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JP5559663B2 - Jig for forming water-stop portion of folded-plate roof material and method for manufacturing water-stop portion of folded-plate roof material - Google Patents
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JP5559663B2 - Jig for forming water-stop portion of folded-plate roof material and method for manufacturing water-stop portion of folded-plate roof material - Google Patents

Jig for forming water-stop portion of folded-plate roof material and method for manufacturing water-stop portion of folded-plate roof material Download PDF

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JP5559663B2
JP5559663B2 JP2010258572A JP2010258572A JP5559663B2 JP 5559663 B2 JP5559663 B2 JP 5559663B2 JP 2010258572 A JP2010258572 A JP 2010258572A JP 2010258572 A JP2010258572 A JP 2010258572A JP 5559663 B2 JP5559663 B2 JP 5559663B2
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folded
water
roof material
plate roof
groove bottom
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JP2012107465A (en
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吉久 山本
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Nippon Steel Coated Sheet Corp
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Nippon Steel and Sumikin Coated Sheet Corp
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Description

本発明は、折板屋根材の止水部形成用治具及び折板屋根材の止水部の製造方法に関する。   The present invention relates to a jig for forming a water stop portion of a folded plate roof material and a method for manufacturing the water stop portion of the folded plate roof material.

従来より、折板屋根の棟部への雨水等の浸入を防止する手段として、折板屋根材の水上側端部に水止め用の面戸(止水面戸)を設置することが知られている。しかし、止水面戸は、経年によりシーリング性が低下し、徐々に折板屋根の棟部に雨水等が浸入してしまうことがある。そのため、止水面戸の設置に加えて、水上側端部を曲げ加工により略垂直に立ち上げるように屈曲させ、該水上側端部に止水部を形成させることもある。   Conventionally, it has been known that a water stop face stop (water stop face door) is installed at the water upper end of the folded board roof material as a means for preventing rainwater and the like from entering the ridge of the folded board roof. Yes. However, the sealing surface of the water-stopping surface deteriorates over time, and rainwater or the like may gradually enter the ridge portion of the folded-plate roof. Therefore, in addition to the installation of the water stop surface door, the water upper end portion may be bent so as to rise substantially vertically by bending, and the water stop portion may be formed at the water upper end portion.

そして、近年では、上記のような折板屋根材の水上側端部に止水部を形成するための止水部形成用治具が各種提案されている。   In recent years, various water-stopping part forming jigs for forming a water-stopping part at the water-side end of the folded roof material as described above have been proposed.

例えば、断面が略V字状に形成された折板屋根の水上側端部の溝底部を、台板と押さえ部材の間に挿し込み、水上側端部の先端を規制部材に当接させてハンドルを操作することで、溝底部を立ち上げるように屈曲して水上側端部に止水部を形成することができる止水部形成用治具が提案されている(例えば、特許文献1を参照)。   For example, the groove bottom portion of the water-side end portion of the folded plate roof having a substantially V-shaped cross section is inserted between the base plate and the pressing member, and the tip of the water-side end portion is brought into contact with the regulating member. There has been proposed a water stop part forming jig that can be bent so as to raise the groove bottom part by operating the handle to form a water stop part at the water upper end (for example, Patent Document 1). reference).

実開平6−20700号公報Japanese Utility Model Publication No. 6-20700

しかしながら、従来の止水部形成用治具では、溝底部を屈曲する際、止水部形成用治具は水上側端部の溝底部のみに当接するものであって、溝底部の両側の山部半体には当接するものでなかった。そのため、水上側端部の溝底部は略直角に屈曲するように曲げ加工できるものの、溝底部の両側の山部半体に対しては止水部形成用治具が当接しない分、力が作用しにくくなり、所定形状の止水部を形成することが困難となる場合があった。特に、耐風圧強度を高くするために、両側の山部半体に係止部を設けているような複雑形状の折板屋根材に対しては、従来の止水部形成用治具で曲げ加工したとしても、安定して雨水等の浸入が防げるような止水部を形成することが難しいという問題があった。   However, in the conventional water stop portion forming jig, when the groove bottom portion is bent, the water stop portion forming jig abuts only on the groove bottom portion of the water upper end, and the peaks on both sides of the groove bottom portion are It did not contact the half of the body. Therefore, although the groove bottom portion at the water upper end can be bent so as to be bent at a substantially right angle, the water stop forming jig does not come into contact with the mountain halves on both sides of the groove bottom. It may become difficult to act, and it may be difficult to form a water stop portion having a predetermined shape. In particular, in order to increase the wind pressure strength, bend with a conventional water-stop forming jig for folded-plate roofing materials with complex shapes that have locking portions on the mountain halves on both sides. Even if processed, there is a problem that it is difficult to form a water stop portion that can stably prevent intrusion of rainwater and the like.

以上のように、従来の止水部形成用治具で折板屋根材の水上側端部に止水部を形成しようとしたとしても、屈曲するのに大きな力をかけることが必要であったり、加工に時間や手間がかかったりする原因となっていた。   As described above, even if an attempt is made to form a water stop at the water upper end of the folded roof material with a conventional water stop forming jig, it may be necessary to apply a large force to bend. , It took time and effort to process.

本発明は上記の点に鑑みてなされたものであり、強度が高く複雑な形状の折板屋根材に対しても加工に時間や手間がかかることなく、水上側端部の溝底部及びその両側の山部半体に止水部を形成することできる折板屋根材の止水部形成用治具及び折板屋根材の止水部の製造方法を提供することを目的とするものである。   The present invention has been made in view of the above points, and does not take time and labor to process a folded roof material having a high strength and a complicated shape, and the groove bottom portion on the water-side end portion and both sides thereof. It aims at providing the manufacturing method of the water stop part of the folded-plate roof material which can form a water-stop part in this mountain part half body, and the water stop part of a folded-plate roof material.

本発明に係る折板屋根材の止水部形成用治具は、折板屋根材の水上側端部の溝底部とその両側の山部半体とを前記折板屋根材の表面側に立ち上げることにより止水部を形成する止水部形成用治具であって、押さえ部と、底部と、前記押さえ部の両外側に設けられた一対の突出部とを有し、前記押さえ部と前記底部とを対向させることにより前記水上側端部の溝底部を挿入するための挿入用隙間が形成され、前記突出部は、前記水上側端部の溝底部を前記挿入用隙間に挿入した状態で前記山部半体の表面側に位置し、且つ前記押さえ部と前記底部とを回動させることにより前記挿入用隙間に挿入された前記水上側端部の溝底部を折板屋根材の表面側に屈曲して立ち上げる際に前記山部半体の表面に当接するように形成して成ることを特徴とする。   A jig for forming a still water portion of a folded-plate roof material according to the present invention has a groove bottom portion at the water-side end of the folded-plate roof material and mountain halves on both sides thereof standing on the surface side of the folded-plate roof material. A water stopping part forming jig for forming a water stopping part by raising the holding part, having a pressing part, a bottom part, and a pair of protrusions provided on both outer sides of the pressing part, An insertion gap for inserting the groove bottom portion of the water-side end is formed by facing the bottom, and the protruding portion is a state in which the groove bottom of the water-side end is inserted into the insertion gap. The groove bottom portion of the water-side end inserted into the insertion gap by rotating the pressing portion and the bottom portion is positioned on the surface side of the mountain half and the surface of the folded plate roofing material It is formed so as to be in contact with the surface of the half portion of the mountain when bent up to the side.

また、本発明に係る止水部形成用治具は、前記突出部に傷つき防止材が設けられて成ることが好ましい。   Moreover, it is preferable that the water stop part forming jig according to the present invention is configured such that the protrusion is provided with a scratch preventing material.

また、本発明に係る止水部形成用治具は、前記突出部の先端部が円弧状に形成されて成ることが好ましい。   Moreover, it is preferable that the water stop part formation jig | tool which concerns on this invention is formed by the front-end | tip part of the said protrusion part being formed in circular arc shape.

また、本発明に係る折板屋根材の止水部の製造方法は、上記いずれかの折板屋根材の止水部形成用治具により折板屋根材の止水部を製造する方法であって、前記挿入用隙間に前記水上側端部の溝底部を挿入し、次いで該治具を前記折板屋根材の表面側に回動することにより、前記突出部を前記山部半体の表面に当接させながら水上側端部の溝底部とその両側の山部半体とを屈曲して立ち上げることにより止水部を形成することを特徴とする。   Further, the manufacturing method of the water-stop portion of the folded-plate roof material according to the present invention is a method of manufacturing the water-stop portion of the folded-plate roof material by using any one of the above-mentioned folded-plate roof material. Then, by inserting the groove bottom portion of the water-side end portion into the insertion gap, and then rotating the jig to the surface side of the folded plate roof material, the projecting portion is placed on the surface of the mountain half The water stop portion is formed by bending and raising the groove bottom portion of the water-side end portion and the mountain half halves on both sides thereof while being in contact with each other.

本発明の折板屋根材の止水部形成用治具は、強度が高く複雑な形状の折板屋根材に対しても、加工に時間や手間がかかることなく、水上側端部の溝底部及びその両側の山部半体に止水部を安定して形成することできる。   The jig for forming the waterstop portion of the folded plate roof material of the present invention is a groove bottom portion at the water-side end without taking time and labor to process even a folded plate roof material having a high strength and a complicated shape. And a water stop part can be stably formed in the mountain part half body of the both sides.

本発明の折板屋根材の止水部形成用治具の実施の形態の一例を示し、(a)はその正面図、(b)はその側面図、(c)はその平面図である。An example of embodiment of the water stop part formation jig | tool of the folded-plate roof material of this invention is shown, (a) is the front view, (b) is the side view, (c) is the top view. 本発明の折板屋根材の止水部形成用治具により曲げ加工される折板屋根材の一例を示す斜視図である。It is a perspective view which shows an example of the folded-plate roof material bent by the jig for water-stop part formation of the folded-plate roof material of this invention. 本発明の止水部形成用治具の使用状態を示し、(a)は折板屋根材を屈曲する直前を示す斜視図、(b)は屈曲の途中を示す斜視図、(c)は屈曲の途中における拡大図、(d)は屈曲終了時の状態を示す斜視図である。The use condition of the water stop part formation jig | tool of this invention is shown, (a) is a perspective view which shows just before bending a folded-plate roof material, (b) is a perspective view which shows the middle of bending, (c) is bent (D) is a perspective view showing a state at the end of bending. 本発明の折板屋根材の止水部形成用治具を用いて製造された折板屋根材の止水部の一例を示す斜視図である。It is a perspective view which shows an example of the water stop part of the folded-plate roof material manufactured using the jig | tool for water-stop part formation of the folded-plate roof material of this invention. 同上の折板屋根材の施工例を示す斜視図である。It is a perspective view which shows the construction example of the folded-plate roof material same as the above. 同上の折板屋根材の施工例を示す断面図である。It is sectional drawing which shows the construction example of the folded-plate roof material same as the above. 同上の折板屋根材の施工例を示す斜視図である。It is a perspective view which shows the construction example of the folded-plate roof material same as the above. 本発明の折板屋根材の止水部形成用治具により曲げ加工される折板屋根材の他の一例を示す斜視図である。It is a perspective view which shows another example of the folded-plate roof material bent by the jig for water-stop part formation of the folded-plate roof material of this invention. 同上の折板屋根材の施工例を示す斜視図である。It is a perspective view which shows the construction example of the folded-plate roof material same as the above. 本発明の折板屋根材の止水部形成用治具の他の実施の形態の一例を示す正面図である。It is a front view which shows an example of other embodiment of the jig for water stop part formation of the folded-plate roof material of this invention. 本発明の折板屋根材の止水部形成用治具の他の実施の形態の一例を示す正面図である。It is a front view which shows an example of other embodiment of the jig for water stop part formation of the folded-plate roof material of this invention.

以下、本発明を実施するための形態を説明する。   Hereinafter, modes for carrying out the present invention will be described.

本発明の折板屋根材の止水部形成用治具Aは、図1に示すように押さえ部1と、底部2と、前記押さえ部1の両外側に設けられた一対の突出部3、3とを有し、前記押さえ部1と前記底部2とを対向させることにより、図2に示すような折板屋根材40の水上側端部46の溝底部41を嵌入するための挿入用隙間4が形成されている。   As shown in FIG. 1, a jig A for forming a still water portion of a folded plate roof material according to the present invention includes a pressing portion 1, a bottom portion 2, and a pair of protruding portions 3 provided on both outer sides of the pressing portion 1, 3 and the pressing part 1 and the bottom part 2 are opposed to each other, thereby inserting the groove bottom part 41 of the water-side end part 46 of the folded roof material 40 as shown in FIG. 4 is formed.

以下、折板屋根材の止水部形成用治具Aの詳細について説明する。   Hereinafter, the details of the jig A for forming the water stop portion of the folded plate roof material will be described.

押さえ部1として使用できる部材は、例えば、図1に示しているような断面略U字形状の金属部材が使用することができ、その金属部材の両端が上方に起き上がって形成される壁部1aと平板部1bとで構成される。また、押さえ部1における平板部1bの最前面の下部は先端基点部1cであり、折板屋根材を屈曲させるときの基点となる部分である。   As a member that can be used as the pressing portion 1, for example, a metal member having a substantially U-shaped cross section as shown in FIG. 1 can be used, and a wall portion 1a formed by raising both ends of the metal member upward. And the flat plate portion 1b. Moreover, the lowermost part of the foremost surface of the flat plate portion 1b in the pressing portion 1 is a tip base point portion 1c, which is a portion serving as a base point when the folded plate roof material is bent.

尚、押さえ部1としては、上記のような断面略U字形状の金属部材のみに限定されず、例えば、一対の断面略L字形状の金属部材をそれぞれ平板の両端に設けることもできる。   In addition, as the holding | suppressing part 1, it is not limited only to the above-mentioned substantially U-shaped cross-section metal member, For example, a pair of cross-section substantially L-shaped metal member can also be provided in the both ends of a flat plate, respectively.

底部2は、押さえ部1における平板部1bの下側に設けられ、平板部1bと底部2とが略平行に対向するように設けられている。底部2としては、例えば、図1に示しているような断面略U字形状の金属部材を使用することができ、その金属部材の両端が下方に突出して形成される脚部2aと平底2bとで構成される。あるいは、底部2としては断面略U字形状ではなくとも、平板状の金属部材を使用しても良い。   The bottom portion 2 is provided below the flat plate portion 1b in the pressing portion 1, and is provided so that the flat plate portion 1b and the bottom portion 2 face each other substantially in parallel. As the bottom portion 2, for example, a metal member having a substantially U-shaped cross section as shown in FIG. 1 can be used, and a leg portion 2a and a flat bottom 2b formed by projecting both ends of the metal member downward. Consists of. Alternatively, as the bottom portion 2, a flat metal member may be used instead of a substantially U-shaped cross section.

尚、壁部1aと脚部2aの縦方向の長さは特に限定されず、所定の長さに適宜調節することができる。   In addition, the length of the vertical direction of the wall part 1a and the leg part 2a is not specifically limited, It can adjust suitably to predetermined length.

さらに、押さえ部1と底部2との間には、前記溝底部41を挿入するための挿入用隙間4が形成されるが、該挿入用隙間4を形成させるために、スペーサ部5を設けることができる。   Further, an insertion gap 4 for inserting the groove bottom portion 41 is formed between the pressing portion 1 and the bottom portion 2, and a spacer portion 5 is provided to form the insertion gap 4. Can do.

スペーサ部5としては、例えば、図1に示しているように、矩形状の平板状金属板を使用することができる。この矩形状の平板状金属板をスペーサ部5として、その上面に押さえ部1を、下面に底部2を固着させることで、押さえ部1と底部2とが対向して配置されると共にスペーサ部5の前側に挿入用隙間4が形成される。また、前記挿入用隙間4の前端には、開口部4aが形成されている。また、スペーサ部5は、押さえ部1及び底部2の後部に配置されるように押さえ部1と底部2とに固着させる。具体的には、スペーサ部5の前端である規制部5aと底部2(あるいは押さえ部1)の先端との距離(図1ではDと表記)が、50〜200mmとなるようにスペーサ部5を設けると良い。Dがこの範囲内であれば、本発明の止水部形成用治具Aで曲げ加工して止水部39を形成した場合、その止水部を所望の高さに形成することができる。   As the spacer portion 5, for example, a rectangular flat metal plate can be used as shown in FIG. The rectangular flat metal plate is used as the spacer portion 5, and the pressing portion 1 is fixed to the upper surface and the bottom portion 2 is fixed to the lower surface, so that the pressing portion 1 and the bottom portion 2 are arranged to face each other and the spacer portion 5. An insertion gap 4 is formed on the front side. An opening 4 a is formed at the front end of the insertion gap 4. Further, the spacer portion 5 is fixed to the pressing portion 1 and the bottom portion 2 so as to be arranged at the rear portion of the pressing portion 1 and the bottom portion 2. Specifically, the spacer portion 5 is adjusted so that the distance (indicated as D in FIG. 1) between the restriction portion 5a which is the front end of the spacer portion 5 and the tip of the bottom portion 2 (or the pressing portion 1) is 50 to 200 mm. It is good to provide. If D is within this range, when the water stop portion 39 is formed by bending with the water stop portion forming jig A of the present invention, the water stop portion can be formed at a desired height.

上記挿入用隙間4の高さは、スペーサ部5の厚みと対応するため、スペーサ部5の厚みを変えることで、上記挿入用隙間4の高さは所定の間隔で形成される。この挿入用隙間4の高さは、折板屋根材40の溝底部41が挿入できる程度に形成させれば良く、例えば、折板屋根材40の溝底部41の厚みよりもさらに1〜10mm広くなるように形成させると良い。   Since the height of the insertion gap 4 corresponds to the thickness of the spacer portion 5, the height of the insertion gap 4 is formed at a predetermined interval by changing the thickness of the spacer portion 5. The height of the insertion gap 4 may be formed to such an extent that the groove bottom 41 of the folded plate roofing material 40 can be inserted. For example, it is 1-10 mm wider than the thickness of the groove bottom 41 of the folded plate roofing 40. It is good to form so that it becomes.

尚、上記のように押さえ部1、底部2並びにスペーサ部5は、必ずしもそれぞれが個別の部材で設けられたものでなく、ただ一つの部材だけで構成されても良い。例えば、側断面略コ字状の部材により押さえ部1、底部2並びにスペーサ部5が備えて形成されているようなものも使用することができる。   As described above, the pressing portion 1, the bottom portion 2, and the spacer portion 5 are not necessarily provided with individual members, but may be configured with only one member. For example, a member having a pressing part 1, a bottom part 2 and a spacer part 5 provided by a member having a substantially U-shaped side section can be used.

更に、本発明の折板屋根材40の止水部形成用治具Aでは、押さえ部1の両外側に一対の突出部3、3を設ける。図1に示しているように、突出部3、3は、例えば平面視で略L字状である部材を用いることができ、押さえ部1の両端の壁部1aの両外側に突出部3、3の固着部3a、3aをそれぞれ固着させることで、突出部3、3が押さえ部1の両端の壁部1aの外面に対して略垂直方向で外方に突出するように形成されることになる。突出部3、3の下端の端縁は、先端に向けて上り傾斜している。また、突出部3、3の先端下部は側方基点部3bであり、折板屋根材40の傾斜部43を屈曲させるときの基点となる部分である。尚、一対の突出部3、3は、押さえ部1の先端からの距離がいずれも同じになるように設置しても良いし、異なるように設置しても良い。   Furthermore, in the water stop part formation jig | tool A of the folded-plate roof material 40 of this invention, a pair of protrusion parts 3 and 3 are provided in the both outer sides of the holding | suppressing part 1. FIG. As shown in FIG. 1, the protrusions 3, 3 can use, for example, a substantially L-shaped member in plan view, and the protrusions 3, 3 on both outer sides of the wall portions 1 a at both ends of the pressing part 1. By fixing the three fixing portions 3a and 3a respectively, the protruding portions 3 and 3 are formed so as to protrude outward in a substantially vertical direction with respect to the outer surfaces of the wall portions 1a at both ends of the pressing portion 1. Become. The edge of the lower end of the protrusions 3 and 3 is inclined upward toward the tip. Further, the lower end portions of the protrusions 3 and 3 are side base point portions 3b, which are portions that serve as base points when the inclined portion 43 of the folded plate roof material 40 is bent. The pair of projecting portions 3 and 3 may be installed so that the distance from the tip of the pressing portion 1 is the same or different.

また、上記一対の突出部3、3の壁部1aからの突出長さL1、L2は、それぞれ同じ(L1=L2)長さにすることができる。あるいは、折板屋根材40の両側の山部半体42a、42bの傾斜度合いが互いに異なる場合には、そのような折板屋根材40に対応できるように、L1、L2は、互いに異なっていても良い(L1≠L2)。   Further, the protruding lengths L1 and L2 of the pair of protruding portions 3 and 3 from the wall portion 1a can be the same (L1 = L2). Alternatively, when the slopes of the mountain halves 42a and 42b on both sides of the folded plate roof material 40 are different from each other, L1 and L2 are different from each other so as to correspond to such a folded plate roof material 40. (L1 ≠ L2).

また、本発明の折板屋根材40の止水部形成用治具Aでは、図1に示しているように、曲げ加工において止水部形成用治具の回動操作を行うためのハンドル6を設けることができる。上記ハンドル6は、押さえ部1上面の後方部に固着することができ、例えば金属製のパイプ部材を使用することができる。ハンドル6の長さは特に限定されないが、例えば、70〜100cmであれば、曲げ加工の作業性に適している。また、同様の理由により、ハンドル6は、押さえ部1の垂線方向に対して、0〜45°の角度(図1に示すθ)で取付けることが好ましい。   Moreover, in the water stop part formation jig | tool A of the folded-plate roof material 40 of this invention, as shown in FIG. 1, the handle 6 for performing rotation operation of the water stop part formation jig | tool in a bending process. Can be provided. The said handle | steering-wheel 6 can adhere to the back part of the upper surface of the holding | suppressing part 1, for example, can use a metal pipe member. Although the length of the handle | steering-wheel 6 is not specifically limited, For example, if it is 70-100 cm, it is suitable for workability | operativity of a bending process. For the same reason, the handle 6 is preferably attached at an angle of 0 to 45 ° (θ shown in FIG. 1) with respect to the perpendicular direction of the pressing portion 1.

本発明の折板屋根材40の止水部形成用治具Aでは、各種折板屋根材40に対して止水部39を形成することができる。その中でも特に、従来の止水部形成用治具では曲げ加工が困難であった強度が高く複雑な形状の折板屋根材40に対しても、曲げ加工の時間や手間が低減され、折板屋根材40の水上側端部46の溝底部41及びその両側の山部半体42a、42bに止水部39を安定して形成できることが特徴である。   In the jig A for forming a water stop portion of the folded plate roof material 40 according to the present invention, the water stop portion 39 can be formed for various types of the folded plate roof material 40. In particular, the bending time and labor of the folded plate roof material 40 having a high strength and a complicated shape, which is difficult to be bent by the conventional waterstop forming jig, is reduced. The water stop part 39 can be stably formed in the groove bottom part 41 of the water-side end part 46 of the roof material 40 and the mountain half halves 42a and 42b on both sides thereof.

このような折板屋根材としては、例えば図2に示しているように、耐風圧強度を高くするために溝底部41の両側の山部半体42a、42bに係止部44、45をそれぞれ2箇所以上設けているような複雑形状のものが挙げられる。この折板屋根材40では、塗装鋼板や亜鉛めっき鋼板などの金属板を曲げ加工して形成されており、屋根の傾斜(流れ方向)に長尺に形成されるものである。また、折板屋根材40は断面略U字状に形成されており、溝底部41と、その両方の側端部から斜め上方に向かって突出する山部半体42a、42bとを備えて形成されている。溝底部41には、一対の段部41a、41aが屈曲させて加工することにより折板屋根材40の長手方向の略全長にわたって形成されている。   As such a folded plate roofing material, as shown in FIG. 2, for example, locking portions 44 and 45 are respectively provided on the mountain half halves 42a and 42b on both sides of the groove bottom 41 in order to increase the wind pressure strength. The thing of the complicated shape which is provided in two or more places is mentioned. The folded plate roof material 40 is formed by bending a metal plate such as a coated steel plate or a galvanized steel plate, and is formed long in the slope (flow direction) of the roof. Moreover, the folded-plate roof material 40 is formed in the cross-sectional substantially U shape, and is provided with the groove bottom part 41 and the peak part half bodies 42a and 42b which protrude toward diagonally upward from the both side edge parts. Has been. A pair of step portions 41a and 41a are formed in the groove bottom portion 41 over substantially the entire length in the longitudinal direction of the folded plate roofing material 40 by bending and processing.

一方の山部半体42aは、溝底部41の一方の側端から外側方(溝底部41と反対側)の斜め上方に向かって突出する傾斜部43と、この傾斜部43の上端から外側方(溝底部41と反対側)に向かって略水平に突出する頂部23と、この頂部23の端部から上方に向かって突出する断面略U字状の嵌合部24とから構成されている。他方の山部半体42bは、溝底部41の一方の側端から外側方(溝底部41と反対側)の斜め上方に向かって突出する傾斜部43と、この傾斜部43の上端から外側方(溝底部41と反対側)に向かって略水平に突出する頂部23と、この頂部23の端部から上方に向かって突出する断面略L字状の被嵌合部25とから構成されている。   One peak portion half body 42a includes an inclined portion 43 projecting obliquely upward from one side end of the groove bottom portion 41 (on the opposite side to the groove bottom portion 41), and outward from the upper end of the inclined portion 43. The top part 23 protrudes substantially horizontally toward (the opposite side to the groove bottom part 41), and the fitting part 24 having a substantially U-shaped cross section that protrudes upward from the end of the top part 23. The other peak half body 42b is formed with an inclined portion 43 projecting obliquely upward from one side end of the groove bottom portion 41 (on the opposite side to the groove bottom portion 41), and outward from the upper end of the inclined portion 43. The top part 23 protrudes substantially horizontally toward the (opposite side of the groove bottom part 41), and the fitted part 25 having a substantially L-shaped cross section that protrudes upward from the end of the top part 23. .

そして、山部半体42a、42bの傾斜部43には係止部44、45が設けられている。係止部44、45は傾斜部43の一部を段状に折り曲げてその裏面側に突出するように形成されている。また、一方の係止部44は傾斜部43の上下方向の中央部よりも上側に形成することができ、他方の係止部45は傾斜部43の上下方向の中央部よりも下側に形成することができる。また、係止部44、45は折板屋根材40の長尺方向の全長にわたって形成することができる。   And the latching | locking parts 44 and 45 are provided in the inclination part 43 of the peak part half bodies 42a and 42b. The locking portions 44 and 45 are formed so that a part of the inclined portion 43 is bent in a step shape and protrudes to the back side thereof. Further, one locking portion 44 can be formed above the central portion in the vertical direction of the inclined portion 43, and the other locking portion 45 is formed below the central portion in the vertical direction of the inclined portion 43. can do. Moreover, the latching | locking parts 44 and 45 can be formed over the full length of the elongate direction of the folded-plate roof material 40. FIG.

上記のような形状の折板屋根材40から、図1に示す本発明の折板屋根材の止水部形成用治具Aを用いて、上記折板屋根材40の止水部39を製造する方法について説明する。   The water-stop part 39 of the folded-plate roof material 40 is manufactured using the jig A for forming the water-stop part of the folded-plate roof material of the present invention shown in FIG. How to do will be described.

まず、止水部形成用治具Aの挿入用隙間4の前端の開口部4aと、水上側端部46の溝底部41の端面41bとを対向させ、図3(a)に示すように、この挿入用隙間4に水上側端部46の溝底部41を挿入させる。尚、この水上側端部46は、折板屋根材40を施工して折板屋根55としたときに棟側に位置する部分である。   First, the opening 4a at the front end of the insertion gap 4 of the water stop forming jig A and the end surface 41b of the groove bottom 41 of the water-side end 46 are opposed to each other, as shown in FIG. The groove bottom 41 of the water-side end 46 is inserted into the insertion gap 4. The water-side end portion 46 is a portion located on the ridge side when the folded-plate roof material 40 is constructed to form the folded-plate roof 55.

上記のように、挿入用隙間4に水上側端部46の溝底部41を挿入させると、溝底部41の端面41bは、止水部形成用治具Aのスペーサ部5の規制部5aに面当たりするように当接され、これによって溝底部41の位置を規制することができる。   As described above, when the groove bottom portion 41 of the water-side end portion 46 is inserted into the insertion gap 4, the end surface 41b of the groove bottom portion 41 faces the restriction portion 5a of the spacer portion 5 of the water stop portion forming jig A. It contacts so that it may hit, and, thereby, the position of the groove bottom 41 can be regulated.

一方、図3(a)の状態では、止水部形成用治具Aの一対の突出部3、3は、それぞれ傾斜部43、43に形成した下側の係止部45、45付近の表面側に、若干の隙間を有して位置している。尚、突出部3、3は傾斜部43、43の上側の係止部44、44付近の表面側に位置していても良い。   On the other hand, in the state of FIG. 3A, the pair of protrusions 3, 3 of the water stop forming jig A are the surfaces near the lower locking portions 45, 45 formed on the inclined portions 43, 43, respectively. It is located on the side with a slight gap. The protrusions 3 and 3 may be positioned on the surface side near the locking portions 44 and 44 above the inclined portions 43 and 43.

次いで、図3(b)に示すように止水部形成用治具Aのハンドル6の上端を、折板屋根材40の水下側に向かって回動させると、押さえ部1と底部2とが一体的に回動し、押さえ部1の先端基点部1cが折板屋根材40の溝底部41の表面に当接される。この押さえ部1の先端基点部1cを中心にして、さらに水下側にハンドル6を回動させると、先端基点部1cに当接される箇所を基点として、該溝底部41が徐々に屈曲されて上方へ立ち上げられる。   Next, as shown in FIG. 3B, when the upper end of the handle 6 of the water stop portion forming jig A is rotated toward the water side of the folded roof material 40, the holding portion 1, the bottom portion 2, Are rotated integrally, and the tip base point portion 1c of the pressing portion 1 is brought into contact with the surface of the groove bottom portion 41 of the folded roof material 40. When the handle 6 is further rotated downward about the distal end base point portion 1c of the pressing portion 1, the groove bottom portion 41 is gradually bent from the point of contact with the distal end base point portion 1c. Is launched upwards.

上記のようにハンドル6を折板屋根材40の水下側にさらに回動させていくと、図3(c)に示すように突出部3、3の側方基点部3b、3bが溝底部41の両側の傾斜部43、43の表面側に当接する。その状態でさらにハンドル6を折板屋根材40の水下側に回動させ続けると、この側方基点部3b、3bの当接した箇所が基点となって、折板屋根材40の山部半体42a、42bにおける段部41a、41a、係止部44、45及び傾斜部43、43もそれぞれ上方へ立ち上がっていくように屈曲される。   When the handle 6 is further rotated to the lower side of the folded roof material 40 as described above, the side base points 3b and 3b of the projecting portions 3 and 3 become the groove bottom as shown in FIG. 41 abuts on the surface side of the inclined portions 43 on both sides of 41. In this state, when the handle 6 is further rotated to the lower side of the folded-plate roof material 40, the contact point of the side base points 3b and 3b becomes a base point, and the mountain portion of the folded-plate roof material 40 The step portions 41a and 41a, the locking portions 44 and 45, and the inclined portions 43 and 43 in the half bodies 42a and 42b are also bent so as to rise upward.

そして、ハンドル6を折板屋根材40の水下側にさらに回動させ続けて、例えば図3(d)に示すような位置まで回動させた後、挿入用隙間4から折板屋根材40の溝底部41を抜き取ることで曲げ加工が終了し、図4に示すような止水部39が製造される。溝底部41は、その水上側の端面41bが上方を向くように略垂直に立ち上がった状態になっており、且つその端面41bは幅方向に対して平行に配置されている。また、溝底部41に形成されている一対の段部41a、41a、傾斜部43、43及び係止部44、45もそれらの端面が上方を向くように立ち上がった状態になっている。このように、折板屋根材40の溝底部41、段部41a、41a、係止部44、45及び傾斜部43、43が屈曲されて一連に立ち上がった状態となって止水部39が製造される。   Then, the handle 6 is further rotated to the underwater side of the folded plate roof material 40, and is rotated to a position as shown in FIG. 3D, for example, and then the folded plate roof material 40 is inserted from the insertion gap 4. The bending process is finished by extracting the groove bottom 41, and the water stop part 39 as shown in FIG. 4 is manufactured. The groove bottom portion 41 is in a state of rising substantially vertically so that the water-side end surface 41b faces upward, and the end surface 41b is arranged in parallel to the width direction. Further, the pair of step portions 41a and 41a, the inclined portions 43 and 43, and the locking portions 44 and 45 formed in the groove bottom portion 41 are also in a state of rising so that their end faces face upward. In this way, the groove bottom portion 41, the step portions 41a and 41a, the locking portions 44 and 45, and the inclined portions 43 and 43 of the folded plate roof material 40 are bent and risen in a series to produce the water stop portion 39. Is done.

尚、止水部39の立ち上がり高さ(図4におけるH)は、止水部形成用治具Aにおける規制部5aと底部2の先端との距離Dと略一致している。従って、止水部形成用治具AにおけるDを適宜調節することで、止水部39の立ち上がり高さHを所望のものに形成することができることになる。   The rising height (H in FIG. 4) of the water stop portion 39 is substantially equal to the distance D between the restriction portion 5a and the tip of the bottom portion 2 in the water stop portion forming jig A. Therefore, the rising height H of the water stop part 39 can be formed to a desired value by appropriately adjusting D in the water stop part forming jig A.

以上のように、本発明の折板屋根材の止水部形成用治具Aで屈曲させて上方へ立ち上げる際、折板屋根材40の溝底部41の端面41bが、規制部5aに面当たりするように当接し、次いで押さえ部1の先端基点部1cが折板屋根材40の溝底部41の上面に当接し、その後、突出部3、3の側方基点部3b、3bも折板屋根材40の溝底部41の両側の傾斜部43、43の表面側に当接可能になる。そのため、折板屋根材40の溝底部41や溝底部41の端面41b、さらには傾斜部43、43の数箇所にわたって立ち上げるための力が加わることになるので、容易に立ち上げることが可能となり、加工に時間や手間がかかることを少なくして、水上側端部46の溝底部41及びその両側の山部半体部42a、42bに止水部39を形成することできる。   As described above, when the folded plate roof material according to the present invention is bent with the water stop portion forming jig A and raised upward, the end surface 41b of the groove bottom portion 41 of the folded plate roof material 40 faces the regulating portion 5a. Then, the leading end base portion 1c of the pressing portion 1 abuts on the upper surface of the groove bottom portion 41 of the folded plate roofing material 40, and then the side reference point portions 3b and 3b of the protruding portions 3 and 3 are also folded plates. It becomes possible to contact the surface sides of the inclined portions 43 and 43 on both sides of the groove bottom portion 41 of the roof material 40. Therefore, since the force for starting up the groove bottom 41 of the folded-plate roof material 40, the end surface 41b of the groove bottom 41, and the several inclined portions 43, 43 is applied, it is possible to start up easily. The water stop portion 39 can be formed in the groove bottom portion 41 of the water-side end portion 46 and the mountain half portions 42a and 42b on both sides of the water-side end portion 46 with less time and labor required for processing.

次に、本発明の折板屋根材40の止水部形成用治具Aにより曲げ加工されて止水部39が形成された折板屋根材40を施工して折板屋根55を形成させる場合の例を示す。   Next, when the folded-plate roof material 40 which is bent by the water-stop forming jig A of the folded-plate roof material 40 of the present invention and is formed with the water-stopped portion 39 is constructed, the folded-plate roof 55 is formed. An example of

上記のように、止水部39が形成された折板屋根材40には、水下側からの雨水等の浸入を防止するための止水面戸65と、水下側から吹き付ける風を遮るためのエプロン面戸66とを、それぞれ折板屋根材40の表面側に取り付ける。具体的には、図5に示すように、止水部39の水下側に断面略逆台形状の止水面戸65を溝底部41に対して略垂直に取り付け、さらにこの止水面戸65の水下側に断面略逆台形状のエプロン面戸66を、同様に溝底部41に対して略垂直に取り付ける。止水面戸65を折板屋根材40に取り付ける際には、止水性を高めるためにシーリングを施すことができる。一方、エプロン面戸66を折板屋根材40に取り付ける際には、シーリングはせずに、溝底部41とエプロン面戸66との間には若干の隙間を有している。尚、止水部39と止水面戸65との距離並びに止水面戸65とエプロン面戸66との距離は、それぞれ適宜調整することができる。   As described above, the folded-plate roof material 40 formed with the water-stopping portion 39 is provided with a water-stopping surface door 65 for preventing rainwater and the like from entering under the water and the wind blowing from the water-side. Each apron face door 66 is attached to the surface side of the folded roof material 40. Specifically, as shown in FIG. 5, a water stop surface door 65 having a substantially inverted trapezoidal cross section is attached to the underwater side of the water stop portion 39 so as to be substantially perpendicular to the groove bottom portion 41. Similarly, an apron face door 66 having a substantially inverted trapezoidal cross section is attached substantially vertically to the groove bottom 41 on the underwater side. When attaching the waterproofing surface door 65 to the folded-plate roof material 40, sealing can be given in order to improve water-stopping. On the other hand, when the apron face door 66 is attached to the folded roof material 40, sealing is not performed, and there is a slight gap between the groove bottom 41 and the apron face door 66. The distance between the water stop portion 39 and the water stop surface door 65 and the distance between the water stop surface door 65 and the apron surface door 66 can be appropriately adjusted.

上記のように、止水部39が形成され、その水下側に止水面戸65とエプロン面戸66が設けられた折板屋根材40を、母屋等の屋根下地に取り付ける。この取付けにあたっては図6に示すようなタイトフレームBを複数個、建物の屋根下地の上に溶接等により固定し、これらのタイトフレームBに折板屋根材40を上側から被せるように配置する(図6では、止水部39、止水面戸65及びエプロン面戸66は省略している)。尚、この際、形成された止水部39は棟側に位置するように配置させる。そして、屋根下地に取り付けた上記タイトフレームBの隣り合う固定突部26、26の間に上記折板屋根材40の溝底部41を位置させて屋根下地又は上記タイトフレームBの固定部49の上に載置する。また、上記折板屋根材40の一方の山部半体42aとこれに近接する一方の固定突部26とを連結すると共に上記折板屋根材40の他方の山部半体42bとこれに近接する他方の固定突部26とを連結する。この場合、傾斜部43に設けた上側の係止部44を固定突部26に設けた上側の係合部47の先端(下端)に係止すると共に、傾斜部43に設けた下側の係止部45を固定突部26に設けた下側の係合部48の先端(下端)に係止する。このようにして折板屋根材40の両側の山部半体42a、42bをタイトフレームBに係止して保持する。また、上記折板屋根材40の被嵌合部25を設けた方の山部半体42bの頂部23は固定突部26の頂部50の上側に配置する。   As described above, the folded plate roof material 40 in which the water stop portion 39 is formed and the water stop surface door 65 and the apron surface door 66 are provided on the lower side of the water stop portion 39 is attached to a roof base such as a main building. In this installation, a plurality of tight frames B as shown in FIG. 6 are fixed on the roof base of the building by welding or the like, and the tight frame B is disposed so as to cover the folded roof material 40 from above ( In FIG. 6, the water stop part 39, the water stop surface door 65, and the apron surface door 66 are abbreviate | omitted). At this time, the formed water stop portion 39 is arranged so as to be located on the ridge side. Then, the groove bottom portion 41 of the folded plate roof material 40 is positioned between the adjacent fixed protrusions 26, 26 of the tight frame B attached to the roof base, and the top of the roof base or the fixing portion 49 of the tight frame B is placed. Placed on. In addition, one ridge half 42a of the folded-plate roof material 40 and one fixed protrusion 26 adjacent thereto are connected and close to the other ridge half 42b of the folded-plate roof 40. The other fixed projection 26 is connected. In this case, the upper engaging portion 44 provided on the inclined portion 43 is engaged with the tip (lower end) of the upper engaging portion 47 provided on the fixed protrusion 26, and the lower engaging portion provided on the inclined portion 43. The stop 45 is locked to the tip (lower end) of the lower engaging portion 48 provided on the fixed protrusion 26. In this way, the mountain-side halves 42a and 42b on both sides of the folded-plate roof material 40 are locked and held on the tight frame B. Further, the top 23 of the mountain half 42 b on which the fitted portion 25 of the folded plate roof material 40 is provided is arranged above the top 50 of the fixed protrusion 26.

次に、上記とは別の他の折板屋根材40を屋根の傾斜方向に並設された複数本の屋根下地の上に架設する。ここで、新たに架設する折板屋根材40は上記既設の折板屋根材40に隣接して配置するものであり、これにより、折板屋根材40、40が隣り合う状態となる。また、新たに架設する折板屋根材40の既設の折板屋根材40に近い方の山部半体42aの嵌合部24を、既設の折板屋根材40の上記山部半体42bの被嵌合部25に上側から嵌め込む。これにより、新たに架設する折板屋根材40の嵌合部24の内側に既設の折板屋根材40の被嵌合部25を位置させ、この後、新たに架設した折板屋根材40の嵌合部24を折り曲げて既設の折板屋根材40の被嵌合部25の下側に係止させる。このようにして隣接する折板屋根材40、40の山部半体42a、42b同士をハゼ締めにより接合することによって、隣接する山部半体42aと42bとを接続して山部を形成する。次いで、このようにして複数枚の折板屋根材40、40・・・を順次接続しながら敷設していくことにより、図6に示すように、山部と谷部とが交互に連続して連なったように形成することができる。そして、すべての折板屋根材40が敷設されると、図7に示すように、それぞれの折板屋根材40の止水部39が棟部51を挟んで互いに向き合った状態で折板屋根55が形成される。そして、棟部51に棟包み60をそれぞれの折板屋根材40の止水部39、39、・・・、止水面戸65、65、・・・、エプロン面戸66、66、・・・のすべてを被うように且つ折板屋根材40の傾斜方向に直交するように載置することで折板屋根55が形成される。   Next, another folded plate roof material 40 different from the above is installed on a plurality of roof bases arranged in parallel in the inclination direction of the roof. Here, the folded plate roof material 40 newly constructed is disposed adjacent to the existing folded plate roof material 40, and thereby the folded plate roof materials 40, 40 are adjacent to each other. Moreover, the fitting part 24 of the mountain part half body 42a nearer to the existing folded plate roof material 40 of the folded plate roof material 40 to be newly constructed is connected to the mountain part half body 42b of the existing folded plate roof material 40. It fits into the fitted part 25 from above. Thereby, the to-be-fitted part 25 of the existing folded-plate roof material 40 is located inside the fitting part 24 of the newly-folded folded-plate roof material 40. The fitting part 24 is bent and locked to the lower side of the fitted part 25 of the existing folded-plate roof material 40. In this way, the adjacent mountain half halves 42a and 42b are connected to each other by joining the mountain half halves 42a and 42b of the adjacent folded plate roof materials 40 and 40 by gouge fastening to form a mountain ridge. . Next, by laying the plurality of folded-plate roof materials 40, 40,... Sequentially connected in this manner, as shown in FIG. It can be formed as a series. And when all the folded-plate roof materials 40 are laid, as shown in FIG. 7, the folded-plate roof 55 in the state which the water stop part 39 of each folded-plate roof material 40 faces each other on both sides of the ridge part 51, as shown in FIG. Is formed. And the ridge wrap 60 is made into the ridge part 51, the water stop parts 39, 39, ... of each folded-plate roof material 40, the water stop face doors 65, 65, ..., the apron face doors 66, 66, ... The folded plate roof 55 is formed by placing the folded plate roof material 40 so as to cover all of the above and perpendicular to the inclined direction of the folded plate roof material 40.

上記のような手順で施工された折板屋根55は、止水面戸65の水上側に止水部39が形成されることになる。従って、経年により止水面戸65のシーリング性が劣化して、雨水等が止水面戸65の水上側に浸入したとしても、本発明の止水部形成用治具Aにより形成された止水部39によって棟部への雨水等の浸入を長期間に亘って安定的に防ぐことができる。   In the folded plate roof 55 constructed according to the above-described procedure, the water stop portion 39 is formed on the water upper side of the water stop surface door 65. Therefore, even if the sealing property of the water stop surface door 65 deteriorates with the passage of time and rainwater or the like enters the water upper side of the water stop surface door 65, the water stop portion formed by the water stop portion forming jig A of the present invention. 39 can stably prevent intrusion of rainwater or the like into the ridge for a long period of time.

その上、本発明の折板屋根材の止水部形成用治具Aでは、突出部3、3が折板屋根材40の溝底部41の両側の傾斜部43、43の表面側に当接可能になるので、曲げ加工の時に傾斜部43、43にも力が加わることになる。そのため、従来の止水部形成用治具に比べて容易に立ち上げることが可能となり、加工に手間や時間がかかることなく止水部39を形成することができ、且つ確実に雨水等の浸入を防ぐことができる止水部39を安定して形成することができる。   In addition, in the jig A for forming a still water portion of the folded roof material according to the present invention, the protrusions 3 and 3 are in contact with the surface sides of the inclined portions 43 and 43 on both sides of the groove bottom 41 of the folded roof material 40. Since this becomes possible, a force is also applied to the inclined portions 43 and 43 during bending. Therefore, it is possible to start up more easily than the conventional water stop part forming jig, the water stop part 39 can be formed without taking time and effort for processing, and rainwater or the like can surely enter. It is possible to stably form the water stop portion 39 that can prevent the above.

以上のように、本発明の折板屋根材の止水部形成用治具Aで屈曲させて上方へ立ち上げる際、折板屋根材40の溝底部41の端面が、規制部5aに面当たりするように当接し、次いで押さえ部1の先端基点部1cが折板屋根材40の溝底部41の上面に当接し、その後、突出部3、3の側方基点部3b、3bも折板屋根材40の溝底部41の両側の傾斜部43、43の表面側に当接可能になる。そのため、折板屋根材40の溝底部41や溝底部41の端面41b、さらには傾斜部43、43の数箇所にわたって立ち上げるための力が加わることになるので、容易に立ち上げることが可能となり、加工に時間や手間がかかることを少なくして、水上側端部46の溝底部41及びその両側の山部半体部42a、42bに止水部を形成することできる。   As described above, when the folded plate roof material according to the present invention is bent by the water stop portion forming jig A and raised upward, the end surface of the groove bottom portion 41 of the folded plate roof material 40 comes into contact with the regulating portion 5a. Then, the tip base point portion 1c of the pressing portion 1 abuts on the upper surface of the groove bottom portion 41 of the folded plate roof material 40, and then the side base point portions 3b and 3b of the protruding portions 3 and 3 are also folded plate roof. It becomes possible to abut on the surface side of the inclined portions 43 and 43 on both sides of the groove bottom portion 41 of the material 40. Therefore, since the force for starting up the groove bottom 41 of the folded-plate roof material 40, the end surface 41b of the groove bottom 41, and the several inclined portions 43, 43 is applied, it is possible to start up easily. The water stop portion can be formed in the groove bottom portion 41 of the water-side end portion 46 and the mountain half portions 42a and 42b on both sides of the water-side end portion 46 with less time and labor required for processing.

また、本発明の止水部形成用治具Aでは、図8に示すような折板屋根材40に対しても止水部を形成できる。この折板屋根材40では、図2に示している折板屋根材40に形成されているような一対の段部41a、41a、係止部44、45は形成されていない。   Moreover, in the jig A for water stop part formation of this invention, a water stop part can be formed also with respect to the folded-plate roof material 40 as shown in FIG. In this folded-plate roof material 40, a pair of step parts 41a and 41a and the latching | locking parts 44 and 45 which are formed in the folded-plate roof material 40 shown in FIG. 2 are not formed.

上記折板屋根材40は、本発明の止水部形成用治具Aを用いて、上記折板屋根材40の水上側端部46を屈曲させて上方へ立ち上げることで、止水部39が形成することができる。この折板屋根材40の場合は、止水部形成用治具Aの先端基点部1cが折板屋根材40の溝底部41の上面に当接し、側方基点部3b、3bは折板屋根材40の両側の傾斜部43、43の表面側に当接することになる。   The folded-plate roof material 40 is bent upward at the water-side end portion 46 of the folded-plate roof material 40 by using the water-stop forming portion jig A of the present invention, so that the water-stop portion 39 is raised. Can be formed. In the case of the folded plate roof material 40, the tip base point portion 1c of the water stop portion forming jig A is in contact with the upper surface of the groove bottom portion 41 of the folded plate roof material 40, and the side base point portions 3b and 3b are folded plate roofs. It will contact | abut to the surface side of the inclination parts 43 and 43 of both sides of the material 40. FIG.

図3と同様に、挿入用隙間4に水上側端部46の溝底部41を挿入させると溝底部41の端面41bは、止水部形成用治具Aのスペーサ部5の規制部5aに面当たりするように当接され、これによって溝底部41の位置を規制することができる。   As in FIG. 3, when the groove bottom portion 41 of the water-side end portion 46 is inserted into the insertion gap 4, the end surface 41 b of the groove bottom portion 41 faces the restriction portion 5 a of the spacer portion 5 of the water stop portion forming jig A. It contacts so that it may hit, and, thereby, the position of the groove bottom 41 can be regulated.

このとき、止水部形成用治具Aの一対の突出部3、3はそれぞれ、水上側端部46の溝底部41の両側の傾斜部43、43の表面側に、若干の隙間を有して位置している。   At this time, each of the pair of protrusions 3 and 3 of the water stop portion forming jig A has a slight gap on the surface side of the inclined portions 43 and 43 on both sides of the groove bottom portion 41 of the water-side end portion 46. Is located.

次いで、止水部形成用治具Aのハンドル6の上端を、折板屋根材40の水下側に向かって回動させると、押さえ部1の先端基点部1cが折板屋根材40の溝底部41の表面に当接される。この押さえ部1の先端基点部1cを中心にして、さらに水下側にハンドル6を回動させると、先端基点部1cに当接される箇所を基点として、該溝底部41が徐々に屈曲されて上方へ立ち上げられる。   Next, when the upper end of the handle 6 of the water stop portion forming jig A is rotated toward the water underside of the folded plate roof material 40, the tip base point portion 1 c of the pressing portion 1 is a groove of the folded plate roof material 40. It abuts on the surface of the bottom 41. When the handle 6 is further rotated downward about the distal end base point portion 1c of the pressing portion 1, the groove bottom portion 41 is gradually bent from the point of contact with the distal end base point portion 1c. Is launched upwards.

上記のようにハンドル6を折板屋根材40の水下側にさらに回動させていくと、突出部3、3の側方基点部3b、3bが傾斜部43、43の表面側に当接する。その状態でさらにハンドル6を折板屋根材40の水下側に回動させ続けると、この側方基点部3b、3bの当接した箇所が基点となって、折板屋根材40の傾斜部43、43もそれぞれ上方へ立ち上がっていくように屈曲される。   When the handle 6 is further rotated to the lower side of the folded-plate roof material 40 as described above, the side base points 3b and 3b of the projecting portions 3 and 3 come into contact with the surface side of the inclined portions 43 and 43. . In this state, when the handle 6 is further rotated to the underwater side of the folded-plate roof material 40, the contact point of the side base points 3b and 3b becomes a base point, and the inclined portion of the folded-plate roof material 40 43 and 43 are also bent so as to rise upward.

そして、ハンドル6を折板屋根材40の水下側にさらに回動させ続けた後、挿入用隙間4から折板屋根材40の溝底部41を抜き取ることで曲げ加工が終了し、止水部39が製造される。溝底部41は、その端面41bが上方を向くように略垂直に立ち上がった状態になっており、且つその端面41bは幅方向に対して平行に配置されている。また、傾斜部43、43もそれらの端面が上方を向くように立ち上がった状態になっている。このように、折板屋根材40の溝底部41及び傾斜部43、43が屈曲されて一連に立ち上がった状態となって止水部39が製造される。   And after continuing further rotating the handle 6 to the underwater side of the folded-plate roof material 40, the bending process is complete | finished by extracting the groove bottom part 41 of the folded-plate roof material 40 from the clearance gap 4 for insertion, and a water stop part 39 is manufactured. The groove bottom 41 is in a state of rising substantially vertically so that the end surface 41b faces upward, and the end surface 41b is arranged in parallel to the width direction. In addition, the inclined portions 43 and 43 are also in a state of rising so that their end faces face upward. Thus, the water stop part 39 is manufactured in a state where the groove bottom part 41 and the inclined parts 43 and 43 of the folded plate roof material 40 are bent and rise in a series.

上記同様に、止水部39が形成された折板屋根材40を施工して、図9に示すように折板屋根55を形成することできる。すなわち、折板屋根材40を上記と同様に屋根の傾斜方向に並設された複数本の屋根下地の上に架設していき、すべての折板屋根材40が敷設されると、それぞれの折板屋根材40の止水部39が棟部51を挟んで互いに向き合った状態で折板屋根55が形成される。そして、棟部51に棟包み60をそれぞれの折板屋根材40の止水部39、39、・・・、止水面戸65、65、・・・、エプロン面戸66、66、・・・のすべてを被うように載置することで折板屋根が形成される。   Similarly to the above, the folded-plate roof material 40 in which the water stop part 39 was formed can be constructed, and the folded-plate roof 55 can be formed as shown in FIG. That is, the folded-plate roof material 40 is constructed on a plurality of roof bases arranged in parallel in the roof inclination direction in the same manner as described above, and when all the folded-plate roof materials 40 are laid, The folded-plate roof 55 is formed in a state where the water stop portions 39 of the plate roof material 40 face each other across the ridge portion 51. And the ridge wrap 60 is made into the ridge part 51, the water stop parts 39, 39, ... of each folded-plate roof material 40, the water stop face doors 65, 65, ..., the apron face doors 66, 66, ... The folded-plate roof is formed by placing so as to cover all of the above.

この場合も上記と同様に、止水部39によって棟部への雨水等の浸入を長期間に亘って安定的に防ぐことができる。このように、係止部を有さない図8に示すような折板屋根材40であっても、加工に手間や時間がかかることなく止水部39を形成することができ、且つ確実に雨水等の浸入を防ぐことができる止水部39を安定して形成することができる。   Also in this case, in the same manner as described above, it is possible to stably prevent the rainwater and the like from entering the ridge portion over a long period of time by the water stop portion 39. Thus, even if it is the folded-plate roof material 40 as shown in FIG. 8 which does not have a latching | locking part, the water stop part 39 can be formed, without processing and time taking, and reliably. The water stop part 39 which can prevent infiltration of rainwater etc. can be formed stably.

図10に本発明の止水部形成用治具Aの他の実施の形態の一例を示す。突出部3、3には、傷つき防止材が設けられており、例えば、図10に示すように保護キャップ材10を傷つき防止材として被せたりすることができる。例えば、テープ状の傷つき防止材を突出部3、3に巻回すことで、突出部3、3を保護しても良い。傷つき防止材の材質としては、折板屋根材40よりも軟らかいものであれば特に限定されないが、例えば、樹脂製、ゴム製、紙製のものを選定することができる。このように突出部3、3に傷つき防止材を設けることで、曲げ加工の際、突出部3、3の側方基点部3b、3bが折板屋根材40に直接当接しないようにして、折板屋根材40への傷つきを抑制することができる。   FIG. 10 shows an example of another embodiment of the water stop portion forming jig A of the present invention. The protrusions 3 and 3 are provided with a damage prevention material. For example, as shown in FIG. 10, the protective cap material 10 can be covered as a damage prevention material. For example, the protrusions 3 and 3 may be protected by winding a tape-shaped damage prevention material around the protrusions 3 and 3. The material of the scratch-preventing material is not particularly limited as long as it is softer than the folded plate roof material 40. For example, a material made of resin, rubber, or paper can be selected. In this way, by providing an anti-scratch material on the protrusions 3 and 3, the side base points 3 b and 3 b of the protrusions 3 and 3 are not in direct contact with the folded plate roof material 40 during bending, Damage to the folded roof material 40 can be suppressed.

図11に本発明の止水部形成用治具Aの他の実施の形態の一例を示す。この場合のように突出部3、3の先端部が円弧状に形成されて曲面部3cを有したものを使用しても良い。この止水部形成用治具Aで曲げ加工すると、折板屋根材40の両側の傾斜部43、43の表面側には、前記曲面部3c上にある側方基点部3b、3bが当接する。すなわち、当接箇所が尖った形状でないので、折板屋根材40への傷つきを抑制することができる。   FIG. 11 shows an example of another embodiment of the water stop forming jig A of the present invention. In this case, it is also possible to use a projection having a curved surface portion 3c in which the tip portions of the projecting portions 3 and 3 are formed in an arc shape. When bent by the water stop portion forming jig A, the side base points 3b and 3b on the curved surface portion 3c come into contact with the surface sides of the inclined portions 43 and 43 on both sides of the folded plate roof material 40. . That is, since the contact portion is not a sharp shape, it is possible to suppress damage to the folded roof material 40.

A 折板屋根材の止水部形成用治具
1 押さえ部
2 底部
3 突出部
4 挿入用隙間
10 傷つき防止剤
39 止水部
40 折板屋根材
42a 山部半体
42b 山部半体
43 溝底部
46 水上側端部
A Jig for forming a water-stop part of a folded-plate roof material 1 Presser part 2 Bottom part 3 Protruding part 4 Insertion gap 10 Scratch prevention agent 39 Water-stop part 40 Folded-plate roof material 42a Mountain half body 42b Mountain half body 43 Groove Bottom 46 Water side end

Claims (4)

折板屋根材の水上側端部の溝底部とその両側の山部半体とを前記折板屋根材の表面側に立ち上げることにより止水部を形成する止水部形成用治具であって、
押さえ部と、底部と、前記押さえ部の両外側に設けられた一対の突出部とを有し、
前記押さえ部と前記底部とを対向させることにより前記水上側端部の溝底部を挿入するための挿入用隙間が形成され、
前記突出部は、前記水上側端部の溝底部を前記挿入用隙間に挿入した状態で前記山部半体の表面側に位置し、且つ前記押さえ部と前記底部とを回動させることにより前記挿入用隙間に挿入された前記水上側端部の溝底部を折板屋根材の表面側に屈曲して立ち上げる際に前記山部半体の表面に当接するように形成して成ることを特徴とする折板屋根材の止水部形成用治具。
This is a water stopping part forming jig for forming a water stopping part by raising the groove bottom part at the water upper end of the folded sheet roofing material and the mountain halves on both sides thereof to the surface side of the folded sheet roofing material. And
A holding portion, a bottom portion, and a pair of protrusions provided on both outer sides of the holding portion;
An insertion gap for inserting the groove bottom portion of the water-side end is formed by opposing the pressing portion and the bottom portion,
The protruding portion is positioned on the surface side of the mountain half with the groove bottom portion of the water-side end inserted in the insertion gap, and the protrusion and the bottom are rotated to rotate the protrusion. The groove bottom portion of the water-side end inserted into the insertion gap is formed so as to abut on the surface of the mountain half when bent up to the surface side of the folded roof material. A jig for forming a still water part of a folded roof material.
前記突出部に傷つき防止材が設けられて成ることを特徴とする請求項1に記載の折板屋根材の止水部形成用治具。   The jig for forming a water stop portion of the folded-plate roof material according to claim 1, wherein the protrusion is provided with a damage preventing material. 前記突出部の先端部が円弧状に形成されて成ることを特徴とする請求項1又は2に記載の折板屋根材の止水部形成用治具。   The jig for forming a water stop portion of a folded plate roof material according to claim 1 or 2, wherein a tip portion of the protruding portion is formed in an arc shape. 請求項1乃至3のいずれか一つに記載の折板屋根材の止水部形成用治具により折板屋根材の止水部を製造する方法であって、
前記挿入用隙間に前記水上側端部の溝底部を挿入し、次いで該治具を前記折板屋根材の表面側に回動することにより、前記突出部を前記山部半体の表面に当接させながら水上側端部の溝底部とその両側の山部半体とを屈曲して立ち上げることにより止水部を形成することを特徴とする折板屋根材の止水部の製造方法。
A method for producing a water-stop part of a folded-plate roof material with the jig for forming a water-stop part of the folded-plate roof material according to any one of claims 1 to 3,
The groove bottom portion of the water-side end portion is inserted into the insertion gap, and then the jig is rotated to the surface side of the folded plate roof material, so that the projecting portion is brought into contact with the surface of the mountain half. A method for manufacturing a water-stop part of a folded-plate roof material, wherein the water-stop part is formed by bending and raising the groove bottom part of the water-side end part and the mountain halves on both sides thereof while being in contact with each other.
JP2010258572A 2010-11-19 2010-11-19 Jig for forming water-stop portion of folded-plate roof material and method for manufacturing water-stop portion of folded-plate roof material Active JP5559663B2 (en)

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JPS5924740Y2 (en) * 1979-05-19 1984-07-21 トヨタ自動車株式会社 Tools for processing folded roof roofs
JPS5840964Y2 (en) * 1979-10-13 1983-09-16 隆 川瀬 Steel deck water drawing tool
JPS63136131U (en) * 1987-02-27 1988-09-07
JPH0615119Y2 (en) * 1988-05-25 1994-04-20 三晃金属工業株式会社 Startup tool
JPH0315930U (en) * 1989-06-30 1991-02-18
JP2563426Y2 (en) * 1992-07-01 1998-02-25 利孝 小林 Rainproofing tool for folded roof
CA2667308C (en) * 2009-06-02 2016-02-09 Joseph T. Marshall Step flashing bending device

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