JP5543869B2 - Electrode coating drying furnace for lithium ion batteries - Google Patents

Description

  The present invention relates to an electrode coating film drying furnace for a lithium ion battery that dries while traveling a base sheet coated with an electrode coating film for a lithium ion battery.

  The electrode of a lithium ion battery has a thickness obtained by applying an electrode material paste obtained by kneading an active material powder (electrode material), which is a positive electrode material or a negative electrode material, with a binder, a solvent or the like onto a base material sheet such as aluminum or copper. A 100-300 μm electrode coating film is formed and then dried. The electrode material is generally lithium cobaltate as a positive electrode material, PVDF as a binder, and NMP as a solvent.

  Among these, the binder has a role of adhering the electrode materials to each other in the dried electrode and adhering the electrode material to the base sheet. For this reason, in order to improve the performance of the lithium ion battery, the binder is required to be distributed as uniformly as possible in the thickness direction in the dried electrode. However, since the electrode coating film for a lithium ion battery is a very thick coating film having a thickness of 100 to 300 μm, unlike the coating film for a photographic film, it is not easy to evenly distribute the binder therein. The reason is as follows.

  Generally, an electrode coating film drying furnace for a lithium ion battery is a hot air drying furnace, and a method of drying from the surface by applying hot air to the sheet surface is adopted. FIG. 1 is an explanatory view of the drying process, wherein 1 is a binder, 2 is an electrode material, and 3 is a base sheet. As shown in FIG. 1A, the binder 1 is uniformly distributed before drying. However, when heated by hot air, the solvent evaporates from the surface and moves toward the surface of the electrode coating film. The binder 1 also moves to the surface layer side as shown in FIG. When drying proceeds in this state, the binder 1 concentrates on the surface layer side of the electrode as shown in FIG. In particular, PVDF used as the binder 1 is precipitated when the concentration in the solvent is increased, and the particles of the binder 1 are bonded to each other. Therefore, the binder 1 is fixed at that position and becomes a defect called binder segregation. In addition, since the electrode material 2 is heavy, such a movement hardly occurs.

  In the electrode shown in FIG. 1C, the amount of the binder that bonds the base material sheet 3 and the electrode material 2 is insufficient, so that peeling or cracking is likely to occur during the winding operation of the base material sheet 3. . In order to avoid this problem, if the concentration of the binder 1 in the electrode coating film is increased, the amount of the electrode material 2 is relatively insufficient, leading to a decrease in battery output.

  In order to solve the above-mentioned problem, Patent Document 1 proposes a method in which the drying process is divided into a plurality of processes having different coating film temperatures. However, in this method, it is explained that any means such as hot air, infrared rays, and dielectric heating can be adopted as the drying means, and since hot air drying is performed only from the surface of the coating film, this method focuses on only the surface temperature of the coating film. In the method, it is not easy to uniformize the binder concentration distribution in the dried electrode.

Japanese Patent No. 3953911

  Therefore, an object of the present invention is to solve the above-mentioned conventional problems and to provide a novel electrode coating film drying furnace for a lithium ion battery capable of drying an electrode coating film with a binder distribution made more uniform than before. Is to provide.

  In order to solve this problem, the present inventor analyzed the behavior of the solvent and the binder inside the electrode coating film during the drying process, and as shown in FIG. When the amount of the solvent is small, the reverse diffusion is prevented, but when there is a sufficient amount of the solvent, the reverse diffusion occurs and the concentration of the binder 1 is made uniform. There was found. For this purpose, it is preferable to increase the coating temperature while suppressing the evaporation of the solvent from the electrode coating, and to dry it in a state where the binder is uniformly dispersed by reverse diffusion.

The present invention has been made on the basis of the above-described knowledge, and includes a temperature rising part, a temperature holding part, and a cooling part, and a base sheet on which an electrode coating film for a lithium ion battery is applied is caused to travel inside. An electrode coating film drying furnace for a lithium ion battery that is dried in the temperature raising section and the temperature holding section, the electrode coating film containing an electrode material, a binder, and a solvent, and a front end of the temperature raising section In addition, an exhaust means for preventing gas inflow from the outside air and the temperature holding section is installed at the rear end, and an exhaust gas circulation path is provided for returning the internal gas of the temperature raising section exhausted from the exhaust means to the temperature raising section again. The solvent gas concentration in the temperature raising portion is maintained at a concentration that can suppress solvent evaporation from the electrode coating film.

As in claim 2, it is preferable that the exhaust means includes an exhaust passage extending in an oblique direction with respect to the traveling direction from the upper surface and the lower surface of the base sheet. Also as in claim 3, it is preferred that the temperature of the temperature holding portion is in the range of 100 to 150 ° C..

The electrode coating film drying furnace for a lithium ion battery according to the present invention is provided with exhaust means for preventing gas inflow from the outside air and the temperature holding part at the front end and rear end of the temperature raising part, and exhausted from this exhaust means. An exhaust gas circulation path is provided for returning the internal gas of the temperature raising portion to the temperature raising portion again, and the solvent gas concentration of the temperature raising portion can be maintained at a concentration that can suppress solvent evaporation from the electrode coating film. For this reason , when the base sheet coated with the electrode coating film for a lithium ion battery containing the electrode material, the binder, and the solvent passes through the temperature raising portion, the amount of the solvent in the electrode coating film is significantly reduced. First, the temperature is raised in a state in which the binder can be diffused back in the solvent. For this reason, the binder passes through the temperature raising section in a substantially uniformly distributed state and enters the temperature holding section. In this temperature holding section, the solvent vapor concentration in the furnace is low and the coating film temperature is high, so the solvent evaporates at once, but the solvent evaporates without the time to move the binder to the surface side again. Therefore, it can be dried at once in a state where the binder is uniformly dispersed.

It is explanatory drawing of the drying process of the electrode coating film by a hot air furnace. It is sectional drawing which shows embodiment of this invention. It is sectional drawing which shows other embodiment of this invention. It is explanatory drawing of the drying process of the electrode coating film by the furnace of this invention. It is a graph which shows the temperature change of the base material sheet by the furnace of this invention.

Preferred embodiments of the present invention are shown below.
FIG. 2 is a sectional view of an electrode coating film drying furnace for a lithium ion battery according to an embodiment of the present invention. This furnace is composed of a temperature raising part 11, a temperature holding part 12 and a cooling part 13 in this order from the inlet side, while the base sheet 3 coated with an electrode coating film for a lithium ion battery is moving at a constant speed inside thereof. , Drying. Although the heating means is not shown in FIG. 2, it goes without saying that the infrared heating means is arranged. In this embodiment, the passage time in the furnace is about 3 minutes, and the temperature of the temperature holding unit 12 is 100 to 150 ° C. The reason why the temperatures are different is that the optimum drying temperature varies depending on the type of electrode material.

  An electrode coating film is formed on the surface of the base sheet 3. As described above, this electrode coating film is obtained by applying an electrode material paste obtained by kneading the electrode material 2 with a binder 1 or a solvent onto a base material sheet 3 such as aluminum or copper to a thickness of 100 to 300 μm. The thickness of the base sheet 3 is about 15 to 20 μm. The electrode material in this embodiment is lithium cobalt oxide, the binder is PVDF, and the solvent is NMP, but is not necessarily limited thereto.

  In this lithium ion battery electrode coating film drying furnace, exhaust means 14 are installed at the front end on the inlet side of the temperature raising unit 11 and the rear end connected to the temperature holding unit 12. These exhaust means 14 are provided with exhaust channels 15 and 16 that form a pair in the vertical direction extending in an oblique direction with respect to the traveling direction from the upper surface and the lower surface of the base sheet 3. The angle formed by the exhaust passages 15 and 16 extending obliquely with respect to the traveling direction from the upper surface and the lower surface of the base sheet is preferably 30 to 60 °, and in this embodiment is 45 °. In this embodiment, the upper and lower exhaust passages 15 and 16 are arranged in opposite directions so as to be on the same straight line.

  Exhaust gas from these exhaust flow passages 15 and 16 is guided to the fan 17, and an exhaust gas circulation path 19 is formed that returns to the temperature raising portion via the header 18 again. The exhaust means 14 having such exhaust channels 15 and 16 sucks and exhausts the internal gas of the temperature raising unit 11, sucks the outside air at the front end, and sucks the internal gas of the temperature holding unit 12 at the rear end. However, the outside air and the internal gas of the temperature holding unit 12 are almost certainly prevented from entering the temperature raising unit 11.

  The exhaust gas from the exhaust means 14 contains solvent vapor evaporated from the electrode coating film inside the temperature raising unit 11. However, in the furnace of the present invention, the exhaust gas from the exhaust means 14 is returned again to the inside of the temperature raising section 11 by the exhaust gas circulation path 19, so that the solvent gas concentration inside the temperature raising section 11 is maintained at a high level. Can do. Of course, the solvent gas concentration can be controlled by discharging a part of the circulating gas from the exhaust gas circulation path 19 or adding a solvent. Needless to say, the solvent gas concentration should be controlled to a lower level in consideration of the explosion limit.

  In another embodiment shown in FIG. 3, the exhaust means 14 in which the exhaust passages 15 and 16 spread in a V shape is arranged. However, since the function is the same as that in FIG.

  When the substrate sheet 3 to which the electrode coating film has been applied passes through the inside of the electrode coating film drying furnace for the lithium ion battery configured as described above, as shown in FIG. It is dried while drawing the temperature curve. Particularly when the temperature is raised, the solvent evaporates from the surface, so that the solvent moves toward the surface of the electrode coating film, and the binder 1 also moves to the surface layer side as shown in FIG. .

  However, in the furnace of the present invention, the solvent gas concentration in the temperature raising portion 11 is maintained at a concentration that can suppress the solvent evaporation from the electrode coating film, and therefore the amount of solvent in the electrode coating film is difficult to decrease. For this reason, the diffusion coefficient of the binder 1 is kept high, and approaches a uniform distribution as shown in FIG. 4C by de-diffusion to make the binder concentration uniform. Thereafter, since the base sheet 3 enters the temperature holding unit 12 while being in a high temperature state, the solvent evaporates all at once and an electrode in which the binder 1 is uniformly dispersed can be obtained as shown in FIG.

  In the obtained lithium ion battery electrode, since the base material sheet 3 and the electrode material 2 are accurately bonded by the binder 1, the base material sheet 3 is not peeled or cracked during the winding operation. There is an advantage that the defect occurrence rate can be reduced to 1/10 or less of the conventional one.

DESCRIPTION OF SYMBOLS 1 Binder 2 Electrode material 3 Base material sheet 11 Temperature rising part 12 Temperature holding part 13 Cooling part 14 Exhaust means 15 Exhaust flow path 16 Exhaust flow path 17 Fan 18 Header 19 Exhaust gas circulation path

Claims (3)

Lithium having a temperature rising part, a temperature holding part, and a cooling part, and drying in the temperature rising part and the temperature holding part while running a substrate sheet coated with an electrode coating film for a lithium ion battery inside An electrode coating film drying furnace for an ion battery,
The electrode coating film contains an electrode material, a binder, and a solvent,
Exhaust means for preventing gas inflow from the outside air and the temperature holding section is installed at the front end and rear end of the temperature raising section, and exhaust gas that returns the internal gas of the temperature raising section exhausted from the exhaust means to the temperature raising section again. An electrode coating film drying furnace for a lithium ion battery, characterized in that a gas circulation path is provided and the solvent gas concentration in the temperature raising portion is maintained at a concentration capable of suppressing solvent evaporation from the electrode coating film. 2. An electrode coating film drying furnace for a lithium ion battery according to claim 1 , wherein the exhaust means includes an exhaust passage extending obliquely with respect to the traveling direction from the upper surface and the lower surface of the base sheet. . The temperature of a temperature holding part is the range of 100-150 degreeC , The electrode coating-film drying furnace for lithium ion batteries of Claim 1 characterized by the above-mentioned.

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