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JP5511228B2 - Synthetic resin-coated handrail and method for molding the handrail coating material - Google Patents
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JP5511228B2 - Synthetic resin-coated handrail and method for molding the handrail coating material - Google Patents

Synthetic resin-coated handrail and method for molding the handrail coating material Download PDF

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JP5511228B2
JP5511228B2 JP2009136067A JP2009136067A JP5511228B2 JP 5511228 B2 JP5511228 B2 JP 5511228B2 JP 2009136067 A JP2009136067 A JP 2009136067A JP 2009136067 A JP2009136067 A JP 2009136067A JP 5511228 B2 JP5511228 B2 JP 5511228B2
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handrail
molding
forming
extruded substrate
extrusion
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JP2010281127A (en
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利光 矢部
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TPR Enpla Co Ltd
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Description

本発明は、階段、玄関、ベランダ、浴室、鉄道車両、公園等に用いられる手摺に関し、特に表面に合成樹脂を被覆した合成樹脂被覆手摺に関し、またその手摺被覆材成形方法に関する。   The present invention relates to handrails used for stairs, entrances, verandas, bathrooms, railway vehicles, parks, and the like, and more particularly, to a synthetic resin-coated handrail having a surface coated with a synthetic resin, and a method for forming the handrail coating material.

この種の合成樹脂被覆手摺として、アルミ押出成形の手摺芯材と、該手摺芯材の表面を被覆した合成樹脂押出成形の手摺被覆材を備えたものが知られており、下記特許文献1によれば、手摺芯材を、下端に平坦面を配置した断面円形にして、下端の平坦面の幅方向両端にV字受溝を配置した中空材によるものとし、手摺被覆材を、上記平坦面の幅に合せて下端を開口した断面円形にして、該開口の幅方向両端にV字突条を配置したものとし、V字溝条とV字突条の嵌合によって手摺芯材に手摺被覆材を被覆し、上記開口によって開放した手摺芯材の平坦面に嵌合した支持部材を介して、該手摺を壁面からのブラケットに固定したものとされる。また、下記特許文献2によれば、手摺芯材を、下端を開口した断面倒コ字状にして、同じく開口の幅方向両端にL字溝条を配置したアルミ押出材によるものとし、手摺被覆材を、上記開口に合せて同じく下端を開口した断面円形にして該開口の幅方向両端に上向き突条を配置したものとし、L字溝条と上向き突条の嵌合によって手摺芯材に、その4ヶ所のコーナー位置で内接するように手摺被覆材を被覆し、手摺芯材の開口に支持部材を介して床面起立の垂直材からのブラケットに固定したものとされる。   As this type of synthetic resin-coated handrail, an aluminum extrusion handrail core material and a synthetic resin extrusion handrail coating material covering the surface of the handrail core material are known. According to the present invention, the handrail core is made of a hollow material having a circular cross section with a flat surface at the lower end and V-shaped receiving grooves at both ends in the width direction of the flat surface at the lower end. It is assumed that the cross-section is circular with the lower end opened in accordance with the width of the opening, and V-shaped ridges are arranged at both ends in the width direction of the opening, and the handrail core material is covered with the handrail by fitting the V-shaped grooves and V-shaped ridges. The handrail is fixed to the bracket from the wall surface through a support member that covers the material and is fitted to the flat surface of the handrail core material opened by the opening. Moreover, according to the following Patent Document 2, the handrail core material is made of an aluminum extruded material having an L-shaped groove at both ends in the width direction of the opening, with the cross-sectional inverted U shape having the lower end opened, The material is made into a circular cross section with the lower end opened in accordance with the opening, and the upward ridges are arranged at both ends in the width direction of the opening. The handrail covering material is covered so as to be inscribed at the four corner positions, and is fixed to a bracket from a vertical member standing on the floor surface through a support member at the opening of the handrail core material.

特開2005−256274号公報JP 2005-256274 A 特開2005−113411号公報JP 2005-113411 A

これら先行文献の手摺被覆材は、いずれも下端を開口して断面円形とした合成樹脂押出材であるから、それぞれに図示されるように該手摺被覆材はその長手方向に同一断面形状をなすことによって、その表面を平滑面としたものとされている。   Since the handrail covering materials of these prior literatures are all synthetic resin extruded materials having an open lower end and a circular cross section, the handrail covering materials have the same cross-sectional shape in the longitudinal direction as shown in each figure. Therefore, the surface is made smooth.

しかし乍ら、該合成樹脂押出材によって成形した手摺被覆材は、その表面が平滑面となるから、例えば、手摺で伝い歩きをする場合のように、手摺を手で握って移動する際に手が滑ることも多く、特に階段や傾斜地に傾斜状態で設置されている手摺にあっては、この傾向が顕著になり易い。また、例えば、浴室に設置されている手摺にあっては、手摺を掴んで体重を掛けて立ち上がろうとしても、手摺が濡れていることによって、同様に此の傾向が顕著になり易く、このような場合、特に老人や障害者には手の滑りに起因して転倒を招く危険も残されている。   However, since the handrail covering formed by the synthetic resin extruded material has a smooth surface, the handrail is moved when the handrail is moved by hand, for example, when walking with a handrail. This tendency tends to be prominent particularly in handrails installed on slopes on stairs and slopes. In addition, for example, in a handrail installed in a bathroom, even if an operator tries to get up by grabbing the handrail and gaining weight, this tendency is likely to become noticeable as the handrail gets wet. In particular, there is still a risk that the elderly and the disabled will fall due to hand slipping.

本発明はかかる事情に鑑みてなされたもので、その解決課題とするところは、合成樹脂押出材を用い乍ら、手の滑りを可及的に抑制して、その設置場所を問わずに手握りを確実になし得るようにした合成樹脂被覆手摺を提供するにあり、また、これに用いる手摺被覆材を簡易且つ確実に得られる手摺被覆材成形方法を提供するにある。   The present invention has been made in view of such circumstances, and the problem to be solved is to suppress hand slipping as much as possible while using a synthetic resin extruded material, and regardless of the installation location. The object is to provide a synthetic resin-coated handrail that can be reliably gripped, and to provide a method for forming a handrail covering material that can easily and reliably obtain a handrail covering material used therefor.

請求項に記載の発明は、上記押出基板を成形し、該押出基板にその長手方向に交差突出した滑り止め突起を有する手摺被覆材を、押出成形直後の押出樹脂高温状態の変形自在性を活用して、一連の工程によって手摺被覆材を成形するとともに該成形を可及的簡易且つ確実になし得る手摺被覆材の成形方法を提供するように、これを、熱可塑性樹脂によって手摺被覆材の押出基板を板状に成形する押出成形工程と、押出成形直後の押出基板表面にその長手方向に交差突出した一体多数の滑り止め突起を成形する突起成形工程と、上記押出基板を、該押出基板が可塑性を有しているうちに手摺被覆材の断面形状に成形する断面成形工程とを一連に備えることを特徴とする合成樹脂被覆手摺の手摺被覆材成形方法としたものである。 The invention of claim 1, molded on the Symbol extrusion substrate, the handrail cover member having a non-slip projections intersecting projecting in the longitudinal direction of the extrusion board, deformable properties of the extruded resin temperature state immediately after extrusion In order to provide a method for forming a handrail covering material by forming a handrail covering material through a series of processes and making the forming as simple and reliable as possible, the handrail covering material is made of a thermoplastic resin. an extrusion molding step of molding the extruded substrate in a plate shape, a protrusion forming step of forming an integral multiple slip projections intersecting projecting in the longitudinal direction of the extrusion surface of the substrate immediately after extrusion, the extruded substrate, out pressing of A method of forming a handrail coating material for a synthetic resin-coated handrail, comprising a series of cross-section forming steps for forming the cross-sectional shape of the handrail coating material while the substrate is plastic .

請求項に記載の発明は、同じく、上記押出基板を成形し、該押出基板にその長手方向に交差突出した滑り止め突起を有する手摺被覆材を、押出成形直後の押出樹脂高温状態の変形自在性を活用して、一連の工程によって手摺被覆材を成形するとともに該成形を可及的簡易且つ確実にして成形不良を解消して歩留まりを可及的高度に確保し得る手摺被覆材の成形方法を提供するように、これを、熱可塑性樹脂によって手摺被覆材の押出基板を該手摺被覆材の断面形状に成形する押出成形工程と、押出成形直後の押出基板を板状とし該押出基板表面にその長手方向に交差突出した一体多数の滑り止め突起を成形する突起成形工程と、該押出基板を、該押出基板が可塑性を有しているうちに再度手摺被覆材の断面形状に矯正する矯正工程を一連に備えることを特徴とする合成樹脂被覆手摺の手摺被覆材成形方法としたものである。 The invention according to claim 2 is also capable of deforming the extruded substrate at a high temperature state of the extruded resin immediately after the extrusion, by forming the extruded substrate and having a non-slip projection protruding in the longitudinal direction on the extruded substrate. A method for forming a handrail covering material by forming a handrail covering material through a series of processes and making the forming as simple and reliable as possible to eliminate forming defects and ensure the yield as high as possible The extrusion substrate is formed by forming an extrusion substrate of the handrail coating material into a cross-sectional shape of the handrail coating material with a thermoplastic resin, and forming the extrusion substrate immediately after the extrusion into a plate shape on the surface of the extrusion substrate. A protrusion forming step for forming a large number of integral anti-slip protrusions crossing and projecting in the longitudinal direction, and a correcting step for correcting the extruded substrate to the cross-sectional shape of the handrail covering material again while the extruded substrate is plastic. In a series It is obtained by a handrail dressing forming method of the synthetic resin coating handrail, characterized in that to obtain.

請求項に記載の発明は、上記に加えて、押出成形時に手摺芯材との嵌合条を同時に成形することによって、手摺芯材に対する手摺被覆材の被覆を容易になし得るものとするように、これを、上記押出成形工程によって、押出基板に手摺芯材との嵌合条を同時に成形することを特徴とする請求項1又は2に記載の合成樹脂被覆手摺の手摺被覆材成形方法としたものである。 In addition to the above, the invention described in claim 3 can easily cover the handrail core material with the handrail core material by simultaneously forming a fitting strip with the handrail core material during extrusion molding. 3. A method for forming a handrail covering material for a synthetic resin-coated handrail according to claim 1 or 2 , wherein a fitting strip with the handrail core material is simultaneously formed on the extruded substrate by the extrusion forming step. It is a thing.

請求項に記載の発明は、同じく上記に加えて、上記押出基板に対する滑り止め突起の成形を、押出基板の押出成形に同期して行なうことによって、成形形状の崩れや変形等のトラブルを発生することなく、滑り止め突起を外観よく確実に成形し得るものとするように、これを、上記突起成形工程を、押出成形工程の押出基板の成形速度と同速に進行し且つ高速に復帰する往復動の成形金型を用いたプレス乃至吸引成形によって行なうことを特徴とする請求項1、2、又は3に記載の合成樹脂被覆手摺の手摺被覆材成形方法としたものである。
また、請求項5に記載の発明は、上記突起成形工程が、上記押出基板を、その上下で挟持するように、一方に上記滑り止め突起の形状に合せてこれを反転したパタンをなすように配置した多数の凹型を、他方にこれに対応する多数の凸型を配置した、上下を対として対向する上下一対のプレス乃至吸引金型による成形金型を用い、該成形金型の間隔を拡大するように上下に開放して上記押出基板を受け入れて、該間隔を狭小化するように上下に近接することによって、押出基板に滑り止め突起を成形する工程であることを特徴とする請求項1、2、3、又は4に記載の合成樹脂被覆手摺の手摺被覆材成形方法としたものである。
In addition to the above, the invention described in claim 4 causes troubles such as collapse or deformation of the molded shape by forming the anti-slip projection on the extruded substrate in synchronization with the extrusion molding of the extruded substrate. In order to ensure that the anti-slip projections can be reliably molded with good appearance, the projection molding process proceeds at the same speed as the molding speed of the extruded substrate in the extrusion molding process and returns to a high speed. 4. The method for molding a handrail covering material for a synthetic resin-coated handrail according to claim 1, wherein the method is performed by pressing or suction molding using a reciprocating molding die.
Further, in the invention according to claim 5, the projection forming step forms a pattern in which the extruded substrate is inverted in accordance with the shape of the non-slip projection so as to sandwich the extruded substrate at the upper and lower sides thereof. Using a molding die with a pair of upper and lower presses or suction dies facing each other, with a large number of concave molds arranged on the other and a number of convex molds corresponding to the other, the interval between the molding dies is expanded. 2. A step of forming an anti-slip projection on the extruded substrate by opening the substrate vertically and receiving the extruded substrate, and bringing the extruded substrate close to each other so as to narrow the interval. The method for forming a handrail covering material of the synthetic resin-coated handrail as described in 2, 3, or 4.

本発明はこれらをそれぞれ発明の要旨として、上記課題解決の手段としたものである。   The present invention uses these as the gist of the invention and is a means for solving the above problems.

請求項に記載の発明は、上記押出基板を成形し、該押出基板にその長手方向に交差突出した滑り止め突起を有する手摺被覆材を、押出成形直後の押出樹脂高温状態の変形自在性を活用して、一連の工程によって手摺被覆材を成形するとともに該成形を可及的簡易且つ確実になし得る手摺被覆材の成形方法を提供することができる。 The invention of claim 1, molded on the Symbol extrusion substrate, the handrail cover member having a non-slip projections intersecting projecting in the longitudinal direction of the extrusion board, deformable properties of the extruded resin temperature state immediately after extrusion By utilizing the above, it is possible to provide a method for forming a handrail covering material that can form the handrail covering material by a series of steps and can perform the forming as easily and reliably as possible.

請求項に記載の発明は、同じく、上記押出基板を成形し、該押出基板にその長手方向に交差突出した滑り止め突起を有する手摺被覆材を、押出成形直後の押出樹脂高温状態の変形自在性を活用して、一連の工程によって手摺被覆材を成形するとともに該成形を可及的簡易且つ確実にして成形不良を解消して歩留まりを可及的高度に確保し得る手摺被覆材の成形方法を提供することができる。 The invention according to claim 2 is also capable of deforming the extruded substrate at a high temperature state of the extruded resin immediately after the extrusion, by forming the extruded substrate and having a non-slip projection protruding in the longitudinal direction on the extruded substrate. A method for forming a handrail covering material by forming a handrail covering material through a series of processes and making the forming as simple and reliable as possible to eliminate forming defects and ensure the yield as high as possible Can be provided.

請求項に記載の発明は、上記に加えて、押出成形時に手摺芯材との嵌合条を同時に成形することによって、手摺芯材に対する手摺被覆材の被覆を容易になし得るものとすることができる。 In addition to the above, the invention described in claim 3 can easily cover the handrail core material with the handrail core material by simultaneously forming a fitting strip with the handrail core material during extrusion molding. Can do.

請求項に記載の発明は、同じく上記に加えて、上記押出基板に対する滑り止め突起の成形を、押出基板の押出成形に同期して行なうことによって、成形形状の崩れや変形等のトラブルを発生することなく、滑り止め突起を外観よく確実に成形し得るものとすることができる。 In addition to the above, the invention described in claim 4 causes troubles such as collapse or deformation of the molded shape by forming the anti-slip projection on the extruded substrate in synchronization with the extrusion molding of the extruded substrate. Therefore, the anti-slip projection can be reliably molded with good appearance.

合成樹脂被覆手摺の縦断面図である。It is a longitudinal cross-sectional view of a synthetic resin coating handrail. 手摺被覆材の滑り止め突起の平面形状のパタン図である。It is a pattern figure of the planar shape of the anti-slip protrusion of the handrail covering material. 手摺被覆材の断面図である。It is sectional drawing of a handrail coating | covering material. 手摺被覆材成形の工程図である。It is process drawing of handrail coating | covering material shaping | molding. 押出基板から手摺被覆材に至る形状変化の斜視図である。It is a perspective view of the shape change from an extrusion board | substrate to a handrail coating | covering material. 他の例に係る手摺被覆材成形の工程図である。It is process drawing of the handrail coating | covering material shaping | molding which concerns on another example. 押出基板から手摺被覆材に至る形状変化の斜視図である。It is a perspective view of the shape change from an extrusion board | substrate to a handrail coating | covering material. 更に他の例に係る手摺被覆材成形の工程図である。It is process drawing of handrail coating | covering material shaping | molding which concerns on another example. 押出基板から手摺被覆材に至る形状変化の斜視図である。It is a perspective view of the shape change from an extrusion board | substrate to a handrail coating | covering material. 手摺被覆材の断面図と滑り止め突起の平面形状を示すパタン図である。It is a pattern figure which shows the cross-sectional view of a handrail coating | covering material, and the planar shape of a slip prevention protrusion.

以下本発明を更に具体的に説明すれば、図1乃至図5においてAは合成樹脂被覆手摺であり、該手摺Aは、アルミ押出成形の手摺芯材10と、該手摺芯材10の表面を被覆した合成樹脂押出成形の手摺被覆材20を備え、該手摺被覆材20の表面に長手方向に交差突出した一体多数の滑り止め突起21を配置したものとしてある。   Hereinafter, the present invention will be described in more detail. In FIGS. 1 to 5, A is a synthetic resin-coated handrail, and the handrail A includes an aluminum extrusion handrail core material 10 and a surface of the handrail core material 10. A covered synthetic resin extrusion handrail covering material 20 is provided, and a large number of integral anti-slip protrusions 21 that cross project in the longitudinal direction are arranged on the surface of the handrail covering material 20.

本例にあって手摺Aは、アルミ押出材を所定長さに切断加工した所定形状の手摺芯材10に、例えば、比較的耐候性がよく、成形性に優れ、またリサイクル可能な樹脂として、ASA、AES等の熱可塑性樹脂の樹脂押出材を用いて、上記手摺芯材10の長さに合せて切断加工した手摺被覆材20を該手摺芯材10に被覆して構成したものとしてあり、該手摺被覆材20の被覆は、手摺芯材10の下面前後に配置した一方を溝条11、他方を突条22とする嵌合条を相互に嵌合固定するように、手摺芯材10に対する長手方向端部からのスライド嵌合や上方からのスナップイン嵌合し、必要に応じて接着等の固定措置を施すことによって、これを行なったものとしてある。   In this example, the handrail A is a handrail core material 10 having a predetermined shape obtained by cutting an aluminum extruded material into a predetermined length, for example, as a relatively good weather resistance, excellent formability, and a recyclable resin. Using a resin extruded material of a thermoplastic resin such as ASA, AES, etc., the handrail covering material 20 cut to the length of the handrail core material 10 is coated on the handrail core material 10 and configured. The covering of the handrail covering material 20 is applied to the handrail core material 10 so that the fitting strips having the groove strip 11 on one side and the projection strip 22 on the other side are fitted and fixed to each other. This is done by sliding fitting from the end in the longitudinal direction or snap-in fitting from above, and applying fixing measures such as adhesion as necessary.

本例の手摺被覆材にあって上記滑り止め突起21は、これを、手摺被覆材20の前後側面に長手方向に断続配置したものとし、このとき、該滑り止め突起21は、これを、平面円形、矩形、短帯状等適宜形状としてあり、本例にあって該滑り止め突起21は、例えば、手摺被覆材20の前後の側面片側に上下2段をなすように断続配置した、平面円形をなす半球状、即ち、手摺被覆材20の側面からその表面側に隆起突出するように配置した中空の球面体をなすものとしてある。本例の滑り止め突起21は、上下2段に断続配置した所定ピッチ多数の突起パタンを反転形成した後述の成形金型を用い、該成形金型による突起パタンを、手摺被覆材20の長手方向に繰り返し配置することによって、該滑り止め突起21の半球の球面体を全体に亘って等間隔のピッチによる規則的な外観をなすようにしてある。   In the handrail covering material of this example, the anti-slip protrusion 21 is intermittently disposed in the longitudinal direction on the front and rear side surfaces of the handrail covering material 20, and at this time, the anti-slip protrusion 21 In this example, the anti-slip protrusion 21 is a flat circular shape that is intermittently arranged in two upper and lower sides on one side of the front and rear sides of the handrail covering material 20 in this example. A hemispherical shape formed, that is, a hollow spherical body arranged so as to protrude from the side surface of the handrail covering material 20 to the surface side thereof. The anti-slip projection 21 of this example uses a molding die, which will be described later, formed by inverting a plurality of projection patterns having a predetermined pitch intermittently arranged in two upper and lower stages. By repeating the arrangement, the hemispherical spherical body of the anti-slip projection 21 has a regular appearance with an equally spaced pitch throughout.

即ち、本例の滑り止め突起21は、手摺被覆材20表面から隆起突出の高さを1cm程度以下、例えば数mm程度、隆起突出の径を1cm〜2cm程度、例えば1cm程度、配置ピッチ(中心間距離)を1cm〜3cm程度、例えば2cm程度として、上記等間隔のピッチを繰り返すように、手摺被覆材20表面に上記規則的な外観をなすように点在配置してあり、これによって、手摺Aを成人が手握りしたとき、親指とその余の指が滑り止め突起21が当るようにして、坂や階段に傾斜設置した場合や濡れている場合を含めて、手摺Aに対する手の滑りを可及的に防止し、手の滑りに起因して歩行者がバランスを崩したり、更には転倒したりする危険を可及的に回避し得るようにしてある。   That is, the anti-slip protrusion 21 of the present example has a height of the raised protrusion from the surface of the handrail covering material 20 of about 1 cm or less, for example, about several millimeters, and the diameter of the raised protrusion is about 1 cm to 2 cm, for example, about 1 cm. The distance is set to about 1 cm to 3 cm, for example, about 2 cm, and the surface of the handrail covering material 20 is scattered so as to have the above-mentioned regular appearance so as to repeat the equally spaced pitch. When an adult grips A, the hand slides against the handrail A, including when it is placed on a slope or staircase so that the thumb and the other fingers hit the anti-slip projection 21 and is wet. It is possible to prevent as much as possible, and to avoid as much as possible the danger that the pedestrian loses balance or falls due to slipping of the hand.

このように表面に長手方向に交差突出した一体多数の滑り止め突起21を有する手摺被覆材20を、その成形方法によって説明すれば、該成形方法は、図4及び図5、図6及び図7、図8及び図9に示す如くに複数のものとすることができる。   If the handrail covering material 20 having a large number of integral anti-slip projections 21 projecting in the longitudinal direction on the surface in this way is described by its molding method, the molding method is shown in FIGS. 4, 5, 6, and 7. As shown in FIG. 8 and FIG.

即ち、図4及び図5に示す第1の成形方法は、熱可塑性樹脂によって手摺被覆材20の押出基板23を成形する押出成形工程と、押出成形直後の押出基板23表面にその長手方向に交差突出した一体多数の滑り止め突起21を成形する突起成形工程を備えることによって、該手摺被覆材20の成形を行なうものとしてあり、図6及び図7に示す第2の成形方法は、熱可塑性樹脂によって手摺被覆材20の押出基板23を板状に成形する押出成形工程と、押出成形直後の押出基板23表面にその長手方向に交差突出した一体多数の滑り止め突起21を成形する突起成形工程と、上記押出基板23を手摺被覆材20の断面形状に成形する断面成形工程とを一連に備えることによって、該手摺被覆材20の成形を行なうものとしてあり、また、図8及び図9に示す第3の成形方法は、熱可塑性樹脂によって手摺被覆材20の押出基板23を該手摺被覆材20の断面形状に成形する押出成形工程と、押出成形直後の押出基板23を板状とし該押出基板23表面にその長手方向に交差突出した一体多数の滑り止め突起21を成形する突起成形工程と、該押出基板23を再度手摺被覆材20の断面形状に矯正する矯正工程を一連に備えることによって、該手摺被覆材20の成形を行なうものとしてあり、いずれも熱可塑性樹脂を押出成形して可塑化した押出基板23の形状自在性を活用して、これに所定の成形を施して、手摺被覆材20を成形するようにしてあり、このとき、本例のこれら成形方法は、上記押出成形工程によって、押出基板23に手摺芯材10との上記突条22とした嵌合条を同時に成形するものとしてある。   That is, the first molding method shown in FIGS. 4 and 5 includes an extrusion molding step of molding the extrusion substrate 23 of the handrail coating material 20 with a thermoplastic resin, and a surface of the extrusion substrate 23 immediately after the extrusion molding in the longitudinal direction. The handrail covering material 20 is formed by providing a protrusion forming step of forming a large number of protruding non-slip protrusions 21. The second forming method shown in FIGS. 6 and 7 is a thermoplastic resin. An extrusion molding process for molding the extrusion substrate 23 of the handrail covering material 20 into a plate shape, and a projection molding process for molding a large number of integral anti-slip projections 21 that protrude in the longitudinal direction on the surface of the extrusion substrate 23 immediately after extrusion molding. The handrail covering material 20 is formed by providing a series of cross-section forming steps for forming the extruded substrate 23 into the cross-sectional shape of the handrail covering material 20, and FIG. The third molding method shown in FIG. 9 includes an extrusion molding step in which the extruded substrate 23 of the handrail coating material 20 is molded into a cross-sectional shape of the handrail coating material 20 with a thermoplastic resin, and the extrusion substrate 23 immediately after the extrusion molding is formed into a plate. A projection forming step of forming a large number of integral anti-slip projections 21 crossing and projecting in the longitudinal direction on the surface of the extruded substrate 23, and a correction process for correcting the extruded substrate 23 to the cross-sectional shape of the handrail covering material 20 again. In this case, the handrail covering material 20 is molded, and in either case, the shape flexibility of the extruded substrate 23 obtained by extrusion molding of a thermoplastic resin is utilized to perform predetermined molding. Thus, the handrail covering material 20 is formed. At this time, these forming methods of the present example are the fitting strips that form the protrusions 22 with the handrail core member 10 on the extruded substrate 23 by the extrusion molding step. The Sometimes there is as to mold.

一般に押出成形は、アルミ、樹脂を問わず、長手方向に同一断面形状をなすことによって、例えば筋目状をなす長手方向に連続した隆起した突出条を形成することは可能であるが、この場合、手摺被覆材20の滑り止め作用を充分に発揮するものとはなし難く、従って、手摺Aの滑り止めとすることは適当ではないが、本例のように、押出成形工程を一次の工程とすることによって押出基板23を押出成形した直後に、突起成形工程を二次の工程とすることによって滑り止め突起21を成形し、更に第1及び第2の成形方法にあっては、断面成形工程を三次の工程とすることによって手摺被覆材20としての所定の断面形状に成形し又は矯正することによって、押出成形材を用いた、アルミ手摺芯材被覆用の手摺被覆材20でありながら、その表面に交差するように隆起突出した外観のよい滑り止め突起21を形成することが可能となる。   In general, extrusion molding is possible regardless of aluminum or resin, and by forming the same cross-sectional shape in the longitudinal direction, for example, it is possible to form a protruding protrusion that is continuous in the longitudinal direction having a streak shape, It is difficult to achieve the anti-slip action of the handrail covering material 20 and, therefore, it is not appropriate to prevent the handrail A from slipping. However, as in this example, the extrusion process is a primary process. Immediately after extruding the extruded substrate 23 by the above, the anti-slip protrusion 21 is formed by making the protrusion forming process a secondary process. Further, in the first and second forming methods, the cross-section forming process is tertiary. By forming or correcting to a predetermined cross-sectional shape as the handrail covering material 20 by this process, the handrail covering material 20 for covering the aluminum handrail core material using the extrusion molding material is obtained. Possible to form a good non-slip projection 21 of raised projections appearance so as to intersect the surface and becomes.

即ち、押出成形工程直後の押出基板23は、溶融樹脂の押出成形を経ることによって溶融温度に近い高温状態にあるために形状自在性を有して、該押出基板23に対する様々な成形加工を行なうことが可能であり、従って、押出成形工程の直後に、上記突起成形又はこれと断面成形工程乃至矯正工程を一連の工程として、例えば、押出成形用の押出機の押出方向後方に、突起成形金型又はこれと断面成形用金型乃至矯正用金型を直列に配置して、押出基板23に対する所定の成形加工を一連に施すようにすればよい。   That is, since the extruded substrate 23 immediately after the extrusion molding process is in a high temperature state close to the melting temperature through extrusion molding of the molten resin, it has shape flexibility and performs various molding processes on the extruded substrate 23. Therefore, immediately after the extrusion molding process, the projection molding or the cross-section molding process or the correction process is performed as a series of processes, for example, at the rear side in the extrusion direction of the extruder for extrusion molding. A mold or a cross-section forming mold or a correction mold may be arranged in series so that a predetermined forming process is performed on the extruded substrate 23 in series.

このとき押出成形は、加熱溶融した上記熱可塑性樹脂を押出成形金型に加圧通過するように、常法に従ってこれを行なえばよいが、例えば、突起成形工程は、該押出成形金型に続いて突起形成用金型として、プレス金型乃至吸引金型を直列配置し、また、断面成形工程乃至矯正工程は、その後に冷却金型を配置し、押出成形した押出基板23をプレス金型乃至吸引金型、更には冷却金型に連続的に通過させることによって、高温状態にある押出基板23の形状自在性を活用して、滑り止め突起21の成形を行い、また、断面形状の成形乃至矯正を施すようにすればよい。   At this time, the extrusion molding may be carried out in accordance with a conventional method so that the thermoplastic resin heated and melted is passed through the extrusion molding die. For example, the protrusion molding step follows the extrusion molding die. As the protrusion forming mold, a press mold or a suction mold is arranged in series, and in the cross-section forming process or the correction process, a cooling mold is arranged after that, and the extruded substrate 23 is extruded and pressed. By continuously passing through a suction mold and further a cooling mold, the non-slip protrusion 21 is formed by utilizing the shape flexibility of the extruded substrate 23 in a high temperature state, and the cross-sectional shape is formed. What is necessary is just to give correction.

第1の成形方法にあって、その一次の押出成形工程は、手摺被覆材20の断面形状、本例にあっては、両端内側に嵌合条 を配置した断面C字状の押出基板23を成形し、これに二次の突起形成工程を施して滑り止め突起21を成形するものとし、その後に成形の形状を維持した状態で冷却工程を施すようにすればよい。この場合、押出金型及びプレス金型乃至吸引金型が大きくなるが、2工程によって効率よく手摺被覆材20の成形を行なうことができる。   In the first molding method, the primary extrusion molding step is to form a cross-sectional shape of the handrail covering material 20, in this example, an extruded substrate 23 having a C-shaped cross section in which fitting strips are arranged inside both ends. The anti-slip protrusion 21 may be formed by performing a secondary protrusion forming process on this, and then the cooling process may be performed while maintaining the shape of the forming. In this case, although the extrusion die and the press die or the suction die become large, the handrail covering material 20 can be efficiently formed by two steps.

第2の成形方法にあって、その一次の押出成形工程は、板状、例えば平板乃至湾曲板、本例にあっては両端裏面又は両端内側に上記突条22とした嵌合条を配置した板状に押出基板23を成形し、これに二次の突起成形工程を施して滑り止め突起21を成形し、その後に該押出基板23を、上記冷却金型上に載置して押出基板23の自重変形によって、該押出基板23を手摺被覆材20の断面形状に成形すればよい。この場合、冷却金型による断面成形工程を必要とするが、押出金型及びプレス乃至吸引金型をコンパクト化して低コストに手摺被覆材20の成形をなし得るとともに、一般に、第1の成形方法でも事実上冷却工程を施すことになるから、その効率においても大差ないものとすることができる。   In the second molding method, the primary extrusion molding step is a plate-like, for example, a flat plate or a curved plate, and in this example, the fitting strips which are the above-mentioned protrusions 22 are arranged on the back surfaces of both ends or the inner sides of both ends. The extruded substrate 23 is formed into a plate shape, and a secondary projection forming step is performed thereon to form the anti-slip projection 21. Thereafter, the extruded substrate 23 is placed on the cooling mold and the extruded substrate 23. The extruded substrate 23 may be formed into a cross-sectional shape of the handrail covering material 20 by the deformation of its own weight. In this case, a cross-section molding process using a cooling mold is required, but the extrusion mold and the press or suction mold can be made compact to form the handrail covering material 20 at a low cost. In general, the first molding method is used. However, since the cooling process is practically performed, the efficiency can be made almost the same.

第3の成形方法にあって、その一次の押出成形工程は、第1の成形方法と同様に、手摺被覆材20の断面形状、本例にあっては同じく両端内側に上記突条22とした嵌合条を配置した断面C字状の押出基板23を成形する一方、二次の突起成形工程に際して、該断面形状の押出基板23を板状、即ち平板乃至湾曲板に拡開するように板状化し、該板状化状態で滑り止め突起21を成形し、その後に、再度押出基板23の断面形状を手摺被覆材20のものに矯正すればよい。この場合、押出金型は手摺被覆材20に合せて大きくなるが、第2の成形方法と同様に効率よい成形を行なうとともに該第2の成形方法に生じることある成形不良を解消して、手摺被覆材20の成形を高歩留りのものとすることができる。   In the third molding method, the primary extrusion molding step is the cross-sectional shape of the handrail covering material 20, similarly to the first molding method, and in the present example, the protrusions 22 are formed on both inner sides. The extruded substrate 23 having a C-shaped cross section with the fitting strips is formed, while the extruded substrate 23 having the cross-sectional shape is expanded into a plate shape, that is, a flat plate or a curved plate, in the secondary projection forming step. The anti-slip protrusion 21 is formed in the plate-like state, and then the cross-sectional shape of the extruded substrate 23 is corrected again to that of the handrail covering material 20. In this case, the extrusion mold is enlarged in accordance with the handrail covering material 20, but the molding is performed efficiently in the same manner as the second molding method, and the molding defects that may occur in the second molding method are eliminated, and the handrail is eliminated. The covering material 20 can be molded with a high yield.

即ち、第2の成形方法による場合、滑り止め突起 成形後の断面成形工程において、押出基板23の手摺被覆材20への断面成形に成形不良が発生して、歩留り低下の傾向を生じることがある。これは、押出速度、押出成形位置と断面成形位置の距離等の、押出成形工程から断面成形工程に至る移動時間、金型や雰囲気温度等の条件によって、移動中の押出基板23が空冷され、押出成形直後の形状自在性に変化を来し、押出基板23に板状に復帰しようとする復元力が生じる結果、該復元力が断面成形の阻害要因となるためと見られるが、当初から押出基板23を最終形態の手摺被覆材20の断面形状に押出成形し、板状化して滑り止め突起21を成形し、その後に再度手摺被覆材20の断面形状に復元するように矯正する第3の成形方法によると、矯正時に断面形状への復元力が作用し、該矯正がスムーズ且つ確実になされる結果、押出基板23の形状自在性に幾分の変化が生じても、これによる成形不良を防止して、歩留り向上をなし得るに至るためと見られる。   That is, in the case of the second forming method, in the cross-section forming process after the formation of the anti-slip protrusion, a forming defect may occur in the cross-section forming of the extruded substrate 23 to the handrail covering material 20, and the yield may be reduced. . This is because the extruded substrate 23 being moved is air-cooled, depending on conditions such as the extrusion speed, the distance between the extrusion molding position and the cross-section molding position, the movement time from the extrusion molding process to the cross-section molding process, the mold, the ambient temperature, etc. It seems that the shape flexibility immediately after the extrusion molding changes, and a restoring force is generated to return the extruded substrate 23 to a plate shape. As a result, the restoring force is considered to be an obstacle to the cross-sectional molding. The substrate 23 is extruded into the cross-sectional shape of the handrail covering material 20 in the final form, formed into a plate shape to form the anti-slip protrusion 21, and then corrected to restore the cross-sectional shape of the handrail covering material 20 again. According to the molding method, the restoring force to the cross-sectional shape acts during correction, and as a result of smooth and reliable correction, even if there is some change in the shape flexibility of the extruded substrate 23, molding defects due to this can be prevented. Prevent and improve yield It is seen to be due to lead to obtain without.

このとき、上記滑り止め突起21を成形する突起形成工程は、上記第1乃至第3の各成形方法にあって、これを、押出成形工程の押出基板23の成形速度と同速に進行し且つ高速に復帰する往復動の成形金型を用いたプレス乃至吸引成形、例えば真空吸引成形によって行なうのが、滑り止め突起21の成形形状の崩れや変形等のトラブルを発生することなく、滑り止め突起を美麗にして外観よく確実に成形する上で好ましい。   At this time, the protrusion forming step for forming the anti-slip protrusion 21 is in each of the first to third forming methods, which proceeds at the same speed as the forming speed of the extruded substrate 23 in the extrusion forming step, and Non-slip projections can be performed by pressing or suction molding using a reciprocating molding die returning to high speed, for example, vacuum suction molding, without causing troubles such as deformation or deformation of the non-slip projection 21. It is preferable to make the product beautiful and have a good appearance.

本例の真空吸引成形による突起成形工程は、上記押出基板23を、例えば、その上下で挟持するように、一方に滑り止め突起21形状に合せてこれを反転したパタンをなすように配置した多数の凹型を、他方にこれに対応する多数の凸型を配置した、上下を対として対向する上下一対のプレス乃至吸引金型による成形金型を用い、これら金型の間隔を拡大するように上下に開放して押出基板23を受け入れて、該間隔を狭小化するように上下に近接することによって、押出基板23に滑り止め突起21を成形するようにしてあり、このとき上記第3の成形方法にあっては、該成形金型の押出基板23への対接面を平板乃至湾曲板の板状として、該突起形成工程時に板状化と滑り止め突起21の成形を同時に行なうようにするのが簡便にして好ましい。これによって、滑り止め突起21の形状を精密且つ確実に隆起突出し且つ表面の崩れや表面の荒れといった成形不良のない外観良好なものとすることができる。   In the projection forming process by vacuum suction molding in this example, the extruded substrate 23 is arranged so as to form, for example, a pattern in which the extruded substrate 23 is inverted in accordance with the shape of the anti-slip projection 21 on one side. Using a molding die with a pair of upper and lower presses or suction dies that are opposed to each other with a pair of upper and lower opposed molds, and the upper and lower so as to increase the interval between these dies. The non-slip protrusion 21 is formed on the extruded substrate 23 by opening it to the upper surface and receiving the extruded substrate 23 and approaching it vertically so as to narrow the interval. At this time, the third forming method is performed. In this case, the contact surface of the molding die with respect to the extrusion substrate 23 is formed as a flat plate or a curved plate, and the plate formation and the formation of the anti-slip projection 21 are performed simultaneously during the projection forming step. Is simple and good Arbitrariness. As a result, the shape of the anti-slip projection 21 can be projected accurately and reliably, and the appearance can be improved without forming defects such as surface collapse and surface roughness.

また、該真空吸引成形の成形金型は、これを押出基板23の押出成形の速度、即ち押出基板23の進行速度と同速進行、即ち等速移動して、押出基板23の進行下で、これに成形1回分の所定長さ分の滑り止め突起21を成形する一方、該成形後に上下に分離した成形金型を高速で定位置に復帰して、次の所定長さ分の滑り止め突起21の成形を行なう如くに金型の往復動作と順次の真空成形によって、該押出基板23に対して、本例にあって上記半球の球面体を全体に亘って等間隔のピッチに配置した滑り止め突起21を成形するようにしてある。   Further, the vacuum suction molding mold is moved at the same speed as the extrusion speed of the extruded substrate 23, that is, the traveling speed of the extruded substrate 23, that is, moved at a constant speed. A non-slip projection 21 of a predetermined length for one molding is formed on this, while a molding die separated into upper and lower parts after the molding is returned to a fixed position at a high speed, and a non-slip projection of the next predetermined length is formed. 21. By sliding the mold back and forth as in the molding of 21 and sequential vacuum molding, a slide in which the hemispherical spherical bodies in the present example are arranged at equally spaced pitches over the extruded substrate 23 in this example. The stop protrusion 21 is formed.

このとき該突起成形工程の真空吸引成形は、成形金型の往復動作の順次の成形により押出基板23の進行速度と同期したものとなるから、滑り止め突起21の形状が、例えば、手摺被覆材20の長手方向に向けて崩れ変形したりすることによる成形不良を解消し且つ復帰した金型による滑り止め突起21の成形位置がずれてその配置ピッチが異なるといったことも解消することができる。従って、真空吸引成形とその等速移動の同期の併用によって、上記球形の滑り止め突起21を含めて、その形状の如何を問わずに美麗な隆起突出による滑り止め突起21の成形を確実に行なうことができる。   At this time, since the vacuum suction molding in the projection molding step is synchronized with the traveling speed of the extrusion substrate 23 by the sequential molding of the reciprocating operation of the molding die, the shape of the anti-slip projection 21 is, for example, a handrail coating material It is possible to eliminate molding defects due to deformation and deformation toward the longitudinal direction of 20 and to displace the molding position of the anti-slip protrusion 21 by the returned mold and to change the arrangement pitch. Therefore, the combination of vacuum suction molding and synchronization of the constant velocity movement surely forms the anti-slip projection 21 including the above-mentioned spherical anti-slip projection 21 with a beautiful raised projection regardless of its shape. be able to.

なお、第1乃至第3の成形方法にあっては、それぞれ成形した手摺被覆材20の放熱のために、例えば水冷の冷却工程を施すとともに該水冷の冷却工程後に設置した引取機によって手摺被覆材20の引き取りを行なうものとしてあるから、該引取機の引き取り速度によって、上記押出基板23の押出速度及びその進行速度が規制されるから、上記成形金型の往復動作は、該引取機の引き取り速度を基準としてその等速移動及び高速復帰の条件を設定すればよく、これによって、これら工程における速度の相違に起因する撓みや捩れ等の発生を防止し得るに至る。   In the first to third molding methods, for example, a water-cooling cooling process is performed for the heat dissipation of the molded handrail coating material 20, and the handrail coating material is installed by a take-up machine installed after the water-cooling cooling process. Since the take-off speed of the extrusion substrate 23 is controlled by the take-up speed of the take-up machine and the traveling speed thereof, the reciprocating operation of the molding die is the take-up speed of the take-up machine. The conditions for the constant speed movement and the high speed return may be set with reference to the above, and this can prevent the occurrence of bending, twisting, and the like due to the difference in speed in these processes.

断面成形工程乃至その後の冷却工程を経た後に、切断機によって成形材を所定長さに切断加工することによって、該手摺被覆材20を得られるから、該手摺被覆材20を、工場や手摺設置現場において、その嵌合条の突条22を手摺芯材10の溝条11とした嵌合条にスライド嵌合、スナップイン嵌合等によって被嵌して該手摺芯材10に対して該手摺被覆材20を一体化すればよい。このとき必要あれば接着等の固定措置を施すことができる。   After passing through the cross-section forming process or the subsequent cooling process, the handrail covering material 20 can be obtained by cutting the formed material into a predetermined length by a cutting machine. In this case, the handrail cover 10 is covered with the handrail core 10 by fitting the protrusion 22 of the fitting with the groove 11 of the handrail core 10 by slide fitting, snap-in fitting or the like. The material 20 may be integrated. At this time, if necessary, fixing measures such as adhesion can be taken.

図10は、上記球形の滑り止め突起21に代えて、滑り止め突起21の平面形状の例を示すとともにそのときの手摺被覆材20の断面形状を示したもので、(a)は、長めの楕円状の短帯状とした滑り止め突起21を側面片側に上下2段水平に断続配置した例、(b)は、長めの楕円状の短帯状とした滑り止め突起21を交差方向に向けて断続配置した例、(c)は、滑り止め突起を四角形として、上記球形のものと同程度の密度に側面片側に上下2段に断続配置した例、(d)は、長めの楕円状の短帯状とした滑り止め突起21を長手方向に向けて傾斜して断続配置した例、(e)は、球形の滑り止め突起21を側面片側に千鳥状に断続配置した例、(f)は、滑り止め突起21を三角形として、同じく上記球形のものと同程度の密度に側面片側に上下2段に断続配置した例、(g)は、滑り止め突起21を星形として、同じく上記球形のものと同程度の密度に側面片側に上下2段に断続配置した例であり、滑り止め突起21は、これらの例のように、適宜の平面形状とその配置形態に隆起突出したものとすることができる上、該滑り止め突起21は、これを、更に、文字、省庁章、都道府県章、社章、動植物、キャラクターといったように適宜の模様図形とすることも可能であり、また、これら図形、文字、模様図形等を組合せて配置することも可能である。   FIG. 10 shows an example of a planar shape of the anti-slip protrusion 21 instead of the spherical anti-slip protrusion 21 and shows a cross-sectional shape of the handrail covering material 20 at that time. An example in which the non-slip protrusion 21 having an elliptical short belt shape is intermittently arranged vertically on one side of the side surface, and FIG. An example of arrangement, (c) is an example in which non-slip protrusions are formed in a quadrangular shape and intermittently arranged in two upper and lower sides on one side of the side with the same density as the above spherical one, and (d) is a long oval short band shape An example in which the non-slip protrusions 21 are intermittently arranged in an inclined manner in the longitudinal direction, (e) is an example in which spherical anti-slip protrusions 21 are intermittently arranged on one side of the side surface, and (f) is an anti-slip The protrusions 21 are triangular and have a density similar to that of the above spherical one. (G) is an example in which the anti-slip protrusion 21 is a star shape, and is intermittently arranged in two upper and lower stages on one side of the side with the same density as the above-mentioned spherical one. As shown in these examples, the anti-slip protrusion 21 can be projected in a suitable planar shape and its arrangement form, and the anti-slip protrusion 21 can be further divided into letters, ministries, Appropriate pattern figures such as prefectural emblems, company emblems, animals and plants, and characters can be used, and these figures, characters, pattern figures, and the like can also be arranged in combination.

以上のように構成した手摺被覆材20を手摺芯材10に被覆して形成した手摺Aは、その手摺被覆材20の長手方向に交差した滑り止め突起21によって、合成樹脂押出材を用い乍ら、手の滑りを可及的に抑制して、その設置場所を問わずに手握りを確実になし得るようにすることができ、また、この手摺被覆材20の上記成形方法は、既存の押出機を用いて、これに2次成形手段及び3次成形手段を追加的に配置することによって、押出成形における熱可塑性樹脂の溶融状態を活用する一連の工程として、効率よく簡易且つ確実にして美麗な滑り止め突起21を備える、量産に適したものとすることができ、例えば押出成形した後に改めてバッチ処理を施すものに比して省エネルギー効果を確保することができる。   The handrail A formed by covering the handrail core material 10 with the handrail covering material 20 configured as described above uses a synthetic resin extruded material by the anti-slip protrusion 21 intersecting with the longitudinal direction of the handrail covering material 20. In addition, it is possible to suppress hand slip as much as possible, and to make it possible to surely hold a hand regardless of the installation location. By using a machine, secondary molding means and tertiary molding means are additionally arranged on this, and as a series of processes that utilize the molten state of the thermoplastic resin in extrusion molding, it is simple, reliable, and beautiful. The non-slip protrusion 21 is provided, which is suitable for mass production. For example, an energy saving effect can be ensured as compared with a case where batch processing is performed again after extrusion molding.

図示した例は以上のとおりとしたが、滑り止め突起を押出基板の全面に成形し、該滑り止め突起を手摺被覆材の外周方向全体に亘るように配置すること、上記隆起突出した形状の表面に凹凸やシボを形成配置したものとすること、必要に応じて一体化した手摺芯材と手摺被覆材に接着、ネジ止め等固定措置を施すこと等を含めて、手摺芯材、手摺被覆材、滑り止め突起等の各具体的形状、構造、材質、これらの関係、これらに対する付加、手摺被覆材成形方法における押出成形工程、突起成形工程、断面成形工程、矯正工程成形等の各具体的方法、成形手段、これらの関係、これらに対する付加等は、上記発明の要旨に反しない限り様々な形態のものとすることができる。   Although the illustrated example is as described above, the anti-slip protrusion is formed on the entire surface of the extruded substrate, and the anti-slip protrusion is arranged so as to extend over the entire outer peripheral direction of the handrail covering material. Including handrail core material and handrail coating material, including bonding and screwing to the handrail core material and handrail coating material as necessary. Specific methods such as anti-slip protrusions, etc., structures, materials, relationships between these, addition to these, extrusion molding process, projection molding process, cross-section molding process, straightening process molding, etc. The molding means, their relationship, addition to these, and the like can be in various forms as long as they do not contradict the gist of the invention.

A 合成樹脂被覆手摺
10 手摺芯材
11 溝条
20 手摺被覆材
21 滑り止め突起
22 突条
23 押出基板

A Synthetic resin-coated handrail 10 Handrail core material 11 Groove 20 Handrail coating material 21 Non-slip projection 22 Projection 23 Extruded substrate

Claims (5)

熱可塑性樹脂によって手摺被覆材の押出基板を板状に成形する押出成形工程と、押出成形直後の押出基板表面にその長手方向に交差突出した一体多数の滑り止め突起を成形する突起成形工程と、上記押出基板を、該押出基板が可塑性を有しているうちに手摺被覆材の断面形状に成形する断面成形工程とを一連に備えることを特徴とする合成樹脂被覆手摺の手摺被覆材成形方法。 An extrusion molding step of molding the extrusion substrate of the handrail coating material into a plate shape with a thermoplastic resin, and a projection molding step of molding a large number of integral anti-slip projections that cross and project in the longitudinal direction on the extrusion substrate surface immediately after extrusion molding; A method for forming a handrail covering material for a synthetic resin-coated handrail, comprising a series of cross-sectional forming steps for forming the extruded substrate into a cross-sectional shape of a handrail covering material while the extruded substrate is plastic . 熱可塑性樹脂によって手摺被覆材の押出基板を該手摺被覆材の断面形状に成形する押出成形工程と、押出成形直後の押出基板を板状とし該押出基板表面にその長手方向に交差突出した一体多数の滑り止め突起を成形する突起成形工程と、該押出基板を、該押出基板が可塑性を有しているうちに再度手摺被覆材の断面形状に矯正する矯正工程を一連に備えることを特徴とする合成樹脂被覆手摺の手摺被覆材成形方法。 An extrusion molding process in which an extruded substrate of the handrail coating material is formed into a cross-sectional shape of the handrail coating material by a thermoplastic resin, and a single unit having a plate shape of the extruded substrate immediately after extrusion molding and projecting in the longitudinal direction on the extruded substrate surface A projection forming step for forming a non-slip projection and a correction step for correcting the extruded substrate to a cross-sectional shape of the handrail covering material again while the extruded substrate has plasticity. A method for forming a handrail covering material for a synthetic resin-coated handrail. 上記押出成形工程によって、押出基板に手摺芯材との嵌合条を同時に成形することを特徴とする請求項1又は2に記載の合成樹脂被覆手摺の手摺被覆材成形方法。 The method for forming a handrail covering material for a synthetic resin-coated handrail according to claim 1 or 2 , wherein a fitting strip with the handrail core material is simultaneously formed on the extruded substrate by the extrusion molding step. 上記突起成形工程を、押出成形工程の押出基板の成形速度と同速に進行し且つ高速に復帰する往復動の成形金型を用いたプレス乃至吸引成形によって行なうことを特徴とする請求項1、2、又は3に記載の合成樹脂被覆手摺の手摺被覆材成形方法。 2. The projection forming step is performed by pressing or suction molding using a reciprocating molding die that proceeds at the same speed as the molding speed of the extruded substrate in the extrusion molding process and returns to a high speed . A method for forming a handrail covering material for a synthetic resin-coated handrail according to 2 or 3 . 上記突起成形工程が、上記押出基板を、その上下で挟持するように、一方に上記滑り止め突起の形状に合せてこれを反転したパタンをなすように配置した多数の凹型を、他方にこれに対応する多数の凸型を配置した、上下を対として対向する上下一対のプレス乃至吸引金型による成形金型を用い、該成形金型の間隔を拡大するように上下に開放して上記押出基板を受け入れて、該間隔を狭小化するように上下に近接することによって、押出基板に滑り止め突起を成形する工程であることを特徴とする請求項1、2、3、又は4に記載の合成樹脂被覆手摺の手摺被覆材成形方法。In the projection forming step, a plurality of concave molds arranged on one side so as to form an inverted pattern in accordance with the shape of the anti-slip projection so as to sandwich the extruded substrate on the upper and lower sides thereof are formed on the other side. The extruded substrate is formed by using a molding die with a pair of upper and lower presses or suction dies opposed to each other with a plurality of corresponding convex molds, and opened up and down so as to increase the interval between the molding dies. The composition according to claim 1, 2, 3, or 4, wherein the non-slip protrusion is formed on the extruded substrate by receiving the first and second portions so as to be close to each other so as to narrow the interval. A method for forming a handrail coating material for a resin-coated handrail.
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