JP5495478B2 - Trench filling composition - Google Patents
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Description
本発明は、半導体装置の素子分離に使用されるトレンチ分離のための埋め込み用組成物およびそれを用いたトレンチ埋め込み方法に関するものである。 The present invention relates to a burying composition for trench isolation used for element isolation of a semiconductor device and a trench burying method using the same.
半導体装置においては、基板内に作成された素子と素子との間を電気的に分離するため、素子分離と呼ばれる領域を形成する必要がある。古くは半導体基板の素子分離領域を選択的に酸化するLOCOS(LOCal Oxidation of Silicon)と呼ばれる方法が用いられたが、現在はより微細化に有利な方法として、半導体基板の表面に予めトレンチを形成した後、その部分に酸化物を埋め込むトレンチ分離が広く用いられている。
トレンチに酸化物を埋め込む方法として最も一般的なのは、気相化学成長法であるが、液状の組成物を塗布した後これを焼結する方法もいくつか提案されている。このような組成物の例としては、例えば、過水素化シラザン重合体溶液(特許文献1)、高次シラン含有溶液(特許文献2)、酸化シリコン粒子とシリコン含有バインダーを有機溶媒と混合した組成物(特許文献3)がある。
In a semiconductor device, it is necessary to form a region called element isolation in order to electrically isolate elements created in a substrate from each other. In the old days, a method called LOCOS (LOCal Oxidation of Silicon) that selectively oxidizes the element isolation region of the semiconductor substrate was used. However, as a method advantageous for further miniaturization, a trench is previously formed on the surface of the semiconductor substrate. After that, trench isolation in which an oxide is buried in the portion is widely used.
The most common method for embedding an oxide in a trench is a chemical vapor deposition method, but several methods have been proposed in which a liquid composition is applied and then sintered. Examples of such compositions include, for example, a perhydrogenated silazane polymer solution (Patent Document 1), a higher order silane-containing solution (Patent Document 2), a composition in which silicon oxide particles and a silicon-containing binder are mixed with an organic solvent. There is a thing (patent document 3).
これらの方法は、気相化学成長法に比べてより微細なトレンチに対応可能であるという長所を有する反面、いずれも有機溶媒を必要とするため、焼結の過程で溶媒が分解した炭素が残りやすいという問題点を有している。この問題を解決する方法として、900℃という高温で焼結処理を行う(特許文献1)、酸化雰囲気で焼結処理を行う(特許文献2および3)方法が提案されている。しかしながら、これらの方法は有機物を熱により分解するか、または酸化により分解し、トレンチの開口部から有機物を揮散させるものであるので、トレンチの底部の炭素を十分除去できない懸念がある。それに加えて、高温での焼結処理では半導体基板内にドープされたドーパントを熱拡散させてしまうという好ましくない作用がある。ドーパントの熱拡散の問題は、気相化学成長法に代わって塗布型の組成物が必要となるような、微細化が進んだ世代においてより深刻になる。 These methods have the advantage of being able to deal with finer trenches than the vapor phase chemical growth method, but they both require an organic solvent, so that carbon that has decomposed during the sintering process remains. It has the problem of being easy. As a method for solving this problem, a method of performing a sintering process at a high temperature of 900 ° C. (Patent Document 1) and a method of performing a sintering process in an oxidizing atmosphere (Patent Documents 2 and 3) have been proposed. However, since these methods decompose organic substances by heat or decompose them by oxidation to volatilize organic substances from the opening of the trench, there is a concern that carbon at the bottom of the trench cannot be sufficiently removed. In addition, the high temperature sintering process has the undesirable effect of thermally diffusing the dopant doped in the semiconductor substrate. The problem of thermal diffusion of dopants becomes more serious in advanced generations where coating-type compositions are required instead of vapor phase chemical growth.
本発明は、酸化雰囲気や極端な高温環境を使用せずとも、不純物としての炭素残存量が炭素原子の量で1立方センチメートル当たり0.1ミリモル以下の酸化膜からなるトレンチ分離を実現できる、トレンチ埋め込み用組成物を提供しようとするものである。 The present invention can realize trench isolation comprising an oxide film having an amount of carbon atoms as an impurity of 0.1 mmol or less per cubic centimeter, without using an oxidizing atmosphere or an extremely high temperature environment. It is intended to provide a composition for use.
上記課題は、酸化シリコン粒子と溶媒とを含有するトレンチ埋め込み用組成物において、溶媒として、溶媒全体を100質量部としたときに90質量部以上の水を含有することを特徴とするトレンチ埋め込み用組成物により解決することができる。 An object of the present invention is to provide a trench filling composition containing silicon oxide particles and a solvent, wherein the solvent contains 90 parts by mass or more of water when the total amount of the solvent is 100 parts by mass. It can be solved by the composition.
本発明の組成物を用いてトレンチ埋め込みを行うことにより、酸化雰囲気や極端な高温環境を使用せずとも、不純物としての炭素残存量が炭素原子の量で1立方センチメートル当たり0.1ミリモル以下の酸化膜からなるトレンチ分離を実現することができる。 By performing trench burying using the composition of the present invention, the amount of carbon remaining as an impurity is 0.1 mmol or less per cubic centimeter in terms of carbon atoms without using an oxidizing atmosphere or an extremely high temperature environment. Trench isolation consisting of a film can be realized.
本発明のトレンチ埋め込み用組成物は、酸化シリコン粒子と、これを分散させるための溶媒とを含有し、溶媒全体を100質量部としたとき、水を90質量部以上含有しなければならない。以下本発明の組成物について説明する。
(1)酸化シリコン粒子
酸化シリコン粒子およびそれを作成する方法は公知である。例を挙げるなら、ハロゲン化シリコンを酸化して得られるヒュームドシリカ、アルコキシシランの加水分解縮合によって得られるコロイダルシリカがある。半導体装置の素子分離に要求される低不純物濃度を実現する上では、後者のコロイダルシリカが有利である。
一般に酸化シリコン粒子の粒径はある程度の分布を持っているため、平均粒子径がトレンチの開口幅より大きかったとしても必ずしも本発明の目的達成の妨げとはならないが、平均粒子径が目的とするトレンチの開口幅より小さいほうが、より効率的にトレンチを埋め込むことができるので好ましい。
The trench filling composition of the present invention contains silicon oxide particles and a solvent for dispersing them, and when the total amount of the solvent is 100 parts by mass, it must contain 90 parts by mass or more of water. Hereinafter, the composition of the present invention will be described.
(1) Silicon oxide particles Silicon oxide particles and methods for producing the same are known. Examples include fumed silica obtained by oxidizing silicon halide and colloidal silica obtained by hydrolytic condensation of alkoxysilane. The latter colloidal silica is advantageous in realizing a low impurity concentration required for element isolation of a semiconductor device.
In general, since the silicon oxide particles have a certain size distribution, even if the average particle size is larger than the opening width of the trench, it does not necessarily hinder the achievement of the object of the present invention. A width smaller than the opening width of the trench is preferable because the trench can be embedded more efficiently.
(2)溶媒
本発明の目的を達成するには、溶媒全体を100質量部としたとき水が90質量部以上であることが重要である。水の比率が95質量部以上であるとより好ましい。
水以外の成分としては、本発明の組成物を塗布する際の膜厚均一性の向上や、所望の膜厚を得るための粘度の調整を目的として、10質量部未満、より好ましくは3質量部以下の有機物を添加することもできる。本発明の目的は最終的に得られるシリコン酸化物中の残存炭素量を低減することにあるので、添加する有機物は不活性雰囲気で加熱することにより容易に揮発または分解するものから選択し、かつその添加量は可能な限り少量とするのが好ましい。また溶媒の主体は水であるので、水と親和性の高いものが好ましい。このような有機物としては、メタノール、エタノール、イソプロパノール、ポリビニルアルコール、ポリエチレングリコールが挙げられる。好ましい添加量は、添加する有機物の種類にもよるが、例えばメタノール、エタノールの場合は溶媒全体に対して10質量部未満、ポリビニルアルコールやポリエチレングリコールの場合は5質量部以下、より好ましくは3質量部以下である。
(2) Solvent To achieve the object of the present invention, it is important that water is 90 parts by mass or more when the total amount of the solvent is 100 parts by mass. The ratio of water is more preferably 95 parts by mass or more.
Components other than water are less than 10 parts by weight, more preferably 3 parts by weight for the purpose of improving film thickness uniformity when applying the composition of the present invention and adjusting the viscosity to obtain a desired film thickness. It is also possible to add up to part of organic matter. Since the object of the present invention is to reduce the amount of residual carbon in the finally obtained silicon oxide, the organic substance to be added is selected from those that easily volatilize or decompose by heating in an inert atmosphere, and The addition amount is preferably as small as possible. Moreover, since the main component of the solvent is water, those having a high affinity for water are preferable. Examples of such organic substances include methanol, ethanol, isopropanol, polyvinyl alcohol, and polyethylene glycol. The preferred addition amount depends on the kind of the organic substance to be added, but for example, in the case of methanol and ethanol, it is less than 10 parts by mass relative to the whole solvent, in the case of polyvinyl alcohol and polyethylene glycol, 5 parts by mass or less, more preferably 3 parts by mass. Or less.
酸化シリコン粒子と溶媒との比率は、本発明の目的を達成する上では特に制限はないが、組成物中の酸化シリコン粒子を安定化させ、かつ半導体装置で通常用いられる膜厚を容易に形成するには、組成物全体を100質量部としたときに酸化シリコン粒子が0.5質量部から30質量部の範囲となるように調製するのが好ましい。
次に本発明の組成物を用いて、トレンチを埋め込む方法について説明する。
基板にトレンチを形成するには公知の方法、例えば特許文献1に記載されているように予め気相化学成長法を用いて基板上に形成した窒化シリコン膜に、フォトレジストのパターンをドライエッチングにより転写し、この窒化シリコン膜をマスクとして基板をドライエッチングする方法を用いることができる。
本発明の組成物を適用できる基板は特に制限されないが、例えばシリコンやガリウム砒素、インジウム砒素からなる基板に好適に用いることができる。
The ratio between the silicon oxide particles and the solvent is not particularly limited in achieving the object of the present invention, but the silicon oxide particles in the composition are stabilized and a film thickness usually used in a semiconductor device is easily formed. For this purpose, it is preferable to prepare the silicon oxide particles in a range of 0.5 to 30 parts by mass when the total composition is 100 parts by mass.
Next, a method for filling a trench using the composition of the present invention will be described.
A trench is formed in a substrate by a known method, for example, as described in Patent Document 1, a photoresist pattern is formed on a silicon nitride film formed on the substrate by vapor phase chemical growth in advance by dry etching. A method of transferring and dry etching the substrate using this silicon nitride film as a mask can be used.
The substrate to which the composition of the present invention can be applied is not particularly limited, but can be suitably used for a substrate made of, for example, silicon, gallium arsenide, or indium arsenide.
本発明の組成物が適用されるトレンチの形状は特に制限されないが、特に好適に用いることができるのは開口幅は20nm以上300nm以下、アスペクト比が5以上30以下のトレンチである。
トレンチを有する基材に本発明の組成物を塗布してトレンチ埋め込み用組成物塗布基材を作成する工程では、スピンコート法、ディップコート法など公知の方法のいずれを用いてもよいが、半導体装置の製造に好適に用いられているのはスピンコート法である。
次に溶媒を除去するため、本発明のトレンチ埋め込み用組成物塗布基材を加熱する工程を経る。具体的には、トレンチ埋め込み用組成物塗布基材を通常プリベークと呼ばれる工
程で加熱する。本発明では溶媒は水が主体であるため、100℃以上150℃以下で加熱するのが好ましい。なお、この範囲の温度では半導体基板内のドーパントの拡散は問題とならないので、加熱する際の雰囲気は不活性雰囲気であっても空気中であってもよい。
The shape of the trench to which the composition of the present invention is applied is not particularly limited, but a trench having an opening width of 20 nm to 300 nm and an aspect ratio of 5 to 30 can be particularly preferably used.
In the step of applying the composition of the present invention to a substrate having a trench to form a trench-coated composition-coated substrate, any of known methods such as spin coating and dip coating may be used. The spin coating method is preferably used for manufacturing the apparatus.
Next, in order to remove a solvent, the process of heating the composition application | coating base material for trench embedding of this invention is passed. Specifically, the composition-applying base material for trench embedding is heated in a process usually called pre-baking. In the present invention, since the solvent is mainly water, it is preferably heated at 100 ° C. or higher and 150 ° C. or lower. In addition, since the diffusion of the dopant in the semiconductor substrate does not become a problem at a temperature in this range, the atmosphere during heating may be an inert atmosphere or in the air.
最後にこの半導体基板を焼結して所望のトレンチ分離領域を形成する。焼結は加熱装置、例えば、ファーネスやオーブンを用いて行う。加熱の温度は200℃から900℃、より好ましくは200℃から500℃、さらに好ましくは200℃から400℃である。その際の雰囲気は窒素やアルゴンなど酸素濃度が1000ppm以下、より好ましくは500ppm以下の不活性雰囲気下で行うのが好ましい。溶媒中に先に述べたような有機物が添加されている場合には、含まれる炭素をより完全に除去する目的で酸素または空気雰囲気で加熱するステップを加えてもよいが、その場合は温度を550℃以下、より好ましくは250℃以下とするのがドーパントの拡散を抑制できる点で好ましい。なお、このステップの後、さらに高温で焼結を進める場合は、いったん雰囲気を不活性雰囲気に置換してから昇温して所望の温度にするのがよい。 Finally, the semiconductor substrate is sintered to form a desired trench isolation region. Sintering is performed using a heating device such as a furnace or an oven. The heating temperature is 200 ° C to 900 ° C, more preferably 200 ° C to 500 ° C, still more preferably 200 ° C to 400 ° C. The atmosphere at that time is preferably an inert atmosphere such as nitrogen or argon having an oxygen concentration of 1000 ppm or less, more preferably 500 ppm or less. In the case where an organic substance as described above is added to the solvent, a step of heating in an oxygen or air atmosphere may be added for the purpose of more completely removing carbon contained therein. 550 ° C. or lower, more preferably 250 ° C. or lower, is preferable in that the diffusion of the dopant can be suppressed. In addition, after this step, when further sintering is performed at a higher temperature, it is preferable to replace the atmosphere with an inert atmosphere and then raise the temperature to a desired temperature.
以下実施例により本発明をより具体的に説明する。
〔実施例1〕
扶桑化学株式会社製のコロイダルシリカ「クォートロンPL−06L」(平均粒子径6nm、溶媒として水及びメタノールを使用)に、株式会社クラレ製ポリビニルアルコール「クラレポバール205C」を添加し、トレンチ埋め込み用組成物とした。組成物100質量部に対し酸化シリコン粒子が4.7質量部、ポリビニルアルコール2.0質量部、水91.3質量部、メタノール2.0質量部となるように組成を調製した(これを塗布液Aと呼ぶ)。塗布液Aにおいて、溶媒100質量部に対する水の量は95.8質量部である。
Hereinafter, the present invention will be described more specifically with reference to examples.
[Example 1]
A composition for filling trenches is prepared by adding polyvinyl alcohol “Kuraray Poval 205C” manufactured by Kuraray Co., Ltd. to colloidal silica “Quartron PL-06L” manufactured by Fuso Chemical Co., Ltd. (average particle size 6 nm, using water and methanol as solvents). It was. The composition was prepared such that silicon oxide particles were 4.7 parts by mass, polyvinyl alcohol 2.0 parts by mass, water 91.3 parts by mass, and methanol 2.0 parts by mass with respect to 100 parts by mass of the composition (application of this). Called Liquid A). In the coating liquid A, the amount of water with respect to 100 parts by mass of the solvent is 95.8 parts by mass.
得られた組成物を、トレンチが形成されていない150mm径シリコンウェハーに回転数1000rpmで塗布し、次に空気中でホットプレートを用いて140℃で2分間加熱した。この操作を4回繰り返し、膜厚1μmの薄膜を得た。
この薄膜付きシリコンウェハーを、縦型炉を用いて窒素雰囲気中800℃で2時間焼結した。得られた薄膜中に残存する炭素量を2次イオン質量分析装置(SIMS)で分析した。炭素の定量には、二酸化ケイ素に炭素をイオン注入した標準サンプル(株式会社東レリサーチセンター製MB−f1702)を用いた。結果は1立方センチメートル当たりの炭素原子の量で0.08ミリモルであった。
The obtained composition was applied to a 150 mm diameter silicon wafer having no trench formed at a rotation speed of 1000 rpm, and then heated in air at 140 ° C. for 2 minutes using a hot plate. This operation was repeated four times to obtain a thin film having a thickness of 1 μm.
This silicon wafer with a thin film was sintered in a nitrogen atmosphere at 800 ° C. for 2 hours using a vertical furnace. The amount of carbon remaining in the obtained thin film was analyzed with a secondary ion mass spectrometer (SIMS). For determination of carbon, a standard sample (MB-f1702 manufactured by Toray Research Center, Inc.) in which carbon was ion-implanted into silicon dioxide was used. The result was 0.08 mmol in terms of carbon atoms per cubic centimeter.
〔実施例2〕
幅300nm、深さ5000nmのトレンチを予め形成した150mmシリコンウェハーを用いて、塗布液Aを実施例1と同じ条件で塗布焼成した。得られたサンプルを割断して走査型電子顕微鏡で観察したところ、クラックやボイドがない酸化膜がトレンチ内に形成されていた。
〔比較例1〕
触媒化成株式会社製のコロイダルシリカ「OSCAL1421」(平均粒径7nm、溶媒としてイソプロパノールを使用)をそのままトレンチ埋め込み用組成物とした(塗布液Bとする)。組成物100質量部に対し酸化シリコン粒子は20.5質量部、イソプロパノールは79.5質量部であり、水は含まれていない。塗布液Bを実施例1と同じ条件で塗布焼成した後、同じく実施例1の方法で残存炭素量を測定したところ、1立方センチメートル当たりの炭素原子の量で0.8ミリモルであった。
[Example 2]
The coating liquid A was applied and baked under the same conditions as in Example 1 using a 150 mm silicon wafer in which a trench having a width of 300 nm and a depth of 5000 nm was previously formed. When the obtained sample was cleaved and observed with a scanning electron microscope, an oxide film free from cracks and voids was formed in the trench.
[Comparative Example 1]
Colloidal silica “OSCAL1421” (average particle diameter: 7 nm, using isopropanol as a solvent) manufactured by Catalyst Chemical Co., Ltd. was directly used as a trench filling composition (referred to as coating solution B). Silicon oxide particles are 20.5 parts by mass, isopropanol is 79.5 parts by mass, and water is not contained, relative to 100 parts by mass of the composition. After coating and baking the coating liquid B under the same conditions as in Example 1, the amount of residual carbon was measured by the same method as in Example 1. The amount of carbon atoms per cubic centimeter was 0.8 mmol.
本発明は、各種メモリデバイスやロジックデバイスの素子分離に用いられるトレンチ分
離の酸化膜形成用途に好適に用いることができる。
INDUSTRIAL APPLICABILITY The present invention can be suitably used for an oxide film forming application for trench isolation used for element isolation of various memory devices and logic devices.
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| JP2007161462A JP5495478B2 (en) | 2007-06-19 | 2007-06-19 | Trench filling composition |
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| JP5700615B2 (en) * | 2009-02-02 | 2015-04-15 | 旭化成イーマテリアルズ株式会社 | Polysilazane-based trench filling composition |
| JP5700616B2 (en) * | 2009-02-02 | 2015-04-15 | 旭化成イーマテリアルズ株式会社 | Polysilane-based trench filling composition |
| JP5700502B2 (en) * | 2010-07-28 | 2015-04-15 | 住友電工デバイス・イノベーション株式会社 | Semiconductor device and manufacturing method |
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| JP2006310448A (en) * | 2005-04-27 | 2006-11-09 | Jsr Corp | Trench filling composition and trench filling method |
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