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JP5511617B2 - Corrugated cushioning material - Google Patents
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JP5511617B2 - Corrugated cushioning material - Google Patents

Corrugated cushioning material Download PDF

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JP5511617B2
JP5511617B2 JP2010228465A JP2010228465A JP5511617B2 JP 5511617 B2 JP5511617 B2 JP 5511617B2 JP 2010228465 A JP2010228465 A JP 2010228465A JP 2010228465 A JP2010228465 A JP 2010228465A JP 5511617 B2 JP5511617 B2 JP 5511617B2
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plate
main body
piece
cushioning material
reinforcing body
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JP2012081974A (en
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大積 喜畑
泰弘 山下
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Rengo Co Ltd
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Rengo Co Ltd
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Description

この発明は、洗面化粧台等、システムキッチン等、天板の後部に起立壁を有する大型物品の包装に適した段ボール製緩衝材に関するものである。   The present invention relates to a corrugated cushioning material suitable for packaging large articles having a standing wall at the rear of a top plate, such as a bathroom vanity, a system kitchen, and the like.

従来、洗面化粧台の輸送・保管時における梱包構造として、下記特許文献1には、図7に示すように、洗面化粧台Sの下部及び上部にトレー状の段ボール製キャップ51,52を被せると共に、その四隅に紙管の保護支柱53を立設し、洗面化粧台Sの天板tと上部のキャップ52との間に、洗面化粧台Sの天板tと起立壁wの段差を埋めるため、段ボール箱状のスペーサ54を介在させて、バンド掛けするものが記載されている。   Conventionally, as a packaging structure for transporting and storing a vanity, as shown in FIG. 7, the lower and upper portions of the vanity S are covered with tray-like cardboard caps 51 and 52 as shown in FIG. In order to fill up the step between the top plate t of the bathroom vanity S and the standing wall w between the top plate t of the bathroom vanity table S and the upper cap 52, the paper column protective columns 53 are erected at the four corners. In addition, a banding is described with a cardboard box-like spacer 54 interposed.

また、洗面化粧台Sの天板tは、一般に破損しやすい陶器製であり、木製やプラスチック板製のキャビネットcより前方へ突出しているため、キャップ51,52の前部には、スポンジや綿等のクッション材を内蔵した突出部51a,52aを設けて、天板tの前部を重点的に保護するようにしている。   In addition, the top plate t of the vanity S is generally made of earthenware that is easily damaged, and protrudes forward from the cabinet c made of wood or plastic plate. Protruding portions 51a and 52a incorporating cushion materials such as these are provided so as to focus on the front portion of the top plate t.

特開2005−297980号公報JP 2005-297980 A

しかしながら、上記のような梱包構造では、長尺で不安定な4本の保護支柱53を直立状態に保持しつつ、上部のキャップ52を被せる作業が難しいという問題がある。   However, the packaging structure as described above has a problem that it is difficult to cover the upper cap 52 while holding the four long and unstable protective support columns 53 in an upright state.

また、梱包材料に段ボールと紙管とを用いるため、コストがかかるという問題がある。   Further, since corrugated cardboard and paper tubes are used as the packing material, there is a problem that costs are increased.

そこで、この発明は、段ボールを折り曲げた緩衝材により、緩衝性及び耐圧強度を確保しつつ、梱包作業性を改善することを課題とする。   Therefore, an object of the present invention is to improve the packaging workability while securing the buffering property and the pressure resistance strength by the buffer material obtained by bending the cardboard.

上記課題を解決するため、この発明に係る段ボール製の緩衝材は、梱包する物品に側方から嵌める本体と、これを補強する補強体とから成り、本体は、外側板の下端に両側部をあけて底板及び内側板を順次連設し、底板から外側板と内側板とを対向するように起立させ、外側板及び内側板の両側端にそれぞれ外端板及び内端板を連設し、外端板と内端板とを対向するように折り曲げて、一対の溝状凹部を形成すると共に、外端板と内端板の上端間に端蓋片を渡して保形したものとし、補強体は、中背板の両側端に翼板を連設して、中背板から両翼板を対向するようにコ字状に折り曲げたものとし、本体と補強体とを、互いのスリットの差し込みにより噛み合わせて、翼片を外側板と内側板とに渡し、物品の天板に底板を載せ、物品の起立壁を溝状凹部に差し込むようにしたのである。   In order to solve the above problems, a cardboard cushioning material according to the present invention comprises a main body fitted from the side to an article to be packed and a reinforcing body that reinforces the main body, and the main body has both side portions at the lower end of the outer plate. Open and sequentially connect the bottom plate and the inner plate, stand up from the bottom plate so that the outer plate and the inner plate face each other, and connect the outer end plate and the inner end plate to the both side ends of the outer plate and the inner plate, respectively. The outer end plate and the inner end plate are bent so as to face each other to form a pair of groove-shaped recesses, and an end lid piece is passed between the upper end of the outer end plate and the inner end plate, and the shape is retained. The body is constructed by connecting blades on both sides of the middle back plate and bending it in a U-shape so that both blade plates face each other from the middle back plate. The blade is passed between the outer plate and the inner plate, the bottom plate is placed on the top plate of the article, and the standing wall of the article is It had to plug into Jo recess.

また、前記外側板と内側板の上端間に蓋板を渡して、蓋板の先端から延びる折曲片を下方へ折り曲げ、折曲片と補強体とを、互いのスリットの差し込みにより噛み合わせるようにしたのである。   Further, a cover plate is passed between the outer plate and the upper end of the inner plate, a bent piece extending from the tip of the cover plate is bent downward, and the bent piece and the reinforcing body are engaged with each other by inserting a slit. It was.

また、前記外側板の両側部及び外端板を底板よりも下方へ延長して、物品の天板の隅部を覆うガード部を形成したのである。   Further, the both side portions and the outer end plate of the outer side plate are extended below the bottom plate to form a guard portion that covers the corner of the top plate of the article.

この発明に係る段ボール製緩衝材では、梱包する物品の天板に載る底板と、物品の起立壁を差し込む一対の溝状凹部とを有することから、同一の形状のものを物品に左右両側方から嵌めるだけで、安定して自立し、保形された本体がコ字状の補強体で補強されているので、優れた緩衝性及び耐圧強度を有する梱包構造とすることができる。   The cardboard cushioning material according to the present invention has a bottom plate placed on the top plate of the article to be packed and a pair of groove-like recesses into which the standing wall of the article is inserted. Since the main body, which is stable and self-supporting simply by being fitted, is reinforced with a U-shaped reinforcing body, a packaging structure having excellent shock-absorbing properties and pressure-resistant strength can be obtained.

また、本体に蓋板を設け、その先端の折曲片を補強体に噛合させると、形態がさらに安定し、緩衝性が向上する。   Moreover, when a cover plate is provided on the main body and the bent piece at the tip thereof is engaged with the reinforcing body, the form is further stabilized and the buffering property is improved.

また、外側板の両側部及び外端板を下方へ延長したガード部により、物品の天板の隅部を覆うと、破損しやすい天板の保護性が向上する。   Further, if the corners of the top plate of the article are covered with the guard portions obtained by extending the both side portions of the outer side plate and the outer end plate downward, the protection of the top plate which is easily damaged is improved.

この発明の実施形態に係る段ボール製緩衝材の使用態様を示す斜視図The perspective view which shows the usage condition of the cushioning material made from corrugated board concerning embodiment of this invention 同上の緩衝材の本体と補強体の組立過程を示す分解斜視図The exploded perspective view which shows the assembly process of the main body and reinforcement body of a shock absorbing material same as the above 同上の緩衝材の本体と補強体の噛合状態を示す斜視図The perspective view which shows the meshing state of the main body and reinforcement body of a shock absorbing material same as the above 同上の緩衝材の組立状態を内側から示す斜視図The perspective view which shows the assembly state of a shock absorbing material same as the above from the inside 同上の緩衝材の組立状態を外側から示す斜視図The perspective view which shows the assembly state of a buffer material same as the above from the outside 同上の緩衝材のブランクを示す図The figure which shows the blank of the cushioning material same as the above 従来の洗面化粧台の梱包構造を示す分解斜視図The exploded perspective view which shows the packing structure of the conventional vanity

以下、この発明の実施形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

図1に示すように、この緩衝材Pは、洗面化粧台Sの上部に左右両側方から嵌めるのものであり、図2に示すように、1個の本体1と3個の補強体2とから構成される。本体1及び補強体2は、図6に示すような厚手の段ボール製ブランクから形成される。   As shown in FIG. 1, the cushioning material P is fitted to the upper part of the vanity S from both the left and right sides. As shown in FIG. 2, one main body 1, three reinforcing bodies 2, Consists of The main body 1 and the reinforcing body 2 are formed from a thick cardboard blank as shown in FIG.

本体1のブランクでは、外側板3の下端に両側部をあけて底板4及び内側板5が順次連設され、外側板3及び内側板5の両側端にそれぞれ折曲抵抗を軽減する切目入りのリード罫を介し外端板6及び内端板7が連設されている。   In the blank of the main body 1, the bottom plate 4 and the inner plate 5 are sequentially provided with both sides at the lower end of the outer plate 3, and each side end of the outer plate 3 and the inner plate 5 has a notch that reduces bending resistance. An outer end plate 6 and an inner end plate 7 are connected to each other through a lead rule.

外端板6の上端には、端蓋片8及び折曲片9が連設され、内端板7の上部には、先広がりの係合片7aが、折曲片9には係合穴9aがそれぞれ設けられている。また、内端板7の先端には係止突起7bが、外側板3の両側部には、両側端から間隔をあけて係止穴3aがそれぞれ設けられている。   An end cover piece 8 and a bent piece 9 are connected to the upper end of the outer end plate 6, and a widening engagement piece 7 a is formed at the upper part of the inner end plate 7, and an engagement hole is provided in the bent piece 9. 9a is provided. Further, a locking projection 7b is provided at the tip of the inner end plate 7, and a locking hole 3a is provided at both sides of the outer plate 3 with a gap from both side ends.

外側板3の上端には、底板4及び内側板5の幅に対応して、蓋板10及び折曲片11が順次連設され、内側板5及び折曲片11には、補強体2に噛合するスリット5a,11aがそれぞれ先端から入れられている。   A lid plate 10 and a bent piece 11 are sequentially connected to the upper end of the outer plate 3 in accordance with the widths of the bottom plate 4 and the inner plate 5, and the inner plate 5 and the bent piece 11 are connected to the reinforcing body 2. The meshing slits 5a and 11a are respectively inserted from the tips.

外側板3の両側部及び外端板6は、外側板3と底板4の境界よりも下方へ延長され、その延長部分にガード部12が形成されている。また、底板4には、内側板5への切込により、2つの足片4aが延設されている。   Both side portions of the outer plate 3 and the outer end plate 6 extend downward from the boundary between the outer plate 3 and the bottom plate 4, and a guard portion 12 is formed in the extended portion. Further, two foot pieces 4 a are extended on the bottom plate 4 by cutting into the inner plate 5.

一方、補強体2のブランクでは、中背板21の両側端に折曲抵抗を軽減する切目入りのリード罫を介し翼板22が連設され、翼板22の下端及び上端には、スリット22a,22bがそれぞれ入れられている。翼板22のスリット22aより外側部分は、内側部分よりも下端が短くなっている。   On the other hand, in the blank of the reinforcing body 2, the wing plate 22 is continuously provided on both side ends of the inner back plate 21 through a notched lead ruler that reduces bending resistance, and slits 22 a are provided at the lower end and the upper end of the wing plate 22. , 22b are respectively inserted. The lower end of the outer portion of the blade 22 from the slit 22a is shorter than the inner portion.

また、本体1及び補強体2のブランクでは、段ボールの強度が大きい段目方向が上下方向に向けられている。   Moreover, in the blank of the main body 1 and the reinforcing body 2, the step direction in which the strength of the cardboard is large is directed in the vertical direction.

このような本体1及び補強体2のブランクから緩衝材Pを組み立てるには、図2に示すように、まず、本体1のブランクにおいて、底板4から外側板3と内側板5とを対向するように起立させる。このとき、足片4aが内側板5から突出する。   In order to assemble the cushioning material P from such a blank of the main body 1 and the reinforcing body 2, as shown in FIG. 2, first, in the blank of the main body 1, the outer plate 3 and the inner plate 5 are opposed to each other from the bottom plate 4. Stand up. At this time, the foot piece 4 a protrudes from the inner plate 5.

次に、外端板6と内端板7とを対向するように折り曲げ、係止突起7bを係止穴3aに係合させて、一対の溝状凹部13を形成する。   Next, the outer end plate 6 and the inner end plate 7 are bent so as to face each other, and the locking projections 7b are engaged with the locking holes 3a to form a pair of groove-shaped recesses 13.

その後、端蓋片8を外端板6から内端板7へ渡すように折り曲げ、折曲片9を内端板7の内面に沿うように折り曲げて、係合片7aを係合穴9aに押し込むと、本体1の基本的な組立形状が維持される。   Thereafter, the end cover piece 8 is bent so as to pass from the outer end plate 6 to the inner end plate 7, the bent piece 9 is bent along the inner surface of the inner end plate 7, and the engaging piece 7a is engaged with the engaging hole 9a. When pushed in, the basic assembly shape of the main body 1 is maintained.

また、3個の補強体2のブランクにおいて、中背板21から両翼板22を対向するようにコ字状に折り曲げる。   Further, in the blanks of the three reinforcing bodies 2, both the blade plates 22 are bent in a U shape so as to face each other from the middle back plate 21.

そして、図3に示すように、本体1に各補強体2を上方から挿入し、内側板5のスリット5aと翼板22の下部のスリット22aとを相互に差し込んで、本体1と各補強体2とを噛み合わせる。この状態では、中背板21が外側板3の内面に沿い、翼板22が外側板3と内側板5とに渡り、翼板22の先端部が内側板5から突出した状態となる。   Then, as shown in FIG. 3, each reinforcing member 2 is inserted into the main body 1 from above, and the slit 5 a of the inner plate 5 and the slit 22 a at the lower portion of the blade plate 22 are inserted into each other. 2 is meshed. In this state, the inner back plate 21 extends along the inner surface of the outer plate 3, the blade plate 22 extends over the outer plate 3 and the inner plate 5, and the tip of the blade plate 22 protrudes from the inner plate 5.

最後に、図4及び図5に示すように、蓋板10を外側板3から内側板5へ渡すように折り曲げ、折曲片11のスリット11aと翼板22の上部のスリット22bとを相互に差し込むと、緩衝材Pの組み立てが完了する。   Finally, as shown in FIGS. 4 and 5, the cover plate 10 is folded so as to pass from the outer plate 3 to the inner plate 5, and the slit 11 a of the bent piece 11 and the upper slit 22 b of the wing plate 22 are mutually connected. When inserted, the assembly of the cushioning material P is completed.

このように組み立てた緩衝材Pを使用して、洗面化粧台Sを梱包する際には、トレー状の段ボール製キャップに洗面化粧台Sの底部を挿入し、洗面化粧台Sの天板tの側縁部に底板4を載せ、洗面化粧台Sの起立壁wの側縁部を溝状凹部13に差し込むと、緩衝材Pは、底板4及び足片4aが天板tに接し、支えておかなくても安定して自立する。   When packing the vanity S using the cushioning material P assembled in this way, the bottom of the vanity S is inserted into a tray-like cardboard cap, and the top plate t of the vanity S is When the bottom plate 4 is placed on the side edge and the side edge of the standing wall w of the vanity S is inserted into the groove-shaped recess 13, the cushioning material P is supported by the bottom plate 4 and the foot 4a contacting the top plate t. Stable and independent even if you do n’t have any trouble.

また、緩衝材Pは、溝状凹部13を両側部に設けたことから、同一形状のものを洗面化粧台Sの左右両側に兼用できる。   Moreover, since the buffer material P provided the groove-shaped recessed part 13 in the both sides, the thing of the same shape can be used for both the left and right sides of the vanity S.

その後、洗面化粧台Sの起立壁w及び緩衝材Pの上部に、上下反転したトレー状の段ボール製キャップを被せ、上下のキャップに亘りポリプロピレン等のバンドを掛けて結束すると、梱包が完了する。   Thereafter, a tray-like corrugated cardboard cap is placed on the upright wall w of the vanity S and the cushioning material P, and a band such as polypropylene is hung and bound over the upper and lower caps to complete the packaging.

このように梱包すると、洗面化粧台Sの左右両側部に嵌めた緩衝材Pは、保形された本体1がコ字状の補強体2で補強されているので、紙管の保護支柱を使用しなくても、段積みに耐え得る優れた耐圧強度を有し、緩衝性にも優れた梱包構造とすることができる。   When packed in this way, the cushioning material P fitted to the left and right sides of the vanity S is reinforced with a U-shaped reinforcing body 2 in the shape-maintained body 1, so that a paper tube protective column is used. Even if it does not do, it can be set as the packing structure which has the outstanding pressure | voltage strength which can endure stacking, and was excellent also in the buffering property.

また、洗面化粧台Sの天板tは、一般にぶつけると割れやすい陶器製であり、木製やプラスチック板製のキャビネットcから多少前方へ張り出しているが、外側板3の両側部及び外端板6を下方へ延長したガード部12により、洗面化粧台Sの天板tの隅部が覆われて保護され、鋭いエッジとなった段ボールの端縁が洗面化粧台Sに当接することもないので、洗面化粧台Sを傷つけることなく、施工現場へ輸送することができる。   The top plate t of the bathroom vanity S is generally made of earthenware that is easily broken when bumped and protrudes somewhat forward from a cabinet c made of wood or plastic, but both sides of the outer plate 3 and outer end plates 6 are provided. Since the corner portion of the top plate t of the bathroom vanity table S is covered and protected by the guard portion 12 extending downward, the edge of the corrugated cardboard having a sharp edge does not come into contact with the bathroom vanity table S. It can be transported to the construction site without damaging the vanity S.

なお、上記実施形態では、端蓋片8を外端板6から延出したが、端蓋片8は、内端板7から延出し、その先端側を外端板6に係止するようにしてもよい。   In the above embodiment, the end cover piece 8 extends from the outer end plate 6. However, the end cover piece 8 extends from the inner end plate 7, and the front end side is locked to the outer end plate 6. May be.

また、補強体2を内側板5のスリット5aに差し込むようにしたが、補強体2は、内外逆向けにして、外側板3に設けたスリットに差し込むようにしてもよく、この場合、蓋板10は、外側板3からではなく、内側板5から延出するようにするとよい。   Further, the reinforcing body 2 is inserted into the slit 5a of the inner plate 5. However, the reinforcing body 2 may be inserted into the slit provided in the outer plate 3 in the reverse direction, and in this case, the lid plate 10 may extend from the inner plate 5 instead of from the outer plate 3.

また、蓋板10を省略してもよく、この場合、補強体2の中背板21を本体1の外側に位置させ、翼板22を外側板3及び内側板5の両方に設けたスリットに差し込んで、本体1と補強体2とを噛み合わせてもよい。   Further, the lid plate 10 may be omitted. In this case, the inner back plate 21 of the reinforcing body 2 is positioned outside the main body 1, and the blade plate 22 is formed in a slit provided on both the outer plate 3 and the inner plate 5. The main body 1 and the reinforcing body 2 may be engaged with each other.

さらに、本体1には、外側板3の下半部、底板4及び内側板5の下半部にスリットを入れ、補強体2には、上半部にスリットを入れて、本体1のスリットに下方から補強体2のスリットを差し込むようにしても、梱包時には、本体1及び補強体2が共に洗面化粧台Sの天板tに載置されるので、補強体2が下方へ抜け落ちることがない。   Further, the main body 1 has slits in the lower half of the outer plate 3, the bottom plate 4 and the lower half of the inner plate 5, and the reinforcing body 2 has slits in the upper half, Even when the slits of the reinforcing body 2 are inserted from below, since the main body 1 and the reinforcing body 2 are both placed on the top plate t of the vanity S during packing, the reinforcing body 2 does not fall down downward. .

P 緩衝材
1 本体
2 補強体
3 外側板
3a 係止穴
4 底板
4a 足片
5 内側板
5a スリット
6 外端板
7 内端板
7a 係合片
7b 係止突起
8 端蓋片
9 折曲片
9a 係合穴
10 蓋板
11 折曲片
11a スリット
12 ガード部
13 溝状凹部
21 中背板
22 翼板
22a,22b スリット
S 洗面化粧台
t 天板
w 起立壁
c キャビネット
P Buffer material 1 Body 2 Reinforcing body 3 Outer plate 3a Locking hole 4 Bottom plate 4a Foot piece 5 Inner plate 5a Slit 6 Outer end plate 7 Inner end plate 7a Engaging piece 7b Locking projection 8 End lid piece 9 Bending piece 9a Engagement hole 10 Cover plate 11 Bending piece 11a Slit 12 Guard portion 13 Groove-shaped recess 21 Center back plate 22 Wing plates 22a and 22b Slit S Vanity t Top plate w Standing wall c Cabinet

Claims (3)

梱包する物品に側方から嵌める本体(1)と、これを補強する補強体(2)とから成り、本体(1)は、外側板(3)の下端に両側部をあけて底板(4)及び内側板(5)を順次連設し、底板(4)から外側板(3)と内側板(5)とを対向するように起立させ、外側板(3)及び内側板(5)の両側端にそれぞれ外端板(6)及び内端板(7)を連設し、外端板(6)と内端板(7)とを対向するように折り曲げて、一対の溝状凹部(13)を形成すると共に、外端板(6)と内端板(7)の上端間に端蓋片(8)を渡して保形したものとし、補強体(2)は、中背板(21)の両側端に翼板(22)を連設して、中背板(21)から両翼板(22)を対向するようにコ字状に折り曲げたものとし、本体(1)と補強体(2)とを、互いのスリット(5a,22a)の差し込みにより噛み合わせて、翼片(22)を外側板(3)と内側板(5)とに渡し、物品の天板に底板(4)を載せ、物品の起立壁を溝状凹部(13)に差し込むようにした段ボール製緩衝材。   It consists of a main body (1) that fits into the article to be packed from the side, and a reinforcing body (2) that reinforces the main body (1), and the main body (1) has a bottom plate (4) with both sides opened at the lower end of the outer plate (3). And the inner plate (5) are successively arranged, and the outer plate (3) and the inner plate (5) are erected from the bottom plate (4) so as to face each other. An outer end plate (6) and an inner end plate (7) are connected to each end, and the outer end plate (6) and the inner end plate (7) are bent so as to face each other, and a pair of groove-shaped recesses (13 ), And an end cover piece (8) is passed between the upper ends of the outer end plate (6) and the inner end plate (7) and retained, and the reinforcing body (2) ) And blades (22) are connected to both ends of the main body (1) and the reinforcing body (2). 2) are engaged with each other by insertion of the slits (5a, 22a), the blade piece (22) is passed to the outer plate (3) and the inner plate (5), and the bottom plate (4) is placed on the top plate of the article. Put the goods Cardboard cushioning material and the upright wall to plug into the groove-like recess (13). 前記外側板(3)と内側板(5)の上端間に蓋板(10)を渡して、蓋板(10)の先端から延びる折曲片(11)を下方へ折り曲げ、折曲片(11)と補強体(2)とを、互いのスリット(11a,22b)の差し込みにより噛み合わせるようにした請求項1に記載の段ボール製緩衝材。   The cover plate (10) is passed between the upper ends of the outer plate (3) and the inner plate (5), the bent piece (11) extending from the tip of the cover plate (10) is bent downward, and the bent piece (11 And the reinforcing body (2) are engaged with each other by insertion of the slits (11a, 22b). 前記外側板(3)の両側部及び外端板(6)を底板(4)よりも下方へ延長して、物品の天板の隅部を覆うガード部(12)を形成した請求項1又は2に記載の段ボール製緩衝材。   The both sides of the outer plate (3) and the outer end plate (6) are extended downward from the bottom plate (4) to form a guard portion (12) covering the corner of the top plate of the article. 2. A cardboard cushioning material according to 2.
JP2010228465A 2010-10-08 2010-10-08 Corrugated cushioning material Expired - Fee Related JP5511617B2 (en)

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JP2010228465A JP5511617B2 (en) 2010-10-08 2010-10-08 Corrugated cushioning material

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JP2010228465A JP5511617B2 (en) 2010-10-08 2010-10-08 Corrugated cushioning material

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JP2012081974A JP2012081974A (en) 2012-04-26
JP5511617B2 true JP5511617B2 (en) 2014-06-04

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JP6494412B2 (en) * 2015-05-12 2019-04-03 レンゴー株式会社 Corrugated cushioning material

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