 (torch angle is 40 ° or 45 °, etc.). In this case, the welding conditions are set so that the back bead protrudes into the circumferential groove 13a of the backing material 13, and then the welding is performed.
After the welding is completed, the base plate 12 is removed from the support portion 31a of the base plate support rotation drive unit 31, and then the bolt 29 of the backing material fixing jig 14 is loosened to remove the backing material 13 together with the backing material fixing jig 14. .
Next, it is confirmed that the backside bead has protruded from the inner surface in an appropriate state. Thereby, the weld joint part by which complete penetration welding was performed can be obtained.
In addition, after confirming a back bead and confirming that there is no welding defect, you may scrape a back bead and may be flush with the inner surface of a steel pipe column.

上記の鋼管柱基部接合方法によれば、周溝13aを持つ裏当て材13を、その周溝13aが鋼管柱11の内面とベースプレート12の穴12aの内面との境界Pを跨るようにしてセットして溶接するので、上述の通り、溶接接合した後、裏波ビードを目視で確認して、完全溶け込み溶接がされていると確認することができる。
板厚の薄い鋼管柱11と板厚の厚いベースプレート12との板厚差が大きい溶接では、良好な溶接部を得るための適切な溶接条件を設定することが難しいが、裏波ビードが裏当て材13の周溝13a内に張り出すような溶接接合が行われる溶接条件を設定することで、完全溶け込み溶接が行われる条件を設定することが可能であり、完全溶け込み溶接を安定して実現することが可能となる。
また、均一な裏波ビードを得ることが容易であり、一定の溶接品質を得ることが容易になる。
また、従来の上下2段の隅肉溶接をする方法と異なり、1段のみで済むので、溶接作業の作業能率は良好である。
また、裏当て材13は取り外し可能なので、再使用することができ、経済的である。
また、鋼管柱11の内面とベースプレート12の穴12aの内面とが面一なので、図13に示した従来の鋼管柱基部接合方法と比べて、鋼管柱内に多くの電線等を通すことができる。
According to the steel pipe column base joining method, the backing material 13 having the circumferential groove 13a is set so that the circumferential groove 13a straddles the boundary P between the inner surface of the steel tube column 11 and the inner surface of the hole 12a of the base plate 12. Therefore, as described above, after welding and welding, the back bead can be visually confirmed to confirm that complete penetration welding has been performed.
In welding with a large plate thickness difference between the thin steel pipe column 11 and the thick base plate 12, it is difficult to set appropriate welding conditions for obtaining a good weld, but the back bead is backed. By setting the welding conditions under which welding joining is performed so as to project into the circumferential groove 13a of the material 13, it is possible to set the conditions under which complete penetration welding is performed, and to achieve complete penetration welding stably. It becomes possible.
Moreover, it is easy to obtain a uniform backside bead, and it becomes easy to obtain a certain welding quality.
In addition, unlike the conventional method of performing fillet welding of upper and lower two stages, only one stage is required, so that the work efficiency of the welding work is good.
Moreover, since the backing material 13 is removable, it can be reused and is economical.
Further, since the inner surface of the steel pipe column 11 and the inner surface of the hole 12a of the base plate 12 are flush with each other, more electric wires and the like can be passed through the steel tube column as compared with the conventional steel tube column base joining method shown in FIG. .

実施例では裏当て材として銅板を用いたが、セラミックを用いることができる。セラミック製の場合、鋼管柱の内面に沿わせるために、複数に分割してセグメント状のものを用いるとよい。
裏当て材13のサイズ(幅W、板厚)は、試験例に用いたサイズに限らず、鋼管柱及びベースプレートのサイズに応じて、あるいはその他の条件に応じて、適宜変更するとよい。
裏当て材13の周溝13aの幅wは、試験例の鋼管柱及びベースプレートのサイズの場合は10〜20mmが適切である。また、周溝13aの深さhは、鋼管柱及びベースプレートのサイズによっては0.5〜5mmの範囲が適切となることも考えられる。
In the embodiment, a copper plate is used as a backing material, but ceramic can be used. In the case of a ceramic product, it is preferable to use a segmented one divided into a plurality of segments in order to follow the inner surface of the steel pipe column.
The size (width W, plate thickness) of the backing material 13 is not limited to the size used in the test example, but may be appropriately changed according to the size of the steel pipe column and the base plate, or according to other conditions.
The width w of the circumferential groove 13a of the backing material 13 is suitably 10 to 20 mm in the case of the size of the steel pipe column and base plate of the test example. Further, the depth h of the circumferential groove 13a may be appropriately in a range of 0.5 to 5 mm depending on the size of the steel pipe column and the base plate.

実施例では、裏当て材固定治具14で裏当て材13をベースプレート穴12aの内面に押し当てることで、裏当て材固定治具14を裏当て材13とともにベースプレート12側に固定しているが、逆に、裏当て材固定治具で裏当て材13を鋼管柱11の内面に押し当てることで、裏当て材固定治具を裏当て材13とともに鋼管柱11側に固定することも可能である。また、溶接機側に固定した裏当て材固定治具で裏当て材13をセットすることも可能である。
また、裏当て材固定治具の構造は、実施例のものに限定されず、種々の構造のものを用いることができる。
In the embodiment, the backing material fixing jig 14 is fixed to the base plate 12 side together with the backing material 13 by pressing the backing material 13 against the inner surface of the base plate hole 12 a with the backing material fixing jig 14. On the contrary, the backing material fixing jig can be fixed to the steel tube column 11 side together with the backing material 13 by pressing the backing material 13 against the inner surface of the steel tube column 11 with the backing material fixing jig. is there. It is also possible to set the backing material 13 with a backing material fixing jig fixed on the welding machine side.
Moreover, the structure of the backing material fixing jig is not limited to that of the embodiment, and various structures can be used.

実施例では、ベースプレート12を回転駆動して溶接しているが、鋼管柱11側を回転駆動して溶接することも可能である。
実施例では溶接法としてMAG溶接を採用したが、その他のアーク溶接法を採用してもよい。また、使用する溶接機は半自動又は自動溶接機が好適であるが、必ずしもこれに限定されない。
本発明では、板厚の薄い鋼管柱と板厚の厚いベースプレートとの板厚差大なる溶接接合に適用されるが、例えば鋼管柱の板厚が4.2〜12mm、ベースプレートの板厚が16〜52mmなどで、板厚比としてはベースプレートの板厚が鋼管柱の板厚の3〜12倍程度のものに適用して好適である。
鋼管柱の具体的例としては、主として照明灯や標識や信号などの主柱であるが、本発明はベースプレート露出型でリブなしの種々の鋼管柱基部接合構造に適用できる。
In the embodiment, the base plate 12 is rotationally driven and welded, but the steel pipe column 11 side can be rotationally driven and welded.
In the embodiment, MAG welding is adopted as the welding method, but other arc welding methods may be adopted. Moreover, although the semi-automatic or automatic welding machine is suitable for the welding machine to be used, it is not necessarily limited to this.
In the present invention, the present invention is applied to a welding joint in which the thickness difference between a thin steel pipe column and a thick base plate is large. For example, the steel pipe column thickness is 4.2 to 12 mm and the base plate thickness is 16 mm. The plate thickness ratio is preferably about 52 mm or so, and the thickness of the base plate is preferably 3 to 12 times the plate thickness of the steel pipe column.
Specific examples of the steel pipe column are mainly main lamps such as an illuminating lamp, a sign, and a signal. However, the present invention can be applied to various steel pipe column base joint structures having no exposed base plate and having no ribs.

11 鋼管柱
12 ベースプレート
12a 穴(ベースプレート穴)
13 裏当て材
13a 周溝
13b 両端部
14 裏当て材固定治具
15 溶接部(溶接金属部)
15a 裏波ビード
21 セグメント部材
22 セグメント支持部材
23 扇形板部
24 円弧状側壁部
25 支持板部
25a ボルト挿通穴
27 板状リング
27a 穴
28 ナット
29 裏当て材拡径ボルト
31 (溶接機の)ベースプレート支持回転駆動部
31a 支持部
31b 回転駆動部
32 溶接トーチ
11 Steel pipe column 12 Base plate 12a Hole (base plate hole)
13 Backing material 13a Circumferential groove 13b Both ends 14 Backing material fixing jig 15 Welded part (welded metal part)
15a Back wave bead 21 Segment member 22 Segment support member 23 Fan-shaped plate portion 24 Arc-shaped side wall portion 25 Support plate portion 25a Bolt insertion hole 27 Plate-shaped ring 27a Hole 28 Nut 29 Backing material expanded bolt 31 Base plate (for welding machine) Support rotation drive part 31a Support part 31b Rotation drive part 32 Welding torch

Claims (3)

板厚差の大きな鋼管柱とベースプレートとのリブなしの溶接接合部を得るに際して、 鋼管柱の下端部をベースプレートに溶接固定する鋼管柱基部接合方法であって、
鋼管柱の下端外面に開先を形成し、ベースプレートに鋼管柱の内径と同径の穴をあけ、鋼管柱を、管軸方向から見てその内面が前記ベースプレート穴内面と一致するようにベースプレートに垂直に当て、鋼管柱内面に嵌合可能な外径を持ち外面に周溝を形成した、溶接後に取り外し可能な筒状の裏当て材を、前記周溝が鋼管柱内面とベースプレート穴内面との境界を跨るようにして鋼管柱内面及び穴内面に当て、鋼管下端外面側から鋼管柱とベースプレートとを前記裏当て材の周溝内に裏波ビードが張り出すように溶接接合し、次いで裏当て材を取り外すことを特徴とする鋼管柱基部接合方法。
When obtaining a welded joint without ribs between a steel pipe column and a base plate with a large plate thickness difference, a steel pipe column base joining method in which the lower end of the steel pipe column is welded and fixed to the base plate,
A groove is formed in the outer surface of the lower end of the steel pipe column, a hole is formed in the base plate with the same diameter as the inner diameter of the steel pipe column, and the steel pipe column is formed in the base plate so that its inner surface coincides with the inner surface of the base plate hole when viewed from the tube axis direction. A cylindrical backing material that has a diameter that can be fitted to the inner surface of the steel pipe column and has a circumferential groove formed on the outer surface and that can be removed after welding is formed.The circumferential groove is formed between the inner surface of the steel tube column and the inner surface of the base plate hole. The steel pipe column and the base plate are applied to the inner surface of the steel pipe column and the hole so as to straddle the boundary, and the steel pipe column and the base plate are welded from the outer surface of the lower end of the steel pipe so that the back bead protrudes into the circumferential groove of the backing material, and then backed. Steel pipe column base joining method characterized by removing material.
前記裏当て材が銅板又はセラミックからなることを特徴とする請求項1記載の鋼管柱基部接合方法。   The steel pipe column base joining method according to claim 1, wherein the backing material is made of a copper plate or ceramic. ベースプレートに鋼管柱を仮付けし、ベースプレートの穴内に配した裏当て材固定治具を用いて裏当て材を、その周溝が鋼管柱内面とベースプレート穴内面との境界を跨るようにして鋼管柱内面及び穴内面に当て、ベースプレートを支持して回転させるベースプレート支持回転駆動部を持つ溶接機における前記ベースプレート支持回転駆動部に前記ベースプレートを固定し、鋼管下端外面の開先に溶接トーチを向け、ベースプレートを鋼管柱と一体に回転させつつ鋼管柱とベースプレートとを前記裏当て材の周溝内に裏波ビードが張り出すように溶接接合し、次いで裏当て材を取り外すことを特徴とする請求項1又は2記載の鋼管柱基部接合方法。   Temporarily attach a steel pipe column to the base plate, and use the backing material fixing jig placed in the hole of the base plate to attach the backing material so that the circumferential groove spans the boundary between the inner surface of the steel pipe column and the inner surface of the base plate hole. The base plate is fixed to the base plate support rotation drive unit in a welding machine having a base plate support rotation drive unit that supports the base plate and rotates by supporting the base plate and the inner surface of the hole, and the welding torch is directed to the groove on the outer surface of the lower end of the steel pipe. The steel pipe column and the base plate are welded and joined so that a back bead protrudes into the circumferential groove of the backing material, and then the backing material is removed. Or the steel pipe pillar base joining method of 2.
JP2009235415A 2009-10-09 2009-10-09 Steel tube column base joining method Expired - Fee Related JP5376662B2 (en)

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