JP5535279B2 - Ground compaction device - Google Patents
Ground compaction device Download PDFInfo
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- JP5535279B2 JP5535279B2 JP2012154744A JP2012154744A JP5535279B2 JP 5535279 B2 JP5535279 B2 JP 5535279B2 JP 2012154744 A JP2012154744 A JP 2012154744A JP 2012154744 A JP2012154744 A JP 2012154744A JP 5535279 B2 JP5535279 B2 JP 5535279B2
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- 238000005056 compaction Methods 0.000 title claims description 31
- 239000000463 material Substances 0.000 claims description 56
- 239000004576 sand Substances 0.000 claims description 47
- 238000007596 consolidation process Methods 0.000 claims description 29
- 239000002689 soil Substances 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000009412 basement excavation Methods 0.000 description 26
- 238000000034 method Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 239000013049 sediment Substances 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 241000270666 Testudines Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
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- Investigation Of Foundation Soil And Reinforcement Of Foundation Soil By Compacting Or Drainage (AREA)
Description
本発明は、軟弱地盤を柱状に圧密改良する地盤圧密装置に係り、特に圧密性能の更なる向上を図った地盤圧密装置に関するものである。 The present invention relates to a ground compaction device that improves soft soil in a columnar shape, and more particularly to a ground compaction device that further improves the compaction performance.
軟弱地盤を圧密する方法の一つとして、掘削用アースオーガを基にした柱状圧密工法(砂杭工法ともいう)が知られている。この工法は、アースオーガにより地盤を所要深さまで掘削してから、アースオーガの逆回転により先に掘り上げた地盤土に山砂等を加えた土砂を掘削孔の孔底に送り込んで圧密し、作業機側から与えた荷重に圧密反力が抗して徐々にアースオーガが掘削孔から押し上げられることにより地盤中に柱状の圧密基礎(柱状基礎体、砂杭ともいう。)を造成するものである。 As one method for consolidating soft ground, a columnar consolidation method (also called a sand pile method) based on an excavation earth auger is known. In this method, after excavating the ground to the required depth with an earth auger, the earth and sand added to the ground soil previously dug by reverse rotation of the earth auger is sent to the bottom of the excavation hole and consolidated, The ground auger is gradually pushed up from the excavation hole against the load applied from the work machine side, and a columnar consolidated foundation (also called a columnar foundation or sand pile) is created in the ground. is there.
しかしながら、前記工法においては、アースオーガの逆回転により土砂をアースオーガの長手方向に沿って送り込むが、アースオーガの螺旋翼の取付角度上、圧力の鉛直方向への成分が高くなるため、土質によっては、土砂が横方向(掘削孔の径方向外方)へはそれほど広がらず、土砂が鉛直方向に直ぐに締め固まって圧密反力を生じてしまい、横方向に十分な広がりを持つ柱状基礎体を造成することが難しい。 However, in the above construction method, earth and sand are fed along the longitudinal direction of the earth auger by reverse rotation of the earth auger, but due to the mounting angle of the spiral blade of the earth auger, the component in the vertical direction of the pressure becomes higher, Does not spread so much in the lateral direction (outwardly of the digging hole), and the sediment immediately compacts in the vertical direction to generate a consolidation reaction force. It is difficult to create.
また、前記工法においては、アースオーガを押し上げようとする圧密反力に抗する荷重で圧密の度合に差が生じるため、十分な荷重を作業機側から与える必要があり、例えば機体荷重については、10トン程度が必要であり、このため、都市部の狭い住宅地の事情に合わせて小型の機械を開発しようとする場合の制約となっている。 Further, in the above construction method, since a difference in the degree of consolidation occurs due to a load that resists the consolidation reaction force that pushes up the earth auger, it is necessary to apply a sufficient load from the work machine side. About 10 tons are necessary, and this is a limitation when trying to develop a small machine in accordance with the circumstances of a narrow residential area in an urban area.
かかる問題を解決するために、本発明者は横方向に広がりを持つ十分な強度の柱状基礎体を容易に造成することができる地盤圧密装置を先に提案した(特許文献1参照)。この地盤圧密装置は、作業機により基端部が昇降可能に支持され、基端部に回転駆動部を有する回転軸と、該回転軸に沿って掘削土砂等の土砂を搬送するように回転軸に設けられた搬送部(螺旋翼)と、回転軸の先端部に設けられ、正回転により地盤の掘削が可能で、且つ逆回転により前記搬送部からの土砂を掘削孔の径方向外方へ押し込んで圧密する断面円弧状の少なくとも二つのカム面を有する所定形状の圧密カムとを備えている。 In order to solve such a problem, the present inventor has previously proposed a ground compaction device that can easily form a columnar base body having a sufficient strength in the lateral direction (see Patent Document 1). This ground compaction device is supported by a work machine so that the base end portion can be moved up and down, and a rotary shaft having a rotation driving unit at the base end portion, and a rotary shaft so as to convey earth and sand such as excavated sediment along the rotary shaft. The transport part (spiral wing) provided on the tip and the tip of the rotating shaft, the ground can be excavated by forward rotation, and the earth and sand from the transport part is moved outward in the radial direction of the excavation hole by reverse rotation A compression cam having a predetermined shape having at least two cam surfaces having a circular arc cross-section to be pressed and consolidated.
しかしながら、前記地盤圧密装置においては、地盤を掘削しながらその掘削土砂を螺旋翼により地上に搬出し、所要深さまで掘削したら、砂杭造成用の純粋な砂(例えば山砂)のみを圧密カムまで送り込んで高強度の砂杭を造成しようとする場合、螺旋翼により純粋な砂だけでなく孔壁の土をも送り込んでしまい、砂と土の混ざった砂杭が造成されてしまうため、地質によっては高強度の柱状圧密基礎には適さない場合がある。なお、この対策としては、回転軸の周囲を取り囲むように円筒状のケーシングを設け、該ケーシングにより純粋な砂のみを圧密カムまで送り込むようにした発明も本発明者により提案されているが、この場合、ケーシングの外周面が孔壁と面接触となるため孔壁に張り付いて摩擦抵抗が増大し、地盤を掘り進むのに大きな抵抗となることが考えられる。 However, in the ground compaction device, while excavating the ground, the excavated soil is carried to the ground by a spiral wing and excavated to the required depth, and only pure sand (for example, mountain sand) for sand pile formation is transported to the compaction cam. When trying to create a high-strength sand pile by feeding in, not only pure sand but also soil in the hole wall will be sent by the spiral wing, and a sand pile mixed with sand and soil will be created. May not be suitable for high-strength columnar foundations. As a countermeasure, the present inventor has also proposed an invention in which a cylindrical casing is provided so as to surround the periphery of the rotating shaft, and only pure sand is fed to the compaction cam by the casing. In this case, since the outer peripheral surface of the casing is in surface contact with the hole wall, it sticks to the hole wall and the frictional resistance increases, which may be a great resistance to digging the ground.
また、純粋な砂のみの砂杭を造成する場合、地上に搬出した掘削土砂の処理が必要となる。更に、砂を送り込んで圧密カムにより圧密して行く場合、孔壁が圧密されていないため、砂が掘削孔の径方向外方へ止め処もなく押し込まれ、多量の砂が必要となる場合があることが考えられる。また、前記ケーシングの上端部には砂を供給するためのホッパーが設けられるが、そのホッパーに対してバケットクレーン等の重機により砂を供給する必要があり、作業が大変である。 Moreover, when constructing a sand pile of pure sand only, it is necessary to treat excavated earth and sand carried to the ground. In addition, when sand is fed and consolidated by a compaction cam, the hole wall is not consolidated, so the sand may be pushed inwardly in the radial direction of the drilling hole and a large amount of sand may be required. It is possible that there is. Moreover, although the hopper for supplying sand is provided in the upper end part of the said casing, it is necessary to supply sand with respect to the hopper with heavy machinery, such as a bucket crane, and an operation | work is difficult.
本発明は、前記事情を考慮してなされたものであり、掘削時に回転軸とケーシングを共回りさせることにより、掘削土砂を地上に搬出することなく径方向外方に押し込んで孔壁を圧密することができ、砂、礫又は骨材と固化材等の補給材を孔内に押し込む時には回転軸のみを回転させることにより、補給材を孔底に送り込んで柱状基礎体を容易に造成することができる地盤圧密装置を提供することを目的とする。 The present invention has been made in consideration of the above circumstances, and by rotating the rotating shaft and the casing together during excavation, the excavated sediment is pushed radially outward without bringing it to the ground to consolidate the hole wall. It is possible to easily construct the columnar foundation by feeding the replenishment material to the bottom of the hole by rotating only the rotating shaft when pushing the replenishment material such as sand, gravel or aggregate and solidified material into the hole. An object of the present invention is to provide a possible ground compaction device.
前記目的を達成するために、本発明は、作業機により基端部が昇降可能に支持されると共に周壁に砂、礫又は骨材と固化材等の補給材を投入するための開口部が周方向及び軸方向に適宜間隔で複数形成された円筒状のケーシングと、該ケーシング内の軸心に沿って挿通されケーシングの基端部に設けられた回転駆動部により正回転又は逆回転される回転軸と、該回転軸の先端部に設けられ正回転により地盤を掘削してその掘削土砂を孔壁側に圧密した圧密孔を造成し、逆回転により前記ケーシング内の補給材を前記圧密孔の孔底側に圧密して柱状基礎体を造成するスクリュー部と、前記ケーシングの上端部に設けられ、前記圧密孔の造成時に前記ケーシングと前記回転軸を連結して共に正回転させ、前記柱状基礎体の造成時に前記ケーシングと前記回転軸の連結を解除して前記ケーシングの回転を孔壁との摩擦抵抗で阻止すると共に前記回転軸のみを逆回転させるためのクラッチ機構とを備えたことを特徴としている。 In order to achieve the above-mentioned object, the present invention has a work machine that has a base end portion that can be lifted and lowered, and an opening for feeding supplemental materials such as sand, gravel or aggregate and solidified material to the peripheral wall. A plurality of cylindrical casings formed at appropriate intervals in the direction and the axial direction, and rotation that is rotated forward or reversely by a rotation drive unit that is inserted along the axial center in the casing and provided at the base end of the casing. A shaft and a tip provided at the tip of the rotating shaft excavate the ground by forward rotation to create a consolidation hole in which the excavated soil is consolidated on the hole wall side, and reverse rotation causes the replenishment material in the casing to pass through the consolidation hole. A screw part that is compacted to the bottom side of the hole to form a columnar foundation, and an upper end part of the casing, and when the consolidation hole is formed, the casing and the rotating shaft are connected together to rotate forward, and the columnar foundation The casing at the time of body construction It is characterized in that a clutch mechanism for reverse rotation only the rotary shaft with and uncoupled the rotary shaft to prevent rotation of the casing in the frictional resistance between the bore wall.
前記圧密孔の造成時に、前記ケーシング内を前記補給材で満たして擬似的無孔ケーシングとし、ケーシング、回転軸、スクリュー部及び補給材を一体で回転させて地盤に圧入することが好ましい。 At the time of forming the consolidation hole, it is preferable that the inside of the casing is filled with the replenishment material to form a pseudo non-hole casing, and the casing, the rotating shaft, the screw portion, and the replenishment material are integrally rotated and press-fitted into the ground.
前記クラッチ機構は、前記ケーシングの上端部の下面に近接して前記回転軸に設けられた回転板と、前記ケーシングの上端部を貫通して前記回転板に形成された孔部に嵌合され、前記回転軸の回転を阻止するロックピンと、該ロックピンを前記孔部に嵌合させ又は前記孔部から離脱させる操作部とを有することが好ましい。 The clutch mechanism is fitted in a rotary plate provided on the rotary shaft in proximity to the lower surface of the upper end portion of the casing, and a hole formed in the rotary plate through the upper end portion of the casing. It is preferable to include a lock pin that prevents the rotation shaft from rotating, and an operation unit that allows the lock pin to be fitted into or removed from the hole.
前記操作部は、操作レバーを有し、該操作レバーには操作棒の先端の係止部を係止するフック部が形成されていることが好ましい。 It is preferable that the operation portion has an operation lever, and the operation lever is formed with a hook portion for engaging the engagement portion at the tip of the operation rod.
本発明によれば、掘削時に回転軸とケーシングを共回りさせることにより、掘削土砂を地上に搬出することなく径方向外方に押し込んで孔壁を圧密することができ、砂、礫又は骨材と固化材等の補給材を孔内に押し込む時には回転軸のみを回転させることにより、補給材を孔底に送り込んで柱状基礎体を容易に造成することができる。 According to the present invention, by rotating the rotating shaft and the casing together during excavation, the excavated earth and sand can be pushed outward in the radial direction without being transported to the ground, and the hole wall can be consolidated. When a replenishing material such as a solidifying material is pushed into the hole, only the rotating shaft is rotated, so that the replenishing material can be fed into the hole bottom and the columnar foundation can be easily formed.
以下に、本発明を実施するための形態を添付図面に基いて詳述する。 EMBODIMENT OF THE INVENTION Below, the form for implementing this invention is explained in full detail based on an accompanying drawing.
図1、図2に示すように、本実施形態の地盤圧密装置1は、作業機2〔図6(a)参照〕により上端部が昇降可能に支持される鉛直方向に長い筒状のケーシング3を備える。ケーシング3は、例えば円筒状の鋼管からなる。ケーシング3の長さは、造成すべき柱状基礎体18にもよるが、例えば5〜8mとされ、ケーシング3の直径は300〜500mmとされる。ケーシング3の上端部(基端部)は端板3aをボルト止めにより着脱可能に取付けて閉塞され、ケーシング3の下端部(先端部)は開口端とされる。 As shown in FIGS. 1 and 2, the ground compaction apparatus 1 of the present embodiment is a cylindrical casing 3 that is long in the vertical direction and supported by a work machine 2 [see FIG. Is provided. The casing 3 is made of, for example, a cylindrical steel pipe. The length of the casing 3 depends on the columnar base body 18 to be created, but is 5 to 8 m, for example, and the diameter of the casing 3 is 300 to 500 mm. The upper end portion (base end portion) of the casing 3 is closed by detachably attaching an end plate 3a by bolting, and the lower end portion (tip end portion) of the casing 3 is an open end.
ケーシング3の周壁には、ケーシング3内に砂、礫又は骨材と固化材等の補給材4を地盤Gの高さ位置で供給(投入)することが可能な開口部5が周方向及び軸方向に適宜間隔で複数形成される。補給材4としては、複数種類のものを組み合わせて使用することを含めて多種多様なものを利用することが可能であり、地盤圧密装置1で流動可能な骨材と各種固化材(セメント等)などにより必要な強度の柱状基礎体18を造成することが可能である。 The peripheral wall of the casing 3 has an opening 5 in the casing 3 in which the supply material 4 such as sand, gravel or aggregate and solidified material can be supplied (injected) at the height position of the ground G. A plurality are formed at appropriate intervals in the direction. As the replenishment material 4, a wide variety of materials can be used including a combination of a plurality of materials, and aggregates and various solidification materials (cement etc.) that can be flowed by the ground compaction device 1. Thus, it is possible to create the columnar base body 18 having a necessary strength.
ケーシング3の強度を確保するために、隣り合う開口部5がケーシング3の軸方向に揃うことのないように周方向に位置をずらして配置されることが好ましい。例えば開口部5は、図示例のように亀甲状のものを千鳥に配したいわゆるハニカム状に形成される。このように形成することで、ケーシング3の強度の向上と補給材4の円滑な投入が可能となる。なお、開口部5は図6に示すように四角形であってもよく、或いは三角形や円形、楕円形等であってもよい。 In order to ensure the strength of the casing 3, it is preferable that the adjacent openings 5 are arranged so as to be shifted in the circumferential direction so as not to be aligned in the axial direction of the casing 3. For example, the opening 5 is formed in a so-called honeycomb shape in which turtle shell-shaped ones are arranged in a staggered manner as in the illustrated example. By forming in this way, the strength of the casing 3 can be improved and the replenishment material 4 can be smoothly fed. The opening 5 may be rectangular as shown in FIG. 6, or may be triangular, circular, elliptical, or the like.
また、ケーシング3の下端側外周面には後述するスクリュー部6の駆動による掘削時における掘削土砂の開口部5からケーシング3内への流入及び循環を防止するために所定の範囲例えばW=1mで開口部5を有しない無孔部7が形成されていることが好ましい。 In addition, the outer peripheral surface of the lower end side of the casing 3 has a predetermined range, for example, W = 1 m, in order to prevent inflow and circulation of the excavated earth and sand from the opening portion 5 into the casing 3 during excavation by driving the screw portion 6 described later. It is preferable that the non-hole part 7 which does not have the opening part 5 is formed.
ケーシング3内には軸心に沿って回転軸8が挿通され、ケーシング3の上端部の端板3a上方には回転軸8を正回転又は逆回転するための回転方向の切替えが可能な回転駆動部9が設けられている。この回転駆動部9は、例えばギヤ付きの油圧モータからなる。 A rotation shaft 8 is inserted into the casing 3 along the axis, and a rotation drive capable of switching the rotation direction for rotating the rotation shaft 8 forward or backward is provided above the end plate 3 a at the upper end of the casing 3. Part 9 is provided. This rotational drive part 9 consists of a hydraulic motor with a gear, for example.
回転駆動部9の上部には、作業機2の昇降用のフック10に係止されて地盤圧密装置1を吊り下げるための被係止部11が設けられる。回転軸8はケーシング3の端板3aを緩く貫通しており、ケーシング3内の回転軸8には後述の回転板20が取付けられている。作業機2により回転駆動部9を吊り上げると、回転板20がケーシング3のフランジ部3bの下面に当接してケーシング3を吊り上げることができる。 An upper portion of the rotation drive unit 9 is provided with a locked portion 11 that is locked to the lifting / lowering hook 10 of the work machine 2 and suspends the ground compaction device 1. The rotating shaft 8 penetrates the end plate 3 a of the casing 3 loosely, and a rotating plate 20 described later is attached to the rotating shaft 8 in the casing 3. When the rotary drive unit 9 is lifted by the work implement 2, the rotary plate 20 can come into contact with the lower surface of the flange portion 3 b of the casing 3 to lift the casing 3.
作業機2は、図6(a)に示すように、地面に垂直に立てて保持されるリード部12を有し、このリード部12には昇降用のフック10を図示しない無端チェーンを介して昇降操作する昇降回転駆動部(図示省略)が設けられる。なお、作業機2としては、地盤圧密装置1の吊り上げ及び下方への押し込みが可能であれば、例えば電柱埋設用のトラッククレーンであってもよい。 As shown in FIG. 6A, the work machine 2 has a lead portion 12 that is held upright on the ground, and a lifting hook 10 is attached to the lead portion 12 via an endless chain (not shown). An elevating rotation driving unit (not shown) for elevating operation is provided. In addition, as the work machine 2, as long as the ground compaction apparatus 1 can be lifted and pushed downward, for example, a truck crane for burying a power pole may be used.
回転軸8の下端部は、ケーシング3の下端部から突出しており、その回転軸8の下端部には正回転により地盤Gを掘削し、その掘削土砂を孔壁13a側に圧密した圧密孔13を造成し、逆回転によりケーシング3内の補給材4を圧密孔13の孔底13b側及び径方向外方へ押し込んで圧密し、柱状基礎体18を造成するための圧密部であるスクリュー部6が設けられる。このスクリュー部6は、本実施形態では二枚の半円板状の羽根部材14,15からなり、回転軸8に対して二枚の羽根部材14,15が側方から見てX状に交差するように設けられていると共に、上方から見て互いに反対側の下端部14b,15bがケーシング3よりも外方に突出するように設けられていることが好ましい〔図1、図3(a)参照〕。 The lower end portion of the rotating shaft 8 protrudes from the lower end portion of the casing 3. The ground G is excavated by the forward rotation at the lower end portion of the rotating shaft 8, and the consolidation hole 13 in which the excavated earth and sand is consolidated to the hole wall 13 a side. The replenishing material 4 in the casing 3 is pushed into the hole bottom 13b side of the consolidation hole 13 and radially outward by consolidation by reverse rotation, and the screw portion 6 is a consolidation portion for creating the columnar foundation 18. Is provided. The screw portion 6 is composed of two semi-disc-shaped blade members 14 and 15 in this embodiment, and the two blade members 14 and 15 intersect the rotation shaft 8 in an X shape when viewed from the side. It is preferable that lower ends 14b and 15b opposite to each other as viewed from above are provided so as to protrude outward from the casing 3 [FIGS. 1 and 3 (a)]. reference〕.
ケーシング3内から補給材4を搬出しやすくするために、羽根部材14,15の上端縁部14a,15aがケーシング3内に挿入された状態で設けられていたり、或いは回転軸8における無孔部7と対応する部分に少なくとも一条の螺旋翼16が設けられていることが好ましい。また、ホッパー17から開口部5を通ってケーシング3内に投入された補給材4を下方に円滑に搬送するために、回転軸8には複数の螺旋翼16が所定間隔で間欠的に設けられているか、或いは連続的に設けられていることが好ましい。回転軸8の下端部の先端は鋭角に突出した尖鋭部8aとされる。 In order to make it easy to carry out the replenishment material 4 from the casing 3, the upper end edges 14 a and 15 a of the blade members 14 and 15 are provided in a state of being inserted into the casing 3, or a non-hole portion in the rotary shaft 8. It is preferable that at least one spiral blade 16 is provided in a portion corresponding to 7. Further, in order to smoothly transport the replenishment material 4 charged into the casing 3 from the hopper 17 through the opening 5 downward, the rotating shaft 8 is provided with a plurality of spiral blades 16 intermittently at predetermined intervals. Or are provided continuously. The tip of the lower end portion of the rotating shaft 8 is a sharp portion 8a protruding at an acute angle.
ケーシング3の周囲の地盤G上には、図2に示すように補給材4を開口部5からケーシング3内に投入するためのホッパー17が設置される。本実施例のホッパー17は、例えば図2又は図5に示すように底部と上部が開口し、上方に向って広がった平面半円環状に形成される。 On the ground G around the casing 3, a hopper 17 for introducing the replenishment material 4 into the casing 3 from the opening 5 is installed as shown in FIG. The hopper 17 of the present embodiment is formed in a planar semi-annular shape having an opening at the bottom and top and spreading upward as shown in FIG. 2 or 5, for example.
掘削時にホッパー17により補給材4を開口部5から地盤G下のケーシング3内に容易に投入・充填することが可能となる。ケーシング3内に補給材4が充填されると、地盤G下のケーシング3の開口部5が補給材4で塞がれ、孔壁13aの掘削土砂がケーシング3内に入り込むのを阻止すると共に、ケーシング3の表面が孔壁13aに密着して掘り進む際の摩擦抵抗となるのを軽減する。 During excavation, the replenishment material 4 can be easily charged and filled from the opening 5 into the casing 3 below the ground G by the hopper 17. When the replenishment material 4 is filled in the casing 3, the opening 5 of the casing 3 below the ground G is closed with the replenishment material 4, and the excavated earth and sand of the hole wall 13 a is prevented from entering the casing 3. It is possible to reduce the friction resistance when the surface of the casing 3 is in close contact with the hole wall 13a and digs.
ケーシング3の上端部には、圧密孔13の造成時にケーシング3と回転軸8を連結して共に正回転(共回り)させ、柱状基礎体18の造成時にケーシング3と回転軸8の連結を解除してケーシング3の回転を孔壁13aとの摩擦抵抗で阻止させると共に回転軸8のみを逆回転させるためのクラッチ機構19が設けられる。 At the upper end of the casing 3, the casing 3 and the rotating shaft 8 are coupled together when the consolidation hole 13 is formed and rotated together (co-rotates), and when the columnar foundation 18 is formed, the connection between the casing 3 and the rotating shaft 8 is released. Thus, a clutch mechanism 19 is provided for preventing the rotation of the casing 3 by the frictional resistance with the hole wall 13a and for rotating only the rotating shaft 8 in the reverse direction.
クラッチ機構19は、図4(a),(b)に示すようにケーシング3の上端部である端板3aの下面に近接して回転軸8に設けられた回転板20と、ケーシング3の上端部である端板3aを貫通して回転板20に形成された孔部21に嵌合され、回転板20を介して回転軸8の回転を阻止するロックピン22と、ロックピン22を孔部21に嵌合させ又は孔部21から離脱させる操作部である操作レバー23とを有する。孔部21はロックピン22が嵌合しやすいように周方向に長尺の円弧状スリットとして形成されていることが好ましい。なお、ケーシング3の上端には内向きフランジ部3bが設けられ、この内向きフランジ部3bに端板3aがボルト止めされる。 As shown in FIGS. 4A and 4B, the clutch mechanism 19 includes a rotary plate 20 provided on the rotary shaft 8 near the lower surface of the end plate 3 a that is the upper end portion of the casing 3, and the upper end of the casing 3. A lock pin 22 that passes through the end plate 3a that is a part and is fitted into a hole 21 formed in the rotary plate 20 and prevents the rotation of the rotary shaft 8 through the rotary plate 20, and the lock pin 22 through the hole 21 and an operation lever 23 that is an operation unit that is fitted to or detached from the hole 21. The hole 21 is preferably formed as a long circular arc slit in the circumferential direction so that the lock pin 22 can be easily fitted. An inward flange portion 3b is provided at the upper end of the casing 3, and an end plate 3a is bolted to the inward flange portion 3b.
操作レバー23は、水平方向に延出されており、操作レバー23の基端部がケーシング3の上端部の端板3a上に立設したブラケット軸受24に上下方向に回動操作可能に軸支される。操作レバー23の長手方向中間部にはロックピン22の上端部が軸支され、ケーシング3の上端のフランジ部3b及び端板3aにはロックピン22を垂直に挿通するガイド孔25が形成される。 The operation lever 23 is extended in the horizontal direction, and the base end portion of the operation lever 23 is pivotally supported by a bracket bearing 24 erected on the end plate 3 a at the upper end portion of the casing 3 so as to be rotatable in the vertical direction. Is done. An upper end portion of the lock pin 22 is pivotally supported in the middle portion in the longitudinal direction of the operation lever 23, and a guide hole 25 through which the lock pin 22 is vertically inserted is formed in the flange portion 3 b and the end plate 3 a at the upper end of the casing 3. .
端板3a上にはロックピン22を回転板20の孔部21に挿入したロック位置と、孔部21から離脱した解除位置の何れかに操作レバー23を保持するための位置決め保持部26が設けられる。位置決め保持部26は、部分的に拡大して示すように、例えば位置決め保持枠27における上下二つの位置決め保持位置にバネ28を介して保持された球体(例えば鋼球)29と、操作レバー23の一側面に形成され、球体29が係合する凹部30とから主に構成される。 On the end plate 3a, there is provided a positioning holding portion 26 for holding the operation lever 23 at either a lock position where the lock pin 22 is inserted into the hole portion 21 of the rotating plate 20 or a release position where the lock pin 22 is released from the hole portion 21. It is done. As shown in a partially enlarged view, the positioning holding unit 26 includes, for example, a sphere (for example, a steel ball) 29 held via springs 28 at two upper and lower positioning holding positions in the positioning holding frame 27, and the operation lever 23. It is mainly composed of a recess 30 that is formed on one side surface and engages with a sphere 29.
操作レバー23は、例えば図6の(d)に示すように柱状基礎体18の造成後や図6の(a)に示すように地盤の掘削を開始する前に、クラッチ機構19をロック位置に操作すべく下方に回動操作され、図6の(b)に示すように地盤の掘削終了後に、クラッチ機構19をロック解除位置に操作すべく上方に回動操作される。地盤Gの掘削終了後は、操作レバー23が地盤Gから近い位置、すなわち作業者が直接操作し得る高さにあるのに対し、柱状基礎体18の造成後や地盤Gの掘削を開始する前は、操作レバー23が地盤Gから遠い位置、すなわち作業者が直接操作し得ない高さにあるため、遠隔操作用の操作棒31を用いる。操作棒31は、シャッター棒と同様に先端部に引っ掛け部31aを有し、操作レバー23の先端部には操作棒31の先端部の引っ掛け部31aを引っ掛けるためのフック部32が形成される。 For example, the operation lever 23 moves the clutch mechanism 19 to the locked position after the columnar foundation 18 is formed as shown in FIG. 6 (d) or before the excavation of the ground is started as shown in FIG. 6 (a). It is turned downward to operate, and after the excavation of the ground as shown in FIG. 6B, it is turned upward to operate the clutch mechanism 19 to the unlocked position. After the excavation of the ground G, the operation lever 23 is in a position close to the ground G, that is, at a height at which the operator can directly operate, whereas after the columnar foundation 18 is formed or before the excavation of the ground G is started. Since the operation lever 23 is at a position far from the ground G, that is, at a height that cannot be directly operated by the operator, the operation rod 31 for remote operation is used. The operating rod 31 has a hook portion 31 a at the tip portion, like the shutter rod, and a hook portion 32 for hooking the hook portion 31 a at the tip portion of the operation rod 31 is formed at the tip portion of the operation lever 23.
次に、以上の構成からなる地盤圧密装置1の作用を述べる。先ず、図6(a)に示すように地盤圧密をすべき地盤G上に作業機2により地盤圧密装置1を垂直に立てて回転駆動部9により回転軸8の下端部のスクリュー部6をケーシング3と共に掘削方向に正回転させる。そして、作業機2のリード部12の昇降回転駆動部により地盤圧密装置1に下向きの荷重を加えることにより、地盤Gを掘削していく。 Next, the operation of the ground compacting device 1 having the above configuration will be described. First, as shown in FIG. 6A, the ground compaction device 1 is vertically set up by the work machine 2 on the ground G to be ground compacted, and the screw portion 6 at the lower end portion of the rotary shaft 8 is casing by the rotary drive unit 9. 3 and rotate in the excavation direction. Then, the ground G is excavated by applying a downward load to the ground compaction device 1 by the up-and-down rotation drive unit of the lead unit 12 of the work machine 2.
この掘削工程では、図4の(b)又は図6の(d)に示すように予めクラッチ機構19の操作レバー23を操作棒31にて下方に引き、ロックピン22を回転板20の孔部21に嵌合させてロック状態にしておくことにより、回転軸8とケーシング3が共回りし、スクリュー部6を構成する羽根部材14,15により地盤Gを掘削することができる。回転軸8の先端のスクリュー部6とケーシング3とが共回りするため、共回りしない場合と異なり、掘削した土砂(地盤土)がケーシング3内に流入しにくく、土砂は図1の点線矢印Eで示すようにケーシング3内へ流入することなく接線方向ないし径方向外方に押し遣られ、これにより掘削孔(圧密孔)13の孔壁13aを掘削土砂によって圧密することができる。 In this excavation process, as shown in FIG. 4B or FIG. 6D, the operation lever 23 of the clutch mechanism 19 is pulled downward by the operation rod 31 in advance, and the lock pin 22 is inserted into the hole of the rotary plate 20. By being fitted to 21 and kept in a locked state, the rotating shaft 8 and the casing 3 rotate together, and the ground G can be excavated by the blade members 14 and 15 constituting the screw portion 6. Since the screw portion 6 at the tip of the rotary shaft 8 and the casing 3 rotate together, unlike the case where they do not rotate together, the excavated earth and sand (ground soil) hardly flows into the casing 3, and the earth and sand are dotted arrows E in FIG. As shown in Fig. 6, the hole wall 13a of the excavation hole (consolidation hole) 13 can be consolidated with the excavation earth and sand by being pushed tangentially or radially outward without flowing into the casing 3.
この掘削工程である圧密孔13の造成時には、図6の(a)に示すように、地盤G上にホッパー17を設置して補給材4をケーシング3の孔部5からケーシング3内に供給し、ケーシング内を補給材4で満たして擬似的無孔ケーシングとし、ケーシング3、回転軸8、スクリュー部6及び補給材4を一体で回転させて地盤に圧入することが好ましい。このようにして、地盤Gを所定の掘削深度まで掘削したなら、図6の(b)ないし図4の(a)に示すように、クラッチ機構19の操作レバー23を上方に引き上げてロックピン22を回転板20の孔部21から引き抜き、回転駆動部9の回転方向を切り換えて図6の(c)に示すように回転軸8を逆回転させることにより、スクリュー部6の羽根部材14,15によりケーシング3内の補給材4が孔底13b側(下方向)及び接線方向ないし径方向外方へ供給・押し込まれて圧密され、柱状基礎体18が造成される。 When forming the consolidation hole 13 as this excavation process, as shown in FIG. 6A, a hopper 17 is installed on the ground G to supply the replenishment material 4 into the casing 3 from the hole 5 of the casing 3. It is preferable that the casing is filled with the replenishment material 4 to form a pseudo non-porous casing, and the casing 3, the rotating shaft 8, the screw portion 6, and the replenishment material 4 are integrally rotated and press-fitted into the ground. When the ground G is excavated to a predetermined excavation depth in this way, the operation lever 23 of the clutch mechanism 19 is lifted upward as shown in FIGS. Is extracted from the hole 21 of the rotating plate 20, and the rotation direction of the rotation drive unit 9 is switched to reversely rotate the rotating shaft 8 as shown in FIG. 6C, whereby the blade members 14 and 15 of the screw unit 6 are rotated. As a result, the replenishment material 4 in the casing 3 is supplied and pushed in toward the hole bottom 13b (downward) and tangentially or radially outward to be compacted, and the columnar foundation 18 is formed.
これにより孔底13bから上方に向かって順次柱状基礎体18が造成されていき、この柱状基礎体18の造成に伴いその反力で地盤圧密装置1が上昇していく。この上昇に伴いケーシング3内の補給材4も減少するため、ホッパー17に順次補給材4を供給し、地盤G下のケーシング3内に常時補給材4が充填されるようにしておく。このようにして図6の(d)に示すように柱状基礎体18を孔口まで造成することによりその造成が完成する。 As a result, the columnar foundation 18 is successively formed upward from the hole bottom 13b, and the ground compaction device 1 is raised by the reaction force as the columnar foundation 18 is formed. Since the replenishment material 4 in the casing 3 also decreases with this rise, the replenishment material 4 is sequentially supplied to the hopper 17 so that the replenishment material 4 is always filled in the casing 3 below the ground G. In this way, as shown in FIG. 6 (d), the columnar basic body 18 is formed to the hole opening, thereby completing the formation.
この柱状基礎体18の造成工程においては、掘削(削孔)工程で予め掘削孔(圧密孔)13の孔壁13aが掘削土砂を用いて圧密されているため、補給材4が必要以上に径方向外方に押し込まれる恐れがなく、補給材4の使用量を節減することができる。また、掘削土砂を孔壁13aの圧密に利用し、地上に搬出しないので、掘削土砂の処理を要しない。また、補給材4に地盤の土砂が混ざったり、或いは掘削土砂を混ぜたりすることなく純粋な補給材4のみで柱状基礎体18を造成することができるため、強度の高い柱状基礎体18を容易に造成することができる。 In the formation process of the columnar foundation 18, since the hole wall 13 a of the excavation hole (consolidation hole) 13 is previously consolidated using excavation earth and sand in the excavation (drilling) process, the replenishment material 4 has a diameter larger than necessary. There is no fear of being pushed outward in the direction, and the usage amount of the replenishment material 4 can be reduced. Moreover, since excavated earth and sand are used for consolidation of the hole wall 13a and are not carried to the ground, processing of excavated earth and sand is not required. Moreover, since the columnar foundation body 18 can be formed only with the pure supply material 4 without mixing the earth and sand of the ground with the supply material 4 or mixing the excavated earth and sand, the columnar foundation body 18 having high strength can be easily formed. Can be created.
スクリュー部6の羽根部材14,15は、孔底13b側から圧密反力を受けるが、孔壁13a側(掘削孔の径方向)からもより多くの圧密反力を受けるため、アースオーガ式の従来工法のように地盤圧密装置1が不本意に押し上げられることはない。このため、圧密反力に抗する荷重を地盤圧密装置1に加える必要がなく、従って、作業機2の大型化を余儀なくされることがなく、作業機2の小型化が図れる。圧密の度合は回転駆動部9にかかるトルク等によって推察することができ、所望の圧密度を維持しながら地盤圧密装置1を徐々に引き上げて行くことにより、柱状基礎体18を造成することができる。 The blade members 14 and 15 of the screw portion 6 receive a consolidation reaction force from the hole bottom 13b side, but receive a greater consolidation reaction force from the hole wall 13a side (the radial direction of the drilling hole). The ground compaction device 1 is not pushed up unintentionally like the conventional construction method. For this reason, it is not necessary to apply a load against the consolidation reaction force to the ground compacting device 1, and therefore the working machine 2 is not necessarily enlarged and the working machine 2 can be downsized. The degree of compaction can be inferred from the torque applied to the rotary drive unit 9 and the columnar foundation 18 can be formed by gradually pulling up the ground compacting device 1 while maintaining a desired compaction density. .
このように、地盤圧密装置1によれば、作業機2により基端部が昇降可能に支持されると共に周壁に砂、礫又は骨材と固化材等の補給材4を投入するための開口部5が周方向及び軸方向に適宜間隔で複数形成された円筒状のケーシング3と、ケーシング3内の軸心に沿って挿通されケーシング3の基端部に設けられた回転駆動部9により正回転又は逆回転される回転軸8と、回転軸8の先端部に設けられ正回転により地盤Gを掘削してその掘削土砂を孔壁13a側に圧密した圧密孔13を造成し、逆回転によりケーシング3内の補給材4を圧密孔13の孔底13b側へ押し込んで圧入することにより柱状基礎体18を造成するスクリュー部6とを備えているため、掘削時に掘削土砂を地上に搬出することなく径方向外方に押し込んで孔壁13aを圧密することができると共に砂又は礫の補給材4のみを孔底13b側及び孔壁13a側に容易に供給できて柱状基礎体18を容易に造成することができ、構造及び作業の簡素化が図れる。 Thus, according to the ground compaction device 1, the base end is supported by the work machine 2 so as to be movable up and down, and the opening for introducing the replenishment material 4 such as sand, gravel or aggregate and solidified material to the peripheral wall 5 is forwardly rotated by a cylindrical casing 3 in which a plurality of cylinders 5 are formed at appropriate intervals in the circumferential direction and the axial direction, and a rotary drive unit 9 that is inserted along the axis of the casing 3 and provided at the base end of the casing 3. Alternatively, the rotating shaft 8 is rotated in the reverse direction, and the consolidation hole 13 is formed by excavating the ground G by forward rotation and consolidating the excavated soil on the hole wall 13a side. 3 is provided with the screw portion 6 for forming the columnar foundation 18 by pressing and pressing the replenishment material 4 in the consolidation hole 13 into the hole bottom 13b side, so that the excavated earth and sand are not carried to the ground during excavation. The hole wall 13 is pushed radially outward In addition, only the sand or gravel replenishment material 4 can be easily supplied to the hole bottom 13b side and the hole wall 13a side, and the columnar base body 18 can be easily created, thereby simplifying the structure and work. Can be planned.
圧密孔13の造成時に、ケーシング3内を補給材4で満たして擬似的無孔ケーシングとし、ケーシング3、回転軸8、スクリュー部6及び補給材4を一体で回転させて地盤に圧入するため、地盤を容易に掘削して圧密孔13を造成することができる。 When the consolidation hole 13 is formed, the casing 3 is filled with the replenishment material 4 to form a pseudo non-hole casing, and the casing 3, the rotating shaft 8, the screw portion 6 and the replenishment material 4 are integrally rotated and press-fitted into the ground. The consolidation hole 13 can be formed by easily excavating the ground.
また、ケーシング3の周囲の地盤G上には補給材4を地盤G近くの開口部5からケーシング3内に投入するためのホッパー17が設置されているため、バケットクレーン等を用いずにホッパー17に容易に補給材4を供給することができると共に、ホッパー17内の補給材4の残量を目視により容易に確認することができる。 Further, since a hopper 17 for introducing the replenishment material 4 into the casing 3 from the opening 5 near the ground G is installed on the ground G around the casing 3, the hopper 17 is used without using a bucket crane or the like. The replenishment material 4 can be easily supplied, and the remaining amount of the replenishment material 4 in the hopper 17 can be easily confirmed visually.
更に、ケーシング3の下端側外周面には掘削時における掘削土砂のケーシング3内への流入及び循環を阻止するために所定の範囲で開口部5を有しない無孔部7が形成されているため、掘削土砂が開口部5から流入して循環することにより掘削土砂を孔壁13aに押し込むことが困難となる事態を防止することができる。 Further, a non-hole portion 7 having no opening 5 is formed in a predetermined range on the outer peripheral surface on the lower end side of the casing 3 in order to prevent the inflow and circulation of excavated earth and sand into the casing 3 during excavation. It is possible to prevent a situation in which it becomes difficult to push the excavated earth and sand into the hole wall 13a when the excavated earth and sand flows from the opening 5 and circulates.
以上、本発明の実施の形態を図面により詳述してきたが、本発明は実施の形態に限定されるものではなく、本発明の要旨を逸脱しない範囲での種々の設計変更が可能である。例えば、ホッパー17の代わりに、地盤上に鋼板等の板材を置いて補給材4を載せ、その補給材4をスコップ等で掻き寄せながら開口部5からケーシング3内に投入するようにしてもよい。 Although the embodiments of the present invention have been described in detail with reference to the drawings, the present invention is not limited to the embodiments, and various design changes can be made without departing from the gist of the present invention. For example, instead of the hopper 17, a plate material such as a steel plate may be placed on the ground and the replenishment material 4 may be placed, and the replenishment material 4 may be thrown into the casing 3 from the opening 5 while being scraped by a scoop or the like. .
また、掘削土砂がケーシング3内に侵入してケーシングの内壁に固着し、螺旋翼の回転に支障を来す不具合を抑制するために、ケーシングは角筒状に形成されていてもよい。螺旋翼16は回転軸8の長手方向に沿って連続して設けられていてもよい。これにより、ホッパー17から開口部5を介してケーシング3内に投入される補給材4を下方に円滑に搬送することができる。 In addition, the casing may be formed in a rectangular tube shape in order to suppress a problem that the excavated earth and sand enters the casing 3 and adheres to the inner wall of the casing to hinder the rotation of the spiral blade. The spiral blade 16 may be provided continuously along the longitudinal direction of the rotating shaft 8. Thereby, the replenishment material 4 thrown in in the casing 3 from the hopper 17 through the opening part 5 can be smoothly conveyed below.
クラッチ機構19は、回転軸8に設けられた回転板20とケーシング3の端板3aとの間に設けられるワンウエイクラッチからなっていてもよい。操作レバー23は電動部により遠隔操作されるようになっていてもよい。 The clutch mechanism 19 may be a one-way clutch provided between the rotary plate 20 provided on the rotary shaft 8 and the end plate 3 a of the casing 3. The operation lever 23 may be remotely operated by an electric part.
砂杭造成圧入時に螺旋翼16を有する回転軸8とケーシング3との間に補給材を媒介として生じる摩擦力よりも大きな摩擦力をケーシング3と地盤Gとの間に確保するために、ケーシング3の外側には先端部より長手方向に所定範囲でフラットバー等の摩擦抵抗部材40が設けられていることが好ましい(図2参照)。 In order to ensure a larger friction force between the casing 3 and the ground G than the friction force generated through the supply material between the rotary shaft 8 having the spiral blade 16 and the casing 3 during sand pile formation press-fitting, the casing 3 It is preferable that a friction resistance member 40 such as a flat bar is provided on the outer side of the flat plate within a predetermined range in the longitudinal direction from the tip (see FIG. 2).
1 地盤圧密装置
2 作業機
3 ケーシング
3a 端板
3b フランジ部
4 補給材
5 開口部
6 スクリュー部
7 無孔部
8 回転軸
8a 尖鋭部
9 回転駆動部
10 フック
11 被係止部
12 リード部
13 圧密孔
13a 孔壁
13b 孔底
14,15 羽根部材
16 螺旋翼
17 ホッパー
18 柱状基礎体
19 クラッチ機構
20 回転板
21 孔部
22 ロックピン
23 操作レバー(操作部)
24 ブラケット軸受
25 ガイド孔
26 位置決め操作部
27 保持枠
28 バネ
29 球体
30 凹部
31 操作棒
31a 引っ掛け部
32 フック部
40 摩擦抵抗部材
DESCRIPTION OF SYMBOLS 1 Ground compaction apparatus 2 Working machine 3 Casing 3a End plate 3b Flange part 4 Replenishment material 5 Opening part 6 Screw part 7 Non-hole part 8 Rotating shaft 8a Sharp part 9 Rotation drive part 10 Hook 11 Locked part 12 Lead part 13 Consolidation Hole 13a Hole wall 13b Hole bottom 14, 15 Blade member 16 Spiral blade 17 Hopper 18 Columnar base body 19 Clutch mechanism 20 Rotating plate 21 Hole 22 Lock pin 23 Operation lever (operation section)
24 Bracket bearing 25 Guide hole 26 Positioning operation portion 27 Holding frame 28 Spring 29 Sphere 30 Recess 31 Operation rod 31a Hook portion 32 Hook portion 40 Friction resistance member
Claims (2)
前記クラッチ機構は、前記ケーシングの上端部の下面に近接して前記回転軸に設けられた回転板と、前記ケーシングの上端部を貫通して前記回転板に形成された孔部に嵌合され、前記回転軸の回転を阻止するロックピンと、該ロックピンを前記孔部に嵌合させ又は前記孔部から離脱させる操作レバーと、を有し、
前記操作レバーは、前記ケーシングの上端部に回動可能に軸支されており、該操作レバーが回動操作されると、前記ロックピンが前記ケーシングの軸方向に昇降されて前記孔部に嵌合され又は前記孔部から離脱され、
前記操作レバーの先端部は、前記ケーシングの上端部よりも該ケーシングの径方向外側に突出しており、この先端部に、該操作レバーを回動操作するための操作棒の先端の係止部を係止させるフック部が形成されていることを特徴とする地盤圧密装置。 The base end is supported by the work machine so that it can be raised and lowered, and a plurality of openings are formed on the peripheral wall at appropriate intervals in the circumferential direction and the axial direction for supplying replenishing materials such as sand, gravel or aggregate and solidified material. A cylindrical casing, a rotary shaft that is inserted along the axial center in the casing and rotated forward or reversely by a rotation drive unit provided at a base end portion of the casing, and a distal end portion of the rotary shaft. The ground is excavated by forward rotation, and a consolidation hole is formed by consolidating the excavated earth and sand to the hole wall side, and the replenishment material in the casing is consolidated to the bottom of the consolidation hole by reverse rotation to form a columnar foundation. A screw portion that is connected to the casing, and the casing and the rotating shaft are connected to each other when the compaction hole is formed, and the casing and the rotating shaft are connected to each other when the columnar foundation is formed. To release the case A soil compaction apparatus comprising a clutch mechanism for reverse rotation only the rotary shaft as well as prevent rotation of the ring in frictional resistance between the bore wall,
The clutch mechanism is fitted in a rotary plate provided on the rotary shaft in proximity to the lower surface of the upper end portion of the casing, and a hole formed in the rotary plate through the upper end portion of the casing. A lock pin that prevents the rotation of the rotating shaft, and an operation lever that allows the lock pin to be fitted into or removed from the hole,
The operation lever is pivotally supported at the upper end portion of the casing. When the operation lever is rotated, the lock pin is moved up and down in the axial direction of the casing and fitted into the hole. Or removed from the hole,
The distal end portion of the operation lever protrudes radially outward of the casing from the upper end portion of the casing, and a locking portion at the distal end of the operation rod for rotating the operation lever is provided at the distal end portion. A ground compaction device, wherein a hook portion to be locked is formed .
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