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JP5462002B2 - Method for producing tea extract - Google Patents
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JP5462002B2 - Method for producing tea extract - Google Patents

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JP5462002B2
JP5462002B2 JP2010001335A JP2010001335A JP5462002B2 JP 5462002 B2 JP5462002 B2 JP 5462002B2 JP 2010001335 A JP2010001335 A JP 2010001335A JP 2010001335 A JP2010001335 A JP 2010001335A JP 5462002 B2 JP5462002 B2 JP 5462002B2
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晴仁 道田
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Description

本発明は、茶抽出液の製造方法に関する。   The present invention relates to a method for producing a tea extract.

消費者の嗜好の多様化や健康志向の高揚により、複数の茶葉や穀物を原料とする茶飲料が注目されている。このような茶飲料の製造方法として、例えば、緑茶、玄米、麦等の抽出時間の異なる複数の茶原料の内、抽出時間の長いものから順に抽出用水に投入してバッチ抽出する方法が知られている(特許文献1)。しかしながら、この方法は、茶原料の投入を複数回に分けて断続的に行うために作業が煩雑で負荷も大きく、また茶原料の投入作業中にも抽出が進行するため投入作業の振れにより一定の品質を確保し難いという問題があった。   Due to the diversification of consumer preferences and health-conscious enhancements, tea beverages made from multiple tea leaves and grains are drawing attention. As a method for producing such a tea beverage, for example, among a plurality of tea ingredients having different extraction times such as green tea, brown rice, wheat, etc., a method of batch extraction by adding them to extraction water in order from the one with the longer extraction time is known. (Patent Document 1). However, this method requires a lot of work and load because the tea material is intermittently introduced into a plurality of times, and the extraction progresses during the tea material input operation. There was a problem that it was difficult to ensure quality.

このような問題を解決すべく、カラム式抽出機内に複数の茶葉をかさ密度の低い順に積層し抽出する方法が提案されている(特許文献2)。   In order to solve such a problem, a method has been proposed in which a plurality of tea leaves are stacked in a column type extractor in order of increasing bulk density and extracted (Patent Document 2).

特開2003−310160号公報JP 2003-310160 A 特開2009−82110号公報JP 2009-82110 A

特許文献2に記載の方法は風味の良好な茶抽出液を得るには有効であるが、茶原料の種類やその組み合わせにより抽出時において一部の茶原料が浮遊し抽出操作の安定性が低下することがあった。
したがって、本発明の課題は、複数の茶原料を用い、抽出時における茶原料の浮遊を抑制して安定に抽出することの可能な茶抽出液の製造方法を提供することにある。また、本発明の課題は、当該製造方法により得られた茶抽出液を用いた容器詰茶飲料を提供することにある。
Although the method described in Patent Document 2 is effective for obtaining a tea extract having a good flavor, some tea ingredients float during extraction due to the types and combinations of tea ingredients, and the stability of the extraction operation is reduced. There was something to do.
Therefore, the subject of this invention is providing the manufacturing method of the tea extract which can use the some tea raw material, suppress the floating of the tea raw material at the time of extraction, and can extract stably. Moreover, the subject of this invention is providing the container-packed tea drink using the tea extract obtained by the said manufacturing method.

そこで、本発明者は、複数の茶原料を用いた抽出手段について種々検討したところ、カラム式抽出機内に所定の基準で複数の茶原料を仕込み、次いで抽出用水を供給することで、抽出時における茶原料の浮遊を抑制して安定に茶抽出液を製造できることを見出した。   Therefore, the present inventor has made various studies on extraction means using a plurality of tea raw materials, and charged a plurality of tea raw materials into a column type extractor on a predetermined basis, and then supplying extraction water, It was found that the tea extract can be stably produced by suppressing the floating of the tea raw material.

すなわち、本発明は、カラム式抽出機内に装着された茶保持板上に3種以上の茶原料を層状に仕込み、該抽出機内に抽出用水を供給して茶抽出液を排出する茶抽出液の製造方法であって、3種以上の茶原料のそれぞれの濡れ密度を比較し濡れ密度が最大値及び最小値である茶原料を除くいずれか一の茶原料を最上層に仕込む、茶抽出液の製造方法を提供するものである。   That is, the present invention relates to a tea extract that charges three or more kinds of tea ingredients in a layer on a tea holding plate mounted in a column type extractor, supplies the extraction water into the extractor, and discharges the tea extract. A method for producing a tea extract, comprising comparing the wet density of each of three or more types of tea ingredients and charging any one tea ingredient in the uppermost layer, excluding the tea ingredients having a maximum and minimum wet density. A manufacturing method is provided.

本発明はまた、上記製造方法により得られた茶抽出液を、そのまま容器に充填するか、又は濃縮若しくは希釈して容器に充填してなる容器詰茶飲料を提供するものである。   The present invention also provides a packaged tea beverage obtained by filling a tea extract obtained by the above production method into a container as it is, or concentrating or diluting and filling the container.

本発明によれば、抽出時における茶原料の浮遊が抑制されるため、閉塞や片流れ(茶原料間を供給用水が偏って流れること)等を生ずることなく安定にかつ効率よく茶抽出液を製造することができる。また、当該茶抽出液を用いることで、風味の良好な飲みやすい容器詰茶飲料を提供することが可能になる。   According to the present invention, since the floating of the tea raw material during extraction is suppressed, a tea extract is produced stably and efficiently without causing clogging or single flow (the supply water flows unevenly between the tea raw materials). can do. In addition, by using the tea extract, it is possible to provide a packaged tea beverage having a good flavor and easy to drink.

カラム式抽出機に茶原料を仕込んだ状態を模式的に示す図である。It is a figure which shows typically the state which prepared the tea raw material in the column type extractor. 抽出機下部から抽出用水を上昇流で供給している状態を模式的に示す図である。It is a figure which shows typically the state which is supplying the extraction water by the upward flow from the lower part of an extractor. 抽出機上部から抽出用水をシャワーしながら茶抽出液を抽出機下部から抜き出している状態を模式的に示す図である。It is a figure which shows typically the state which is extracting the tea extract from the extractor lower part, showering the extraction water from the extractor upper part.

[茶抽出液の製造方法]
本発明の茶抽出液の製造方法においては、先ずカラム式抽出機内に装着された茶保持板上に、濡れ密度の異なる3種以上の茶原料のうち、濡れ密度が最大値及び最小値である茶原料を除く、いずれか一の茶原料が最上層を形成するように茶原料を順次積層する(第1の工程)。
本工程に先立ち、カラム式抽出機を準備する。カラム式抽出機としては、内部に茶原料を保持するための茶保持板と、抽出用水の供給口と、茶抽出液の排出口とを備えるものであれば特に限定されるものではなく、例えば、抽出機の上部から抽出用水を供給するタイプ、下部から抽出用水を供給するタイプ、あるいは双方から抽出用水を供給可能なタイプ等が利用できる。
[Method for producing tea extract]
In the method for producing a tea extract according to the present invention, the wet density is the maximum value and the minimum value among the three or more kinds of tea materials having different wet density on the tea holding plate mounted in the column type extractor. Tea ingredients are sequentially laminated so that any one tea ingredient, excluding the tea ingredients, forms the uppermost layer (first step).
Prior to this step, a column type extractor is prepared. The column type extractor is not particularly limited as long as it has a tea holding plate for holding a tea raw material inside, a supply port for extraction water, and a discharge port for tea extract. A type that supplies extraction water from the top of the extractor, a type that supplies extraction water from the bottom, or a type that can supply extraction water from both can be used.

具体的には、図1に示すカラム式抽出機が好適に使用される。図1に示す抽出機1は、下部から抽出用水を供給するためのバルブ2と、上部から抽出用水を供給するためのシャワーノズル3と、茶抽出液を排出するためのバルブ4とを備えている。シャワーノズル3は、抽出用水が茶原料上面に対して均一に噴霧されるようにノズル角度、高さが調整できる機構を有するものが好ましい。カラム式抽出機としては市販品を使用してもよく、例えば、SK−EXT10、SK-EXT−15(三友機器(株)製)、TEX1512、TEX2015((株)イズミフードマシナリ製)等が例示される。
カラム式抽出機の形状は特に限定されないが、円筒状のものが好適に使用される。また、カラム式抽出機の容積も特に限定されず、製造スケールに応じて適宜選択することができる。
抽出機1内には、茶原料を保持するための茶保持板5が装着されている。茶保持板5としては茶原料と茶抽出液とを分離できるものであれば特に限定されないが、パンチングメタル、金網(メッシュ)が好ましく、フラット、円錐状、角錐状等の種々の形状のものを用いることができる。また、金網のメッシュサイズは、実質的に仕込んだ茶原料と茶抽出液との分離の点から、18〜100メッシュであることが好ましい。
Specifically, the column type extractor shown in FIG. 1 is preferably used. An extractor 1 shown in FIG. 1 includes a valve 2 for supplying extraction water from the lower part, a shower nozzle 3 for supplying extraction water from the upper part, and a valve 4 for discharging tea extract. Yes. The shower nozzle 3 preferably has a mechanism capable of adjusting the nozzle angle and height so that the extraction water is sprayed uniformly on the upper surface of the tea material. Commercially available products may be used as the column type extractor, for example, SK-EXT10, SK-EXT-15 (manufactured by Mitomo Equipment Co., Ltd.), TEX1512, TEX2015 (manufactured by Izumi Food Machinery Co., Ltd.), etc. Is done.
The shape of the column type extractor is not particularly limited, but a cylindrical one is preferably used. Further, the volume of the column type extractor is not particularly limited, and can be appropriately selected according to the production scale.
In the extractor 1, a tea holding plate 5 for holding a tea raw material is mounted. The tea holding plate 5 is not particularly limited as long as it can separate the tea raw material and the tea extract, but is preferably punched metal or wire mesh (mesh), and has various shapes such as flat, conical, and pyramidal shapes. Can be used. Moreover, it is preferable that the mesh size of a wire mesh is 18-100 mesh from the point of isolation | separation of the tea raw material and tea extract which were substantially prepared.

次に、茶原料を準備する。茶原料としては、濡れ密度が異なる、3種以上の茶原料を任意に組み合わせて使用する。また、濡れ密度が異なれば、同一種類の茶原料を使用してもよい。ここで、本明細書において「濡れ密度」とは、後掲の実施例に記載の方法により測定されるものをいう。   Next, a tea raw material is prepared. As the tea material, three or more kinds of tea materials having different wetting densities are used in any combination. Further, the same kind of tea raw material may be used as long as the wet density is different. Here, “wetting density” in the present specification refers to that measured by the method described in the examples below.

茶原料としては、例えば、緑茶、烏龍茶、紅茶、米類、麦類、豆類、ソバ類、雑穀類等が例示される。ここで、本明細書において「緑茶、烏龍茶、紅茶」とは、飲用に供される茶抽出液ではなく、該茶抽出液を得るための茶原料をいう。   Examples of the tea raw material include green tea, oolong tea, black tea, rice, wheat, beans, buckwheat, and minor grains. Here, “green tea, oolong tea, black tea” in this specification refers to a tea raw material for obtaining the tea extract, not a tea extract used for drinking.

緑茶としては、Camellia属、例えば、C.sinensis、C.assamica、やぶきた種、又はそれらの雑種から得られる茶から製茶された、煎茶、番茶、玉露、てん茶、釜入り茶、茎茶、棒茶、芽茶等が挙げられる。なお、これらは火入れ加工が施されていてもよい。
また、烏龍茶又は紅茶としては、Camellia属、例えばC.sinensis、C.assamica、やぶきた種、若しくはそれらの雑種から得られる茶から半発酵又は発酵工程を経て製茶されたものが挙げられる。
米類としては、例えば、玄米等が挙げられ、麦類としては、例えば、大麦、ハト麦、小麦等が挙げられる。また、豆類としては、例えば、大豆、黒豆、ソラマメ、インゲン豆、小豆、ササゲ、落花生、エンドウ、リョクトウ等が挙げられ、ソバ類としては、例えば、ソバ、ダッタンソバ等が挙げられる。さらに、雑穀類としては、例えば、トウモロコシ、白ゴマ、黒ゴマ、アワ、ヒエ、キビ等が挙げられる。
As the green tea, the genus Camellia, for example, C. sinensis, C. assamica, Yabukita seeds, or tea made from those hybrids, sencha, bancha, gyokuro, tencha, kettle tea, stem tea, Examples include stick tea and bud tea. In addition, these may be subjected to fire processing.
In addition, examples of Oolong tea or black tea include tea made from the genus Camellia, for example, C. sinensis, C. assamica, Yabukita species, or teas obtained from these hybrids through a semi-fermentation or fermentation process.
Examples of rice include brown rice and the like, and examples of wheat include barley, wheat and wheat. Examples of beans include soybeans, black beans, broad beans, kidney beans, red beans, cowpeas, peanuts, peas, and mungbeans. Examples of buckwheat include buckwheat and tartary buckwheat. Further, examples of the cereals include corn, white sesame, black sesame, millet, millet, millet and the like.

中でも、茶原料としては、風味の観点から、緑茶、烏龍茶、米類、麦類、豆類、ソバ類及び雑穀類が好適に使用され、米類、麦類、豆類、雑穀類から選択される少なくとも1種の穀物原料を含むことが特に好ましく、穀物原料のみを用いてもよい。なお、穀物原料は焙煎したものでも、α化処理したものでも、発芽させたものでもよい。更に、穀物原料として、粉砕装置により粉砕したものを使用してもよい。粉砕する穀物原料の大きさは、適宜選択することが可能である。   Among them, from the viewpoint of flavor, green tea, oolong tea, rice, wheat, beans, buckwheat and millet are preferably used as the tea material, and at least selected from rice, wheat, beans and millet It is particularly preferred to include one grain raw material, and only the grain raw material may be used. The grain raw material may be roasted, pre-gelatinized, or germinated. Furthermore, you may use what was grind | pulverized with the grinder as a grain raw material. The size of the grain raw material to be pulverized can be appropriately selected.

次に、所望の風味が得られるように上記茶原料から3種以上を選択し、それらの濡れ密度を測定して仕込み順序を決定する。なお、茶原料の濡れ密度は、同一種類の茶原料であったとしても、品種、産地、大きさ(粉砕方法)等により一様ではない。また、選択した茶原料の濡れ密度が同一である場合、それらの茶原料の仕込み順序は、適宜選択することができる。茶原料の濡れ密度の一例を挙げると、緑茶葉:0.86g/mL、粗砕トウモロコシ:2.11g/mL、粗砕大豆:0.77g/mL、細砕ハト麦:1.07g/mL、α化大麦:0.32g/mL、大麦:0.91g/mL、発芽玄米:0.74g/mLである。   Next, three or more kinds are selected from the tea raw materials so as to obtain a desired flavor, and their wetting density is measured to determine the order of preparation. In addition, even if it is the tea material of the same kind, the wetting density of the tea material is not uniform depending on the variety, production area, size (grinding method), and the like. Moreover, when the wet density of the selected tea raw materials is the same, the order of charging the tea raw materials can be appropriately selected. An example of the wet density of the tea raw material is green tea leaf: 0.86 g / mL, coarsely ground corn: 2.11 g / mL, coarsely ground soybean: 0.77 g / mL, finely ground wheat: 1.07 g / mL , Pregelatinized barley: 0.32 g / mL, barley: 0.91 g / mL, germinated brown rice: 0.74 g / mL.

次に、選択した3種以上の茶原料をカラム式抽出機内の茶保持板上に順次積層するが、選択した茶原料のそれぞれの濡れ密度を比較し、濡れ密度が最大値及び最小値である茶原料を除くいずれか一の茶原料が最上層を形成するように積層する。これにより、最上層に仕込んだ茶原料が重石として機能し、抽出時における茶原料の浮きを抑制することができる。   Next, three or more selected tea ingredients are sequentially stacked on the tea holding plate in the column-type extractor, and the wet density of the selected tea ingredients is compared, and the wet density is the maximum value and the minimum value. Laminate so that any one of the tea ingredients excluding the tea ingredients forms the top layer. Thereby, the tea raw material charged to the uppermost layer functions as a weight, and the floating of the tea raw material at the time of extraction can be suppressed.

最上層に仕込む茶原料の濡れ密度は、抽出時における茶原料の浮き抑制の観点から、使用する茶原料の中で濡れ密度が最小値のものと比べて0.4g/mL以上大きいものが好ましく、具体的には、0.4g/mL以上1.6g/mL以下、更に0.5g/mL以上1.5g/mL以下、更に0.6g/mL以上1.2g/mL以下、特に0.7g/mL以上1.1g/mL以下であることが好ましい。   The wet density of the tea material to be charged in the uppermost layer is preferably 0.4 g / mL or more larger than the one with the minimum wet density among the tea materials used from the viewpoint of suppressing the floating of the tea material during extraction. Specifically, 0.4 g / mL to 1.6 g / mL, 0.5 g / mL to 1.5 g / mL, 0.6 g / mL to 1.2 g / mL, particularly 0. It is preferable that it is 7 g / mL or more and 1.1 g / mL or less.

一方、最下層には、使用する茶原料のそれぞれの濡れ密度を比較し濡れ密度が最小値である茶原料と、最上層に仕込む茶原料を除くいずれか一の茶原料を仕込むことが好ましい。これにより、抽出時において茶原料がより一層浮き難くなり、圧密化が抑制されて閉塞を防止することができる。なお、最下層に仕込む茶原料は、濡れ密度が最小値でなければ任意に選択することが可能である。   On the other hand, it is preferable that the lowermost layer is charged with either one of the tea raw materials excluding the tea raw material charged in the uppermost layer and the tea raw material with the lowest wetting density by comparing the wet density of the tea raw materials used. Thereby, the tea raw material becomes more difficult to float at the time of extraction, and compaction can be suppressed and blockage can be prevented. Note that the tea raw material charged in the lowermost layer can be arbitrarily selected unless the wet density is the minimum value.

最下層に仕込む茶原料の濡れ密度は、抽出時における閉塞抑制の観点から、使用する茶原料の中で相対的に低いものが好ましく、特に好ましくは選択した茶原料の中で最上層に仕込む茶原料の濡れ密度よりも低いものである。具体的には、最下層に仕込む茶原料として、濡れ密度が好ましくは0.4g/mL以上、更に好ましくは0.5g/mL以上、特に好ましくは0.6g/mL以上の茶原料であって、最上層に仕込む茶原料の濡れ密度よりも低いものを選択することが好ましい。なお、濡れ密度の上限値は、抽出時における閉塞抑制の観点から、1.7g/mL、更に1.5g/mL、特に1,3g/mLであることが好ましい。   The wet density of the tea material to be fed into the lowermost layer is preferably relatively low among the tea materials to be used, and particularly preferably tea to be fed into the uppermost layer among the selected tea materials from the viewpoint of suppressing clogging during extraction. It is lower than the wet density of the raw material. Specifically, as a tea material to be charged in the lowermost layer, a tea material having a wet density of preferably 0.4 g / mL or more, more preferably 0.5 g / mL or more, particularly preferably 0.6 g / mL or more, It is preferable to select one lower than the wet density of the tea material charged in the uppermost layer. The upper limit of the wetting density is preferably 1.7 g / mL, more preferably 1.5 g / mL, and particularly preferably 1, 3 g / mL from the viewpoint of suppressing clogging during extraction.

また、最上層及び最下層以外の中間層を形成すべき茶原料の仕込み順序は特に限定されず、適宜決定することが可能である。   Moreover, the preparation order of the tea raw material which should form intermediate | middle layers other than the uppermost layer and the lowermost layer is not specifically limited, It can determine suitably.

各層を形成する茶原料の仕込み量は、所望の風味が得られるように適宜選択することが可能であるが、最上層の茶原料の仕込み量が全茶原料の合計質量に対して15質量%以上、更に18質量%以上、特に20質量%以上であることが好ましい。これにより、最上層の茶原料の重石としての機能が高められ、茶原料の浮きをより確実に抑制することができる。なお、最上層の茶原料の仕込み量の上限は、全茶原料の合計質量に対して80質量%以下、更に70質量%以下、特に60質量%以下であることが好ましい。
一方、最上層の茶原料の仕込み量が全茶原料の合計質量に対して15質量%に満たない場合には、最上層の茶原料と、それに隣接する層の茶原料との合計仕込み量が全茶原料の合計質量に対して15質量%以上、更に18質量%以上、特に20質量%以上であることが好ましい。これにより、最上層と、それに隣接する層の茶原料とが一体となって重石として機能し、茶原料の浮きを抑制することができる。なお、最上層の茶原料とそれに隣接する層の茶原料との合計仕込み量の上限は、全茶原料の合計質量に対して80質量%以下、更に70質量%以下、特に60質量%以下であることが好ましい。
The amount of tea raw material that forms each layer can be appropriately selected so as to obtain a desired flavor, but the amount of tea raw material in the uppermost layer is 15% by mass with respect to the total mass of all tea raw materials. As mentioned above, it is further preferable that it is 18 mass% or more, especially 20 mass% or more. Thereby, the function as the weight of the tea material of the uppermost layer is enhanced, and the floating of the tea material can be more reliably suppressed. In addition, it is preferable that the upper limit of the charging amount of the uppermost tea material is 80% by mass or less, further 70% by mass or less, particularly 60% by mass or less with respect to the total mass of all tea materials.
On the other hand, when the charging amount of the uppermost tea material is less than 15% by mass with respect to the total mass of all the tea materials, the total charging amount of the uppermost tea material and the adjacent tea material of the layer is It is preferable that it is 15 mass% or more with respect to the total mass of all the tea raw materials, 18 mass% or more, especially 20 mass% or more. As a result, the uppermost layer and the tea material of the layer adjacent to the uppermost layer function integrally as a weight, and the floating of the tea material can be suppressed. In addition, the upper limit of the total charge amount of the tea material of the uppermost layer and the tea material of the layer adjacent thereto is 80% by mass or less, further 70% by mass or less, particularly 60% by mass or less, with respect to the total mass of all tea materials. Preferably there is.

茶原料を仕込む際には、図1に示すように、最下層の茶原料6を仕込み、高さが均一になるように茶原料6の上面を平らにならし、次いで茶原料6を覆うように中間層の茶原料7を仕込み、高さが均一になるように茶原料7の上面を平らにならし、そして茶原料7を覆うように最上層の茶原料8を仕込み、高さが均一になるように茶原料8の上面を平らにならすという積層操作を行う積層法が好ましく採用される。これにより、茶原料を均一に膨潤させ、香味と甘味を十分に引き出すことができる。なお、茶原料を4層以上積層する場合には、中間層の茶原料7を覆うように更に茶原料を仕込み、高さが均一になるように平らにならすという積層操作を繰り返し行って中間層を形成した後、最上層を上記と同様の操作により形成すればよい。   When charging the tea material, as shown in FIG. 1, the lowermost tea material 6 is charged, the top surface of the tea material 6 is leveled so that the height is uniform, and then the tea material 6 is covered. In the middle layer, the tea material 7 of the intermediate layer is charged, the upper surface of the tea material 7 is leveled so that the height is uniform, and the tea material 8 of the uppermost layer is charged so as to cover the tea material 7, and the height is uniform. A laminating method in which a laminating operation of flattening the upper surface of the tea raw material 8 is preferably employed. Thereby, a tea raw material can be swollen uniformly and flavor and sweetness can fully be drawn out. In addition, when laminating four or more layers of tea raw materials, the intermediate layer is repeatedly prepared by repeatedly charging tea materials so as to cover the tea material 7 of the intermediate layer and leveling them so that the height is uniform. After forming the uppermost layer, the uppermost layer may be formed by the same operation as described above.

また、カラム式抽出機の形状が円筒形である場合、仕込み時の茶原料の合計高さh1(mm)と、カラム内径d(mm)との比h1/dが0.1〜5、更に0.2〜3、特に0.3〜2.5となるように仕込み量を調整することが好ましい。これにより、スケールアップした場合にも茶原料の浮きが抑制され、安定な通液状態を確保することができる。ここで、本明細書において「仕込み時の茶原料の合計高さh1」とは、図2に示すように、茶保持板上面から最上層の茶原料の上面までの高さをいう。なお、茶保持板が水平でない場合、茶保持板の最高点と最下点との鉛直方向における中点を通過する水平面から最上層の茶原料上面までの高さをいう。 Moreover, when the shape of the column type extractor is cylindrical, the ratio h 1 / d between the total height h 1 (mm) of the tea raw material at the time of preparation and the column inner diameter d (mm) is 0.1-5. Further, it is preferable to adjust the charging amount so as to be 0.2 to 3, particularly 0.3 to 2.5. Thereby, even when it scales up, the floating of a tea raw material is suppressed and the stable liquid flow state can be ensured. Here, in this specification, the “total height h 1 of tea raw materials at the time of preparation” refers to the height from the upper surface of the tea holding plate to the upper surface of the uppermost tea raw material, as shown in FIG. When the tea holding plate is not horizontal, the height from the horizontal plane passing through the midpoint in the vertical direction between the highest point and the lowest point of the tea holding plate to the top surface of the uppermost tea material.

次に、カラム式抽出機に抽出用水を供給する(第2の工程)。
抽出用水としては、水道水、蒸留水、イオン交換水等を適宜選択して使用することができる。中でも、味の面から、イオン交換水が好ましい。また、抽出用水には、アスコルビンナトリウム等の有機酸又はその塩、炭酸水素ナトリウム等の無機酸又はその塩を添加してもよい。
抽出用水の温度は、抽出効率及び風味の観点から、10〜100℃が好ましく、更に35〜95℃、特に45〜90℃であることが好ましい。これにより、香味及び甘みが豊富で、風味の良好な茶抽出液を得ることができる。
Next, extraction water is supplied to the column type extractor (second step).
As extraction water, tap water, distilled water, ion-exchanged water or the like can be appropriately selected and used. Among these, ion exchange water is preferable from the viewpoint of taste. Moreover, you may add organic acids, such as ascorbine sodium, or its salt, inorganic acids, such as sodium hydrogencarbonate, or its salt to extraction water.
The temperature of the water for extraction is preferably 10 to 100 ° C., more preferably 35 to 95 ° C., and particularly preferably 45 to 90 ° C. from the viewpoint of extraction efficiency and flavor. Thereby, the flavor and sweetness-rich tea extract with good flavor can be obtained.

抽出用水の供給速度は、抽出用水の線速度(流量/カラム断面積)として、10〜120mm/min、更に10〜100mm/min、特に10〜90mm/minであることが好ましい。これにより、茶原料の浮きを抑制して安定に抽出することができる。   The supply speed of the extraction water is preferably 10 to 120 mm / min, more preferably 10 to 100 mm / min, and particularly preferably 10 to 90 mm / min as the linear speed of extraction water (flow rate / column cross-sectional area). Thereby, it is possible to stably extract the tea raw material while suppressing the floating of the tea raw material.

抽出用水の供給方法として、該抽出機の下部から上部(上昇流)、あるいは該抽出機の上部から下部(下降流)に通水する方法が例示されるが、膨潤した茶原料の抵抗による閉塞防止の観点から、上昇流が好ましい。   Examples of a method for supplying extraction water include a method of passing water from the lower part of the extractor to the upper part (upflow) or from the upper part of the extractor to the lower part (downflow). From the viewpoint of prevention, an upward flow is preferable.

また、抽出用水の供給は、茶原料の少なくとも一部が浸漬するまで行えばよいが、仕込み時の茶原料の合計高さh1(mm)と、茶保持板上面からの抽出用水の液面高さh2(mm)との比h2/h1が1〜4、更に1〜2.5、特に1.5〜2となるように抽出用水を供給することが好ましい。この場合、図2に示すように、抽出機の下部から抽出用水9を上昇流で供給することが望ましい。比h2/h1を上記範囲内とすることで、茶原料を十分に膨潤させることが可能になる。なお、本工程においては、抽出機の下部から抽出用水を上昇流で供給するが、下部からの供給の代わりに抽出機の上部に設置されたシャワーノズルなどから抽出用水を供給してもよい。これにより、最上層側に積層された茶原料の膨潤を促進させることができる。 The extraction water may be supplied until at least a part of the tea raw material is immersed, but the total height h 1 (mm) of the tea raw material at the time of preparation and the level of the extraction water from the upper surface of the tea holding plate It is preferable to supply the extraction water so that the ratio h 2 / h 1 to the height h 2 (mm) is 1 to 4, more preferably 1 to 2.5, and particularly preferably 1.5 to 2. In this case, as shown in FIG. 2, it is desirable to supply the extraction water 9 in an upward flow from the lower part of the extractor. By setting the ratio h 2 / h 1 within the above range, the tea raw material can be sufficiently swollen. In this step, the extraction water is supplied in an upward flow from the lower part of the extractor, but the extraction water may be supplied from a shower nozzle or the like installed at the upper part of the extractor instead of the supply from the lower part. Thereby, swelling of the tea raw material laminated | stacked on the uppermost layer side can be promoted.

また、本工程においては、上記比h2/h1が1〜4となる所定の高さまで抽出用水を供給した後、抽出用水の供給を停止した状態を所定時間保持してもよい。この保持工程は、1〜30分、更に3〜20分、特に5〜15分行うことが好ましい。この保持工程を設けることで、茶原料を十分に膨潤させることが可能になり、その結果香味と甘味を十分に引き出すことができる。 Moreover, in this process, after supplying the extraction water to a predetermined height where the ratio h 2 / h 1 is 1 to 4, the supply of the extraction water may be stopped for a predetermined time. This holding step is preferably performed for 1 to 30 minutes, further 3 to 20 minutes, and particularly 5 to 15 minutes. By providing this holding step, the tea raw material can be sufficiently swollen, and as a result, the flavor and sweetness can be sufficiently extracted.

次に、茶抽出液をカラム式抽出機の下部から排出する(第3の工程)。その際、茶抽出液の排出と同時に抽出機上部から抽出用水を供給することが好ましい。抽出機上部からの抽出用水の供給は、上記比h2/h1が1〜4の範囲内となるように行うことが好ましく、第2の工程で設定した比h2/h1を保持するように行うことが特に好ましい。なお、抽出機上部からの抽出用水の供給方法としては、例えば、図3に示すように、シャワーノズル3を用いて茶抽出液10の液面に抽出用水11を均一に噴霧する方法が好適に採用される。
茶抽出液の抜き出し速度は、抽出機上部から供給する抽出用水の速度と略同一とすることが好ましく、具体的には、線速度(流量/カラム断面積)が10〜120mm/min、更に10〜100mm/min、特に10〜90mm/minであることが好ましい。また、抽出機上部から供給する抽出用水の温度は、0〜100℃、更に35〜95℃、特に45〜90℃であることが好ましい。
Next, the tea extract is discharged from the lower part of the column type extractor (third step). In that case, it is preferable to supply extraction water from the upper part of the extractor simultaneously with the discharge of the tea extract. The extraction water from the upper part of the extractor is preferably supplied so that the ratio h 2 / h 1 is in the range of 1 to 4, and the ratio h 2 / h 1 set in the second step is maintained. It is particularly preferable to carry out as follows. As a method for supplying extraction water from the upper part of the extractor, for example, as shown in FIG. 3, a method in which the extraction water 11 is uniformly sprayed on the liquid surface of the tea extract 10 using a shower nozzle 3 is suitable. Adopted.
The extraction speed of the tea extract is preferably substantially the same as the extraction water supplied from the upper part of the extractor. Specifically, the linear velocity (flow rate / column cross-sectional area) is 10 to 120 mm / min, and further 10 ˜100 mm / min, especially 10˜90 mm / min. The temperature of the extraction water supplied from the upper part of the extractor is preferably 0 to 100 ° C, more preferably 35 to 95 ° C, particularly 45 to 90 ° C.

茶抽出液の滞留時間は、抽出時における茶原料の浮き抑制及び風味の観点から、3〜10min、更に5〜8min、特に5〜7minとすることが好ましい。ここで、本明細書において「滞留時間」とは、カラム式抽出機内の茶原料が抽出中に占める体積を、抽出機上部から供給した抽出用水が通過する時間(min)をいう。
茶抽出液の抽出倍率、すなわち(茶抽出液の質量)/(茶原料の合計質量)は、5〜60が好ましく、更に6〜50、特に8〜40であることが好ましい。これにより、より一層風味の良好な茶抽出液を得ることができる。
カラム式抽出機から排出された茶抽出液は、冷却後、必要によりろ過及び/又は遠心分離処理することができる。これにより、茶原料、夾雑不溶分等の固形分を茶抽出液から除去することができる。また、得られた茶抽出液は、室温以下、更に15℃以下、特に10℃以下で保存することが好ましい。
The residence time of the tea extract is preferably 3 to 10 minutes, more preferably 5 to 8 minutes, and particularly preferably 5 to 7 minutes, from the viewpoint of suppressing the floating of the tea raw material and the flavor during extraction. Here, “residence time” in this specification refers to the time (min) during which the extraction water supplied from the top of the extractor passes the volume occupied by the tea material in the column extractor during extraction.
The extraction magnification of the tea extract, that is, (mass of tea extract) / (total mass of tea raw material) is preferably 5 to 60, more preferably 6 to 50, and particularly preferably 8 to 40. As a result, a tea extract with even better flavor can be obtained.
The tea extract discharged from the column extractor can be filtered and / or centrifuged as necessary after cooling. Thereby, solid content, such as a tea raw material and a contaminant insoluble matter, can be removed from a tea extract. The obtained tea extract is preferably stored at room temperature or lower, further 15 ° C. or lower, particularly 10 ° C. or lower.

[容器詰茶飲料]
本発明の製造方法により得られた茶抽出液は、風味が良好であるので、そのまま容器に充填するか、又は濃縮若しくは希釈して容器に充填して容器詰茶飲料とすることができる。
[Packed tea beverage]
Since the tea extract obtained by the production method of the present invention has a good flavor, it can be filled into a container as it is, or concentrated or diluted and filled into a container to obtain a packaged tea beverage.

本発明の容器詰茶飲料には、緑茶抽出液、その濃縮物又はそれらの精製物の他、酸化防止剤、香料、各種エステル類、有機酸類、有機酸塩類、無機酸類、無機酸塩類、無機塩類、色素類、乳化剤、保存料、調味料、甘味料、酸味料、ガム、油、ビタミン、アミノ酸、果汁エキス類、野菜エキス類、花蜜エキス類、pH調整剤、品質安定剤などの添加剤を1種又は2種以上配合することができる。緑茶抽出液の濃縮物とは、茶葉から熱水又は水溶性有機溶媒により抽出された緑茶抽出液を濃縮して非重合体カテキン類濃度を高めたものをいう。緑茶抽出液の濃縮物等を配合して非重合体カテキン類を0.11〜0.63質量%含有する容器詰茶飲料とすると、多量の非重合体カテキン類を容易に摂取しやすくなり好ましい。   The container-packed tea beverage of the present invention includes a green tea extract, a concentrate thereof, or a purified product thereof, an antioxidant, a fragrance, various esters, an organic acid, an organic acid salt, an inorganic acid, an inorganic acid salt, an inorganic acid Additives such as salts, pigments, emulsifiers, preservatives, seasonings, sweeteners, acidulants, gums, oils, vitamins, amino acids, fruit juice extracts, vegetable extracts, nectar extracts, pH adjusters, quality stabilizers, etc. 1 type, or 2 or more types can be mix | blended. The concentrate of green tea extract refers to a concentrate obtained by concentrating the green tea extract extracted from tea leaves with hot water or a water-soluble organic solvent to increase the concentration of non-polymer catechins. It is preferable to mix a concentrate of green tea extract and the like into a container-packed tea beverage containing 0.11 to 0.63% by mass of non-polymer catechins because a large amount of non-polymer catechins can be easily ingested. .

本発明の容器詰茶飲料のpH(25℃)は3〜7、更に4〜7、特に5〜7とすることが、飲料の安定性の観点から好ましい。   The pH (25 ° C.) of the packaged tea beverage of the present invention is preferably 3 to 7, more preferably 4 to 7, and particularly preferably 5 to 7 from the viewpoint of beverage stability.

本発明の茶抽出液を充填する容器としては、一般の飲料と同様にポリエチレンテレフタレートを主成分とする成形容器(いわゆるPETボトル)、金属缶、金属箔やプラスチックフィルムと複合化した紙容器、瓶等の通常の包装容器が挙げられる。   As a container filled with the tea extract of the present invention, a molded container mainly composed of polyethylene terephthalate (so-called PET bottle), a metal can, a paper container combined with a metal foil or a plastic film, and a bottle as in the case of general beverages. And usual packaging containers.

また、本発明の容器詰飲料は、例えば、金属缶のような容器に充填後、加熱殺菌できる場合にあっては適用されるべき法規(日本にあっては食品衛生法)に定められた殺菌条件で製造できる。PETボトル、紙容器のようにレトルト殺菌できないものについては、あらかじめ上記と同等の殺菌条件、例えばプレート式熱交換器などで高温短時間殺菌後、一定の温度迄冷却して容器に充填する等の方法が採用できる。また無菌下で、充填された容器に別の成分を配合して充填してもよい。さらに、酸性下で加熱殺菌後、無菌下でpHを中性に戻すことや、中性下で加熱殺菌後、無菌下でpHを酸性に戻すなどの操作も可能である。   In addition, the container-packed beverage of the present invention can be sterilized as stipulated by laws and regulations (Food Sanitation Law in Japan) if it can be heat-sterilized after filling into a container such as a metal can. Can be manufactured under certain conditions. For PET bottles and paper containers that cannot be sterilized by retort, sterilize under the same conditions as above, for example, after sterilizing at high temperature and short time with a plate heat exchanger, etc. The method can be adopted. Moreover, you may mix | blend another component with the filled container under aseptic conditions. Furthermore, after sterilization by heating under acidic conditions, the pH can be returned to neutrality under aseptic conditions, or after sterilization by heating under neutral conditions, the pH can be returned to acidic conditions under aseptic conditions.

1.非重合体カテキン類の測定
試料溶液をフィルター(0.45μm)で濾過し、島津製作所製、高速液体クロマトグラフ(型式SCL−10AVP)を用い、オクタデシル基導入液体クロマトグラフ用パックドカラムL−カラムTM ODS(4.6mmφ×250mm:財団法人 化学物質評価研究機構製)を装着し、カラム温度35℃でグラジエント法により分析した。移動相A液は酢酸を0.1mol/L含有する蒸留水溶液、B液は酢酸を0.1mol/L含有するアセトニトリル溶液とし、試料注入量は20μL、UV検出器波長は280nmの条件で行った。
1. Measurement of non-polymer catechins The sample solution was filtered with a filter (0.45 μm), and a high performance liquid chromatograph (model SCL-10AVP) manufactured by Shimadzu Corporation was used, and a packed column L-column TM for octadecyl group introduction liquid chromatograph was used. An ODS (4.6 mmφ × 250 mm: manufactured by the Chemical Substance Evaluation Research Organization) was attached and analyzed by a gradient method at a column temperature of 35 ° C. The mobile phase A solution was a distilled aqueous solution containing 0.1 mol / L of acetic acid, the B solution was an acetonitrile solution containing 0.1 mol / L of acetic acid, the sample injection amount was 20 μL, and the UV detector wavelength was 280 nm. .

2.濡れ密度の測定
本実施例で使用する茶原料、すなわち粗砕トウモロコシ、細砕ハト麦、粗砕大豆、大麦、玄米、α化大麦の濡れ密度を下記の手順により測定した。その結果を表1に示す。
(1)容量500mLのメスシリンダーに茶原料50gを投入し、次いで90℃の熱水を容量500mLになるまで投入した。
(2)熱水を投入した状態を20分間保持して茶原料を膨潤させた後、水中に完全に沈降した茶原料を取り出し、茶原料の水気を切り、質量(g)を測定した。
(3)質量を測定した茶原料を200mLメスシリンダーにすべて入れ、茶原料上面を平らにならし体積を測定した。
(4)測定された質量及び体積に基づいて、濡れ密度(g/mL)を求めた。
2. Measurement of Wet Density Wet density of tea materials used in this example, ie, crushed corn, crushed bean, crushed soybean, barley, brown rice, and pregelatinized barley was measured by the following procedure. The results are shown in Table 1.
(1) 50 g of tea material was put into a 500 mL measuring cylinder, and then hot water at 90 ° C. was added until the capacity reached 500 mL.
(2) The state in which hot water was added was held for 20 minutes to swell the tea raw material, and then the tea raw material that completely settled in water was taken out, the tea raw material was drained, and the mass (g) was measured.
(3) The tea material whose mass was measured was all put into a 200 mL graduated cylinder, the tea material upper surface was flattened, and the volume was measured.
(4) Wet density (g / mL) was determined based on the measured mass and volume.

Figure 0005462002
Figure 0005462002

4.風味評価
各実施例及び比較例2で得た茶抽出液の風味について、パネラー4名により下記の基準で官能試験を行い、その後協議により最終スコアを決定した。
4). Flavor evaluation About the flavor of the tea extract obtained in each Example and the comparative example 2, the sensory test was performed on the following reference | standard by four panelists, and the final score was determined by consultation after that.

(評価基準)
A:香りがとてもよく、コク、甘みがある。
B:香りがよく、コク、甘味がある。
C:香り、コク、甘味がある。
D:香り、コク、甘味が弱い。
(Evaluation criteria)
A: The fragrance is very good, and it is rich and sweet.
B: Good fragrance, rich and sweet.
C: There are aroma, richness, and sweetness.
D: Fragrance, richness, and sweetness are weak.

実施例1
80メッシュの金網を備えた円筒形のカラム式抽出機内(内径97mm、容積3.3L)に、濡れ密度が4番目に大きい粗砕した大豆27.4gを仕込み(最下層)、高さが均一になるように大豆上面を平らにし、次いで濡れ密度が1番目に大きい粗砕したトウモロコシ27.4gを仕込み(第2層)、高さが均一になるようにトウモロコシ上面を平らにし、次いで濡れ密度が2番目に大きい細砕したハト麦54.7gを仕込み(第3層)、高さが均一になるようにハト麦上面を平らにし、次いで濡れ密度が5番目に大きい発芽玄米164.2gを仕込み(第4層)、高さが均一になるように発芽玄米上面を平らにし、次いで濡れ密度が最も小さいα化大麦164.2gを仕込み(第5層)、高さが均一になるようにα化大麦上面を平らにし、次いで濡れ密度が3番目に大きい大麦109.4gを仕込み(最上層)、高さが均一になるように大麦上面を平らにした。このとき、茶原料の合計高さh1(mm)と、カラム内径d(mm)との比h1/dは2.1であった。
Example 1
In a cylindrical column type extractor equipped with an 80-mesh wire mesh (inner diameter 97 mm, volume 3.3 L), 27.4 g of coarsely crushed soybeans with the fourth highest wet density (bottom layer) were charged, and the height was uniform. The soy top is flattened so that it becomes, then 27.4 g of crushed corn having the highest wet density (2nd layer) is added (2nd layer), the top of the corn is flattened so that the height is uniform, and then the wet density Is charged with 54.7 g of the second largest shredded wheat (third layer), flattened the top surface of the wheat so that the height is uniform, and then 164.2 g of germinated brown rice with the fifth highest wet density Feeding (4th layer), flattening the upper surface of germinated brown rice so that the height is uniform, then charging 164.2 g of α-barley with the lowest wetting density (5th layer), so that the height is uniform flatten the top surface Next, 109.4 g of barley having the third highest wet density was charged (uppermost layer), and the upper surface of the barley was flattened so that the height was uniform. At this time, the ratio h 1 / d between the total height h 1 (mm) of the tea raw material and the column inner diameter d (mm) was 2.1.

次いで、90℃に加熱したイオン交換水をカラム式抽出機の下部から66.0mm/minの線速度で供給し、抽出用水の茶保持板上面からの液面高さh2(mm)と、茶原料の合計高さh1(mm)との比h2/h1が1.9になったときにカラム式抽出機下部からのイオン交換水の供給を停止し、その状態を10分間保持した。次いで、茶抽出液を抽出機下部から66.0mm/minの線速度で抜き出すと同時に、上記h2/h1=1.9を保持するように抽出機上部のシャワーノズルから90℃に加熱したイオン交換水を66.0mm/minの線速度で供給した。
そして、抜き出した茶抽出液の質量が、茶原料の合計質量に対して25倍となったときに通液を終了した。なお、通液終了まで茶原料の浮き、閉塞及び片流れが生ずることなく非常に良好な通液状態が保たれていた。
Next, ion-exchanged water heated to 90 ° C. is supplied from the lower part of the column-type extractor at a linear velocity of 66.0 mm / min, and the liquid level height h 2 (mm) from the upper surface of the tea holding plate for extraction water, When the ratio h 2 / h 1 to the total height h 1 (mm) of the tea ingredients reaches 1.9, the supply of ion exchange water from the lower part of the column extractor is stopped and the state is maintained for 10 minutes. did. Next, the tea extract was extracted from the lower part of the extractor at a linear velocity of 66.0 mm / min and simultaneously heated to 90 ° C. from the shower nozzle at the upper part of the extractor so as to maintain the above h 2 / h 1 = 1.9. Ion exchange water was supplied at a linear velocity of 66.0 mm / min.
Then, when the mass of the extracted tea extract became 25 times the total mass of the tea raw material, the liquid passing was terminated. It should be noted that a very good liquid-flowing state was maintained without the tea material floating, clogging, and single-flowing until the liquid-flowing ended.

実施例2
最上層の大麦、及び第4層の発芽玄米の仕込み量を表2に示す割合に変更したこと以外は、実施例1と同様の操作により茶抽出液を得た。なお、通液終了までに茶原料の浮きを若干生じたが、閉塞及び片流れすることなく良好な通液状態が保たれていた。
Example 2
A tea extract was obtained by the same operation as in Example 1 except that the amount of the top layer barley and the germinated brown rice of the fourth layer were changed to the ratios shown in Table 2. In addition, although the tea raw material floated a little by the end of liquid flow, the favorable liquid flow state was maintained without obstruction | occlusion and one piece flow.

実施例3
円筒形カラム式抽出機の容量(内径700mm、容積192L)、茶原料の仕込み総量、及びh1/dの比率を変更したこと以外は、実施例1と同様の操作により茶抽出液を得た。なお、通液終了まで茶原料の浮き、閉塞及び片流れが生ずることなく非常に良好な通液状態が保たれていた。
Example 3
A tea extract was obtained by the same operation as in Example 1 except that the capacity of the cylindrical column type extractor (inner diameter 700 mm, volume 192 L), the total amount of tea raw material charged, and the ratio of h 1 / d were changed. . It should be noted that a very good liquid-flowing state was maintained without the tea material floating, clogging, and single-flowing until the liquid-flowing ended.

実施例4
円筒形カラム式抽出機の容量(内径2000mm、容積1800L)、茶原料の仕込み総量、及びh1/dの比率を変更したこと以外は、実施例1と同様の操作により茶抽出液を得た。なお、通液終了までに茶原料の浮きを若干生じたが、閉塞及び片流れすることなく良好な通液状態が保たれていた。
Example 4
A tea extract was obtained by the same operation as in Example 1, except that the capacity of the cylindrical column type extractor (inner diameter 2000 mm, volume 1800 L), the total amount of tea raw material charged, and the ratio of h 1 / d were changed. . In addition, although the tea raw material floated a little by the end of liquid flow, the favorable liquid flow state was maintained without obstruction | occlusion and one piece flow.

実施例5
濡れ密度が最も小さいα化大麦が最下層となるように、最下層の粗砕大豆と第5層のα化大麦の積層順序を入れ替えたこと以外は、実施例4と同様の操作により茶抽出液を得た。なお、通液終了までに茶原料の浮きを若干生じ、閉塞しなくとも片流れを生ずることがあり、やや良好な通液状態が保たれていた。
Example 5
Tea extraction was carried out in the same manner as in Example 4 except that the bottom layer of the coarsely ground soybeans and the fifth layer of pregelatinized barley were changed so that the pregelatinized barley having the lowest wetting density would be the bottom layer. A liquid was obtained. In addition, the tea raw material slightly floated by the end of the liquid flow, and a single flow may occur even if the tea material is not blocked, so that a slightly good liquid flow state was maintained.

比較例1
濡れ密度が最も大きい粗砕トウモロコシが最上層となるように、第2層の粗砕トウモロコシと最上層の大麦の積層順序を入れ替えたこと以外は、実施例1と同様の操作により茶抽出液の製造を行ったが、抜き出した茶抽出液の質量が全茶原料の合計質量に対して25倍に達することなく閉塞により、茶抽出液の抜き出しが出来なくなった。そのため、通液状態は不良と判断し、通液を終了した。
Comparative Example 1
The tea extract was prepared in the same manner as in Example 1 except that the stacking order of the second layer of coarse corn and the top layer of barley was changed so that the highest level of coarse corn had the highest wetting density. Although the production was carried out, the extraction of the tea extract became impossible due to the blockage without the mass of the extracted tea extract reaching 25 times the total mass of all the tea ingredients. Therefore, the liquid passing state was judged to be poor, and the liquid passing was terminated.

比較例2
濡れ密度が最も小さいα化大麦が最上層となるように、第5層のα化大麦と最上層の大麦の積層順序を入れ替えたこと以外は、実施例1と同様の操作により茶抽出液の製造を行った。なお、通液終了までに閉塞することはなかったが、茶原料の浮き及び片流れが生じて通液状態は不良であった。
Comparative Example 2
Except that the stacking order of the fifth layer of the pregelatinized barley and the top layer of the barley was changed so that the pregelatinized barley having the lowest wetting density would be the top layer, Manufactured. In addition, although it did not obstruct | occlude by completion | finish of a liquid flow, the floating of a tea raw material and a single flow produced, and the liquid flow state was inferior.

各実施例及び比較例で使用した茶原料の積層状態を、濡れ密度の順位及び全茶原料中の仕込み割合とともに表2に示す。また、各実施例及び比較例の製造条件、通液状態及び風味の評価結果を表3に示す。   Table 2 shows the laminated state of the tea raw materials used in each Example and Comparative Example together with the order of wet density and the charging ratio in all the tea raw materials. In addition, Table 3 shows the production conditions, the liquid passing state, and the evaluation results of the flavor of each Example and Comparative Example.

Figure 0005462002
Figure 0005462002

Figure 0005462002
Figure 0005462002

実施例1〜5は、抽出時において茶原料が浮き難いため、閉塞や片流れなどにより通液状態を大きく損なうことなく安定に風味の良好な茶抽出液を効率よく製造することができた。中でも、実施例1及び3が特に良好であった。一方、比較例1では茶原料の浮きにより閉塞及び片流れが生じて茶抽出液の抜き出しが困難となり、また比較例2では閉塞しなくとも、茶原料の浮きにより片流れが生じた。   In Examples 1 to 5, since the tea raw material hardly floated during extraction, it was possible to efficiently produce a tea extract having a good and stable flavor without greatly impairing the liquid passing state due to blockage or single flow. Among them, Examples 1 and 3 were particularly good. On the other hand, in Comparative Example 1, clogging and single flow occurred due to floating of the tea raw material, making it difficult to extract the tea extract. In Comparative Example 2, even if clogging did not occur, single flow occurred due to floating of the tea raw material.

実施例6
実施例1で得られた茶抽出液に0.05質量%のアスコルビン酸を加え、緑茶抽出物の精製物を配合して非重合体カテキン類を0.12質量%に調整し茶飲料を得た。この茶飲料をUHT殺菌してPETボトルに充填し容器詰茶飲料を得た。得られた容器詰茶飲料は、風味が良好であった。
Example 6
0.05% by mass of ascorbic acid is added to the tea extract obtained in Example 1 and a purified product of green tea extract is blended to adjust the non-polymer catechins to 0.12% by mass to obtain a tea beverage. It was. This tea beverage was UHT sterilized and filled into a PET bottle to obtain a container-packed tea beverage. The obtained packaged tea beverage had a good flavor.

1 カラム式抽出機
2 抽出用水供給用バルブ
3 シャワーノズル
4 茶抽出液排出用バルブ
5 茶保持板
6 第1の茶原料
7 第2の茶原料
8 第3の茶原料
9 抽出用水
10 茶抽出液
11 抽出用水
DESCRIPTION OF SYMBOLS 1 Column type extractor 2 Extraction water supply valve 3 Shower nozzle 4 Tea extract discharge valve 5 Tea holding plate 6 First tea raw material 7 Second tea raw material 8 Third tea raw material 9 Extraction water 10 Tea extract 11 Extraction water

Claims (9)

カラム式抽出機内に装着された茶保持板上に3種以上の茶原料を層状に仕込み、該抽出機内に抽出用水を供給して茶抽出液を排出する茶抽出液の製造方法であって、
3種以上の茶原料のそれぞれの濡れ密度を比較し濡れ密度が最大値及び最小値である茶原料を除くいずれか一の茶原料を最上層に仕込む、茶抽出液の製造方法。
A method for producing a tea extract in which three or more kinds of tea ingredients are charged in layers on a tea holding plate mounted in a column-type extractor, the extraction water is supplied into the extractor and the tea extract is discharged,
A method for producing a tea extract, wherein the wet density of three or more tea ingredients is compared, and any one of the tea ingredients excluding the tea ingredient having the maximum and minimum wet density is charged in the uppermost layer.
最上層に仕込む茶原料は、使用する茶原料の中で濡れ密度が最小値の茶原料に比べて0.4g/mL以上大きいものである、請求項1記載の製造方法。   The manufacturing method according to claim 1, wherein the tea material charged in the uppermost layer is 0.4 g / mL or more larger than the tea material having a minimum wetting density among the tea materials used. 3種以上の茶原料のそれぞれの濡れ密度を比較し濡れ密度が最小値である茶原料と最上層に仕込む茶原料を除くいずれか一の茶原料を最下層に仕込む、請求項1又は2記載の製造方法。   The wetness density of each of three or more types of tea ingredients is compared, and any one tea ingredient is charged in the lowermost layer, excluding the tea ingredient having a minimum wetting density and the tea ingredient charged in the uppermost layer. Manufacturing method. 最下層に仕込む茶原料は、濡れ密度が0.4g/mL以上の茶原料であって、最上層に仕込む茶原料の濡れ密度よりも低い茶原料である、請求項1又は2記載の製造方法。   The manufacturing method according to claim 1 or 2, wherein the tea raw material charged in the lowermost layer is a tea raw material having a wetting density of 0.4 g / mL or more and lower than the wetting density of the tea raw material charged in the uppermost layer. . 最上層の茶原料の仕込み量が全茶原料の合計質量に対して15質量%以上である、請求項1〜4のいずれか1項に記載の製造方法。   The manufacturing method of any one of Claims 1-4 whose preparation amount of the uppermost tea raw material is 15 mass% or more with respect to the total mass of all the tea raw materials. 最上層の茶原料の仕込み量が全茶原料の合計質量に対して15質量%に満たない場合、最上層の茶原料と、それに隣接する層の茶原料との合計仕込み量が全茶原料の合計質量に対して15質量%以上である、請求項1〜のいずれか1項に記載の製造方法。 If the top layer tea ingredients are less than 15% by weight of the total weight of all tea ingredients, the total charge of the top layer tea ingredients and the adjacent tea ingredients is The manufacturing method of any one of Claims 1-4 which is 15 mass% or more with respect to a total mass. カラム式抽出機の形状が円筒形である場合、全茶原料の合計仕込み高さh1と、カラム式抽出機の内径dとの比(h1/d)が0.1〜5である、請求項1〜6のいずれか1項に記載の製造方法。 When the column type extractor has a cylindrical shape, the ratio (h 1 / d) between the total charge height h 1 of all tea raw materials and the inner diameter d of the column type extractor is 0.1 to 5. The manufacturing method of any one of Claims 1-6. 仕込み時の茶原料の合計高さh1と、茶保持板上面からの抽出用水の液面高さh2との比h2/h1が1〜4となるように抽出用水を供給する、請求項1〜7のいずれか1項に記載の製造方法。 The extraction water is supplied so that the ratio h 2 / h 1 of the total height h 1 of the tea raw material at the time of preparation and the liquid surface height h 2 of the extraction water from the upper surface of the tea holding plate is 1 to 4. The manufacturing method of any one of Claims 1-7. 請求項1〜8のいずれか1項に記載の製造方法により得られた茶抽出液を、そのまま容器に充填するか、又は濃縮若しくは希釈して容器に充填してなる容器詰茶飲料。   A tea-packed tea beverage obtained by filling a tea extract obtained by the production method according to any one of claims 1 to 8 into a container as it is, or concentrating or diluting and filling the container.
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