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JP5455564B2 - Heating medium boiler - Google Patents
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JP5455564B2 - Heating medium boiler - Google Patents

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JP5455564B2
JP5455564B2 JP2009253639A JP2009253639A JP5455564B2 JP 5455564 B2 JP5455564 B2 JP 5455564B2 JP 2009253639 A JP2009253639 A JP 2009253639A JP 2009253639 A JP2009253639 A JP 2009253639A JP 5455564 B2 JP5455564 B2 JP 5455564B2
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heat
heat medium
boiler
oil
refractory material
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JP2011099601A (en
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茂 黒木
博史 高島
崇 河田
将人 西山
守 森本
重行 吉野
佳秀 樋口
信次 別所
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SOKEN TECNIX CO., LTD.
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Description

本発明は燃焼を行うことで熱媒油を加熱し、加熱した熱媒油を熱使用部との間で循環させることで熱の供給を行う熱媒ボイラに関するものである。   The present invention relates to a heat medium boiler that heats a heat medium oil by performing combustion and supplies heat by circulating the heated heat medium oil with a heat using part.

中央に空間を開けたコイル状の熱媒油加熱管によって側面を形成し、上下端は耐火材で断熱している円筒形の燃焼室を持ち、燃焼室内で燃焼を行うことで熱媒油加熱管内の熱媒油を加熱する熱媒ボイラが広く普及している。熱媒ボイラでは、熱使用部との間を熱媒油循環管で接続しておき、熱媒油を循環させることで熱使用部へ熱を供給する。熱媒油の循環は、熱使用部から戻ってきた熱媒油を熱媒ボイラ内へ送り込むボイラ入口配管に循環ポンプを設置しておき、循環ポンプを作動することで行う。熱媒ボイラの燃焼を行い、循環ポンプの作動を行うことで、加熱した高温の熱媒油を熱使用部へ送り、熱使用部で熱を放出することによって温度の低下した熱媒油は、熱媒ボイラに戻して再び加熱する循環を行うことで熱の供給を行う。   Heat transfer medium oil heating is performed by having a cylindrical combustion chamber with a coiled heat transfer medium heating tube with a space in the center and upper and lower ends insulated by a refractory material and burning in the combustion chamber. Heat medium boilers for heating the heat medium oil in the pipe are widely used. In the heat medium boiler, a heat medium oil circulation pipe is connected between the heat use part and heat is supplied to the heat use part by circulating the heat medium oil. Circulation of the heat medium oil is performed by installing a circulation pump in a boiler inlet pipe that feeds the heat medium oil returned from the heat use section into the heat medium boiler and operating the circulation pump. By heating the heat medium boiler and operating the circulation pump, the heated high temperature heat medium oil is sent to the heat use part, and the heat medium oil whose temperature is lowered by releasing heat at the heat use part is Heat is supplied by circulating the heat medium back to the heat medium boiler.

熱媒ボイラの場合、特開平6−341606号公報に記載があるように、熱媒ボイラの燃焼時には耐火材に熱が蓄えられ、燃焼を停止しても耐火材から発する熱が熱媒油を加熱するということがある。この時に熱媒油の流動が停止していると、耐火材の熱を受けやすい箇所における熱媒油では、過熱されることで劣化(炭化)することがある。熱媒ボイラによる熱供給運転中は燃焼の有無に関係なく循環ポンプを作動するため、熱媒油が過熱されることはないが、熱供給の必要が無くなって熱媒ボイラの運転を停止した場合、運転停止と同時に循環ポンプを停止したのでは熱媒油が過熱されることになる。そのため、熱媒ボイラ運転停止時には、ボイラの温度が十分下がるまで冷却運転を行う必要があった。特開平6−341606号公報では、燃焼停止後の経過時間と熱媒温度を検出しておき、ボイラ停止後所定時間経過し、かつ熱媒温度があらかじめ設定した温度以下になるまで送風機及び循環ポンプの稼働を行うことで熱媒油の劣化を防止している。   In the case of a heat medium boiler, as described in JP-A-6-341606, heat is stored in the refractory material during combustion of the heat medium boiler, and even if the combustion is stopped, the heat generated from the refractory material is used as heat medium oil. Sometimes it is heated. If the flow of the heat transfer oil is stopped at this time, the heat transfer oil in a place where the heat of the refractory material is easily received may be deteriorated (carbonized) by being overheated. During the heat supply operation by the heat medium boiler, the circulation pump is operated regardless of the presence or absence of combustion, so the heat medium oil will not be overheated, but the heat supply boiler is no longer needed and the operation of the heat medium boiler is stopped If the circulating pump is stopped simultaneously with the operation stop, the heat transfer oil is overheated. For this reason, when the operation of the heat medium boiler is stopped, it is necessary to perform a cooling operation until the temperature of the boiler sufficiently decreases. In JP-A-6-341606, an elapsed time and a heating medium temperature after stopping combustion are detected, a blower and a circulation pump are used until a predetermined time has elapsed after the boiler has stopped and the heating medium temperature is equal to or lower than a preset temperature. This prevents the heat medium oil from deteriorating.

しかし、熱の供給を行っていない場合に循環ポンプの作動を行うということは、その分だけ電力消費量が増大するということであるため、熱媒油の劣化を防止しながら無駄な電力消費を抑えることが望まれていた。   However, operating the circulation pump when heat is not being supplied means that the amount of power consumption increases accordingly, so wasteful power consumption is prevented while preventing deterioration of the heat transfer oil. It was hoped to suppress it.

特開平6−341606号公報JP-A-6-341606

本発明が解決しようとする課題は、熱媒ボイラにおいて運転停止時に熱媒油が過熱されることを防止し、かつ電力消費量の増大を抑制することにある。   The problem to be solved by the present invention is to prevent the heat transfer oil from being overheated when the operation is stopped in the heat transfer boiler, and to suppress an increase in power consumption.

請求項1に記載の発明は、中央に空間を開けたコイル状の熱媒油加熱管によって側面を形成し、上下端は耐火材で断熱している円筒形の燃焼室を持ち、加熱した熱媒油を熱使用部へ供給する熱媒ボイラであって、熱使用部と熱媒ボイラの間を結ぶ熱媒油管に循環ポンプを設けて熱媒油を循環させるようにしている熱媒ボイラにおいて、前記循環ポンプの回転数を変更する回転数変更装置と、熱媒ボイラの耐火材温度を検出する耐火材温度検出装置を設けておき、熱媒ボイラ運転停止後の熱媒油冷却運転時に循環ポンプの作動を行う場合、熱媒ボイラの運転中よりも循環ポンプの回転数を低くする制御を耐火材温度検出装置で検出する耐火材温度が設定値に低下するまで行うことを特徴とする熱媒ボイラ。 The invention according to claim 1 has a cylindrical combustion chamber in which a side surface is formed by a coiled heat transfer oil heating tube having a space in the center, and upper and lower ends are thermally insulated with a refractory material, and heated heat In a heat medium boiler that supplies medium oil to a heat use part, wherein the heat medium oil is circulated by providing a circulation pump in a heat medium oil pipe connecting the heat use part and the heat medium boiler. , A rotation speed changing device for changing the rotation speed of the circulation pump and a refractory material temperature detection device for detecting the temperature of the refractory material of the heat medium boiler are provided and circulated during the heat medium oil cooling operation after the heat medium boiler operation is stopped. When the pump is operated, the heat is controlled until the temperature of the refractory material detected by the refractory material temperature detection device is lowered to the set value, so that the rotational speed of the circulating pump is lower than during operation of the heat medium boiler. Medium boiler.

熱媒ボイラ運転停止後の熱媒油冷却運転時の場合、循環ポンプの回転数を低くした状態で循環ポンプを作動させることで、熱媒油は緩やかであるが流動し続けるために熱媒油が部分的に過熱されて劣化するということはなく、循環ポンプの回転数は低くしているため循環ポンプの電力消費量は低くすることができる。また、耐火材温度が所定の温度まで低下したことを検出して循環ポンプの作動を停止することで、循環ポンプの停止が早すぎて熱媒油の劣化を招いたり、循環ポンプを必要以上に長く作動することで無駄な電力を消費するといったことを防止することができる。   In the case of the cooling operation of the heating medium oil after the heating medium boiler operation is stopped, the heating medium oil keeps flowing slowly by operating the circulating pump with the circulating pump rotating at a low speed. Is not partially overheated and deteriorated, and since the rotation speed of the circulation pump is low, the power consumption of the circulation pump can be reduced. In addition, by detecting that the temperature of the refractory material has decreased to a predetermined temperature and stopping the operation of the circulation pump, the circulation pump will stop too early, leading to deterioration of the heat transfer oil, It is possible to prevent wasteful power consumption by operating for a long time.

本発明を実施している熱媒ボイラと熱使用部のフロー図Flow diagram of heat medium boiler and heat using part implementing the present invention

本発明の一実施例を図面を用いて説明する。図1は並列設置した3台の熱媒ボイラと熱使用部のフロー図である。熱媒ボイラ1は、中央に空間を開けたコイル状の熱媒油加熱管3によって側面を形成した円筒形の燃焼室を持ち、加熱した熱媒油を熱使用部2へ供給するものである。熱媒ボイラ1は、中央上部に燃焼装置を持っており、燃焼装置から燃焼室に向けて燃焼を行うことで、熱媒油加熱管3内の熱媒油を加熱する。燃焼室の上部と下部には耐火材5を設置しており、耐火材5によって断熱している。   An embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a flow diagram of three heat medium boilers and heat use units installed in parallel. The heat medium boiler 1 has a cylindrical combustion chamber having a side surface formed by a coil-shaped heat medium oil heating tube 3 having a space in the center, and supplies the heated heat medium oil to the heat use unit 2. . The heat-medium boiler 1 has a combustion device in the upper center portion, and heats the heat-medium oil in the heat-medium oil heating tube 3 by performing combustion from the combustion device toward the combustion chamber. A refractory material 5 is installed at the upper and lower portions of the combustion chamber and is insulated by the refractory material 5.

各熱媒ボイラ1には、運転制御装置8を設けており、運転制御装置8によって熱媒ボイラ1の各装置の作動を制御する。熱媒ボイラ1で発生させた熱は、熱媒油を通じて移送するようにしており、熱使用部2と熱媒ボイラ1の間を熱媒油が循環することができるようにしておく。各熱媒ボイラ1では、個別のボイラ出口配管13を通じて熱媒油を送り出すようにしており、ボイラ出口配管13は共通の熱媒油集合管11と接続している。熱媒油集合管11は熱使用部2と接続しており、熱媒ボイラ1から送り出された高温の熱媒油は熱媒油集合管11を通して熱使用部2へ送られる。熱使用部2で熱を奪われた熱媒油は、共通の熱媒油分配管12とボイラ入口配管14を通じて各熱媒ボイラ1へ戻すようにしており、熱媒油分配管12と各熱媒ボイラ1の間をボイラ入口配管14にて接続している。循環ポンプ4は、各熱媒ボイラ1に分岐した後のボイラ入口配管14に設けておく。   Each heat medium boiler 1 is provided with an operation control device 8, and the operation of the heat medium boiler 1 is controlled by the operation control device 8. The heat generated in the heat medium boiler 1 is transferred through the heat medium oil so that the heat medium oil can circulate between the heat use unit 2 and the heat medium boiler 1. In each heat medium boiler 1, heat medium oil is sent out through an individual boiler outlet pipe 13, and the boiler outlet pipe 13 is connected to a common heat medium oil collecting pipe 11. The heat medium oil collecting pipe 11 is connected to the heat using part 2, and the high-temperature heat medium oil sent from the heat medium boiler 1 is sent to the heat using part 2 through the heat medium oil collecting pipe 11. The heat medium oil deprived of heat in the heat use section 2 is returned to each heat medium boiler 1 through a common heat medium oil distribution pipe 12 and boiler inlet pipe 14, and the heat medium oil distribution pipe 12 and each heat medium boiler. 1 is connected by a boiler inlet pipe 14. The circulation pump 4 is provided in the boiler inlet pipe 14 after branching to each heat medium boiler 1.

循環ポンプ4には回転数変更装置としてインバータ装置6を設けておき、インバータ装置6によって循環ポンプ4の回転速度を調節することができるようにしている。また、熱媒ボイラ1の耐火材5部分の温度を検出する耐火材温度検出装置7を設けておき、耐火材温度検出装置7で検出した耐火材温度は運転制御装置8へ出力するようにしておく。   The circulation pump 4 is provided with an inverter device 6 as a rotation speed changing device so that the rotation speed of the circulation pump 4 can be adjusted by the inverter device 6. Further, a refractory material temperature detection device 7 for detecting the temperature of the refractory material 5 portion of the heat medium boiler 1 is provided, and the refractory material temperature detected by the refractory material temperature detection device 7 is output to the operation control device 8. deep.

複数台設置している熱媒ボイラ1は、負荷の状況に基づいて燃焼台数を増減することで出力を調節する。熱媒油集合管11での熱媒油温度を検出する熱媒油温度検出装置9と、熱媒油温度検出装置9で検出した熱媒油温度に基づき、熱媒ボイラ1の燃焼台数を決定する台数制御装置10を設けておき、熱媒油温度が高くなった場合には燃焼台数を減少することで出力量を減少し、熱媒油温度が低くなった場合には燃焼台数を増加することで出力量を増加する台数制御を行う。台数制御装置10から熱媒ボイラ1の運転制御装置8に対して、燃焼要求信号が出力されると、運転制御装置8は熱媒ボイラ1の各部を作動させて燃焼を行い、燃焼要求信号が途切れると熱媒ボイラ1の燃焼を停止する。   The plurality of heat medium boilers 1 installed adjusts the output by increasing or decreasing the number of combustion based on the load status. Based on the heat medium oil temperature detecting device 9 for detecting the heat medium oil temperature in the heat medium oil collecting pipe 11 and the heat medium oil temperature detected by the heat medium oil temperature detecting device 9, the number of combustion of the heat medium boiler 1 is determined. The number control device 10 is provided to reduce the output amount by decreasing the number of combustion when the temperature of the heat medium oil becomes high, and increase the number of combustion when the temperature of the heat medium oil becomes low. This controls the number of units that increase the output. When a combustion request signal is output from the number control device 10 to the operation control device 8 of the heat medium boiler 1, the operation control device 8 operates each part of the heat medium boiler 1 to perform combustion, and the combustion request signal is output. When interrupted, the combustion of the heat medium boiler 1 is stopped.

熱媒ボイラ1での燃焼を行うことで、熱媒ボイラの燃焼室内にある熱媒油加熱管3を加熱し、熱媒油加熱管内の熱媒油を加熱する。この時、循環ポンプ4は定格能力で作動し、加熱した高温の熱媒油を熱使用部2へと送る。循環ポンプ4の運転を行っている間は、熱媒油加熱管3内を熱媒油が常に流れており、加熱された熱媒油は、熱媒油加熱管3・ボイラ出口配管13・熱媒油集合管11を通って熱使用部2へ送られる。熱使用部2へ送られた高温の熱媒油は、熱使用部2で熱を奪われることで温度を低下させ、低温の熱媒油は熱媒ボイラ1へ戻る。   By performing the combustion in the heat medium boiler 1, the heat medium oil heating pipe 3 in the combustion chamber of the heat medium boiler is heated, and the heat medium oil in the heat medium oil heating pipe is heated. At this time, the circulation pump 4 operates at the rated capacity, and sends the heated high-temperature heat transfer oil to the heat use unit 2. While the circulating pump 4 is operating, the heat medium oil always flows in the heat medium oil heating pipe 3, and the heated heat medium oil is the heat medium oil heating pipe 3, boiler outlet pipe 13, heat It is sent to the heat using part 2 through the medium oil collecting pipe 11. The high-temperature heat transfer oil sent to the heat use unit 2 is deprived of heat by the heat use unit 2 to lower the temperature, and the low-temperature heat transfer oil returns to the heat transfer boiler 1.

熱使用部2での熱使用量が減少すると、熱使用部2での熱媒油温度低下量が少なくなるため、熱媒油の温度が上昇し、熱媒油温度検出装置9で検出している熱媒油温度が高くなる。台数制御装置10では、熱の供給量が過剰であって熱媒油温度が高くなった場合には、熱媒ボイラ1の燃焼台数を減少する。台数制御装置10から燃焼停止の指令が送られてきた熱媒ボイラでは、燃焼を停止する。この場合、燃焼を停止したボイラでは、燃焼は停止したが台数制御対象から外れたわけではなく、運転状態は継続している。このときには熱媒ボイラによる熱の供給は続くため、循環ポンプは定格能力で作動を続けることになり、熱媒油が過熱されることはない。   When the amount of heat used in the heat using unit 2 decreases, the amount of temperature decrease in the heat medium oil in the heat using unit 2 decreases, so the temperature of the heat medium oil rises and is detected by the heat medium oil temperature detection device 9. The temperature of the heat transfer oil increases. In the number control device 10, when the amount of heat supplied is excessive and the temperature of the heat medium oil becomes high, the number of combustion of the heat medium boiler 1 is decreased. In the heat medium boiler to which the combustion stop command is sent from the number control device 10, the combustion is stopped. In this case, in the boiler in which the combustion is stopped, the combustion is stopped but is not excluded from the number control target, and the operation state is continued. At this time, since the supply of heat by the heat medium boiler continues, the circulation pump continues to operate at the rated capacity, and the heat medium oil is not overheated.

これが熱媒ボイラの運転スイッチを切る運転停止であった場合、熱媒ボイラからの熱供給を停止することになるため、循環ポンプを作動する必要がなくなる。しかし、このときの耐火材温度検出装置7で検出している耐火材温度が所定温度よりも高い場合には、熱媒油の過熱防止のために循環ポンプ4の作動は継続する。ただし、運転を停止している場合の循環ポンプ4の作動は、インバータ装置6によって回転数を減少しておき、運転中よりも熱媒油循環量を低下させておく。   When this is an operation stop to turn off the operation switch of the heat medium boiler, the heat supply from the heat medium boiler is stopped, so that it is not necessary to operate the circulation pump. However, when the refractory material temperature detected by the refractory material temperature detection device 7 at this time is higher than a predetermined temperature, the operation of the circulation pump 4 is continued to prevent overheating of the heat transfer oil. However, when the operation is stopped, the operation of the circulation pump 4 is performed by reducing the number of rotations by the inverter device 6 and reducing the circulation amount of the heat transfer oil than during the operation.

熱媒ボイラ1の運転停止中に発生する熱媒油の劣化は、熱媒油が移動しないことによって耐火材5からの熱が特定箇所に集中し、熱媒油温度を通常よりも高い温度まで過熱してしまうことが原因であり、熱媒油を流動させて熱の集中をなくすことで熱媒油の劣化を防止することができる。この場合に必要な熱媒油の流動は、熱媒油の過熱を防止するためだけのものであるため、熱使用部2へ熱を送る場合の流動量よりも少ないものでよく、循環ポンプ4の回転数を少なくすることで循環ポンプ4での電力消費量を削減することができる。   The deterioration of the heat transfer oil that occurs while the operation of the heat transfer boiler 1 is stopped is because the heat transfer oil does not move, the heat from the refractory material 5 is concentrated at a specific location, and the heat transfer oil temperature is increased to a higher temperature than usual. It is caused by overheating, and deterioration of the heat transfer oil can be prevented by flowing the heat transfer oil to eliminate the concentration of heat. The flow of the heat medium oil necessary in this case is only for preventing the heat medium oil from being overheated. Therefore, the flow amount of the heat medium oil may be less than the flow amount when the heat is transmitted to the heat use unit 2. It is possible to reduce the power consumption of the circulation pump 4 by reducing the number of rotations.

熱媒ボイラの運転停止中に行う循環ポンプ4の作動は、耐火材温度検出装置7で検出している耐火材5の温度が所定温度に低下するまで行う。熱使用部2の温度や熱媒油の温度は、周囲の影響を受けて短期的な変動を発生することがある。特に、循環ポンプ4の回転数を少なくしている場合、通常の回転数に比べると熱媒油温度に発生するばらつきが発生しやすくなる。そのため、熱使用部や熱媒油の温度に基づいて循環ポンプ4の作動有無を定めていたのでは、必要以上に循環ポンプ4の作動を続けたり、必要分の作動が行われないことがあった。耐火材5の場合、周囲の影響による短期的な温度変動は発生せず、温度は緩やかに変化するため、耐火材5の温度を検出することで循環ポンプ4の作動を終了する時期を正確に検出することができる。   The operation of the circulation pump 4 performed while the operation of the heat medium boiler is stopped is performed until the temperature of the refractory material 5 detected by the refractory material temperature detection device 7 decreases to a predetermined temperature. The temperature of the heat using part 2 and the temperature of the heat transfer oil may be subject to short-term fluctuations under the influence of the surroundings. In particular, when the number of rotations of the circulation pump 4 is reduced, a variation occurring in the heat transfer oil temperature is likely to occur as compared with a normal number of rotations. Therefore, if the operation of the circulation pump 4 is determined based on the temperature of the heat use part or the heat transfer oil, the operation of the circulation pump 4 may be continued more than necessary or the necessary operation may not be performed. It was. In the case of the refractory material 5, short-term temperature fluctuations due to the influence of the surroundings do not occur, and the temperature changes slowly. Therefore, the timing of ending the operation of the circulation pump 4 can be accurately determined by detecting the temperature of the refractory material 5. Can be detected.

1 熱媒ボイラ
2 熱使用部
3 熱媒油加熱管
4 循環ポンプ
5 耐火材
6 インバータ装置
7 耐火材温度検出装置
8 運転制御装置
9 熱媒油温度検出装置
10 台数制御装置
11 熱媒油集合管
12 熱媒油分配管
13 ボイラ出口配管
14 ボイラ入口配管
1 Heating medium boiler
2 Heat use part
3 Heat transfer oil heating tube
4 Circulation pump
5 Refractory materials
6 Inverter device
7 Refractory temperature detector
8 Operation control device
9 Heat medium oil temperature detector
10 Number control device
11 Heat medium oil collecting pipe 12 Heat medium oil distribution pipe 13 Boiler outlet pipe 14 Boiler inlet pipe

Claims (1)

中央に空間を開けたコイル状の熱媒油加熱管によって側面を形成し、上下端は耐火材で断熱している円筒形の燃焼室を持ち、加熱した熱媒油を熱使用部へ供給する熱媒ボイラであって、熱使用部と熱媒ボイラの間を結ぶ熱媒油管に循環ポンプを設けて熱媒油を循環させるようにしている熱媒ボイラにおいて、前記循環ポンプの回転数を変更する回転数変更装置と、熱媒ボイラの耐火材温度を検出する耐火材温度検出装置を設けておき、熱媒ボイラ運転停止後の熱媒油冷却運転時に循環ポンプの作動を行う場合、熱媒ボイラの運転中よりも循環ポンプの回転数を低くする制御を耐火材温度検出装置で検出する耐火材温度が設定値に低下するまで行うことを特徴とする熱媒ボイラ。 A side wall is formed by a coiled heat transfer oil heating tube with a space in the center, and the upper and lower ends have a cylindrical combustion chamber that is insulated with a refractory material, and the heated heat transfer oil is supplied to the heat use section. In the heat medium boiler, the circulation pump is provided in the heat medium oil pipe connecting the heat use part and the heat medium boiler to circulate the heat medium oil, and the rotation speed of the circulation pump is changed. When the heat pump oil cooling operation is performed during the heat medium oil cooling operation after the heat medium boiler operation is stopped, the heat medium changing device and the refractory material temperature detecting device for detecting the refractory material temperature of the heat medium boiler are provided. A heating medium boiler, characterized in that control for lowering the number of revolutions of the circulation pump than during operation of the boiler is performed until the temperature of the refractory material detected by the refractory material temperature detection device decreases to a set value .
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