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JP5515995B2 - Fuel cell - Google Patents
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JP5515995B2 - Fuel cell - Google Patents

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JP5515995B2
JP5515995B2 JP2010090072A JP2010090072A JP5515995B2 JP 5515995 B2 JP5515995 B2 JP 5515995B2 JP 2010090072 A JP2010090072 A JP 2010090072A JP 2010090072 A JP2010090072 A JP 2010090072A JP 5515995 B2 JP5515995 B2 JP 5515995B2
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fuel
electrode
fuel cell
generating member
cell according
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JP2011222290A (en
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誉之 岡野
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Konica Minolta Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Description

本発明は、燃料電池に関し、特に燃料発生部材を有する燃料電池に関する。   The present invention relates to a fuel cell, and more particularly to a fuel cell having a fuel generating member.

水素と酸素から水を生成した際に電気を取り出す燃料電池の開発が近年盛んに行われている。燃料電池は、原理的には二酸化炭素を排出しないため、クリーンなエネルギー源として注目を浴びているだけでなく、原理的に取り出せる電力エネルギーの効率が高いため、省エネルギーになり、さらに、発電時に発生する熱を回収することにより、熱エネルギーをも利用することができるといった特徴を有しており、地球規模でのエネルギーや環境問題解決の切り札として期待されている。   In recent years, fuel cells that take out electricity when water is generated from hydrogen and oxygen have been actively developed. Since fuel cells do not emit carbon dioxide in principle, they are not only attracting attention as a clean energy source, but they are also energy efficient because they can be extracted in principle, and they are energy-saving. By recovering the heat, the heat energy can be used, and it is expected as a trump card for solving global energy and environmental problems.

このような燃料電池は、例えば、固体ポリマーイオン交換膜を用いた固体高分子電解質膜、イットリア安定化ジルコニア(YSZ)を用いた固体酸化物電解質膜等を燃料極(アノード)と酸化剤極(カソード)とで両側から挟みこみ、さらにその外側を一対のセパレータで挟持して形成されたものを1つのセル構成としている。   Such fuel cells include, for example, a solid polymer electrolyte membrane using a solid polymer ion exchange membrane, a solid oxide electrolyte membrane using yttria-stabilized zirconia (YSZ), and the like as a fuel electrode (anode) and an oxidizer electrode ( A single cell structure is formed by sandwiching between the cathode and the cathode from both sides and further sandwiching the outside with a pair of separators.

特開平5−36417号公報(段落0019、第6図)JP 5-36417 A (paragraph 0019, FIG. 6) 特開平6―60888号公報(段落0018、第2図)Japanese Patent Laid-Open No. 6-60888 (paragraph 0018, FIG. 2)

特許文献1で開示されている燃料電池では、燃料極に燃料ガス(例えば水素ガス)を供給する燃料ガス流路と、酸化剤極に酸化剤ガス(例えば酸素や空気)を供給する酸化剤ガス流路が形成されている。このような構成の場合、燃料ガス流路を進むにつれて燃料ガスが消費されるため、燃料ガス流路の上流と下流とで燃料ガス濃度が異なる。このため、燃料極で発生する起電力が燃料極の場所によって異なってしまい、燃料極全体として取り出せる起電力は、燃料極内の起電力の低い部分の影響を受けて低下する。すなわち、燃料電池の出力が低下し燃料効率が低下するという問題がある。   In the fuel cell disclosed in Patent Document 1, a fuel gas passage for supplying a fuel gas (for example, hydrogen gas) to the fuel electrode, and an oxidant gas for supplying an oxidant gas (for example, oxygen or air) to the oxidant electrode. A flow path is formed. In such a configuration, the fuel gas is consumed as it travels through the fuel gas flow path, so the fuel gas concentration differs between upstream and downstream of the fuel gas flow path. For this reason, the electromotive force generated at the fuel electrode varies depending on the location of the fuel electrode, and the electromotive force that can be taken out as the entire fuel electrode is reduced by the influence of the low electromotive force in the fuel electrode. That is, there is a problem that the output of the fuel cell is lowered and the fuel efficiency is lowered.

このような問題を解決することができる燃料電池として、例えば、特許文献2で開示されている燃料電池が挙げられる。特許文献2で開示されている燃料電池では、燃料が過剰に供給されるので、燃料ガス流路の上流と下流との燃料ガス濃度差が抑えられている。また、特許文献2で開示されている燃料電池は、余って排出された燃料を、改質器、二酸化炭素除去装置を通して燃料供給側へ再供給することで、燃料のリサイクルを行っている。   As a fuel cell which can solve such a problem, the fuel cell currently disclosed by patent document 2 is mentioned, for example. In the fuel cell disclosed in Patent Document 2, since the fuel is excessively supplied, the difference in the fuel gas concentration between the upstream side and the downstream side of the fuel gas flow path is suppressed. Further, the fuel cell disclosed in Patent Document 2 recycles fuel by re-supplying excessively discharged fuel to the fuel supply side through a reformer and a carbon dioxide removal device.

しかしながら、特許文献2で開示されている燃料電池は、改質器や二酸化炭素除去装置等のリサイクル機構を必要とするため、燃料電池の大型化や高価格化を招くという問題を有している。   However, since the fuel cell disclosed in Patent Document 2 requires a recycle mechanism such as a reformer or a carbon dioxide removal device, it has a problem that the fuel cell becomes large and expensive. .

ところで、燃料電池は、負荷との接続のために、燃料電池外部への電極の取り出しが必要である。そして、当然のことながら、その電極の取り出しは容易であることが望ましい。   By the way, the fuel cell needs to take out the electrode to the outside of the fuel cell for connection with the load. As a matter of course, it is desirable that the electrode can be easily taken out.

本発明は、上記の状況に鑑み、小型且つ低コストで燃料効率が高く、さらに、外部への電極の取り出しが容易な燃料電池を提供することを目的とする。   In view of the above situation, an object of the present invention is to provide a fuel cell that is small, low in cost, high in fuel efficiency, and easy to take out an electrode to the outside.

上記目的を達成するために本発明に係る燃料電池は、燃料発生部材と、燃料極と、酸化剤極と、前記燃料極と前記酸化剤極との間に狭持される電解質とを備え、複数の孔が前記燃料発生部材に設けられ、各々の前記孔の内周面が、燃料を面状に放出する放出面であり、前記燃料極と、前記酸化剤極と、前記電解質とを有する中空構造の構造体が各々の前記孔内に設けられ、前記燃料極の燃料が供給される供給面が前記孔の内周面に対向するように配置されるとともに、前記酸化剤極の酸化剤ガスが供給される供給面が前記構造体の中空部分に配置されており、各々の前記孔の内部に形成されている前記燃料極の少なくとも一方の端部および前記酸化剤極の少なくとも一方の端部が、前記燃料発生部材の前記孔内周面以外の面にまで延出している構成とする。 In order to achieve the above object, a fuel cell according to the present invention includes a fuel generating member, a fuel electrode, an oxidant electrode, and an electrolyte sandwiched between the fuel electrode and the oxidant electrode. A plurality of holes are provided in the fuel generating member, and an inner peripheral surface of each of the holes is a discharge surface for discharging the fuel in a planar shape, and includes the fuel electrode, the oxidant electrode, and the electrolyte. structure of the hollow structure is provided in the bore of each of the supply side of the fuel is supplied in the fuel electrode is disposed so as to face the inner circumferential surface of the hole Rutotomoni, the oxidant electrode of the oxidizing agent A supply surface to which gas is supplied is disposed in the hollow portion of the structure , and at least one end of the fuel electrode and at least one end of the oxidant electrode formed in each of the holes. The portion extends to a surface other than the inner peripheral surface of the hole of the fuel generating member. Configuration to.

また、同一の前記孔の内部に形成されている前記燃料極と前記酸化剤極とは前記電解質によって電気的に分離されていることが好ましい。   Moreover, it is preferable that the fuel electrode and the oxidant electrode formed in the same hole are electrically separated by the electrolyte.

さらに、絶縁層を備え、同一の前記孔の内部に形成されている前記燃料極と前記酸化剤極とは前記電解質および前記絶縁層によって電気的に分離されているようにしてもよい。この場合、前記絶縁層が燃料透過性の絶縁層であって、前記燃料極と前記燃料発生部材との間に、前記絶縁層の少なくとも一部が形成されているようにしてもよい。   Furthermore, an insulating layer may be provided, and the fuel electrode and the oxidant electrode formed in the same hole may be electrically separated by the electrolyte and the insulating layer. In this case, the insulating layer may be a fuel-permeable insulating layer, and at least a part of the insulating layer may be formed between the fuel electrode and the fuel generating member.

また、前記燃料発生部材の前記孔内周面以外の面にまで延出している前記燃料極の端部および前記酸化剤極の端部の少なくとも一つと電気的に接続される電極層を備えるようにしてもよい。   And an electrode layer electrically connected to at least one of an end portion of the fuel electrode and an end portion of the oxidizer electrode extending to a surface other than the inner peripheral surface of the hole of the fuel generating member. It may be.

また、前記孔が貫通孔であることが好ましい。   Moreover, it is preferable that the said hole is a through-hole.

本発明によると、燃料発生部材に設けられる各々の孔の内周面が、燃料を面状に放出する放出面であり、燃料極の燃料が供給される供給面が孔の内周面に対向するように配置されているので、燃料極の燃料が供給される供給面全面に渡り均一な濃度の燃料を供給することができるので、燃料極で発生する起電力は、燃料極の場所に依り異なることなく一定となる。その結果、起電力のばらつきによる出力の低下を抑え、燃料効率を高めることができる。   According to the present invention, the inner peripheral surface of each hole provided in the fuel generating member is a discharge surface that discharges the fuel in a planar shape, and the supply surface to which the fuel of the fuel electrode is supplied faces the inner peripheral surface of the hole. Since the fuel can be supplied at a uniform concentration over the entire supply surface to which the fuel of the fuel electrode is supplied, the electromotive force generated at the fuel electrode depends on the location of the fuel electrode. It will be constant without any difference. As a result, a decrease in output due to variations in electromotive force can be suppressed, and fuel efficiency can be increased.

また、本発明によると、燃料発生部材に設けられる各々の孔の内部に形成されている燃料極の少なくとも一方の端部および酸化剤極の少なくとも一方の端部が、燃料発生部材の孔内周面以外の面にまで延出しているので、外部への取り出し電極の接続が容易になり、歩留まりが向上する。   Further, according to the present invention, at least one end portion of the fuel electrode and at least one end portion of the oxidizer electrode formed in each hole provided in the fuel generation member are formed on the inner periphery of the hole of the fuel generation member. Since it extends to the surface other than the surface, the connection of the extraction electrode to the outside becomes easy, and the yield is improved.

本発明の一実施形態に係る燃料電池の概略構成を示す模式図である。It is a mimetic diagram showing a schematic structure of a fuel cell concerning one embodiment of the present invention. 本発明の一実施形態に係る燃料電池の図1に示す断面A−Aでの断面図である。It is sectional drawing in the cross section AA shown in FIG. 1 of the fuel cell which concerns on one Embodiment of this invention. 本発明の一実施形態に係る燃料電池の図1に示す断面B−Bでの断面図である。It is sectional drawing in the cross section BB shown in FIG. 1 of the fuel cell which concerns on one Embodiment of this invention. 本発明の一実施形態に係る燃料電池の第1工程完了時点での概略構成を示す模式図である。It is a schematic diagram which shows schematic structure at the time of the 1st process completion of the fuel cell which concerns on one Embodiment of this invention. 本発明の一実施形態に係る燃料電池の第1工程完了時点での図4に示す断面A−Aでの断面図である。FIG. 5 is a cross-sectional view taken along a section AA shown in FIG. 4 when the first step of the fuel cell according to the embodiment of the present invention is completed. 複数の板状の燃料発生部材を用いて形成される燃料発生部材の概略構成を示す模式図である。It is a schematic diagram which shows schematic structure of the fuel generation member formed using a some plate-shaped fuel generation member. 本発明の一実施形態に係る燃料電池の第2工程完了時点での概略構成を示す模式図である。It is a schematic diagram which shows schematic structure at the time of the 2nd process completion of the fuel cell which concerns on one Embodiment of this invention. 本発明の一実施形態に係る燃料電池の第2工程完了時点での図7に示す断面A−Aでの断面図である。FIG. 8 is a cross-sectional view taken along a section AA shown in FIG. 7 when the second step of the fuel cell according to the embodiment of the present invention is completed. 本発明の一実施形態に係る燃料電池の第3工程完了時点での概略構成を示す模式図である。It is a schematic diagram which shows schematic structure at the time of the 3rd process completion of the fuel cell which concerns on one Embodiment of this invention. 本発明の一実施形態に係る燃料電池の第3工程完了時点での図9に示す断面A−Aでの断面図である。FIG. 10 is a cross-sectional view taken along a section AA shown in FIG. 9 when the third step of the fuel cell according to the embodiment of the present invention is completed. 本発明の一実施形態に係る燃料電池の第4工程完了時点での概略構成を示す模式図である。It is a schematic diagram which shows schematic structure at the time of the 4th process completion of the fuel cell which concerns on one Embodiment of this invention. 本発明の一実施形態に係る燃料電池の第4工程完了時点での図11に示す断面A−Aでの断面図である。FIG. 12 is a cross-sectional view taken along a section AA shown in FIG. 11 when the fourth step of the fuel cell according to the embodiment of the present invention is completed. 実施例1に係る燃料電池の第1工程完了時点での概略構成を示す模式図である。2 is a schematic diagram showing a schematic configuration at the time of completion of the first step of the fuel cell according to Example 1. FIG. 実施例1に係る燃料電池の第1工程完了時点での図13に示す断面A−Aでの断面図である。FIG. 14 is a sectional view taken along a section AA shown in FIG. 13 when the first step of the fuel cell according to Example 1 is completed. 実施例1に係る燃料電池の第2工程の前工程完了時点での概略構成を示す模式図である。FIG. 3 is a schematic diagram showing a schematic configuration at the time when a pre-process of a second process of the fuel cell according to Example 1 is completed. 実施例1に係る燃料電池の第2工程の前工程完了時点での図15に示す断面A−Aでの断面図である。FIG. 16 is a cross-sectional view taken along a cross section AA shown in FIG. 実施例1に係る燃料電池の第2工程完了時点での概略構成を示す模式図である。3 is a schematic diagram showing a schematic configuration at the time of completion of the second step of the fuel cell according to Example 1. FIG. 実施例1に係る燃料電池の第2工程完了時点での図17に示す断面A−Aでの断面図である。FIG. 18 is a sectional view taken along a section AA shown in FIG. 17 when the second step of the fuel cell according to Example 1 is completed. 実施例1に係る燃料電池の第3工程完了時点での概略構成を示す模式図である。3 is a schematic diagram showing a schematic configuration at the time of completion of a third step of the fuel cell according to Example 1. FIG. 実施例1に係る燃料電池の第3工程完了時点での図19に示す断面A−Aでの断面図である。FIG. 20 is a cross-sectional view taken along a section AA shown in FIG. 19 when the third step of the fuel cell according to Example 1 is completed. 実施例1に係る燃料電池の第4工程完了時点での概略構成を示す模式図である。6 is a schematic diagram illustrating a schematic configuration of a fuel cell according to Example 1 when a fourth step is completed. FIG. 実施例1に係る燃料電池の第4工程完了時点での図21に示す断面A−Aでの断面図である。FIG. 22 is a cross-sectional view taken along a section AA shown in FIG. 21 when the fourth step of the fuel cell according to Example 1 is completed. 実施例1に係る燃料電池に外部取り出し電極を接合した状態を示す断面図である。3 is a cross-sectional view showing a state where an external extraction electrode is joined to the fuel cell according to Embodiment 1. FIG. 複数の板状のMg部材を用いて形成される燃料発生部材の概略構成を示す模式図である。It is a schematic diagram which shows schematic structure of the fuel generation member formed using a some plate-shaped Mg member. 実施例2に係る燃料電池の第1工程完了時点での概略構成を示す模式図である。6 is a schematic diagram showing a schematic configuration at the time of completion of a first step of a fuel cell according to Example 2. FIG. 実施例2に係る燃料電池の第1工程完了時点での図25に示す断面A−Aでの断面図である。FIG. 26 is a cross-sectional view taken along a section AA shown in FIG. 25 when the first step of the fuel cell according to Example 2 is completed. 実施例2に係る燃料電池の第2工程完了時点での概略構成を示す模式図である。6 is a schematic diagram showing a schematic configuration at the time of completion of a second step of a fuel cell according to Example 2. FIG. 実施例2に係る燃料電池の第2工程完了時点での図27に示す断面A−Aでの断面図である。FIG. 28 is a cross-sectional view taken along section AA shown in FIG. 27 when the second step of the fuel cell according to Example 2 is completed. 実施例2に係る燃料電池の第3工程完了時点での概略構成を示す模式図である。6 is a schematic diagram showing a schematic configuration at the time of completion of a third step of a fuel cell according to Example 2. FIG. 実施例2に係る燃料電池の第3工程完了時点での図29に示す断面A−Aでの断面図である。FIG. 30 is a cross-sectional view taken along a section AA shown in FIG. 29 when the third step of the fuel cell according to Example 2 is completed. 実施例2に係る燃料電池の第4工程完了時点での概略構成を示す模式図である。6 is a schematic diagram showing a schematic configuration at the time of completion of a fourth step of a fuel cell according to Example 2. FIG. 実施例2に係る燃料電池の第4工程完了時点での図31に示す断面A−Aでの断面図である。FIG. 32 is a cross-sectional view taken along a section AA shown in FIG. 31 when the fourth step of the fuel cell according to Example 2 is completed. 実施例2に係る燃料電池の外部取り出し電極形成後の概略構成を示す模式図である。6 is a schematic diagram showing a schematic configuration after formation of an external extraction electrode of a fuel cell according to Example 2. FIG. 実施例2に係る燃料電池の外部取り出し電極形成後の図33に示す断面A−Aでの断面図である。FIG. 34 is a cross-sectional view taken along a section AA shown in FIG. 33 after forming an external extraction electrode of the fuel cell according to Example 2.

本発明の実施形態について図面を参照して以下に説明する。尚、本発明は、後述する実施形態に限られない。例えば、後述する実施形態では、燃料発生部材に設けられている孔が貫通孔であるが、一端が閉塞されている孔であっても本発明は成立し得る。   Embodiments of the present invention will be described below with reference to the drawings. The present invention is not limited to the embodiments described later. For example, in the embodiment described later, the hole provided in the fuel generating member is a through hole, but the present invention can be realized even if the hole is closed at one end.

本発明の一実施形態に係る燃料電池の構成について図1〜図3を用いて説明する。図1は、本発明の一実施形態に係る燃料電池の概略構成を示す模式図である。図2は、本発明の一実施形態に係る燃料電池の図1に示す断面A−Aでの断面図であり、図3は、本発明の一実施形態に係る燃料電池の図1に示す断面B−Bでの断面図である。   A configuration of a fuel cell according to an embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a schematic diagram showing a schematic configuration of a fuel cell according to an embodiment of the present invention. 2 is a cross-sectional view of the fuel cell according to one embodiment of the present invention, taken along section AA shown in FIG. 1, and FIG. 3 is a cross-sectional view of the fuel cell according to one embodiment of the present invention shown in FIG. It is sectional drawing in BB.

本発明の一実施形態に係る燃料電池10は、燃料発生部材1と、電解質膜2と、燃料極(アノード)3と、酸化剤極(カソード)4とを備えている。   A fuel cell 10 according to an embodiment of the present invention includes a fuel generating member 1, an electrolyte membrane 2, a fuel electrode (anode) 3, and an oxidant electrode (cathode) 4.

燃料発生部材1には複数の貫通孔が設けられている。各々の貫通孔の内周面が、燃料を面状に放出する放出面となっている。そして、電解質膜2の両面に燃料極3と酸化剤極4を接合したMEA(Membrane Electrode Assembly;膜・電極接合体)構造体が、各々の貫通孔内に設けられている。MEA構造体は、内側が酸化剤極4であって外側が燃料極3である中空構造となっており、中空部分に酸化剤ガスが供給される。また、MEA構造体は、燃料極3の燃料が供給される供給面が貫通孔の内周面に対向するように配置されている。このような構成により、燃料極3の燃料が供給される供給面全面に渡り均一な濃度の燃料を供給することができるので、燃料極3で発生する起電力は、燃料極3の場所に依り異なることなく一定となる。その結果、起電力のばらつきによる出力の低下を抑え、燃料効率を高めることができる。尚、燃料極3の燃料が供給される供給面は、図2および図3に示すように貫通孔の内周面に密着していてもよく、図2および図3とは異なり貫通孔の内周面から離れていてもよい。   The fuel generating member 1 is provided with a plurality of through holes. The inner peripheral surface of each through hole is a discharge surface that discharges the fuel in a planar shape. An MEA (Membrane Electrode Assembly) structure in which the fuel electrode 3 and the oxidant electrode 4 are bonded to both surfaces of the electrolyte membrane 2 is provided in each through hole. The MEA structure has a hollow structure in which the inner side is the oxidant electrode 4 and the outer side is the fuel electrode 3, and oxidant gas is supplied to the hollow part. The MEA structure is arranged so that the supply surface to which the fuel of the fuel electrode 3 is supplied faces the inner peripheral surface of the through hole. With such a configuration, a fuel having a uniform concentration can be supplied over the entire supply surface to which the fuel of the fuel electrode 3 is supplied. Therefore, the electromotive force generated at the fuel electrode 3 depends on the location of the fuel electrode 3. It will be constant without any difference. As a result, a decrease in output due to variations in electromotive force can be suppressed, and fuel efficiency can be increased. Incidentally, the supply surface to which the fuel of the fuel electrode 3 is supplied may be in close contact with the inner peripheral surface of the through hole as shown in FIGS. 2 and 3, and unlike in FIGS. You may leave | separate from a surrounding surface.

また、各々の貫通孔の内部に形成されている燃料極3の少なくとも一方の端部および酸化剤極4の少なくとも一方の端部が、燃料発生部材1の貫通孔内周面以外の面にまで延出している。このような構成により、外部への取り出し電極の接続が容易になり、歩留まりが向上する。   Further, at least one end portion of the fuel electrode 3 and at least one end portion of the oxidizer electrode 4 formed inside each through-hole are on surfaces other than the inner peripheral surface of the through-hole of the fuel generating member 1. It is extended. With such a configuration, the connection of the extraction electrode to the outside is facilitated, and the yield is improved.

ここで、燃料とは例えば水素やメタノール等であり、酸化剤ガスとは酸素を含有するガス例えば空気である。   Here, the fuel is, for example, hydrogen or methanol, and the oxidant gas is a gas containing oxygen, for example, air.

本発明の一実施形態に係る燃料電池10は、燃料発生部材1の燃料を面状に放出する放出面から燃料極3の燃料が供給される供給面に燃料が供給され、MEA構造体の中空部分から酸化剤極4に酸化剤ガスが供給されることで生じる電気化学反応によって発電するものである。   In the fuel cell 10 according to an embodiment of the present invention, fuel is supplied from a discharge surface for discharging the fuel of the fuel generating member 1 into a planar shape to a supply surface to which fuel of the fuel electrode 3 is supplied. Electric power is generated by an electrochemical reaction caused by supplying an oxidant gas from the portion to the oxidant electrode 4.

燃料発生部材1としては、例えば、化学反応によって燃料を発生するもの(鉄やマグネシウム合金等)を用いることができ、また例えば、分子の構造によって水素を脱吸着できるもの(カーボンナノチューブ等)を用いることができるが、これらに限定されることなく、燃料を発生することができるものであればよい。また、燃料発生部材1は、燃料を発生させるだけでなく、吸蔵(吸着)できるものでもよい。この場合、燃料発生部材から燃料を発生させた後、吸蔵(吸着)作業を行うことで、繰り返し燃料発生部材1を用いることができる。燃料である水素を吸蔵できる材料としては、Ni、Fe、Pd、V、Mg等を基材料とする水素吸蔵合金を用いることができる。   As the fuel generating member 1, for example, a material that generates fuel by a chemical reaction (such as iron or magnesium alloy) can be used. For example, a material that can desorb hydrogen by the molecular structure (such as carbon nanotube) is used. However, the present invention is not limited to these, and any device capable of generating fuel can be used. Further, the fuel generating member 1 may not only generate fuel but also be able to occlude (adsorb). In this case, the fuel generating member 1 can be used repeatedly by performing the occlusion (adsorption) operation after generating the fuel from the fuel generating member. As a material capable of storing hydrogen as a fuel, a hydrogen storage alloy based on Ni, Fe, Pd, V, Mg, or the like can be used.

電解質膜2の材料としては、例えば、安定化イットリアジルコニウム(YSZ)を用いた固体酸化物電解質を用いることができ、また例えば、ナフィオン(デュポン社の商標)、カチオン導電性ポリマー、アニオン導電性ポリマー等の固体高分子電解質を用いることができるが、これらに限定されることなく、水素イオンを通すものや酸素イオンを通すもの、また、水酸化物イオンを通すもの等、燃料電池の電解質としての特性を満たすものであればよい。   As the material of the electrolyte membrane 2, for example, a solid oxide electrolyte using stabilized yttria zirconium (YSZ) can be used. For example, Nafion (trademark of DuPont), cationic conductive polymer, anionic conductive polymer Solid polymer electrolytes such as, but not limited to, those that pass hydrogen ions, those that pass oxygen ions, and those that pass hydroxide ions can be used as fuel cell electrolytes. Any material satisfying the characteristics may be used.

燃料極3の材料としては、例えばNi−Fe系サーメットやNi−YSZ系サーメット等を用いることができる。また、酸化剤極4の材料としては、La−Mn−O系化合物やLa−Co−Ce系化合物等を用いることができる。   As a material of the fuel electrode 3, for example, Ni-Fe cermet or Ni-YSZ cermet can be used. Moreover, as a material of the oxidizer electrode 4, a La—Mn—O-based compound, a La—Co—Ce-based compound, or the like can be used.

ここで、燃料発生部材1の燃料発生速度は、燃料発生部材1の燃料を面状に放出する放出面上の位置に依らず、略一定になるようにすることが望ましい。具体的には熱化学平衡を用いる。燃料発生部材1の温度を昇降させると、平衡状態からのずれに応じた燃料を発生させることができるので、例えば燃料発生部材1に接するヒータ(不図示)を設け、そのヒータを用いて燃料発生部材1全体の温度を均一にすることで、場所に依らず一定の速度で燃料を発生させることができる。   Here, it is desirable that the fuel generation speed of the fuel generation member 1 is substantially constant regardless of the position on the discharge surface where the fuel of the fuel generation member 1 is discharged in a planar shape. Specifically, thermochemical equilibrium is used. When the temperature of the fuel generating member 1 is raised or lowered, fuel corresponding to the deviation from the equilibrium state can be generated. For example, a heater (not shown) that contacts the fuel generating member 1 is provided, and fuel is generated using the heater. By making the temperature of the entire member 1 uniform, fuel can be generated at a constant speed regardless of the location.

また、燃料発生部材1と燃料極3との間の空間(例えば燃料透過性の絶縁層が形成されている空間)がある場合、化学平衡を用いると、燃料発生部材1と燃料極3との間の空間の電池起動時の燃料濃度を場所に依らず一定にしておくことでも、燃料発生部材1の燃料発生速度を一定にすることができる。これは、以下のような現象が起こることによるものである。   In addition, when there is a space between the fuel generating member 1 and the fuel electrode 3 (for example, a space in which a fuel-permeable insulating layer is formed), if chemical equilibrium is used, the fuel generating member 1 and the fuel electrode 3 The fuel generation speed of the fuel generating member 1 can also be made constant by keeping the fuel concentration at the time of battery activation in the space between them constant regardless of the location. This is due to the following phenomenon.

電池起動時の燃料濃度が場所に依らず一定であれば、電極から発生する電力が一定となる。つまり、燃料の消費量も場所に依らず一定となる。この場合、消費された燃料によって化学平衡がずれ、そのずれ量に応じた燃料が新たに燃料発生部材1から発生する。燃料の消費量が場所に依らず一定なので、燃料発生部材1からの燃料発生速度も場所に依らず一定になる。   If the fuel concentration at the start of the battery is constant regardless of the location, the power generated from the electrode is constant. In other words, the fuel consumption is constant regardless of the location. In this case, the chemical equilibrium is shifted due to the consumed fuel, and fuel corresponding to the shift amount is newly generated from the fuel generating member 1. Since the amount of fuel consumption is constant regardless of location, the fuel generation speed from the fuel generating member 1 is also constant regardless of location.

尚、電池起動時の燃料濃度を場所に依らず一定にする方法は、例えば燃料が気体や液体の場合、予め燃料発生部材1と燃料極3との間の空間に燃料を封入しておけばよい。燃料が気体や液体の場合、自然に拡散が起こり、封入した空間内での濃度が一定になる為、燃料濃度を場所に依らず一定にすることができる。   Note that a method of making the fuel concentration constant at the time of starting the battery regardless of the location is, for example, when the fuel is gas or liquid, if the fuel is sealed in the space between the fuel generating member 1 and the fuel electrode 3 in advance. Good. When the fuel is gas or liquid, diffusion occurs naturally and the concentration in the enclosed space becomes constant, so that the fuel concentration can be made constant regardless of the location.

上記のように、燃料発生部材1の燃料発生速度を、燃料発生部材1の燃料を面状に放出する放出面上の位置に依らず、略一定になるようにすることにより、起電力のばらつきによる出力の低下をさらに抑えることができ、燃料効率をより高めることができる。   As described above, by making the fuel generation speed of the fuel generating member 1 substantially constant regardless of the position on the discharge surface where the fuel of the fuel generating member 1 is discharged in a planar shape, variations in electromotive force are achieved. It is possible to further suppress the decrease in output due to the above, and to further increase the fuel efficiency.

続いて、上述した構成の本発明の一実施形態に係る燃料電池10の作製方法例について図4〜図12を参照して説明する。   Next, an example of a method for producing the fuel cell 10 according to an embodiment of the present invention having the above-described configuration will be described with reference to FIGS.

まず、第1工程において、図4および図5に示すような形状の燃料発生部材1を形成する。尚、図4は、本発明の一実施形態に係る燃料電池10の第1工程完了時点での概略構成を示す模式図であり、図5は、本発明の一実施形態に係る燃料電池10の第1工程完了時点での図4に示す断面A−Aでの断面図である。   First, in the first step, the fuel generating member 1 having a shape as shown in FIGS. 4 and 5 is formed. 4 is a schematic diagram showing a schematic configuration of the fuel cell 10 according to an embodiment of the present invention when the first step is completed, and FIG. 5 is a diagram of the fuel cell 10 according to the embodiment of the present invention. It is sectional drawing in the cross section AA shown in FIG. 4 at the time of 1st process completion.

図4および図5に示すような形状の燃料発生部材1の形成は、例えば、図4および図5に示すような形状を形成するための型を用意し、微粒子状の燃料発生部材を型に充填して、圧縮成型することで実現してもよい。また、例えば樹脂材料などに燃料発生部材を混合し、型に流し込んだ後、樹脂材料を加熱蒸発等によって除去して成型することで実現してもよい。また、図6に示す板状の燃料発生部材1A〜1Eを上記と同様の方法で成型してから、燃料発生部材1Aの下部接合面と燃料発生部材1Bの上部接合面、燃料発生部材1Bの下部接合面と燃料発生部材1Cの上部接合面、燃料発生部材1Cの下部接合面と燃料発生部材1Dの上部接合面、及び燃料発生部材1Dの下部接合面と燃料発生部材1Eの上部接合面をそれぞれ接着剤や加熱圧縮等により接合するようにしてもよい。   4 and FIG. 5, for example, a mold for forming the shape as shown in FIGS. 4 and 5 is prepared, and the particulate fuel generating member is used as a mold. It may be realized by filling and compression molding. Alternatively, for example, the fuel generating member may be mixed with a resin material and poured into a mold, and then the resin material may be removed by heating evaporation and molded. Further, after the plate-like fuel generating members 1A to 1E shown in FIG. 6 are molded by the same method as described above, the lower joint surface of the fuel generating member 1A, the upper joint surface of the fuel generating member 1B, and the fuel generating member 1B The lower joint surface and the upper joint surface of the fuel generating member 1C, the lower joint surface of the fuel generating member 1C and the upper joint surface of the fuel generating member 1D, and the lower joint surface of the fuel generating member 1D and the upper joint surface of the fuel generating member 1E. You may make it join by an adhesive agent, heat compression, etc., respectively.

次に、第2工程において、図7および図8に示すような形状の燃料極3を形成する。尚、図7は、本発明の一実施形態に係る燃料電池10の第2工程完了時点での概略構成を示す模式図であり、図8は、本発明の一実施形態に係る燃料電池10の第2工程完了時点での図7に示す断面A−Aでの断面図である。   Next, in the second step, the fuel electrode 3 having a shape as shown in FIGS. 7 and 8 is formed. 7 is a schematic diagram showing a schematic configuration at the time of completion of the second step of the fuel cell 10 according to one embodiment of the present invention, and FIG. 8 is a diagram of the fuel cell 10 according to one embodiment of the present invention. It is sectional drawing in the cross section AA shown in FIG. 7 at the time of 2nd process completion.

各々の貫通孔の内部に形成されている燃料極3の少なくとも一方の端部(本実施形態では一方の端部のみ)が、燃料発生部材1の貫通孔内周面以外の面にまで延出するようにする。燃料極3は、全体を一度に形成してもよいし、燃料発生部材1の貫通孔内周面に対向する部分(本体部)と燃料発生部材1の貫通孔内周面以外の面にまで延出する部分(延出部)とを別々に形成してもよい。   At least one end (only one end in the present embodiment) of the fuel electrode 3 formed inside each through hole extends to a surface other than the inner peripheral surface of the through hole of the fuel generating member 1. To do. The fuel electrode 3 may be formed as a whole, or to a portion other than the inner peripheral surface of the through hole of the fuel generating member 1 and the surface other than the inner peripheral surface of the through hole of the fuel generating member 1. The extending part (extending part) may be formed separately.

燃料極3は、一般的な蒸着法やスパッタ法等の成膜方法を用いて形成してもよいが、ディッピング、化学気相成長(Chemical Vapor Deposition:CVD)、原子層積層(Atomic Layer Deposition:ALD)、液相析出(Liquid Phase Deposition:LPD)等の成膜方法を用いて形成すると、複雑な形状に対しても均一な膜厚の成膜ができるのでよりよい。尚、第2工程において、成膜が不要な部分はフォトリソグラフィー等の方法によってマスキングしておく。   The fuel electrode 3 may be formed by using a film forming method such as a general vapor deposition method or a sputtering method, but dipping, chemical vapor deposition (CVD), atomic layer deposition (Atomic Layer Deposition): A film formation method such as ALD) or liquid phase deposition (LPD) is preferable because a uniform film thickness can be formed even for a complicated shape. In the second step, portions that do not require film formation are masked by a method such as photolithography.

また、第2工程において、燃料極3の形成に先立って燃料発生部材1の表面上に燃料透過性の絶縁層(不図示)を形成してもよい。このような構成では、燃料発生部材1と燃料極3とが電気的に分離されるので、燃料発生部材1の電気抵抗が燃料供給状態によって変化しても、燃料極3がその影響を受けることはなく、安定して発電ができる。このような絶縁層の形成は燃料極3の形成と同様の方法を用いて行うことができる。   In the second step, a fuel-permeable insulating layer (not shown) may be formed on the surface of the fuel generating member 1 prior to the formation of the fuel electrode 3. In such a configuration, since the fuel generating member 1 and the fuel electrode 3 are electrically separated, even if the electric resistance of the fuel generating member 1 changes depending on the fuel supply state, the fuel electrode 3 is affected by the influence. There is no stable power generation. Such an insulating layer can be formed using the same method as the formation of the fuel electrode 3.

次に、第3工程において、図9および図10に示すような形状の電解質膜2を形成する。尚、図9は、本発明の一実施形態に係る燃料電池10の第3工程完了時点での概略構成を示す模式図であり、図10は、本発明の一実施形態に係る燃料電池10の第3工程完了時点での図9に示す断面A−Aでの断面図である。電解質膜2の形成は燃料極3の形成と同様の方法を用いて行うことができる。   Next, in the third step, the electrolyte membrane 2 having a shape as shown in FIGS. 9 and 10 is formed. FIG. 9 is a schematic diagram showing a schematic configuration when the third step of the fuel cell 10 according to the embodiment of the present invention is completed, and FIG. 10 shows the fuel cell 10 according to the embodiment of the present invention. FIG. 10 is a cross-sectional view taken along a cross-section AA shown in FIG. 9 when the third step is completed. The formation of the electrolyte membrane 2 can be performed using the same method as the formation of the fuel electrode 3.

最後に、第4工程において、図11および図12に示すような形状の酸化剤極4を形成する。尚、図11は、本発明の一実施形態に係る燃料電池10の第4工程完了時点での概略構成を示す模式図であり、図12は、本発明の一実施形態に係る燃料電池10の第4工程完了時点での図11に示す断面A−Aでの断面図である。酸化剤極4の形成は燃料極3の形成と同様の方法を用いて行うことができる。   Finally, in the fourth step, the oxidant electrode 4 having a shape as shown in FIGS. 11 and 12 is formed. FIG. 11 is a schematic diagram showing a schematic configuration when the fourth step of the fuel cell 10 according to an embodiment of the present invention is completed, and FIG. 12 shows the fuel cell 10 according to the embodiment of the present invention. It is sectional drawing in the cross section AA shown in FIG. 11 at the time of 4th process completion. The oxidant electrode 4 can be formed using the same method as the formation of the fuel electrode 3.

各々の貫通孔の内部に形成されている酸化剤極4の少なくとも一方の端部(本実施形態では一方の端部のみ)が、燃料発生部材1の貫通孔内周面以外の面にまで延出するようにする。酸化剤極4は、全体を一度に形成してもよいし、燃料発生部材1の貫通孔内周面に対向する部分(本体部)と燃料発生部材1の貫通孔内周面以外の面にまで延出する部分(延出部)とを別々に形成してもよい。また、同一の貫通孔の内部に形成されている燃料極3と酸化剤極4とは電気的に分離されている。分離の方法は、第3工程において形成する電解質膜2の形状を燃料極3の必要な部分を覆うような形状にすることで分離してもよいし、電解質膜2の形成前後に前もって絶縁層を形成しておき、その絶縁層と電解質膜2とによって分離してもよい。   At least one end portion (only one end portion in the present embodiment) of the oxidant electrode 4 formed inside each through hole extends to a surface other than the inner peripheral surface of the through hole of the fuel generating member 1. Make it out. The oxidant electrode 4 may be formed as a whole, or may be formed on a portion other than the inner peripheral surface of the through hole of the fuel generating member 1 and a surface other than the inner peripheral surface of the through hole of the fuel generating member 1. You may form separately the part extended to (extension part). Further, the fuel electrode 3 and the oxidant electrode 4 formed in the same through hole are electrically separated. In the separation method, the shape of the electrolyte membrane 2 formed in the third step may be separated by covering the necessary portion of the fuel electrode 3, or the insulating layer may be formed before and after the formation of the electrolyte membrane 2. May be formed and separated by the insulating layer and the electrolyte membrane 2.

第4工程完了後に、外部への取り出し電極の接続を行うことになるが、各々の貫通孔の内部に形成されている燃料極3の少なくとも一方の端部および酸化剤極4の少なくとも一方の端部が、燃料発生部材1の貫通孔内周面以外の面にまで延出しているため、外部への取り出し電極の接続が容易になり、歩留まりが向上する。また、このとき、燃料極3や酸化剤極4をそれぞれ配線で接続してもよいが、燃料発生部材1の貫通孔内周面以外の面に、フォトリソグラフィーなどを用いて必要なパターニングを行った後、蒸着法やスパッタ法を用いて一括して取り出し電極層を形成すると、より簡単に外部への取り出し電極が形成できる。また、燃料極3および酸化剤極4を形成する際に、予め燃料発生部材1の貫通孔内周面以外の面のパターニングを行うと、さらに簡単に外部への取り出し電極が形成できる。   After completion of the fourth step, the extraction electrode is connected to the outside. At least one end of the fuel electrode 3 and at least one end of the oxidant electrode 4 formed inside each through-hole. Since the portion extends to a surface other than the inner peripheral surface of the through hole of the fuel generating member 1, it is easy to connect the extraction electrode to the outside, and the yield is improved. At this time, the fuel electrode 3 and the oxidant electrode 4 may be connected by wiring, but necessary patterning is performed on the surface other than the inner peripheral surface of the through hole of the fuel generating member 1 using photolithography or the like. After that, when the extraction electrode layer is formed in a lump using vapor deposition or sputtering, the extraction electrode to the outside can be formed more easily. Further, when the fuel electrode 3 and the oxidant electrode 4 are formed, if the surface of the fuel generating member 1 other than the inner peripheral surface of the through hole is patterned in advance, the lead-out electrode can be formed more easily.

以下、本発明の一実施形態に係る燃料電池10の作製方法について具体的な実施例を説明する。なお、本発明は以下の実施例に限定されない。   Hereinafter, specific examples of the method for manufacturing the fuel cell 10 according to an embodiment of the present invention will be described. The present invention is not limited to the following examples.

<実施例1>
まず、第1工程において、燃料発生部材1として鉄を用いて、鉄粉を型に充填し、プレス機で圧力をかけながら圧縮成型を行い、図13および図14に示すような形状の燃料発生部材1を形成した。尚、図13は、実施例1に係る燃料電池の第1工程完了時点での概略構成を示す模式図であり、図14は、実施例1に係る燃料電池の第1工程完了時点での図13に示す断面A−Aでの断面図である。
<Example 1>
First, in the first step, iron is used as the fuel generating member 1, iron powder is filled into a mold, compression molding is performed while applying pressure with a press machine, and a fuel having a shape as shown in FIGS. 13 and 14 is generated. Member 1 was formed. 13 is a schematic diagram showing a schematic configuration when the first step of the fuel cell according to the first embodiment is completed, and FIG. 14 is a diagram when the first step of the fuel cell according to the first embodiment is completed. FIG. 13 is a sectional view taken along a section AA shown in FIG.

次に、第2工程の前工程において、図15および図16に示すような形状の絶縁層6としてLSGM(La−Sr−Ga−Mn)をALD法で成膜した。尚、図15は、実施例1に係る燃料電池の第2工程の前工程完了時点での概略構成を示す模式図であり、図16は、実施例1に係る燃料電池の第2工程の前工程完了時点での図13に示す断面A−Aでの断面図である。   Next, in the previous step of the second step, LSGM (La—Sr—Ga—Mn) was formed as an insulating layer 6 having a shape as shown in FIGS. 15 and 16 by the ALD method. FIG. 15 is a schematic diagram showing a schematic configuration at the time of completion of the second step of the fuel cell according to the first embodiment, and FIG. 16 is a diagram before the second step of the fuel cell according to the first embodiment. It is sectional drawing in the cross section AA shown in FIG. 13 at the time of completion of a process.

次に、第2工程において、図17および図18に示すような形状の燃料極3としてNi−FeサーメットをALD法で各々の貫通孔の内部に形成されている燃料極3の一方の端部が、燃料発生部材1の貫通孔内周面以外の面にまで延出するように成膜した。尚、図17は、実施例1に係る燃料電池の第2工程完了時点での概略構成を示す模式図であり、図18は、実施例1に係る燃料電池の第2工程完了時点での図17に示す断面A−Aでの断面図である。   Next, in the second step, one end portion of the fuel electrode 3 in which Ni-Fe cermet is formed inside each through hole by the ALD method as the fuel electrode 3 having a shape as shown in FIGS. 17 and 18. However, the film was formed so as to extend to a surface other than the inner peripheral surface of the through hole of the fuel generating member 1. FIG. 17 is a schematic diagram showing a schematic configuration when the second step of the fuel cell according to the first embodiment is completed, and FIG. 18 is a diagram when the second step of the fuel cell according to the first embodiment is completed. 17 is a cross-sectional view taken along a cross-section AA shown in FIG.

次に、第3工程において、図19および図20に示すような形状の電解質膜2としてLSGMをALD法で成膜した。尚、図19は、実施例1に係る燃料電池の第3工程完了時点での概略構成を示す模式図であり、図20は、実施例1に係る燃料電池の第3工程完了時点での図19に示す断面A−Aでの断面図である。このとき、同一の貫通孔の内部に形成される燃料極3と酸化剤極4とを電気的に分離するために、第3工程においては、電解質膜2の一部が燃料極3を覆うように成膜した。   Next, in the third step, LSGM was formed by the ALD method as the electrolyte membrane 2 having a shape as shown in FIGS. 19 and 20. FIG. 19 is a schematic diagram showing a schematic configuration when the third step of the fuel cell according to the first embodiment is completed. FIG. 20 is a diagram when the third step of the fuel cell according to the first embodiment is completed. FIG. 20 is a sectional view taken along a section AA shown in FIG. At this time, in order to electrically separate the fuel electrode 3 and the oxidant electrode 4 formed inside the same through-hole, a part of the electrolyte membrane 2 covers the fuel electrode 3 in the third step. A film was formed.

最後に、第4工程において、図21および図22に示すような形状の酸化剤極4としてLa−Mn−O系材料をALD法で各々の貫通孔の内部に形成されている酸化剤極4の一方の端部が、燃料発生部材1の貫通孔内周面以外の面にまで延出するように成膜した。尚、図21は、実施例1に係る燃料電池の第4工程完了時点での概略構成を示す模式図であり、図22は、実施例1に係る燃料電池の第4工程完了時点での図21に示す断面A−Aでの断面図である。   Finally, in the fourth step, an oxidant electrode 4 formed by laminating a La—Mn—O-based material inside each through-hole by the ALD method as the oxidant electrode 4 having the shape shown in FIGS. 21 and 22. The film was formed so that one end of the fuel extended to the surface other than the inner peripheral surface of the through hole of the fuel generating member 1. 21 is a schematic diagram showing a schematic configuration when the fourth step of the fuel cell according to the first embodiment is completed, and FIG. 22 is a diagram when the fourth step of the fuel cell according to the first embodiment is completed. FIG. 22 is a sectional view taken along a section AA shown in FIG.

第4工程完了後に、燃料発生部材1の最も外周側に配置される燃料極3と酸化剤極4それぞれに導線5を半田付けやボンディング等で接合し、外部取り出し電極5とした(図23参照)。   After completion of the fourth step, the lead wire 5 is joined to each of the fuel electrode 3 and the oxidant electrode 4 arranged on the outermost periphery side of the fuel generating member 1 by soldering, bonding or the like to form the external extraction electrode 5 (see FIG. 23). ).

<実施例2>
まず、第1工程において、燃料発生部材1としてMgを用いて、Mgを樹脂に混合した後、型に充填し、加熱によって樹脂を蒸発乾燥させることで、図24に示すような板状のMg部材1A〜1Eを形成した。そして、板状のMg部材1A〜1Eを積層し接合して図25および図26に示すような構造の燃料発生部材1を形成した。尚、図25は、実施例2に係る燃料電池の第1工程完了時点での概略構成を示す模式図であり、図26は、実施例2に係る燃料電池の第1工程完了時点での図25に示す断面A−Aでの断面図である。
<Example 2>
First, in the first step, Mg is used as the fuel generating member 1, and after mixing Mg with the resin, filling the mold and evaporating and drying the resin by heating, a plate-like Mg as shown in FIG. Members 1A to 1E were formed. Then, the plate-like Mg members 1A to 1E were stacked and joined to form the fuel generating member 1 having a structure as shown in FIGS. FIG. 25 is a schematic diagram showing a schematic configuration when the first step of the fuel cell according to the second embodiment is completed, and FIG. 26 is a diagram when the first step of the fuel cell according to the second embodiment is completed. FIG. 25 is a sectional view taken along a section AA shown in FIG.

次に、第2工程において、燃料極3の材料をNi−YSサーメットとして、図27および図28に示すような形状の燃料極3を実施例1と同様の方法で形成した。尚、図27は、実施例2に係る燃料電池の第2工程完了時点での概略構成を示す模式図であり、図28は、実施例2に係る燃料電池の第2工程完了時点での図27に示す断面A−Aでの断面図である。   Next, in the second step, the material of the fuel electrode 3 was Ni-YS cermet, and the fuel electrode 3 having a shape as shown in FIGS. 27 is a schematic diagram showing a schematic configuration when the second step of the fuel cell according to the second embodiment is completed, and FIG. 28 is a diagram when the second step of the fuel cell according to the second embodiment is completed. FIG. 27 is a sectional view taken along a section AA shown in FIG.

次に、第3工程において、図29および図30に示すような形状の電解質膜2としてYSZをディッピング法で成膜した。尚、図29は、実施例2に係る燃料電池の第3工程完了時点での概略構成を示す模式図であり、図30は、実施例2に係る燃料電池の第3工程完了時点での図29に示す断面A−Aでの断面図である。このとき、同一の貫通孔の内部に形成される燃料極3と酸化剤極4とを電気的に分離するために、第3工程においては、電解質膜2の一部が燃料極3を覆うように成膜した。   Next, in the third step, YSZ was formed by the dipping method as the electrolyte membrane 2 having a shape as shown in FIGS. FIG. 29 is a schematic diagram showing a schematic configuration when the third step of the fuel cell according to the second embodiment is completed, and FIG. 30 is a diagram when the third step of the fuel cell according to the second embodiment is completed. FIG. 29 is a sectional view taken along a section AA shown in FIG. At this time, in order to electrically separate the fuel electrode 3 and the oxidant electrode 4 formed inside the same through-hole, a part of the electrolyte membrane 2 covers the fuel electrode 3 in the third step. A film was formed.

最後に、第4工程において、図31および図32に示すような形状の酸化剤極4としてLa−Co−Ce系材料をディッピング法で各々の貫通孔の内部に形成されている酸化剤極4の一方の端部が、燃料発生部材1の貫通孔内周面以外の面にまで延出するように成膜した。尚、図31は、実施例2に係る燃料電池の第4工程完了時点での概略構成を示す模式図であり、図32は、実施例2に係る燃料電池の第4工程完了時点での図31に示す断面A−Aでの断面図である。   Finally, in the fourth step, an oxidant electrode 4 formed by laminating a La—Co—Ce-based material in each through hole as an oxidant electrode 4 having a shape as shown in FIGS. 31 and 32 by dipping. The film was formed so that one end of the fuel extended to the surface other than the inner peripheral surface of the through hole of the fuel generating member 1. FIG. 31 is a schematic diagram showing a schematic configuration when the fourth step of the fuel cell according to the second embodiment is completed. FIG. 32 is a diagram when the fourth step of the fuel cell according to the second embodiment is completed. FIG. 31 is a sectional view taken along a section AA shown in FIG.

第4工程完了後に、燃料発生部材1に蒸着法によりAuをコーティングして外部取り出し電極層7を形成した後、導線5を半田付けやボンディング等で接続し、外部取り出し電極とした(図33および図34参照)。尚、図33は、実施例2に係る燃料電池の外部取り出し電極形成後の概略構成を示す模式図であり、図34は、実施例2に係る燃料電池の外部取り出し電極形成後の図33に示す断面A−Aでの断面図である。   After the completion of the fourth step, the fuel generating member 1 is coated with Au by vapor deposition to form the external extraction electrode layer 7, and then the lead wire 5 is connected by soldering, bonding or the like to form an external extraction electrode (see FIG. 33 and FIG. 33). (See FIG. 34). FIG. 33 is a schematic diagram showing a schematic configuration after the formation of the external extraction electrode of the fuel cell according to Example 2. FIG. 34 is a schematic diagram of FIG. 33 after the formation of the external extraction electrode of the fuel cell according to Example 2. It is sectional drawing in the cross section AA shown.

1 燃料発生部材
1A〜1E 板状の燃料発生部材
2 電解質膜
3 燃料極
4 酸化剤極
5 外部取り出し電極
6 絶縁層
7 外部取り出し電極層
10 本発明の一実施形態に係る燃料電池
DESCRIPTION OF SYMBOLS 1 Fuel generating member 1A-1E Plate-shaped fuel generating member 2 Electrolyte membrane 3 Fuel electrode 4 Oxidant electrode 5 External extraction electrode 6 Insulating layer 7 External extraction electrode layer 10 Fuel cell which concerns on one Embodiment of this invention

Claims (6)

燃料発生部材と、燃料極と、酸化剤極と、前記燃料極と前記酸化剤極との間に狭持される電解質とを備える燃料電池において、
複数の孔が前記燃料発生部材に設けられ、
各々の前記孔の内周面が、燃料を面状に放出する放出面であり、
前記燃料極と、前記酸化剤極と、前記電解質とを有する中空構造の構造体が各々の前記孔内に設けられ、
前記燃料極の燃料が供給される供給面が前記孔の内周面に対向するように配置されるとともに、前記酸化剤極の酸化剤ガスが供給される供給面が前記構造体の中空部分に配置されており、
各々の前記孔の内部に形成されている前記燃料極の少なくとも一方の端部および前記酸化剤極の少なくとも一方の端部が、前記燃料発生部材の前記孔内周面以外の面にまで延出していることを特徴とする燃料電池。
In a fuel cell comprising a fuel generating member, a fuel electrode, an oxidant electrode, and an electrolyte sandwiched between the fuel electrode and the oxidant electrode,
A plurality of holes are provided in the fuel generating member;
The inner peripheral surface of each of the holes is a discharge surface that discharges fuel in a planar shape,
A hollow structure having the fuel electrode, the oxidant electrode, and the electrolyte is provided in each of the holes,
Providing surface fuel of the fuel electrode is supplied is arranged so as to face the inner circumferential surface of the hole Rutotomoni, the hollow portion of the feed faces the structure to which oxidant gas is supplied the oxidant electrode Has been placed ,
At least one end of the fuel electrode and at least one end of the oxidant electrode formed inside each of the holes extend to a surface other than the inner peripheral surface of the fuel generating member. A fuel cell characterized by comprising:
同一の前記孔の内部に形成されている前記燃料極と前記酸化剤極とは前記電解質によって電気的に分離されていることを特徴とする請求項1に記載の燃料電池。   2. The fuel cell according to claim 1, wherein the fuel electrode and the oxidant electrode formed in the same hole are electrically separated by the electrolyte. 3. 絶縁層を備え、
同一の前記孔の内部に形成されている前記燃料極と前記酸化剤極とは前記電解質および前記絶縁層によって電気的に分離されていることを特徴とする請求項2に記載の燃料電池。
With an insulating layer,
The fuel cell according to claim 2, wherein the fuel electrode and the oxidant electrode formed in the same hole are electrically separated by the electrolyte and the insulating layer.
前記絶縁層が燃料透過性の絶縁層であって、
前記燃料極と前記燃料発生部材との間に、前記絶縁層の少なくとも一部が形成されていることを特徴とする請求項3に記載の燃料電池。
The insulating layer is a fuel permeable insulating layer;
The fuel cell according to claim 3, wherein at least a part of the insulating layer is formed between the fuel electrode and the fuel generating member.
前記燃料発生部材の前記孔内周面以外の面にまで延出している前記燃料極の端部および前記酸化剤極の端部の少なくとも一つと電気的に接続される電極層を備えることを特徴とする請求項1〜4のいずれか1項に記載の燃料電池。   An electrode layer electrically connected to at least one of an end portion of the fuel electrode and an end portion of the oxidizer electrode extending to a surface other than the inner peripheral surface of the hole of the fuel generating member. The fuel cell according to any one of claims 1 to 4. 前記孔が貫通孔であることを特徴とする請求項1〜5のいずれか1項に記載の燃料電池。   The fuel cell according to claim 1, wherein the hole is a through hole.
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