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JP5467777B2 - Ultrasound endoscope puncture needle and manufacturing method thereof - Google Patents
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JP5467777B2 - Ultrasound endoscope puncture needle and manufacturing method thereof - Google Patents

Ultrasound endoscope puncture needle and manufacturing method thereof Download PDF

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JP5467777B2
JP5467777B2 JP2009038981A JP2009038981A JP5467777B2 JP 5467777 B2 JP5467777 B2 JP 5467777B2 JP 2009038981 A JP2009038981 A JP 2009038981A JP 2009038981 A JP2009038981 A JP 2009038981A JP 5467777 B2 JP5467777 B2 JP 5467777B2
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needle tube
needle
tip
ultrasonic endoscope
puncture needle
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JP2010193937A (en
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雅康 佐藤
泰伸 藤田
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Hoya Corp
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Description

この発明は、超音波内視鏡の処置具挿通チャンネルに通して体腔内に導かれ、生体組織の採取や薬液の注射等に用いられる超音波内視鏡用穿刺針とその製造方法に関する。   The present invention relates to a puncture needle for an ultrasonic endoscope that is guided into a body cavity through a treatment instrument insertion channel of an ultrasonic endoscope and used for collection of a living tissue, injection of a drug solution, and the like, and a manufacturing method thereof.

超音波内視鏡の処置具挿通チャンネルに通して体腔内に導かれた超音波内視鏡用穿刺針の針管の先端部分は、超音波内視鏡の先端に配置された超音波プローブによる超音波走査領域に突き出されて、生体組織の断層像等と共に超音波の反射エコー像として観察される。   The tip of the needle tube of the puncture needle for an ultrasonic endoscope, which is guided into the body cavity through the treatment instrument insertion channel of the ultrasonic endoscope, is ultrasonicated by an ultrasonic probe placed at the tip of the ultrasonic endoscope. It protrudes into the sound wave scanning region and is observed as a reflected echo image of an ultrasonic wave together with a tomographic image of a living tissue.

しかし、体内に突出される超音波内視鏡用穿刺針の針管の先端部分は直径が例えば1mmにも満たない細いものなので、超音波の反射エコー強度が極めて小さく、針管の明瞭な超音波画像を得ることができない場合が少なくない。   However, since the tip of the needle tube of the puncture needle for ultrasonic endoscope protruding into the body is a thin one having a diameter of less than 1 mm, for example, the reflected echo intensity of the ultrasonic wave is extremely small, and a clear ultrasonic image of the needle tube There are many cases where you cannot get.

そこで、針管の先端付近の外周面をサンドブラスト処理で微細な凹凸のある粗面に形成することにより、超音波の反射エコー強度を増大させて、針管の明瞭な超音波エコー画像を得ることができるようにしたものがある(例えば、特許文献1)。   Therefore, by forming the outer peripheral surface near the tip of the needle tube into a rough surface with fine irregularities by sandblasting, the reflected echo intensity of the ultrasonic wave can be increased and a clear ultrasonic echo image of the needle tube can be obtained. There exists what was made like this (for example, patent document 1).

特開平5−123331JP 5-123331 A

針管の製造に際しては、針管の先端付近の外周面をサンドブラスト処理で微細な凹凸のある粗面に形成する前又は後に、素材パイプの先端を尖った状態に斜めにカットする工程が必要となる。   When manufacturing the needle tube, a step of cutting the material pipe obliquely into a pointed state is required before or after the outer peripheral surface near the tip of the needle tube is formed into a rough surface with fine irregularities by sandblasting.

ただし、そのようにして斜めにカットされた針管の最先端部にはバリ等が残っている場合が多い。そこで従来は、最後に針管の先端部分を強酸等の薬液に浸すいわゆる化学研磨処理を施してから、針管全体を洗浄していた。   However, there are many cases where burrs or the like remain in the most distal portion of the needle tube cut obliquely in this way. Therefore, conventionally, the entire needle tube has been washed after a so-called chemical polishing treatment in which the tip of the needle tube is finally immersed in a chemical solution such as a strong acid.

しかし、そのような化学研磨処理が施されると、サンドブラスト処理で針管の表面に形成された微細な凹凸の各々の突端部が、図4に例示されるように丸められて全体がある程度平滑化してしまい、その結果、超音波エコーの反射強度が低下して針管の超音波エコー像の明瞭さが低下していた。   However, when such a chemical polishing process is performed, the protruding portions of the fine irregularities formed on the surface of the needle tube by the sand blasting process are rounded as illustrated in FIG. As a result, the reflection intensity of the ultrasonic echo is reduced, and the clarity of the ultrasonic echo image of the needle tube is reduced.

本発明は、針管の外周面にサンドブラスト処理で形成された凹凸を平滑化させてしまうことなく、明瞭な超音波エコー像を得ることができる針管をコストアップなく製造することができる超音波内視鏡用穿刺針とその製造方法を提供することを目的とする。   The present invention provides an ultrasonic endoscope that can produce a needle tube capable of obtaining a clear ultrasonic echo image without increasing the cost without smoothing unevenness formed by sandblasting on the outer peripheral surface of the needle tube. An object is to provide a puncture needle for a mirror and a method for manufacturing the same.

上記の目的を達成するため、本発明の超音波内視鏡用穿刺針は、生体組織に穿刺される針管を備えていて、超音波内視鏡の処置具挿通チャンネルに挿脱される超音波内視鏡用穿刺針において、上記針管の先端付近の外周面を、予め化学研磨処理又は電解研磨処理が施された面に対してサンドブラスト処理を施すことにより加工した粗面としているものである。 In order to achieve the above object, the puncture needle for an ultrasonic endoscope of the present invention includes a needle tube that is punctured into a living tissue, and an ultrasonic wave that is inserted into and removed from a treatment instrument insertion channel of the ultrasonic endoscope. In the puncture needle for an endoscope, the outer peripheral surface in the vicinity of the tip of the needle tube is a rough surface processed by subjecting a surface that has been previously subjected to chemical polishing or electrolytic polishing to sand blasting .

なお、針管の先端付近の外周面が、サンドブラスト処理により形成された粗面状態をそのまま残しているとよく、針管が、可撓性シース内に軸線方向に進退自在に挿通配置されていてもよい。   It should be noted that the outer peripheral surface near the tip of the needle tube may leave the rough surface state formed by sandblasting as it is, and the needle tube may be inserted in the flexible sheath so as to be movable back and forth in the axial direction. .

また、本発明の超音波内視鏡用穿刺針の製造方法は、生体組織に穿刺される針管を備えていて、超音波内視鏡の処置具挿通チャンネルに挿脱される超音波内視鏡用穿刺針の製造方法において、上記針管の素材パイプの先端を斜めにカットしたあと、上記針管の先端部分に化学研磨処理又は電解研磨処理を施してから、上記針管の先端付近の外周面の上記化学研磨処理又は上記電解研磨処理を施した部位にサンドブラスト処理を施すものである。 The method for manufacturing a puncture needle for an ultrasonic endoscope of the present invention includes an ultrasonic endoscope that includes a needle tube that is punctured into a living tissue and is inserted into and removed from a treatment instrument insertion channel of the ultrasonic endoscope. in the manufacturing method of use needle, after cutting the tip of the material pipe of the needle tube diagonally from subjected to chemical polishing or electrolytic polishing to the tip portion of the needle tube, the outer peripheral surface near the tip of the needle tube above Sandblasting is performed on the portion subjected to the chemical polishing or the electrolytic polishing .

なお、針管の先端付近の外周面にサンドブラスト処理が施される際に、針管の先端カット部がサンドブラスト処理されないように保護マスクで被覆されるとよい。   When the outer peripheral surface near the tip of the needle tube is subjected to sandblasting, the tip cut portion of the needle tube is preferably covered with a protective mask so as not to be sandblasted.

本発明によれば、針管の先端付近に化学研磨処理又は電解研磨処理が施された後に先端付近の外周面がサンドブラスト処理により粗面に加工されることにより、サンドブラスト処理で針管の外周面に形成された凹凸を平滑化させてしまうことなく、明瞭な超音波エコー像を得ることができる針管をコストアップなく製造することができる。 According to the present invention, the outer peripheral surface near the tip is processed into a rough surface by sand blasting after chemical polishing or electrolytic polishing is performed in the vicinity of the tip of the needle tube, thereby forming on the outer peripheral surface of the needle tube by sand blasting. A needle tube capable of obtaining a clear ultrasonic echo image without smoothing the unevenness can be manufactured without increasing the cost.

本発明の実施例における超音波内視鏡用穿刺針の先端部分の斜視図である。It is a perspective view of the front-end | tip part of the puncture needle for ultrasonic endoscopes in the Example of this invention. 本発明の実施例における超音波内視鏡用穿刺針の粗面領域の顕微鏡的拡大断面図である。It is a microscopic enlarged sectional view of the rough surface area of the puncture needle for an ultrasonic endoscope in an embodiment of the present invention. 本発明の実施例における超音波内視鏡用穿刺針の全体構成図である。1 is an overall configuration diagram of a puncture needle for an ultrasonic endoscope in an embodiment of the present invention. 従来の超音波内視鏡用穿刺針の粗面領域の顕微鏡的拡大断面図である。It is a microscopic expanded sectional view of the rough surface area | region of the conventional puncture needle for ultrasonic endoscopes.

以下、図面を参照して本発明の実施例を説明する。
図3は、超音波内視鏡用穿刺針10が公知の超音波内視鏡20の処置具挿通チャンネル21に挿通されて、超音波内視鏡用穿刺針10の先端部分が処置具挿通チャンネル21の先端部分から突出した状態を示している。23は、超音波内視鏡20の挿入部22の先端に配置された超音波プローブである。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 3 shows that the puncture needle 10 for an ultrasonic endoscope is inserted into a treatment instrument insertion channel 21 of a known ultrasonic endoscope 20, and the distal end portion of the puncture needle 10 for an ultrasonic endoscope is a treatment instrument insertion channel. The state which protruded from the front-end | tip part of 21 is shown. Reference numeral 23 denotes an ultrasonic probe arranged at the distal end of the insertion portion 22 of the ultrasonic endoscope 20.

超音波内視鏡用穿刺針10は、処置具挿通チャンネル21内に挿脱自在な可撓性シース11内に、軸線方向に進退自在に可撓性の針管12が挿通配置された構成を備えている。針管12としては、例えば薄肉厚のステンレス鋼パイプ又はその他の金属パイプ材を用いることができる。   The puncture needle 10 for an ultrasonic endoscope has a configuration in which a flexible needle tube 12 is inserted and disposed in a flexible sheath 11 detachably inserted into a treatment instrument insertion channel 21 so as to advance and retreat in the axial direction. ing. As the needle tube 12, for example, a thin-walled stainless steel pipe or other metal pipe material can be used.

可撓性シース11としては、例えば四フッ化エチレン樹脂チューブやPEEK(ポリエーテルエーテルケトン)樹脂チューブ等のような可撓性チューブ、又はステンレス鋼線を一定の径で管状に巻いたコイルパイプ等を用いることができる。   Examples of the flexible sheath 11 include a flexible tube such as a tetrafluoroethylene resin tube and a PEEK (polyether ether ketone) resin tube, or a coil pipe in which a stainless steel wire is wound in a tubular shape with a certain diameter. Can be used.

可撓性シース11の基端には筒状の把持部13が連結されていて、針管12の基端に連結された針元口金14が把持部13の基端部から外方に突出している。針管12と針元口金14は可撓性シース11と把持部13に対して軸線方向にスライド自在であり、把持部13に対して針元口金14をスライド操作することにより、可撓性シース11の先端11aから針管12の先端を突没させることができる。   A cylindrical gripping portion 13 is connected to the base end of the flexible sheath 11, and a needle base 14 connected to the base end of the needle tube 12 protrudes outward from the base end portion of the gripping portion 13. . The needle tube 12 and the needle base 14 are slidable in the axial direction with respect to the flexible sheath 11 and the grip portion 13, and the flexible sheath 11 is operated by sliding the needle base 14 with respect to the grip portion 13. The tip of the needle tube 12 can be protruded from the tip 11a.

したがって、可撓性シース11を処置具挿通チャンネル21内に挿脱する際には針管12を可撓性シース11の先端11a内に没入させておき、図3に示されるように、可撓性シース11の先端11aが処置具挿通チャンネル21の先端から突出したら、針管12を可撓性シース11の先端11aから突出させて、針管12の先端を生体組織に穿刺し、針元口金14に注射筒等を接続して生体組織の吸引採取や薬液注射等を行うことができる。   Therefore, when inserting / removing the flexible sheath 11 into / from the treatment instrument insertion channel 21, the needle tube 12 is immersed in the distal end 11a of the flexible sheath 11, and as shown in FIG. When the distal end 11 a of the sheath 11 protrudes from the distal end of the treatment instrument insertion channel 21, the needle tube 12 is protruded from the distal end 11 a of the flexible sheath 11, the distal end of the needle tube 12 is punctured into the living tissue, and the needle base 14 is injected. A tube or the like can be connected to perform aspiration collection of a biological tissue, injection of a drug solution, or the like.

そのようにして超音波プローブ23の超音波走査範囲30内に突出された針管12の先端部分は、生体組織の断層像等と共に超音波の反射エコー像として観察され、図示されていないモニタ画面にその像が描出される。   The distal end portion of the needle tube 12 protruding in the ultrasonic scanning range 30 of the ultrasonic probe 23 is observed as a reflected echo image of ultrasonic waves together with a tomographic image of a living tissue, and is displayed on a monitor screen (not shown). The image is drawn.

図1は、そのような超音波内視鏡用穿刺針の針管12の先端部分を拡大して示している。針管12の外径(直径)は例えば0.6〜0.8mm程度であり、肉厚は例えば0.1mm程度である。   FIG. 1 is an enlarged view of the distal end portion of the needle tube 12 of such a puncture needle for an ultrasonic endoscope. The outer diameter (diameter) of the needle tube 12 is, for example, about 0.6 to 0.8 mm, and the wall thickness is, for example, about 0.1 mm.

針管12を製造する際には、まず針管12の素材である例えばステンレス鋼パイプ材等の金属パイプ材の先端を、機械加工で鋭く尖った状態に斜めにカットする。12aがその先端カット部である。   When the needle tube 12 is manufactured, first, the tip of a metal pipe material such as a stainless steel pipe material that is a material of the needle tube 12 is cut obliquely into a sharp and sharp state by machining. 12a is the tip cut portion.

次いで、先端カット部12a全体を含め針管12の先端部分を、例えば硫酸溶液等のような強酸性の薬液中等に浸漬する化学研磨処理を施して、先端カット部12aの機械加工時に発生したバリを溶解除去する。なお、化学研磨処理に代えて電解研磨処理等を施してもよい。   Next, the tip portion of the needle tube 12 including the entire tip cut portion 12a is subjected to a chemical polishing process in which it is immersed in a strongly acidic chemical solution such as a sulfuric acid solution, so that burrs generated during machining of the tip cut portion 12a are removed. Dissolve and remove. Note that an electrolytic polishing process or the like may be performed instead of the chemical polishing process.

そして、化学研磨処理が終わった後に、針管12の先端付近の領域の外周面にサンドブラスト処理を施して、針管12の表面を微細な凹凸のある粗面に形成する。12bがその粗面領域である。   Then, after the chemical polishing treatment is finished, the outer peripheral surface of the region near the tip of the needle tube 12 is subjected to sandblasting to form the surface of the needle tube 12 into a rough surface with fine irregularities. 12b is the rough surface area.

針管12に対するサンドブラスト処理のやり方は特開平5−123331等により公知なので、その詳細な説明は省略するが、サンドブラスト処理に用いられるビーズの径は例えば0.1〜0.2mm程度である。   Since the sandblasting method for the needle tube 12 is known from JP-A-5-123331 and the like, detailed description thereof is omitted, but the diameter of the beads used for the sandblasting process is, for example, about 0.1 to 0.2 mm.

なお、サンドブラスト処理が施される際には、針管12の先端カット部12aを図示されていない保護マスクで被覆して、先端カット部12aがサンドブラスト処理されないようにしておく。そうすることにより、先端カット部12aの切れ味が低下しない。保護マスクとしては、例えばシリコン製のチューブ等を用いることができる。   When the sandblasting process is performed, the tip cut portion 12a of the needle tube 12 is covered with a protective mask (not shown) so that the tip cut portion 12a is not sandblasted. By doing so, the sharpness of the tip cut portion 12a does not deteriorate. As the protective mask, for example, a silicon tube or the like can be used.

そして、サンドブラスト処理が終了したら、保護マスクを取り外してから、針管12を溶解しないイソプロピルアルコール等で超音波洗浄することにより、針管12の先端部分の加工工程が終了する。   When the sandblasting process is completed, the protective mask is removed, and then the needle tube 12 is ultrasonically cleaned with isopropyl alcohol or the like that does not dissolve, thereby completing the processing step of the tip portion of the needle tube 12.

このようにして針管12の先端付近の外周面に形成された粗面領域12bには、例えば図2に示されるように、サンドブラスト処理により形成された微細な凹凸からなる粗面状態が全く平滑化されることなくそのまま残されている。その結果、超音波の反射エコー強度を増大させる機能が十分に発揮されて、針管12の明瞭な超音波エコー像を得ることができる。   In the rough surface region 12b formed on the outer peripheral surface near the tip of the needle tube 12 in this way, the rough surface state composed of fine irregularities formed by sandblasting is completely smoothed as shown in FIG. 2, for example. It is left as it is. As a result, the function of increasing the reflected echo intensity of the ultrasonic wave is sufficiently exerted, and a clear ultrasonic echo image of the needle tube 12 can be obtained.

また、先端カット部12aの切れ味に悪影響もなく、従来と比べて針管12を製造するための新たな加工工程も必要ないので、何らのコストアップなしに高機能の針管12を得ることができる。   In addition, since the sharpness of the tip cut portion 12a is not adversely affected, and a new processing step for manufacturing the needle tube 12 is not required as compared with the prior art, a highly functional needle tube 12 can be obtained without any cost increase.

なお、本発明は上記実施例に限定されるものではなく、例えば、針管12は単一パイプであってもよいが、径が相違する複数のパイプ材を二重以上に重ね合わせて形成されたものであっても差し支えない。   In addition, this invention is not limited to the said Example, For example, although the needle tube 12 may be a single pipe, it formed by superimposing several pipe materials from which a diameter differs in more than double. It can be a thing.

10 超音波内視鏡用穿刺針
11 可撓性シース
12 針管
12a 先端カット部
12b 粗面領域
20 超音波内視鏡
21 処置具挿通チャンネル
23 超音波プローブ
DESCRIPTION OF SYMBOLS 10 Ultrasound endoscope puncture needle 11 Flexible sheath 12 Needle tube 12a Tip cut part 12b Rough surface area 20 Ultrasound endoscope 21 Treatment instrument insertion channel 23 Ultrasound probe

Claims (5)

生体組織に穿刺される針管を備えていて、超音波内視鏡の処置具挿通チャンネルに挿脱される超音波内視鏡用穿刺針において、
上記針管の先端付近の外周面を、予め化学研磨処理又は電解研磨処理が施された面に対してサンドブラスト処理を施すことにより加工した粗面としたことを特徴とする超音波内視鏡用穿刺針。
In a puncture needle for an ultrasonic endoscope that includes a needle tube that is punctured into a biological tissue and is inserted into and removed from a treatment instrument insertion channel of the ultrasonic endoscope,
Puncture for an ultrasonic endoscope characterized in that the outer peripheral surface near the tip of the needle tube is a rough surface processed by subjecting a surface that has been previously subjected to chemical polishing or electrolytic polishing to sand blasting needle.
上記針管の先端付近の外周面が、サンドブラスト処理により形成された粗面状態をそのまま残している請求項1記載の超音波内視鏡用穿刺針。   The puncture needle for an ultrasonic endoscope according to claim 1, wherein the outer peripheral surface in the vicinity of the tip of the needle tube is left in a rough state formed by sandblasting. 上記針管が、可撓性シース内に軸線方向に進退自在に挿通配置されている請求項1又は2記載の超音波内視鏡用穿刺針。   The puncture needle for an ultrasonic endoscope according to claim 1 or 2, wherein the needle tube is inserted and disposed in the flexible sheath so as to be movable forward and backward in the axial direction. 生体組織に穿刺される針管を備えていて、超音波内視鏡の処置具挿通チャンネルに挿脱される超音波内視鏡用穿刺針の製造方法において、
上記針管の素材パイプの先端を斜めにカットしたあと、上記針管の先端部分に化学研磨処理又は電解研磨処理を施してから、上記針管の先端付近の外周面の上記化学研磨処理又は上記電解研磨処理を施した部位にサンドブラスト処理を施すことを特徴とする超音波内視鏡用穿刺針の製造方法。
In a method of manufacturing a puncture needle for an ultrasonic endoscope that includes a needle tube that is punctured into a living tissue and is inserted into and removed from a treatment instrument insertion channel of the ultrasonic endoscope.
After cutting the leading end of the material pipe of the needle tube diagonally from subjected to chemical polishing or electrolytic polishing to the tip portion of the needle tube, the chemical polishing treatment or the electrolytic polishing of the outer circumferential surface near the tip of the needle tube A method for producing a puncture needle for an ultrasonic endoscope, characterized in that a sandblast treatment is performed on the site subjected to the treatment.
上記針管の先端付近の外周面にサンドブラスト処理が施される際に、上記針管の先端カット部がサンドブラスト処理されないように保護マスクで被覆される請求項4記載の超音波内視鏡用穿刺針の製造方法。
The puncture needle for an ultrasonic endoscope according to claim 4, wherein when the outer peripheral surface near the tip of the needle tube is subjected to sandblasting, the tip cut portion of the needle tube is covered with a protective mask so as not to be sandblasted. Production method.
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