JP5523927B2 - Composite panel and its installation method - Google Patents
Composite panel and its installation method Download PDFInfo
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- JP5523927B2 JP5523927B2 JP2010109706A JP2010109706A JP5523927B2 JP 5523927 B2 JP5523927 B2 JP 5523927B2 JP 2010109706 A JP2010109706 A JP 2010109706A JP 2010109706 A JP2010109706 A JP 2010109706A JP 5523927 B2 JP5523927 B2 JP 5523927B2
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本発明は、例えば建築物の外壁や床、屋根に使用されるパネルであって、予めパネルに断熱材を取り付けた複合パネル及び当該複合パネルの設置方法に関するものである。 The present invention relates to a panel used for, for example, an outer wall, a floor, or a roof of a building, and relates to a composite panel in which a heat insulating material is previously attached to the panel, and a method for installing the composite panel.
この種のパネルにおいては、同型のパネルを横方向或いは上下方向に並べて建て込むことにより外壁等を形成することとなる。このようなパネルにおいては、施工誤差を解消すべく各パネルを規定されているモジュール寸法よりも僅かに小さい大きさで形成することが通常であるが、施工後、これらパネル間に隙間が生じ、雨水等の浸入を許容してしまう虞があり、これに対応して頑強なシーリングを行う必要があった。 In this type of panel, an outer wall or the like is formed by laying the same type of panels side by side or vertically. In such a panel, it is usual to form each panel with a size slightly smaller than the specified module dimensions in order to eliminate construction errors, but after construction, a gap occurs between these panels, There is a risk that rainwater or the like may be allowed to enter, and it has been necessary to perform robust sealing in response to this.
かかる問題を解決すべく、例えば特許文献1には、同型の四角形状を呈する表面板部と裏面板部とを互いにX軸方向及びY軸方向にずらした状態で重ね合わされた壁材であって、裏面板部のうち、表面板部の隣接する2辺から露出する部分を裏面段部とし、表面板部のうち、裏面板部の隣接する2辺から露出する部分を前記裏面段部と凹凸の嵌合関係で対応する表面段部とする構成が開示されている。 In order to solve such a problem, for example, Patent Document 1 discloses a wall material in which a front plate portion and a back plate portion exhibiting the same quadrangular shape are overlapped with each other being shifted in the X-axis direction and the Y-axis direction. The portion exposed from the two adjacent sides of the front plate portion of the back plate portion is defined as the back step portion, and the portion exposed from the two adjacent sides of the back plate portion of the front plate portion is uneven with the back step portion. The structure made into the surface step part corresponding by this fitting relationship is disclosed.
かかる壁材においては、モジュール寸法よりも僅かに小さい寸法で壁材を形成する場合でも、隣接する壁用板状材の表面段部と裏面段部とが嵌合されることにより、表面板部の小口面間の隙間の底部として裏面段部が位置することとなるため、これら壁材間に隙間が形成されることを解消することができる。また、当該特許文献1の壁材の裏面板部には、当該裏面板部と同じ幅と長さを有する板状の断熱材が取り付けられている。 In such a wall material, even when the wall material is formed with a size slightly smaller than the module size, the surface plate portion is formed by fitting the surface step portion and the back surface step portion of the adjacent wall plate material. Since the back surface step is positioned as the bottom of the gap between the small facets, the formation of a gap between these wall materials can be eliminated. Further, a plate-like heat insulating material having the same width and length as the back plate is attached to the back plate of the wall material of Patent Document 1.
しかしながら、上記特許文献1の構成においては、壁材をモジュール寸法よりも小さく形成すると、隣り合う壁材間の隙間を埋めるようにこれら壁材を並べて施工することができる一方、隣り合う壁材の裏面板部間にはやはり隙間が生じ、ひいては裏面板部と同じ幅と長さを有する断熱材間には隙間が生じることとなり、これによって断熱欠損が生じるという問題があった。かかる問題を解決すべく、これら断熱材間の隙間を別途用意するジョイント材等により埋めることが考えられるが、部品点数が増大するのみならず、施工手順が増して施工性が悪化してしまうという新たな問題を招来する。 However, in the configuration of Patent Document 1, when the wall material is formed smaller than the module size, these wall materials can be installed side by side so as to fill a gap between the adjacent wall materials. There was still a gap between the back plate parts, and a gap was formed between the heat insulating materials having the same width and length as the back plate part, thereby causing a problem of heat insulation defects. In order to solve such a problem, it is conceivable to fill a gap between these heat insulating materials with a joint material or the like separately prepared, but not only the number of parts increases but also the construction procedure increases and the workability deteriorates. Invite new problems.
本発明は、このような問題を解決するためになされたものであり、断熱材を有する複合パネルにおいて、同種の複合パネルを並べて設置する場合のパネル間の断熱欠損を解消することができる複合パネル及び複合パネルの設置方法を提供することを目的とする。 The present invention has been made to solve such problems, and in a composite panel having a heat insulating material, a composite panel capable of eliminating a thermal insulation defect between the panels when the same type of composite panels are installed side by side. And it aims at providing the installation method of a composite panel.
(1)本発明に係る複合パネルは、少なくとも一対の小口面を有して建物の外皮を形成するパネル材と、該パネル材の裏面側に取り付けられる板状の断熱材とを備え、前記断熱材は、前記パネル材の小口面よりも僅かに突出する突出部を備えると共に、該突出部に所定の押圧力を受けることにより前記パネル材の小口面程度まで圧潰する塑性変形能又は前記パネル材の小口面程度まで縮む弾性変形能を備えており、
前記断熱材は、前記突出部を前記パネル材の裏面から少なくとも当該断熱材の厚さ程度まで離間させる位置まで撓み可能とした状態で前記パネル材に取り付けられていることを特徴としている。
(1) A composite panel according to the present invention includes a panel material that has at least a pair of small facets and forms a skin of a building, and a plate-like heat insulating material that is attached to the back side of the panel material, and the heat insulation The material includes a projecting portion that slightly protrudes from the small edge surface of the panel material, and the plastic deformability that collapses to about the small edge surface of the panel material by receiving a predetermined pressing force on the projecting portion or the panel material It has an elastic deformability that shrinks to the level of
The heat insulating material is characterized in that it is attached to the panel material in a state in which the protruding portion can be bent to a position where it is separated from the back surface of the panel material to at least the thickness of the heat insulating material .
上記構成からなる複合パネルでは、パネル材よりも断熱材の方が僅かに大いため、同型の複合パネルを並べて設置する場合、隣り合うパネル材の小口面同士を当接または略当接させた状態に位置づけると、両複合パネルの断熱材の突出部同士が互いを押圧し合う。このため、これら隣り合う断熱材は、いずれか一方或いは両方の突出部が圧潰或いは弾性変形してそれぞれのパネル材の小口面に等しい位置まで縮みつつも突出部同士の密着状態が維持されることとなり、これら複合パネル間での断熱欠損を抑制することができる。
なお、パネル材とは、建物の外皮を形成する外壁板はもちろん、床板や屋根板を含むものである。
これによれば、断熱材の面外方向への撓みが許容されることとなる。このため、パネル材の小口面同士を当該パネル材表面の法線方向に平行な方向から近接させて密着させるに際し、一方の断熱材の突出部が他方の断熱材の突出部よりも当該他方の複合パネルのパネル材の小口面側に位置する場合には、当該一方の断熱材に押圧されることで他方の断熱材がパネル材の裏面から離間するように撓むこととなるが、上述の通り断熱材はかかる撓みを許容するものであるので、かかる設置作業時に生じるたわみによっても断熱材は割れてしまうことはなく、撓んだ状態で保持される。
そして、当該撓んでいる他方の断熱材を元の姿勢に戻すべくパネル材の裏面側に向けて押圧することにより、容易にこれら断熱材の突出部同士を密着させた状態を実現することができるものとなるのである。
In the composite panel having the above configuration, since the heat insulating material is slightly larger than the panel material, when installing the same type of composite panels side by side, the small facets of adjacent panel materials are in contact with each other or substantially in contact with each other If it positions, the protrusion part of the heat insulating material of both composite panels will mutually press. For this reason, in these adjacent heat insulating materials, either one or both of the protruding portions are crushed or elastically deformed and contracted to a position equal to the edge surface of each panel material, but the contact state between the protruding portions is maintained. Thus, heat insulation defects between these composite panels can be suppressed.
The panel material includes a floor panel and a roof panel as well as an outer wall panel that forms a skin of a building.
According to this, the bending to the out-of-plane direction of a heat insulating material will be accept | permitted. For this reason, when the small edge surfaces of the panel material are brought into close contact with each other from the direction parallel to the normal direction of the panel material surface, the protruding portion of one heat insulating material is more than the protruding portion of the other heat insulating material. When located on the small edge side of the panel material of the composite panel, the other heat insulating material will bend away from the back surface of the panel material by being pressed by the one heat insulating material, Since the heat insulating material allows such bending, the heat insulating material is not cracked by the deflection generated during the installation work and is held in a bent state.
And the state which made the protrusion part of these heat insulating materials contact | adhere easily can be implement | achieved by pressing toward the back surface side of a panel material in order to return the said other bending heat insulating material to the original attitude | position. It becomes a thing.
(2)また、前記断熱材は、前記突出部をテーパー状に傾斜させて形成されていることが好ましい。 (2) Moreover, it is preferable that the said heat insulating material is formed by making the said protrusion part incline in a taper shape.
これによれば、断熱材の突出部同士の密着に際し、これら断熱材の間にテーパー状の空間が形成されると共に突出部同士の接触面積が減少することとなるので、断熱材の突出部同士を密着させるに際し、両複合パネルの断熱材の突出部同士を互いに擦り付ける場合であっても、抵抗力を減じた状態で当該擦り付けを行うことができ、複合パネルの設置の作業性の向上を図ることができる。 According to this, when the protrusions of the heat insulating material are in close contact with each other, a tapered space is formed between the heat insulating materials and the contact area between the protrusions is reduced. Even when the heat-insulating protrusions of both composite panels are rubbed against each other when the two are in close contact with each other, they can be rubbed in a state of reduced resistance, thereby improving the workability of installing the composite panel. be able to.
(3)かかる点に鑑みれば、前記パネル材は、互いに平行な一対の小口面を備え、前記断熱材は、これら一対の小口面に対応して突出部を備えると共に、一対の突出部間の1又は複数個所にて前記パネル材に鋲着又は締結されていることが好ましい。
(3) In view of this point, the panel material includes a pair of small edge surfaces parallel to each other, and the heat insulating material includes protrusions corresponding to the pair of small edge surfaces, and between the pair of protrusions. It is preferable that the panel material is attached or fastened at one or a plurality of positions.
これによれば、断熱材は、中央部分を固定端とすると共に突出部を自由端としてパネル材に支持されることとなり、固定端たる中央部分から自由端たる突出部に亘って効果的に撓ませることができる。 According to this, the heat insulating material is supported by the panel material with the central portion as a fixed end and the protruding portion as a free end, and effectively bends from the central portion as the fixed end to the protruding portion as the free end. I can do it.
(4)また、前記断熱材は、プラスチック系断熱材により形成されていることが好ましい。 ( 4 ) Moreover, it is preferable that the said heat insulating material is formed with the plastic type heat insulating material.
これによれば、プラスチック系断熱材は所定の荷重に対して弾性変形能を有すると共に所定の荷重以上の荷重に対しては圧潰して塑性変形するので、パネル材の裏面側に設けられる断熱材として有効に機能を発揮するものとなる。 According to this, since the plastic heat insulating material has an elastic deformability with respect to a predetermined load and is crushed and plastically deformed with respect to a load greater than the predetermined load, the heat insulating material provided on the back side of the panel material As an effective function.
(5)また、本発明に係る複合パネルの設置方法は、少なくとも一対の小口面を有する板状のパネル材と、該パネル材の裏面側に取り付けられる板状の断熱材とを備え、前記断熱材は、前記パネル材の小口面よりも僅かに突出する突出部を備えると共に、該突出部に所定の押圧力を受けることにより前記パネル材の小口面程度まで圧潰する塑性変形能又は前記パネル材の小口面程度まで縮む弾性変形能を備えている第1の複合パネルを設置し、当該第1の複合パネルの隣に同種の複合パネルを第2の複合パネルとして設置する複合パネル設置方法であって、前記第1の複合パネルの隣のパネル設置スペースに向けて前記第2の複合パネルを当該パネル設置スペースの前方から近づけていき、前記第2の複合パネルの断熱材の突出部を前記第1の複合パネルの断熱材の突出部に押圧又は擦り付けることでこれら突出部のいずれか一方若しくは両方を塑性変形又は弾性変形させつつこれら突出部間を密着させることを特徴としている。
( 5 ) Moreover, the installation method of the composite panel which concerns on this invention is equipped with the plate-shaped panel material which has at least a pair of small facet, and the plate-shaped heat insulating material attached to the back surface side of this panel material, The said heat insulation The material includes a projecting portion that slightly protrudes from the small edge surface of the panel material, and the plastic deformability that collapses to about the small edge surface of the panel material by receiving a predetermined pressing force on the projecting portion or the panel material The first composite panel having an elastic deformability that shrinks to the size of a small edge surface is installed, and the same type of composite panel is installed next to the first composite panel as the second composite panel. Then, the second composite panel is moved closer to the panel installation space adjacent to the first composite panel from the front of the panel installation space, and the protrusion of the heat insulating material of the second composite panel is moved to the first composite panel. Is characterized in that is brought into close contact between them protrusions either or both of these protrusions by pressing or rubbing it on the projecting portion of the insulation composite panels while plastic deformation or elastic deformation of the.
上記構成からなる複合パネルの設置方法によれば、上述の手順で順次複合パネルを設置する施工をするだけで隣接する複合パネルのパネル材の小口面同士を密着或いは略密着させた状態で、且つ、断熱材の突出部同士を密着させることができ、パネル間の断熱欠損を生じさせることなく複合パネルを並べて設置することができるものとなるのである。また、パネル間の断熱材同士が互いに押圧状態にあってこれらの間に隙間がなくなり、当該断熱材間の継目を塞ぐための気密テープ等を貼着する施工を省略することができる。 According to the method for installing a composite panel having the above-described configuration, in a state in which the small facets of the panel materials of the adjacent composite panels are in close contact or substantially in contact with each other simply by performing the construction of sequentially installing the composite panel in the above-described procedure, and Thus, the protruding portions of the heat insulating material can be brought into close contact with each other, and the composite panels can be installed side by side without causing heat insulation defects between the panels. Moreover, since the heat insulating materials between the panels are in a pressed state with each other, there is no gap between them, and it is possible to omit the construction of attaching an airtight tape or the like for closing the joint between the heat insulating materials.
(6)また、本発明に係る複合パネルの別の設置方法は、少なくとも一対の小口面を有する板状のパネル材と、該パネル材の裏面側に取り付けられる板状の断熱材とを備え、前記断熱材は、前記パネル材の小口面よりも僅かに突出する突出部を備えると共に、該突出部に所定の押圧力を受けることにより前記パネル材の小口面程度まで圧潰する塑性変形能又は前記パネル材の小口面程度まで縮む弾性変形能を備えている第1の複合パネルを設置し、当該第1の複合パネルの隣に同種の複合パネルを第2の複合パネルとして設置する複合パネル設置方法であって、前記第1の複合パネルの隣のスペースの下端部に前記第2の複合パネルの下端部を設置し、当該下端部を回転軸として前記第2の複合パネルの上端部を前記第1の複合パネルの上端部に沿わせる位置に向けて揺動させ、当該第2の複合パネルの揺動設置過程にて、該第2の複合パネルの断熱材の突出部を前記第1の複合パネルの断熱材の突出部に押圧又は擦り付けることでこれら突出部のいずれか一方若しくは両方を塑性変形又は弾性変形させつつこれら突出部間を密着させることを特徴としている。
( 6 ) Further, another method of installing the composite panel according to the present invention includes a plate-like panel material having at least a pair of small facets, and a plate-like heat insulating material attached to the back side of the panel material, The heat insulating material includes a protruding portion that slightly protrudes from the small edge surface of the panel material, and the plastic deformability that collapses to the small edge surface of the panel material by receiving a predetermined pressing force on the protruding portion or A composite panel installation method in which a first composite panel having an elastic deformability that shrinks to the edge of a panel material is installed, and a composite panel of the same type is installed next to the first composite panel as a second composite panel. The lower end of the second composite panel is installed at the lower end of the space adjacent to the first composite panel, and the upper end of the second composite panel is used as the rotation axis with the lower end as a rotation axis. Above 1 composite panel The projection of the heat insulating material of the second composite panel is made to protrude from the protrusion of the heat insulating material of the first composite panel in the swing installation process of the second composite panel. It is characterized in that these protrusions are brought into close contact with each other while either or both of these protrusions are plastically deformed or elastically deformed by pressing or rubbing against the parts.
これによれば、第2の複合パネルにモーメントを付与しつつ当該第2の複合パネルを第1の複合パネルの隣のスペースに設置することができるので、当該第2の複合パネルを勢いよく設置することができ、また、その過程でパネル間の断熱材の突出部同士の押圧や擦り付けをより良好に行うことができるものとなる。 According to this, since the second composite panel can be installed in a space adjacent to the first composite panel while applying moment to the second composite panel, the second composite panel can be installed vigorously. In addition, it is possible to perform better pressing and rubbing between the protrusions of the heat insulating material between the panels in the process.
(7)また、各複合パネルは、前記断熱材の突出部を前記パネル材の裏面から少なくとも当該断熱材の厚さ程度の離間させた状態まで撓み可能とした状態で当該断熱材を前記パネル材に取り付けて形成されており、前記断熱材の突出部同士の押圧は、前記第2の複合パネルの断熱材の突出部を前記第1の複合パネルの断熱材の突出部に当接させて当該突出部を前記パネル材の裏面側から離間させた状態まで該第1のパネルの断熱材を撓ませ、当該断熱材の前記パネル材から離間している突出部を当該パネル材の裏面側に向けて押圧することで実現されていることが好ましい。
( 7 ) In addition, each composite panel has the heat insulating material in a state where the heat insulating material can be bent to a state where the protrusion of the heat insulating material is separated from the back surface of the panel material by at least the thickness of the heat insulating material. The pressing between the protrusions of the heat insulating material is performed by bringing the protrusion of the heat insulating material of the second composite panel into contact with the protrusion of the heat insulating material of the first composite panel. The heat insulating material of the first panel is bent until the protruding portion is separated from the back surface side of the panel material, and the protruding portion spaced from the panel material of the heat insulating material is directed to the back surface side of the panel material. It is preferable that this is realized by pressing.
これによれば、第1のパネルに第2のパネルを隣接させて設置するに際し、第2パネルを第1パネルに近接させることで第2のパネルの断熱材の突出部が第1のパネルの断熱材の突出部を押圧し、これによって第1の複合パネルの断熱材は、突出部をパネル材の裏面側から離間するように撓むこととなるが、その後、当該突出部をパネル材の裏面側に向けて押圧することで、当該断熱材は撓み状態からもとの姿勢に復帰しつつ、突出部を第2のパネルの断熱材の突出部に密着させた状態で圧潰又は弾性変形することとなり、かかる断熱材の突出部同士の密着状態を容易に形成することができるものとなる。 According to this, when installing the second panel adjacent to the first panel, the protruding portion of the heat insulating material of the second panel is made closer to the first panel by bringing the second panel close to the first panel. By pressing the protruding portion of the heat insulating material, the heat insulating material of the first composite panel is bent so that the protruding portion is separated from the back surface side of the panel material. By pressing toward the back side, the heat insulating material is crushed or elastically deformed in a state where the protruding portion is brought into close contact with the protruding portion of the heat insulating material of the second panel while returning to the original posture from the bent state. In other words, the close contact state between the protruding portions of the heat insulating material can be easily formed.
本発明に係る複合パネル及び複合パネルの設置方法によれば、同種の複合パネルを並べて設置する場合のパネル間の断熱欠損を解消することができる。 According to the composite panel and the method for installing the composite panel according to the present invention, it is possible to eliminate a thermal insulation defect between the panels when the same type of composite panels are installed side by side.
1 複合パネル
2 外壁材(パネル材)
2a 小口面
3 断熱材
3a 突出部
3b 小口面
4 基礎
5 受け金具
6 ねじ
7 空隙
11 第1の複合パネル
12 第2の複合パネル
13 第1の複合パネル
14 第2の複合パネル
L1 規定モジュール
L2 外壁材の寸法
L3 断熱材の幅方向の寸法
l 突出量
X 想定線
S パネル設置スペース
1 Composite panel 2 Exterior wall material (panel material)
2a Small edge surface 3 Heat insulating material 3a Protruding part 3b Small edge surface 4 Base 5 Bracket 6 Screw 7 Gap 11 First composite panel 12 Second composite panel 13 First composite panel 14 Second composite panel L1 Regulation module L2 Outer wall Material dimension L3 Insulation width dimension l Projection amount X Assumed line S Panel installation space
以下に、実施形態に基づいて本発明に係る複合パネル及びその設置方法について詳細に説明する。 Below, based on embodiment, the composite panel which concerns on this invention, and its installation method are demonstrated in detail.
図1は複合パネル1の水平方向の断面図である。本実施形態に係る複合パネル1は、図1に示すように、建物の外皮を形成するパネル材としての外壁材2と、該外壁材2の裏面側に取り付けられる板状の断熱材3とを備えている。 FIG. 1 is a horizontal sectional view of the composite panel 1. As shown in FIG. 1, the composite panel 1 according to the present embodiment includes an outer wall material 2 as a panel material that forms a skin of a building, and a plate-like heat insulating material 3 attached to the back side of the outer wall material 2. I have.
外壁材2は、平板状の軽量気泡コンクリート(ALC(Autoclaved Lightweight aerated Concreteの略))により形成されており、幅方向となる一対の側部にそれぞれ小口面2aを互いに平行に備えている。該小口面2aは、シーリング材等を充填するために加工がなされている。 The outer wall material 2 is formed of flat lightweight cellular concrete (ALC (abbreviation of Autoclaved Lightweight aerated Concrete)), and is provided with a pair of side surfaces 2a in parallel with each other on a pair of side portions in the width direction. The small facet 2a is processed to fill with a sealing material or the like.
断熱材3は、フェノールフォームや押出法発泡ポリスチレンフォーム等のプラスチック系断熱材を平板状に形成して構成されている。これらの素材からなる断熱材3は、所定の荷重に対しある程度の弾性変形能を有し、当該所定の荷重以上の荷重に対しては局所的に圧潰して塑性変形等する。 The heat insulating material 3 is configured by forming a plastic heat insulating material such as phenol foam or extruded polystyrene foam in a flat plate shape. The heat insulating material 3 made of these materials has a certain degree of elastic deformability with respect to a predetermined load, and is locally crushed and plastically deformed with respect to a load greater than the predetermined load.
また、図1に示す如く、外壁材2は、幅方向の寸法を規定モジュールL1よりも僅かに小さい寸法L2として形成されている。 Further, as shown in FIG. 1, the outer wall material 2 is formed with a dimension in the width direction that is slightly smaller than the prescribed module L1.
また、断熱材3は、外壁材2の裏面に取り付けられた状態で当該外壁材2の小口面2aよりも突出する突出部3aを備えるべく当該外壁材2の幅よりも僅かに大きな幅寸法で形成されている。当該断熱材3は、該突出部3aに所定の押圧力を受けることにより、即ち突出部3a先端の小口面3bに対して垂直方向(当該小口面3bの法線方向)に押圧力を受けることにより、断熱材3全体として突出部3aを外壁材2の小口面2aと同一平面状となる位置まで圧縮又は収縮し、或いは、僅かに撓んで弾性変形するものとなる。また、当該押圧力を受けることにより、外壁材2の小口面2a程度まで圧潰する塑性変形能を有する。 Further, the heat insulating material 3 has a width dimension slightly larger than the width of the outer wall material 2 so as to have a protruding portion 3a that protrudes from the edge surface 2a of the outer wall material 2 in a state of being attached to the back surface of the outer wall material 2. Is formed. The heat insulating material 3 receives a predetermined pressing force on the protruding portion 3a, that is, receives a pressing force in a direction perpendicular to the small edge surface 3b at the tip of the protruding portion 3a (a normal direction of the small edge surface 3b). Accordingly, the protrusion 3a as a whole of the heat insulating material 3 is compressed or contracted to a position where it is flush with the small edge surface 2a of the outer wall material 2, or is slightly bent and elastically deformed. Further, by receiving the pressing force, it has a plastic deformability that crushes to about the small edge surface 2 a of the outer wall material 2.
また、図1に示すごとく、外壁材2の小口面2aに対する断熱材3の突出部3aの突出量lは、外壁材2のモジュールとして規定された規定モジュールL1と外壁材2の実寸法幅L2との差分若しくは外壁材2の規定モジュールL1における公差程度であれば充分であって、0.5mm〜1mmが好ましい。本実施形態においては、規定モジュールL1を610mmとして設定されており、外壁材2となるALCの幅方向の寸法L2は当該規定モジュールL1より僅かに小さく、609mmとされている。従って、断熱材3の幅方向の寸法幅L3は610mm〜611mmであることが好ましい。 Further, as shown in FIG. 1, the protrusion amount 1 of the protrusion 3 a of the heat insulating material 3 with respect to the small-mouthed surface 2 a of the outer wall material 2 is defined as a regulation module L 1 defined as a module of the outer wall material 2 and an actual dimension width L 2 of the outer wall material 2. Or the tolerance of the outer wall member 2 in the specified module L1 is sufficient, and 0.5 to 1 mm is preferable. In this embodiment, the regulation module L1 is set to 610 mm, and the dimension L2 in the width direction of the ALC serving as the outer wall material 2 is slightly smaller than the regulation module L1 and is 609 mm. Therefore, it is preferable that the dimension width L3 of the heat insulating material 3 in the width direction is 610 mm to 611 mm.
また、本実施形態において、断熱材3は全面に亘って外壁材2から離間不能とすべく当該外壁材2の裏面に鋲着又は全面に亘って接着されており、これによって断熱材3は面外方向への変形を許容されないものとなっている。 Further, in the present embodiment, the heat insulating material 3 is adhered or adhered to the entire back surface of the outer wall material 2 so that the heat insulating material 3 cannot be separated from the outer wall material 2 over the entire surface. Deformation in the outward direction is not allowed.
次に、図2及び図3を参照して本実施形態に係る複合パネル1を並べて設置していく設置方法について説明する。以下の第1複合パネル11及び第2の複合パネル12は上記複合パネル1とは同じ構成及び同じ寸法からなる複合パネルであり、上記複合パネルと同一の符号を付してその説明を省略する。 Next, with reference to FIG.2 and FIG.3, the installation method which installs the composite panel 1 which concerns on this embodiment side by side is demonstrated. The first composite panel 11 and the second composite panel 12 described below are composite panels having the same configuration and the same dimensions as the composite panel 1, and the same reference numerals as those of the composite panel are used, and the description thereof is omitted.
先ず、図2に示す如く、第1の複合パネル11を鉄骨等からなる基礎4上に設置する。当該基礎4の上部には、複合パネルの下端部を受けるアングル状の受け金具5が設けられており、当該受け金具5の立上り片に断熱材3の裏面を当接させ、受け金具5の下片に当該第1の複合パネル11の断熱材3及び外壁材2が位置するものとなる。 First, as shown in FIG. 2, the 1st composite panel 11 is installed on the foundation 4 which consists of steel frames. At the upper part of the foundation 4, an angle-shaped receiving metal 5 for receiving the lower end of the composite panel is provided. The rear surface of the heat insulating material 3 is brought into contact with the rising piece of the receiving metal 5, The heat insulating material 3 and the outer wall material 2 of the first composite panel 11 are located on the piece.
また、当該第1の複合パネル11は、外壁材2の幅方向の中央線を当該複合パネルの設置スペースに規定される規定モジュールの中心に一致させた状態で設置されており、これによって、図3(a)に示すごとく、当該第1の複合パネル11の外壁材2の小口面2aは、当該規定モジュールを示す想定線Xよりも僅かにセットバックした位置に位置づけられ、断熱材3の突出部3aの小口面3bは、当該想定線Xに一致するか僅かに突出或いは外壁材2の小口面2aよりも突出した状態で当該想定線Xよりもセットバックした位置に位置付けられることとなる。本実施形態においては、図3(a)に示す如く、断熱材3の突出部3aの小口面3bは、規定モジュールの想定線Xよりも僅かに突出するものとなる。 In addition, the first composite panel 11 is installed in a state where the center line in the width direction of the outer wall material 2 is aligned with the center of the defined module defined in the installation space of the composite panel. As shown in FIG. 3 (a), the small edge surface 2a of the outer wall material 2 of the first composite panel 11 is positioned at a position slightly set back from the assumed line X indicating the regulation module, and the protrusion of the heat insulating material 3 The small edge surface 3b of the part 3a is positioned at a position set back from the assumed line X in a state where the small edge surface 3b coincides with the assumed line X or slightly protrudes or protrudes from the small edge surface 2a of the outer wall material 2. In this embodiment, as shown to Fig.3 (a), the small edge surface 3b of the protrusion part 3a of the heat insulating material 3 protrudes slightly from the assumption line X of a prescription | regulation module.
次に、第1の複合パネル11の隣のパネル設置スペースSに第2の複合パネル12を設置する。第2の複合パネル12を第1の複合パネル11の隣のパネル設置スペースSに向けて近づける方法は、該パネル設置スペースSに向けて第2の複合パネル12を当該パネル設置スペースSの前方から近づけていく。 Next, the second composite panel 12 is installed in the panel installation space S adjacent to the first composite panel 11. The method of bringing the second composite panel 12 closer to the panel installation space S adjacent to the first composite panel 11 is that the second composite panel 12 is directed toward the panel installation space S from the front of the panel installation space S. Move closer.
また、該第2の複合パネル12にあっても、外壁材2の幅方向の中心線を当該複合パネルの設置パネル設置スペースSに規定される規定モジュールの中心に一致又は略一致させ、この状態でパネル設置スペースSに向けて近接させていく。これにより、当該第2の複合パネル12の外壁材2の小口面2aは、当該規定モジュールを示す想定線Xよりも僅かにセットバックした位置に位置づけられ、断熱材3の突出部3aは、当該想定線Xに一致するか僅かに突出した位置に位置づけられることとなる。 Further, even in the second composite panel 12, the center line in the width direction of the outer wall material 2 is made to coincide with or substantially coincide with the center of the prescribed module defined in the installation panel installation space S of the composite panel. The panel is moved closer to the panel installation space S. Thereby, the small edge surface 2a of the outer wall material 2 of the second composite panel 12 is positioned at a position slightly set back from the assumed line X indicating the regulation module, and the protruding portion 3a of the heat insulating material 3 It is positioned at a position that coincides with the assumed line X or slightly protrudes.
なお、当該工程においては、当該第2の複合パネル12の断熱材3の突出部3aが規定モジュールよりも想定以上に大きく突出している場合、当該突出部3aは当該近接作業によって第1の複合パネル11の外壁の小口面2aに擦り付けられることとなり、当該擦り付けによって当該突出部3aは削られ、或いは塑性変形等して所望の突出量に調節されるものとなる。
In addition, in the said process, when the protrusion part 3a of the heat insulating material 3 of the said 2nd composite panel 12 protrudes larger than expected rather than a regulation module, the said protrusion part 3a is the 1st composite panel by the said proximity | contact operation. 11 is rubbed against the small edge surface 2a of the outer wall 11 and the projection 3a is shaved by the rubbing, or is adjusted to a desired projection amount by plastic deformation or the like.
その後、第2の複合パネル12をさらにパネル設置スペースSに向けて移動させることにより、第1の複合パネル11の断熱材3の突出部3aの端部に第2の複合パネル12の断熱材3の突出部3aが当接することとなる。ここで、各複合パネル11、12の断熱材3は略全面に亘って外壁材2に固着された状態で面外変形を許容されていないので、当該第2の複合パネル12の断熱材3の突出部3aは、図3(b)に示す如く、第1の複合パネル11の断熱材3の突出部3aに強く擦り付けられることとなり、当該擦り付けによって互いに突出部3aは削り取られ、或いは圧潰する。また、かかる変形は第1の複合パネル11の断熱材3の突出部3aも同様で、当該第2の複合パネル12の断熱材3の突出部3aに擦りつけられることで、第2の複合パネル12の断熱材3の突出部3aと同様に削られ、或いは圧潰する。 After that, by moving the second composite panel 12 further toward the panel installation space S, the heat insulating material 3 of the second composite panel 12 is placed at the end of the protrusion 3 a of the heat insulating material 3 of the first composite panel 11. The protruding portion 3a comes into contact. Here, since the heat insulating material 3 of each composite panel 11 and 12 is not allowed to be deformed out of the plane while being fixed to the outer wall material 2 over substantially the entire surface, the heat insulating material 3 of the second composite panel 12 is not allowed. As shown in FIG. 3B, the protrusion 3a is strongly rubbed against the protrusion 3a of the heat insulating material 3 of the first composite panel 11, and the protrusions 3a are scraped off or crushed by the rubbing. The deformation is the same for the protrusion 3 a of the heat insulating material 3 of the first composite panel 11, and the second composite panel is rubbed against the protrusion 3 a of the heat insulating material 3 of the second composite panel 12. 12 is cut or crushed in the same manner as the protrusion 3 a of the heat insulating material 3.
このように両断熱材3の突出部3aのいずれか一方或いは両方が変形することにより、両突出部3aは、互いに強く押圧した状態を維持しつつ密着するものとなり、これによって、図3(c)当に示す如く、該第2の複合パネル12の設置を完了する。 As described above, when one or both of the projecting portions 3a of the both heat insulating materials 3 are deformed, the projecting portions 3a are brought into close contact with each other while maintaining a strongly pressed state, whereby FIG. ) Complete the installation of the second composite panel 12 as shown.
本実施形態によれば、外壁材2よりも断熱材3の方が僅かに大いため、同型の複合パネル(11及び12)を並べて設置する場合、隣り合う外壁材2の小口面2a同士を密着させると、断熱材3の突出部3a同士が互いを押圧し合う。ここで、突出部3aどうしが重なり合うこととなるが、当該重なりは0.5〜1mm程度であり、当該重なりによって第2の複合パネル12の設置自体が阻害されてしまう虞がない。
このため、これら隣り合う断熱材3は、いずれか一方或いは両方の突出部3aが圧潰或いは弾性変形してそれぞれの外壁材2の小口面2aに等しい位置まで縮みつつも突出部3a同士の密着状態が維持されることとなり、これら複合パネル間での断熱欠損を抑制することができる。
According to this embodiment, since the heat insulating material 3 is slightly larger than the outer wall material 2, when the same type of composite panels (11 and 12) are installed side by side, the small edge surfaces 2a of the adjacent outer wall materials 2 are in close contact with each other. If it does, the protrusion parts 3a of the heat insulating material 3 will mutually press each other. Here, the protrusions 3a overlap each other, but the overlap is about 0.5 to 1 mm, and there is no possibility that the installation of the second composite panel 12 is hindered by the overlap.
For this reason, these adjacent heat insulating materials 3 are in a close contact state between the protruding portions 3a while either or both protruding portions 3a are crushed or elastically deformed and contracted to a position equal to the small edge surface 2a of each outer wall material 2. Is maintained, and heat insulation defects between these composite panels can be suppressed.
また、プラスチック系断熱材は比較的脆く、複合パネルの設置に際して、断熱材3の突出部3aが外壁材2の小口面2aに擦れることにより、突出部3aは容易に削れる。 Further, the plastic heat insulating material is relatively fragile, and when the composite panel is installed, the protruding portion 3a of the heat insulating material 3 is rubbed against the small edge surface 2a of the outer wall material 2 so that the protruding portion 3a can be easily scraped.
また、本実施形態においては、図4に示すように、第1の複合パネル11の隣のパネル設置スペースSの下端部に第2の複合パネル12の下端部を先に設置しておき、該下端部を回転軸として前記第2の複合パネル12の上端部を第1の複合パネル11の上端部と同じ高さ位置に向けて揺動させることで実現することもできる。 Moreover, in this embodiment, as shown in FIG. 4, the lower end part of the 2nd composite panel 12 is installed previously in the lower end part of the panel installation space S adjacent to the 1st composite panel 11, It can also be realized by swinging the upper end portion of the second composite panel 12 toward the same height position as the upper end portion of the first composite panel 11 with the lower end portion as the rotation axis.
そして、当該第2の複合パネル12の揺動設置過程にて、該第2の複合パネル12の断熱材3の突出部3aを第1の複合パネル11の断熱材3の突出部3aに押圧又は擦り付けられるものとなり、これによってこれら複合パネルの断熱材の突出部3aのいずれか一方若しくは両方を塑性変形又は圧潰しつつ突出部3a間を密着するものとなる。 Then, in the swing installation process of the second composite panel 12, the protrusion 3 a of the heat insulating material 3 of the second composite panel 12 is pressed against the protrusion 3 a of the heat insulating material 3 of the first composite panel 11. As a result, the protrusions 3a are brought into close contact with each other while either one or both of the protrusions 3a of the heat insulating material of the composite panel are plastically deformed or crushed.
上記構成からなる複合パネル1の設置方法によれば、第2の複合パネル12にモーメントを付与しつつ当該第2の複合パネル12を第1の複合パネル11の隣のパネル設置スペースSに設置することができるので、当該第2の複合パネル12を勢いよく設置することができ、また、その過程で複合パネル1間の断熱材3の突出部3a同士の押圧や擦り付けをより良好になされるものとなる。 According to the installation method of the composite panel 1 having the above configuration, the second composite panel 12 is installed in the panel installation space S adjacent to the first composite panel 11 while applying a moment to the second composite panel 12. Therefore, the second composite panel 12 can be installed vigorously, and the protrusions 3a of the heat insulating material 3 between the composite panels 1 can be pressed and rubbed better in the process. It becomes.
(第2実施形態)
本実施形態においては、断熱材3の突出部3aの形状が上記第1実施形態と異なるものの、他の構成は同じであるので、以下では断熱材3の突出部3aについてのみ説明することとし、他の説明は上記第1実施形態と同様の符号を付してその説明を省略する。
(Second Embodiment)
In the present embodiment, although the shape of the protruding portion 3a of the heat insulating material 3 is different from that of the first embodiment, since the other configuration is the same, only the protruding portion 3a of the heat insulating material 3 will be described below. Other explanations are denoted by the same reference numerals as those in the first embodiment, and the explanation thereof is omitted.
本実施形態において、断熱材3の突出部3aは、図5に示すように、突出部3aをテーパー状に傾斜させて形成されている。詳述すると、該突出部3aは、外壁材2の裏面に対向する断熱材3の表面側から裏面側に向けて徐々に当該断熱材3の幅方向中心側に向けて下り傾斜状に形成されている。また、当該テーパー状の突出部3aは、下り傾斜状の最下端部であっても外壁材2の小口面2aよりも突出させた状態に形成されている。 In this embodiment, the protrusion part 3a of the heat insulating material 3 is formed by inclining the protrusion part 3a in a taper shape as shown in FIG. More specifically, the protruding portion 3a is formed in a downwardly inclined shape gradually toward the center side in the width direction of the heat insulating material 3 from the front surface side of the heat insulating material 3 facing the back surface of the outer wall material 2 toward the back surface side. ing. In addition, the tapered projecting portion 3 a is formed in a state of projecting from the small edge surface 2 a of the outer wall material 2 even at the lowermost end portion having a downward slope.
また、一対の突出部3aのうち一方がテーパー状に形成されており、他の突出部3aは上記第1実施形態と同様の真っ直ぐな小口面3bを形成している。 One of the pair of projecting portions 3a is formed in a tapered shape, and the other projecting portion 3a forms a straight fore edge surface 3b similar to that of the first embodiment.
本実施形態の複合パネル11、12の取り付けにおいては、図6に示す如く、テーパー状に加工されていない他方の突出部3aに対してテーパー状の突出部3aが擦り付けられるものとなる。 In attaching the composite panels 11 and 12 of this embodiment, as shown in FIG. 6, the taper-shaped protrusion part 3a is rubbed against the other protrusion part 3a which is not processed into a taper shape.
これによれば、断熱材3の突出部3a同士の密着に際し、これら断熱材3の間にテーパー状の空間が形成されると共に突出部3a同士の接触面積が減少することとなる。そのため、断熱材3の突出部3a同士を密着させるに際し、複合パネル1のいずれか一方或いは両方を断熱材3の突出部3aに平行に動かして突出部3a同士を互いに擦り付ける場合であっても、突出部3a間の抵抗力を減じた状態で当該擦り付けを行うことができ、複合パネル1の設置の作業性の向上が図られるものとなる。 According to this, when the projecting portions 3a of the heat insulating material 3 are in close contact with each other, a tapered space is formed between the heat insulating materials 3 and the contact area between the projecting portions 3a is reduced. Therefore, even when the protrusions 3a of the heat insulating material 3 are brought into close contact with each other, even if one or both of the composite panels 1 are moved in parallel with the protrusions 3a of the heat insulating material 3 and the protrusions 3a are rubbed together, The rubbing can be performed in a state where the resistance force between the projecting portions 3a is reduced, and the workability of installing the composite panel 1 can be improved.
なお、本実施形態においては、突出部3aに上記構成とは逆の向きに傾斜させたテーパー加工を施すことも可能である。 In the present embodiment, the projecting portion 3a can be tapered so as to be inclined in the direction opposite to the above configuration.
また、図7(a)〜図7(c)に示す如く、突出部3aの両方をテーパー状に傾斜させる構成を採用することも可能である。この場合、一対の突出部3aの小口面3bのテーパー形状を互いにハの字形状にすることも可能であるし(図7(a)参照)、逆ハの字形状とすることも可能である(図7(b)参照)。或いは、断熱材3の突出部3aをテーパー状とするにつき、互いに平行となるように加工を施すことも可能である(図7(c)参照)。いずれの構成であっても、突出部3aをテーパー状に加工することにより、断熱材3の突出部3a同士の密着に際し、複合パネル1のいずれか一方或いは両方を断熱材3の突出部3aに平行に動かして突出部3a同士を互いに擦り付ける場合であっても、抵抗力を減じた状態で当該擦り付けを行うことが可能となる。 Further, as shown in FIGS. 7A to 7C, it is possible to adopt a configuration in which both of the protruding portions 3a are inclined in a tapered shape. In this case, the taper shape of the facets 3b of the pair of projecting portions 3a can be formed in a C shape (see FIG. 7A), or in an inverted C shape. (Refer FIG.7 ( b )). Or it is also possible to process so that it may become mutually parallel when the protrusion part 3a of the heat insulating material 3 is made into a taper shape (refer FIG.7 (c)). In any configuration, by processing the protruding portion 3a into a tapered shape, when the protruding portions 3a of the heat insulating material 3 are in close contact with each other, either one or both of the composite panels 1 are used as the protruding portion 3a of the heat insulating material 3. Even when the protrusions 3a are rubbed against each other by moving in parallel, the rubs can be performed in a state where the resistance is reduced.
(第3実施形態)
本実施形態においては、断熱材3の外壁材2への取り付け及び複合パネルの設置方法は上記第1実施形態と異なるものの、他の構成は同じであるので、以下では断熱材3の外壁材2への取り付け及び複合パネルの取付け手順についてのみ説明することとし、他の説明は上記第1実施形態と同様の符号を付してその説明を省略する。
(Third embodiment)
In the present embodiment, the method of attaching the heat insulating material 3 to the outer wall material 2 and the method of installing the composite panel are different from those of the first embodiment, but the other configurations are the same. Only the mounting procedure and the composite panel mounting procedure will be described, and other descriptions will be given the same reference numerals as in the first embodiment, and the description thereof will be omitted.
図8に示す如く、断熱材3は、一対の突出部3a間の中央となる位置にてねじ6によって外壁材2の裏面に鋲着されている。ねじ6は断熱材3を貫通して外壁材2に達している。ねじ6の頭部は皿ねじ状であり、外壁材2に達する部分に雄螺子部が形成されている。本実施例においては、ねじ6による鋲着位置は断熱材3の中央部、即ち断熱材3の一方の突出部3aから305mm〜305.5mm程度離れた箇所となっている。
なお、断熱材3の弾性変形能によっては、ねじ6による鋲着の位置は、突出部3aから154mmないし305mm離れた箇所であってもよい。
As shown in FIG. 8, the heat insulating material 3 is attached to the back surface of the outer wall material 2 by a screw 6 at a center position between the pair of protruding portions 3 a. The screw 6 passes through the heat insulating material 3 and reaches the outer wall material 2. The head of the screw 6 has a countersunk screw shape, and a male screw portion is formed at a portion reaching the outer wall material 2. In the present embodiment, the position where the screw 6 is attached is a central portion of the heat insulating material 3, that is, a place separated from one protrusion 3 a of the heat insulating material 3 by about 305 mm to 305.5 mm.
Note that, depending on the elastic deformability of the heat insulating material 3, the position of the attachment by the screw 6 may be a location that is 154 mm to 305 mm away from the protruding portion 3a.
また、ねじ6の頭部が小さい場合には、断熱材3の外壁材2からの剥離を防止すべく、ねじ6の軸部に径大のワッシャを挿通して頭部で賄えない狭圧面積を大きくすることが好ましい。 Further, when the head of the screw 6 is small, a narrow pressure that cannot be covered by the head by inserting a large washer through the shaft of the screw 6 in order to prevent the heat insulating material 3 from peeling off from the outer wall material 2. It is preferable to increase the area.
このように断熱材3が外壁材2に取り付けられることにより、断熱材3は、一対の突出部3aのいずれも外壁材2の裏面から少なくとも当該断熱材3の厚さ程度まで離間させる位置まで撓み可能な状態となる。換言すると、断熱材3は、中央部分を固定端とすると共に一対の突出部3aを自由端とした状態で外壁材2に支持されることとなり、固定端たる中央部分から自由端たる突出部3aに亘って効果的に撓ませることができる。 When the heat insulating material 3 is attached to the outer wall material 2 in this way, the heat insulating material 3 bends to a position where both of the pair of protruding portions 3a are separated from the back surface of the outer wall material 2 to at least the thickness of the heat insulating material 3. It becomes possible. In other words, the heat insulating material 3 is supported by the outer wall material 2 in a state where the central portion is a fixed end and the pair of protruding portions 3a are free ends, and the protruding portion 3a which is a free end from the central portion which is a fixed end. Can be effectively bent over a wide range.
次に、本実施形態に係る複合パネル1を並べて設置していく設置方法について説明する。以下の第1複合パネル13及び第2の複合パネル14は上記複合パネル1とは同じ構成及び同じ寸法からなる複合パネルであり、上記複合パネルと同一の符号を付してその説明を省略する。 Next, an installation method in which the composite panels 1 according to this embodiment are installed side by side will be described. The following first composite panel 13 and second composite panel 14 are composite panels having the same configuration and the same dimensions as the composite panel 1, and the same reference numerals as those of the composite panel are used and description thereof is omitted.
図9(a)に示すごとく、先ず、第1の複合パネル13を鉄骨等からなる基礎上に設置する。当該第1の複合パネル13は、外壁材2の幅方向の中央線を当該複合パネルの設置パネル設置スペースSに規定される規定モジュールの中心に一致させた状態で設置されており、これによって、当該複合パネルの外壁材2の小口面2aは、当該モジュールの想定線Xよりも僅かにセットバックした位置に位置づけられ、断熱材3の突出部3aは、当該想定線Xに一致するか僅かに突出した位置に位置づけられることとなる。 As shown in FIG. 9A, first, the first composite panel 13 is set on a foundation made of steel or the like. The first composite panel 13 is installed in a state in which the center line in the width direction of the outer wall material 2 is made to coincide with the center of the prescribed module defined in the installation panel installation space S of the composite panel. The small edge surface 2a of the outer wall material 2 of the composite panel is positioned at a position slightly set back from the assumed line X of the module, and the projecting portion 3a of the heat insulating material 3 coincides with the assumed line X or slightly. It will be positioned in the protruding position.
次に、第1の複合パネル13の隣のパネル設置スペースSに第2の複合パネル14を近づけていく。
また、該第2の複合パネル14にあっても、外壁材2の幅方向の中心線を当該複合パネルのパネル設置スペースSに規定される規定モジュールの中心に一致又は略一致させた状態で該パネル設置スペースSに向けて近接させていき、これにより、当該第2の複合パネル14の外壁材2の小口面2aは、当該規定モジュールの想定線Xよりも僅かにセットバックした位置に位置づけられ、断熱材3の突出部3aは、当該想定線Xに一致するか僅かに突出した位置に位置付けられることとなる。
Next, the second composite panel 14 is brought closer to the panel installation space S adjacent to the first composite panel 13.
Further, even in the second composite panel 14, the center line in the width direction of the outer wall material 2 matches or substantially matches the center of the prescribed module defined in the panel installation space S of the composite panel. By approaching the panel installation space S, the small edge surface 2a of the outer wall material 2 of the second composite panel 14 is positioned at a position slightly set back from the assumed line X of the prescribed module. The protruding portion 3a of the heat insulating material 3 is positioned at a position that coincides with the assumed line X or slightly protrudes.
その後、第2の複合パネル14をさらにパネル設置スペースSに向けて移動させることにより、第1の複合パネル13の断熱材3の突出部3aの端部に第2の複合パネル14の断熱材3の突出部3aが当接し、やがては第1の複合パネル13の突出部3aを押圧する。 Thereafter, the second composite panel 14 is further moved toward the panel installation space S, whereby the heat insulating material 3 of the second composite panel 14 is formed at the end of the protrusion 3 a of the heat insulating material 3 of the first composite panel 13. The projecting portion 3a comes into contact with each other, and eventually the projecting portion 3a of the first composite panel 13 is pressed.
すると、当該第1の複合パネル13の断熱材3は、上述の如く中央部分のみが外壁材2に鋲着されているので、当該突出部3aは外壁材2の裏面から離間し、当該突出部3aの離間に伴って断熱材3は撓むこととなる。このまま第2の複合パネル14の外壁材2を第1の複合パネル13の外壁材2と同じ位置となるまで移動させると、図9(b)に示す如く、第1の複合パネル13の断熱材3の突出部3aは、第2の複合パネル14の断熱材3に乗りあがった状態で当該断熱材3の厚さ相当まで撓むこととなる。 Then, since the heat insulating material 3 of the first composite panel 13 is only attached to the outer wall material 2 as described above, the protruding portion 3a is separated from the back surface of the outer wall material 2, and the protruding portion The heat insulating material 3 will bend with the separation of 3a. If the outer wall material 2 of the second composite panel 14 is moved to the same position as the outer wall material 2 of the first composite panel 13 as it is, the heat insulating material of the first composite panel 13 as shown in FIG. 3 projecting portion 3a bends to the thickness of the heat insulating material 3 in a state of climbing on the heat insulating material 3 of the second composite panel 14.
その後、当該乗りあがっている第1の複合パネル13の断熱材3の突出部3aを内側から押し込むことにより、図9(c)に示す如く、当該突出部3aが圧潰し、又は断熱材3全体が塑性変形或いは弾性変形等して当該突出部3aが第2の複合パネル14の断熱材3の突出部3aに隙間無く密着することとなり、これによって、当該第2の複合パネル14の設置を完了する。 After that, by pushing the protruding portion 3a of the heat insulating material 3 of the first composite panel 13 on the inside from the inside, the protruding portion 3a is crushed or the whole heat insulating material 3 as shown in FIG. 9C. As a result of plastic deformation or elastic deformation, the protrusion 3a comes into close contact with the protrusion 3a of the heat insulating material 3 of the second composite panel 14 without any gap, thereby completing the installation of the second composite panel 14. To do.
なお、複合パネル1の設置後に、図10に示すように、隣接する断熱材3の突出部3a同士が密着した状態で、双方の断熱材3が中央部の鋲着部分を固定端として僅かに外壁材2から離間した状態で撓む場合がある。このような状態においては、断熱材3と外壁材2の間に僅かに空隙7が形成されることとなるが、断熱材3は外壁材2から放出される水分や空気中の水分を吸湿することにより僅かに膨張することとなり、膨張した断熱材3によって、当該隙間7は経年的に埋められる。当該断熱材3は、絶乾状態で形成されて外壁材2に取り付けられているため、空気中の水分を僅かに吸収するだけでも膨張するものとなるのである。
あるいは、このような空隙が生じた場合、断熱材3の側から叩いて隙間を無くすようにしてもよい。
In addition, after installation of the composite panel 1, as shown in FIG. 10, in a state where the protruding portions 3a of the adjacent heat insulating materials 3 are in close contact with each other, both of the heat insulating materials 3 are slightly set with the attached portion at the center portion as a fixed end. There is a case where it bends in a state of being separated from the outer wall material 2. In such a state, a slight gap 7 is formed between the heat insulating material 3 and the outer wall material 2, but the heat insulating material 3 absorbs moisture released from the outer wall material 2 and moisture in the air. As a result, the gap 7 is slightly expanded and the gap 7 is filled with the passage of time by the expanded heat insulating material 3. Since the heat insulating material 3 is formed in an absolutely dry state and attached to the outer wall material 2, the heat insulating material 3 expands even if it absorbs moisture in the air slightly.
Or when such a space | gap arises, you may make it eliminate a clearance gap by striking from the heat insulating material 3 side.
そして、これらの複合パネル13、14により形成されるパネル間の目地の間にシーリング材等を充填することで、建物の外壁が形成されるものとなる。 And the outer wall of a building will be formed by filling a sealing material etc. between the joints formed by these composite panels 13 and 14. FIG.
上記構成からなる複合パネル13、14の設置方法によれば、上述の手順で順次複合パネル13、14を設置する施工をするだけで、隣接する複合パネル13、14の外壁材2の小口面2a同士を略密着させた状態で、且つ、断熱材3の突出部3a同士を密着させることができ、パネル間の断熱欠損を生じさせることなく複合パネル1を並べて設置することができるものとなる。 According to the installation method of the composite panels 13 and 14 having the above-described configuration, the small facet 2a of the outer wall material 2 of the adjacent composite panels 13 and 14 can be obtained by simply installing the composite panels 13 and 14 in the order described above. The protrusions 3a of the heat insulating material 3 can be brought into close contact with each other in a state of being in close contact with each other, and the composite panels 1 can be installed side by side without causing a heat insulation defect between the panels.
また、複合パネル1間の断熱材3同士が互いに押圧状態にあってこれらの間に隙間がなくなり、当該断熱材3間の継目を塞ぐための気密テープ等を貼着する施工は省略されるものとなる。 Moreover, the heat insulating materials 3 between the composite panels 1 are in a state of being pressed with each other, and there is no gap between them, and the construction for attaching an airtight tape or the like for closing the joint between the heat insulating materials 3 is omitted. It becomes.
また、第1の複合パネル13に第2の複合パネル14を隣接させて設置するに際し、第2の複合パネル14を第1の複合パネル13に近接させることで第2の複合パネル14の断熱材3の突出部3aが第1の複合パネル13の突出部3aを押圧し、これによって第1の複合パネル13の断熱材3は、突出部3aを外壁材2の裏面側から離間するように撓むこととなるが、その後、当該突出部3aを外壁材2の裏面側に向けて押圧することで、当該断熱材3は撓み状態からもとの姿勢に復帰しつつ、突出部3aを第2のパネルに密着させた状態で圧潰又は弾性変形することとなり、かかる突出部3a同士の密着状態を容易に形成することができるものとなる。 Further, when the second composite panel 14 is installed adjacent to the first composite panel 13, the second composite panel 14 is brought close to the first composite panel 13 so as to insulate the second composite panel 14. 3 projecting part 3a presses projecting part 3a of first composite panel 13, so that heat insulating material 3 of first composite panel 13 bends so that projecting part 3a is separated from the back surface side of outer wall material 2. After that, by pressing the protruding portion 3a toward the back side of the outer wall material 2, the heat insulating material 3 returns to the original posture from the bent state, and the protruding portion 3a is moved to the second position. It will be crushed or elastically deformed in a state of being in close contact with the panel, and such a close contact state between the protruding portions 3a can be easily formed.
以上、本発明の特に好ましい実施形態を説明したが、本発明は係る実施形態に限定されるものではなく、様々な変形態様で実施することが可能である。 As mentioned above, although especially preferable embodiment of this invention was described, this invention is not limited to this embodiment, It is possible to implement in various deformation | transformation aspects.
例えば、断熱材3の外壁材2への取り付けは、ボルトによる締結により外壁材2に取り付ける構成を採用することが可能である。また、当該ボルトによる締結位置は、上記第3実施形態の如く断熱材3の撓みを実現できるのであれば、中央部分のみならず当該中央部分から外れたいずれの位置に設定しても構わない。 For example, for the attachment of the heat insulating material 3 to the outer wall material 2, it is possible to adopt a configuration in which the heat insulating material 3 is attached to the outer wall material 2 by fastening with bolts. Further, the fastening position by the bolt may be set not only at the central portion but also at any position off the central portion as long as the heat insulating material 3 can be bent as in the third embodiment.
また、断熱材3の厚さも、要求される断熱性能に応じて適宜変更可能である。
なお、複合パネル1の設置に際し、隣接する複合パネル1の小口面2同士及び突出部3a同士が互いに密着或いは略密着する状態になれば、複合パネル1の移動方法などは特に限定されない。例えば、複合パネル1の設置は、特開平06-10512号公報に開示されるような吊り金具による吊り上げ方法によって設置を行ってもよい。
Moreover, the thickness of the heat insulating material 3 can also be suitably changed according to the required heat insulation performance.
When the composite panel 1 is installed, the moving method of the composite panel 1 and the like are not particularly limited as long as the facets 2 and the protruding portions 3a of the adjacent composite panels 1 are in close contact with each other or are substantially in close contact with each other. For example, the composite panel 1 may be installed by a lifting method using a lifting bracket as disclosed in Japanese Patent Laid-Open No. 06-10512.
なお、上記では、建物の外皮を構成するパネル材として外壁材2をパネル材として用いた構成について開示しているが、当該パネル材は、建物の外皮を形成する屋根板や床板をも含み、これらをパネル材として採用した構成であっても、上記の実施例と同様の効果を奏する。 In addition, in the above, although it has disclosed about the structure which used the outer wall material 2 as a panel material as a panel material which comprises the outer skin of a building, the said panel material also includes the roof board and floor board which form the outer skin of a building, Even if these are adopted as the panel material, the same effects as those of the above-described embodiment can be obtained.
Claims (7)
前記断熱材は、前記パネル材の小口面よりも僅かに突出する突出部を備えると共に、該突出部に所定の押圧力を受けることにより前記パネル材の小口面程度まで圧潰する塑性変形能又は前記パネル材の小口面程度まで縮む弾性変形能を備えており、
前記断熱材は、前記突出部を前記パネル材の裏面から少なくとも当該断熱材の厚さ程度まで離間させる位置まで撓み可能とした状態で前記パネル材に取り付けられていることを特徴とする複合パネル。 A panel material that has at least a pair of small facets to form the outer skin of the building, and a plate-like heat insulating material that is attached to the back side of the panel material;
The heat insulating material includes a protruding portion that slightly protrudes from the small edge surface of the panel material, and the plastic deformability that collapses to the small edge surface of the panel material by receiving a predetermined pressing force on the protruding portion or It has elastic deformability that shrinks to the small edge of the panel material ,
The composite panel, wherein the heat insulating material is attached to the panel material in a state in which the protruding portion can be bent to a position where it is separated from the back surface of the panel material to at least the thickness of the heat insulating material .
前記断熱材は、これら一対の小口面に対応して突出部を備えると共に、一対の突出部の間の1又は複数個所にて前記パネル材に鋲着又は締結されていることを特徴とする請求項1又は2に記載の複合パネル。 The panel material includes a pair of facets parallel to each other,
The heat insulating material includes protrusions corresponding to the pair of small edge surfaces, and is attached or fastened to the panel material at one or a plurality of positions between the pair of protrusions. Item 3. The composite panel according to Item 1 or 2 .
前記第1の複合パネルの隣のパネル設置スペースに向けて前記第2の複合パネルを当該パネル設置スペースの前方から近づけていき、
前記第2の複合パネルの断熱材の突出部を前記第1の複合パネルの断熱材の突出部に押圧又は擦り付けることでこれら突出部のいずれか一方若しくは両方を塑性変形又は弾性変形させつつこれら突出部間を密着させることを特徴とする複合パネルの設置方法。 A plate-shaped panel material having at least a pair of small edge surfaces, and a plate-shaped heat insulating material attached to the back side of the panel material, the heat insulating material projecting slightly beyond the small edge surface of the panel material And a plastic deformability that crushes to the small edge surface of the panel material or an elastic deformability that shrinks to the small edge surface of the panel material by receiving a predetermined pressing force on the protruding portion. A composite panel installation method in which a composite panel is installed and a composite panel of the same type is installed next to the first composite panel as a second composite panel,
Approaching the second composite panel from the front of the panel installation space toward the panel installation space next to the first composite panel,
The protrusions of the heat insulating material of the second composite panel are pressed or rubbed against the protrusions of the heat insulating material of the first composite panel so that one or both of these protrusions are plastically deformed or elastically deformed. A method for installing a composite panel, characterized in that the parts are brought into close contact with each other.
前記第1の複合パネルの隣のパネル設置スペースSの下端部に前記第2の複合パネル14の下端部を設置し、
当該下端部を回転軸として前記第2の複合パネルの上端部を前記第1の複合パネルの上端部に沿わせる位置に向けて揺動させ、当該第2の複合パネルの揺動設置過程にて、該第2の複合パネルの断熱材の突出部を前記第1の複合パネルの断熱材の突出部に押圧又は擦り付けることでこれら突出部のいずれか一方若しくは両方を塑性変形又は弾性変形させつつこれら突出部間を密着させることを特徴とする複合パネル設置方法。 A plate-shaped panel material having at least a pair of small edge surfaces, and a plate-shaped heat insulating material attached to the back side of the panel material, the heat insulating material projecting slightly beyond the small edge surface of the panel material And a plastic deformability that crushes to the small edge surface of the panel material or an elastic deformability that shrinks to the small edge surface of the panel material by receiving a predetermined pressing force on the protruding portion. A composite panel installation method in which a composite panel is installed and a composite panel of the same type is installed next to the first composite panel as a second composite panel,
Installing the lower end of the second composite panel 14 at the lower end of the panel installation space S next to the first composite panel;
Using the lower end portion as a rotation axis, the upper end portion of the second composite panel is swung toward a position along the upper end portion of the first composite panel. By pressing or rubbing the protruding portion of the heat insulating material of the second composite panel against the protruding portion of the heat insulating material of the first composite panel, either or both of these protruding portions are plastically deformed or elastically deformed. A method of installing a composite panel, characterized in that the protrusions are brought into close contact with each other.
前記断熱材の突出部同士の押圧は、前記第2の複合パネルの断熱材の突出部を前記第1の複合パネルの断熱材の突出部に当接させて当該突出部を前記パネル材の裏面から離間させた状態まで該第1のパネルの断熱材を撓ませ、当該断熱材の前記パネル材から離間している突出部を当該パネル材の裏面側に向けて押圧することで実現されていることを特徴とする請求項5又は請求項6に記載の複合パネルの設置方法。
Each composite panel is formed by attaching the heat insulating material to the panel material in a state in which the protruding portion of the heat insulating material can be bent at least about the thickness of the heat insulating material from the back surface of the panel material. And
The pressing between the projecting portions of the heat insulating material causes the projecting portion of the heat insulating material of the second composite panel to abut on the projecting portion of the heat insulating material of the first composite panel, and the projecting portion is brought into contact with the back surface of the panel material. It is realized by bending the heat insulating material of the first panel until it is separated from the panel, and pressing the protruding portion of the heat insulating material that is separated from the panel material toward the back surface side of the panel material. The installation method of the composite panel of Claim 5 or Claim 6 characterized by the above-mentioned.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0718050B2 (en) | 1985-12-27 | 1995-03-01 | 東レ株式会社 | Synthetic fiber multifilament with multiple dyeing capabilities |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5938806Y2 (en) * | 1979-04-21 | 1984-10-29 | 尭 石川 | architectural insulation board |
| JPS6427936A (en) * | 1987-07-23 | 1989-01-30 | Ig Tech Res Inc | Composite alc panel |
| JPH0874345A (en) * | 1994-09-01 | 1996-03-19 | Hitachi Chem Co Ltd | Heat-insulating material |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0718050B2 (en) | 1985-12-27 | 1995-03-01 | 東レ株式会社 | Synthetic fiber multifilament with multiple dyeing capabilities |
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