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JP5453907B2 - Building construction method - Google Patents
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JP5453907B2 - Building construction method - Google Patents

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JP5453907B2
JP5453907B2 JP2009110565A JP2009110565A JP5453907B2 JP 5453907 B2 JP5453907 B2 JP 5453907B2 JP 2009110565 A JP2009110565 A JP 2009110565A JP 2009110565 A JP2009110565 A JP 2009110565A JP 5453907 B2 JP5453907 B2 JP 5453907B2
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heat insulating
insulating material
vacuum heat
wall
vacuum
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JP2010261157A (en
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宗登 山田
智尚 天良
隆夫 佐藤
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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Description

本発明は、断熱壁の形成に真空断熱材を用いた建物の施工方法に関するものである。   The present invention relates to a building construction method using a vacuum heat insulating material for forming a heat insulating wall.

近年、地球温暖化抑制の観点より、家電製品や産業機器の省エネルギー化と並び住宅起因のエネルギー削減も取り組むべき重要な課題である。住宅起因のエネルギー消費としては冷暖房運転の影響が大きいため、住宅駆体の断熱強化が重要な取り組みとなっている。そのため様々な断熱壁や各種断熱材が提案されている(例えば、特許文献1参照)。   In recent years, from the viewpoint of suppressing global warming, energy saving of home appliances and industrial equipment as well as energy reduction due to housing are important issues to be tackled. As energy consumption due to housing is greatly affected by cooling and heating operations, it is important to strengthen the insulation of the housing drive. For this reason, various heat insulating walls and various heat insulating materials have been proposed (see, for example, Patent Document 1).

図34は、特許文献1に開示されている従来の住宅の断熱壁の概略断面図である。図34に示すように、特許文献1における従来の断熱構造は、躯体α上にボード102を形成した既存壁よりなる下地101上に略台形状の胴縁103を複数本固定し、壁下地全面に現場発泡型の合成樹脂発泡体104を吹き付けると共に胴縁103間に空間105ができるように形成し、胴縁103の表面に貼付した粘着テープによって、胴縁103上に防水シート106と乾式壁材107を施工している。   FIG. 34 is a schematic cross-sectional view of a conventional heat insulation wall disclosed in Patent Document 1. As shown in FIG. As shown in FIG. 34, in the conventional heat insulating structure in Patent Document 1, a plurality of substantially trapezoidal trunk edges 103 are fixed on a base 101 made of an existing wall in which a board 102 is formed on a housing α, and the entire surface of the wall base. The foamed synthetic resin foam 104 is sprayed onto the body edge 103, and a space 105 is formed between the body edges 103, and a waterproof sheet 106 and a dry wall are formed on the body edge 103 by an adhesive tape attached to the surface of the body edge 103. The material 107 is constructed.

また、高性能な断熱材としては真空断熱材が一般的によく知られている(例えば、特許文献2参照)。   Moreover, a vacuum heat insulating material is generally well known as a high performance heat insulating material (for example, refer patent document 2).

図35は特許文献2に開示されている従来の真空断熱材の断面図である。図35に示すように、真空断熱材201は、複数の芯材202が外被材203で覆われており、複数の芯材202のそれぞれが互いに独立した空間内に減圧密封されるよう、芯材202の間にシール部204が設けられている。   FIG. 35 is a cross-sectional view of a conventional vacuum heat insulating material disclosed in Patent Document 2. As shown in FIG. 35, the vacuum heat insulating material 201 includes a plurality of core materials 202 covered with an outer cover material 203, and the core materials 202 are sealed under reduced pressure in spaces independent of each other. A seal portion 204 is provided between the materials 202.

特開平7−11717号公報Japanese Patent Laid-Open No. 7-11717 特開2006−183810号公報JP 2006-183810 A

真空断熱材201を住宅などの建物の断熱壁に適用するには、真空断熱材201の真空ブレークを防止できる断熱構造を実現することが重要であり、施工品質の観点から、真空断熱材201の配置方法や胴縁103の配置箇所について考慮を要する。   In order to apply the vacuum heat insulating material 201 to a heat insulating wall of a building such as a house, it is important to realize a heat insulating structure that can prevent a vacuum break of the vacuum heat insulating material 201. Consideration should be given to the arrangement method and the arrangement position of the trunk edge 103.

さらに、真空断熱材201を配置する数量について、各建物において真空断熱材を施工できる箇所(面積)が異なってくるため、建物ごとに真空断熱材の施工枚数を見積もる必要がある。   Furthermore, since the location (area) where the vacuum heat insulating material can be applied in each building differs with respect to the number of the vacuum heat insulating material 201 to be arranged, it is necessary to estimate the number of vacuum heat insulating materials to be applied for each building.

本発明は、上記の課題に鑑み、真空断熱材を壁の室内側に直接貼り付ける断熱改修において、容易に施工可能で断熱性能が良好で、かつ施工工程の簡略化が図られた建物の施工方法を提供することを目的とする。   In view of the above-mentioned problems, the present invention provides a heat insulation modification in which a vacuum heat insulating material is directly attached to the indoor side of a wall, can be easily constructed, has a good heat insulation performance, and simplifies the construction process. It aims to provide a method.

上記目的を達成するために、本発明の建物の施工方法は、建物の室内空間を形成する壁の室内側に複数の胴縁を配置し、前記胴縁と前記胴縁との間に外被材のみで構成される部位を折り曲げた真空断熱材を配置し、前記胴縁と前記胴縁との間の空間における前記真空断熱材が配置されない箇所に、発泡系断熱材を配置し、前記胴縁における室内側の表面上に内装材を配置して断熱壁を形成する建物の施工方法であって、前記真空断熱材の幅方向
の寸法が前記胴縁間の間隔と略同一であり、あらかじめ前記室内空間の間取りに対する前記真空断熱材の標準配置枚数を定め、かつ、あらかじめ前記室内空間の間取りに対する前記発泡系断熱材の必要量を定め、その標準配置枚数を上限として前記室内空間に前記真空断熱材と前記発泡系断熱材を配置するのである。
In order to achieve the above object, according to the building construction method of the present invention, a plurality of trunk edges are arranged on the indoor side of the wall forming the indoor space of the building, and a jacket is provided between the trunk edges. A vacuum heat insulating material obtained by bending a portion composed only of a material is disposed, and a foam-based heat insulating material is disposed at a place where the vacuum heat insulating material is not disposed in a space between the body edge and the body edge, A construction method for a building in which an interior material is arranged on a surface on an indoor side at an edge to form a heat insulating wall, the width direction of the vacuum heat insulating material
The dimension of the space is substantially the same as the interval between the body edges, a standard number of the vacuum heat insulating material is determined in advance for the layout of the indoor space , and the required amount of the foam-based heat insulating material for the floor space of the indoor space is determined in advance. the set, by also in the range placing the vacuum heat insulator and the foam-based insulation material into the interior space as an upper limit the standard arrangement number.

これにより、容易に施工可能で断熱性能が良好で、かつ施工工程の簡略化を図ることができる。   Thereby, it can construct easily, heat insulation performance is favorable, and simplification of a construction process can be aimed at.

本発明の建物の施工方法によれば、室内空間の開口部やコンセント部、更にはエアコンなどの室内空間の壁における構成物を考慮した真空断熱材の割付をすることなく、室内空間の間取りだけ真空断熱材の数量を確定できるので、各建物について断熱壁を形成する工事の事前に現場を訪れて、採寸を実施して必要な真空断熱材の数量を見積もる必要がなく、施工の迅速化が図れる。   According to the building construction method of the present invention, the floor space of the indoor space is not allocated, without allocating the vacuum heat insulating material in consideration of the components in the wall of the indoor space such as the opening and outlet portion of the indoor space and the air conditioner. Since the number of vacuum insulation materials can be determined, it is not necessary to visit the site in advance of construction to form insulation walls for each building, and to measure the number of vacuum insulation materials required for measurement, thereby speeding up the construction. I can plan.

また、本発明では、現場発泡型の発泡断熱材を用いることなく、容易に施工可能で断熱性能が良好な断熱壁(断熱壁、断熱天井、断熱床)を有する建物を得ることができ、既存壁(既存壁、既存天井、既存床)を断熱壁(断熱壁、断熱天井、断熱床)にする場合は、既存壁(既存壁、既存天井、既存床)を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   Moreover, in the present invention, a building having a heat insulating wall (heat insulating wall, heat insulating ceiling, heat insulating floor) that can be easily constructed and has good heat insulating performance can be obtained without using an in-situ foam type heat insulating material. When converting a wall (existing wall, existing ceiling, existing floor) into a heat insulating wall (insulating wall, insulating ceiling, insulating floor), it is not necessary to dismantle the existing wall (existing wall, existing ceiling, existing floor), Since it is possible to easily insulate and reinforce at a level close to re-covering, an advantageous effect can be obtained in terms of construction period and construction cost.

また、本発明の建物の施工方法は、断熱壁(断熱壁、断熱天井、断熱床)を薄くできる。また、真空断熱材を配設する壁、天井、床を既存壁(既存壁、既存天井、既存床)にする場合は、断熱壁(断熱壁、断熱天井、断熱床)とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   Moreover, the building construction method of the present invention can thin the heat insulating walls (heat insulating walls, heat insulating ceilings, heat insulating floors). If the walls, ceilings, and floors where the vacuum insulation material is to be installed are used as existing walls (existing walls, existing ceilings, existing floors), the indoor side by using heat insulating walls (insulating walls, insulating ceilings, insulating floors) Since the protruding dimension of the wall surface can be reduced, the applicable range is wide and practical without problems.

また、本発明の建物の施工方法は、室内空間を形成する壁、天井、床のいずれかの室内側の面の少なくとも一部に真空断熱材を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   In the building construction method of the present invention, the vacuum heat insulating material is disposed on at least a part of the indoor surface of the wall, ceiling, or floor forming the indoor space. Even when the fluctuation of the room temperature is large, when the room air is cooled or heated to keep the room temperature at a predetermined temperature, the energy for cooling or heating the room air can be reduced. Particularly in the case of a house, a comfortable space can be realized with a small amount of air-conditioning energy (heating and cooling costs).

本発明の実施の形態1における住宅の概略断面図Schematic sectional view of a house in Embodiment 1 of the present invention 同実施の形態における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which used the wall of the house in the embodiment as the heat insulation wall 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which has arrange | positioned the vacuum heat insulating material and the trunk edge in the indoor side surface of the wall of the house in the embodiment 同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which used the wall of the house in the same embodiment as the heat insulation wall 同実施の形態の変形例における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which made the wall of the house the heat insulation wall in the modification of the embodiment 同実施の形態における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in the embodiment 図6のE−E線断面図EE line sectional view of FIG. 同実施の形態における住宅の壁を断熱壁にする工程を示す工程図Process drawing which shows the process of making the wall of the house the heat insulation wall in the embodiment 同実施の形態における施工方法の概略を示す模式図The schematic diagram which shows the outline of the construction method in the embodiment 同実施の形態における住宅の壁の室内側の面に真空断熱材と発泡系断熱材と胴縁を配設した状態を示す要部断面斜視図The principal part cross-sectional perspective view which shows the state which has arrange | positioned the vacuum heat insulating material, the foam-type heat insulating material, and the trunk | drum on the indoor side surface of the wall of the house in the embodiment 本発明の実施の形態2における住宅の概略断面図Schematic sectional view of a house in Embodiment 2 of the present invention 同実施の形態における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which used the wall of the house in the embodiment as the heat insulation wall 同実施の形態における住宅の壁を断熱壁にする工程を示す工程図Process drawing which shows the process of making the wall of the house the heat insulation wall in the embodiment 本発明の実施の形態3における住宅の概略断面図Schematic sectional view of a house in Embodiment 3 of the present invention 同実施の形態における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which used the wall of the house in the embodiment as the heat insulation wall 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which has arrange | positioned the vacuum heat insulating material and the trunk edge in the indoor side surface of the wall of the house in the embodiment 同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図The principal part cross-section perspective view which shows the state which used the wall of the house in the same embodiment as the heat insulation wall 同実施の形態の変形例における住宅の壁を断熱壁にした状態を示す断面図Sectional drawing which shows the state which made the wall of the house the heat insulation wall in the modification of the embodiment 同実施の形態における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in the embodiment 図19のA−A線における断面図A sectional view taken along line AA in FIG. 同実施の形態における住宅の断熱壁に用いた真空断熱材の減圧密封工程を示す概略断面図Schematic sectional view showing the vacuum sealing step of the vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment 同実施の形態における住宅の断熱壁に用いた真空断熱材の製造過程における外被材の外周同士を熱溶着した状態を示す平面図The top view which shows the state which heat-welded the outer periphery of the jacket material in the manufacture process of the vacuum heat insulating material used for the heat insulation wall of the house in the embodiment 図22のB−B線における断面図Sectional drawing in the BB line of FIG. 図22に示された真空断熱材を恒温槽に入れて加熱する工程を示す概略断面図FIG. 22 is a schematic cross-sectional view showing a process of heating the vacuum heat insulating material shown in FIG. 22 in a thermostatic bath. 図22に示された真空断熱材を加熱装置で加熱する工程を示す概略断面図Schematic sectional view showing the process of heating the vacuum heat insulating material shown in FIG. 同実施の形態における住宅の壁を断熱壁にする工程を示す工程図Process drawing which shows the process of making the wall of the house the heat insulation wall in the embodiment 本発明の実施の形態4における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in Embodiment 4 of this invention 図27のC−C線における断面図Sectional drawing in the CC line of FIG. 本発明の実施の形態5における住宅の断熱壁に用いた真空断熱材の平面図The top view of the vacuum heat insulating material used for the heat insulation wall of the house in Embodiment 5 of this invention 図27のD−D線における断面図Sectional drawing in the DD line | wire of FIG. 同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設する工程を示す工程図Process drawing which shows the process of arrange | positioning a vacuum heat insulating material and a trunk edge in the indoor side surface of the wall of the house in the embodiment 本発明の実施の形態6における住宅の壁の室内側の面に真空断熱材と胴縁を配設する工程を示す工程図Process drawing which shows the process of arrange | positioning a vacuum heat insulating material and a trunk edge in the indoor side surface of the wall of the house in Embodiment 6 of this invention. 同実施の形態における住宅の壁の室内側の面に真空断熱材を配設する工程を示す要部断面斜視図The principal part cross-section perspective view which shows the process of arrange | positioning a vacuum heat insulating material in the surface of the indoor side of the wall of the house in the embodiment 従来の住宅の断熱壁の概略断面図Schematic cross-sectional view of conventional heat insulation wall 従来の真空断熱材の断面図Cross section of conventional vacuum insulation

第1の発明の建物の施工方法は、室内空間を形成する壁の室内側に複数の胴縁を配置し、前記胴縁と前記胴縁との間に真空断熱材を配置し、前記胴縁における室内側の表面上に内装材を配置して断熱壁を形成する建物の施工方法であって、あらかじめ前記室内空間の間取りに対する前記真空断熱材の標準配置枚数を定め、その標準配置枚数を上限として前記室内空間に前記真空断熱材を配置するものである。   The construction method of the building of 1st invention arrange | positions a several trunk edge on the indoor side of the wall which forms indoor space, arrange | positions a vacuum heat insulating material between the said trunk edge, and the said trunk edge A building construction method in which an interior material is arranged on a surface on the indoor side to form a heat insulation wall, wherein a standard number of vacuum insulation materials is determined in advance with respect to a floor plan of the indoor space, and the standard arrangement number is limited The vacuum heat insulating material is disposed in the indoor space.

よって、室内空間の開口部やコンセント部、更にはエアコンなどの室内空間の前記壁における構成物を考慮した真空断熱材の割付をすることなく、室内空間の間取りだけ真空断熱材の数量を確定できるので、各建物について断熱壁を形成する工事の事前に現場を訪れて、採寸を実施して必要な真空断熱材の数量を見積もる必要がなく、室内空間の間取りの情報だけで、一義的に真空断熱材の数量を確定することができ施工の迅速化が図れる。   Therefore, the number of vacuum heat insulating materials can be determined only for the floor space of the indoor space without allocating the vacuum heat insulating material in consideration of the components in the wall of the indoor space such as the opening and the outlet portion of the indoor space and the air conditioner. Therefore, it is not necessary to visit the site in advance of construction to form a heat insulating wall for each building, and to measure the number of required vacuum heat insulating materials, and it is uniquely vacuum only with information on the layout of the indoor space. The quantity of the heat insulating material can be determined and the construction can be speeded up.

また、室内空間の間取りに応じて定めた真空断熱材の標準配置数量に従うので、真空断熱材の発注は、誰でも容易に行うことができる。   Moreover, since it follows the standard arrangement quantity of the vacuum heat insulating material determined according to the layout of the indoor space, anyone can easily place an order for the vacuum heat insulating material.

なお、現場にて真空断熱材の数量が不足するときは他の断熱材で代用も可能である。一方、真空断熱材の数量が過剰となるときは、持ち帰り別物件で使用してもよいし、その場で廃棄しても良い。   When the number of vacuum heat insulating materials is insufficient on site, other heat insulating materials can be substituted. On the other hand, when the quantity of the vacuum heat insulating material becomes excessive, it may be taken away and used in another property or discarded on the spot.

また、本発明では、容易に施工可能で断熱性能が良好な断熱壁(断熱壁、断熱天井、断熱床)を有する建物を得ることができ、既存壁(既存壁、既存天井、既存床)を断熱壁(断熱壁、断熱天井、断熱床)にする場合は、既存壁(既存壁、既存天井、既存床)を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   Moreover, in this invention, the building which has the heat insulation wall (heat insulation wall, heat insulation ceiling, heat insulation floor) which can be constructed easily and has favorable heat insulation performance can be obtained, and the existing wall (existing wall, existing ceiling, existing floor) can be obtained. When using insulation walls (insulation walls, insulation ceilings, insulation floors), there is no need to dismantle existing walls (existing walls, existing ceilings, existing floors), and it is easy to reinforce insulation at a level close to wallpaper replacement. Therefore, it is possible to obtain an advantageous effect in terms of construction period and construction cost.

また、本発明の建物の施工方法は、断熱壁(断熱壁、断熱天井、断熱床)を薄くできる。また、真空断熱材を配設する壁、天井、床を既存壁(既存壁、既存天井、既存床)にする場合は、断熱壁(断熱壁、断熱天井、断熱床)とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   Moreover, the building construction method of the present invention can thin the heat insulating walls (heat insulating walls, heat insulating ceilings, heat insulating floors). If the walls, ceilings, and floors where the vacuum insulation material is to be installed are used as existing walls (existing walls, existing ceilings, existing floors), the indoor side by using heat insulating walls (insulating walls, insulating ceilings, insulating floors) Since the protruding dimension of the wall surface can be reduced, the applicable range is wide and practical without problems.

さらに、本発明の建物の施工方法は、室内空間を形成する壁、天井、床のいずれかの室内側の面の少なくとも一部に真空断熱材を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に住宅の場合は、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   Furthermore, the building construction method of the present invention is excellent in heat insulating performance because the vacuum heat insulating material is disposed on at least a part of the indoor side surface of the wall, ceiling, or floor forming the indoor space. Even when the fluctuation of the room temperature is large, when the room air is cooled or heated to keep the room temperature at a predetermined temperature, the energy for cooling or heating the room air can be reduced. Particularly in the case of a house, a comfortable space can be realized with a small amount of air-conditioning energy (heating and cooling costs).

第2の発明の建物の施工方法は、特に、第1の発明において、胴縁間の空間における真空断熱材が配置されない箇所に、発泡系断熱材を配置するものである。   In the building construction method of the second invention, in particular, in the first invention, the foam-based heat insulating material is disposed at a location where the vacuum heat insulating material is not disposed in the space between the trunk edges.

よって、定められた数量の真空断熱材が不足した場合、発泡系断熱材で代用して配置することで、その箇所の断熱欠損を防止することができる。   Therefore, when the predetermined number of vacuum heat insulating materials is insufficient, the foaming heat insulating material can be substituted and disposed to prevent heat insulation defects at that location.

また、真空断熱材が収まらない箇所にも、発泡系断熱材で代用して配置することで、その箇所の断熱欠損を防止することができる。   Moreover, by replacing with a foam-type heat insulating material at a place where the vacuum heat insulating material does not fit, it is possible to prevent a heat insulation defect at that place.

第3の発明の建物の施工方法は、特に、第1または第2の発明において、真空断熱材の両端に位置する胴縁間の間隔が一定であり、前記真空断熱材の幅方向の寸法が前記胴縁間の間隔と略同一であるものである。   In the construction method for a building of the third invention, in particular, in the first or second invention, the interval between the trunk edges located at both ends of the vacuum heat insulating material is constant, and the dimension in the width direction of the vacuum heat insulating material is It is substantially the same as the interval between the trunk edges.

よって、胴縁の間隔を一定とすることで、施工に用いる真空断熱材の幅方向の寸法を一律にすることができ、真空断熱材の少品種化がはかれる。真空断熱材の品種が絞れることで、間取りに応じて必要とされる真空断熱材の数量についても、その精度(施工可能面に対する実際に施工する真空断熱材の面積との差異)が良好となる。   Therefore, by making the interval between the barrel edges constant, the dimensions in the width direction of the vacuum heat insulating material used for construction can be made uniform, and the number of vacuum heat insulating materials can be reduced. By narrowing down the variety of vacuum insulation materials, the accuracy (difference from the area of the vacuum insulation material actually applied to the workable surface) is also good for the number of vacuum insulation materials required according to the layout. .

また、品種が絞れることで、施工現場において作業者の真空断熱材の取り違え等の作業ミスを大きく低減させることが可能となる。   In addition, by narrowing down the types, it is possible to greatly reduce work mistakes such as a mistake in the vacuum insulation material of the worker at the construction site.

次に、真空断熱材の構成材料について詳細に説明する。   Next, the constituent materials of the vacuum heat insulating material will be described in detail.

芯材に使用する材料は、気相比率90%前後の多孔体をシート状または板状に加工したものであり、工業的に利用できるものとして、発泡体、粉体、および繊維体等がある。これらは、その使用用途や必要特性に応じて公知の材料を使用することができる。   The material used for the core material is obtained by processing a porous body having a gas phase ratio of about 90% into a sheet or plate, and industrially usable materials include foams, powders, and fiber bodies. . These can use a well-known material according to the use use and required characteristic.

このうち、発泡体としては、ウレタンフォーム、スチレンフォーム、フェノールフォーム等の連続気泡体が利用できる。また、粉体としては、無機系、有機系、およびこれらの混合物を利用できるが、工業的には、乾式シリカ、湿式シリカ、パーライト等を主成分とするものが使用できる。   Among these, as the foam, open-cell bodies such as urethane foam, styrene foam, and phenol foam can be used. In addition, inorganic, organic, and mixtures thereof can be used as the powder, but industrially, powders mainly composed of dry silica, wet silica, pearlite, and the like can be used.

また、繊維体としては、無機系、有機系、およびこれらの混合物が利用できるが、コストと断熱性能の観点から無機繊維が有利である。無機繊維の一例としては、グラスウール、グラスファイバー、アルミナ繊維、シリカアルミナ繊維、シリカ繊維、ロックウール等、公知の材料を使用することができる。   In addition, inorganic, organic, and mixtures thereof can be used as the fibrous body, but inorganic fibers are advantageous from the viewpoint of cost and heat insulation performance. As an example of the inorganic fiber, a known material such as glass wool, glass fiber, alumina fiber, silica alumina fiber, silica fiber, rock wool, or the like can be used.

また、これら、発泡体、粉体、および繊維体等の混合物も適用することができる。   In addition, mixtures of these foams, powders, fiber bodies and the like can also be applied.

ただし、芯材は、厚さが3〜12mm程度で、外被材同士を熱溶着させる時の熱で、気相比率が減少しにくいものが好ましい。   However, it is preferable that the core material has a thickness of about 3 to 12 mm and the gas phase ratio is less likely to be reduced by heat when the jacket materials are thermally welded together.

外被材に使用するラミネートフィルムは、最内層を熱溶着層とし、中問層にはガスバリア層として、金属箔、或いは金属蒸着層を有し、最外層には表面保護層を設けたラミネートフィルムが適用できる。また、ラミネートフィルムは、金属箔を有するラミネートフィルムと金属蒸着層を有するラミネートフィルムの2種類のラミネートフィルムを組み合わせて適用しても良い。   The laminate film used for the jacket material is a laminate film in which the innermost layer is a heat-welded layer, the middle layer is a gas barrier layer, a metal foil or a metal vapor-deposited layer, and the outermost layer is provided with a surface protective layer Is applicable. In addition, the laminate film may be applied by combining two types of laminate films, ie, a laminate film having a metal foil and a laminate film having a metal vapor deposition layer.

なお、熱溶着層としては、低密度ポリエチレンフィルム、鎖状低密度ポリエチレンフィルム、高密度ポリエチレンフィルム、ポリプロピレンフィルム、ポリアクリロニトリルフィルム、無延伸ポリエチレンテレフタレートフィルム、エチレンービニルアルコール共重合体フィルム、或いはそれらの混合体等を用いることができる。   In addition, as a heat welding layer, a low density polyethylene film, a chain low density polyethylene film, a high density polyethylene film, a polypropylene film, a polyacrylonitrile film, an unstretched polyethylene terephthalate film, an ethylene-vinyl alcohol copolymer film, or those A mixture or the like can be used.

表面保護層としては、ナイロンフィルム、ポリエチレンテレフタレートフィルム、ポリプロピレンフィルムの延伸加工品など、公知の材料が利用できる。   As the surface protective layer, known materials such as nylon film, polyethylene terephthalate film, and stretched polypropylene film can be used.

以下、本発明の実施の形態について、図面を参照しながら説明するが、先に説明した実施の形態と同一構成については同一符号を付して、その詳細な説明は省略する。なお、これらの実施の形態によって、本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, the same components as those of the above-described embodiments will be denoted by the same reference numerals, and detailed description thereof will be omitted. Note that the present invention is not limited to these embodiments.

(実施の形態1)
図1は本発明の実施の形態1における住宅の概略断面図、図2は同実施の形態における住宅の壁を断熱壁にした状態を示す断面図、図3は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図、図4は同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図、図5は同実施の形態の変形例における住宅の壁を断熱壁にした状態を示す断面図である。
(Embodiment 1)
1 is a schematic cross-sectional view of a house in Embodiment 1 of the present invention, FIG. 2 is a cross-sectional view showing a state in which the wall of the house in the embodiment is a heat insulating wall, and FIG. 3 is a wall of the house in the same embodiment FIG. 4 is a cross-sectional perspective view of the main part showing a state in which the wall of the house in the same embodiment is used as a heat-insulating wall. FIG. 5 is a cross-sectional view showing a state in which the wall of the house in the modified example of the embodiment is a heat insulating wall.

また、図6は同実施の形態における住宅の断熱壁に用いた真空断熱材の平面図、図7は図6のE−E線における断面図、図8は同実施の形態における住宅の壁を断熱壁にする工程を示す工程図である。   6 is a plan view of the vacuum heat insulating material used for the heat insulating wall of the house in the embodiment, FIG. 7 is a cross-sectional view taken along the line EE of FIG. 6, and FIG. 8 is a wall of the house in the embodiment. It is process drawing which shows the process made into a heat insulation wall.

さらに、図9は同実施の形態における施工方法の概略を示す模式図、図10は同実施の形態における住宅の壁の室内側の面に真空断熱材と発泡系断熱材と胴縁を配設した状態を示す要部断面斜視図である。   Further, FIG. 9 is a schematic diagram showing an outline of the construction method in the embodiment, and FIG. 10 is provided with a vacuum heat insulating material, a foam heat insulating material, and a trunk edge on the indoor side surface of the house wall in the same embodiment. It is a principal part cross-sectional perspective view which shows the state which carried out.

本発明の実施の形態1における建物の一例としての住宅1は、図1における壁2、天井3、床4に対して断熱強化構造5を有するものである。断熱強化構造5を有する壁2は、一階であっても二階であってもよく、階数は問わない。また室外側は屋外であっても屋内であってもよいが、一般的に室内外の温度差が大きくなるので、室外側が屋外となる方が本発明における効果は高い。   The house 1 as an example of the building in Embodiment 1 of this invention has the heat insulation reinforcement | strengthening structure 5 with respect to the wall 2, the ceiling 3, and the floor 4 in FIG. The wall 2 having the heat insulation strengthening structure 5 may be the first floor or the second floor, and the number of floors is not limited. The outdoor side may be outdoors or indoors. However, since the temperature difference between the indoor and outdoor is generally large, the effect of the present invention is higher when the outdoor side is outdoor.

また、断熱強化構造5は住宅全体に対して構築するだけでなく、居住者が主に生活するする空間だけに構築することも可能である。   Moreover, the heat insulation reinforcement | strengthening structure 5 is not only constructed | assembled with respect to the whole house, It is also possible to construct only in the space where a resident mainly lives.

図2、図3、図4、図6、図7、図8に示すように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配設された真空断熱材6と、壁2と天井3と床4のいずれかの室内側の面に対して垂直の方向において真空断熱材6と重なり合わないように配設された胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6と胴縁7とを室内側から覆い隠す複数枚の板状の石膏ボードからなる内装材8a,8bと、内装材8a,8bを貫通して胴縁7に突き刺さり内装材8a,8bを固定する固定部材26とを有する建物である。   As shown in FIGS. 2, 3, 4, 6, 7, and 8, the house 1 of the present embodiment includes a wall 2, a ceiling 3, a floor 4, and a wall 2 and a ceiling that form an indoor space. In a direction perpendicular to the indoor surface of any one of the wall 2, the ceiling 3, and the floor 4, the vacuum heat insulating material 6 disposed on at least a part of the indoor surface of any one of the floor 3 and the floor 4 The trunk edge 7 disposed so as not to overlap the vacuum heat insulating material 6 and the vacuum heat insulating material 6 and the trunk edge 7 disposed so as to come into contact with the interior side surface of the trunk edge 7 are covered from the indoor side. It is a building having interior materials 8a and 8b made of a plurality of plate-like gypsum boards and a fixing member 26 that penetrates the interior materials 8a and 8b and sticks to the trunk edge 7 to fix the interior materials 8a and 8b.

また、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が突き刺さっている。   There is a trunk edge 7 on the opposite side of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted, and the opposite end of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted. Both the fixing member 26 penetrating the vicinity of the butting portion 9 of the adjacent one of the interior materials 8a and the fixing member 26 penetrating the vicinity of the butting portion 9 of the other adjacent interior material 8b are provided on the body edge 7 located on the indoor side. Is stuck.

また、真空断熱材6は、直方形の芯材11をガスバリア性を有する外被材12で覆い、減圧密封したものである。   In addition, the vacuum heat insulating material 6 is obtained by covering a rectangular core material 11 with a covering material 12 having gas barrier properties and sealing under reduced pressure.

また、胴縁7は真空断熱材6の芯材11と略同一の厚みを有する。胴縁7の厚みは真空断熱材6の芯材11の厚みと等しいので、内装材8a,8bと胴縁7とは突合せ部9の直下で接触しており、内装材8a,8bと胴縁7との間に隙間のない充填構造が形成される。   Moreover, the trunk edge 7 has substantially the same thickness as the core material 11 of the vacuum heat insulating material 6. Since the thickness of the trunk edge 7 is equal to the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8a, 8b and the trunk edge 7 are in contact directly under the butting portion 9, and the interior materials 8a, 8b and the trunk edge are in contact with each other. A filling structure without a gap is formed.

なお、本実施の形態では、住宅の壁2に対する説明をしているが、天井3及び床4と置き換えても、同等の効果を発現するため、天井3及び床4の実施の形態は省略する。壁2は、所定間隔で並んだ横断面が長方形の柱10の室内側の面に内面板2aを設け、柱10の室外側の面に外面板2bを設けたものである。   In the present embodiment, the description has been given for the wall 2 of the house. However, the embodiment of the ceiling 3 and the floor 4 is omitted in order to achieve the same effect even if the ceiling 3 and the floor 4 are replaced. . The wall 2 is provided with an inner surface plate 2 a on the indoor side surface of the pillar 10 having a rectangular cross section arranged at predetermined intervals, and an outer surface plate 2 b on the outer surface of the column 10.

本実施の形態では、内装材8a,8bに石膏ボードを用いているが、剛性を有し、断熱強化構造(断熱壁)5の室内側面を仕上ることができるものであれば、他のボードを選定しても構わない。また、内装材8a,8bの上には壁紙で仕上ることで、外観品位を向上させることができる。   In this embodiment, gypsum boards are used for the interior materials 8a and 8b, but other boards can be used as long as they have rigidity and can finish the indoor side surface of the heat-insulating and reinforcing structure (heat-insulating wall) 5. You may choose. Moreover, the appearance quality can be improved by finishing the interior materials 8a and 8b with wallpaper.

胴縁7は断熱強化構造5における全体の断熱効果を高めるため、硬質の発泡系断熱材を適用しているが、合板等の剛性を有する部材を選定することもある。但し、硬質の発泡系断熱材は断熱性と内装材8a,8bを固定するに要する剛性を有するため胴縁7には好適である。   The body edge 7 uses a hard foam-based heat insulating material in order to enhance the overall heat insulating effect in the heat insulating reinforcing structure 5, but a rigid member such as a plywood may be selected. However, the hard foamed heat insulating material is suitable for the body edge 7 because it has heat insulating properties and rigidity required to fix the interior materials 8a and 8b.

また、胴縁7は本実施の形態においては、縦方向(鉛直方向または上下方向)に配置しているが、横方向(水平方向または左右方向)に配置させても構わない。更に縦方向及び横方向と同時に胴縁7を配置しても構わない。   Further, in the present embodiment, the trunk edge 7 is arranged in the vertical direction (vertical direction or vertical direction), but may be arranged in the horizontal direction (horizontal direction or horizontal direction). Furthermore, you may arrange | position the trunk edge 7 simultaneously with the vertical direction and a horizontal direction.

図6は本実施の形態で用いた真空断熱材6を示している。真空断熱材6は基本的に芯材11と外被材12とで構成されており、熱溶着部14によって芯材11を減圧密封させている。芯材11は気相比率が90%前後の多孔体を用いており、気相部の真空度を高めるべく、外被材12にて減圧密封されている。   FIG. 6 shows the vacuum heat insulating material 6 used in the present embodiment. The vacuum heat insulating material 6 is basically composed of a core material 11 and a cover material 12, and the core material 11 is sealed under reduced pressure by a heat welding part 14. The core material 11 uses a porous body having a gas phase ratio of about 90%, and is sealed under reduced pressure with an outer cover material 12 in order to increase the degree of vacuum in the gas phase portion.

芯材11としては、工業的に利用できるものとして、粉体、発泡体、繊維体等があり、その使用用途や必要特性に応じて公知の材料を利用することができる。   Examples of the core material 11 that can be used industrially include powders, foams, fiber bodies, and the like, and known materials can be used depending on the intended use and required characteristics.

粉体としては乾式シリカ、湿式シリカ、パーライト等を主成分とするもの、発泡体としてはポリウレタンフォーム、ポリスチレンフォーム、ポリフェノールフォーム等の連続気泡体、繊維体としてはグラスウール、グラスファイバー、アルミナ繊維、シリカアルミナ繊維、シリカ繊維、ロックウール等が挙げられる。ただし、外被材12同士を熱溶着させる時の熱で、気相比率が減少しにくいものが好ましい。   Powders are mainly composed of dry silica, wet silica, pearlite, etc., foams are open-celled bodies such as polyurethane foam, polystyrene foam, polyphenol foam, etc., and fiber bodies are glass wool, glass fiber, alumina fiber, silica Alumina fiber, silica fiber, rock wool, etc. are mentioned. However, it is preferable that the gas phase ratio is less likely to decrease due to heat generated when the outer covering materials 12 are heat-welded.

図7に示すように、外被材12は複層構造を有しており、芯材11側に熱溶着層13、中間層にガスバリア層、最外表面層に保護層で構成されている。熱溶着層13は、真空空間中で加熱加圧されることで外被材12の内部にある芯材11を減圧密封するものであり、加熱加圧された箇所は熱溶着部14が形成される。   As shown in FIG. 7, the jacket material 12 has a multilayer structure, and is composed of a heat welding layer 13 on the core material 11 side, a gas barrier layer on the intermediate layer, and a protective layer on the outermost surface layer. The heat-welded layer 13 heats and pressurizes in the vacuum space to seal the core material 11 inside the jacket material 12 under reduced pressure, and a heat-welded portion 14 is formed at the heat-pressed portion. The

なお、外被材12のガスバリア層は外被材12の表面を通じての芯材11への空気の侵入を防ぐものであり、保護層は外被材12の表面における埃や塵等による傷つきや、摩擦、折り曲げ、さらには芯材11による突き刺し等によるピンホールの発生を防ぐものである。   The gas barrier layer of the jacket material 12 prevents air from entering the core material 11 through the surface of the jacket material 12, and the protective layer is damaged by dust or dust on the surface of the jacket material 12, This prevents the occurrence of pinholes due to friction, bending, and piercing by the core material 11.

このようにして作製した真空断熱材6の熱伝導率は、平均温度24℃において、0.0015〜0.0040W/m・Kであり、汎用的な断熱材である硬質ウレタンフォームの約6〜16倍の断熱性能である。   The thermal conductivity of the vacuum heat insulating material 6 produced in this way is 0.0015 to 0.0040 W / m · K at an average temperature of 24 ° C., which is about 6 to about that of a rigid urethane foam that is a general-purpose heat insulating material. The heat insulation performance is 16 times.

本実施の形態で用いるは、真空断熱材6の芯材11は一つで構成されるが、芯材11の数はいくつであってもよい。二つ以上であってもよい。芯材11の数量については、住宅の間取り等に応じて、適宜、適正化を図ることが重要である。   Although the core material 11 of the vacuum heat insulating material 6 is comprised by one used in this Embodiment, the number of the core materials 11 may be any number. There may be two or more. About the quantity of the core material 11, it is important to aim at appropriateness according to the floor plan etc. of a house.

なお、真空断熱材については、実施の形態3で用いる真空断熱材を用いることも可能である。   In addition, about a vacuum heat insulating material, it is also possible to use the vacuum heat insulating material used in Embodiment 3.

以下に断熱強化構造(断熱壁)5について図8をもとに詳述する。   Below, the heat insulation reinforcement | strengthening structure (heat insulation wall) 5 is explained in full detail based on FIG.

まず、胴縁7を壁2の室内側の面に対して、固定部材25で固定する。本実施の形態では胴縁7は柱10に突き刺さることで保持されている。ただし、胴縁7を固定する固定部材25は柱10に突き刺さらないこともある。   First, the trunk edge 7 is fixed to the indoor side surface of the wall 2 by the fixing member 25. In the present embodiment, the trunk edge 7 is held by being pierced into the pillar 10. However, the fixing member 25 that fixes the trunk edge 7 may not pierce the pillar 10.

真空断熱材6は、壁2の室内側の面に対して、壁2に垂直の方向において胴縁7と重なり合わないように接着部材30で固定される。ここで接着部材30としては両面テープを用いている。真空断熱材6の固定に対しては、接着部材30のほか、釘、ビス等の部材を用いることも可能であるが、真空断熱材6の真空維持が図れるように熱溶着部14より芯材側に部材が突き刺さらないようにしなければならない。   The vacuum heat insulating material 6 is fixed to the indoor side surface of the wall 2 with an adhesive member 30 so as not to overlap the trunk edge 7 in a direction perpendicular to the wall 2. Here, a double-sided tape is used as the adhesive member 30. For fixing the vacuum heat insulating material 6, it is possible to use a member such as a nail or a screw in addition to the adhesive member 30, but the core material from the heat-welded portion 14 can maintain the vacuum of the vacuum heat insulating material 6. It must be ensured that no part pierces the side.

このとき、壁2の表面の突起物や壁2の表面に付着した異物で、壁2に密着する芯材部の外被材12が傷つかないように、予め、真空断熱材6を配設する面を平滑面にしておくことが望ましい。   At this time, the vacuum heat insulating material 6 is disposed in advance so that protrusions on the surface of the wall 2 and foreign matters attached to the surface of the wall 2 do not damage the outer cover material 12 of the core member that is in close contact with the wall 2. It is desirable to make the surface smooth.

ここで、図5の変形例で示すように、断面で見たときに真空断熱材6における外被材12のみで構成される部位を折り曲げて真空断熱材6を固定することもある。なお、外被材12の折り曲げる方向は室内側でも室外側でもよい。   Here, as shown in the modification of FIG. 5, the vacuum heat insulating material 6 may be fixed by bending a portion of the vacuum heat insulating material 6 that is composed only of the jacket material 12 when viewed in cross section. In addition, the direction in which the jacket 12 is bent may be the indoor side or the outdoor side.

次に、複数枚の板状の内装材8a,8bを、真空断熱材6と胴縁7とを室内側から覆い隠し胴縁7の室内側の面と接触するように配置し、内装材8a,8bを貫通して胴縁7に突き刺さる固定部材26で、内装材8a,8bを胴縁7に固定する。   Next, the plurality of plate-like interior materials 8a and 8b are arranged so as to cover the vacuum heat insulating material 6 and the trunk edge 7 from the indoor side so as to be in contact with the interior side surface of the trunk edge 7, and thereby the interior material 8a. , 8b, and the interior member 8a, 8b is fixed to the trunk edge 7 by a fixing member 26 that penetrates the trunk edge 7.

固定部材25,26としては、タッカー、釘、ビス等の固定対象を貫通したり突き刺さったりして、打ち付けるものであればよい。   As the fixing members 25 and 26, any member that penetrates or pierces a fixing target such as a tucker, a nail, or a screw may be used.

真空断熱材6は、図9の模式図に示すように室内空間の間取りを確認した後、各間取りに対する真空断熱材6の標準配置枚数を定めた対応表に基づき、その標準配置枚数が現場に搬送される。   As shown in the schematic diagram of FIG. 9, after confirming the layout of the indoor space, the vacuum heat insulating material 6 is based on a correspondence table that defines the standard number of vacuum heat insulating materials 6 for each floor plan. Be transported.

現場に搬送された真空断熱材6は、対応表の標準配置枚数を上限として配置され、可能な限りの数量を壁2の室内側の面に配置させることが好ましい。   It is preferable that the vacuum heat insulating material 6 conveyed to the site is arranged with the standard arrangement number of the correspondence table as an upper limit, and the quantity as much as possible is arranged on the indoor side surface of the wall 2.

図9の対応表では、室内空間の間取りに応じ、2種類の真空断熱材6(真空断熱材A、真空断熱材B)の数量を定めているが、真空断熱材6の種類は1種類としてもよく、その場合、施工者の現場での真空断熱材の取り違え等の間違いがなくなる。また、真空断熱材6の種類を3種類以上とすると、壁2の室内側の面に真空断熱材を配置させる面積を大きくとることができ、断熱効果を効果的に発現させることができる。   In the correspondence table of FIG. 9, the number of two types of vacuum heat insulating materials 6 (vacuum heat insulating material A and vacuum heat insulating material B) is determined according to the layout of the indoor space. In that case, there will be no mistakes such as a mix of vacuum insulation materials at the site of the installer. Moreover, when the types of the vacuum heat insulating material 6 are three or more types, the area where the vacuum heat insulating material is arranged on the surface of the wall 2 on the indoor side can be increased, and the heat insulating effect can be effectively expressed.

さらに図9の対応表には、真空断熱材6の数量だけでなく、施工に必要とされる発泡系断熱材31などの部材の数量も定めておけば、受注から施工現場への部材の搬送の期間を円滑に進めることができ、物流の簡素化が図れる。   Furthermore, in the correspondence table of FIG. 9, if not only the quantity of the vacuum heat insulating material 6 but also the number of members such as the foam-based heat insulating material 31 required for the construction are determined, the members are transferred from the order to the construction site. The period can be smoothly promoted and logistics can be simplified.

また、図10に示すように胴縁7間には真空断熱材6と発泡系断熱材31とが配置されており、発泡系断熱材31は真空断熱材6が配置されない箇所に配置されている。但し、発泡系断熱材31は必ずしも真空断熱材6が配置されない箇所に配置されている訳ではなく、壁にコンセントなどの構成物がある場合は配置されないこともありえる。   Moreover, as shown in FIG. 10, the vacuum heat insulating material 6 and the foam type heat insulating material 31 are arrange | positioned between the trunk edges 7, and the foam type heat insulating material 31 is arrange | positioned in the location where the vacuum heat insulating material 6 is not arrange | positioned. . However, the foam-based heat insulating material 31 is not necessarily disposed at a location where the vacuum heat insulating material 6 is not disposed, and may not be disposed when there is a component such as an outlet on the wall.

また、図5に示すように胴縁7間の間隔L1は一定であり、真空断熱材6の幅方向の寸法L2は胴縁7間の間隔L1と略同一となっており、そのためには図5のように真空断熱材6の外被材12を折り曲げることが好ましい。   Further, as shown in FIG. 5, the interval L1 between the barrel edges 7 is constant, and the dimension L2 in the width direction of the vacuum heat insulating material 6 is substantially the same as the interval L1 between the barrel edges 7. It is preferable to bend the jacket 12 of the vacuum heat insulating material 6 as in FIG.

以上のように、本実施の形態の住宅1の施工方法は、室内空間を形成する壁2の室内側に複数の胴縁7を配置し、胴縁7と胴縁7との間に真空断熱材6を配置し、胴縁7における室内側の表面上に内装材8a,8bを配置して断熱壁を形成する建物の施工方法であって、あらかじめ室内空間の間取りに対する真空断熱材6の標準配置枚数を定め、その標準配置枚数を上限として室内空間に真空断熱材6を配置するものである。   As described above, in the construction method of the house 1 of the present embodiment, a plurality of trunk edges 7 are arranged on the indoor side of the wall 2 forming the indoor space, and vacuum insulation is provided between the trunk edges 7 and the trunk edges 7. A construction method for a building in which a material 6 is disposed and interior materials 8a and 8b are disposed on the interior side surface of the trunk edge 7 to form a heat insulating wall, and the standard of the vacuum heat insulating material 6 with respect to the floor plan of the indoor space in advance The number of arranged sheets is determined, and the vacuum heat insulating material 6 is arranged in the indoor space with the standard number of arranged sheets as an upper limit.

これにより、室内空間の開口部やコンセント部、更にはエアコンなどの室内空間の壁2における構成物を考慮した真空断熱材6の割付をすることなく、室内空間の間取りだけ真空断熱材6の数量を確定できるので、各建物について断熱壁を形成する工事の事前に現場を訪れて、採寸を実施して必要な真空断熱材6の数量を見積もる必要がなく、室内空間の間取りの情報だけで、一義的に真空断熱材6の数量を確定することができ施工の迅速化が図れる。   Thereby, the amount of the vacuum heat insulating material 6 is only the floor space of the indoor space without allocating the vacuum heat insulating material 6 in consideration of the components in the wall 2 of the indoor space such as the opening and the outlet portion of the indoor space and the air conditioner. Therefore, it is not necessary to visit the site in advance of the construction to form the heat insulation wall for each building, perform the measurement and estimate the quantity of the required vacuum heat insulating material 6, but only with the floor plan information of the indoor space, The quantity of the vacuum heat insulating material 6 can be determined uniquely and the construction can be speeded up.

また、室内空間の間取りに応じて定めた真空断熱材6の標準配置数量に従うので、真空断熱材6の発注は、誰でも容易に行うことができる。   Moreover, since it follows the standard arrangement quantity of the vacuum heat insulating material 6 determined according to the layout of the indoor space, anyone can easily place an order for the vacuum heat insulating material 6.

なお、現場にて真空断熱材6の数量が不足するときは他の断熱材で代用も可能である。一方、真空断熱材6の数量が過剰となるときは、持ち帰り別物件で使用してもよいし、その場で廃棄しても良い。   In addition, when the quantity of the vacuum heat insulating material 6 is insufficient on site, another heat insulating material can be substituted. On the other hand, when the quantity of the vacuum heat insulating material 6 becomes excessive, it may be taken away and used in another property or discarded on the spot.

また、本実施の形態では、容易に施工可能で断熱性能が良好な断熱壁(断熱壁、断熱天井、断熱床)を有する建物を得ることができ、既存壁(既存壁、既存天井、既存床)を断熱壁(断熱壁、断熱天井、断熱床)にする場合は、既存壁(既存壁、既存天井、既存床)を解体する必要はなく、壁紙の張り替えに近いレベルで簡単に断熱強化を行うことができるため、工事期間・工事費用においても非常に有利となる効果が得られる。   In addition, in this embodiment, a building having a heat insulating wall (heat insulating wall, heat insulating ceiling, heat insulating floor) that can be easily constructed and has good heat insulating performance can be obtained, and an existing wall (existing wall, existing ceiling, existing floor) can be obtained. ) Is a heat insulating wall (heat insulating wall, heat insulating ceiling, heat insulating floor), it is not necessary to dismantle the existing wall (existing wall, existing ceiling, existing floor), and it is easy to reinforce heat insulation at a level close to wallpaper replacement. Since it can be carried out, it is possible to obtain an advantageous effect in terms of construction period and construction cost.

また、本実施の形態の建物は、断熱壁(断熱壁、断熱天井、断熱床)を薄くできる。また、真空断熱材を配設する壁、天井、床を既存壁(既存壁、既存天井、既存床)にする場合は、断熱壁(断熱壁、断熱天井、断熱床)とすることによる室内側への壁面の出っ張り寸法を小さくできるので、問題なく適用可能な範囲が広く実用的である。   Moreover, the building of this Embodiment can make a heat insulation wall (a heat insulation wall, a heat insulation ceiling, a heat insulation floor) thin. If the walls, ceilings, and floors where the vacuum insulation material is to be installed are used as existing walls (existing walls, existing ceilings, existing floors), the indoor side by using heat insulating walls (insulating walls, insulating ceilings, insulating floors) Since the protruding dimension of the wall surface can be reduced, the applicable range is wide and practical without problems.

さらに、本実施の形態の建物は、室内空間を形成する壁、天井、床のいずれかの室内側の面の少なくとも一部に真空断熱材6を配設したので、断熱性能に優れ、外気温の変動が大きい場合でも、室温の変動を小さくでき、室温を所定温度に保つために、室内の空気を冷却または加熱する場合は、室内の空気を冷却または加熱するためのエネルギーが少なくて済む。特に本実施の形態では住宅1の場合であるので、少ない冷暖房エネルギー(冷暖房費)で快適空間を実現できる。   Furthermore, the building according to the present embodiment has the heat insulation performance and the outside air temperature because the vacuum heat insulating material 6 is disposed on at least a part of the indoor side surface of the wall, ceiling, or floor forming the indoor space. Even when the fluctuation of the room temperature is large, when the room air is cooled or heated to keep the room temperature at a predetermined temperature, the energy for cooling or heating the room air can be reduced. Particularly in the present embodiment, since it is the case of the house 1, a comfortable space can be realized with a small amount of air-conditioning energy (air-conditioning costs).

また、本実施の形態の住宅1の施工方法は、胴縁7間の空間に真空断熱材6と発泡系断熱材31とを配置し、胴縁7間の空間における真空断熱材6が配置されない箇所に発泡系断熱材31を配置されるものである。   Moreover, the construction method of the house 1 of this Embodiment arrange | positions the vacuum heat insulating material 6 and the foam-type heat insulating material 31 in the space between trunk edges 7, and the vacuum heat insulating material 6 in the space between trunk edges 7 is not arrange | positioned. A foam-based heat insulating material 31 is disposed at a location.

これにより、定められた数量の真空断熱材6が不足した場合、発泡系断熱材31で代用して配置することで、その箇所の断熱欠損を防止することができる。   Thereby, when the vacuum insulation material 6 of the defined quantity runs short, the heat insulation defect | deletion of the location can be prevented by replacing with the foam-type heat insulation material 31 and arrange | positioning.

また、真空断熱材6が収まらない箇所にも、発泡系断熱材31で代用して配置することで、その箇所の断熱欠損を防止することができる。   In addition, by disposing the foam heat insulating material 31 in place where the vacuum heat insulating material 6 does not fit, it is possible to prevent heat insulation defects at that location.

また、本実施の形態の住宅1の施工方法は、真空断熱材6の両端に位置する胴縁7間の間隔L1が一定であり、真空断熱材6の幅方向の寸法L2が胴縁7間の間隔L1と略同一である。   In the construction method of the house 1 according to the present embodiment, the interval L1 between the trunk edges 7 located at both ends of the vacuum heat insulating material 6 is constant, and the dimension L2 in the width direction of the vacuum heat insulating material 6 is between the trunk edges 7. The interval L1 is substantially the same.

これにより、胴縁7の間隔を一定とすることで、施工に用いる真空断熱材6の幅方向の寸法L2を一律することができ、真空断熱材6の少品種化がはかれる。真空断熱材6の品種が絞れることで、間取りに応じて必要とされる真空断熱材6の数量についても、その精度(施工可能面に対する実際に施工する真空断熱材の面積との差異)が良好となる。   Thereby, by making the space | interval of the trunk | drum 7 constant, the dimension L2 of the width direction of the vacuum heat insulating material 6 used for construction can be equalized, and the number of vacuum heat insulating materials 6 can be reduced. By narrowing down the variety of vacuum heat insulating materials 6, the accuracy (difference from the area of the vacuum heat insulating material actually applied to the workable surface) is also good for the number of vacuum heat insulating materials 6 required according to the floor plan. It becomes.

また、品種が絞れることで、施工現場において作業者の真空断熱材6の取り違え等の作業ミスを大きく低減させることが可能となる。   Further, by narrowing down the types, it is possible to greatly reduce work mistakes such as a mistake in the vacuum insulation material 6 of the operator at the construction site.

(実施の形態2)
図11は本発明の実施の形態2における住宅の概略断面図、図12は同実施の形態における住宅の壁を断熱壁にした状態を示す断面図、図13は同実施の形態における住宅の壁を断熱壁にする工程を示す工程図である。
(Embodiment 2)
FIG. 11 is a schematic cross-sectional view of a house in the second embodiment of the present invention, FIG. 12 is a cross-sectional view showing a state in which the wall of the house is a heat insulating wall in the same embodiment, and FIG. 13 is a wall of the house in the same embodiment It is process drawing which shows the process of making a heat insulation wall.

図11、図12に示すように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配設された真空断熱材6と、壁2と天井3と床4のいずれかの室内側の面に対して垂直の方向において真空断熱材6と重なり合わないように配設された胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6と胴縁7とを室内側から覆い隠す複数枚の板状の石膏ボードからなる内装材8a,8bと、内装材8a,8bと胴縁7とを貫通して壁2と天井3と床4のいずれかの室内側の面に突き刺さり内装材8a,8bを固定する固定部材26とを有する建物である。   As shown in FIGS. 11 and 12, the house 1 according to the present embodiment includes a wall 2, a ceiling 3, and a floor 4 that form an indoor space, and any one of the walls 2, the ceiling 3, and the floor 4 on the indoor side. The vacuum heat insulating material 6 disposed on at least a part of the wall, the wall 2, the ceiling 3, and the floor 4 are disposed so as not to overlap the vacuum heat insulating material 6 in a direction perpendicular to the indoor surface. An interior material composed of a plurality of plate-like gypsum boards disposed so as to be in contact with the inner surface of the body edge 7 and the interior surface of the body edge 7 and covering the vacuum heat insulating material 6 and the body edge 7 from the indoor side 8a, 8b, a fixing member 26 that penetrates through the interior materials 8a, 8b and the trunk rim 7 and pierces the interior surface of any one of the wall 2, the ceiling 3, and the floor 4 to fix the interior materials 8a, 8b. It has a building.

また、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が貫通している。   There is a trunk edge 7 on the opposite side of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted, and the opposite end of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted. Both the fixing member 26 penetrating the vicinity of the butting portion 9 of the adjacent one of the interior materials 8a and the fixing member 26 penetrating the vicinity of the butting portion 9 of the other adjacent interior material 8b are provided on the body edge 7 located on the indoor side. Has penetrated.

また、胴縁7は真空断熱材6の芯材11と略同一の厚みを有する。胴縁7の厚みは真空断熱材6の芯材11の厚みと等しいので、内装材8a,8bと胴縁7とは突合せ部9の直下で接触しており、内装材8a,8bと胴縁7との間に隙間のない充填構造が形成される。   Moreover, the trunk edge 7 has substantially the same thickness as the core material 11 of the vacuum heat insulating material 6. Since the thickness of the trunk edge 7 is equal to the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8a, 8b and the trunk edge 7 are in contact directly under the butting portion 9, and the interior materials 8a, 8b and the trunk edge are in contact with each other. A filling structure without a gap is formed.

真空断熱材6は、実施の形態1で説明したものを用いているが、実施の形態3から5で用いる真空断熱材を用いることも可能である。   Although the vacuum heat insulating material 6 used in the first embodiment is used, the vacuum heat insulating material used in the third to fifth embodiments can also be used.

なお、以下に断熱強化構造(断熱壁)5について図12をもとに詳述する。   In addition, the heat insulation reinforcement | strengthening structure (heat insulation wall) 5 is explained in full detail below based on FIG.

まず、胴縁7を壁2の室内側の面に対して、固定部材25で固定する。本実施の形態では胴縁7は柱10に突き刺さることで保持されている。ただし、胴縁7を固定する固定部材25は柱10に突き刺さらないこともある。   First, the trunk edge 7 is fixed to the indoor side surface of the wall 2 by the fixing member 25. In the present embodiment, the trunk edge 7 is held by being pierced into the pillar 10. However, the fixing member 25 that fixes the trunk edge 7 may not pierce the pillar 10.

真空断熱材6は、壁2の室内側の面に対して、壁2に垂直の方向において胴縁7と重なり合わないように接着部材30で固定される。ここで接着部材30としては両面テープを用いている。真空断熱材6の固定に対しては、接着部材30のほか、釘、ビス等の部材を用いることも可能であるが、真空断熱材6の真空維持が図れるように熱溶着部14より芯材側に部材が突き刺さらないようにしなければならない。   The vacuum heat insulating material 6 is fixed to the indoor side surface of the wall 2 with an adhesive member 30 so as not to overlap the trunk edge 7 in a direction perpendicular to the wall 2. Here, a double-sided tape is used as the adhesive member 30. For fixing the vacuum heat insulating material 6, it is possible to use a member such as a nail or a screw in addition to the adhesive member 30, but the core material from the heat-welded portion 14 can maintain the vacuum of the vacuum heat insulating material 6. It must be ensured that no part pierces the side.

このとき、壁2の表面の突起物や壁2の表面に付着した異物で、壁2に密着する芯材部の外被材12が傷つかないように、予め、真空断熱材6を配設する面を平滑面にしておくことが望ましい。   At this time, the vacuum heat insulating material 6 is disposed in advance so that protrusions on the surface of the wall 2 and foreign matters attached to the surface of the wall 2 do not damage the outer cover material 12 of the core member that is in close contact with the wall 2. It is desirable to make the surface smooth.

ここで、実施の形態1における図5の変形例で示すように、断面で見たときに真空断熱材6における外被材12のみで構成される部位を折り曲げて真空断熱材6を固定することもある。なお、外被材12の折り曲げる方向は室内側でも室外側でもよい。   Here, as shown in the modified example of FIG. 5 in the first embodiment, the vacuum heat insulating material 6 is fixed by bending a portion of the vacuum heat insulating material 6 composed only of the jacket material 12 when viewed in cross section. There is also. In addition, the direction in which the jacket 12 is bent may be the indoor side or the outdoor side.

次に、複数枚の板状の内装材8a,8bを、真空断熱材6と胴縁7とを室内側から覆い隠し胴縁7の室内側の面と接触するように配置し、内装材8a,8bと胴縁7を貫通して壁2に突き刺さる固定部材26で、内装材8a,8bを壁2に固定する。   Next, the plurality of plate-like interior materials 8a and 8b are arranged so as to cover the vacuum heat insulating material 6 and the trunk edge 7 from the indoor side so as to be in contact with the interior side surface of the trunk edge 7, and thereby the interior material 8a. , 8b and the body rim 7 to fix the interior materials 8a, 8b to the wall 2 by a fixing member 26 which pierces the wall 2.

固定部材25,26としては、タッカー、釘、ビス等の固定対象を貫通したり突き刺さったりして、打ち付けるものであればよい。   As the fixing members 25 and 26, any member that penetrates or pierces a fixing target such as a tucker, a nail, or a screw may be used.

また、真空断熱材6は、実施の形態1における図9の模式図に示すように室内空間の間取りを確認した後、各間取りに対する真空断熱材6の標準配置枚数を定めた対応表に基づき、その標準配置枚数が現場に搬送され、真空断熱材6は対応表の標準配置枚数を上限として配置され、可能な限りの数量を壁2の室内側の面に配置される。   Moreover, the vacuum heat insulating material 6 is based on the correspondence table | surface which defined the standard arrangement number of the vacuum heat insulating material 6 with respect to each floor space, after confirming the floor space of indoor space as shown in the schematic diagram of FIG. 9 in Embodiment 1. The standard arrangement number is conveyed to the site, and the vacuum heat insulating materials 6 are arranged with the standard arrangement number of the correspondence table as the upper limit, and the maximum possible quantity is arranged on the indoor side surface of the wall 2.

また、実施の形態1における図10に示すように胴縁7間には真空断熱材6と発泡系断熱材31とが配置されており、発泡系断熱材31は真空断熱材6が配置されない箇所に配置されている。   Moreover, as shown in FIG. 10 in Embodiment 1, the vacuum heat insulating material 6 and the foaming heat insulating material 31 are arrange | positioned between the trunk edges 7, and the foaming heat insulating material 31 is a location where the vacuum heat insulating material 6 is not arrange | positioned. Is arranged.

さらに実施の形態1における図5に示すように胴縁7間の間隔L1は一定であり、真空断熱材6の幅方向の寸法L2は胴縁7間の間隔L1と略同一となっている。   Further, as shown in FIG. 5 in the first embodiment, the interval L1 between the barrel edges 7 is constant, and the dimension L2 in the width direction of the vacuum heat insulating material 6 is substantially the same as the interval L1 between the barrel edges 7.

以上のように、本実施の形態の住宅1は、室内空間を形成する壁2の室内側に複数の胴縁7を配置し、胴縁7と胴縁7との間に真空断熱材6を配置し、胴縁7における室内側の表面上に内装材8a,8bを配置して断熱壁を形成する建物の施工方法であって、あらかじめ室内空間の間取りに対する真空断熱材6の標準配置枚数を定め、その標準配置枚数を上限として室内空間に真空断熱材6を配置するものである。   As described above, in the house 1 according to the present embodiment, a plurality of trunk edges 7 are arranged on the indoor side of the wall 2 forming the indoor space, and the vacuum heat insulating material 6 is disposed between the trunk edges 7 and 7. It is a construction method of a building in which interior materials 8a and 8b are disposed on the indoor side surface of the trunk edge 7 to form a heat insulating wall, and the standard number of vacuum heat insulating materials 6 with respect to the layout of the indoor space is previously set. The vacuum heat insulating material 6 is arranged in the indoor space with the standard arrangement number as the upper limit.

これにより、室内空間の開口部やコンセント部、更にはエアコンなどの室内空間の壁2における構成物を考慮した真空断熱材6の割付をすることなく、室内空間の間取りだけ真空断熱材6の数量を確定できるので、各建物について断熱壁を形成する工事の事前に現場を訪れて、採寸を実施して必要な真空断熱材6の数量を見積もる必要がなく、室内空間の間取りの情報だけで、一義的に真空断熱材6の数量を確定することができ施工の迅速化が図れる。   Thereby, the amount of the vacuum heat insulating material 6 is only the floor space of the indoor space without allocating the vacuum heat insulating material 6 in consideration of the components in the wall 2 of the indoor space such as the opening and the outlet portion of the indoor space and the air conditioner. Therefore, it is not necessary to visit the site in advance of the construction to form the heat insulation wall for each building, perform the measurement and estimate the quantity of the required vacuum heat insulating material 6, but only with the floor plan information of the indoor space, The quantity of the vacuum heat insulating material 6 can be determined uniquely and the construction can be speeded up.

また、室内空間の間取りに応じて定めた真空断熱材6の標準配置数量に従うので、真空断熱材6の発注は、誰でも容易に行うことができる。   Moreover, since it follows the standard arrangement quantity of the vacuum heat insulating material 6 determined according to the layout of the indoor space, anyone can easily place an order for the vacuum heat insulating material 6.

なお、現場にて真空断熱材6の数量が不足するときは他の断熱材で代用も可能である。一方、真空断熱材6の数量が過剰となるときは、持ち帰り別物件で使用してもよいし、その場で廃棄しても良い。   In addition, when the quantity of the vacuum heat insulating material 6 is insufficient on site, another heat insulating material can be substituted. On the other hand, when the quantity of the vacuum heat insulating material 6 becomes excessive, it may be taken away and used in another property or discarded on the spot.

また、本実施の形態の住宅1の施工方法は、胴縁7間の空間に真空断熱材6と発泡系断熱材31とを配置し、胴縁7間の空間における真空断熱材6が配置されない箇所に発泡系断熱材31を配置されるものである。   Moreover, the construction method of the house 1 of this Embodiment arrange | positions the vacuum heat insulating material 6 and the foam-type heat insulating material 31 in the space between trunk edges 7, and the vacuum heat insulating material 6 in the space between trunk edges 7 is not arrange | positioned. A foam-based heat insulating material 31 is disposed at a location.

これにより、定められた数量の真空断熱材6が不足した場合、発泡系断熱材31で代用して配置することで、その箇所の断熱欠損を防止することができる。   Thereby, when the vacuum insulation material 6 of the defined quantity runs short, the heat insulation defect | deletion of the location can be prevented by replacing with the foam-type heat insulation material 31 and arrange | positioning.

また、真空断熱材6が収まらない箇所にも、発泡系断熱材31で代用して配置することで、その箇所の断熱欠損を防止することができる。   In addition, by disposing the foam heat insulating material 31 in place where the vacuum heat insulating material 6 does not fit, it is possible to prevent heat insulation defects at that location.

また、本実施の形態の住宅1の施工方法は、真空断熱材6の両端に位置する胴縁7間の間隔L1が一定であり、真空断熱材6の幅方向の寸法L2が胴縁7間の間隔L1と略同一である。   In the construction method of the house 1 according to the present embodiment, the interval L1 between the trunk edges 7 located at both ends of the vacuum heat insulating material 6 is constant, and the dimension L2 in the width direction of the vacuum heat insulating material 6 is between the trunk edges 7. The interval L1 is substantially the same.

これにより、胴縁7の間隔を一定とすることで、施工に用いる真空断熱材6の幅方向の寸法L2を一律することができ、真空断熱材6の少品種化がはかれる。真空断熱材6の品種が絞れることで、間取りに応じて必要とされる真空断熱材6の数量についても、その精度(施工可能面に対する実際に施工する真空断熱材の面積との差異)が良好となる。   Thereby, by making the space | interval of the trunk | drum 7 constant, the dimension L2 of the width direction of the vacuum heat insulating material 6 used for construction can be equalized, and the number of vacuum heat insulating materials 6 can be reduced. By narrowing down the variety of vacuum heat insulating materials 6, the accuracy (difference from the area of the vacuum heat insulating material actually applied to the workable surface) is also good for the number of vacuum heat insulating materials 6 required according to the floor plan. It becomes.

また、品種が絞れることで、施工現場において作業者の真空断熱材6の取り違え等の作業ミスを大きく低減させることが可能となる。   Further, by narrowing down the types, it is possible to greatly reduce work mistakes such as a mistake in the vacuum insulation material 6 of the operator at the construction site.

(実施の形態3)
図14は本発明の実施の形態3における住宅の概略断面図、図15は同実施の形態における住宅の壁を断熱壁にした状態を示す断面図、図16は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設した状態を示す要部断面斜視図、図17は同実施の形態における住宅の壁を断熱壁にした状態を示す要部断面斜視図、図18は同実施の形態の変形例における住宅の壁を断熱壁にした状態を示す断面図である。
(Embodiment 3)
14 is a schematic cross-sectional view of a house in Embodiment 3 of the present invention, FIG. 15 is a cross-sectional view showing a state in which the wall of the house in the embodiment is a heat insulating wall, and FIG. 16 is a wall of the house in the same embodiment. FIG. 17 is a cross-sectional perspective view of a main part showing a state in which the wall of the house is used as a heat insulating wall in the same embodiment. FIG. 18 is a cross-sectional view showing a state where the wall of the house in the modified example of the embodiment is a heat insulating wall.

また、図19は同実施の形態における住宅の断熱壁に用いた真空断熱材の平面図、図20は図19のA−A線における断面図、図21は同実施の形態における住宅の断熱壁に用いた真空断熱材の減圧密封工程を示す概略断面図、図22は同実施の形態における住宅の断熱壁に用いた真空断熱材の製造過程における外被材の外周同士を熱溶着した状態を示す平面図、図23は図22のB−B線における断面図、図24は図22に示された真空断熱材を恒温槽に入れて加熱する工程を示す概略断面図、図25は図22に示された真空断熱材を加熱装置で加熱する工程を示す概略断面図、図26は同実施の形態における住宅の壁を断熱壁にする工程を示す工程図である。   19 is a plan view of the vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment, FIG. 20 is a sectional view taken along the line AA of FIG. 19, and FIG. 21 is the heat insulating wall of the house in the same embodiment. FIG. 22 is a schematic cross-sectional view showing the vacuum sealing process of the vacuum heat insulating material used in FIG. 22, and shows a state where the outer circumferences of the jacket materials in the manufacturing process of the vacuum heat insulating material used for the heat insulating wall of the house in the same embodiment are thermally welded. FIG. 23 is a cross-sectional view taken along the line BB of FIG. 22, FIG. 24 is a schematic cross-sectional view showing a step of heating the vacuum heat insulating material shown in FIG. 22 in a constant temperature bath, and FIG. 26 is a schematic cross-sectional view showing a process of heating the vacuum heat insulating material shown in 1 with a heating device, and FIG. 26 is a process diagram showing a process of making the wall of a house a heat insulating wall in the same embodiment.

本発明の実施の形態3における建物の一例としての住宅1は、図14における壁2、天井3、床4に対して断熱強化構造5を有するものである。断熱強化構造5を有する壁2は、一階であっても二階であってもよく、階数は問わない。また室外側は屋外であっても屋内であってもよいが、一般的に室内外の温度差が大きくなるので、室外側が屋外となる方が本発明における効果は高い。   The house 1 as an example of the building in Embodiment 3 of this invention has the heat insulation reinforcement | strengthening structure 5 with respect to the wall 2, the ceiling 3, and the floor 4 in FIG. The wall 2 having the heat insulation strengthening structure 5 may be the first floor or the second floor, and the number of floors is not limited. The outdoor side may be outdoors or indoors. However, since the temperature difference between the indoor and outdoor is generally large, the effect of the present invention is higher when the outdoor side is outdoor.

また、断熱強化構造5は住宅全体に対して構築するだけでなく、居住者が主に生活するする空間だけに構築することも可能である。   Moreover, the heat insulation reinforcement | strengthening structure 5 is not only constructed | assembled with respect to the whole house, It is also possible to construct only in the space where a resident mainly lives.

図15、図16、図17、図19、図20、図26に示すように、本実施の形態の住宅1は、室内空間を形成する壁2、天井3、床4と、熱溶着層13同士が対向するガスバリア性でフレキシブルな二枚の長方形の外被材12の間に二つの直方体の芯材11が減圧密封され壁2と天井3と床4のいずれかの室内側の面の少なくとも一部に配設された真空断熱材6と、真空断熱材6における外被材12の間に芯材11が無く対向する外被材12同士が熱溶着された熱溶着部14の室内側の面の一部と接触するように配設された発泡系断熱材からなる胴縁7と、胴縁7の室内側の面と接触するように配設され真空断熱材6と胴縁7とを室内側から覆い隠す複数枚の板状の石膏ボードからなる内装材8a,8bと、内装材8a,8bと胴縁7と真空断熱材6の熱溶着部14とを貫通して壁2と天井3と床4のいずれかに突き刺さり内装材8a,8bを固定する固定部材26とを有する建物である。   As shown in FIGS. 15, 16, 17, 19, 20, and 26, the house 1 according to the present embodiment includes a wall 2, a ceiling 3, a floor 4, and a thermal welding layer 13 that form an indoor space. Two rectangular parallelepiped cores 11 are vacuum-sealed between two rectangular envelopes 12 that are flexible and have gas barrier properties that face each other, and are at least on the inner surface of any one of the wall 2, the ceiling 3, and the floor 4. On the indoor side of the heat-welded portion 14 in which the core material 11 is not provided between the vacuum heat insulating material 6 disposed in a part and the outer cover material 12 in the vacuum heat insulating material 6 and the facing outer cover materials 12 are heat-welded with each other. A body rim 7 made of a foam-based heat insulating material disposed so as to be in contact with a part of the surface, and a vacuum heat insulating material 6 and a material rim 7 disposed so as to be in contact with the interior surface of the body rim 7. Interior materials 8a and 8b made of a plurality of plaster boards covering from the indoor side, interior materials 8a and 8b, trunk edge 7 and vacuum A building having a fixing member 26 for fixing interior material 8a pierce one of the walls 2 and the ceiling 3 and the floor 4 through the heat seal parts 14 of the heat member 6, the 8b.

また、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側には胴縁7があり、隣接する内装材8a,8bの端部同士を突き合わせた突合せ部9の反室内側に位置する胴縁7には、隣接する一方の内装材8aの突合せ部9近傍を貫通する固定部材26と隣接する他方の内装材8bの突合せ部9近傍を貫通する固定部材26の両方が貫通している。   There is a trunk edge 7 on the opposite side of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted, and the opposite end of the abutting portion 9 where the ends of the adjacent interior materials 8a and 8b are abutted. Both the fixing member 26 penetrating the vicinity of the butting portion 9 of the adjacent one of the interior materials 8a and the fixing member 26 penetrating the vicinity of the butting portion 9 of the other adjacent interior material 8b are provided on the body edge 7 located on the indoor side. Has penetrated.

また、真空断熱材6は、二つの直方体の芯材11が、厚み方向に略垂直な方向に互いに所定間隔離して配置されて、二つの芯材11のそれぞれが独立した空間内に位置するように、隣接する芯材11と芯材11との間に外被材12同士が熱溶着された熱溶着部14を設けている。   Further, the vacuum heat insulating material 6 is configured such that two rectangular parallelepiped cores 11 are arranged at a predetermined distance from each other in a direction substantially perpendicular to the thickness direction, and each of the two cores 11 is located in an independent space. Further, between the adjacent core material 11 and the core material 11, there is provided a heat-welded portion 14 in which the jacket materials 12 are heat-welded.

また、真空断熱材6は、外被材12の間に芯材11が無い部分の外被材12同士を密着させて、密着した外被材12同士を熱溶着してなり、外被材12同士が密着する全ての部分の外被材12同士が熱溶着されている。   Further, the vacuum heat insulating material 6 is formed by bringing the outer covering materials 12 of the portion without the core material 11 between the outer covering materials 12 into close contact with each other, and thermally adhering the adhering outer covering materials 12 together. The outer jacket materials 12 of all the portions that are in close contact with each other are thermally welded.

また、胴縁7は、真空断熱材6の二つの芯材11の外周にある外周ヒレ部の熱溶着部14の室内側の面の一部と隣接する芯材11と芯材11との間で外被材12同士が熱溶着された熱溶着部14の室内側の面の一部に接触するように配設され、胴縁7は真空断熱材6の芯材11と略同一の厚みを有する。胴縁7の厚みは真空断熱材6の芯材11の厚みと等しいので、内装材8a,8bと胴縁7とは突合せ部9の直下で接触しており、内装材8a,8bと胴縁7との間に隙間のない充填構造が形成される。   Further, the trunk edge 7 is formed between the core material 11 and the core material 11 adjacent to a part of the surface on the indoor side of the thermal welding portion 14 of the peripheral fin portion on the outer periphery of the two core materials 11 of the vacuum heat insulating material 6. The outer cover material 12 is disposed so as to be in contact with a part of the surface on the indoor side of the heat-welded portion 14 where the heat-welded members 12 are heat-welded, and the trunk edge 7 has substantially the same thickness as the core material 11 of the vacuum heat insulating material 6. Have. Since the thickness of the trunk edge 7 is equal to the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8a, 8b and the trunk edge 7 are in contact directly under the butting portion 9, and the interior materials 8a, 8b and the trunk edge are in contact with each other. A filling structure without a gap is formed.

なお、本実施の形態では、住宅の壁2に対する説明をしているが、天井3及び床4と置き換えても、同等の効果を発現するため、天井3及び床4の実施の形態は省略する。壁2は、所定間隔で並んだ横断面が長方形の柱10の室内側の面に内面板2aを設け、柱10の室外側の面に外面板2bを設けたものである。   In the present embodiment, the description has been given for the wall 2 of the house. However, the embodiment of the ceiling 3 and the floor 4 is omitted in order to achieve the same effect even if the ceiling 3 and the floor 4 are replaced. . The wall 2 is provided with an inner surface plate 2 a on the indoor side surface of the pillar 10 having a rectangular cross section arranged at predetermined intervals, and an outer surface plate 2 b on the outer surface of the column 10.

本実施の形態では、内装材8a,8bに石膏ボードを用いているが、剛性を有し、断熱強化構造(断熱壁)5の室内側面を仕上ることができるものであれば、他のボードを選定しても構わない。また、内装材8a,8bの上には壁紙で仕上ることで、外観品位を向上させることができる。   In this embodiment, gypsum boards are used for the interior materials 8a and 8b, but other boards can be used as long as they have rigidity and can finish the indoor side surface of the heat-insulating and reinforcing structure (heat-insulating wall) 5. You may choose. Moreover, the appearance quality can be improved by finishing the interior materials 8a and 8b with wallpaper.

胴縁7は断熱強化構造5における全体の断熱効果を高めるため、硬質の発泡系断熱材を適用しているが、合板等の剛性を有する部材を選定することもある。但し、硬質の発泡系断熱材は断熱性と内装材8a,8bを固定するに要する剛性を有するため胴縁7には好適である。   The body edge 7 uses a hard foam-based heat insulating material in order to enhance the overall heat insulating effect in the heat insulating reinforcing structure 5, but a rigid member such as a plywood may be selected. However, the hard foamed heat insulating material is suitable for the body edge 7 because it has heat insulating properties and rigidity required to fix the interior materials 8a and 8b.

また、胴縁7は本実施の形態においては、縦方向(鉛直方向または上下方向)に配置しているが、横方向(水平方向または左右方向)に配置させても構わない。更に縦方向及び横方向と同時に胴縁7を配置しても構わない。   Further, in the present embodiment, the trunk edge 7 is arranged in the vertical direction (vertical direction or vertical direction), but may be arranged in the horizontal direction (horizontal direction or horizontal direction). Furthermore, you may arrange | position the trunk edge 7 simultaneously with the vertical direction and a horizontal direction.

なお、胴縁7の厚みが真空断熱材6の芯材11の厚みよりも大きくなる場合であっても、図18に示すように、内装材8a,8bと胴縁7とは突合せ部9の直下で接触し、内装材8a,8bと胴縁7との間に隙間のない充填構造が形成されることとなる。   Even when the thickness of the trunk edge 7 is larger than the thickness of the core 11 of the vacuum heat insulating material 6, the interior materials 8 a and 8 b and the trunk edge 7 are connected to each other at the butting portion 9 as shown in FIG. A contact structure is formed immediately below, and a filling structure without a gap is formed between the interior materials 8a and 8b and the trunk edge 7.

従って、本発明では胴縁7の厚みは、真空断熱材6の密封された状態の芯材11の厚み以上と規定する。   Therefore, in the present invention, the thickness of the trunk edge 7 is defined to be equal to or greater than the thickness of the core material 11 in the sealed state of the vacuum heat insulating material 6.

図19は本実施の形態で用いた真空断熱材6を示している。真空断熱材6は基本的に芯材11と外被材12とで構成されており、外被材12の間に芯材11がない部分の外被材同士が熱溶着されて熱溶着部14となっている。芯材11は気相比率が90%前後の多孔体を用いており、気相部の真空度を高めるべく、外被材12にて減圧密封されている。   FIG. 19 shows the vacuum heat insulating material 6 used in the present embodiment. The vacuum heat insulating material 6 is basically composed of a core material 11 and a jacket material 12, and the jacket material in a portion where the core material 11 is not present between the jacket materials 12 is thermally welded to form a heat welded portion 14. It has become. The core material 11 uses a porous body having a gas phase ratio of about 90%, and is sealed under reduced pressure with an outer cover material 12 in order to increase the degree of vacuum in the gas phase portion.

芯材11としては、工業的に利用できるものとして、粉体、発泡体、繊維体等があり、その使用用途や必要特性に応じて公知の材料を利用することができる。   Examples of the core material 11 that can be used industrially include powders, foams, fiber bodies, and the like, and known materials can be used depending on the intended use and required characteristics.

粉体としては乾式シリカ、湿式シリカ、パーライト等を主成分とするもの、発泡体としてはポリウレタンフォーム、ポリスチレンフォーム、ポリフェノールフォーム等の連続気泡体、繊維体としてはグラスウール、グラスファイバー、アルミナ繊維、シリカアルミナ繊維、シリカ繊維、ロックウール等が挙げられる。ただし、外被材12同士を熱溶着させる時の熱で、気相比率が減少しにくいものが好ましい。   Powders are mainly composed of dry silica, wet silica, pearlite, etc., foams are open-celled bodies such as polyurethane foam, polystyrene foam, polyphenol foam, etc., and fiber bodies are glass wool, glass fiber, alumina fiber, silica Alumina fiber, silica fiber, rock wool, etc. are mentioned. However, it is preferable that the gas phase ratio is less likely to decrease due to heat generated when the outer covering materials 12 are heat-welded.

図20に示すように、外被材12は複層構造を有しており、芯材11側に熱溶着層13、中間層にガスバリア層、最外表面層に保護層で構成されている。熱溶着層13は、真空空間中で加熱加圧されることで外被材12の内部にある芯材11を減圧密封するものであり、加熱加圧された箇所は熱溶着部14が形成される。芯材11の表裏にある外被材12は内外圧差により、芯材11以外の箇所は基本的には接触しており、熱溶着部14となっている。   As shown in FIG. 20, the jacket material 12 has a multilayer structure, and is composed of a heat welding layer 13 on the core material 11 side, a gas barrier layer on the intermediate layer, and a protective layer on the outermost surface layer. The heat-welded layer 13 heats and pressurizes in the vacuum space to seal the core material 11 inside the jacket material 12 under reduced pressure, and a heat-welded portion 14 is formed at the heat-pressed portion. The The outer cover material 12 on the front and back of the core material 11 is basically in contact with other portions than the core material 11 due to the internal / external pressure difference, and serves as a heat welded portion 14.

なお、外被材12のガスバリア層は外被材12の表面を通じての芯材11への空気の侵入を防ぐものであり、保護層は外被材12の表面における埃や塵等による傷つきや、摩擦、折り曲げ、さらには芯材11による突き刺し等によるピンホールの発生を防ぐものである。   The gas barrier layer of the jacket material 12 prevents air from entering the core material 11 through the surface of the jacket material 12, and the protective layer is damaged by dust or dust on the surface of the jacket material 12, This prevents the occurrence of pinholes due to friction, bending, and piercing by the core material 11.

このようにして作製した真空断熱材6の熱伝導率は、平均温度24℃において、0.0015〜0.0040W/m・Kであり、汎用的な断熱材である硬質ウレタンフォームの約6〜16倍の断熱性能である。   The thermal conductivity of the vacuum heat insulating material 6 produced in this way is 0.0015 to 0.0040 W / m · K at an average temperature of 24 ° C., which is about 6 to about that of a rigid urethane foam that is a general-purpose heat insulating material. The heat insulation performance is 16 times.

本実施の形態では、真空断熱材6の芯材11は二つで構成されるが、芯材11の数はいくつであってもよい。二つ以上であってもよく、芯材11が一個で構成される場合もある。芯材11の数量については、住宅の間取り等に応じて、適宜、適正化を図ることが重要である。   In the present embodiment, the core material 11 of the vacuum heat insulating material 6 is composed of two, but the number of the core materials 11 may be any number. Two or more may be sufficient and the core material 11 may be comprised by one piece. About the quantity of the core material 11, it is important to aim at appropriateness according to the floor plan etc. of a house.

次に真空断熱材6の作製手順について図21を基に以下に述べる。   Next, the manufacturing procedure of the vacuum heat insulating material 6 will be described below with reference to FIG.

チャンバー15内に二枚の外被材12と芯材11とを、二枚の外被材12の間に二つの芯材11が位置し、上下一対のヒートシールバー17の間に二枚の外被材12の外周部分が位置するように投入した後、真空バルブ16を開放してチャンバー15内の真空排気を行う。   Two jacket members 12 and a core member 11 are placed in the chamber 15, the two core members 11 are positioned between the two jacket members 12, and two sheets of the heat seal bar 17 are disposed between the upper and lower heat seal bars 17. After putting the outer covering material 12 so that the outer peripheral portion is positioned, the vacuum valve 16 is opened and the chamber 15 is evacuated.

チャンバー15内が所定真空度に達した後、上下動する上下一対のヒートシールバー17によって、芯材11の上下を熱溶着層13が向かい合うように配置された外被材12を挟み込んで加熱圧縮させる。その後、開放バルブ18を開放して得られたものが、図22と図23に示す真空断熱材6aである。なお、本実施の形態では、外被材12は上下に二枚配置されたものであるが、予め三方の外周部を熱溶着して袋状に形成された外被材12であってもよい。   After the inside of the chamber 15 reaches a predetermined degree of vacuum, a pair of upper and lower heat seal bars 17 that move up and down sandwich the outer cover material 12 disposed so that the heat-welded layer 13 faces the upper and lower sides of the core material 11 and heat-compress Let Then, what was obtained by opening the open valve 18 is the vacuum heat insulating material 6a shown in FIGS. In this embodiment, the two jacket materials 12 are arranged one above the other. However, the jacket material 12 may be formed in a bag shape by heat-sealing three outer peripheral portions in advance. .

真空断熱材6aは、図22と図23に示すように、二つの芯材11を外被材12で包み込み、外被材12における外周部分に外被材12同士が熱溶着された熱溶着部14が形成されて減圧密封を施されている。ここで、芯材11がない箇所における上下の外被材12は内外圧差によって密着することとなる。   As shown in FIGS. 22 and 23, the vacuum heat insulating material 6 a wraps two core materials 11 with an outer covering material 12, and a heat welding portion in which the outer covering materials 12 are thermally welded to the outer peripheral portion of the outer covering material 12. 14 is formed and sealed under reduced pressure. Here, the upper and lower outer cover materials 12 in a place where the core material 11 is not provided are brought into close contact with each other due to an internal / external pressure difference.

その後、真空断熱材6aは、外被材12の間に芯材11がなく上下の外被材12が密着する箇所を熱溶着するべく、図24で示すように、恒温槽19の中に投入する。恒温槽19の内部における雰囲気温度は外被材12における熱溶着層13の融点よりも5℃から30℃程度に高く設定している。数分程度の所定時間が経過した後、取り出したものが、図19と図20に示す本実施の形態における真空断熱材6となる。   Thereafter, the vacuum heat insulating material 6a is put into a thermostatic chamber 19 as shown in FIG. 24 in order to thermally weld a portion where the core material 11 does not exist between the jacket materials 12 and the upper and lower jacket materials 12 are in close contact with each other. To do. The atmospheric temperature inside the thermostatic chamber 19 is set to be about 5 ° C. to 30 ° C. higher than the melting point of the heat welding layer 13 in the jacket material 12. After a predetermined time of about several minutes has passed, the material taken out is the vacuum heat insulating material 6 in the present embodiment shown in FIGS. 19 and 20.

あるいは、真空断熱材6aを図25に示すように非接触で加熱する加熱装置20を用いて、数分程度の所定時間加熱して、外被材12の間に芯材11がなく上下の外被材12が密着する箇所を熱溶着することで、真空断熱材6を得ることもできる。   Alternatively, the vacuum heat insulating material 6a is heated for a predetermined time of about several minutes by using a heating device 20 that heats the vacuum heat insulating material 6a in a non-contact manner as shown in FIG. The vacuum heat insulating material 6 can also be obtained by heat-welding the location where the workpiece 12 is in close contact.

ここで、加熱装置20の加熱手段としては赤外線や温風による方法が挙げられる。図25では、真空断熱材6aの片面側だけに加熱装置20が配置されるが、他方の面にも配置することでもよい。   Here, examples of the heating means of the heating device 20 include a method using infrared rays or hot air. In FIG. 25, the heating device 20 is arranged only on one side of the vacuum heat insulating material 6a, but it may be arranged on the other side.

本実施の形態で用いる真空断熱材6は、芯材11が横方向に二つ並んでいるものであるが、これに限らず、芯材11が横方向に三つ以上並んでいるものでも、芯材11が縦方向に二つ以上並んでいるものでも、芯材11が横方向と縦方向に複数列複数段碁盤目状に配置されているものでも構わない。また、本実施の形態で用いる真空断熱材6は、一種類であるが、複数種類の真空断熱材を組み合わせたり、芯材11が一つの真空断熱材を組み合わせたりしても構わない。   The vacuum heat insulating material 6 used in the present embodiment is one in which two core materials 11 are arranged in the horizontal direction, but not limited to this, even if the core material 11 is arranged in three or more in the horizontal direction, Two or more core members 11 may be arranged in the vertical direction, or the core members 11 may be arranged in a plurality of rows and columns in the horizontal direction and the vertical direction. Moreover, although the vacuum heat insulating material 6 used by this Embodiment is one type, you may combine a multiple types of vacuum heat insulating material, or the core material 11 may combine one vacuum heat insulating material.

以下に断熱強化構造(断熱壁)5について図26をもとに詳述する。   Below, the heat insulation reinforcement | strengthening structure (heat insulation wall) 5 is explained in full detail based on FIG.

真空断熱材6は、二つの芯材11が横方向(左右方向)に並ぶような向きで、外被材12の間に芯材11がある芯材部の片面が壁2の室内側の面に密着し、さらに二つの芯材11の間の熱溶着部14と二つの芯材11の外周に位置する熱溶着部14が所定の幅で密着するように芯材間の熱溶着部14と外周の熱溶着部14を折り曲げて設置位置を決定し、動かないように手で真空断熱材6を押さえながら、芯材間の熱溶着部14の中心線上と外周の熱溶着部14における壁2に密着し芯材部から所定間隔離れた部分(外周の熱溶着部14における壁2に密着している部分の幅方向中央部分)を固定部材24で壁2に固定する。   The vacuum heat insulating material 6 is oriented so that the two core materials 11 are arranged in the horizontal direction (left-right direction), and one surface of the core material portion where the core material 11 is between the jacket materials 12 is a surface on the indoor side of the wall 2. The heat welded portion 14 between the two core members 11 and the heat welded portion 14 located between the two core members 11 are closely contacted with each other with a predetermined width. The outer heat welding portion 14 is bent to determine the installation position, and while holding the vacuum heat insulating material 6 by hand so as not to move, the wall 2 on the center line of the heat welding portion 14 between the core members and the outer heat welding portion 14 A portion (a central portion in the width direction of a portion in close contact with the wall 2 in the outer peripheral heat-welded portion 14) that is in close contact with the core material portion is fixed to the wall 2 by the fixing member 24.

真空断熱材6は、熱溶着部14と内面板2aを貫通して柱10に突き刺さる固定部材24によって室内空間を形成する壁2の室内側の面に固定される。   The vacuum heat insulating material 6 is fixed to the indoor side surface of the wall 2 that forms the indoor space by a fixing member 24 that penetrates the pillar 10 through the heat welding portion 14 and the inner surface plate 2a.

このとき、壁2の表面の突起物や壁2の表面に付着した異物で、壁2に密着する芯材部の外被材12が傷つかないように、予め、真空断熱材6を配設する面を平滑面にしておくことが望ましい。   At this time, the vacuum heat insulating material 6 is disposed in advance so that protrusions on the surface of the wall 2 and foreign matters attached to the surface of the wall 2 do not damage the outer cover material 12 of the core member that is in close contact with the wall 2. It is desirable to make the surface smooth.

真空断熱材6を室内空間を形成する壁2の室内側の面における断熱性能を向上させたい部分に固定し終えたら、発泡系断熱材からなり真空断熱材6の密封された状態の芯材11の厚みと略同等の厚みの胴縁7を、芯材間の熱溶着部14における壁2の室内側の面に密着している部分と左右の外周の熱溶着部14における壁2に密着している部分の室内側の面と接触するように配設し、胴縁7と熱溶着部14と内面板2aを貫通して柱10に突き刺さる固定部材25によって胴縁7を壁2に固定する。   After the vacuum heat insulating material 6 has been fixed to the portion of the wall 2 forming the indoor space on the surface on the indoor side where it is desired to improve the heat insulating performance, the core material 11 is made of a foam heat insulating material and the vacuum heat insulating material 6 is sealed. The wall edge 7 having a thickness substantially equal to the thickness of the wall 2 is in close contact with the wall 2 in the heat welded portion 14 between the core members and the wall 2 in the heat welded portion 14 on the left and right outer circumferences. The barrel edge 7 is fixed to the wall 2 by a fixing member 25 which is disposed so as to be in contact with the surface on the indoor side of the portion, and penetrates the barrel edge 7, the heat-welded portion 14 and the inner surface plate 2 a and pierces the column 10. .

次に、複数枚の板状の内装材8a,8bを、真空断熱材6と胴縁7とを室内側から覆い隠し胴縁7の室内側の面と接触するように配置し、内装材8a,8bと胴縁7と真空断熱材6の熱溶着部14と内面板2aとを貫通して柱10に突き刺さる固定部材26で、内装材8a,8bを壁2に固定する。   Next, the plurality of plate-like interior materials 8a and 8b are arranged so as to cover the vacuum heat insulating material 6 and the trunk edge 7 from the indoor side so as to be in contact with the interior side surface of the trunk edge 7, and thereby the interior material 8a. , 8b, the body edge 7, the heat welding portion 14 of the vacuum heat insulating material 6, and the inner surface plate 2a are fixed to the wall 2 by the fixing member 26 that pierces the pillar 10.

なお、固定部材24,25,26は、壁2における柱10がある部分に打ち付けることが強度的に好ましいが、やむを得ず柱10のない箇所に打ち付けたり、部分的に柱10のない箇所に打ち付けたりすることもある。   The fixing members 24, 25, and 26 are strong in terms of strength against the portion of the wall 2 where the column 10 is present. However, the fixing members 24, 25, and 26 are inevitably struck at a location without the column 10, or partially struck at a location without the column 10. Sometimes.

固定部材24,25,26としては、タッカー、釘、ビス等の固定対象を貫通して打ち付けるものであればよい。   As the fixing members 24, 25, and 26, any member that penetrates and fixes a fixing target such as a tucker, a nail, or a screw may be used.

また、真空断熱材6は、実施の形態1における図9の模式図に示すように室内空間の間取りを確認した後、各間取りに対する真空断熱材6の標準配置枚数を定めた対応表に基づき、その標準配置枚数が現場に搬送され、真空断熱材6は対応表の標準配置枚数を上限として配置され、可能な限りの数量を壁2の室内側の面に配置される。   Moreover, the vacuum heat insulating material 6 is based on the correspondence table | surface which defined the standard arrangement number of the vacuum heat insulating material 6 with respect to each floor space, after confirming the floor space of indoor space as shown in the schematic diagram of FIG. 9 in Embodiment 1. The standard arrangement number is conveyed to the site, and the vacuum heat insulating materials 6 are arranged with the standard arrangement number of the correspondence table as the upper limit, and the maximum possible quantity is arranged on the indoor side surface of the wall 2.

また、実施の形態1における図10に示すように胴縁7間には真空断熱材6と発泡系断熱材31とが配置されており、発泡系断熱材31は真空断熱材6が配置されない箇所に配置されている。   Moreover, as shown in FIG. 10 in Embodiment 1, the vacuum heat insulating material 6 and the foaming heat insulating material 31 are arrange | positioned between the trunk edges 7, and the foaming heat insulating material 31 is a location where the vacuum heat insulating material 6 is not arrange | positioned. Is arranged.

さらに実施の形態1における図5に示すように胴縁7間の間隔L1は一定であり、真空断熱材6の幅方向の寸法L2は胴縁7間の間隔L1と略同一となっている。   Further, as shown in FIG. 5 in the first embodiment, the interval L1 between the barrel edges 7 is constant, and the dimension L2 in the width direction of the vacuum heat insulating material 6 is substantially the same as the interval L1 between the barrel edges 7.

以上のように、本実施の形態の住宅1は、室内空間を形成する壁2の室内側に複数の胴縁7を配置し、胴縁7と胴縁7との間に真空断熱材6を配置し、胴縁7における室内側の表面上に内装材8a,8bを配置して断熱壁を形成する建物の施工方法であって、あらかじめ室内空間の間取りに対する真空断熱材6の標準配置枚数を定め、その標準配置枚数を上限として室内空間に真空断熱材6を配置するものである。   As described above, in the house 1 according to the present embodiment, a plurality of trunk edges 7 are arranged on the indoor side of the wall 2 forming the indoor space, and the vacuum heat insulating material 6 is disposed between the trunk edges 7 and 7. It is a construction method of a building in which interior materials 8a and 8b are disposed on the indoor side surface of the trunk edge 7 to form a heat insulating wall, and the standard number of vacuum heat insulating materials 6 with respect to the layout of the indoor space is previously set. The vacuum heat insulating material 6 is arranged in the indoor space with the standard arrangement number as the upper limit.

これにより、室内空間の開口部やコンセント部、更にはエアコンなどの室内空間の壁2における構成物を考慮した真空断熱材6の割付をすることなく、室内空間の間取りだけ真空断熱材6の数量を確定できるので、各建物について断熱壁を形成する工事の事前に現場を訪れて、採寸を実施して必要な真空断熱材6の数量を見積もる必要がなく、室内空間の間取りの情報だけで、一義的に真空断熱材6の数量を確定することができ施工の迅速化が図れる。   Thereby, the amount of the vacuum heat insulating material 6 is only the floor space of the indoor space without allocating the vacuum heat insulating material 6 in consideration of the components in the wall 2 of the indoor space such as the opening and the outlet portion of the indoor space and the air conditioner. Therefore, it is not necessary to visit the site in advance of the construction to form the heat insulation wall for each building, perform the measurement and estimate the quantity of the required vacuum heat insulating material 6, but only with the floor plan information of the indoor space, The quantity of the vacuum heat insulating material 6 can be determined uniquely and the construction can be speeded up.

また、室内空間の間取りに応じて定めた真空断熱材6の標準配置数量に従うので、真空断熱材6の発注は、誰でも容易に行うことができる。   Moreover, since it follows the standard arrangement quantity of the vacuum heat insulating material 6 determined according to the layout of the indoor space, anyone can easily place an order for the vacuum heat insulating material 6.

なお、現場にて真空断熱材6の数量が不足するときは他の断熱材で代用も可能である。一方、真空断熱材6の数量が過剰となるときは、持ち帰り別物件で使用してもよいし、その場で廃棄しても良い。   In addition, when the quantity of the vacuum heat insulating material 6 is insufficient on site, another heat insulating material can be substituted. On the other hand, when the quantity of the vacuum heat insulating material 6 becomes excessive, it may be taken away and used in another property or discarded on the spot.

また、本実施の形態の住宅1の施工方法は、胴縁7間の空間に真空断熱材6と発泡系断熱材31とを配置し、胴縁7間の空間における真空断熱材6が配置されない箇所に発泡系断熱材31を配置されるものである。   Moreover, the construction method of the house 1 of this Embodiment arrange | positions the vacuum heat insulating material 6 and the foam-type heat insulating material 31 in the space between trunk edges 7, and the vacuum heat insulating material 6 in the space between trunk edges 7 is not arrange | positioned. A foam-based heat insulating material 31 is disposed at a location.

これにより、定められた数量の真空断熱材6が不足した場合、発泡系断熱材31で代用して配置することで、その箇所の断熱欠損を防止することができる。   Thereby, when the vacuum insulation material 6 of the defined quantity runs short, the heat insulation defect | deletion of the location can be prevented by replacing with the foam-type heat insulation material 31 and arrange | positioning.

また、真空断熱材6が収まらない箇所にも、発泡系断熱材31で代用して配置することで、その箇所の断熱欠損を防止することができる。   In addition, by disposing the foam heat insulating material 31 in place where the vacuum heat insulating material 6 does not fit, it is possible to prevent heat insulation defects at that location.

また、本実施の形態の住宅1の施工方法は、真空断熱材6の両端に位置する胴縁7間の間隔L1が一定であり、真空断熱材6の幅方向の寸法L2が胴縁7間の間隔L1と略同一である。   In the construction method of the house 1 according to the present embodiment, the interval L1 between the trunk edges 7 located at both ends of the vacuum heat insulating material 6 is constant, and the dimension L2 in the width direction of the vacuum heat insulating material 6 is between the trunk edges 7. The interval L1 is substantially the same.

これにより、胴縁7の間隔を一定とすることで、施工に用いる真空断熱材6の幅方向の寸法L2を一律することができ、真空断熱材6の少品種化がはかれる。真空断熱材6の品種が絞れることで、間取りに応じて必要とされる真空断熱材6の数量についても、その精度(施工可能面に対する実際に施工する真空断熱材の面積との差異)が良好となる。   Thereby, by making the space | interval of the trunk | drum 7 constant, the dimension L2 of the width direction of the vacuum heat insulating material 6 used for construction can be equalized, and the number of vacuum heat insulating materials 6 can be reduced. By narrowing down the variety of vacuum heat insulating materials 6, the accuracy (difference from the area of the vacuum heat insulating material actually applied to the workable surface) is also good for the number of vacuum heat insulating materials 6 required according to the floor plan. It becomes.

また、品種が絞れることで、施工現場において作業者の真空断熱材6の取り違え等の作業ミスを大きく低減させることが可能となる。   Further, by narrowing down the types, it is possible to greatly reduce work mistakes such as a mistake in the vacuum insulation material 6 of the operator at the construction site.

(実施の形態4)
図27は本発明の実施の形態4における住宅の断熱壁に用いた真空断熱材の平面図、図28は図27のC−C線における断面図である。
(Embodiment 4)
FIG. 27 is a plan view of a vacuum heat insulating material used for a heat insulating wall of a house in Embodiment 4 of the present invention, and FIG. 28 is a cross-sectional view taken along the line CC of FIG.

本実施の形態は、実施の形態1の住宅1において真空断熱材6の代わりに、真空断熱材6aにおける芯材11と芯材11の間を所定幅で熱溶着した真空断熱材27を用いたものである。   In this embodiment, instead of the vacuum heat insulating material 6 in the house 1 of the first embodiment, the vacuum heat insulating material 27 in which the space between the core material 11 and the core material 11 in the vacuum heat insulating material 6a is heat-welded with a predetermined width is used. Is.

以下に真空断熱材27の作製手順を以下に述べる。   A procedure for manufacturing the vacuum heat insulating material 27 will be described below.

真空断熱材27は、図21に示されたチャンバー15にて作製された真空断熱材6aを用いて加工していくことが一般である。真空断熱材6aの二つの芯材11と芯材11の間をヒートシールバー等で芯材11を熱溶着部14で分けるように熱溶着することで真空断熱材27が得られる。   The vacuum heat insulating material 27 is generally processed using the vacuum heat insulating material 6a produced in the chamber 15 shown in FIG. A vacuum heat insulating material 27 is obtained by heat welding the core material 11 between the two core materials 11 of the vacuum heat insulating material 6a and the core material 11 with a heat seal bar or the like so as to be separated by the heat welding portion 14.

こうして作製された真空断熱材27は、芯材11を独立した真空空間に保持することが可能となる。なお、ここで芯材11の数量は二個で構成されているが、それ以上であっても良い。また芯材11が一個で構成される場合もある。   The vacuum heat insulating material 27 thus manufactured can hold the core material 11 in an independent vacuum space. In addition, although the quantity of the core material 11 is comprised by two here, it may be more than that. Moreover, the core material 11 may be comprised with one piece.

芯材11の数量については、住宅の間取り等に応じて、適宜、適正化を図ることが重要である。   About the quantity of the core material 11, it is important to aim at appropriateness according to the floor plan etc. of a house.

本実施の形態で用いる真空断熱材27は熱溶着部14の幅が狭く、外被材12の間に芯材11がある部分と熱溶着部14との間に、大気圧で密着しているが対向する外被材12同士が熱溶着されていない部分があるので、実施の形態1よりも、熱溶着されていない部分を傷つけないように真空断熱材27の取り扱いには注意が必要で、固定部材24,25,26を打ち込む時には、固定部材24,25,26によってできる貫通孔と芯材11を密閉した空間との間に所定幅の熱溶着部14が残るように注意しなければならない。   In the vacuum heat insulating material 27 used in the present embodiment, the width of the heat welding portion 14 is narrow, and the portion having the core material 11 between the jacket material 12 and the heat welding portion 14 is in close contact with each other at atmospheric pressure. However, since there is a portion where the outer jacket materials 12 facing each other are not thermally welded, it is necessary to be careful in handling the vacuum heat insulating material 27 so as not to damage the portion not thermally welded, compared to the first embodiment. When driving the fixing members 24, 25, 26, care must be taken that the heat-welded portion 14 having a predetermined width remains between the through hole formed by the fixing members 24, 25, 26 and the space in which the core material 11 is sealed. .

その他の構成と作用効果は実施の形態1から実施の形態3と同様であるので、詳細な説明は省略する。   Since other configurations and operational effects are the same as those of the first to third embodiments, detailed description thereof is omitted.

(実施の形態5)
図29は本発明の実施の形態5における住宅の断熱壁に用いた真空断熱材の平面図、図30は図29のD−D線における断面図、図31は同実施の形態における住宅の壁の室内側の面に真空断熱材と胴縁を配設する工程を示す工程図である。
(Embodiment 5)
29 is a plan view of the vacuum heat insulating material used for the heat insulating wall of the house in the fifth embodiment of the present invention, FIG. 30 is a sectional view taken along the line DD of FIG. 29, and FIG. 31 is the wall of the house in the same embodiment. It is process drawing which shows the process of arrange | positioning a vacuum heat insulating material and a trunk edge to the surface of the indoor side.

本実施の形態は、実施の形態3の住宅1において芯材11が二つの真空断熱材6の代わりに、芯材11が一つの真空断熱材28を二つ並べて用いたものであり、実施の形態1の住宅1における芯材11が二つの真空断熱材6を、芯材11が一つの真空断熱材が二つになるように切断したものに相当する。   In the present embodiment, in the house 1 of the third embodiment, the core material 11 uses two vacuum heat insulating materials 28 arranged side by side instead of the two vacuum heat insulating materials 6. The core material 11 in the house 1 of form 1 corresponds to the two vacuum heat insulating materials 6 cut so that the core material 11 has two vacuum heat insulating materials.

真空断熱材28の構成と製造方法は、実施の形態3における真空断熱材6の構成と製造方法において、芯材11を一つにした場合に置き換えたものに相当する。   The configuration and the manufacturing method of the vacuum heat insulating material 28 correspond to the configuration and the manufacturing method of the vacuum heat insulating material 6 in Embodiment 3 that are replaced when the core material 11 is combined into one.

芯材11の周囲の外被材12同士が接触している部分は外被材12同士が熱溶着された熱溶着部14になっている。   A portion where the jacket materials 12 around the core material 11 are in contact with each other is a heat-welded portion 14 in which the jacket materials 12 are heat-welded.

次に真空断熱材28の配置方法について述べる。   Next, a method for arranging the vacuum heat insulating material 28 will be described.

真空断熱材28は、外被材12の間に芯材11がある芯材部の片面が壁2の室内側の面に密着し、さらに芯材11の外周に位置する熱溶着部14が所定の幅で密着するように外周の熱溶着部14を折り曲げて設置位置を決定し、動かないように手で真空断熱材28を押さえながら、外周の熱溶着部14における壁2に密着し芯材部から所定間隔離れた部分(外周の熱溶着部14における壁2に密着している部分の幅方向中央部分)を固定部材24で壁2に固定する。   In the vacuum heat insulating material 28, one side of the core material portion having the core material 11 between the jacket materials 12 is in close contact with the surface on the indoor side of the wall 2, and the heat welding portion 14 positioned on the outer periphery of the core material 11 is predetermined. The outer peripheral heat-welded portion 14 is bent so as to be in close contact with the width of the outer periphery, and the installation position is determined. A portion (a central portion in the width direction of a portion in close contact with the wall 2 in the outer peripheral heat-welded portion 14) is fixed to the wall 2 by the fixing member 24.

真空断熱材28は、真空断熱材28の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材24によって室内空間を形成する壁2の室内側の面に固定される。   The vacuum heat insulating material 28 is fixed to the surface on the indoor side of the wall 2 that forms the indoor space by a fixing member 24 that penetrates the thermal welding portion 14 of the vacuum heat insulating material 28 and the inner surface plate 2a of the wall 2 and pierces the column 10. .

また、先に固定した真空断熱材28に隣接して配設する真空断熱材28は、図31のように、隣接する二つの真空断熱材28の外周の熱溶着部14同士が重ならないように、壁2の室内側の面に配置し、真空断熱材28の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材24で固定する。   Further, as shown in FIG. 31, the vacuum heat insulating material 28 disposed adjacent to the previously fixed vacuum heat insulating material 28 is configured so that the heat-welded portions 14 on the outer periphery of the two adjacent vacuum heat insulating materials 28 do not overlap each other. The fixing member 24 is disposed on the surface of the wall 2 on the indoor side, passes through the heat-welded portion 14 of the vacuum heat insulating material 28 and the inner surface plate 2a of the wall 2, and is fixed by a fixing member 24 that pierces the column 10.

左右方向に隣接する二つの真空断熱材28の芯材11の間に配設する胴縁7は、左右に隣接する二つの真空断熱材28のうちの左側の真空断熱材28の右側の外周の熱溶着部14における壁2に密着している部分の室内側の面と、左右に隣接する二つの真空断熱材28のうちの右側の真空断熱材28の左側の外周の熱溶着部14における壁2に密着している部分の室内側の面の両方に接触するように配設し、胴縁7と壁2の内面板2aを貫通して柱10に突き刺さる固定部材25によって胴縁7を壁2に固定する。   The trunk edge 7 disposed between the cores 11 of the two vacuum heat insulating materials 28 adjacent in the left-right direction is the outer periphery on the right side of the left vacuum heat insulating material 28 of the two vacuum heat insulating materials 28 adjacent to the left and right. The wall of the heat-welded portion 14 in the heat-welded portion 14 that is in close contact with the wall 2 and the left-side outer peripheral heat-welded portion 14 of the two vacuum heat-insulating materials 28 adjacent to the left and right. 2 is arranged so as to be in contact with both the interior side surface of the portion closely contacting 2 and the barrel edge 7 is walled by a fixing member 25 that penetrates the barrel edge 7 and the inner surface plate 2a of the wall 2 and pierces the column 10. Fix to 2.

その他の構成と作用効果は実施の形態1から実施の形態3と同様であるので、詳細な説明は省略する。   Since other configurations and operational effects are the same as those of the first to third embodiments, detailed description thereof is omitted.

(実施の形態6)
図32は本発明の実施の形態6における住宅の壁の室内側の面に真空断熱材と胴縁を配設する工程を示す工程図、図33は同実施の形態における住宅の壁の室内側の面に真空断熱材を配設する工程を示す要部断面斜視図である。
(Embodiment 6)
FIG. 32 is a process diagram showing the process of disposing the vacuum heat insulating material and the trunk edge on the indoor side surface of the house wall according to the sixth embodiment of the present invention, and FIG. 33 shows the interior side of the house wall in the same embodiment. It is a principal part cross-sectional perspective view which shows the process of arrange | positioning a vacuum heat insulating material on the surface of this.

本実施の形態は、実施の形態5の住宅1において真空断熱材28を、真空断熱材28と比べて外周ヒレ部(外周の熱溶着部14)における壁2の室内側の面に密着可能な幅が略二倍の真空断熱材29に置き換えたものであり、芯材11の外周の熱溶着部14の幅が広くなればなる程、真空断熱材29の芯材11を密封している空間を長期に亘って減圧状態に維持できる。   In the present embodiment, the vacuum heat insulating material 28 in the house 1 of the fifth embodiment can be closely attached to the surface on the indoor side of the wall 2 in the peripheral fin portion (the outer peripheral heat welding portion 14) compared to the vacuum heat insulating material 28. The space that is replaced by the vacuum heat insulating material 29 having a width approximately twice as large as the width of the heat-welded portion 14 on the outer periphery of the core material 11 becomes wider. Can be maintained in a reduced pressure state for a long time.

真空断熱材29の構成と製造方法は、実施の形態3における真空断熱材28の構成と製造方法において、外被材12の寸法を大きくしたものに相当する。   The configuration and manufacturing method of the vacuum heat insulating material 29 correspond to the configuration and manufacturing method of the vacuum heat insulating material 28 according to Embodiment 3 in which the dimensions of the jacket material 12 are increased.

次に真空断熱材29の配置方法について述べる。   Next, an arrangement method of the vacuum heat insulating material 29 will be described.

真空断熱材29は、外被材12の間に芯材11がある芯材部の片面が壁2の室内側の面に密着し、さらに芯材11の外周に位置する熱溶着部14が所定の幅で密着するように外周の熱溶着部14を折り曲げて設置位置を決定し、動かないように手で真空断熱材29を押さえながら、外周の熱溶着部14における壁2に密着し芯材部から所定間隔離れた部分を固定部材24で壁2に固定する。   In the vacuum heat insulating material 29, one surface of the core material portion having the core material 11 between the jacket materials 12 is in close contact with the surface on the indoor side of the wall 2, and the heat welding portion 14 located on the outer periphery of the core material 11 is predetermined. The outer heat-bonding portion 14 is bent so as to be in close contact with each other, the installation position is determined, and the vacuum heat-insulating material 29 is pressed by hand so that it does not move, and the outer heat-bonding portion 14 is in close contact with the wall 2 and the core material A portion separated from the portion by a predetermined distance is fixed to the wall 2 by the fixing member 24.

真空断熱材29は、真空断熱材29の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材24によって室内空間を形成する壁2の室内側の面に固定される。   The vacuum heat insulating material 29 is fixed to the surface on the indoor side of the wall 2 that forms the indoor space by a fixing member 24 that penetrates the thermal welding portion 14 of the vacuum heat insulating material 29 and the inner surface plate 2a of the wall 2 and pierces the column 10. .

また、先に固定した真空断熱材29に左右方向に隣接して配設する真空断熱材29は、図32と図33のように、左右方向に隣接する二つの真空断熱材29の外周の熱溶着部14同士が一部重なるように、壁2の室内側の面に配置し、真空断熱材29の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材24で固定する。   The vacuum heat insulating material 29 disposed adjacent to the previously fixed vacuum heat insulating material 29 in the left-right direction is the heat of the outer periphery of the two vacuum heat insulating materials 29 adjacent in the left-right direction as shown in FIGS. A fixing member 24 that is disposed on the surface of the wall 2 on the indoor side so that the welded portions 14 partially overlap each other and penetrates the pillar 10 through the heat welded portion 14 of the vacuum heat insulating material 29 and the inner surface plate 2a of the wall 2. Fix it.

左右方向に隣接する二つの真空断熱材29の芯材11の間に配設する胴縁7は、左右に隣接する二つの真空断熱材29のうちの後から配設した真空断熱材29の左右どちらかの外周の熱溶着部14における壁2と平行になっている部分の室内側の面に接触するように配設し、胴縁7と真空断熱材29の熱溶着部14と壁2の内面板2aを貫通して柱10に突き刺さる固定部材25によって胴縁7を壁2に固定する。   The trunk edge 7 disposed between the cores 11 of the two vacuum heat insulating materials 29 adjacent in the left-right direction is the left and right of the vacuum heat insulating material 29 disposed from the rear of the two vacuum heat insulating materials 29 adjacent to the left and right. It is arranged so as to be in contact with the surface on the indoor side of the portion parallel to the wall 2 in either one of the thermal welds 14 on the outer periphery, and between the thermal weld 14 and the wall 2 of the body edge 7 and the vacuum heat insulating material 29. The trunk edge 7 is fixed to the wall 2 by a fixing member 25 that penetrates the inner surface plate 2 a and penetrates the column 10.

また、先に固定した真空断熱材29に上下方向に隣接して配設する真空断熱材29は、図33のように、上下方向に隣接する二つの真空断熱材29のうち後から配設する真空断熱材29の上下どちらかの外周の熱溶着部14が、上下方向に隣接する二つの真空断熱材29のうち先に配設した真空断熱材29の芯材部の一部を室内側から覆うように、壁2の室内側の面に配設する。なお、この場合、上下方向に隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士は重なっていない。   Further, the vacuum heat insulating material 29 disposed adjacent to the previously fixed vacuum heat insulating material 29 in the vertical direction is disposed from the rear of the two vacuum heat insulating materials 29 adjacent in the vertical direction as shown in FIG. The heat welded portion 14 on either the upper or lower outer periphery of the vacuum heat insulating material 29 has a part of the core material portion of the vacuum heat insulating material 29 disposed earlier from the two vacuum heat insulating materials 29 adjacent in the vertical direction from the indoor side. It arrange | positions in the surface of the wall 2 indoor side so that it may cover. In this case, the portions (core material portions) where the core material 11 exists between the jacket materials 12 of the two vacuum heat insulating materials 29 adjacent in the vertical direction do not overlap each other.

本実施の形態は、室内空間を形成する壁2の室内側の面において断熱性能を向上させるため真空断熱材29を配設した面のうち真空断熱材29で断熱に寄与しない熱溶着部14のみで覆われる面積の割合を少なくし(真空断熱材29で断熱に寄与する芯材部で覆われる面積の割合を多くし)て、断熱効果の高めたものである。   In the present embodiment, in order to improve the heat insulation performance on the indoor side surface of the wall 2 forming the indoor space, only the heat welded portion 14 that does not contribute to the heat insulation by the vacuum heat insulating material 29 among the surfaces on which the vacuum heat insulating material 29 is disposed. The ratio of the area covered with (2) is reduced (the ratio of the area covered with the core part contributing to heat insulation with the vacuum heat insulating material 29 is increased), and the heat insulating effect is enhanced.

本実施の形態では、室内空間を形成する壁2の室内側の面に縦に胴縁7を配設するので、左右方向に隣接する二つの真空断熱材29の外被材12の間には芯材11がある部分(芯材部)同士の間に胴縁7を配設できる間隔をあけているが、上下方向に隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間には胴縁7を配設できる間隔をあけていない。つまり、隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間に胴縁7を配設する場合は、隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間に胴縁7を配設できる間隔をあけて、隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間に胴縁7を配設しない場合は、隣接する二つの真空断熱材29の外被材12の間に芯材11がある部分(芯材部)同士の間隔をできるだけ狭くしている。   In the present embodiment, since the trunk edge 7 is disposed vertically on the indoor side surface of the wall 2 forming the indoor space, between the jacket materials 12 of the two vacuum heat insulating materials 29 adjacent in the left-right direction. The core material 11 is spaced between the portions (core material portions) where the trunk edge 7 can be disposed, but the core material is between the jacket materials 12 of the two vacuum heat insulating materials 29 adjacent in the vertical direction. The space | interval which can arrange | position the trunk edge 7 is not left between the parts (core material part) where 11 exists. That is, when the trunk edge 7 is disposed between the portions (core material portions) where the core material 11 is located between the covering materials 12 of the two adjacent vacuum heat insulating materials 29, the two adjacent vacuum heat insulating materials. 29 of the covering material 12 of the two adjacent vacuum heat insulating materials 29 with a space at which the trunk edge 7 can be disposed between the portions (core material portions) where the core material 11 is located between the covering materials 12 of the 29 covering materials. In the case where the trunk edge 7 is not disposed between the portions having the core material 11 between them (core material portion), the portion having the core material 11 between the jacket materials 12 of the two adjacent vacuum heat insulating materials 29 ( The interval between the core parts) is made as narrow as possible.

本実施の形態では、真空断熱材29の外周のヒレ状の熱溶着部14を他の真空断熱材29の外被材12の間に芯材11がある部分(芯材部)または外周のヒレ状の熱溶着部14に重ねるので、真空断熱材29の外周のヒレ状の熱溶着部14の角部が他の真空断熱材29、特に外被材12の間に芯材11がある部分(芯材部)を傷つけないように、予め真空断熱材29の外周のヒレ状の熱溶着部14の角部を丸く切り落とすことが好ましい。   In the present embodiment, the fin-like heat welded portion 14 on the outer periphery of the vacuum heat insulating material 29 is a portion (core material portion) where the core material 11 is located between the jacket materials 12 of other vacuum heat insulating materials 29 or the peripheral fins. Since the corners of the fin-like heat-welded portion 14 on the outer periphery of the vacuum heat insulating material 29 are overlapped with the other heat-insulating portion 29, particularly the portion where the core material 11 is located between the outer covering material 12 ( In order not to damage the core part), it is preferable to round off the corners of the fin-like heat welding part 14 on the outer periphery of the vacuum heat insulating material 29 in advance.

その他の構成と作用効果は実施の形態1から実施の形態3と同様であるので、詳細な説明は省略する。   Since other configurations and operational effects are the same as those of the first to third embodiments, detailed description thereof is omitted.

本発明の建物の施工方法は、容易に施工可能で断熱性能が良好でかつ施工工程の簡略化が図られたものであり、既存の建物の内壁を解体することなくリフォーム(断熱改修)して断熱壁にする場合に最適であるが、新築の建物の壁にも適用可能で、住宅用の建物や商業用の建物、その他、断熱が必要な建物に有用である。   The building construction method of the present invention is easy to construct, has good heat insulation performance, and simplified the construction process. Renovation (insulation renovation) without dismantling the inner wall of an existing building It is most suitable for insulation walls, but can also be applied to the walls of new buildings, and is useful for residential buildings, commercial buildings, and other buildings that require insulation.

1 住宅
2 壁
3 天井
4 床
6 真空断熱材
7 胴縁
8a,8b 内装材
9 突合せ部
11 芯材
12 外被材
13 熱溶着層
14 熱溶着部
26 固定部材
27 真空断熱材
28 真空断熱材
29 真空断熱材
31 発泡系断熱材
DESCRIPTION OF SYMBOLS 1 House 2 Wall 3 Ceiling 4 Floor 6 Vacuum heat insulating material 7 Body edge 8a, 8b Interior material 9 Butt part 11 Core material 12 Outer material 13 Thermal welding layer 14 Thermal welding part 26 Fixing member 27 Vacuum heat insulating material 28 Vacuum heat insulating material 29 Vacuum insulation 31 Foam insulation

Claims (3)

建物の室内空間を形成する壁の室内側に複数の胴縁を配置し、
前記胴縁と前記胴縁との間に外被材のみで構成される部位を折り曲げた真空断熱材を配置し、
前記胴縁と前記胴縁との間の空間における前記真空断熱材が配置されない箇所に、発泡系断熱材を配置し、
前記胴縁における室内側の表面上に内装材を配置して断熱壁を形成する建物の施工方法であって、
前記真空断熱材の幅方向の寸法が前記胴縁間の間隔と略同一であり、
あらかじめ前記室内空間の間取りに対する前記真空断熱材の標準配置枚数を定め、
かつ、あらかじめ前記室内空間の間取りに対する前記発泡系断熱材の必要量を定め、
その標準配置枚数を上限として前記室内空間に前記真空断熱材と前記発泡系断熱材を配置する建物の施工方法。
A plurality of trunk edges are arranged on the indoor side of the wall forming the indoor space of the building,
A vacuum heat insulating material is disposed between the trunk edge and the trunk edge by bending a portion composed only of a jacket material ,
In a place where the vacuum heat insulating material is not disposed in the space between the trunk edge and the trunk edge, a foam-based heat insulating material is disposed,
A construction method for a building in which an interior material is arranged on a surface on the indoor side at the trunk edge to form a heat insulating wall,
The dimension in the width direction of the vacuum heat insulating material is substantially the same as the interval between the trunk edges,
Predetermining the standard arrangement number of the vacuum heat insulating material for the floor plan of the indoor space,
And, the required amount of the foam heat insulating material for the floor plan of the indoor space is determined in advance,
A construction method for a building in which the vacuum heat insulating material and the foam heat insulating material are disposed in the indoor space with an upper limit of the standard arrangement number of sheets.
前記真空断熱材は、芯材と前記外被材とで構成され、前記真空断熱材の幅方向の寸法とは、前記外被材のみで構成される部位を折り曲げた部分を除いた前記芯材が存在する部分の寸法である請求項1に記載の建物の施工方法。 The said vacuum heat insulating material is comprised with the core material and the said jacket material, The dimension of the width direction of the said vacuum heat insulating material is the said core material except the part which bent the site | part comprised only with the said jacket material. The method for constructing a building according to claim 1, wherein the dimension is a size of a portion in which is present . 前記真空断熱材は2種類とした請求項1または2に記載の建物の施工方法。 The building construction method according to claim 1 or 2, wherein the vacuum heat insulating material is of two types .
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