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JP5415917B2 - Cutting equipment - Google Patents
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JP5415917B2 - Cutting equipment - Google Patents

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JP5415917B2
JP5415917B2 JP2009270372A JP2009270372A JP5415917B2 JP 5415917 B2 JP5415917 B2 JP 5415917B2 JP 2009270372 A JP2009270372 A JP 2009270372A JP 2009270372 A JP2009270372 A JP 2009270372A JP 5415917 B2 JP5415917 B2 JP 5415917B2
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wear
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detecting means
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JP2011110669A (en
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祥子 牧野
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Disco Corp
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Description

本発明は、交換自在な回転環状ブレードを備えた切削手段と、間隔をおいて対向配設された発光端面と受光端面とを備えた環状ブレードの破損を検出するための摩耗・破損検出手段とを含む切削装置に関する。   The present invention relates to a cutting means provided with a replaceable rotating annular blade, and a wear / breakage detecting means for detecting breakage of the annular blade provided with a light emitting end face and a light receiving end face opposed to each other at an interval. The present invention relates to a cutting apparatus including:

半導体ウェーハ等の被加工物を切削するための切削装置は、交換自在な回転環状ブレードを備えた切削手段と、間隔をおいて対向配設された発光端面と受光端面とを備えた、環状ブレードの破損を検出するための摩耗・破損検出手段と、摩耗・破損検出手段を発光端面と受光端面との間に環状ブレードの外周縁が部分的に位置する作用位置と、発光端面と受光端面との間から環状ブレードが離隔する非作用位置とに選択的に位置させるための移動手段と、摩耗・破損検出手段及び移動手段を管理する管理手段とを含んでいる。摩耗・破損検出手段の発光端面と受光端面とは、摩耗・破損検出手段が作用位置に位置されている状態において、環状ブレードの外周縁に対する相対位置が調整自在に配設されている(特許文献1参照)。   A cutting device for cutting a workpiece such as a semiconductor wafer includes an annular blade having a cutting means having a replaceable rotating annular blade, and a light emitting end face and a light receiving end face opposed to each other at an interval. Wear / breakage detecting means for detecting breakage of the laser, an operating position where the outer peripheral edge of the annular blade is partially located between the light emitting end face and the light receiving end face, and the light emitting end face and the light receiving end face. And a moving means for selectively positioning the annular blade at a non-operating position where the annular blade is spaced from each other, and a management means for managing the wear / breakage detecting means and the moving means. The light emitting end face and the light receiving end face of the wear / breakage detecting means are arranged such that the relative position with respect to the outer peripheral edge of the annular blade can be adjusted in a state where the wear / breakage detecting means is located at the working position (Patent Document). 1).

摩耗・破損検出手段は、環状ブレードの外周縁を挟むように発光端面及び受光端面が位置付けられ、切削中に実際に破損検出を行う際には、環状ブレードが所定速度で回転している間の、発光手段から照射される光が受光手段に受光される受光量の変化により環状ブレードの破損を検出する。具体的には、新しい環状ブレードに交換された際に、摩耗・破損検出手段の受光手段が調整範囲の受光量(例えば、環状ブレードによる遮りが無い状態を100%の受光量とする場合で5%以上10%以下の受光量)で受光されるように、操作者により摩耗・破損検出手段の発光端面及び受光端面の位置が調整される。切削動作が開始されると、環状ブレードの回転が開始されるとともに摩耗・破損検出手段の受光量が管理手段により監視される。切削を継続すると環状ブレードが摩耗し、それと共に摩耗・破損検出手段の受光量が増大する。受光量が検出許容範囲(例えば検出許容範囲20%以下)を超えた際には摩耗・破損検出手段の検出能力が不安定になるため、管理手段により検出許容範囲エラー信号が出力され、切削動作が中断する。調整手段により摩耗・破損検出手段の発光端面及び受光端面の位置を受光量が調整範囲内になるように操作者が再調整し、切削を再開する。即ち、検出許容範囲内において安定した摩耗・破損検出が可能である。   The wear / breakage detecting means has the light emitting end face and the light receiving end face positioned so as to sandwich the outer peripheral edge of the annular blade, and when actually detecting breakage during cutting, the annular blade is rotating at a predetermined speed. The breakage of the annular blade is detected by the change in the amount of light received from the light emitting means. Specifically, when the light receiving means of the wear / breakage detecting means is replaced with a new annular blade, the light receiving amount within the adjustment range (for example, 5% when the state where there is no obstruction by the annular blade is 100%). The position of the light emitting end face and the light receiving end face of the wear / breakage detecting means is adjusted by the operator so that the light is received at a light receiving amount of% to 10%. When the cutting operation is started, the rotation of the annular blade is started and the amount of light received by the wear / breakage detection means is monitored by the management means. When cutting is continued, the annular blade is worn, and at the same time, the amount of light received by the wear / breakage detecting means increases. When the amount of received light exceeds the detection allowable range (for example, the detection allowable range of 20% or less), the detection capability of the wear / breakage detection means becomes unstable. Is interrupted. The operator re-adjusts the positions of the light emitting end face and the light receiving end face of the wear / breakage detecting means by the adjusting means so that the received light amount falls within the adjustment range, and the cutting is resumed. That is, stable wear / breakage detection can be performed within the allowable detection range.

切削中に破損した際には受光量が局所的に増大し、かかる局所的な受光量の増大を管理手段が検知すると検出許容範囲エラー信号を出力し、切削動作を中断する。破損した環状ブレードは新しい環状ブレードに交換される。上述のようにある程度摩耗が進んだ環状ブレードを新品に交換した際には、摩耗・破損検出手段の発光手段の発光端面及び受光手段の受光端面の位置は、適正な位置からずれて位置づけられることが多々ある。そのため、新品の環状ブレードに交換する毎に、摩耗・破損検出手段の発光端面及び受光端面の位置を、受光量が調整範囲内になるように操作者が調整する必要がある。   When breakage occurs during cutting, the amount of received light increases locally. When the management means detects such increase in the amount of received light, a detection allowable range error signal is output and the cutting operation is interrupted. The broken annular blade is replaced with a new annular blade. As described above, when the annular blade with a certain degree of wear is replaced with a new one, the light emitting end face of the light emitting means of the wear / breakage detecting means and the position of the light receiving end face of the light receiving means must be shifted from their proper positions. There are many. Therefore, every time the blade is replaced with a new annular blade, the operator needs to adjust the positions of the light emitting end face and the light receiving end face of the wear / breakage detecting means so that the amount of received light is within the adjustment range.

特開2008−285342号公報JP 2008-285342 A

しかし、環状ブレード交換の際に操作者によっては、摩耗・破損検出手段の発光端面及び受光端面の適切な位置への調整作業を忘れて、切削作動を開始してしまうことがある。その場合には、摩耗・破損検出手段の発光端面及び受光端面の位置が不適切な状態で切削作動が開始され、摩耗・破損検出手段の破損検出機能が開始された途端に、摩耗・破損検出手段の検出許容値エラーが発生し、切削作動が中断される。そのため切削のための切削ライン検出作業等の切削準備工程が無駄になってしまい、再度摩耗・破損検出手段の調整及び切削準備工程を繰り返すこととなり、効率の低下を招く。   However, when replacing the annular blade, an operator may forget to adjust the light emitting end surface and the light receiving end surface of the wear / breakage detecting means to appropriate positions and start the cutting operation. In that case, the cutting operation is started with the position of the light emitting end face and the light receiving end face of the wear / breakage detection means being inappropriate, and the wear / breakage is detected as soon as the breakage detection function of the wear / breakage detection means is started. A detection tolerance error of the detection means occurs, and the cutting operation is interrupted. Therefore, a cutting preparation process such as a cutting line detection operation for cutting is wasted, and the adjustment of the wear / breakage detecting means and the cutting preparation process are repeated again, resulting in a decrease in efficiency.

本発明は上記事実に鑑みてなされたものであり、その主たる技術課題は、環状ブレードを交換した際に必須であるブレード摩耗・破損検出手段の調整を忘れた際には、その旨を警告すると共に切削作動の開始を防止することができる、新規且つ改良された切削装置を提供することである。   The present invention has been made in view of the above-mentioned facts, and its main technical problem is that when the adjustment of the blade wear / breakage detection means, which is essential when the annular blade is replaced, is forgotten, a warning to that effect is given. It is another object of the present invention to provide a new and improved cutting apparatus capable of preventing the start of cutting operation.

本発明によれば、上記技術的課題を達成する切削装置として、交換自在な回転環状ブレードを備えた切削手段と、
間隔をおいて対向配設された発光端面と受光端面とを備えた、該環状ブレードの摩耗及び破損を検出するための摩耗・破損検出手段と、
該摩耗・破損検出手段を、該発光端面と該受光端面との間に該環状ブレードの外周縁が部分的に位置する作用位置と、該環状ブレードから離隔し該環状ブレードの交換を許容する非作用位置と、に選択的に位置させるための移動手段と、
該摩耗・破損検出手段及び該移動手段を管理する管理手段と、
該摩耗・破損検出手段の該発光端面と該受光端面とを、該環状ブレードの該外周縁に対して適正な位置に調整する調整手段と、
を含む切削装置において、
該環状ブレードが交換された際に、該管理手段にブレード交換完了信号を送信するための環状ブレード交換完了入力手段が配設されており、
該管理手段は、該ブレード交換完了信号を受信後に、該摩耗・破損検出手段が該作用位置に位置付けられているか否かを判断し、該摩耗・破損検出手段が該作用位置に位置付けられている場合には、該摩耗・破損検出手段の該受光端面が受光する光量が調整範囲内であるか否かを判断し、該光量が該調整範囲未満又は該調整範囲を超える場合には、該調整手段により該摩耗・破損検出手段の位置調整を促すための調整範囲エラー信号を生成し、該受光量が該調整範囲内である場合には切削装置の切削作動開始を許容する、
ことを特徴とする切削装置が提供される。
According to the present invention, as a cutting device that achieves the above technical problem, cutting means comprising a replaceable rotating annular blade,
A wear / breakage detecting means for detecting wear and breakage of the annular blade, having a light emitting end face and a light receiving end face opposed to each other at an interval;
The wear / breakage detecting means includes a working position where the outer peripheral edge of the annular blade is partially located between the light emitting end face and the light receiving end face, and a non-perpendicular position that allows the annular blade to be replaced. A moving means for selectively positioning the operating position;
Management means for managing the wear / breakage detecting means and the moving means;
Adjusting means for adjusting the light emitting end face and the light receiving end face of the wear / breakage detecting means to an appropriate position with respect to the outer peripheral edge of the annular blade;
In a cutting device including
An annular blade replacement completion input means is provided for transmitting a blade replacement completion signal to the management means when the annular blade is replaced.
The management means, after receiving the blade replacement completion signal, determines whether or not the wear / breakage detecting means is positioned at the operating position, and the wear / breakage detecting means is positioned at the operating position. In this case, it is determined whether the amount of light received by the light receiving end face of the wear / breakage detecting means is within the adjustment range. If the amount of light is less than the adjustment range or exceeds the adjustment range, the adjustment is performed. Generating an adjustment range error signal for urging the position adjustment of the wear / breakage detection means by the means, and allowing the cutting device to start cutting operation when the received light amount is within the adjustment range;
A cutting device is provided.

該摩耗・破損検出手段が該作用位置に位置付けられているか否かを判断するのに先立って、
該管理手段は、該ブレード交換完了信号を受信すると、該摩耗・破損検出手段が該非作用位置に位置付けられているか否かを判断し、該摩耗・破損検出手段が該非作用位置に位置付けられている場合には、該破損検出手段の該受光端面が受光する光量が該調整範囲よりも大きい所定値以上であるか否かを判断し、該光量が該所定値未満である場合には該摩耗・破損検出手段の機能回復作業を促すための所定値エラーを生成することが好ましい。
Prior to determining whether the wear / breakage detecting means is positioned at the operating position,
When the management means receives the blade replacement completion signal, the management means determines whether or not the wear / breakage detection means is positioned at the non-operation position, and the wear / breakage detection means is positioned at the non-action position. In this case, it is determined whether or not the amount of light received by the light receiving end surface of the breakage detecting means is greater than or equal to a predetermined value that is greater than the adjustment range. It is preferable to generate a predetermined value error for prompting the function recovery operation of the breakage detection means.

本発明に係る切削装置においては、環状ブレードを交換した際に必須であるブレード摩耗・破損検出手段の調整が行われない場合には、その旨が警告されると共に切削作動の開始を防止することができる。   In the cutting apparatus according to the present invention, when adjustment of the blade wear / breakage detecting means that is essential when the annular blade is replaced is not performed, a warning to that effect is made and the start of the cutting operation is prevented. Can do.

本発明によって構成された切削装置の要部斜視図。The principal part perspective view of the cutting device comprised by this invention. (a)切削手段の摩耗・破損検出手段が作用位置に位置付けられた状態を示す概略図。 (b)切削手段の摩耗・破損検出手段が非作用位置に位置着けられた状態を示す概略図。(A) Schematic which shows the state in which the abrasion / breakage detection means of the cutting means was located in the action position. (B) Schematic which shows the state in which the abrasion / breakage detection means of the cutting means was located in the non-operation position. 摩耗・破損検出手段を示す概略図。Schematic which shows a wear and damage detection means. 破損検出部の外周部を示す概略模式図。The schematic model which shows the outer peripheral part of a damage detection part. 操作パネルに表示されたブレード交換画面を示す概略図。Schematic which shows the blade exchange screen displayed on the operation panel. 操作パネルに表示された摩耗・破損検出手段調整画面を示す概略図。Schematic which shows the abrasion and breakage detection means adjustment screen displayed on the operation panel. 摩耗・破損検出手段調整作業時を示す概略フローチャート。The schematic flowchart which shows the time of an abrasion / breakage detection means adjustment operation | work.

以下、添付図面を参照して本発明の切削装置の好適実施形態について更に詳細に説明する。   Hereinafter, preferred embodiments of the cutting apparatus of the present invention will be described in more detail with reference to the accompanying drawings.

図1には、本発明に基づいて構成された切削装置の好適実施形態が図示されている。全体番号2で示す切削装置は、交換自在な回転環状ブレード4と切削手段8と図示していない被加工物を載置するための保持テーブル9とを有している。保持テーブル9は、切削手段8の下方に図1ではX軸方向に移動可能に配設され、上面に被加工物を吸引保持するための保持機構(図示していない)を備えている。   FIG. 1 shows a preferred embodiment of a cutting apparatus constructed according to the present invention. The cutting apparatus indicated by the whole number 2 has a replaceable rotary annular blade 4, a cutting means 8, and a holding table 9 for placing a workpiece (not shown). The holding table 9 is disposed below the cutting means 8 so as to be movable in the X-axis direction in FIG. 1, and includes a holding mechanism (not shown) for sucking and holding a workpiece on the upper surface.

切削手段8は図1においてY軸方向及びZ軸方向に移動可能に配設されている。切削手段8はハウジング10とハウジング10内に回転可能に配設された図示しないスピンドルとを具備し、かかるスピンドルの先端に環状ブレード4が装着されている。切削装置全体の構造及びスピンドルの先端に環状ブレード4を装着する方式としては、例えば特開平11−33907号公報に記載の周知構造及び方式でよく本明細書内では詳細説明を省略する。ハウジング10の前端にはブレードカバー6が装着されている。ブレードカバー6は、ブレードカバー6をハウジング10の前端部に固定する固定部材12と、固定部材12に固定された固定カバー部材14と、固定部材12の上方に配設された移動手段16と、移動手段16に装着された可動カバー部材18とから構成される。   The cutting means 8 is arranged so as to be movable in the Y-axis direction and the Z-axis direction in FIG. The cutting means 8 includes a housing 10 and a spindle (not shown) rotatably disposed in the housing 10, and an annular blade 4 is attached to the tip of the spindle. The structure of the entire cutting apparatus and the method of attaching the annular blade 4 to the tip of the spindle may be the well-known structure and method described in, for example, Japanese Patent Laid-Open No. 11-33907, and will not be described in detail in this specification. A blade cover 6 is attached to the front end of the housing 10. The blade cover 6 includes a fixing member 12 that fixes the blade cover 6 to the front end of the housing 10, a fixing cover member 14 that is fixed to the fixing member 12, a moving means 16 that is disposed above the fixing member 12, The movable cover member 18 is mounted on the moving means 16.

図2を参照して説明を続けると、移動手段16は、エアシリンダから構成され、シリンダ部17は非磁性体の樹脂で構成され、水平方向に進退するロッド20と、ロッド20を前進及び後進させるための圧縮エアを供給するエア供給部21(図1に図示)とを備えている。ロッド20の片端(図2において右端)には可動カバー部材18を構成する連結部22が固定されており、ロッド20の進退に伴って可動カバー部材18も水平方向に移動され、可動カバー部材18は図2aに示す閉位置と図2bに示す開位置に選択的に位置付けられる。可動カバー部材18の下端には切削ノズル13が固定されている。また、可動カバー部材18に装着された装着部19に摩耗・破損検出手段24の後述する発光端面及び受光端面が下方に突出した状態で固定されている。切削ノズル13は、環状ブレード4に向けて切削水を供給し、切削時に環状ブレード4を冷却するため及び切削屑を排出するためのものである。   Continuing the description with reference to FIG. 2, the moving means 16 is composed of an air cylinder, the cylinder portion 17 is composed of non-magnetic resin, and the rod 20 that moves forward and backward in the horizontal direction, and the rod 20 moves forward and backward. And an air supply unit 21 (shown in FIG. 1) for supplying compressed air for the purpose. A connecting portion 22 constituting the movable cover member 18 is fixed to one end (right end in FIG. 2) of the rod 20, and the movable cover member 18 is also moved in the horizontal direction as the rod 20 moves forward and backward. Are selectively positioned in the closed position shown in FIG. 2a and the open position shown in FIG. 2b. A cutting nozzle 13 is fixed to the lower end of the movable cover member 18. Further, a light emitting end surface and a light receiving end surface, which will be described later, of the wear / breakage detecting means 24 are fixed to the mounting portion 19 mounted on the movable cover member 18 so as to protrude downward. The cutting nozzle 13 supplies cutting water toward the annular blade 4, cools the annular blade 4 during cutting, and discharges cutting waste.

上記可動カバー部材18に配設された摩耗・破損検出手段24は、図3に詳細を図示するように、可動カバー部材18に固定される固定ブロック26と、固定ブロック26に対して図3において上下に移動可能な移動ブロック28と、移動ブロック28を移動させ後述する発光端面及び受光端面の環状ブレード4の外周縁に対する相対位置を調整する調整手段30と、移動ブロック28を固定ブロック26の所定位置に静止させる固定ネジ27と、を含んでいる。固定ブロック26には拡大頭部30aを先端に有する雄ネジロッド30bが回転可能に装着されており、雄ネジロッド30bは移動ブロック28に形成された図示しない雌ネジに螺合している。拡大頭部30aを回転すると、その回転方向に応じて移動ブロック28が固定ブロック26に対して上下に移動する。固定ネジ27は、固定ブロック26を貫通して形成された図示しない雌ネジ孔に螺合し移動ブロック28の側面に当接し、移動ブロック28を所定位置で静止させる。   As shown in detail in FIG. 3, the wear / breakage detecting means 24 disposed on the movable cover member 18 includes a fixed block 26 fixed to the movable cover member 18 and a fixed block 26 in FIG. A moving block 28 that can be moved up and down, an adjusting means 30 that moves the moving block 28 and adjusts the relative positions of the light emitting end surface and the light receiving end surface, which will be described later, with respect to the outer peripheral edge of the annular blade 4; And a fixing screw 27 which is stationary at the position. A male screw rod 30b having an enlarged head 30a at the tip is rotatably attached to the fixed block 26, and the male screw rod 30b is screwed into a female screw (not shown) formed on the moving block 28. When the enlarged head 30a is rotated, the moving block 28 moves up and down with respect to the fixed block 26 according to the rotation direction. The fixing screw 27 is screwed into a female screw hole (not shown) formed through the fixing block 26 and comes into contact with the side surface of the moving block 28 to make the moving block 28 stationary at a predetermined position.

摩耗・破損検出手段24には更に間隔をおいて発光手段32と受光手段42が対向配設されている。摩耗・破損検出手段24の発光手段32は、発光ダイオード又はレーザダイオード等から構成される発光素子34と、発光素子34に接続された光ファイバ36と、移動ブロック28に取り付けられ光ファイバ36からの光を反射する直角プリズム38と、サファイア等から形成され直角プリズム38に貼着された透明保護プレート40とから構成される。透明保護プレート40の表面が、発光手段32の発光端面40aを構成する。また、摩耗・破損検出手段24の受光手段42は、フォトダイオード等の受光素子44と、受光素子44に接続された光ファイバ46と、移動ブロック28に取り付けられた直角プリズム48と、直角プリズム48に貼着されたサファイア等からなる透明保護プレート50とから構成される。透明保護プレート50の表面が、受光手段42の受光端面50aを構成する。発光端面40a及び受光端面50aは対向して配設されている。   A light emitting means 32 and a light receiving means 42 are disposed opposite to the wear / breakage detecting means 24 at a further interval. The light emitting means 32 of the wear / breakage detecting means 24 includes a light emitting element 34 composed of a light emitting diode or a laser diode, an optical fiber 36 connected to the light emitting element 34, and an optical fiber 36 attached to the moving block 28. A right-angle prism 38 that reflects light and a transparent protective plate 40 that is formed of sapphire and attached to the right-angle prism 38 are configured. The surface of the transparent protective plate 40 constitutes the light emitting end face 40 a of the light emitting means 32. The light receiving means 42 of the wear / breakage detecting means 24 includes a light receiving element 44 such as a photodiode, an optical fiber 46 connected to the light receiving element 44, a right angle prism 48 attached to the moving block 28, and a right angle prism 48. And a transparent protective plate 50 made of sapphire or the like attached to the substrate. The surface of the transparent protective plate 50 constitutes the light receiving end face 50 a of the light receiving means 42. The light emitting end face 40a and the light receiving end face 50a are arranged to face each other.

図2に戻って説明を続けると、可動カバー部材18が図2(a)に図示する閉位置に位置づけられている場合に、摩耗・破損検出手段24は、発光手段32の発光端面40aと受光手段42の受光端面50aとの間に環状ブレード4の外周縁4aが部分的に位置する作用位置に位置付けられる。可動カバー部材18が図2(b)に図示する開位置に位置付けられている場合に、摩耗・破損検出手段24は環状ブレード4から離隔した非作用位置に位置付けられる。摩耗・破損検出手段24が非作用位置に位置付けられると、可動カバー部材18に装着されている切削ノズル13も環状ブレード4から離隔するため、環状ブレード4の交換が許容される。   Returning to FIG. 2 and continuing the explanation, when the movable cover member 18 is positioned at the closed position shown in FIG. 2A, the wear / breakage detecting means 24 receives the light emitting end surface 40 a of the light emitting means 32 and the light receiving end. The outer peripheral edge 4a of the annular blade 4 is positioned at a working position where it is partially located between the light receiving end face 50a of the means 42. When the movable cover member 18 is positioned at the open position illustrated in FIG. 2B, the wear / breakage detecting means 24 is positioned at the non-operating position separated from the annular blade 4. When the wear / breakage detecting means 24 is positioned at the non-operating position, the cutting nozzle 13 mounted on the movable cover member 18 is also separated from the annular blade 4, so that replacement of the annular blade 4 is allowed.

更に切削装置2は、図2に図示するように、移動手段16のロッド20の進退を検出する検出センサ52と、切削装置2の各種設定を入力したり各種状態を表示するための操作パネル54と、移動手段16及び摩耗・破損検出手段24を管理する管理手段56とを備える。管理手段56は切削装置2全体の制御も司っている。移動手段16のロッド20の他端(図2において左端)には永久磁石から構成された被検出片58が装着されている。検出センサ52は移動手段16に配設された近接センサからなり、摩耗・破損検出手段24が作用位置に位置づけられている状態において、被検出片58に近接してこれを検出する。図2(a)に示すように摩耗・破損検出手段24が作用位置に位置付けられている時には、検出センサ52が被検出片58の磁力を検出し作用位置信号を管理手段56に発信し、管理手段56は摩耗・破損検出手段24が作用位置に位置付けられていることを判断する。摩耗・破損検出手段24が図2(b)に示す非作用位置に位置付けられている時には、検出センサ52は被検出片58の磁力を検出せず、従って作用位置信号を管理手段56に発信せず、管理手段56は摩耗・破損検出手段24が非作用位置に位置付けられていることを判断する。   Further, as shown in FIG. 2, the cutting device 2 includes a detection sensor 52 that detects the advance / retreat of the rod 20 of the moving means 16, and an operation panel 54 for inputting various settings of the cutting device 2 and displaying various states. And a managing means 56 for managing the moving means 16 and the wear / damage detecting means 24. The management means 56 also controls the entire cutting device 2. A detected piece 58 made of a permanent magnet is attached to the other end (left end in FIG. 2) of the rod 20 of the moving means 16. The detection sensor 52 is a proximity sensor disposed in the moving means 16 and detects the proximity to the detected piece 58 in a state where the wear / breakage detection means 24 is positioned at the operating position. As shown in FIG. 2A, when the wear / breakage detecting means 24 is positioned at the operating position, the detection sensor 52 detects the magnetic force of the detected piece 58 and transmits an operating position signal to the managing means 56 for management. The means 56 determines that the wear / breakage detecting means 24 is positioned at the operating position. When the wear / breakage detection means 24 is positioned at the non-acting position shown in FIG. 2B, the detection sensor 52 does not detect the magnetic force of the detected piece 58, and therefore transmits the action position signal to the management means 56. First, the management means 56 determines that the wear / breakage detection means 24 is positioned at the non-operation position.

摩耗・破損検出手段24による環状ブレード4の摩耗及び破損検出について説明する。摩耗・破損検出手段24が上述の非作用位置(図2(b))に位置づけられている時には、図4(a)で示すように、発光手段32の発光端面40aから照射される光の面積をAとすると光Aは環状ブレード4に遮られない状態であり、この時の受光端面50aの受光量を100%とする。図4(b)には、摩耗・破損検出手段24が作用位置(図2(a))に位置づけられた時の、調整直後の適切な位置に発光端面40a及び受光端面50aが環状ブレード4に位置づけられた状態を示している。発光端面40aから照射した光Aが環状ブレード4の外周縁4aによって部分的に遮られ、受光端面50aの受光量は調整範囲内の例えば5%である。   Detection of wear and breakage of the annular blade 4 by the wear / breakage detection means 24 will be described. When the wear / breakage detecting means 24 is positioned at the above-mentioned non-acting position (FIG. 2B), as shown in FIG. 4A, the area of light emitted from the light emitting end face 40a of the light emitting means 32 Is A, the light A is not blocked by the annular blade 4, and the amount of light received by the light receiving end face 50a at this time is 100%. 4B, the light emitting end surface 40a and the light receiving end surface 50a are formed on the annular blade 4 at appropriate positions immediately after adjustment when the wear / breakage detecting means 24 is positioned at the operating position (FIG. 2A). The positioned state is shown. The light A irradiated from the light emitting end face 40a is partially blocked by the outer peripheral edge 4a of the annular blade 4, and the amount of light received by the light receiving end face 50a is, for example, 5% within the adjustment range.

通常の切削において環状ブレード4の先端が徐々に消耗し、図4において幅W消耗し、外周縁が4a’になると、受光端面50aの受光量は例えば20%まで増大する。検出許容範囲が例えば20%以下と設定されている場合には、環状ブレード4の消耗が更に進行すると、受光量が検出許容範囲20%を超えると検出能力が不安定になるため、管理手段56は検出許容範囲エラー信号を生成し、切削操作を停止する。その後操作者により調整手段30を手動操作して摩耗・破損検出手段24の発光端面40a及び受光端面50aを図3において下方に移動し、これによって受光端面50aの受光量を調整範囲内の値にする。従って、摩耗が進んだ古いブレードを新しい環状ブレード4に変更した場合には、摩耗・調整検出手段の調整がされない場合には光Aの位置が適切ではないことが多い。その状態のまま切削を開始し摩耗・破損検出手段24による検出が開始された瞬間に検出許容範囲エラーが出力される。   When the tip of the annular blade 4 is gradually consumed in normal cutting and the width W is consumed in FIG. 4 and the outer peripheral edge becomes 4a ', the amount of light received by the light receiving end face 50a increases to, for example, 20%. When the detection allowable range is set to 20% or less, for example, when the annular blade 4 is further consumed, the detection capability becomes unstable when the amount of received light exceeds the detection allowable range 20%. Generates a detection tolerance error signal and stops the cutting operation. Thereafter, the operator manually operates the adjusting means 30 to move the light emitting end face 40a and the light receiving end face 50a of the wear / breakage detecting means 24 downward in FIG. 3, thereby setting the light receiving amount of the light receiving end face 50a to a value within the adjustment range. To do. Therefore, when the old blade with advanced wear is changed to the new annular blade 4, the position of the light A is often not appropriate if the wear / adjustment detection means is not adjusted. Cutting is started in this state, and a detection allowable range error is output at the moment when detection by the wear / breakage detection means 24 is started.

また、切削中に環状ブレード4が破損すると、受光量は局所的に増大する。急激な受光量の増加が検出された時点で管理手段56は検出許容範囲エラー信号を生成し、検出許容範囲エラーが出力される。その際には、新しい環状ブレード4に交換する。以上のように、環状ブレード4を交換した際には上記調整手段30により発光端面40a及び受光端面50aの位置を、受光端面50aの受光量が調整範囲内に入るように調整する。   Further, when the annular blade 4 is broken during cutting, the amount of received light locally increases. When a sudden increase in the amount of received light is detected, the management unit 56 generates a detection allowable range error signal and outputs a detection allowable range error. At that time, it is replaced with a new annular blade 4. As described above, when the annular blade 4 is replaced, the adjusting means 30 adjusts the positions of the light emitting end surface 40a and the light receiving end surface 50a so that the amount of light received by the light receiving end surface 50a falls within the adjustment range.

操作パネル54は、切削装置2の筐体において操作者等が見やすく操作しやすい箇所に配設されている。操作パネル54は、管理手段56の制御の下に、ブレード摩耗・破損検出手段24の受光端面50aの受光量等や加工処理等に伴う各種情報を表示すると共に、環状ブレード4を交換時にブレード情報等の各種情報を入力するためのボタン表示等を表示する操作画面を表示するタッチパネルから構成されている。環状ブレード4を交換する際には、図5に図示するように、操作パネル54にはブレード交換画面60が表示され、切削装置2に装着されている環状ブレード4の種類、刃厚及び刃先出し量等のブレード情報が表示される。ブレード交換画面60には、ブレード交換が終了したら管理手段56にブレード交換完了信号を入力するための環状ブレード交換完了入力手段62も配設されている。操作者が操作パネル54に表示されている環状ブレード交換完了入力手段62を押圧すると、ブレード交換完了信号が管理手段56に送信される。ブレード交換完了信号を受信した管理手段56は、図6に示す摩耗・破損検出手段調整画面64を操作パネル54に表示させる。   The operation panel 54 is disposed in a place where the operator or the like is easy to see and operate in the casing of the cutting apparatus 2. Under the control of the management means 56, the operation panel 54 displays various information associated with the amount of light received at the light receiving end face 50a of the blade wear / breakage detection means 24, processing, etc., and blade information when the annular blade 4 is replaced. These are composed of a touch panel for displaying an operation screen for displaying a button display for inputting various information. When replacing the annular blade 4, as shown in FIG. 5, a blade replacement screen 60 is displayed on the operation panel 54, and the type, blade thickness, and blade tip of the annular blade 4 mounted on the cutting device 2 are displayed. Blade information such as quantity is displayed. The blade replacement screen 60 is also provided with an annular blade replacement completion input means 62 for inputting a blade replacement completion signal to the management means 56 when the blade replacement is completed. When the operator presses the annular blade replacement completion input unit 62 displayed on the operation panel 54, a blade replacement completion signal is transmitted to the management unit 56. The management means 56 that has received the blade replacement completion signal causes the operation panel 54 to display a wear / breakage detection means adjustment screen 64 shown in FIG.

摩耗・破損検出手段調整画面64は、図6に図示するように、摩耗・破損検出手段24の発光手段32の発光端面40a及び受光手段42の受光端面50aの位置を調整し、環状ブレード4の外周縁4aに対して適切な位置に調整するための画面である。摩耗・破損検出手段調整画面64は、摩耗・破損検出手段24の受光手段42に受光されている受光量を棒状グラフで視覚的に表示する受光レベル表示部66及び受光量を数値で表示する受光量表示部68を含み、受光量をリアルタイムで表示する。また受光量を示す受光量表示部68の横に表示されている入力ボタン70は、ブレードカバー6の可動カバー部材18を開閉させて摩耗・破損検出手段24を選択的に作用位置と非作用位置とに移動させるための入力手段である。入力ボタン70にはブレードカバー6の可動カバー部材18の現在の開閉状態を示す表示がされており、開状態では摩耗・破損検出手段24は非作用位置に位置つけられ、閉状態では摩耗・破損検出手段24は作用位置に位置付けられている。   The wear / breakage detecting means adjustment screen 64 adjusts the positions of the light emitting end face 40a of the light emitting means 32 and the light receiving end face 50a of the light receiving means 42 of the wear / breakage detecting means 24 as shown in FIG. It is a screen for adjusting to an appropriate position with respect to the outer periphery 4a. The wear / breakage detection means adjustment screen 64 is a light reception level display section 66 that visually displays the received light amount received by the light receiving means 42 of the wear / breakage detection means 24 as a bar graph, and a light reception that displays the received light quantity numerically. An amount display unit 68 is included, and the received light amount is displayed in real time. Further, an input button 70 displayed beside the received light amount display section 68 indicating the received light amount opens and closes the movable cover member 18 of the blade cover 6 to selectively select the wear / breakage detecting means 24 at the operating position and the non-operating position. It is an input means for moving to. The input button 70 is displayed to indicate the current open / closed state of the movable cover member 18 of the blade cover 6. In the open state, the wear / breakage detecting means 24 is positioned in the non-operating position, and in the closed state, the wear / breakage is detected. The detection means 24 is positioned at the operating position.

また、摩耗・破損検出手段調整画面64には、摩耗・破損検出手段24が作用位置(図6ではクローズ欄71b)及び非作用位置(図6ではオープン欄71a)にそれぞれ位置付けられている際の可動状況を示す可動状況表示部71が表示されている。非作用位置では所定値以上、作用位置では調整範囲内の受光量で受光端面50aが受光されていることを管理手段56が判断したら「OK」が表示される。更に、摩耗・破損検出手段24が適切な位置に調整終了されたことを管理手段56に入力するための準備完了入力手段72が配設されている。操作者が摩耗・破損検出手段24の調整動作を全て行いクローズ欄71b及びオープン欄71a両方に「OK」が表示された後に摩耗・破損検出手段調整画面64の準備完了入力手段72を押圧すると、管理手段56に準備完了信号が送信される。準備完了信号を受信した管理手段56は、摩耗・破損検出手段調整画面64から加工準備画面(図示していない)を表示し、加工準備及び被加工物の切削加工を行うことができるようになる。仮に、操作者が摩耗・破損検出手段24の調整の途中、即ち可動状況表示部71に「NG」が表示されている場合に準備完了入力手段72を押圧した際には、摩耗・破損検出手段調整画面64から加工準備画面に移行せず、調整を促すエラーメッセージが表示され、加工準備には移ることができない。   In addition, the wear / breakage detection means adjustment screen 64 has the wear / breakage detection means 24 positioned at the operating position (closed column 71b in FIG. 6) and the non-actuated position (open column 71a in FIG. 6). A movable state display unit 71 indicating the movable state is displayed. If the management means 56 determines that the light receiving end face 50a is received at a non-operating position at a predetermined value or more and a light receiving amount within the adjustment range at the operating position, “OK” is displayed. Furthermore, a preparation completion input means 72 is provided for inputting to the management means 56 that the wear / breakage detection means 24 has been adjusted to an appropriate position. When the operator performs all adjustment operations of the wear / breakage detection means 24 and displays “OK” in both the close column 71b and the open column 71a and presses the preparation completion input unit 72 on the wear / breakage detection unit adjustment screen 64, A preparation completion signal is transmitted to the management means 56. The management means 56 that has received the preparation completion signal displays a machining preparation screen (not shown) from the wear / breakage detection means adjustment screen 64 and can perform machining preparation and cutting of the workpiece. . If the operator presses the preparation completion input means 72 during the adjustment of the wear / breakage detection means 24, that is, when “NG” is displayed on the movable state display portion 71, the wear / breakage detection means. An error message prompting adjustment is displayed without shifting from the adjustment screen 64 to the processing preparation screen, and it is not possible to shift to processing preparation.

上記の構成の切削装置2において、新たな環状ブレード4に交換された際の作動を図7のフローチャートを参照して説明する。最初に、摩耗・破損検出手段24は非作用位置(開状態)に位置付けられ且つ操作パネル54には図5のブレード交換画面60を表示した状態で、操作者により摩耗又は破損した環状ブレード4が取り外されると共にスピンドルの先端に新たな環状ブレード4が装着される。交換作業が完了したら操作者によりブレード交換画面60のブレード交換完了入力手段62が押圧され、管理手段56にブレード交換完了信号が送信される。管理手段56は交換完了信号を受信する(S1)と、操作パネル54に摩耗・破損検出手段調整画面64を表示する(S2)。次いで、管理手段56は、破損検出手段24が非作用位置に位置づけられているか否かを確認し(S3)、作用位置に位置付けられている場合にはブレードカバー6の可動カバー部材18を開動する旨を警告する(S3’)。   In the cutting device 2 having the above-described configuration, an operation when the cutting device 2 is replaced with a new annular blade 4 will be described with reference to a flowchart of FIG. First, the wear / breakage detecting means 24 is positioned at the non-actuated position (open state), and the blade replacement screen 60 shown in FIG. It is removed and a new annular blade 4 is attached to the tip of the spindle. When the replacement operation is completed, the operator presses the blade replacement completion input unit 62 on the blade replacement screen 60 and transmits a blade replacement completion signal to the management unit 56. When the management means 56 receives the replacement completion signal (S1), the wear / breakage detection means adjustment screen 64 is displayed on the operation panel 54 (S2). Next, the management means 56 checks whether or not the breakage detection means 24 is positioned at the non-acting position (S3), and if it is positioned at the operating position, opens the movable cover member 18 of the blade cover 6. A warning to that effect is issued (S3 ′).

続いて、本発明の主たる技術的特徴である摩耗・破損検出手段24の発光端面40a及び50aの調整作業を行う前提として、摩耗・破損検出手段24が正常に機能しているかどうかを確認する機能調整作業を遂行する(S4〜S6)。S3において、摩耗・破損検出手段24が非作用位置に位置づけられている場合には、管理手段56は、受光量が所定値以上であるか否かを判断し(S4)、所定値未満である場合には、所定値エラー信号を生成し操作パネル54に所定値エラーを出力する(S5)。所定値とは、環状ブレード4を遮らない場合を受光量100%とすると、例えば90%以上に設定される。所定値以上に設定する目的は、摩耗・破損検出手段24の発光手段32及び受光手段42が問題なく機能しているかどうかを検査することである。所定値エラーが出力されると、操作者等により摩耗・破損検出手段24の機能回復作業が行われる(S6)。   Subsequently, as a premise for adjusting the light emitting end faces 40a and 50a of the wear / breakage detecting means 24, which is the main technical feature of the present invention, a function for confirming whether the wear / breakage detecting means 24 is functioning normally. Adjustment work is performed (S4 to S6). If the wear / breakage detection means 24 is positioned at the non-acting position in S3, the management means 56 determines whether or not the amount of received light is greater than or equal to a predetermined value (S4) and is less than the predetermined value. In this case, a predetermined value error signal is generated and a predetermined value error is output to the operation panel 54 (S5). The predetermined value is set to 90% or more, for example, assuming that the amount of light received is 100% when the annular blade 4 is not blocked. The purpose of setting the predetermined value or more is to inspect whether the light emitting means 32 and the light receiving means 42 of the wear / breakage detecting means 24 are functioning without any problem. When the predetermined value error is output, the function recovery operation of the wear / breakage detecting means 24 is performed by the operator or the like (S6).

機能回復作業は、操作者により破損検出手段24の発光端面40a及び受光端面50aの確認がなされ、発光端面40a及び受光端面50aにコンタミ等の汚れがあれば除去される等、摩耗・破損検出手段24の機能を回復させる作業である。摩耗・破損検出手段24は環状ブレード4が切削中に切削水及び切削屑が飛散している状態で使用されるため、発光手段32及び受光手段42の発光端面40a及び受光端面50aに汚れが付着してしまい、環状ブレード4から離隔した状態においても充分に発光又は受光されず、受光量が所定値(例えば90%)未満になってしまう。摩耗・破損検出手段調整画面64(図6参照)には、リアルタイムで受光量が受光レベル表示部66及び受光量表示部68に表示されている。操作者によりコンタミ等の汚れが発光端面40a及び受光端面50aから除去されると、受光量は所定値(例えば90%)以上に回復する。   In the function recovery operation, the operator confirms the light emitting end face 40a and the light receiving end face 50a of the breakage detecting means 24, and if the light emitting end face 40a and the light receiving end face 50a are contaminated or the like, it is removed. This is an operation to restore 24 functions. Since the wear / breakage detecting means 24 is used in a state where the cutting blade and cutting chips are scattered during the cutting of the annular blade 4, dirt adheres to the light emitting end face 40a and the light receiving end face 50a of the light emitting means 32 and the light receiving means 42. Therefore, even in a state separated from the annular blade 4, light is not sufficiently emitted or received, and the amount of received light becomes less than a predetermined value (for example, 90%). On the wear / breakage detection means adjustment screen 64 (see FIG. 6), the received light amount is displayed on the received light level display unit 66 and the received light amount display unit 68 in real time. When dirt such as contamination is removed from the light emitting end face 40a and the light receiving end face 50a by the operator, the amount of received light is restored to a predetermined value (for example, 90%) or more.

S4に戻り、管理手段56は受光量が所定値以上に回復したことを確認後、可動状況表示部71のオープン欄71aの表示を「NG」から「OK」に変更する。その後、画面64の入力ボタン70が操作者により押圧されると、管理手段56は、摩耗・破損検出手段24を作用位置(閉状態)に移動させる(S7)。ここで、可動状況表示部71のオープン欄71aが「NG」が表示されている際に操作者が入力ボタン70を押圧した際には、所定値エラーが出力され、次工程へ進むことはできない。   Returning to S4, after confirming that the amount of received light has recovered to a predetermined value or more, the management unit 56 changes the display in the open column 71a of the movable state display unit 71 from “NG” to “OK”. Thereafter, when the input button 70 on the screen 64 is pressed by the operator, the management means 56 moves the wear / breakage detection means 24 to the operating position (closed state) (S7). Here, when the operator presses the input button 70 while the open column 71a of the movable state display portion 71 is displayed, a predetermined value error is output, and it is not possible to proceed to the next step. .

続いて、本発明の主たる技術的特徴である摩耗・破損検出手段24の発光端面40a及び50aの調整作業を遂行する(S9〜S11)。管理手段56は、摩耗・破損検出手段24が作用位置に位置付けられているか否かを判断し、摩耗・破損検出手段24が非作用位置に位置付けられている場合には、ブレードカバー6の可動カバー部材18を閉じる旨を警告する(S8’)。摩耗・破損検出手段24が作用位置に位置づけられている場合には、摩耗・破損検出手段24の受光手段42の受光量を判断する(S9)。受光量が調整範囲未満又は調整範囲を超えているか否かを判断し(S9)調整範囲未満又は調整範囲を超えている場合には、図4に図示する調整手段30を使用して摩耗・破損検出手段24の調整を促すための調整範囲エラー信号を生成する(S10)。調整範囲は、本実施形態においては上記のように受光量5%以上10%以下の受光量である。例えば調整範囲未満の場合には、摩耗・破損検出手段24の発光端面40a及び受光端面50aの位置が環状ブレード4の半径方向内側に移動しすぎているため、調整手段40により発光端面40a及び受光端面50aの位置を半径方向外縁に移動させ、受光量が調整範囲内に入るように調整する。このように、操作者により調整手段30を使用して摩耗・破損検出手段24の調整作業が行われる(S11)。   Subsequently, the adjustment of the light emitting end faces 40a and 50a of the wear / breakage detecting means 24, which is the main technical feature of the present invention, is performed (S9 to S11). The management means 56 determines whether or not the wear / breakage detection means 24 is positioned at the operating position. If the wear / breakage detection means 24 is positioned at the non-action position, the movable cover of the blade cover 6 is determined. A warning is given to close the member 18 (S8 '). If the wear / breakage detection means 24 is positioned at the operating position, the amount of light received by the light receiving means 42 of the wear / breakage detection means 24 is determined (S9). It is determined whether the amount of received light is less than the adjustment range or over the adjustment range (S9). If the light reception amount is less than the adjustment range or over the adjustment range, wear / breakage is caused by using the adjustment means 30 shown in FIG. An adjustment range error signal for prompting adjustment of the detection means 24 is generated (S10). In the present embodiment, the adjustment range is a received light amount of 5% to 10% as described above. For example, when it is less than the adjustment range, the positions of the light emitting end surface 40a and the light receiving end surface 50a of the wear / breakage detecting means 24 are moved too far inward in the radial direction of the annular blade 4, so The position of the end face 50a is moved to the outer edge in the radial direction and adjusted so that the amount of received light falls within the adjustment range. As described above, the operator performs the adjustment work of the wear / breakage detection means 24 using the adjustment means 30 (S11).

次いで、ステップS9に戻り、管理手段56は、受光量が調整範囲内であることを判断したら(S9)、摩耗・破損検出手段調整画面64の可動状況表示部71のクローズ欄71bを「NG」から「OK」に変更する。可動状況表示部71の表示が全て「OK」になった後に、操作者により摩耗・破損検出手段調整画面64の準備完了入力手段72が押圧されると、管理手段56に準備完了信号が送信される(S12)。準備完了信号を受信した管理手段56は、操作パネル54に摩耗・破損検出手段調整画面64から加工準備画面(図示していない)を表示させる。従って、操作者は加工準備及び被加工物の切削加工を行うことができる。仮に、操作者が摩耗・破損検出手段24の調整の途中、即ち、可動状況表示部71のクローズ欄71bに「NG」が表示されている際に操作者が入力ボタン70を押圧した際には、調整範囲エラーが出力され、準備完了信号は生成されない。従って、摩耗・破損検出手段調整画面64から離脱できず加工作動を開始することは出来ない。   Next, returning to step S9, when the management means 56 determines that the amount of received light is within the adjustment range (S9), the closing column 71b of the movable state display section 71 of the wear / breakage detection means adjustment screen 64 is set to “NG”. Change from “OK” to “OK”. If the operator presses the preparation completion input means 72 on the wear / breakage detection means adjustment screen 64 after all the indications on the movable state display section 71 are “OK”, a preparation completion signal is transmitted to the management means 56. (S12). The management means 56 that has received the preparation completion signal causes the operation panel 54 to display a machining preparation screen (not shown) from the wear / breakage detection means adjustment screen 64. Therefore, the operator can perform machining preparation and workpiece cutting. If the operator presses the input button 70 during the adjustment of the wear / breakage detection means 24, that is, when “NG” is displayed in the close column 71 b of the movable state display unit 71. An adjustment range error is output and no ready signal is generated. Accordingly, the machining operation cannot be started because the wear / breakage detection means adjustment screen 64 cannot be detached.

2 切削装置
4 環状ブレード
6 ブレードカバー
16 移動手段
24 摩耗・破損検出手段
30 調整手段
32 発光手段
42 受光手段
40a 発光端面
50a 受光端面
52 検出センサ
54 操作パネル
56 管理手段
60 ブレード交換画面
62 ブレード交換完了入力手段
64 摩耗・破損検出手段調整画面
71 可動状況表示部
72 準備完了入力手段
2 Cutting device 4 Annular blade 6 Blade cover 16 Moving means 24 Wear / breakage detecting means 30 Adjusting means 32 Light emitting means 42 Light receiving means 40a Light emitting end face 50a Light receiving end face 52 Detection sensor 54 Operation panel 56 Management means 60 Blade replacement screen 62 Blade replacement completion Input means 64 Wear / breakage detection means adjustment screen 71 Movable state display section 72 Preparation completion input means

Claims (2)

交換自在な回転環状ブレードを備えた切削手段と、
間隔をおいて対向配設された発光端面と受光端面とを備えた、該環状ブレードの摩耗及び破損を検出するための摩耗・破損検出手段と、
該摩耗・破損検出手段を、該発光端面と該受光端面との間に該環状ブレードの外周縁が部分的に位置する作用位置と、該環状ブレードから離隔し該環状ブレードの交換を許容する非作用位置と、に選択的に位置させるための移動手段と、
該摩耗・破損検出手段及び該移動手段を管理する管理手段と、
該摩耗・破損検出手段の該発光端面と該受光端面とを、該環状ブレードの該外周縁に対して適正な位置に調整する調整手段と、
を含む切削装置において、
該環状ブレードが交換された際に、該管理手段にブレード交換完了信号を送信するための環状ブレード交換完了入力手段が配設されており、
該管理手段は、該ブレード交換完了信号を受信後に、該摩耗・破損検出手段が該作用位置に位置付けられているか否かを判断し、該摩耗・破損検出手段が該作用位置に位置付けられている場合には、該摩耗・破損検出手段の該受光端面が受光する光量が調整範囲内であるか否かを判断し、該光量が該調整範囲未満又は該調整範囲を超える場合には、該調整手段により該摩耗・破損検出手段の位置調整を促すための調整範囲エラー信号を生成し、該受光量が該調整範囲内である場合には切削装置の切削作動開始を許容する、
ことを特徴とする切削装置。
A cutting means with a replaceable rotating annular blade;
A wear / breakage detecting means for detecting wear and breakage of the annular blade, having a light emitting end face and a light receiving end face opposed to each other at an interval;
The wear / breakage detecting means includes a working position where the outer peripheral edge of the annular blade is partially located between the light emitting end face and the light receiving end face, and a non-perpendicular position that allows the annular blade to be replaced. A moving means for selectively positioning the operating position;
Management means for managing the wear / breakage detecting means and the moving means;
Adjusting means for adjusting the light emitting end face and the light receiving end face of the wear / breakage detecting means to an appropriate position with respect to the outer peripheral edge of the annular blade;
In a cutting device including
An annular blade replacement completion input means is provided for transmitting a blade replacement completion signal to the management means when the annular blade is replaced.
The management means, after receiving the blade replacement completion signal, determines whether or not the wear / breakage detecting means is positioned at the operating position, and the wear / breakage detecting means is positioned at the operating position. In this case, it is determined whether the amount of light received by the light receiving end face of the wear / breakage detecting means is within the adjustment range. If the amount of light is less than the adjustment range or exceeds the adjustment range, the adjustment is performed. Generating an adjustment range error signal for urging the position adjustment of the wear / breakage detection means by the means, and allowing the cutting device to start cutting operation when the received light amount is within the adjustment range;
The cutting device characterized by the above.
該摩耗・破損検出手段が該作用位置に位置付けられているか否かを判断するのに先立って、
該管理手段は、該ブレード交換完了信号を受信すると、該摩耗・破損検出手段が該非作用位置に位置付けられているか否かを判断し、該摩耗・破損検出手段が該非作用位置に位置付けられている場合には、該破損検出手段の該受光端面が受光する光量が該調整範囲よりも大きい所定値以上であるか否かを判断し、該光量が該所定値未満である場合には該摩耗・破損検出手段の機能回復作業を促すための所定値エラーを生成する、
ことを特徴とする請求項1記載の切削装置。
Prior to determining whether the wear / breakage detecting means is positioned at the operating position,
When the management means receives the blade replacement completion signal, the management means determines whether or not the wear / breakage detection means is positioned at the non-operation position, and the wear / breakage detection means is positioned at the non-action position. In this case, it is determined whether or not the amount of light received by the light receiving end surface of the breakage detecting means is greater than or equal to a predetermined value that is greater than the adjustment range. Generating a predetermined value error for encouraging the function recovery work of the damage detection means;
The cutting device according to claim 1.
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