JP5512332B2 - Method for designing negative electrode for secondary battery, method for producing negative electrode for secondary battery, negative electrode for secondary battery, and negative electrode copper foil for secondary battery - Google Patents
Method for designing negative electrode for secondary battery, method for producing negative electrode for secondary battery, negative electrode for secondary battery, and negative electrode copper foil for secondary battery Download PDFInfo
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Description
本発明は、二次電池用負極の製造方法、二次電池用負極、及び二次電池用負極銅箔に関する。特に、本発明は、リチウムイオン二次電池用負極の製造方法、二次電池用負極、及び二次電池用負極銅箔に関する。 The present invention relates to a method for producing a negative electrode for a secondary battery, a negative electrode for a secondary battery, and a negative electrode copper foil for a secondary battery. In particular, the present invention relates to a method for producing a negative electrode for a lithium ion secondary battery, a negative electrode for a secondary battery, and a negative electrode copper foil for a secondary battery.
携帯電話等の通信機器、ノート型パソコン、電動工具等、ハイブリッドカー、電気自動車、大規模な電力貯蔵等に用いられるリチウムイオン二次電池には、集電体と、カーボンやグラファイト等の活物質、アセチレンブラック等の導電助剤、ポリビニリデンフロライド(PVDF)及び、スチレン・ブタジエンゴム(SBR)、並びにポリイミド(PI)等の結着剤を有する層とを備えるリチウムイオン二次電池用負極が用いられている。 Lithium ion secondary batteries used for communication devices such as mobile phones, notebook computers, power tools, hybrid cars, electric vehicles, large-scale power storage, etc. include current collectors and active materials such as carbon and graphite A negative electrode for a lithium ion secondary battery comprising a conductive auxiliary such as acetylene black, a layer having a binder such as polyvinylidene fluoride (PVDF), styrene-butadiene rubber (SBR), and polyimide (PI). It is used.
そして、リチウムイオン二次電池の負極の活物質には、上記の通り、主として炭素系材料が使用されている。しかしながら、炭素系材料からなる活物質を用いたリチウムイオン二次電池の充放電容量は、理論値372mAh/gにほぼ達している。そこで、更なる高容量化を目的として、充放電容量が990mAh/gであるSn、又は4200mAh/gであるSi等から主として構成される負極の活物質の実用化が検討されている。 And as above-mentioned, the carbon-type material is mainly used for the active material of the negative electrode of a lithium ion secondary battery. However, the charge / discharge capacity of a lithium ion secondary battery using an active material made of a carbon-based material almost reaches the theoretical value of 372 mAh / g. Therefore, for the purpose of further increasing the capacity, practical application of an active material for a negative electrode mainly composed of Sn having a charge / discharge capacity of 990 mAh / g or Si having 4200 mAh / g has been studied.
従来、リチウムイオン二次電池用負極として、集電体と、カーボン又はグラファイト材料からなり、集電体上に設けられる活物質及び熱可塑性樹脂からなるバインダーを含む層とを備え、活物質はSnを含む合金粉末からなると共に、バインダーは3.0GPa以上の弾性率を有する樹脂からなるリチウムイオン二次電池用負極が知られている(例えば、特許文献1参照)。 Conventionally, as a negative electrode for a lithium ion secondary battery, a current collector and a layer made of carbon or graphite material, including an active material provided on the current collector and a binder made of a thermoplastic resin, the active material is Sn There is known a negative electrode for a lithium ion secondary battery, which is made of an alloy powder containing bismuth and the binder is made of a resin having an elastic modulus of 3.0 GPa or more (for example, see Patent Document 1).
特許文献1に記載のリチウムイオン二次電池用負極は、活物質としてSnを含む合金粉末を用いたので、良好な充放電サイクル特性を示すことができるリチウムイオン二次電池を提供できる。 Since the negative electrode for lithium ion secondary batteries described in Patent Document 1 uses an alloy powder containing Sn as an active material, a lithium ion secondary battery that can exhibit good charge / discharge cycle characteristics can be provided.
しかし、特許文献1に記載のリチウムイオン二次電池用負極は、活物質に炭素系材料を用いた場合に比べて充放電に伴う体積変化が大きいので、充放電サイクルによる集電体からの活物質の剥離、脱落が発生しやすい。これにより、特許文献1に記載のリチウムイオン二次電池用負極においては、活物質の剥離、脱落により、集電体と活物質との電気的な接続の低減に起因する電池容量の低下が発生する場合があり、又、リチウムイオン二次電池の寿命が短くなる場合がある。 However, the negative electrode for a lithium ion secondary battery described in Patent Document 1 has a large volume change due to charge / discharge compared to the case where a carbon-based material is used as the active material. Peeling and falling off of materials are likely to occur. As a result, in the negative electrode for a lithium ion secondary battery described in Patent Document 1, the battery capacity decreases due to the reduction in the electrical connection between the current collector and the active material due to the peeling and dropping of the active material. In addition, the life of the lithium ion secondary battery may be shortened.
したがって、本発明の目的は、充放電サイクル特性に優れた二次電池用負極の製造方法、二次電池用負極、及び二次電池用負極銅箔を提供することにある。 Therefore, the objective of this invention is providing the manufacturing method of the negative electrode for secondary batteries excellent in charging / discharging cycling characteristics, the negative electrode for secondary batteries, and the negative electrode copper foil for secondary batteries.
本発明は、上記目的を達成するため、銅箔を準備する銅箔準備工程と、銅箔の表面に活物質層を形成する活物質層形成工程とを備え、tAM×σAM≦0.5×tCu×σCu(ただし、tAMは活物質層の厚さ、σAMは充電時に活物質層に発生する応力、tCuは銅箔の厚さ、σCuは銅箔の0.2%耐力)を満たす二次電池用負極の製造方法が提供される。 In order to achieve the above object, the present invention includes a copper foil preparation step of preparing a copper foil and an active material layer formation step of forming an active material layer on the surface of the copper foil, and t AM × σ AM ≦ 0. 5 × t Cu × σ Cu (where t AM is the thickness of the active material layer, σ AM is the stress generated in the active material layer during charging, t Cu is the thickness of the copper foil, and σ Cu is the thickness of the copper foil. A method for producing a negative electrode for a secondary battery satisfying (2% yield strength) is provided.
また、上記二次電池用負極の製造方法においては、銅箔が、200℃、30分間の加熱を施した後に350MPa以上の0.2%耐力を有することが好ましい。 Moreover, in the manufacturing method of the said negative electrode for secondary batteries, it is preferable that copper foil has 0.2% yield strength of 350 Mpa or more, after giving a heating for 30 minutes at 200 degreeC.
また、上記二次電池用負極の製造方法においては、活物質層が、Sn若しくはSiから主として形成されることが好ましい。 In the method for producing a secondary battery negative electrode, the active material layer is preferably formed mainly from Sn or Si.
また、本発明は上記目的を達成するため、銅箔と、銅箔の表面に設けられる活物質層とを備え、tAM×σAM≦0.5×tCu×σCu(ただし、tAMは活物質層の厚さ、σAMは充電時に活物質層に発生する応力、tCuは銅箔の厚さ、σCuは銅箔の0.2%耐力)を満たす二次電池用負極が提供される。 In order to achieve the above object, the present invention includes a copper foil and an active material layer provided on the surface of the copper foil, and includes t AM × σ AM ≦ 0.5 × t Cu × σ Cu (where t AM Is the thickness of the active material layer, σ AM is the stress generated in the active material layer during charging, t Cu is the thickness of the copper foil, and σ Cu is the 0.2% proof stress of the copper foil) Provided.
また、上記二次電池用負極において、活物質層が、Sn若しくはSiから主として形成されることが好ましい。 In the secondary battery negative electrode, the active material layer is preferably formed mainly from Sn or Si.
また、本発明は上記目的を達成するため、活物質層が設けられることにより二次電池用負極として機能する二次電池用負極銅箔であって、表面に活物質層が設けられる領域を有する銅箔を備え、tAM×σAM≦0.5×tCu×σCu(ただし、tAMは活物質層の厚さ、σAMは充電時に活物質層に発生する応力、tCuは銅箔の厚さ、σCuは銅箔の0.2%耐力)を満たす二次電池用負極銅箔が提供される。 In order to achieve the above object, the present invention provides a negative electrode copper foil for a secondary battery that functions as a negative electrode for a secondary battery by providing an active material layer, and has a region on the surface where the active material layer is provided. Provided with copper foil, t AM × σ AM ≦ 0.5 × t Cu × σ Cu (where t AM is the thickness of the active material layer, σ AM is the stress generated in the active material layer during charging, and t Cu is copper A negative electrode copper foil for a secondary battery that satisfies the foil thickness (σ Cu is 0.2% proof stress of copper foil) is provided.
また、上記二次電池用負極銅箔において、銅箔が、200℃、30分間の加熱を施した後に350MPa以上の0.2%耐力を有することが好ましい。 Moreover, in the said negative electrode copper foil for secondary batteries, it is preferable that copper foil has 0.2% yield strength of 350 Mpa or more, after giving a heating for 30 minutes at 200 degreeC.
また、上記二次電池用負極銅箔において、活物質層が、Sn若しくはSiから主として形成されることが好ましい。 In the negative electrode copper foil for a secondary battery, the active material layer is preferably formed mainly from Sn or Si.
本発明に係る二次電池用負極の製造方法、二次電池用負極、及び二次電池用負極銅箔によれば、充放電サイクル特性に優れた二次電池用負極の製造方法、二次電池用負極、及び二次電池用負極銅箔を提供できる。 According to the method for manufacturing a negative electrode for a secondary battery, the negative electrode for a secondary battery, and the negative electrode copper foil for a secondary battery according to the present invention, the method for manufacturing a negative electrode for a secondary battery excellent in charge / discharge cycle characteristics, and the secondary battery A negative electrode for a battery and a negative electrode copper foil for a secondary battery can be provided.
[実施の形態の要約]
活物質層を有する銅箔を備える二次電池用負極の製造方法において、前記銅箔を準備する銅箔準備工程と、前記銅箔の表面に前記活物質層を形成する活物質層形成工程とを備え、tAM×σAM≦0.5×tCu×σCu(ただし、tAMは前記活物質層の厚さ、σAMは充電時に前記活物質層に発生する応力、tCuは前記銅箔の厚さ、σCuは前記銅箔の0.2%耐力)を満たす二次電池用負極の製造方法が提供される。
[Summary of embodiment]
In a method for producing a negative electrode for a secondary battery comprising a copper foil having an active material layer, a copper foil preparation step for preparing the copper foil, and an active material layer formation step for forming the active material layer on the surface of the copper foil, T AM × σ AM ≦ 0.5 × t Cu × σ Cu (where t AM is the thickness of the active material layer, σ AM is the stress generated in the active material layer during charging, and t Cu is the above A method for producing a negative electrode for a secondary battery that satisfies the thickness of copper foil, σ Cu is 0.2% proof stress of the copper foil) is provided.
[実施の形態]
図1は、本発明の実施の形態に係る二次電池用負極の製造工程の一例を示す。
[Embodiment]
FIG. 1 shows an example of a manufacturing process of a negative electrode for a secondary battery according to an embodiment of the present invention.
まず、通常、充電時に活物質層に発生する応力の算出は困難である。そこで、初めに銅箔の「片面」に活物質層を形成し、充放電させて銅箔が塑性変形するか、弾性変形するかを調べる。このとき、厚さ及び/又は0.2%耐力を変えた銅箔を用意するか、あるいは活物質層の厚さを変えることを要する。この結果に基づき、使用する活物質層の充電時の発生応力を算出する。以下に詳細を述べる。 First, it is usually difficult to calculate the stress generated in the active material layer during charging. Therefore, first, an active material layer is formed on “one side” of the copper foil, and charging / discharging is performed to examine whether the copper foil is plastically deformed or elastically deformed. At this time, it is necessary to prepare a copper foil having a changed thickness and / or 0.2% proof stress, or to change the thickness of the active material layer. Based on this result, the stress generated during charging of the active material layer to be used is calculated. Details are described below.
本実施の形態に係る二次電池用負極1は、二次電池用負極銅箔としての銅箔10と、銅箔10の表面に設けられる活物質層12とを備える。斯かる二次電池用負極1は、以下のようにして製造する。まず、所定の厚さを有する銅箔10が準備される(銅箔準備工程、図1(a))。ここで、銅箔準備工程においては、200℃、30分間の加熱を施した後に350MPa以上の0.2%耐力を有する銅箔10を準備する。そして、銅箔10の表面に洗浄処理が施される。洗浄処理は、例えば、陰極電解脱脂、陽極電解酸洗、及び/又は、酸化剤を用いた浸漬処理により実行される。
The negative electrode 1 for a secondary battery according to the present embodiment includes a
次に、活物質層12を合金めっきにより形成する場合、銅箔10の表面に粗化めっきを施すことが好ましい。銅箔10の表面を粗化めっきにより粗面化することにより、銅箔10と活物質層12との密着性を向上させることができる(すなわち、アンカー効果により銅箔10と活物質層12との密着性が向上する)。なお、活物質層12をポリビニリデンフロライド(PVDF)、ポリイミド(PI)等を含むバインダーを用いて銅箔10の表面に設ける場合、バインダーに添加するPVDF及び/又はPIの配合割合によっては、銅箔10の表面に粗化めっきを施さなくてもよい。
Next, when the active material layer 12 is formed by alloy plating, the surface of the
続いて、銅箔10の表面に活物質層12を形成する(活物質層形成工程、図1(b))。活物質層12は、Sn若しくはSiから主として形成される。例えば、活物質層12は、Ni−Sn合金からなるNi−Snめっき膜から形成することができる。なお、活物質層は、前述のめっき法による形成以外に、SiあるいはSnを主体とした微粉末をバインダー及び/又は導電剤と共に混錬して塗工する方法や、スパッタや電子ビーム蒸着等で製膜する方法により形成することもできる。 Subsequently, an active material layer 12 is formed on the surface of the copper foil 10 (active material layer forming step, FIG. 1B). The active material layer 12 is mainly formed from Sn or Si. For example, the active material layer 12 can be formed from a Ni—Sn plating film made of a Ni—Sn alloy. The active material layer may be formed by a method of kneading fine powder mainly composed of Si or Sn together with a binder and / or a conductive agent, or by sputtering or electron beam evaporation, in addition to the above-described plating method. It can also be formed by a film forming method.
図2は、本実施の形態に係る二次電池用負極銅箔において、反りが発生した二次電池用負極銅箔の断面の概要を示し、図3は、本実施の形態に係る二次電池用負極銅箔において、反りが発生した二次電池用負極銅箔の応力の分布を示す図である。 2 shows an outline of a cross section of the negative electrode copper foil for a secondary battery in which warpage has occurred in the negative electrode copper foil for a secondary battery according to the present embodiment, and FIG. 3 shows the secondary battery according to the present embodiment. It is a figure which shows the distribution of the stress of the negative electrode copper foil for secondary batteries in which curvature generate | occur | produced in the negative electrode copper foil for batteries.
まず、薄膜の応力とたわみとの関係として、Stoneyの式(1)が知られている。 First, Stoney's formula (1) is known as a relationship between stress and deflection of a thin film.
σNiSn=EtCu 2/6rtNiSn・・・・式(1) σ NiSn = Et Cu 2 / 6rt NiSn ... Formula (1)
ここで、tNiSn<<tCuである場合、中立軸10aはNi−Snめっき層14側から2/3の位置になり、幾何学的な相似条件を示す以下の式(2)及び図2から、以下の式(3)を導くことができる。
Here, in the case of t NiSn << t Cu , the neutral axis 10a is at a
d/r=Δd/(2tCu/3)・・・・式(2) d / r = Δd / (2t Cu / 3)... formula (2)
tNiSnσNiSn=0.25σCutCu・・・・式(3) t NiSn σ NiSn = 0.25σ Cu t Cu ... (3)
なお、tNiSnはNi−Snめっき層14の厚さを示し、σNiSnは充電で活物質と銅箔10との界面に生じる応力の大きさを示す。また、tCuは銅箔10の厚さ、σCuは銅箔10の0.2%耐力、Eは銅箔10のヤング率(ただし、110×109N/m2)である。更に、rは反りの曲率半径、dは中立軸における周長、ΔdはNi−Snめっき層14の外側面における変位量である。
Note that t NiSn indicates the thickness of the Ni—
式(3)は、tNiSnσNiSn>0.25σCutCuの時に銅箔10に塑性変形が起こり、tNiSnσNiSn≦0.25σCutCuの時に銅箔10が弾性変形することを示す。したがって、銅箔10の表面に設ける活物質層の種類と活物質層の厚さとに応じて、銅箔10に要求される0.2%耐力と厚さとが決定されることになる。ここで、活物質層の種類を決定することにより、本実施の形態に係る二次電池用負極銅箔を備える二次電池に充電した時の、活物質層に発生する応力も決定される。
Equation (3) indicates that plastic deformation occurs in the
次に、実際のリチウムイオン二次電池では、銅箔の両面に活物質層が形成されるので関係式が異なる。この場合は、弾性変形する限界の条件は、以下のようになると考えられる。 Next, in an actual lithium ion secondary battery, since an active material layer is formed on both surfaces of a copper foil, the relational expressions are different. In this case, it is considered that the limit conditions for elastic deformation are as follows.
2×tAM×σAM=tCu×σCu・・・・式(4) 2 * tAM * (sigma) AM = tCu * (sigma) Cu ... Formula (4)
すなわち、下記の式(5)を満たす場合、銅箔は塑性変形を起こさないと考えられる。 That is, it is considered that the copper foil does not cause plastic deformation when the following formula (5) is satisfied.
tAM×σAM≦0.5×tCu×σCu・・・・式(5) t AM × σ AM ≦ 0.5 × t Cu × σ Cu ... (5)
ここで、σAMは、前述した銅箔の片面に活物質層を形成した実験から求めた値を用いる。 Here, sigma AM, a value obtained from experiments with an active material layer formed on one surface of the copper foil described above.
このようにして製造される二次電池用負極1において、銅箔10は、活物質層12の厚さと、二次電池用負極1を備える二次電池が充電された時に活物質層12に発生する応力とから決定される厚さ及び耐力値を有する。具体的に、銅箔10は、tAM×σAM≦0.5×tCu×σCu(ただし、tAMは活物質層12の厚さ、σAMは充電時に活物質層12に発生する応力、tCuは銅箔10の厚さ、σCuは銅箔10の0.2%耐力)で表される関係式を満たす。なお、仮に、銅箔10が塑性変形した場合、塑性変形が発生した後における銅箔10においては、活物質の体積変化に銅箔10の変形が追従しなくなる。この場合、銅箔10から活物質層が剥離し、二次電池の寿命が低下する。しかしながら、本実施の形態に係る二次電池用負極銅箔は、tAM×σAM≦0.5×tCu×σCuuを満たすので、銅箔10は弾性変形する。
In the secondary battery negative electrode 1 thus manufactured, the
(実施の形態の効果)
本実施の形態に係る二次電池用負極銅箔は、銅箔10と活物質層12とを備え、銅箔10が、tAM×σAM≦0.5×tCu×σCu(ただし、tAMは活物質層12の厚さ、σAMは充電時に活物質層12に発生する応力、tCuは銅箔10の厚さ、σCuは銅箔10の0.2%耐力)で表される関係式を満たすので、充放電特性を改善することができる。
(Effect of embodiment)
The negative electrode copper foil for a secondary battery according to the present embodiment includes a
表1に示した各銅箔の片面に活物質層としてのNi−Sn合金めっきを施すことにより、二次電池用負極銅箔を作製した。なお、各銅箔のそれぞれにおいて、Ni−Sn合金めっきの厚さが、0.1μmの二次電池用負極銅箔と、1.0μmの二次電池用負極銅箔と、3.0μmの二次電池用負極銅箔とを作製した。すなわち、表1に示した各銅箔のそれぞれについて3種類の二次電池用負極銅箔を作製した。 The negative electrode copper foil for secondary batteries was produced by giving Ni-Sn alloy plating as an active material layer to one side of each copper foil shown in Table 1. In each of the copper foils, the Ni—Sn alloy plating has a thickness of 0.1 μm secondary battery negative electrode copper foil, 1.0 μm secondary battery negative electrode copper foil, and 3.0 μm secondary copper. A negative electrode copper foil for a secondary battery was prepared. That is, three types of negative electrode copper foils for secondary batteries were prepared for each of the copper foils shown in Table 1.
なお、表1において、TPCはタフピッチ銅を示す。TPCは純度が99.5%程度、かつ、酸素濃度が0.01wt%〜0.06wt%の銅であり、約200℃の温度が約30分間加わると軟化し、0.2%耐力値が70N/mm2程度まで低減する。また、HCL02ZはCu−Zr合金で、ZrがCu中に固溶した固溶型合金である。これにより0.2%耐力はTPCより若干高くなる。HCL64TはCu−Cr−Sn−Zn合金でCr粒子がCu中に析出した析出型合金である。HCL305はCu−Ni−Si合金で、NiSi粒子がCu中に析出した析出型合金である。 In Table 1, TPC represents tough pitch copper. TPC is a copper having a purity of about 99.5% and an oxygen concentration of 0.01 wt% to 0.06 wt%, and softens when a temperature of about 200 ° C. is applied for about 30 minutes, resulting in a 0.2% proof stress value. Reduce to about 70 N / mm 2 . HCL02Z is a Cu—Zr alloy, and Zr is a solid solution type alloy in which Cu is dissolved. As a result, the 0.2% yield strength is slightly higher than that of TPC. HCL64T is a Cu-Cr-Sn-Zn alloy, which is a precipitation type alloy in which Cr particles are precipitated in Cu. HCL305 is a Cu—Ni—Si alloy, which is a precipitation type alloy in which NiSi particles are precipitated in Cu.
上記に一例を示したが、同じ固溶型銅合金の場合、材料の組成が相違すると0.2%耐力の値も変化する。例えば、HCL01Z系の銅合金の場合、CuとZrとの合計が99.96質量%以上、かつ、Zrが0.015質量%以上0.03質量%以下である場合、70N/mm2程度の0.2%耐力値を示す。また、HCL305系の銅合金の場合、Niが2.2質量%以上2.8質量%以下、Siが0.3質量%以上0.7質量%以下、Znが1.5質量%以上2.0質量%以下、Pが0.015質量%以上0.06質量%以下、残部がCuである場合、70N/mm2程度の0.2%耐力値を示す。更に、HCL64Tの銅合金の場合、Crが0.20質量%以上0.30質量%以下、Snが0.23質量%以上0.27質量%以下、Znが0.18質量%以上0.26質量%以下、残部がCuである場合、70N/mm2程度の0.2%耐力値を示す。用いる活物質が決定されれば、上記の組成以外のCu箔であっても、0.2%耐力を計測し、後述するように、銅箔の厚みの最小値を決定することができる。したがって、表1の銅箔はあくまでも例示であり、本実施の形態において用いることのできる銅箔は、これらの材料に限定されない。 An example is shown above, but in the case of the same solid solution type copper alloy, the value of 0.2% proof stress also changes if the composition of the material is different. For example, in the case of an HCL01Z-based copper alloy, when the total of Cu and Zr is 99.96% by mass or more and Zr is 0.015% by mass or more and 0.03% by mass or less, about 70 N / mm 2 0.2% yield strength value is shown. In the case of an HCL305-based copper alloy, Ni is 2.2 mass% or more and 2.8 mass% or less, Si is 0.3 mass% or more and 0.7 mass% or less, and Zn is 1.5 mass% or more. When 0 mass% or less, P is 0.015 mass% or more and 0.06 mass% or less, and the balance is Cu, a 0.2% proof stress value of about 70 N / mm 2 is shown. Further, in the case of a copper alloy of HCL64T, Cr is 0.20% by mass to 0.30% by mass, Sn is 0.23% by mass to 0.27% by mass, and Zn is 0.18% by mass to 0.26% by mass. When the content is less than mass% and the balance is Cu, a 0.2% proof stress value of about 70 N / mm 2 is shown. If the active material to be used is determined, even if it is Cu foil other than the above composition, the 0.2% proof stress can be measured, and the minimum value of the thickness of the copper foil can be determined as will be described later. Therefore, the copper foil of Table 1 is an illustration to the last, and the copper foil which can be used in this Embodiment is not limited to these materials.
図4は、各銅合金の熱処理温度に対する引張り強さの関係を示した図である。 FIG. 4 is a diagram showing the relationship between the tensile strength and the heat treatment temperature of each copper alloy.
図4で確認できるとおり、HCL02Z、HCL64T、及びHCL305は、耐熱性が高く、200℃×30分程度の熱履歴では軟化しない。なお、いずれも日立電線株式会社製の銅合金である。 As can be seen in FIG. 4, HCL02Z, HCL64T, and HCL305 have high heat resistance and do not soften with a thermal history of about 200 ° C. × 30 minutes. All are copper alloys manufactured by Hitachi Cable, Ltd.
また、Ni−Sn合金めっきの条件を表2に示す。 Table 2 shows the Ni—Sn alloy plating conditions.
Ni−Sn合金めっきは、表2に示すように、銅箔の陰極電解脱脂(第1工程)、陽極電解酸洗(第2工程)、銅粗化めっき1(第3工程)、銅粗化めっき2(第4工程)、及びNiSnめっき(第5工程)の各工程をこの順に実施して作製した。表2においては、第2工程において電解酸洗を採用した。なお、第2工程における洗浄は、過酸化水素水、又は過硫酸カリウム等の酸化剤を用いた浸漬処理を採用することもできる。 As shown in Table 2, the Ni—Sn alloy plating is cathodic electrolytic degreasing (first step), anodic electrolytic pickling (second step), copper roughening plating 1 (third step), and copper roughening. It produced by implementing each process of the plating 2 (4th process) and NiSn plating (5th process) in this order. In Table 2, electrolytic pickling was employed in the second step. In addition, the washing | cleaning in a 2nd process can also employ | adopt the immersion treatment using oxidizing agents, such as hydrogen peroxide solution or potassium persulfate.
また、Ni−Sn合金めっきの厚さは、めっき時間の調整により制御した。そして、Ni−Sn合金めっきの厚さは、蛍光X線膜厚計(エスアイアイ・ナノテクノロジー株式会社製のSFT9450を使用)により確認した。更に、Ni−Sn合金めっきの結晶構造をX線回折装置(Rigaku社製のRint2000を使用)により確認した。そして、Ni−Sn合金めっきの組成を、Ni−Sn合金めっきを硝酸に溶解させた溶液をICP発光分光分析(ICP−OES、Shimazu社製のICPS7510を使用)することにより確認した。その結果、形成したNi−Sn合金めっきはNi3Sn4であることを確認した。 Further, the thickness of the Ni—Sn alloy plating was controlled by adjusting the plating time. The thickness of the Ni—Sn alloy plating was confirmed by a fluorescent X-ray film thickness meter (using SFT 9450 manufactured by SII Nano Technology Co., Ltd.). Furthermore, the crystal structure of the Ni—Sn alloy plating was confirmed by an X-ray diffractometer (using Rint 2000 manufactured by Rigaku). And the composition of Ni-Sn alloy plating was confirmed by performing ICP emission spectroscopic analysis (ICP-OES, using ICPS7510 made by Shimazu Co., Ltd.) for a solution in which Ni-Sn alloy plating was dissolved in nitric acid. As a result, it was confirmed that the formed Ni—Sn alloy plating was Ni 3 Sn 4 .
作製した二次電池用負極銅箔を作用極、金属リチウムを参照極及び対極にし、充放電サイクル試験を実施した。測定装置は北斗電工株式会社製 HJ1001SM8Aを用い、電解液は富山薬品工業株式会社製 LIPASTER−EDMC/PF1(1mol/LのLiPF6を溶解させたエチレンカーボネートとジエチルカーボネートとの混合溶液、ただし、混合比率は1:1である)を用いた。そして、充放電サイクル試験は、高純度のArガス(ただし、99.9999%の純度のArガス)雰囲気のグローブボックス中において、作製した二次電池用負極銅箔からなる作用極、金属リチウムからなる参照極及び対極を電解液で満たしたビーカー内に保持して実施した。充放電サイクル試験は、電位範囲を0.01vsLi/Li+から1.0vsLi/Li+に設定し、電流密度を0.4mA/cm2に設定し、充電と放電との間の休止時間を10分間に設定して実施した。 The prepared negative electrode copper foil for a secondary battery was used as a working electrode, metallic lithium as a reference electrode and a counter electrode, and a charge / discharge cycle test was performed. Measuring device with a HJ1001SM8A Hokuto Denko Co., electrolyte mixed solution of Toyama Yakuhin Kogyo Co., Ltd. LIPASTER-EDMC / PF1 (1mol / L ethylene carbonate was dissolved LiPF 6 in a diethyl carbonate, however, mixed The ratio is 1: 1). The charge / discharge cycle test was conducted using a working electrode made of a negative electrode copper foil for a secondary battery and metallic lithium in a glove box in an atmosphere of high purity Ar gas (however, Ar gas having a purity of 99.9999%). The reference electrode and the counter electrode were held in a beaker filled with an electrolytic solution. In the charge / discharge cycle test, the potential range was set from 0.01 vs Li / Li + to 1.0 vs Li / Li +, the current density was set to 0.4 mA / cm 2 , and the rest time between charge and discharge was 10 minutes. Set and implemented.
充放電サイクル試験において、充電を開始すると、銅箔の片面に設けた活物質層であるNi−Sn合金めっきが体積膨張した。そして、活物質層の体積膨張に伴い、すべての電極が活物質層側を外側にして湾曲した。続いて放電したところ、実施例に係る二次電池用負極銅箔は、充電開始前のまっすぐな状態に復帰し、続く2サイクル目以降においても湾曲と復帰とを繰り返した。一方、比較例に係る二次電池用負極銅箔は、放電したところ、湾曲したまま初期のまっすぐな状態には戻らず、そのまま2サイクル目の充放電を続けても湾曲したままの形状であった。この結果を表3に示す。なお、表3では、弾性変形したサンプルを「○」、塑性変形したサンプルを「△」で表し、弾性変形したサンプルが実施例に係る二次電池用負極銅箔であり、塑性変形したサンプルが比較例に係る二次電池用負極銅箔である。 In the charge / discharge cycle test, when charging was started, the Ni—Sn alloy plating, which was an active material layer provided on one side of the copper foil, expanded in volume. And with the volume expansion of the active material layer, all the electrodes were bent with the active material layer side outside. When subsequently discharged, the negative electrode copper foil for a secondary battery according to the example returned to a straight state before the start of charging, and repeated bending and return after the second and subsequent cycles. On the other hand, the negative electrode copper foil for the secondary battery according to the comparative example, when discharged, does not return to the initial straight state while being curved, and remains in a curved shape even if the second charge / discharge cycle is continued. It was. The results are shown in Table 3. In Table 3, the elastically deformed sample is represented by “◯”, the plastically deformed sample is represented by “Δ”, the elastically deformed sample is the negative electrode copper foil for the secondary battery according to the example, and the plastically deformed sample is It is the negative electrode copper foil for secondary batteries which concerns on a comparative example.
比較例に係る二次電池用負極銅箔においては、充電時に集電銅箔としての銅箔が塑性変形したことにより、放電により活物質層が収縮して応力が消滅しても、元の形状に戻らなかったと考えられる。一方、実施例に係る二次電池用負極銅箔においては、充電時の活物質層の膨張により銅箔に発生した応力が、銅箔の0.2%耐力以下であったことから湾曲と復帰とを繰り返したと考えられる。すなわち、実施例に係る二次電池用負極銅箔においては、銅箔に発生する応力が銅箔の0.2%耐力以下であったことにより銅箔が弾性変形したので、放電による活物質層の収縮により銅箔がスプリングバックし、初期の形状に復帰したと考えられる。 In the negative electrode copper foil for the secondary battery according to the comparative example, the copper foil as the current collector copper foil is plastically deformed during charging, so that the original shape is obtained even when the active material layer contracts due to discharge and the stress disappears. It is thought that he did not return to. On the other hand, in the negative electrode copper foil for secondary batteries according to the example, the stress generated in the copper foil due to the expansion of the active material layer during charging was less than 0.2% proof stress of the copper foil, so that the curve and return It is thought that was repeated. That is, in the negative electrode copper foil for secondary batteries according to the example, since the copper foil was elastically deformed because the stress generated in the copper foil was 0.2% proof stress or less of the copper foil, the active material layer by discharge It is considered that the copper foil springs back due to the shrinkage of the resin and returns to its initial shape.
ここで、まず図5、表3に示す結果から、銅箔の0.2%耐力と銅箔の厚さとの積(tCu×σCu)を横軸にとり、活物質層であるNi−Sn合金めっきの厚さ(tNiSn)を縦軸にとり、プロットした。 Here, first, from the results shown in FIG. 5 and Table 3, the horizontal axis represents the product (t Cu × σ Cu ) of the 0.2% proof stress of the copper foil and the thickness of the copper foil, and Ni—Sn as the active material layer. The thickness of the alloy plating ( tNiSn ) was plotted on the vertical axis.
図5を参照すると、弾性変形と塑性変形との境界は、弾性変形した実施例に係るサンプル中のサンプルNo.3と、塑性変形した比較例に係るサンプル中のサンプルNo.7との間にあると考えられる。 Referring to FIG. 5, the boundary between the elastic deformation and the plastic deformation is the sample No. in the sample according to the elastically deformed example. 3 and sample No. in the sample according to the comparative example plastically deformed. 7 is considered to be between.
そこで、表3に示す結果と式(3)とから、活物質層であるNi−Sn合金めっきに充電時に発生する応力を計算した。弾性変形した実施例に係るサンプル中のサンプルNo.3(ただし、Ni−Sn合金めっきの厚さが3μm)においては、0.25×tCu×σCu/tNiSn=897(MPa)であり、σNiSnの最大値が得られた。 Therefore, from the results shown in Table 3 and Equation (3), the stress generated during charging in the Ni—Sn alloy plating as the active material layer was calculated. Sample No. in the sample according to the elastically deformed example. 3 (however, the thickness of the Ni—Sn alloy plating was 3 μm) was 0.25 × t Cu × σ Cu / t NiSn = 897 (MPa), and the maximum value of σ NiSn was obtained.
一方、塑性変形した比較例に係るサンプル中のサンプルNo.7(ただし、Ni−Sn合金めっきの厚さが1μm)においては、0.25×tCu×σCu/tNiSn=829(MPa)であり、σNiSnの最小値が得られた。 On the other hand, sample No. in the sample according to the comparative example plastically deformed. 7 (however, the thickness of the Ni—Sn alloy plating was 1 μm) was 0.25 × t Cu × σ Cu / t NiSn = 829 (MPa), and the minimum value of σ NiSn was obtained.
以上より、Ni−Sn合金めっきに充電時に発生する応力は、829MPaより大きく、897MPa以下であることが示された。したがって、実施例においては、より厳しい値である応力の値897MPaを、充電時におけるNi−Sn合金めっきに発生する応力の値と規定する。(なお、図6に、Ni−Sn合金めっきの充電時の0.2%耐力として897MPaを採用した場合のグラフを示す。) From the above, it was shown that the stress generated during charging in the Ni—Sn alloy plating is larger than 829 MPa and 897 MPa or less. Therefore, in the examples, the stress value 897 MPa, which is a stricter value, is defined as the value of the stress generated in the Ni—Sn alloy plating during charging. (FIG. 6 shows a graph when 897 MPa is adopted as the 0.2% proof stress during charging of the Ni—Sn alloy plating.)
すなわち、σNiSnの値として897MPaの値を式(5)に代入し、活物質層の厚さtNiSnが3μmである場合に各種の銅箔に要求される厚さを算出した。その結果を表4に示す。 In other words, a value of 897 MPa was substituted into Equation (5) as the value of σ NiSn , and the thicknesses required for various copper foils were calculated when the thickness t NiSn of the active material layer was 3 μm. The results are shown in Table 4.
表4から、活物質層としてNi−Sn合金めっき(より詳しくは、Ni3Sn4からなるめっきであり、3μmの厚さを有する)を用いる場合、電解銅箔から銅箔を形成する場合、少なくとも20μm以上の厚さを有する銅箔を用いることが要求され、コルソン系合金(例えば、HCL305)から銅箔を形成する場合、8μmの厚さを有する銅箔を用いることができる。 From Table 4, when using Ni—Sn alloy plating (more specifically, plating made of Ni 3 Sn 4 and having a thickness of 3 μm) as an active material layer, when forming a copper foil from an electrolytic copper foil, It is required to use a copper foil having a thickness of at least 20 μm. When a copper foil is formed from a Corson alloy (for example, HCL305), a copper foil having a thickness of 8 μm can be used.
更に、本発明の実施例及び比較例の充放電容量、容量維持率を比較するため、評価する面積を一定にした試料電極としての二次電池用負極銅箔を製造した。具体的に、表1に示した各銅箔の片面に活物質層としてのNi−Sn合金めっきを施し、更に、活物質層が形成された銅箔を2cm2の面積を有する円形に打ち抜いて二次電池用負極銅箔を作製した。そして、金属リチウムを対極とする試験セルを作製し、充放電特性を評価した。なお、測定セルは、株式会社 宝泉製のHSセルを改造した改造測定セルを用い、測定装置は北斗電工株式会社製のHJ1001SM8Aを、セパレータはセルガード株式会社製の#2400を、電解液は富山薬品工業株式会社製 LIPASTER−EDMC/PF1(1mol/LのLiPF6を溶解させたエチレンカーボネートとジエチルカーボネートとの混合溶液、ただし、混合比率は1:1である)を用いた。充放電サイクル試験は、電位範囲を0.01vsLi/Li+から1.0vsLi/Li+に設定し、電流密度を0.25mA/cm2に設定して実施した。 Furthermore, in order to compare the charge / discharge capacity and capacity retention rate of the examples and comparative examples of the present invention, a negative electrode copper foil for a secondary battery was manufactured as a sample electrode with a constant area to be evaluated. Specifically, Ni—Sn alloy plating as an active material layer is applied to one side of each copper foil shown in Table 1, and the copper foil on which the active material layer is formed is punched into a circle having an area of 2 cm 2. A negative electrode copper foil for a secondary battery was produced. And the test cell which makes metal lithium a counter electrode was produced, and the charge / discharge characteristic was evaluated. The measurement cell used was a modified measurement cell obtained by remodeling an HS cell manufactured by Hosen Co., Ltd., the measuring device was HJ1001SM8A manufactured by Hokuto Denko Co., Ltd., the separator was # 2400 manufactured by Cellguard Co., Ltd., and the electrolyte was Toyama. LIPASTER-EDMC / PF1 (mixed solution of ethylene carbonate and diethyl carbonate in which 1 mol / L LiPF 6 was dissolved, but the mixing ratio was 1: 1) was used. The charge / discharge cycle test was performed with the potential range set from 0.01 vs Li / Li + to 1.0 vs Li / Li + and the current density set to 0.25 mA / cm 2 .
また、改造測定セルにおいては、試料電極の両面に約0.5mmの空隙が形成されるように試料電極を保持した。これにより、試料電極の両面がセルに堅牢に固定されないようにし、試料電極の変形が許容される構成にした。なお、試料電極に直径1mmの貫通孔を設け、空隙に満たされている電解液が、試料電極の変形に応じて貫通孔を移動できるようにした。このようにして構成した試験セルは、改造を施さない測定セルを用いる場合に比べ、実際の二次電池の内部環境に近い。 In the modified measurement cell, the sample electrode was held so that a gap of about 0.5 mm was formed on both sides of the sample electrode. As a result, both surfaces of the sample electrode were not firmly fixed to the cell, and the sample electrode was allowed to be deformed. A through hole having a diameter of 1 mm was provided in the sample electrode so that the electrolyte filled in the gap could move through the through hole in accordance with the deformation of the sample electrode. The test cell configured as described above is closer to the actual internal environment of the secondary battery than when a measurement cell without modification is used.
このようにして作製した試験セルを用い、試料電極を評価した。評価結果を表5に示す。 The sample electrode was evaluated using the test cell thus prepared. The evaluation results are shown in Table 5.
表5を参照すると、20サイクル後の容量維持率は、実施例に係る二次電池用負極銅箔において75%から80%以上であった。一方、比較例に係る二次電池用負極銅箔においては45%から55%であった。これにより、実施例に係る二次電池用負極銅箔を用いることにより、二次電池の充放電特性が改善されることが示された。なお、表5において20サイクル後の放電容量維持率の値が斜体で表されているサンプルが比較例に係る二次電池用負極銅箔であり、その他が実施例に係る二次電池用負極銅箔である。 Referring to Table 5, the capacity retention rate after 20 cycles was 75% to 80% or more in the negative electrode copper foil for secondary battery according to the example. On the other hand, in the negative electrode copper foil for secondary batteries which concerns on a comparative example, it was 45 to 55%. Thereby, it was shown by using the negative electrode copper foil for secondary batteries which concerns on an Example that the charging / discharging characteristic of a secondary battery is improved. In Table 5, the sample whose discharge capacity retention rate after 20 cycles is shown in italics is the negative electrode copper foil for secondary battery according to the comparative example, and the other is the negative electrode copper for secondary battery according to the example. It is a foil.
以上、本発明の実施の形態を説明したが、上記に記載した実施の形態は特許請求の範囲に係る発明を限定するものではない。また、実施の形態の中で説明した特徴の組合せの全てが発明の課題を解決するための手段に必須であるとは限らない点に留意すべきである。 While the embodiments of the present invention have been described above, the embodiments described above do not limit the invention according to the claims. In addition, it should be noted that not all the combinations of features described in the embodiments are essential to the means for solving the problems of the invention.
1 二次電池用負極
10 銅箔
10a 中立軸
12 活物質層
14 Ni−Snめっき層
DESCRIPTION OF SYMBOLS 1 Negative electrode for
Claims (9)
前記銅箔の0.2%耐力σ Cu と、前記銅箔の厚さt Cu と、前記Ni−Sn合金層の厚さt NiSn の(ただし、t NiSn <<t Cu である。)うち、少なくとも1つが異なると共に、前記銅箔の片面に前記Ni−Sn合金層が形成されてなるサンプルを複数種類準備する工程と、
それぞれの前記サンプルに対して充放電サイクル試験を行い、充放電サイクル試験後に、初期のまっすぐな状態に戻った弾性変形サンプルを選別する工程と、
前記銅箔の厚さと前記銅箔の0.2%耐力との積t Cu ×σ Cu を横軸にとり、前記Ni−Sn合金層の厚さt NiSn を縦軸にとったグラフに、前記弾性変形サンプルの各条件をプロットする工程と、
前記プロットのうち、前記グラフの原点を通る直線の傾きが一番大きくなるプロットを選別する工程と、
前記原点を通る直線の傾きが一番大きくなるプロットの条件を式(6)に代入し、充電時に前記Ni−Sn合金層に発生する応力の最大値σ AM を計算する工程と、
σ AM =0.25×t Cu ×σ Cu /t NiSn 式(6)
前記σ AM を式(7)に代入し、該式(7)を満たすような前記Ni−Sn合金層の厚さt AM 、前記銅箔の厚さt Cu 及び前記銅箔の0.2%耐力σ Cu の組合せを決定する工程と、
t AM ×σ AM ≦0.5×t Cu ×σ Cu 式(7)
を備える二次電池用負極の設計方法。 0.2% proof stress sigma Cu, respectively both sides of a copper foil having a thickness of t Cu, the active material layer made of Ni-Sn alloy layer having a thickness of t AM (but a t AM << t Cu.) a Bei negative electrode design method for a secondary battery with painting,
Of the 0.2% proof stress σ Cu of the copper foil, the thickness t Cu of the copper foil, and the thickness t NiSn of the Ni—Sn alloy layer (where t NiSn << t Cu ). A step of preparing a plurality of samples in which at least one is different and the Ni-Sn alloy layer is formed on one side of the copper foil;
A charge / discharge cycle test is performed on each of the samples, and after the charge / discharge cycle test, an elastic deformation sample that has returned to an initial straight state is selected, and
A graph in which the product t Cu × σ Cu of the thickness of the copper foil and the 0.2% proof stress of the copper foil is taken on the horizontal axis and the thickness t NiSn of the Ni—Sn alloy layer is taken on the vertical axis shows the elasticity Plotting each condition of the deformed sample;
Selecting a plot in which the slope of the straight line passing through the origin of the graph is the largest among the plots;
Substituting into the equation (6) the condition of the plot in which the slope of the straight line passing through the origin is the largest, and calculating the maximum value σ AM of the stress generated in the Ni-Sn alloy layer during charging ;
σ AM = 0.25 × t Cu × σ Cu / t NiSn formula (6)
Substituting the σ AM into the equation (7) and satisfying the equation (7), the thickness t AM of the Ni—Sn alloy layer, the thickness t Cu of the copper foil, and 0.2% of the copper foil Determining the combination of yield strength σ Cu ;
t AM × σ AM ≦ 0.5 × t Cu × σ Cu formula (7)
A method for designing a negative electrode for a secondary battery comprising:
0.2%耐力σ Cu 、厚さt Cu の前記銅箔の両面それぞれに、厚さt AM の前記Ni−Sn合金層からなる活物質層を形成する二次電池用負極の製造方法。 The thickness t AM of the Ni-Sn alloy layer, the thickness t Cu of the copper foil, and the 0.2% yield strength σ Cu of the copper foil determined by the method for designing a negative electrode for a secondary battery according to claim 1. Use
0.2% proof stress sigma Cu, the thickness t on both surfaces of the copper foil of Cu, the negative electrode manufacturing method for a secondary battery to form an active material layer made of the Ni-Sn alloy layer having a thickness of t AM.
前記銅箔の両面に設けられ、Ni−Sn合金層からなる活物質層と
を備え、
tAM×σAM≦0.5×tCu×σCu
(ただし、tAMは前記活物質層の厚さ、σAMは充電時に前記活物質層に発生する応力、tCuは前記銅箔の厚さ、σCuは前記銅箔の0.2%耐力、かつt AM <<t Cu )
を満たす二次電池用負極。 Copper foil,
Provided on both surfaces of the copper foil, comprising an active material layer made of Ni-Sn alloy layer,
t AM × σ AM ≦ 0.5 × t Cu × σ Cu
(Where t AM is the thickness of the active material layer, σ AM is the stress generated in the active material layer during charging, t Cu is the thickness of the copper foil, and σ Cu is the 0.2% proof stress of the copper foil. And t AM << t Cu )
A negative electrode for a secondary battery satisfying the requirements.
前記σΣ AMAM は897Mpaである請求項4または5に記載の二次電池用負極。The negative electrode for a secondary battery according to claim 4 or 5, wherein is 897 MPa.
両面に前記活物質層が設けられる領域を有する銅箔
を備え、
tAM×σAM≦0.5×tCu×σCu
(ただし、tAMは前記活物質層の厚さ、σAMは充電時に前記活物質層に発生する応力、tCuは前記銅箔の厚さ、σCuは前記銅箔の0.2%耐力、かつt AM <<t Cu )を満たす二次電池用負極銅箔。 A negative electrode copper foil for a secondary battery that functions as a negative electrode for a secondary battery by providing an active material layer made of a Ni-Sn alloy layer ,
Comprising a copper foil having a region where the active material layer is provided on both sides,
t AM × σ AM ≦ 0.5 × t Cu × σ Cu
(Where tAM is the thickness of the active material layer, σ AM is the stress generated in the active material layer during charging, t Cu is the thickness of the copper foil, σ Cu is the 0.2% proof stress of the copper foil , And a negative electrode copper foil for a secondary battery satisfying t AM << t Cu ).
前記σΣ AMAM は897Mpaである請求項7または8に記載の二次電池用負極銅箔。The negative electrode copper foil for a secondary battery according to claim 7 or 8, wherein is 897 MPa.
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