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JP5403587B2 - Monosaccharide production method - Google Patents
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JP5403587B2 - Monosaccharide production method - Google Patents

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JP5403587B2
JP5403587B2 JP2009010355A JP2009010355A JP5403587B2 JP 5403587 B2 JP5403587 B2 JP 5403587B2 JP 2009010355 A JP2009010355 A JP 2009010355A JP 2009010355 A JP2009010355 A JP 2009010355A JP 5403587 B2 JP5403587 B2 JP 5403587B2
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hydrothermal treatment
hot water
enzymatic saccharification
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剛 坂木
宏之 井上
克美 亀川
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National Institute of Advanced Industrial Science and Technology AIST
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Description

本発明は、ヘミセルロースおよびリグニンを含むセルロース系バイオマスから酵素処理によって単糖を得る方法に関するものであり、より詳細には、セルロース系バイオマスを酵素糖化する前段階として水熱処理を行う単糖の製造方法に関するものである。   The present invention relates to a method for obtaining monosaccharides from cellulosic biomass containing hemicellulose and lignin by enzyme treatment, and more specifically, a method for producing monosaccharides that undergoes hydrothermal treatment as a pre-stage for enzymatic saccharification of cellulosic biomass. It is about.

地球温暖化防止の観点から、バイオエタノール生産のための研究開発が盛んに進められている。特に、その原料として食糧と競合しないセルロース系バイオマスの糖化/発酵技術の開発が求められている。   From the viewpoint of preventing global warming, research and development for bioethanol production has been actively promoted. In particular, development of a saccharification / fermentation technology for cellulosic biomass that does not compete with food as a raw material is demanded.

セルロース系バイオマスの糖化方法としては、硫酸を用いてバイオマス中のヘミセルロースおよびセルロースを加水分解して単糖化する方法が主流であったが、反応器材料の耐食性、糖の過分解、そして硫酸を用いることによる環境負荷が大きいことなどの理由から、近年、非硫酸法として、何らかの前処理を行ってから酵素によって加水分解して単糖を得る方法に関する研究が進められている。   Cellulose biomass saccharification was mainly performed by hydrolyzing hemicellulose and cellulose in the biomass using sulfuric acid to monosaccharideize, but the corrosion resistance of the reactor material, sugar overdegradation, and sulfuric acid were used. In recent years, as a non-sulfuric acid method, research on a method for obtaining a monosaccharide by hydrolyzing with an enzyme after some kind of pretreatment has been carried out because of the large environmental load due to the above.

前処理法としては、(1)微粉砕処理によってバイオマスの表面積を増大させ、かつセルロースの結晶化度を低下させる方法、(2)蒸煮/爆砕処理または水熱処理によってヘミセルロースおよびリグニンを分解し、セルロースに対する酵素の親和性を高める方法、(3)希硫酸処理によってヘミセルロースを可溶化しかつ除去する方法、(4)アルカリ処理によって主にリグニンを除去し、かつセルロース繊維を膨潤させて酵素の接触性を高める方法、(5)有機溶媒(エタノールなど)または有機酸(酢酸など)の水溶液中にてバイオマスを高温高圧下で処理し、脱リグニンするオルガノソルブ法、あるいは(6)白色腐朽菌によってリグニンを分解する生物学的前処理法、などが知られている(非特許文献1参照)。   As a pretreatment method, (1) a method of increasing the surface area of biomass by pulverization and reducing the crystallinity of cellulose, (2) decomposing hemicellulose and lignin by steaming / explosion treatment or hydrothermal treatment, cellulose (3) Method of solubilizing and removing hemicellulose by dilute sulfuric acid treatment, (4) Enzyme contact by mainly removing lignin by alkali treatment and swelling cellulose fiber (5) An organosolv method in which biomass is treated in an aqueous solution of an organic solvent (such as ethanol) or an organic acid (such as acetic acid) under high temperature and high pressure, and delignified, or (6) lignin by white rot fungi There is known a biological pretreatment method for decomposing DNA (see Non-Patent Document 1).

また、これらの処理を組み合わせた前処理方法、例えば、水熱処理後に微粉砕処理を行う方法(特許文献1参照)、オゾンによる脱リグニン処理の後に水熱処理する方法(特許文献2参照)、酸素存在下、アルコール溶媒中にてバイオマスを加熱処理し、リグニンの大部分を酸化分解してヘミセルロースとセルロースを固形分として残す方法(特許文献3参照)、バイオマスを希硫酸によって加水分解した後、残渣を過酸化水素とアルカリ水溶液の混合液中にて脱リグニンする前処理方法(特許文献4参照)などが提案されている。さらに、水熱処理によって、セルロースを、オリゴ糖を主体とする水可溶化成分にまで低分子化し、その後の酵素糖化によって単糖化を進行させる方法が開示されている(非特許文献2参照)。   Further, a pretreatment method combining these treatments, for example, a method of performing pulverization after hydrothermal treatment (see Patent Document 1), a method of performing hydrothermal treatment after delignification treatment with ozone (see Patent Document 2), presence of oxygen Below, the biomass is heat-treated in an alcohol solvent, a method in which most of the lignin is oxidatively decomposed to leave hemicellulose and cellulose as solids (see Patent Document 3), the biomass is hydrolyzed with dilute sulfuric acid, and then the residue is removed. A pretreatment method for delignifying in a mixed solution of hydrogen peroxide and an alkaline aqueous solution (see Patent Document 4) has been proposed. Furthermore, a method has been disclosed in which cellulose is reduced in molecular weight to a water-solubilizing component mainly composed of oligosaccharides by hydrothermal treatment, and monosaccharification is advanced by subsequent enzymatic saccharification (see Non-Patent Document 2).

特開2006−136263号公報(平成18(2006)年6月1日公開)JP 2006-136263 A (published June 1, 2006) 特開2006−141244号公報(平成18(2006)年6月8日公開)JP 2006-141244 A (published June 8, 2006) 特開2008−5832号公報(平成20(2008)年1月17日公開)Japanese Patent Laying-Open No. 2008-5832 (released on January 17, 2008) 特開2008−43328号公報(平成20(2008)年2月28日公開)JP 2008-43328 A (published February 28, 2008)

「稲わら等バイオマスからのエタノール生産」、五十嵐泰夫および斉木隆監修、地域資源循環技術センター発行、pp.61-64 (2008)"Production of ethanol from biomass such as rice straw", supervised by Yasuo Igarashi and Takashi Saiki, published by Regional Resource Recycling Technology Center, pp.61-64 (2008) Journal of the Japan Institute of Energy 86: pp.712-717 (2007)Journal of the Japan Institute of Energy 86: pp.712-717 (2007)

しかしながら、酵素糖化の収率、前処理に要するエネルギー、コストおよび時間、ならびに使用する薬品の後処理などのような改善されるべき事項が多く残されており、これらの事項の全てを満足し得る前処理方法は未だ開発されていない。   However, there are still many items to be improved such as the yield of enzymatic saccharification, energy required for pretreatment, cost and time, and post-treatment of chemicals used, and all of these matters can be satisfied. A pretreatment method has not yet been developed.

本発明は、上記の問題点に鑑みてなされたものであり、その目的は、糖化酵素によってセルロース系バイオマスから単糖を製造するための効率良い処理方法を提供することにある。   This invention is made | formed in view of said problem, The objective is to provide the efficient processing method for manufacturing a monosaccharide from cellulosic biomass by a saccharification enzyme.

水熱処理法は、薬品を使うことなく、数分〜数十分という短い時間にてヘミセルロースおよびリグニンの一部を分解除去し得る環境低負荷型の有望な前処理法である。水熱処理温度の上昇とともにヘミセルロースの可溶化が進行することは知られていたが、水熱処理温度の上昇とともに可溶化物の過分解が進行すること、そして、処理温度が240℃以上になるとセルロースが分解することもまた知られていた。よって、酵素糖化の前処理法としての水熱処理法は通常230℃以下にて検討されている。このような水熱処理法は、ソフトバイオマス(稲わら、麦わらなど)に対しては酵素糖化収率の点において有効であったが、木質バイオマス、特に針葉樹に対しては効果が小さかった(非特許文献2参照)。   The hydrothermal treatment method is a promising pretreatment method with a low environmental load that can decompose and remove part of hemicellulose and lignin in a short time of several minutes to several tens of minutes without using chemicals. It has been known that solubilization of hemicellulose proceeds with an increase in hydrothermal treatment temperature, but excessive decomposition of the solubilizate proceeds with an increase in hydrothermal treatment temperature, and when the treatment temperature reaches 240 ° C. or higher, It was also known to break down. Therefore, hydrothermal treatment as a pretreatment method for enzymatic saccharification is usually studied at 230 ° C. or lower. Such hydrothermal treatment method was effective in terms of enzymatic saccharification yield for soft biomass (rice straw, wheat straw, etc.), but was less effective for woody biomass, especially conifers (non-patented) Reference 2).

本発明者らは、セルロース系バイオマスから単糖を効率良く製造するために、酵素糖化の前処理法としての水熱処理法をさらに鋭意検討した結果、水熱処理による残渣のセルロース画分の酵素糖化性が、可溶化物の過分解が顕著になる時点から急激に向上することを見出し、そしてその酵素糖化性が向上する条件としては、水熱処理時間よりも水熱処理温度が極めて重要であり、また、高温水熱処理であっても短時間であれば、セルロースの過分解による損失も少なく、効率良い前処理法を構築し得ることを見出し、本発明を完成するに至った。   In order to efficiently produce monosaccharides from cellulosic biomass, the present inventors have further intensively studied a hydrothermal treatment method as a pretreatment method for enzymatic saccharification, and as a result, the enzymatic saccharification of the cellulose fraction of the residue by hydrothermal treatment. However, as a condition for improving the enzymatic saccharification, it is found that the hydrothermal treatment temperature is extremely important than the hydrothermal treatment time. Even in the case of high-temperature hydrothermal treatment, it has been found that if it is a short time, there is little loss due to excessive decomposition of cellulose, and an efficient pretreatment method can be constructed, and the present invention has been completed.

すなわち、本発明に係る単糖製造方法は、セルロース系バイオマスを第1の加圧熱水によって加熱処理する第1の水熱処理工程、第1の水熱処理工程にて得られた第1の水熱処理物を、可溶画分と固形残渣とに分離する固液分離工程、該固形残渣を第2の加圧熱水によって加熱処理する第2の水熱処理工程、ならびに該可溶画分、および第2の水熱処理工程にて得られた第2の水熱処理物を酵素によって糖化する酵素糖化工程を包含し、第2の加圧熱水の温度が、セルロース系バイオマス中のセルロース成分の酵素糖化性を向上させる温度であることを特徴としている。   That is, the monosaccharide production method according to the present invention includes a first hydrothermal treatment step in which cellulosic biomass is heat-treated with first pressurized hot water, and a first hydrothermal treatment obtained in the first hydrothermal treatment step. A solid-liquid separation step of separating the product into a soluble fraction and a solid residue, a second hydrothermal treatment step of heat-treating the solid residue with a second pressurized hot water, and the soluble fraction, An enzymatic saccharification step in which the second hydrothermal treatment product obtained in the hydrothermal treatment step 2 is saccharified with an enzyme, and the temperature of the second pressurized hot water is the enzymatic saccharification of the cellulose component in the cellulosic biomass. The temperature is improved.

本発明に係る単糖製造方法において、第2の加圧熱水の温度は240〜270℃であることが好ましい。また、本発明に係る単糖製造方法において、第1の加圧熱水の温度は210〜220℃であることが好ましい。   In the method for producing monosaccharides according to the present invention, the temperature of the second pressurized hot water is preferably 240 to 270 ° C. Moreover, in the monosaccharide manufacturing method which concerns on this invention, it is preferable that the temperature of 1st pressurized hot water is 210-220 degreeC.

なお、固液分離工程に供される第1の水熱処理物は、水熱処理完了後、急速に冷却されることが好ましい。また、酵素糖化工程に供される第2の水熱処理物は、水熱処理完了後、急速に冷却されることが好ましい。   In addition, it is preferable that the 1st hydrothermal treatment material used for a solid-liquid separation process is cooled rapidly after completion of hydrothermal treatment. Moreover, it is preferable that the 2nd hydrothermal treatment material used for an enzyme saccharification process is cooled rapidly after completion of hydrothermal treatment.

本発明に係る単糖製造方法の上記酵素糖化工程において、上記可溶画分および第2の水熱処理物の糖化は別個独立して行われても一緒に混合して行われてもよい。   In the enzyme saccharification step of the method for producing monosaccharides according to the present invention, the saccharification of the soluble fraction and the second hydrothermally treated product may be performed separately or mixed together.

本発明に係る単糖製造方法において、上記セルロース系バイオマスは木質系バイオマスであることが好ましい。   In the monosaccharide production method according to the present invention, the cellulosic biomass is preferably woody biomass.

本発明を用いれば、セルロース系バイオマス中のセルロース成分の酵素糖化性を著しく向上させ、また、ヘミセルロース成分も可溶化されて糖化酵素と効率良く接触し得るため、全体として高い収率にて単糖を製造することができる。   By using the present invention, the enzymatic saccharification of the cellulose component in the cellulosic biomass is remarkably improved, and the hemicellulose component is also solubilized and can be efficiently contacted with the saccharifying enzyme. Can be manufactured.

本発明の一実施形態に係る単糖製造方法における処理工程のフローを示す図である。It is a figure which shows the flow of the process process in the monosaccharide manufacturing method which concerns on one Embodiment of this invention. 本発明の一実施形態に係る単糖製造方法における処理工程のフローを示す図である。It is a figure which shows the flow of the process process in the monosaccharide manufacturing method which concerns on one Embodiment of this invention.

本発明の一実施形態について図1〜2に基づいて説明すると以下の通りである。   One embodiment of the present invention is described below with reference to FIGS.

本発明は、セルロース系バイオマスから単糖を製造する方法を提供する。本発明に係る単糖製造方法は、セルロース系バイオマスを水熱処理し、得られた水熱処理物を可溶画分と残渣とに分離し、該可溶画分を酵素処理することに加えて、該残渣をさらに高温にて水熱処理し、得られた水熱処理物を酵素処理することを特徴としている。すなわち、本発明に係る単糖製造方法は、セルロース系バイオマスを第1の加圧熱水によって加熱処理する第1の水熱処理工程、第1の水熱処理工程にて得られた第1の水熱処理物を、可溶画分と固形残渣とに分離する固液分離工程、該固形残渣を第2の加圧熱水によって加熱処理する第2の水熱処理工程、ならびに該可溶画分、および第2の水熱処理工程にて得られた第2の水熱処理物を酵素によって糖化する酵素糖化工程を包含し、第2の加圧熱水の温度が、セルロース系バイオマス中のセルロース成分の酵素糖化性を向上させる温度であることを特徴としている。   The present invention provides a method for producing monosaccharides from cellulosic biomass. In the monosaccharide production method according to the present invention, the cellulosic biomass is hydrothermally treated, the obtained hydrothermally treated product is separated into a soluble fraction and a residue, and the soluble fraction is subjected to an enzyme treatment, The residue is further hydrothermally treated at a high temperature, and the obtained hydrothermally treated product is treated with an enzyme. That is, the monosaccharide production method according to the present invention includes a first hydrothermal treatment step in which cellulosic biomass is heat-treated with first pressurized hot water, and a first hydrothermal treatment obtained in the first hydrothermal treatment step. A solid-liquid separation step of separating the product into a soluble fraction and a solid residue, a second hydrothermal treatment step of heat-treating the solid residue with a second pressurized hot water, and the soluble fraction, An enzymatic saccharification step in which the second hydrothermal treatment product obtained in the hydrothermal treatment step 2 is saccharified with an enzyme, and the temperature of the second pressurized hot water is the enzymatic saccharification of the cellulose component in the cellulosic biomass. The temperature is improved.

上述したように、本発明者らは、可溶化物の過分解が顕著になる時点以降に、水熱処理による残渣のセルロース画分の酵素糖化性が急激に向上することを見出し、二段階の水熱処理法を採用する本発明を完成させた。セルロース系バイオマス中のセルロース成分の酵素糖化性を向上させる温度とは、従来の水熱処理によって得られた可溶化物の過分解が顕著になる温度である。すなわち、第2の加圧熱水は第1の加圧熱水よりも高温である。よって、図1および2に示すように、第1の水熱処理工程および第2の水熱処理工程をそれぞれ低温水熱処理工程および高温水熱処理工程とも称し、各工程による生成物(すなわち、第1の水熱処理物および第2の水熱処理物)をそれぞれ低温水熱処理物および高温水熱処理物とも称する。なお、本発明の第1および第2の加圧熱水に好適な温度は、本明細書中において後述する。   As described above, the present inventors have found that the enzymatic saccharification of the cellulose fraction of the residue by hydrothermal treatment is drastically improved after the time point when the solubilized product becomes excessively decomposed. The present invention employing a heat treatment method has been completed. The temperature that improves the enzymatic saccharification of the cellulose component in the cellulosic biomass is a temperature at which excessive decomposition of the solubilized product obtained by conventional hydrothermal treatment becomes significant. That is, the second pressurized hot water is at a higher temperature than the first pressurized hot water. Therefore, as shown in FIGS. 1 and 2, the first hydrothermal treatment step and the second hydrothermal treatment step are also referred to as a low-temperature hydrothermal treatment step and a high-temperature hydrothermal treatment step, respectively. The heat-treated product and the second hydrothermal-treated product are also referred to as a low-temperature hydrothermal product and a high-temperature hydrothermal product, respectively. In addition, the temperature suitable for the 1st and 2nd pressurized hot water of this invention is mentioned later in this specification.

水熱処理温度の上昇とともに可溶化物の過分解が進行してしまうこと、および水熱処理の温度が240℃以上になるとセルロースが分解してしまうことを十分認識している当業者にとって、酵素糖化の前処理法としての二段階の水熱処理法を採用することや、第1の水熱処理よりも高温での水熱処理を第2の水熱処理として採用することは容易になし得ることではない。本発明は、このような二段階の水熱処理を採用することによって、セルロース系バイオマス中のセルロース成分の酵素糖化性を著しく向上させ、単糖の収率を向上させる。   For those skilled in the art who are fully aware that the solubilization of the solubilized product progresses as the hydrothermal treatment temperature rises and that the hydrothermal treatment temperature is 240 ° C. or higher, cellulose is degraded. It is not easy to adopt a two-stage hydrothermal treatment method as the pretreatment method, or to adopt a hydrothermal treatment at a higher temperature than the first hydrothermal treatment as the second hydrothermal treatment. By adopting such a two-stage hydrothermal treatment, the present invention significantly improves the enzymatic saccharification of the cellulose component in the cellulosic biomass and improves the yield of monosaccharides.

本発明に用いられる原料であるセルロース系バイオマスの代表的なものとしては、木質系バイオマス(木材、間伐材など(例えば、ユーカリ、ベイマツ、スギなど))および草本系バイオマス(例えば、稲わら、麦わら、バガス、竹など)が挙げられる。これらは乾燥状態であっても湿潤状態であっても良いが、水熱工程における操作を簡便にするために、5mm以下程度に予め粉砕しておくことが好ましい。   Typical examples of the cellulosic biomass used as a raw material for the present invention include woody biomass (wood, thinned wood, etc. (eg, eucalyptus, bay pine, cedar, etc.)) and herbaceous biomass (eg, rice straw, wheat straw). , Bagasse, bamboo, etc.). These may be in a dry state or a wet state, but are preferably pulverized in advance to about 5 mm or less in order to simplify the operation in the hydrothermal process.

「加圧熱水」は、飽和蒸気圧以上に加圧されて液体状態を保った熱水であり、本明細書中において使用される場合、100℃以上、臨界点以下の高温高圧の水が意図される。反応系の圧力をその温度における蒸気圧以上に保持することによって、水は液体状態で存在し得ることを、当業者は容易に理解する。加圧熱水を用いる処理方法としては、回分式処理およびスラリー流通式(連続式)処理が挙げられるが、特に限定されない。水は温度が高くなるとイオン積が増加する(250〜300℃付近で最大となる)性質を有しており、加水分解反応に有効に作用すると考えられる。   “Pressurized hot water” is hot water that has been pressurized to a saturated vapor pressure or higher and kept in a liquid state. When used in this specification, high-temperature and high-pressure water at 100 ° C. or higher and below the critical point is used. Intended. One skilled in the art will readily appreciate that water can exist in a liquid state by maintaining the pressure of the reaction system above the vapor pressure at that temperature. Examples of the processing method using pressurized hot water include, but are not particularly limited to, batch processing and slurry flow (continuous) processing. Water has the property that the ionic product increases (maximum at around 250 to 300 ° C.) as the temperature rises, and is considered to act effectively on the hydrolysis reaction.

セルロース系バイオマスからヘミセルロースを可溶化する低温水熱処理工程においては、上記原料に対して乾燥重量基準で3〜10倍の加圧熱水(第1の加圧熱水)を、2〜20分間、好ましくは4〜10分間、原料と接触させる。これによって、ヘミセルロースおよびリグニンの一部が可溶化する。処理時間が上記よりも短いと所望の効果が著しく低下するので好ましくない。処理時間が上記よりも長いとヘミセルロースの過分解が多くなるので好ましくない。第1の加圧熱水の温度は、180〜230℃であることが好ましく、210〜220℃であることがさらに好ましい。処理温度が上記よりも低いと所望の効果が著しく低下するので好ましくない。処理温度が上記よりも高いとヘミセルロースの過分解が多くなるので好ましくない。また、第1の加圧熱水の圧力は、飽和蒸気圧の2倍以下であることが好ましい。飽和蒸気圧の2倍よりも圧力をさらに高い場合、反応容器の肉厚が必要以上に厚くなるにもかかわらず圧力を高くすることによる効果はなく、装置コストの点からも好ましくない。また、反応器を加熱するための熱量が大きくなり、エネルギーの観点からも好ましくない。圧力が飽和蒸気圧以下の場合は水が蒸気となり、加水分解能力が著しく低下する。   In the low-temperature hydrothermal treatment step for solubilizing hemicellulose from cellulosic biomass, pressurized hot water (first pressurized hot water) 3 to 10 times on a dry weight basis with respect to the raw material is used for 2 to 20 minutes, Preferably, it is brought into contact with the raw material for 4 to 10 minutes. This solubilizes part of hemicellulose and lignin. If the treatment time is shorter than the above, the desired effect is remarkably lowered, which is not preferable. A treatment time longer than the above is not preferable because excessive decomposition of hemicellulose increases. The temperature of the first pressurized hot water is preferably 180 to 230 ° C, and more preferably 210 to 220 ° C. If the treatment temperature is lower than the above, the desired effect is remarkably lowered, which is not preferable. A treatment temperature higher than the above is not preferable because excessive decomposition of hemicellulose increases. The pressure of the first pressurized hot water is preferably not more than twice the saturated vapor pressure. When the pressure is higher than twice the saturated vapor pressure, there is no effect of increasing the pressure even though the thickness of the reaction vessel is unnecessarily thick, and it is not preferable from the viewpoint of apparatus cost. In addition, the amount of heat for heating the reactor increases, which is not preferable from the viewpoint of energy. When the pressure is equal to or lower than the saturated vapor pressure, water becomes vapor and the hydrolysis ability is significantly reduced.

低温水熱処理工程による低温水熱処理物を、ヘミセルロース系糖を含む可溶画分とセルロースが濃縮された固形残渣とに分離する固液分離工程においては、低温水熱処理工程にて得られた低温水熱処理物を濾過または遠心分離などの方法によって可溶画分と固形残渣とに分離する。可溶画分は、単糖からオリゴ糖の形にて可溶化しているヘミセルロース系の糖類を含んでおり、固形残渣には、セルロースが濃縮されている。   In the solid-liquid separation step of separating the low temperature hydrothermal treatment product from the low temperature hydrothermal treatment step into a soluble fraction containing hemicellulose sugars and a solid residue enriched with cellulose, the low temperature water obtained in the low temperature hydrothermal treatment step is used. The heat-treated product is separated into a soluble fraction and a solid residue by a method such as filtration or centrifugation. The soluble fraction contains hemicellulose-based saccharides solubilized in the form of monosaccharides to oligosaccharides, and cellulose is concentrated in the solid residue.

なお、固液分離工程に供される低温水熱処理物は、水熱処理完了後、急速に冷却されることが好ましい。   In addition, it is preferable that the low-temperature hydrothermally-treated product subjected to the solid-liquid separation step is rapidly cooled after the hydrothermal treatment is completed.

固液分離工程において得られた固形残渣をさらに高温の加圧熱水によって処理する高温水熱処理工程においては、固液分離工程にて得られた固形残渣に対して乾燥重量基準で3〜10倍の加圧熱水(第2の加圧熱水)を、固形残渣と1〜10分間、好ましくは2〜6分間接触させる。これによって、残存リグニンが分解され、引き続く酵素糖化工程における酵素とセルロースとの親和性が高められる。処理時間が上記よりも短いと所望の効果が著しく低下するので好ましくない。処理時間が上記よりも長いとセルロースの過分解が多くなるので好ましくない。第2の加圧熱水の温度は、セルロース系バイオマス中のセルロース成分の酵素糖化性を向上させる温度であればよく、本明細書中において使用される場合、230℃より高く280℃未満であることが意図されるが、240〜270℃がさらに好ましい。処理温度が上記よりも低いと所望の効果が著しく低下するので好ましくない。処理温度が上記よりも高いとセルロースの過分解が多くなるので好ましくない。また、第2の加圧熱水の圧力は、飽和蒸気圧の2倍以下であることが好ましい。飽和蒸気圧の2倍よりも圧力をさらに高い場合、反応容器の肉厚が必要以上に厚くなるにもかかわらず圧力を高くすることによる効果はなく、装置コストの点からも好ましくない。また、反応器を加熱するための熱量が大きくなり、エネルギーの観点からも好ましくない。圧力が飽和蒸気圧以下の場合は水が蒸気となり、加水分解能力が著しく低下する。   In the high-temperature hydrothermal treatment step in which the solid residue obtained in the solid-liquid separation step is further treated with high-temperature pressurized hot water, the solid residue obtained in the solid-liquid separation step is 3 to 10 times on a dry weight basis. Of pressurized hot water (second pressurized hot water) is contacted with the solid residue for 1 to 10 minutes, preferably 2 to 6 minutes. Thereby, the residual lignin is decomposed, and the affinity between the enzyme and cellulose in the subsequent enzymatic saccharification step is increased. If the treatment time is shorter than the above, the desired effect is remarkably lowered, which is not preferable. A treatment time longer than the above is not preferable because excessive decomposition of cellulose increases. The temperature of the second pressurized hot water may be any temperature that improves the enzymatic saccharification of the cellulose component in the cellulosic biomass, and when used in the present specification, it is higher than 230 ° C. and lower than 280 ° C. Although it is intended, 240-270 ° C is more preferred. If the treatment temperature is lower than the above, the desired effect is remarkably lowered, which is not preferable. A treatment temperature higher than the above is not preferable because excessive decomposition of cellulose increases. Moreover, it is preferable that the pressure of 2nd pressurized hot water is 2 times or less of a saturated vapor pressure. When the pressure is higher than twice the saturated vapor pressure, there is no effect of increasing the pressure even though the thickness of the reaction vessel is unnecessarily thick, and it is not preferable from the viewpoint of apparatus cost. In addition, the amount of heat for heating the reactor increases, which is not preferable from the viewpoint of energy. When the pressure is equal to or lower than the saturated vapor pressure, water becomes vapor and the hydrolysis ability is significantly reduced.

引き続く酵素糖化工程は、固液分離工程にて得られる可溶画分、および高温水熱処理工程にて得られる高温水熱処理物を、酵素によって糖化して単糖にまで加水分解する工程である。上記可溶画分および高温水熱処理物の酵素処理は、一緒に行っても別々に行ってもよい(それぞれ図1および図2)。   The subsequent enzymatic saccharification step is a step in which the soluble fraction obtained in the solid-liquid separation step and the high-temperature hydrothermal treatment product obtained in the high-temperature hydrothermal treatment step are saccharified by an enzyme and hydrolyzed to a monosaccharide. The enzyme treatment of the soluble fraction and the high-temperature hydrothermally treated product may be performed together or separately (FIGS. 1 and 2 respectively).

なお、酵素糖化工程に供される高温水熱処理物は、水熱処理完了後、急速に冷却されることが好ましい。   In addition, it is preferable that the high-temperature hydrothermally-treated product subjected to the enzymatic saccharification step is rapidly cooled after the hydrothermal treatment is completed.

固液分離工程にて得られる可溶画分は、ヘミセルロース由来のオリゴ糖および/または単糖であり、その構成糖は用いる原料によって異なる。例えば、稲わら、麦わらおよび大部分の広葉樹材からは、五炭糖のキシロース、アラビノースを単位糖とするオリゴ糖および/または単糖の水溶液が得られる。また、針葉樹材からは、マンノース、グルコース、ガラクトースなどの六炭糖を構成糖とするオリゴ糖および/または単糖、ならびにキシロースやアラビノースなどの五炭糖を構成糖とするオリゴ糖および/または単糖が混合している水溶液が得られる。他方、高温水熱処理工程にて得られる高温水熱処理物は、グルコースを構成糖とするセルロースとリグニンの分解物との懸濁物である。従って、図1に示すように、上記可溶画分および高温水熱処理物を酵素によって一緒に加水分解して単糖化処理する場合は、ヘミセルロースおよびセルロースを同時に糖化するためにヘミセルラーゼおよびセルラーゼの両方を混合したものを糖化処理において加える必要がある。また、図2に示すように、上記可溶画分および高温水熱処理物を酵素によって別々に糖化処理する場合は、可溶画分に対してヘミセルラーゼを、高温水熱処理物に対してセルラーゼを加える必要がある。図1および図2に示される酵素糖化処理においては、原料のヘミセルロースの成分を勘案し、それらを効果的に分解するヘミセルラーゼを大量に含む酵素製剤などを適宜選択して用いることが肝要である。具体的には、稲わら、麦わらおよび大部分の広葉樹に由来する可溶画分の糖化にはキシラナーゼ、キシロシダーゼ、アラビノフラノシダーゼなどが含まれているヘミセルラーゼ製剤を用いることが望ましい。また、針葉樹に由来する可溶画分の糖化には、マンナナーゼ、マンノシダーゼなどが含まれているヘミセルラーゼ製剤を用いることが望ましい。   The soluble fraction obtained in the solid-liquid separation step is an oligosaccharide and / or monosaccharide derived from hemicellulose, and the constituent sugar varies depending on the raw material used. For example, from rice straw, wheat straw and most hardwoods, aqueous solutions of oligosaccharides and / or monosaccharides with pentose xylose and arabinose as unit sugars are obtained. Coniferous wood also includes oligosaccharides and / or monosaccharides containing hexose sugars such as mannose, glucose and galactose, and oligosaccharides and / or simple sugars containing pentose sugars such as xylose and arabinose. An aqueous solution in which sugar is mixed is obtained. On the other hand, the high-temperature hydrothermal treatment product obtained in the high-temperature hydrothermal treatment step is a suspension of cellulose containing glucose as a constituent sugar and a decomposition product of lignin. Therefore, as shown in FIG. 1, in the case where the soluble fraction and the high-temperature hydrothermally treated product are hydrolyzed together by an enzyme for monosaccharification treatment, both hemicellulase and cellulase are used to simultaneously saccharify hemicellulose and cellulose. Need to be added in the saccharification treatment. In addition, as shown in FIG. 2, when the soluble fraction and the high-temperature hydrothermally treated product are separately saccharified with an enzyme, hemicellulase is applied to the soluble fraction, and cellulase is applied to the high-temperature hydrothermally treated product. Need to add. In the enzymatic saccharification treatment shown in FIG. 1 and FIG. 2, it is important to appropriately select and use an enzyme preparation containing a large amount of hemicellulase that effectively decomposes the components of the raw material hemicellulose. . Specifically, it is desirable to use a hemicellulase preparation containing xylanase, xylosidase, arabinofuranosidase and the like for saccharification of soluble fractions derived from rice straw, wheat straw and most hardwoods. In addition, it is desirable to use a hemicellulase preparation containing mannanase, mannosidase and the like for saccharification of the soluble fraction derived from conifers.

[実施例1]
広葉樹の1種であるユーカリを用いて、本発明に従う二段階の水熱処理および酵素糖化試験を行った。
[Example 1]
A two-stage hydrothermal treatment and enzymatic saccharification test according to the present invention were carried out using Eucalyptus, a kind of hardwood.

内容積20mLのステンレス製反応器(外径19.05mm×内径15.75mm×長さ100mm、横型、熱電対、圧力センサー、バルブ付)に、2mm以下に粉砕したユーカリ粉末1.6gおよび蒸留水14.4gを仕込み、窒素ガスによって反応器内の空気を置換した後、窒素ガスを用いて0.5MPaの初圧をかけ、バルブを閉じて反応器を密閉し、低温水熱処理に供した。215℃に加熱された油浴中に反応器を投入し、水平方向に振とうさせながら5分間加熱処理し、その後直ちに反応器を水浴中に移し、急冷した。この間の反応器内の温度は、約2〜3分間で210℃に達し、その後は210℃を維持した後、水冷によって約30秒間で100℃以下まで低下した。さらに30℃以下まで冷却した後、系内のガスを抜き、反応器の内容物、すなわち低温水熱処理物を蒸留水によって全て洗い出し、ガラスフィルターによって減圧濾過して可溶液と残渣に分離した。反応液と残渣はそれぞれ凍結乾燥し、その収率を求めるとともに、可溶画分は酵素糖化に、残渣は次の高温水熱処理に供した。   1.6 g of eucalyptus powder ground to 2 mm or less and distilled water in a stainless steel reactor (outer diameter 19.05 mm x inner diameter 15.75 mm x length 100 mm, horizontal type, thermocouple, pressure sensor, valve) After charging 14.4 g and replacing the air in the reactor with nitrogen gas, an initial pressure of 0.5 MPa was applied using nitrogen gas, the valve was closed and the reactor was sealed, and subjected to low-temperature hydrothermal treatment. The reactor was put into an oil bath heated to 215 ° C. and heat-treated for 5 minutes while being shaken in the horizontal direction. Thereafter, the reactor was immediately transferred into a water bath and rapidly cooled. During this time, the temperature in the reactor reached 210 ° C. in about 2 to 3 minutes, and thereafter maintained at 210 ° C., and then decreased to 100 ° C. or less in about 30 seconds by water cooling. After further cooling to 30 ° C. or lower, the gas in the system was drained, and the contents of the reactor, that is, the low-temperature hydrothermally treated product were all washed out with distilled water, filtered under reduced pressure through a glass filter, and separated into a solution and a residue. The reaction solution and the residue were lyophilized, the yield was determined, the soluble fraction was subjected to enzymatic saccharification, and the residue was subjected to the next high-temperature hydrothermal treatment.

高温水熱処理工程においては、上記乾燥残渣1gと蒸留水9gを内容積14mLのステンレス製反応器(外径19.05mm×内径14.83mm×長さ80mm,縦型、熱電対、圧力センサー、バルブ付)に仕込み、系内の空気を窒素ガスによって置換した後、窒素ガスを用いて0.5MPaの初圧をかけ、バルブを閉じて反応器を密閉した。高温水熱処理においては反応器内温度がそれぞれ240、250および260℃になるよう予め加熱しておいた塩浴中に反応器を投入し、5分間上下方向に反応器を振とうさせながら加熱処理を行い、その後直ちに反応器を水浴に移し、急冷させた。この間の反応器内温度は、約1〜2分間で目的温度に達し、その後その温度を維持した後、水冷によって約30秒間で100℃以下まで低下した。反応器内温度が30℃以下まで低下した後、ガス抜きを行い、反応器の内容物を全て蒸留水によって洗い出し、その後凍結乾燥させて、240℃/5分間、250℃/5分間、260℃/5分間の高温水熱処理物をそれぞれ回収した。   In the high-temperature hydrothermal treatment step, 1 g of the above dry residue and 9 g of distilled water were added to a 14 mL stainless steel reactor (outer diameter 19.05 mm × inner diameter 14.83 mm × length 80 mm, vertical type, thermocouple, pressure sensor, valve After replacing the air in the system with nitrogen gas, an initial pressure of 0.5 MPa was applied using nitrogen gas, the valve was closed, and the reactor was sealed. In the high-temperature hydrothermal treatment, the reactor is put into a salt bath that has been heated in advance so that the temperature in the reactor becomes 240, 250, and 260 ° C., respectively, and the heat treatment is performed while shaking the reactor in the vertical direction for 5 minutes. After that, the reactor was immediately transferred to a water bath and rapidly cooled. During this time, the temperature in the reactor reached the target temperature in about 1 to 2 minutes, and then maintained that temperature, and then decreased to 100 ° C. or less in about 30 seconds by water cooling. After the temperature in the reactor has decreased to 30 ° C. or lower, venting is performed, and all contents of the reactor are washed out with distilled water, and then freeze-dried, and 240 ° C./5 minutes, 250 ° C./5 minutes, 260 ° C. / 5 minutes of high-temperature hydrothermal treatment was recovered.

210℃/5分間の低温水熱処理にて得られた可溶画分は、ユーカリ中のヘミセルロースおよび一部のリグニンを含むが、これを45℃で48時間の酵素糖化に供し、糖液中の主成分であるキシロース、そしてアラビノースやガラクトースなどのその他の単糖量を定量した。酵素糖化条件としては、市販セルラーゼ製剤アクレモニウムセルラーゼ(明治製菓)およびキシランを分解するための市販ヘミセルラーゼ製剤Optimash BG(ジェネンコア社)を基質1gあたりそれぞれ0.03g(10FPU/g基質相当)および40μL加え、pH5.0にて反応を行った。   The soluble fraction obtained by low-temperature hydrothermal treatment at 210 ° C./5 minutes contains hemicellulose and some lignin in eucalyptus, but this was subjected to enzymatic saccharification at 45 ° C. for 48 hours. The amounts of xylose, the main component, and other monosaccharides such as arabinose and galactose were quantified. As enzymatic saccharification conditions, commercially available cellulase preparation Acremonium cellulase (Meiji Seika) and commercially available hemicellulase preparation Optimash BG (Genencor) for degrading xylan were 0.03 g (10 FPU / g substrate equivalent) and 40 μL, respectively, per 1 g of substrate. In addition, the reaction was carried out at pH 5.0.

210℃/5分間の低温水熱処理にて得られた水熱処理残渣を240℃、250℃および260℃にてそれぞれ5分間の高温水熱処理を行って得た高温水熱処理物は、45℃で72時間の酵素糖化に供し、糖液中の主成分であるグルコース、そしてキシロースなどのその他の単糖量を定量した。酵素糖化条件としては、上記可溶画分に対すると同じ条件、すなわち市販セルラーゼ製剤アクレモニウムセルラーゼおよび市販ヘミセルラーゼ製剤Optimash BGを基質1gあたりそれぞれ0.03gおよび40μL加え、pH5.0にて反応を行った。   A hydrothermal treatment residue obtained by subjecting the hydrothermal treatment residue obtained by low temperature hydrothermal treatment at 210 ° C./5 minutes to 240 ° C., 250 ° C. and 260 ° C. for 5 minutes, respectively, It was subjected to enzymatic saccharification over time, and the amounts of glucose and other monosaccharides such as xylose as the main components in the sugar solution were quantified. Enzymatic saccharification conditions were the same as those for the soluble fraction, that is, 0.03 g and 40 μL of commercially available cellulase preparation Acremonium cellulase and commercially available hemicellulase preparation Optimash BG were added per 1 g of substrate, respectively, and the reaction was performed at pH 5.0. It was.

Figure 0005403587
Figure 0005403587

結果を表1に示す。ユーカリの210℃/5分間の低温水熱処理において、可溶画分から、100gの乾燥仕込原料基準で、10.5gのキシロースを含む12.4gの単糖が得られ、さらにその時の水熱処理残渣を240℃/5分の高温水熱処理することによって、その水熱処理物の酵素糖化において36.0gのグルコースを含む36.9gの単糖が得られ、両者を合わせて49.3gの単糖が得られることが確認し得た。   The results are shown in Table 1. In a low temperature hydrothermal treatment of eucalyptus at 210 ° C. for 5 minutes, 12.4 g of monosaccharide containing 10.5 g of xylose was obtained from the soluble fraction on the basis of 100 g of dry charged raw materials. By performing high-temperature hydrothermal treatment at 240 ° C. for 5 minutes, 36.9 g of monosaccharide containing 36.0 g of glucose is obtained in the enzymatic saccharification of the hydrothermally treated product, and 49.3 g of monosaccharide is obtained by combining the two. It was confirmed that

[実施例2]
実施例2は、セルラーゼ添加量を40FPU/g基質に増やして単糖化した場合の例である。2mm以下に粉砕したユーカリ原料に対し、実施例1と全く同じ低温水熱処理、固液分離、そして高温水熱処理を行った後、可溶画分および高温水熱処理物に対する酵素糖化条件として、市販セルラーゼ製剤アクレモニウムセルラーゼおよび市販ヘミセルラーゼ製剤Optimash BGを基質1gあたりそれぞれ0.12gおよび40μL加えてpH5.0にて反応を行った。その他の酵素糖化条件は実施例1と同じである。
[Example 2]
Example 2 is an example in which the amount of cellulase added is increased to 40 FPU / g substrate for monosaccharideization. The eucalyptus raw material pulverized to 2 mm or less was subjected to the same low-temperature hydrothermal treatment, solid-liquid separation, and high-temperature hydrothermal treatment as in Example 1, and then commercial cellulase was used as the enzyme saccharification conditions for the soluble fraction and the high-temperature hydrothermal treatment. Preparation Acremonium cellulase and commercially available hemicellulase preparation Optimash BG were added at 0.12 g and 40 μL per gram of substrate, respectively, and reacted at pH 5.0. Other enzyme saccharification conditions are the same as in Example 1.

Figure 0005403587
Figure 0005403587

結果を表2に示すが、この場合は、210℃/5分間の低温水熱処理と250℃/5分間の高温水熱処理の組み合わせの時に、総単糖収率としては最大の52.9g/100g原料が得られた事が確認し得た。   The results are shown in Table 2. In this case, the maximum total monosaccharide yield is 52.9 g / 100 g when a combination of low-temperature hydrothermal treatment at 210 ° C./5 minutes and high-temperature hydrothermal treatment at 250 ° C./5 minutes. It was confirmed that the raw material was obtained.

[比較例1]
0.2mm以下に粉砕したユーカリ粉末1.0gと蒸留水9.0gを、前記実施例において用いた内容積14mLのステンレス製反応器に仕込み、前記実施例1および2の高温水熱処理と同じ要領で、220℃、240℃、250℃および260℃にてそれぞれ5分間の水熱処理を行った。それぞれの内容物をガラスフィルター上に移し、減圧濾過して可溶液と残渣を得た。残渣はさらに十分水洗浄してから凍結乾燥し、収率を求めるとともに45℃で72時間の酵素糖化に供した。また可溶液は、ユーカリ中のヘミセルロースおよび一部のリグニンやセルロースの低分子化物が溶出している原液であるが、これを45℃で48時間の酵素糖化に供した。可溶液の酵素糖化条件としては、市販セルラーゼ製剤アクレモニウムセルラーゼおよび市販ヘミセルラーゼ製剤Optimash BGを基質10mLあたりそれぞれ78mgおよび25μL加えてpH5.0にて反応を行った。
[Comparative Example 1]
1.0 g of eucalyptus powder pulverized to 0.2 mm or less and 9.0 g of distilled water were charged into a stainless steel reactor having an internal volume of 14 mL used in the above Examples, and the same procedure as in the high temperature hydrothermal treatment of Examples 1 and 2 above. Then, hydrothermal treatment was performed for 5 minutes at 220 ° C., 240 ° C., 250 ° C. and 260 ° C., respectively. Each content was transferred onto a glass filter and filtered under reduced pressure to obtain a solution and a residue. The residue was further washed with water and then lyophilized to obtain the yield and subjected to enzymatic saccharification at 45 ° C. for 72 hours. The solution was a stock solution from which hemicellulose in eucalyptus and some lignin and cellulose molecular weight-reduced substances were eluted, and this was subjected to enzymatic saccharification at 45 ° C. for 48 hours. As the enzymatic saccharification conditions of the solution, 78 mg and 25 μL of the commercially available cellulase preparation Acremonium cellulase and the commercially available hemicellulase preparation Optimash BG were added per 10 mL of the substrate, respectively, and the reaction was performed at pH 5.0.

水熱処理残渣に対する酵素添加量および糖化反応条件を実施例1と同じ、すなわち、アクレモニウムセルラーゼおよびOptimash BGを基質1gあたり0.03gおよび40μL加え、pH5.0とした時の結果を比較例1として表3に示した。   The amount of enzyme added to the hydrothermal residue and the saccharification reaction conditions were the same as in Example 1, that is, 0.03 g and 40 μL of Acremonium cellulase and Optimash BG were added per 1 g of substrate, and the result was adjusted to pH 5.0 as Comparative Example 1. It is shown in Table 3.

Figure 0005403587
Figure 0005403587

総単糖量としては、240℃/5分間の水熱前処理が最も多く、35.7g/100g原料となった。しかし、この水熱処理条件では可溶画分からの単糖量が少なく、実施例1と比較すると、総単糖量は実施例1の約70%に留まり、一段階の水熱前処理では単糖収率としては不十分であることがわかった。   As the total amount of monosaccharides, hydrothermal pretreatment at 240 ° C./5 minutes was the largest, resulting in a raw material of 35.7 g / 100 g. However, in this hydrothermal treatment condition, the amount of monosaccharides from the soluble fraction is small, and compared with Example 1, the total amount of monosaccharides is only about 70% of Example 1, and the monosaccharide pretreatment in one stage has a monosaccharide content. It was found that the yield was insufficient.

[比較例2]
ユーカリ粉末を比較例1と全く同じ方法に従って一段階の水熱前処理を行い、可溶液と残渣の酵素糖化を行った。ただし残渣に対するセルラーゼ添加量を40FPU/g基質とした時の結果を比較例2として表4に示す。
[Comparative Example 2]
The eucalyptus powder was subjected to a one-step hydrothermal pretreatment according to exactly the same method as in Comparative Example 1 to carry out enzymatic saccharification of the solution and the residue. However, the results when the amount of cellulase added to the residue is 40 FPU / g substrate are shown in Table 4 as Comparative Example 2.

Figure 0005403587
Figure 0005403587

酵素添加量を増やすことによって、残渣からの単糖生成量が増加し、250℃/5分間の水熱前処理によって、総単糖量としては最大37.8g/100g原料が得られたが、同じ酵素添加量の実施例2と比較すると、総単糖量は実施例2の約70%であった。   By increasing the amount of enzyme added, the amount of monosaccharides produced from the residue increased, and a hydrothermal pretreatment at 250 ° C./5 minutes resulted in a maximum total monosaccharide amount of 37.8 g / 100 g raw material. Compared to Example 2 with the same enzyme addition amount, the total monosaccharide amount was about 70% of Example 2.

[実施例3]
次に、針葉樹の1種であるベイマツの2mm以下粉末を用いて、本発明に従って二段階の水熱前処理および酵素糖化試験を行った。
[Example 3]
Next, two-stage hydrothermal pretreatment and enzymatic saccharification tests were performed according to the present invention using 2 mm or less powder of bay pine, which is a kind of conifer.

その試験方法は実施例1と同じ要領であるが、ただ一段階目の低温水熱処理を220℃/5分間とした。また、酵素糖化条件についても、Optimash BGの代わりにグルコマンナンを分解するための市販ヘミセルラーゼ製剤セルロシンGM5(HBI社)を基質1g辺り10mg加えた以外は、実施例1と同じ要領に従った。   The test method was the same as in Example 1, but the low-temperature hydrothermal treatment at the first stage was 220 ° C./5 minutes. The enzymatic saccharification conditions were also the same as in Example 1 except that 10 mg per 1 g of the substrate hemicellulase preparation cellulosin GM5 (HBI) for degrading glucomannan was added instead of Optimash BG.

高温水熱処理物に対するセルラーゼ添加量を10FPU/g基質とした時の結果を実施例3として表5に示す。   The results when the amount of cellulase added to the high-temperature hydrothermally treated product is 10 FPU / g substrate are shown in Table 5 as Example 3.

Figure 0005403587
Figure 0005403587

ベイマツの場合、低温水熱処理にて得られる可溶画分からの単糖としては、マンノースが主成分であり、その他、グルコース、キシロース、ガラクトース、アラビノースが含まれ、その量も一般に広葉樹よりも多い。そして、220℃/5分間の低温水熱処理によって、可溶画分から9.5g/100g原料のマンノースを含む17.2g/100g原料の単糖が得られることが確認された。また、この時得られる低温水熱処理残渣を、240℃、250℃、260℃、270℃および280℃にてそれぞれ5分間の高温水熱処理を行い、さらに10FPU/g基質の酵素によって糖化した結果、260℃/5分間の高温水熱処理の時に100gの乾燥原料基準で16.9gのグルコースを含む最大17.0gの単糖が得られ、可溶画分からの単糖も合わせた総単糖量として34.2g/100g原料の単糖が生産されたことが確認し得た。   In the case of bay pine, the monosaccharide from the soluble fraction obtained by low-temperature hydrothermal treatment contains mannose as the main component, and also contains glucose, xylose, galactose, and arabinose, and the amount thereof is generally larger than that of hardwood. Then, it was confirmed that a low-temperature hydrothermal treatment at 220 ° C./5 minutes yielded a 17.2 g / 100 g raw material monosaccharide containing 9.5 g / 100 g raw material mannose from the soluble fraction. In addition, the low-temperature hydrothermal treatment residue obtained at this time was subjected to high-temperature hydrothermal treatment for 5 minutes at 240 ° C., 250 ° C., 260 ° C., 270 ° C. and 280 ° C., respectively, and further saccharified with an enzyme of 10 FPU / g substrate. As a result of high-temperature hydrothermal treatment at 260 ° C. for 5 minutes, a maximum of 17.0 g of monosaccharides containing 16.9 g of glucose was obtained on the basis of 100 g of dry raw material, and the total amount of monosaccharides combined with monosaccharides from the soluble fraction It could be confirmed that 34.2 g / 100 g raw material monosaccharide was produced.

[実施例4]
同じベイマツ試料を用い、実施例3とまったく同じ方法に従って二段階水熱前処理を行った。ただし、可溶画分および高温水熱処理物の酵素糖化において、セルラーゼ添加量を40FPU/g基質とした時の結果を実施例4として表6に示した。
[Example 4]
A two-stage hydrothermal pretreatment was performed using the same bay pine sample according to exactly the same method as in Example 3. However, in the enzymatic saccharification of the soluble fraction and the high-temperature hydrothermally treated product, the results when the amount of cellulase added was 40 FPU / g substrate are shown in Table 6 as Example 4.

Figure 0005403587
Figure 0005403587

ベイマツの場合、酵素添加量を増やすことによって、高温水熱処理物からの単糖生成量は大きく増加し、220℃/5分間の低温水熱処理と260℃/5分間の高温水熱処理の組み合わせで44.6g/100g原料の単糖が生産されることが確認し得た。   In the case of bay pine, by increasing the amount of enzyme added, the amount of monosaccharides produced from the high-temperature hydrothermally treated product is greatly increased. The combination of low-temperature hydrothermal treatment at 220 ° C./5 minutes and high-temperature hydrothermal treatment at 260 ° C./5 minutes is 44 It was confirmed that a monosaccharide of .6 g / 100 g raw material was produced.

[比較例3]
0.2mm以下に粉砕したベイマツ粉末1.0gと蒸留水9.0gを、前記実施例において用いた内容積14mLのステンレス製反応器に仕込み、前記比較例1および2と同じ要領で、220℃、240℃、250℃および260℃にてそれぞれ5分の水熱処理を行った。それぞれの内容物をガラスフィルター上に移し、減圧濾過して可溶液と残渣を得た。残渣はさらに十分水洗浄してから凍結乾燥し、収率を求めるとともに45℃で72時間の酵素糖化に供した。また可溶液は、ベイマツ中のヘミセルロースおよび一部のリグニンやセルロースの低分子化物が溶出している原液であるが、これを45℃で48時間の酵素糖化に供した。酵素糖化条件としてはそれぞれ、Optimash BGの代わりにグルコマンナンを分解するための市販ヘミセルラーゼ製剤セルロシンGM5を基質10mLあたり6.25mg加えた以外は、比較例1と同じである。
[Comparative Example 3]
1.0 g of bay pine powder pulverized to 0.2 mm or less and 9.0 g of distilled water were charged into a stainless steel reactor having an internal volume of 14 mL used in the above Examples, and the temperature was 220 ° C. in the same manner as in Comparative Examples 1 and 2. , 240 ° C., 250 ° C. and 260 ° C. for 5 minutes each. Each content was transferred onto a glass filter and filtered under reduced pressure to obtain a solution and a residue. The residue was further washed with water and then lyophilized to obtain the yield and subjected to enzymatic saccharification at 45 ° C. for 72 hours. The solution was a stock solution from which hemicellulose in bay pine, some lignin and a cellulose molecular weight-reduced product were eluted, and this was subjected to enzymatic saccharification at 45 ° C. for 48 hours. Enzymatic saccharification conditions were the same as those in Comparative Example 1, except that 6.25 mg of commercially available hemicellulase preparation cellulosin GM5 for degrading glucomannan instead of Optimash BG was added per 10 mL of substrate.

水熱処理残渣に対するセルラーゼ添加量を10FPU/g基質とした時の結果を比較例3として表7に示した。   The results when the amount of cellulase added to the hydrothermal residue is 10 FPU / g substrate are shown in Table 7 as Comparative Example 3.

Figure 0005403587
Figure 0005403587

総単糖量としては、可溶画分からの単糖生成量が多い220℃/5分間の水熱前処理が最も多かったが、その値は20g/100g原料以下であり、実施例3と比較すると、一段階の水熱前処理では単糖収率としては不十分であることがわかった。   As the total monosaccharide amount, the hydrothermal pretreatment at 220 ° C./5 minutes, which produced a large amount of monosaccharide from the soluble fraction, was the most, but the value was 20 g / 100 g or less, and compared with Example 3. Then, it turned out that the monosaccharide yield is inadequate in one step of hydrothermal pretreatment.

[比較例4]
ベイマツ粉末を比較例3と全く同じ方法に従って一段階の水熱前処理を行い、可溶液と残渣の酵素糖化を行った。ただし残渣に対するセルラーゼ添加量を40FPU/g基質とした時の結果を比較例4として表8に示す。
[Comparative Example 4]
The bay pine powder was subjected to one-stage hydrothermal pretreatment according to exactly the same method as in Comparative Example 3 to perform enzymatic saccharification of the solution and the residue. However, the results when the amount of cellulase added to the residue was 40 FPU / g substrate are shown in Table 8 as Comparative Example 4.

Figure 0005403587
Figure 0005403587

酵素添加量を増やすことによって、残渣からの単糖生成量が増加し、260℃/5分間の水熱前処理によって、総単糖量としては最大28.8g/100g原料が得られたが、同じ酵素添加量の実施例4と比較すると、総単糖量は実施例4の約65%であった。   By increasing the amount of enzyme added, the amount of monosaccharides produced from the residue increased, and by hydrothermal pretreatment at 260 ° C./5 minutes, a maximum total monosaccharide amount of 28.8 g / 100 g raw material was obtained. Compared to Example 4 with the same enzyme addition amount, the total monosaccharide amount was about 65% of Example 4.

本発明は上述した各実施形態に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。   The present invention is not limited to the above-described embodiments, and various modifications are possible within the scope shown in the claims, and embodiments obtained by appropriately combining technical means disclosed in different embodiments. Is also included in the technical scope of the present invention.

本発明を用いれば、セルロース系バイオマスから高収率にて単糖を製造することができるので、化石燃料に替わるバイオマスエネルギーの提供に大いに貢献し、農業、アグリビジネスに非常に有用であるとともに、単糖を出発物質とする石油化学製品の製造にも寄与し得る。さらに、本発明は、木質系バイオマスの糖化にも利用可能であるので、林業の活性化にも有用である。   By using the present invention, it is possible to produce monosaccharides from cellulosic biomass in high yield, which contributes greatly to the provision of biomass energy to replace fossil fuels, and is very useful for agriculture and agribusiness, It can also contribute to the production of petrochemical products starting from monosaccharides. Furthermore, since the present invention can be used for saccharification of woody biomass, it is also useful for activation of forestry.

Claims (5)

セルロース系バイオマスから単糖を製造する方法であって、
セルロース系バイオマスを第1の加圧熱水によって加熱処理する第1の水熱処理工程、
第1の水熱処理工程にて得られた第1の水熱処理物を、可溶画分と固形残渣とに分離する固液分離工程、
該固形残渣を第2の加圧熱水によって加熱処理する第2の水熱処理工程、ならびに
該可溶画分、および第2の水熱処理工程にて得られた第2の水熱処理物を酵素によって糖化する酵素糖化工程
を包含し、
第2の加圧熱水の温度が、セルロース系バイオマス中のセルロース成分の酵素糖化性を向上させる温度であり、
第1の加圧熱水の温度が180〜230℃であり、
第2の加圧熱水の温度が240〜270℃であることを特徴とする単糖製造方法。
A method for producing monosaccharides from cellulosic biomass,
A first hydrothermal treatment step of heat-treating cellulosic biomass with first pressurized hot water;
A solid-liquid separation step of separating the first hydrothermal treatment product obtained in the first hydrothermal treatment step into a soluble fraction and a solid residue;
A second hydrothermal treatment step of heat-treating the solid residue with a second pressurized hot water, and the soluble fraction and the second hydrothermal treatment product obtained in the second hydrothermal treatment step with an enzyme Including an enzymatic saccharification step to saccharify,
Temperature of the second pressurized hot water, Ri temperature der to improve the enzymatic saccharification of cellulose component of cellulosic biomass,
The temperature of the first pressurized hot water is 180-230 ° C.,
Monosaccharide production method in which the temperature of the second pressurized hot water and said 240 to 270 ° C. der Rukoto.
第1の加圧熱水の温度が210〜220℃であることを特徴とする請求項1に記載の単糖製造方法。 The method for producing monosaccharides according to claim 1, wherein the temperature of the first pressurized hot water is 210 to 220 ° C. 上記酵素糖化工程において、上記可溶画分および第2の水熱処理物が独立して糖化されることを特徴とする請求項1または2に記載の単糖製造方法。 The method for producing monosaccharides according to claim 1 or 2 , wherein in the enzymatic saccharification step, the soluble fraction and the second hydrothermally treated product are independently saccharified. 上記酵素糖化工程において、上記可溶画分および第2の水熱処理物が一緒に糖化されることを特徴とする請求項1または2に記載の単糖製造方法。 The method for producing monosaccharides according to claim 1 or 2 , wherein in the enzymatic saccharification step, the soluble fraction and the second hydrothermally treated product are saccharified together. 上記セルロース系バイオマスが木質系バイオマスであることを特徴とする請求項1〜のいずれか1項に記載の単糖製造方法。 Monosaccharides method according to any one of claim 1 to 4, wherein the cellulosic biomass is wood-based biomass.
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