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JP5547883B2 - Method of welding resin material - Google Patents
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JP5547883B2 - Method of welding resin material - Google Patents

Method of welding resin material Download PDF

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Publication number
JP5547883B2
JP5547883B2 JP2008246904A JP2008246904A JP5547883B2 JP 5547883 B2 JP5547883 B2 JP 5547883B2 JP 2008246904 A JP2008246904 A JP 2008246904A JP 2008246904 A JP2008246904 A JP 2008246904A JP 5547883 B2 JP5547883 B2 JP 5547883B2
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JP
Japan
Prior art keywords
resin material
welding
laser beam
fitting
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2008246904A
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Japanese (ja)
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JP2010076246A (en
Inventor
浩司 浦瀬
康志 永野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Priority to JP2008246904A priority Critical patent/JP5547883B2/en
Publication of JP2010076246A publication Critical patent/JP2010076246A/en
Application granted granted Critical
Publication of JP5547883B2 publication Critical patent/JP5547883B2/en
Expired - Fee Related legal-status Critical Current
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1635Laser beams characterised by the way of heating the interface at least passing through one of the parts to be joined, i.e. laser transmission welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1654Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/116Single bevelled joints, i.e. one of the parts to be joined being bevelled in the joint area
    • B29C66/1162Single bevel to bevel joints, e.g. mitre joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/118Single monotone curved joints
    • B29C66/1182Single monotone curved joints the joint being C-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1226Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least one bevelled joint-segment
    • B29C66/12261Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least one bevelled joint-segment the two joint-segments being bevelled, e.g. the two joint-segments forming a V
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/24Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
    • B29C66/242Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
    • B29C66/2424Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain
    • B29C66/24243Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral
    • B29C66/24244Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being a closed polygonal chain forming a quadrilateral forming a rectangle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/534Joining single elements to open ends of tubular or hollow articles or to the ends of bars
    • B29C66/5346Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
    • B29C66/53461Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/65General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool
    • B29C66/652General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles with a relative motion between the article and the welding tool moving the welding tool around the fixed article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/836Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10Polymers of propylene
    • B29K2023/12PP, i.e. polypropylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2025/00Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2033/00Use of polymers of unsaturated acids or derivatives thereof as moulding material
    • B29K2033/04Polymers of esters
    • B29K2033/12Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2059/00Use of polyacetals, e.g. POM, i.e. polyoxymethylene or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/006PBT, i.e. polybutylene terephthalate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2069/00Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

本発明は、複数の樹脂材を組み立てる際に用いられる樹脂材の溶着方法に関するものである。   The present invention relates to a resin material welding method used when assembling a plurality of resin materials.

従来より、複数の樹脂材を組み立てるにあたって、レーザ光を用いた溶着方法が採用されている(例えば、特許文献1参照)。図5(a)に二つの樹脂材1、2をレーザ光により溶着する方法の一例を示す。この場合、一方の樹脂材1はレーザ光Lを比較的吸収しやすい高吸収率の樹脂材で形成されるものであって、他方の樹脂材2はレーザ光Lを比較的透過しやすい高透過率の樹脂材で形成されている。   Conventionally, in assembling a plurality of resin materials, a welding method using laser light has been employed (see, for example, Patent Document 1). FIG. 5A shows an example of a method of welding two resin materials 1 and 2 with laser light. In this case, one resin material 1 is formed of a resin material with a high absorption rate that is relatively easy to absorb the laser beam L, and the other resin material 2 is a high transmittance material that is relatively easy to transmit the laser beam L. It is made of a resin material of a rate.

そして、まず、二つの樹脂材1、2を重ね合わせて配置する。次に、図5(b)に示すように、樹脂材1、2の接合面にレーザー照射装置LMからレーザ光Lを照射する。このレーザ光Lは高透過率の樹脂材2を通過させて接合面に照射するようにする。これにより、接合面において高吸収率の樹脂材1がレーザ光Lを吸収して発熱し、この熱により接合面で樹脂材1、2を溶融させ、この後、図5(c)に示すように、溶融した樹脂を硬化又は固化することにより溶着部10を形成して樹脂材1、2を溶着することができる。また、二つの樹脂材1、2を重ね合わせた状態で押さえ治具などにより樹脂材1、2を加圧することにより、接合面を圧着しながら溶着することができる。
特開2005−288934号公報
Then, first, the two resin materials 1 and 2 are superposed and arranged. Next, as shown in FIG. 5B, the laser beam L is irradiated from the laser irradiation device LM onto the bonding surfaces of the resin materials 1 and 2. The laser beam L is passed through the resin material 2 having a high transmittance so as to irradiate the bonding surface. As a result, the resin material 1 having a high absorption rate absorbs the laser light L at the joint surface and generates heat, and the heat causes the resin materials 1 and 2 to melt at the joint surface. Thereafter, as shown in FIG. Furthermore, the resin material 1 and 2 can be welded by forming the welded portion 10 by curing or solidifying the molten resin. Further, by pressing the resin materials 1 and 2 with a pressing jig or the like in a state where the two resin materials 1 and 2 are overlapped, the bonding surfaces can be welded while being crimped.
JP 2005-288934 A

しかし、上記の従来例では、レーザ光による溶着の際に、樹脂の溶着部より煤が発生し、レーザ光を集光するレンズが汚れたり、各樹脂材1、2の厚みなどの成型精度等の成型状態により、レーザ光の透過率や吸収率が変化したりした場合に、接合面でのレーザ光の焦点がずれるなどのレーザ光の照射条件が部分的に不充分になることがあり、溶着性が不安定となるおそれがあった。   However, in the above conventional example, at the time of welding with the laser beam, wrinkles are generated from the welded portion of the resin, the lens for condensing the laser beam is soiled, the molding accuracy such as the thickness of each resin material 1, 2, etc. Depending on the molding state, when the laser light transmittance or absorptance changes, the laser light irradiation conditions such as defocusing of the laser light on the bonding surface may be partially insufficient, There was a possibility that the weldability would become unstable.

本発明は上記の点に鑑みてなされたものであり、安定したレーザ光による溶着を行うことができる樹脂材の溶着方法を提供することを目的とするものである。   The present invention has been made in view of the above points, and an object of the present invention is to provide a resin material welding method capable of performing stable welding with laser light.

本発明の請求項1に係る樹脂材の溶着方法は、一方の樹脂材と他方の樹脂材とのレーザ光による溶着方法であり、前記一方の樹脂材と前記他方の樹脂材との接合面全体は、前記一方の樹脂材に形成された円弧状のテーパー面を有する嵌合凸部と、前記他方の樹脂材に形成された円弧状のテーパー面を有する嵌合凹部の、それぞれのテーパー面どうしの接合面で構成され、前記接合面へのレーザ光の入射方向において、前記接合面とレーザ照射装置との距離は、前記接合面全域で連続的に変化する構成であり、前記嵌合凸部と前記嵌合凹部のテーパー面同士を接合した後、そのテーパー面にレーザ光を照射することにより前記樹脂材を溶融して複数の樹脂材を前記テーパー面で溶着することを特徴とするものである。 Welding method of the resin material according to claim 1 of the present invention is a welding method according lasers light between one resin material and another resin material, the bonding surface of the one of the resin material and the other resin material overall, a fitting convex portion having a tapered surface of the arcuate shape formed on the one of the resin material, the fitting recess having a tapered surface of the other-shaped arc formed on the resin material, each of the tapered surface It consists of how to joint surface, in the incident direction of the laser beam to the bonding surface, the distance between the bonding surface and the laser irradiation apparatus is continuously changing configuration at the entire bonding surfaces, the fitting projection parts and after joining the tapered faces of the fitting recess, which is characterized in that welding the plurality of resin material in the tapered surface by melting the resin material by irradiating a laser beam on the tapered surface It is.

請求項1の発明では、テーパー面を接合してその接合面にレーザ光を照射して溶着するので、レーザ光を集光するレンズの汚れや樹脂材の成型状態によりレーザ光の透過率や吸収率が変化しても、接合面へのレーザ光の入射方向において、接合面全体でレーザー照射装置からの距離が連続的に異なるため、接合面のいずれかの部分でレーザ光の照射条件が満たされる可能性が高くなって溶着部を形成するためのポイントを確保することができ、不充分な溶着部分が少なくなって、安定したレーザ光による溶着を行うことができるものである。 According to the first aspect of the present invention, since the tapered surfaces are joined and the joining surfaces are irradiated with laser light and welded, the transmittance and absorption of the laser light depend on the dirt of the lens for condensing the laser light and the molding state of the resin material. Even if the rate changes, the distance from the laser irradiation device continuously varies across the entire bonding surface in the laser beam incident direction on the bonding surface, so that the laser beam irradiation conditions are satisfied at any part of the bonding surface. It is possible to secure a point for forming a welded portion with a high possibility of being welded, and an insufficient welded portion is reduced, so that stable welding with laser light can be performed.

請求項の発明では、嵌合凸部と嵌合凹部との嵌合によりテーパー面の位置決めを容易に行うことができ、樹脂材の溶着が行いやすくなるものである。 In the invention of claim 1, it is possible to easily perform the positioning of the tapered surface by the fitting between the fitting protruding portion and the Hamago凹portion, in which the welding of the resin material is easy to carry out.

請求項の発明では、一定角度の傾斜を有するテーパー面であると成形用型の継ぎ目部分で成型時にバリが発生しやすくなるが、滑らかな傾斜面である円弧状とすることで成形用型の継ぎ目がなくなって成型時のバリ発生を防止することができるものである。 According to the first aspect of the present invention, if the taper surface has an inclination of a certain angle, burrs are likely to occur at the joint portion of the molding die during molding. This prevents the occurrence of burrs during molding.

以下、本発明を実施するための最良の形態を説明する。   Hereinafter, the best mode for carrying out the present invention will be described.

図1に、二つの樹脂材1、2を溶着する方法について例示する。   FIG. 1 illustrates a method for welding two resin materials 1 and 2.

一方の樹脂材1は他方の樹脂材2よりも比較的レーザ光Lの透過率が低くて吸収率が高いものを用いることができ、これにより、溶着時に樹脂材1がレーザ光Lを十分に吸収して発熱することができるものである。このような樹脂材1は、例えば、ポリブチレンテレフタレート(PBT)、ポリエチレンテレフタレート(PET)、ポリオキシメチレン(POM)、ポリプロピレン(PP)、ポリスチレン(PS)、ポリカーボネート(PC)、ポリメタクリル酸メチル(PMMA)などの樹脂材料の成型品を用いることができる。   One resin material 1 can be used that has a relatively low laser beam L transmittance and a high absorption rate than the other resin material 2, so that the resin material 1 sufficiently absorbs the laser beam L during welding. It can absorb and generate heat. Such a resin material 1 includes, for example, polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polyoxymethylene (POM), polypropylene (PP), polystyrene (PS), polycarbonate (PC), polymethyl methacrylate ( A molded product of a resin material such as PMMA) can be used.

もう一方の樹脂材2は他方の樹脂材1よりも比較的レーザ光Lの吸収率が低くて透過率が高いものを用いることができ、レーザ光Lの透過率が30〜70%程度であることが好ましい。これにより、溶着時に樹脂材2がレーザ光Lを十分に透過して接合面に到達することができることができるものである。このような樹脂材2は上記と同様の樹脂材料の成型品を用いることができる。   As the other resin material 2, a material having a relatively low absorption rate of the laser light L and a high transmittance than the other resin material 1 can be used, and the transmittance of the laser light L is about 30 to 70%. It is preferable. Thereby, the resin material 2 can fully permeate | transmit the laser beam L at the time of welding, and can reach | attain a joint surface. Such a resin material 2 can be a molded product of the same resin material as described above.

本発明では、樹脂材1、2の溶着する面がテーパー面(傾斜面)3、4として形成されている。図1(a)では、樹脂材1、2を上下に配置して溶着するものであるため、下側の樹脂材1の上面がテーパー面3として形成されており、上側の樹脂材2の下面がテーパー面4として形成されている。テーパー面3とテーパー面4は同じ傾斜角を有し、レーザ光Lの入射方向に対して0°よりも大きくて90°よりも小さい傾斜角にするのが好ましく、より好ましくは30〜60°である。また、テーパー面3とテーパー面4は同じ方向に向いて傾斜してればよい。尚、図1(a)のものでは樹脂材1、2は四角枠状に形成されているが、これに限定されるものではなく、各種の形状を採用することができる。   In the present invention, the surfaces on which the resin materials 1 and 2 are welded are formed as tapered surfaces (inclined surfaces) 3 and 4. In FIG. 1 (a), since the resin materials 1 and 2 are arranged vertically and welded, the upper surface of the lower resin material 1 is formed as a tapered surface 3, and the lower surface of the upper resin material 2 is formed. Is formed as a tapered surface 4. The tapered surface 3 and the tapered surface 4 have the same inclination angle, and are preferably set to an inclination angle larger than 0 ° and smaller than 90 ° with respect to the incident direction of the laser light L, more preferably 30 to 60 °. It is. Moreover, the taper surface 3 and the taper surface 4 should just incline in the same direction. In addition, in the thing of Fig.1 (a), although the resin materials 1 and 2 are formed in square frame shape, it is not limited to this, Various shapes can be employ | adopted.

そして、樹脂材1、2を溶着するにあたっては、次のようにして行う。まず、一方の樹脂材1の上に他方の樹脂材2を載置する。このとき、レーザ光Lの透過率の高い樹脂材2をレーザ光Lの吸収率の高い樹脂材1の上に重ね合わせて、テーパー面3とテーパー面4とを接合する。この場合、図1(b)に示すように、テーパー面3とテーパー面4とはほとんど隙間なく密着するか、隙間があいていても略平行に対向するものである。   Then, the resin materials 1 and 2 are welded as follows. First, the other resin material 2 is placed on one resin material 1. At this time, the taper surface 3 and the taper surface 4 are joined by superposing the resin material 2 having a high transmittance of the laser beam L on the resin material 1 having a high absorption factor of the laser beam L. In this case, as shown in FIG. 1 (b), the taper surface 3 and the taper surface 4 are in close contact with each other with little gap, or are opposed substantially in parallel even if there is a gap.

次に、テーパー面3とテーパー面4の接合面にレーザ光Lを照射する。このとき、レーザ光Lは、レーザ光Lの透過率の高い樹脂材2を通過させてテーパー面3とテーパー面4の接合面に照射するようにする。また、レーザ光Lは溶着が必要な部分の総てに照射されるように、レーザ光Lを樹脂材1、2に対して走査するようにする。そして、このようにしてテーパー面3とテーパー面4の接合面にレーザ光Lを照射すると、レーザ光Lの吸収率の高い樹脂材2がレーザ光Lを吸収して発熱し、この発熱により、樹脂材1と樹脂材2の一方又は両方が溶融する。この後、樹脂の溶融部分を発熱により硬化したりあるいは降温により固化したりすることにより、図1(c)に示すように、溶着部10を形成する。そして、この溶着部10により樹脂材1と樹脂材2とを溶着することができるものである。溶着時のレーザの種類、使用周波数の範囲、強さの範囲などは、樹脂材1、2の種類や厚み等によって適宜設定可能であるが、レーザーパワーは約10〜30Wにすることができる。   Next, the laser beam L is irradiated to the joint surface between the tapered surface 3 and the tapered surface 4. At this time, the laser light L passes through the resin material 2 having a high transmittance of the laser light L so as to irradiate the joint surface between the tapered surface 3 and the tapered surface 4. Further, the laser beam L is scanned with respect to the resin materials 1 and 2 so that the laser beam L is irradiated to all the portions that require welding. And when the laser beam L is irradiated to the joint surface of the taper surface 3 and the taper surface 4 in this way, the resin material 2 having a high absorption rate of the laser beam L absorbs the laser beam L and generates heat. One or both of the resin material 1 and the resin material 2 are melted. Thereafter, the melted portion of the resin is cured by heat generation or solidified by lowering the temperature, thereby forming the welded portion 10 as shown in FIG. And the resin material 1 and the resin material 2 can be welded by this welding part 10. FIG. The type of laser at the time of welding, the range of operating frequencies, the range of strength, and the like can be set as appropriate depending on the type and thickness of the resin materials 1 and 2, but the laser power can be about 10 to 30 W.

本発明では、テーパー面3、4を接合し、この接合面にレーザ光Lを照射して溶着するので、図2(a)に示すように、テーパー面3、4のレーザ光Lの照射される範囲(レーザ光径LDの範囲)のA点とB点とではレーザ照射装置LMからの距離が異なるため、レーザ光Lの焦点がずれるなどの照射条件がばらついても、A点とB点の間のいずれかの部分でレーザ光Lの照射条件が最適になって溶着できる可能性がある。すなわち、レーザ照射装置LMの光学系を介してレーザ光Lを照射する場合、焦点調整なども行っているが、樹脂材1、2の成型精度やレーザ光Lを集光するレンズが汚れるなどの様々な要因でレーザ光Lの入射方向(深さ方向)に焦点距離がことなることになる。図2(b)の従来例では、レーザ光Lの照射される範囲(レーザ光径LDの範囲)のA’点とB’点とではレーザ照射装置LMからの距離が一定であるため、焦点がずれると、A’点とB’点の間で溶着されないことがあり、溶着が不安定になるおそれがある。   In the present invention, since the tapered surfaces 3 and 4 are joined and the joining surfaces are irradiated with the laser beam L and welded, as shown in FIG. 2A, the laser beams L of the tapered surfaces 3 and 4 are irradiated. Since the distance from the laser irradiation device LM differs between the point A and the point B in the range (laser beam diameter LD range), even if the irradiation conditions such as the defocus of the laser beam L vary, the points A and B There is a possibility that welding can be performed by optimizing the irradiation condition of the laser beam L at any portion between the two. That is, when the laser beam L is irradiated through the optical system of the laser irradiation device LM, the focus adjustment is also performed, but the molding accuracy of the resin materials 1 and 2 and the lens that collects the laser beam L become dirty. The focal length differs in the incident direction (depth direction) of the laser light L due to various factors. In the conventional example of FIG. 2B, the distance from the laser irradiation apparatus LM is constant at the points A ′ and B ′ of the range irradiated with the laser beam L (the range of the laser beam diameter LD). If they are shifted, welding may not be performed between the points A ′ and B ′, and the welding may become unstable.

図3(a)(b)に他の実施の形態の一例を示す。この溶着方法では、一方の樹脂材1に嵌合凸部5を設けると共に他方の樹脂材2に嵌合凹部6を設け、嵌合凸部5と嵌合凹部6とを嵌合した状態で溶着するものである。断面形状において嵌合凸部5は二つのテーパー面3、3により先端面(凸面)が形成されている。また、断面形状において嵌合凹部6は二つのテーパー面4、4により底面(凹面)が形成されている。嵌合凸部5と嵌合凹部6とを嵌合すると、テーパー面3とテーパー面4とが一つずつほとんど隙間なく密着するか、隙間があいていても略平行に対向するものである。図3(a)に示すように、透光率の高い樹脂材2の下面に嵌合凹部6を形成すると共に吸収率の高い樹脂材1の上面に嵌合凸部5を形成することができ、逆に、図3(b)に示すように、透光率の高い樹脂材2の下面に嵌合凸部5を形成すると共に吸収率の高い樹脂材1の上面に嵌合凹部6を形成することができる。テーパー面3、3の間の角度α及びテーパー面4、4の間の角度βは、α>βでα+β=360°となる範囲であれば、αとβを任意に設定することができるが、例えば、α=240〜300°、β=60〜120°とするのが好ましい。   An example of another embodiment is shown in FIGS. In this welding method, the fitting convex portion 5 is provided in one resin material 1 and the fitting concave portion 6 is provided in the other resin material 2, and the welding is performed in a state where the fitting convex portion 5 and the fitting concave portion 6 are fitted. To do. In the cross-sectional shape, the fitting convex portion 5 has a tip surface (convex surface) formed by two tapered surfaces 3 and 3. Further, in the cross-sectional shape, the fitting recess 6 has a bottom surface (concave surface) formed by two tapered surfaces 4 and 4. When the fitting convex part 5 and the fitting concave part 6 are fitted, the taper surface 3 and the taper surface 4 are brought into close contact with each other with almost no gap, or are opposed substantially in parallel even if there is a gap. As shown in FIG. 3A, the fitting concave portion 6 can be formed on the lower surface of the resin material 2 having a high light transmittance, and the fitting convex portion 5 can be formed on the upper surface of the resin material 1 having a high absorption rate. On the contrary, as shown in FIG. 3B, the fitting convex portion 5 is formed on the lower surface of the resin material 2 having a high light transmittance, and the fitting concave portion 6 is formed on the upper surface of the resin material 1 having a high absorption rate. can do. As long as the angle α between the tapered surfaces 3 and 3 and the angle β between the tapered surfaces 4 and 4 are within a range where α> β and α + β = 360 °, α and β can be arbitrarily set. For example, it is preferable that α = 240 to 300 ° and β = 60 to 120 °.

図4(a)(b)に他の実施の形態の一例を示す。この溶着方法では、一方の樹脂材2に嵌合凸部5を設けると共に他方の樹脂材1に嵌合凹部6を設け、嵌合凸部5と嵌合凹部6とを嵌合した状態で溶着するものであるが、断面形状において嵌合凸部5のテーパー面3である先端面が凸の円弧状面として形成されていると共に、嵌合凹部6のテーパー面4である底面が凹の円弧状面として形成されている。嵌合凸部5と嵌合凹部6とを嵌合すると、テーパー面3とテーパー面4とがほとんど隙間なく密着するか、隙間があいていても略平行に対向するものである。図4(a)に示すように、透光率の高い樹脂材2の下面に嵌合凹部6を形成すると共に吸収率の高い樹脂材1の上面に嵌合凸部5を形成することができ、逆に、図4(b)に示すように、透光率の高い樹脂材2の下面に嵌合凸部5を形成すると共に吸収率の高い樹脂材1の上面に嵌合凹部6を形成することができる。テーパー面3及テーパー面4の曲率半径Rは無限大(∞)未満、好ましくは、R200〜1000mmとすることができる。   FIGS. 4A and 4B show an example of another embodiment. In this welding method, one resin material 2 is provided with a fitting convex portion 5 and the other resin material 1 is provided with a fitting concave portion 6 so that the fitting convex portion 5 and the fitting concave portion 6 are fitted. However, in the cross-sectional shape, the tip surface that is the tapered surface 3 of the fitting convex portion 5 is formed as a convex arcuate surface, and the bottom surface that is the tapered surface 4 of the fitting concave portion 6 is a concave circle. It is formed as an arcuate surface. When the fitting convex part 5 and the fitting concave part 6 are fitted, the taper surface 3 and the taper surface 4 are in close contact with each other with little gap, or are substantially parallel to each other even if there is a gap. As shown in FIG. 4A, the fitting recess 6 can be formed on the lower surface of the resin material 2 having a high light transmittance, and the fitting protrusion 5 can be formed on the upper surface of the resin material 1 having a high absorption rate. On the contrary, as shown in FIG. 4B, the fitting convex portion 5 is formed on the lower surface of the resin material 2 having a high light transmittance, and the fitting concave portion 6 is formed on the upper surface of the resin material 1 having a high absorption rate. can do. The radius of curvature R of the tapered surface 3 and the tapered surface 4 is less than infinity (∞), preferably R200 to 1000 mm.

本発明において、溶着時にテーパー面3、4を加圧して密着させるのが好ましく、これにより、テーパー面3、4を強固に溶着することができる。この場合、例えば、ワーク(樹脂材1、2を接合した物)の上にガラス板等の透明板を配し、ワークの下側と透明板の上側をプレス機等で挟み込むようにして加圧させることができる。また、テーパー面3、4での圧力を例えば200〜500kPaとすることができる。   In the present invention, it is preferable that the tapered surfaces 3 and 4 are pressed and adhered at the time of welding, whereby the tapered surfaces 3 and 4 can be firmly welded. In this case, for example, a transparent plate such as a glass plate is arranged on the workpiece (the product in which the resin materials 1 and 2 are joined), and pressurization is performed by sandwiching the lower side of the workpiece and the upper side of the transparent plate with a press machine or the like. Can be made. Moreover, the pressure in the taper surfaces 3 and 4 can be 200-500 kPa, for example.

本発明の実施の形態の一例を示し、(a)は斜視図、(b)(c)は一部の断面図である。BRIEF DESCRIPTION OF THE DRAWINGS An example of embodiment of this invention is shown, (a) is a perspective view, (b) (c) is partial sectional drawing. (a)は本発明を示す一部の断面図、(b)は従来例を示す一部の断面図である。(A) is a partial cross-sectional view showing the present invention, (b) is a partial cross-sectional view showing a conventional example. 同上の他の実施の形態の一例を示し、(a)(b)は一部の断面図である。An example of other embodiment same as the above is shown, and (a) and (b) are partial sectional views. 同上の他の実施の形態の一例を示し、(a)(b)は一部の断面図である。An example of other embodiment same as the above is shown, and (a) and (b) are partial sectional views. 従来例を示し、(a)は斜視図、(b)(c)は一部の断面図である。A prior art example is shown, (a) is a perspective view, (b) (c) is a partial sectional view.

符号の説明Explanation of symbols

1 樹脂材
2 樹脂材
3 テーパー面
4 テーパー面
5 嵌合凸部
6 嵌合凹部
DESCRIPTION OF SYMBOLS 1 Resin material 2 Resin material 3 Tapered surface 4 Tapered surface 5 Fitting convex part 6 Fitting concave part

Claims (1)

一方の樹脂材と他方の樹脂材とのレーザ光による溶着方法であり、
前記一方の樹脂材と前記他方の樹脂材との接合面全体は、
前記一方の樹脂材に形成された円弧状のテーパー面を有する嵌合凸部と、前記他方の樹脂材に形成された円弧状のテーパー面を有する嵌合凹部の、それぞれのテーパー面どうしの接合面で構成され、
前記接合面へのレーザ光の入射方向において、前記接合面とレーザ照射装置との距離は、前記接合面全域で連続的に変化する構成であり、
前記嵌合凸部と前記嵌合凹部のテーパー面同士を接合した後、そのテーパー面にレーザ光を照射することにより前記樹脂材を溶融して複数の樹脂材を前記テーパー面で溶着することを特徴とする樹脂材の溶着方法。
A welding method according lasers light between one resin material and another resin material,
The entire joint surface between the one resin material and the other resin material is
Joining between the tapered surfaces of the fitting convex portion having an arcuate tapered surface formed on the one resin material and the fitting concave portion having the arcuate taper surface formed on the other resin material Composed of faces,
In the incident direction of the laser light to the bonding surface, the distance between the bonding surface and the laser irradiation device is a configuration that continuously changes over the entire bonding surface,
After joining the taper surfaces of the fitting convex part and the fitting concave part, the resin material is melted by irradiating the taper surface with laser light, and a plurality of resin materials are welded on the taper surface. A method of welding a resin material characterized.
JP2008246904A 2008-09-25 2008-09-25 Method of welding resin material Expired - Fee Related JP5547883B2 (en)

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