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JP5568593B2 - LIGHTING APPARATUS REFLECTING MEMBER MOLDED BODY, AND LIGHTING EQUIPMENT REFLECTING MEMBER MOLDING - Google Patents
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JP5568593B2 - LIGHTING APPARATUS REFLECTING MEMBER MOLDED BODY, AND LIGHTING EQUIPMENT REFLECTING MEMBER MOLDING - Google Patents

LIGHTING APPARATUS REFLECTING MEMBER MOLDED BODY, AND LIGHTING EQUIPMENT REFLECTING MEMBER MOLDING Download PDF

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JP5568593B2
JP5568593B2 JP2012113767A JP2012113767A JP5568593B2 JP 5568593 B2 JP5568593 B2 JP 5568593B2 JP 2012113767 A JP2012113767 A JP 2012113767A JP 2012113767 A JP2012113767 A JP 2012113767A JP 5568593 B2 JP5568593 B2 JP 5568593B2
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reflecting member
resin foam
reflecting
mold
light
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JP2013242345A (en
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俊守 田中
研一 亀田
茂高 池口
憲二 高田
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Furukawa Electric Co Ltd
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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
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Description

本発明は、照明器具に用いられる、反射部材用成形体および、その製造方法に関するものである。   The present invention relates to a molded member for a reflecting member used in a lighting fixture and a method for producing the same.

従来、照明器具においては、照明の背面において、傘状の反射部材が用いられる場合がある。反射部材によって、照明から発せられる光を、照明の下方に反射することで、照明器具の下方における照度を得ることができる。   Conventionally, in a lighting fixture, an umbrella-like reflecting member may be used on the back side of the illumination. By reflecting the light emitted from the illumination to the lower side of the illumination by the reflecting member, the illuminance below the lighting fixture can be obtained.

このような反射板としては、例えば、金属製の基材の表面に被膜を形成した反射板がある(特許文献1)。また、樹脂製の反射部材がある(特許文献2)。   As such a reflection plate, for example, there is a reflection plate in which a film is formed on the surface of a metal substrate (Patent Document 1). Moreover, there exists a reflection member made from resin (patent document 2).

また、従来は、樹脂製の反射部材を使う場合は、特許文献3のように反射板を折り曲げ加工して使用していた。   Conventionally, when a resin-made reflecting member is used, the reflecting plate is bent and used as in Patent Document 3.

特開平7−21816号公報JP 7-21816 A 特許第2925745号公報Japanese Patent No. 2925745 特開2008−123715号公報JP 2008-123715 A

前述した照明器具は、例えば、建屋の天井に複数の照明が取り付けられて用いられる。この場合、工場等の建屋内において、酸やアルカリ液が用いられる場合がある。これに対し、特許文献1に記載の金属製の反射板では、酸やアルカリなどの腐食環境において、反射板が腐食するという問題があった。   The above-described lighting fixture is used, for example, with a plurality of lights attached to the ceiling of a building. In this case, an acid or alkaline solution may be used in a building such as a factory. In contrast, the metal reflector described in Patent Document 1 has a problem that the reflector corrodes in a corrosive environment such as acid or alkali.

また、工場等の建屋においては、天井が高いため、大型の照明器具が使用される場合がある。したがって、このような照明器具に対しては、大きな反射部材が必要となる。しかし、特許文献2のような発泡性の反射板は、大型の成型が困難である。特に、大きな反射板を成型しようとすると、内部の発泡層が不均一に潰れるなどして、均一で高い反射率を得ることが困難である。   Also, in buildings such as factories, large lighting fixtures may be used due to the high ceiling. Therefore, a large reflecting member is required for such a lighting fixture. However, it is difficult to mold a foamable reflector as in Patent Document 2 in a large size. In particular, when trying to mold a large reflector, it is difficult to obtain a uniform and high reflectivity because the foamed layer inside is crushed unevenly.

また、このような照明は、天井に所定間隔で設置される。したがって、照明の直下では、十分な照度を得ることができても、照明と照明との間において、照度が落ちる場合がる。しかし、照明の設置間隔を詰めたのでは、設置コストが増加するとともに、電力をより多く消費することとなる。したがって、このような大型の反射部材において、高い反射率により、照明の光を有効に均一に反射させるとともに、光を効率良く全体に拡散させることが望ましい。   Moreover, such illumination is installed on the ceiling at predetermined intervals. Therefore, even if a sufficient illuminance can be obtained immediately under the illumination, the illuminance may decrease between the illuminations. However, if the lighting installation interval is reduced, the installation cost increases and more power is consumed. Therefore, in such a large reflecting member, it is desirable that the illumination light is effectively and uniformly reflected with high reflectance, and the light is efficiently diffused throughout.

また、特許文献3のように反射板を光源の形状に合わせて加工する場合、加工に手間がかかり、生産性が悪いという問題点があった。   Moreover, when processing a reflecting plate according to the shape of a light source like patent document 3, there existed a problem that processing took time and productivity was bad.

本発明は、このような問題に鑑みてなされたもので、反射率が高く、光を効率良く拡散させることが可能で、生産性に優れ、コスト面でも有利な大型の照明器具反射部材用成形体、およびその製造方法を提供することを目的とする。   The present invention has been made in view of such problems, and has a high reflectance, can diffuse light efficiently, has excellent productivity, and is advantageous in terms of cost. The object is to provide a body and a method for producing the same.

前述した目的を達成するために第1の発明は、照明器具用反射部材用成形体であって、照明取り付け部と、前記照明取り付け部の周囲を覆うように形成され、容積が1〜60Lであり、厚みは0.2mm以上であり、上に凸の曲面からなる傘形状の反射部と、を具備し、前記反射部は樹脂発泡体で構成され、前記樹脂発泡体の平均気泡径が0.5μm〜10μmであり、前記樹脂発泡体の比重は0.7以下であり、断面において、前記反射部の内面および外面には未発泡層が形成され、前記反射部の全反射率及び拡散反射率は94%以上、且つ前記反射部の光の透過率が2%以上5%未満であり、内面側に配置された照明の光を、前記反射部の外面側に透過可能であり、前記照明器具用反射部材用成形体の下部と側方の両方に光を拡散することを特徴とする照明器具反射部材用成形体である。 In order to achieve the above-described object, the first invention is a molded article for a reflecting member for a lighting fixture, and is formed so as to cover a lighting mounting portion and the periphery of the lighting mounting portion, and has a volume of 1 to 60 L. A thickness of 0.2 mm or more, and an umbrella-shaped reflecting portion having an upwardly convex curved surface. The reflecting portion is made of a resin foam, and the average cell diameter of the resin foam is 0. 0.5 μm to 10 μm, and the specific gravity of the resin foam is 0.7 or less. In the cross section, an unfoamed layer is formed on the inner surface and the outer surface of the reflecting portion, and the total reflectance and diffuse reflection of the reflecting portion are formed. The light transmittance of the reflecting portion is 2% or more and less than 5%, and the illumination light arranged on the inner surface side can be transmitted to the outer surface side of the reflecting portion. Diffuse light to both the bottom and side of the molded object It is the molded object for lighting fixture reflecting members characterized by these.

このような構成とすることで、反射部材が樹脂発泡体で形成されるため、耐腐食性に優れる。したがって、酸やアルカリを取り扱うような工場においても適用が可能である。また、反射率が94%以上であり、高い反射率を有する。さらに、内部の発泡層によって、光を均一に拡散させることができる。   By setting it as such a structure, since a reflection member is formed with a resin foam, it is excellent in corrosion resistance. Therefore, it can be applied to factories that handle acids and alkalis. Moreover, a reflectance is 94% or more, and has a high reflectance. Furthermore, light can be uniformly diffused by the internal foam layer.

また、反射部の厚みが厚くても、反射部が光を透過するため、反射板の外側にも、光を漏らすことができる。このため、部屋内全体に光を拡散させることができる。
Moreover , even if the thickness of the reflecting portion is large, the reflecting portion transmits light, so that light can be leaked to the outside of the reflecting plate. For this reason, light can be diffused throughout the room.

また、反射部の光の透過率が、2%以上5%未満であれば、透過光による効果を得ることができるとともに、反射光を減らすことなく、十分な照度を得ることができる。
In addition, when the light transmittance of the reflecting portion is 2% or more and less than 5%, an effect by the transmitted light can be obtained, and sufficient illuminance can be obtained without reducing the reflected light.

前記反射部は、ポリエチレンテレフタレートまたはポリカーボネイトの発泡体であり、前記未発泡層を除く部分の気泡数密度が10^9〜10^15個/cm であることが望ましい。
The reflective portion is a foam polyethylene terephthalate or polycarbonate, it is desirable bubble number density of the portion excluding the unfoamed layer is 10 ^ 9-10 ^ 15 / cm 3.

表面未発泡層内部に形成される発泡層の気泡数密度が10^9〜10^15個/cmであれば、高い反射率を得ることができる。気泡数密度が10^9個/cm未満だと気泡が少なすぎて反射率が低下し、10^15個/cmを超えるであると光が透過するため、やはり反射率は低下する。 When the cell number density of the foamed layer formed inside the surface unfoamed layer is 10 ^ 9 to 10 ^ 15 / cm 3 , a high reflectance can be obtained. If the bubble number density is less than 10 ^ 9 / cm 3 , the reflectivity decreases because the number of bubbles is too small, and if it exceeds 10 ^ 15 / cm 3 , light is transmitted, so the reflectivity is also decreased.

発泡体の平均気泡径を0.5μm〜10μmとすることで、微細な気泡を多数分散させることができる。したがって、高い反射率を得ることができる。   By setting the average bubble diameter of the foam to 0.5 μm to 10 μm, a large number of fine bubbles can be dispersed. Therefore, a high reflectance can be obtained.

記照明器具反射部材用成形体は、容積が60L以下であることが好ましい。さらに好ましくは1〜60Lである。1L未満だと工場等で用いる照明としては小さすぎ適当でなく、60Lを超えると成型時に厚さの制御が難しく、十分な反射率を確保できない場合がある。   The molded article for a lighting fixture reflecting member preferably has a volume of 60 L or less. More preferably, it is 1-60L. If it is less than 1 L, the illumination used in factories or the like is too small and is not suitable. If it exceeds 60 L, it is difficult to control the thickness at the time of molding, and sufficient reflectance may not be ensured.

本発明では、このような大型の反射部材成形体に対して特に有効である。   The present invention is particularly effective for such a large reflecting member molded body.

第2の発明は、第1の発明にかかる照明器具反射部材用成形体の製造方法であって、厚さが0.2mm以上であり、断面において、両面に未発泡層が形成された樹脂発泡素材を用い、前記樹脂発泡素材を金型に設置し、所定温度に加熱した前記樹脂発泡素材を、前記金型から排気を行うことで、前記樹脂発泡素材を、前記金型の内面形状に成形することを特徴とする照明器具反射部材用成形体の製造方法である。   2nd invention is the manufacturing method of the molded object for lighting fixture reflecting members concerning 1st invention, Comprising: Thickness is 0.2 mm or more, and the resin foam by which the unfoamed layer was formed in both surfaces in the cross section Using the material, the resin foam material is placed in the mold, and the resin foam material heated to a predetermined temperature is exhausted from the mold to form the resin foam material into the inner shape of the mold. It is the manufacturing method of the molded object for lighting fixture reflecting members characterized by doing.

従来は成型前の大型シートの加熱温度を十分に均一に制御しづらかったために、成型後の厚さが不均一となりやすく、内部の微細発泡を均一に保つことが難しかった。本発明では成型前のシートの加熱温度を十分に均一にすることで、大型の発泡成形体を内部の微細気泡を不均一に潰すことなく、確実に成型することができる。   Conventionally, since it has been difficult to control the heating temperature of a large sheet before molding sufficiently uniformly, the thickness after molding tends to be non-uniform and it is difficult to keep the internal fine foam uniform. In the present invention, by sufficiently uniforming the heating temperature of the sheet before molding, it is possible to reliably mold a large foam molded article without crushing the fine bubbles inside.

また、複合シートでも作成することができる。複合シートは積層させたシートであり、特に限定されるものではないが、発泡シートと発泡シートの積層、または発泡シートとソリッドシート(未発泡シート)の積層等の組み合わせが可能である。積層方法(ラミネート)については特に限定はなく、一般的な方法を使用できる。例えば、加熱ラミネート、接着剤等で積層できる。複合シートの厚さは積層後の厚さが0.2〜2.0mmであることが好ましい。   It can also be created with a composite sheet. The composite sheet is a laminated sheet and is not particularly limited, but a combination of a foamed sheet and a foamed sheet, or a foamed sheet and a solid sheet (non-foamed sheet) can be combined. The lamination method (laminate) is not particularly limited, and a general method can be used. For example, it can be laminated by heating lamination, adhesive or the like. The thickness of the composite sheet is preferably 0.2 to 2.0 mm after lamination.

本発明によれば、反射率が高く、光を効率良く拡散させることが可能な大型でかつ軽量な照明器具反射部材用成形体および、この製造方法を提供することができる。   According to the present invention, it is possible to provide a large and lightweight molded article for a lighting fixture reflecting member that has a high reflectance and can diffuse light efficiently, and a method for manufacturing the same.

反射部材成形体1の断面を示す斜視図。The perspective view which shows the cross section of the reflecting member molded object 1. FIG. (a)は樹脂発泡素材7を示す斜視図、(b)は(a)のA部拡大断面図。(A) is a perspective view which shows the resin foam raw material 7, (b) is the A section expanded sectional view of (a). 樹脂発泡材素材7を成型する工程を示す図。The figure which shows the process of shape | molding the resin foam material 7. 樹脂発泡材素材7を成型する工程を示す図。The figure which shows the process of shape | molding the resin foam material 7. 樹脂発泡材素材7を成型する他の工程を示す図。The figure which shows the other process of shape | molding the resin foam material 7. 反射部材成形体1の使用状態を示す図。The figure which shows the use condition of the reflecting member molded object 1. FIG. 図6のC部拡大図。The C section enlarged view of FIG. 反射部材成形体1aを示す斜視図。The perspective view which shows the reflection member molded object 1a. 反射部材成形体1aの使用状態を示す図。The figure which shows the use condition of the reflecting member molded object 1a.

以下、図面を参照しながら、本発明の実施形態について説明する。図1は反射部材成形体1を示す斜視図である。反射部材成形体1は、照明器具として用いられる成形体である。反射部材成形体1の中央の頂部が、照明取り付け部3となる。また、照明取り付け部3から下方に向かうにつれて拡径するように反射部5が形成される。すなわち、反射部材成形体1は、傘状の立体形状となる。照明取り付け部3と反射部5とは一体で形成される。照明取り付け部3に照明を取り付けることで、照明から発せられる光を反射部5の内面で反射し、照明器具の下方または周囲に光を拡散させることができる。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view showing a reflecting member molded body 1. The reflecting member molded body 1 is a molded body used as a lighting fixture. The top of the center of the reflecting member molded body 1 serves as the illumination mounting portion 3. Moreover, the reflection part 5 is formed so that a diameter may be expanded as it goes below from the illumination attachment part 3. As shown in FIG. That is, the reflecting member molded body 1 has an umbrella-shaped three-dimensional shape. The illumination attachment part 3 and the reflection part 5 are integrally formed. By attaching illumination to the illumination attachment portion 3, light emitted from the illumination can be reflected by the inner surface of the reflection portion 5 and diffused below or around the lighting fixture.

反射部5は、樹脂発泡体により形成される。したがって、酸やアルカリを扱うような工場内においても、反射部5が腐食することがない。したがって、長期にわたって反射率等が劣化することがない。また、反射部材成形体1は、樹脂製であるため、軽量である。   The reflection part 5 is formed of a resin foam. Therefore, the reflection part 5 does not corrode even in a factory that handles acids and alkalis. Therefore, the reflectance and the like do not deteriorate over a long period. Moreover, since the reflecting member molded object 1 is resin, it is lightweight.

反射部材成形体1は、例えば、工場等に用いられる大型の照明器具に用いられる。したがって、反射部材成形体1は、大型のものであり、傘状成形体の容積は、60L以下である。   The reflecting member molded body 1 is used, for example, for a large luminaire used in a factory or the like. Therefore, the reflecting member molded body 1 is large-sized, and the volume of the umbrella-shaped molded body is 60 L or less.

次に、反射部材成形体1の製造方法について説明する。図2(a)は、反射部材成形体1の成形前の樹脂発泡素材7を示す斜視図であり、図2(b)は、図2(a)のA部拡大断面図である。樹脂発泡素材7は、シート状部材である。   Next, the manufacturing method of the reflecting member molded body 1 will be described. FIG. 2A is a perspective view showing the resin foam material 7 before molding of the reflecting member molded body 1, and FIG. 2B is an enlarged sectional view of a portion A in FIG. The resin foam material 7 is a sheet-like member.

樹脂発泡素材7は独立気泡である微細気泡11を有する多孔質体である。より詳細には、平均気泡径が0.5μm以上で10μm以下の微細な気泡または気孔を内部に有する熱可塑性樹脂シートを好適に用いることができる。平均気泡径が10μm以下であれば、微細な気泡を多数分散させることができるため、反射率を向上させることができる。なお、樹脂発泡素材7の反射率は全反射率が94%以上であることが望ましい。   The resin foam material 7 is a porous body having fine bubbles 11 which are closed cells. More specifically, a thermoplastic resin sheet having fine bubbles or pores having an average cell diameter of 0.5 μm or more and 10 μm or less inside can be suitably used. If the average bubble diameter is 10 μm or less, a large number of fine bubbles can be dispersed, so that the reflectance can be improved. In addition, as for the reflectance of the resin foam raw material 7, it is desirable that the total reflectance is 94% or more.

また、樹脂発泡素材7の比重としては0.7以下であることが望ましく、より望ましくは比重は0.6未満であり、比重が0.5未満であればさらに好ましい。比重が大きいと、微細気泡11の分布が十分ではなく、微細気泡による効果が小さくなる。   Further, the specific gravity of the resin foam material 7 is preferably 0.7 or less, more preferably the specific gravity is less than 0.6, and the specific gravity is more preferably less than 0.5. When the specific gravity is large, the distribution of the fine bubbles 11 is not sufficient, and the effect of the fine bubbles is reduced.

樹脂発泡素材7の材質としては、例えば、ポリエチレン、ポリプロピレン、ポリスチレン、ポリ塩化ビニル、ポリ塩化ビフェニル、ポリエチレンテレフタレート、ポリビニルアルコールなどの汎用樹脂、ポリカーボネイト、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリアミド、ポリアセタール、ポリフェニレンエーテル、超高分子量ポリエチレン、ポリサルフォン、ポリエーテルサルフォン、ポリフェニレンサルファイド、ポリアリレート、ポリアミドイミド、ポリエーテルイミド、ポリエーテルエーテルケトン、ポリイミド、ポリテトラフルオロエチレン、液晶ポリマー、フッ素樹脂などのエンジニアリングプラスチック、またはこれらの共重合体もしくは混合物からなる微細樹脂発泡シートが挙げられる。これらのうちでも、耐熱性、耐衝撃性などが良好であることから、ポリエチレンテレフタレート、ポリフェニレンサルファイド、ポリプロピレン、シクロポリオレフィンからなる微細樹脂発泡シートが好ましが、特にポリエチレンテレフタレートまたはポリカーボネイトであることが望ましい。   Examples of the material of the resin foam material 7 include general-purpose resins such as polyethylene, polypropylene, polystyrene, polyvinyl chloride, polychlorinated biphenyl, polyethylene terephthalate, and polyvinyl alcohol, polycarbonate, polybutylene terephthalate, polyethylene naphthalate, polyamide, polyacetal, and polyphenylene. Engineering plastics such as ether, ultra high molecular weight polyethylene, polysulfone, polyether sulfone, polyphenylene sulfide, polyarylate, polyamideimide, polyetherimide, polyetheretherketone, polyimide, polytetrafluoroethylene, liquid crystal polymer, fluororesin, or The fine resin foam sheet which consists of these copolymers or a mixture is mentioned. Among these, a fine resin foam sheet made of polyethylene terephthalate, polyphenylene sulfide, polypropylene, or cyclopolyolefin is preferable because of its good heat resistance, impact resistance, and the like, and particularly preferably polyethylene terephthalate or polycarbonate. .

なお、本発明においては、得られる反射部材成形体1の特性に影響を及ぼさない範囲で、発泡前の熱可塑性樹脂シートに、結晶化核剤、結晶化促進剤、気泡化核剤、酸化防止剤、帯電防止剤、紫外線防止剤、光安定剤、蛍光増白剤、顔料、染料、相溶化剤、滑剤、強化剤、難燃剤、架橋剤、架橋助剤、可塑剤、増粘剤、減粘剤などの各種添加剤を配合してもよい。   In the present invention, a crystallization nucleating agent, a crystallization accelerator, an aerated nucleating agent, and an antioxidant are added to the thermoplastic resin sheet before foaming within a range that does not affect the properties of the obtained reflecting member molded body 1. Agent, antistatic agent, anti-UV agent, light stabilizer, fluorescent whitening agent, pigment, dye, compatibilizer, lubricant, reinforcing agent, flame retardant, crosslinking agent, crosslinking aid, plasticizer, thickener, reduction Various additives such as a sticking agent may be blended.

また、得られた樹脂発泡素材7に上記添加剤を含有する樹脂を積層してもよいし、上記添加剤を含有する塗料をコーティングしてもよい。紫外線防止剤などを含む層をポリエステル系樹脂発泡体の少なくとも一方の表面に付与することは、熱可塑性ポリエステル樹脂やポリエステル系エラストマーに紫外線劣化しやすいものを用いた場合でも十分な耐紫外線劣化防止能を付与できるので、特に好ましい。   Moreover, the resin containing the said additive may be laminated | stacked on the obtained resin foam raw material 7, and the coating material containing the said additive may be coated. Applying a layer containing a UV inhibitor to at least one surface of the polyester resin foam is sufficient to prevent UV deterioration even when thermoplastic polyester resins or polyester elastomers that are susceptible to UV deterioration are used. Is particularly preferable.

また、図2(b)に示すように、樹脂発泡素材7の両面には、未発泡層9が形成される。未発泡層9は、微細気泡が存在しない(または中央部と比較して微小にしか存在しない)領域である。未発泡層9は、その厚みが薄すぎると剛性向上の効果が小さい。したがって、反射板の剛性を高めるため、未発泡層9の厚さは15μm以上であることが好ましく、20μm以上であればさらに好ましい。   Further, as shown in FIG. 2B, unfoamed layers 9 are formed on both surfaces of the resin foam material 7. The unfoamed layer 9 is a region where fine bubbles are not present (or are present only minutely compared to the central portion). If the unfoamed layer 9 is too thin, the effect of improving rigidity is small. Therefore, in order to increase the rigidity of the reflector, the thickness of the unfoamed layer 9 is preferably 15 μm or more, and more preferably 20 μm or more.

樹脂発泡素材7は、例えば、以下のようにして製造される。ここで、シート内部に気泡を導入する方法はとしては、例えば、圧力容器内で樹脂シートにガスを含浸させてから加熱して発泡させるバッチ発泡法、押出機のダイから熱可塑性樹脂シートを押し出すとともに発泡させる押出発泡法、さらにフィラー入りの熱可塑性樹脂シートを押し出してから延伸してフィラーと樹脂の界面に空洞をつくる延伸法等がある。ここではバッチ発泡法による樹脂発泡素材7の製造方法を一例として示す。バッチ発泡法であれば、押出発泡法より気泡を微細化しやすく、延伸法よりも厚く、かつ比重を小さくしやすいという利点がある。   The resin foam material 7 is manufactured as follows, for example. Here, as a method for introducing air bubbles into the sheet, for example, a batch foaming method in which a resin sheet is impregnated with gas in a pressure vessel and then heated and foamed, or a thermoplastic resin sheet is extruded from a die of an extruder. There are an extrusion foaming method in which foaming is performed, and a stretching method in which a void is formed at the interface between the filler and the resin by extruding a thermoplastic resin sheet containing a filler and then stretching. Here, the manufacturing method of the resin foam raw material 7 by a batch foaming method is shown as an example. In the case of the batch foaming method, there are advantages that the bubbles are more easily refined than the extrusion foaming method, thicker than the stretching method, and easy to reduce the specific gravity.

バッチ発泡法ではまず、熱可塑性樹脂シートを作製し、熱可塑性樹脂シートとセパレータとを重ね合わせて巻くことによりロールを形成する。ここで用いられるセパレータは、不活性ガスや必要に応じて用いられる有機溶剤が自由に出入りする空隙を有し、かつそれ自身への不活性ガスの浸透が無視できるものであればいかなるものでもよい。セパレータとしては、特に樹脂製不織布または金属製の網が好適である。   In the batch foaming method, first, a thermoplastic resin sheet is produced, and a roll is formed by overlapping and winding the thermoplastic resin sheet and a separator. The separator used here may be any one as long as it has a void through which an inert gas or an organic solvent used as needed freely enters and exits, and the permeation of the inert gas into itself can be ignored. . As the separator, a resin nonwoven fabric or a metal net is particularly suitable.

一方、熱可塑性樹脂シートは無延伸であることが好ましい。これは、熱可塑性樹脂シートが延伸されていると、ガスが十分にシート内に浸透しないため、目的とする発泡シートが得られなくなるためである。   On the other hand, the thermoplastic resin sheet is preferably unstretched. This is because when the thermoplastic resin sheet is stretched, the gas does not sufficiently permeate into the sheet, and the intended foamed sheet cannot be obtained.

なお、上記方法では、樹脂シートとセパレータとからなるロールを加圧不活性ガス雰囲気中に保持して樹脂シートに不活性ガスを含有させる前に、樹脂シートに有機溶剤を含有させてもよい。シートに有機溶剤を含有させると、熱可塑性樹脂シートの結晶化度を30%以上にすることができる。この結果、シートの剛性が増大してシート表面にセパレータの跡が残存しにくくなるとともに、不活性ガスの浸透時間を短縮できる。なお、セパレータの種類によってはシート表面にセパレータの跡が残存しないこともあるので、有機溶剤を含有させる処理は必ずしも必要なわけではない。ただし、ガス浸透時間の短縮の観点からは有機溶剤を含有させる処理を実施することが好ましい。   In the above method, the resin sheet may contain an organic solvent before the roll made of the resin sheet and the separator is held in the pressurized inert gas atmosphere and the resin sheet contains the inert gas. When an organic solvent is contained in the sheet, the crystallinity of the thermoplastic resin sheet can be increased to 30% or more. As a result, the rigidity of the sheet is increased and it is difficult for the trace of the separator to remain on the surface of the sheet, and the permeation time of the inert gas can be shortened. Depending on the type of separator, the trace of the separator may not remain on the surface of the sheet, so that the treatment containing the organic solvent is not necessarily required. However, from the viewpoint of shortening the gas permeation time, it is preferable to carry out a treatment containing an organic solvent.

樹脂シートの結晶化度を上げるために用いられる有機溶剤としては、ベンゼン、トルエン、メチルエチルケトン、ギ酸エチル、アセトン、酢酸、ジオキサン、m−クレゾール、アニリン、アクリロニトリル、フタル酸ジメチル、ニトロエタン、ニトロメタン、ベンジルアルコールなどが挙げられる。これらのうち、取り扱い性および経済性の観点からアセトンがより好ましい。   Organic solvents used to increase the crystallinity of the resin sheet include benzene, toluene, methyl ethyl ketone, ethyl formate, acetone, acetic acid, dioxane, m-cresol, aniline, acrylonitrile, dimethyl phthalate, nitroethane, nitromethane, benzyl alcohol Etc. Of these, acetone is more preferable from the viewpoints of handleability and economy.

次に、得られたロールを高圧力容器内に入れ、加圧不活性ガス雰囲気中に保持して熱可塑性シートに発泡剤となる不活性ガスを含有させる。不活性ガスとしては、ヘリウム、窒素、二酸化炭素、アルゴンなどが挙げられる。これらのうち、二酸化炭素は熱可塑性ポリエステル中に多量に含有させることができる点で好ましい。   Next, the obtained roll is put in a high-pressure vessel and held in a pressurized inert gas atmosphere so that the thermoplastic sheet contains an inert gas that becomes a foaming agent. Examples of the inert gas include helium, nitrogen, carbon dioxide, and argon. Among these, carbon dioxide is preferable because it can be contained in a large amount in the thermoplastic polyester.

次に、高圧力容器からロールを取り出し、セパレータを取り除きながら、常圧下で樹脂シートの軟化温度以上に加熱することにより、発泡させる。この際、高圧力容器から取り出した後、発泡させるまでの時間を調整することにより、得られる発泡体の嵩比重を調整できる。   Next, the roll is taken out from the high-pressure vessel and foamed by heating to a temperature equal to or higher than the softening temperature of the resin sheet under normal pressure while removing the separator. Under the present circumstances, after taking out from a high pressure container, the bulk specific gravity of the foam obtained can be adjusted by adjusting the time until it makes it foam.

具体的には、この時間が長いほど嵩比重の大きな発泡体が得られる。なお、発泡時の加熱温度は、その樹脂のガラス転移点以上で融点以下に設定される。   Specifically, the longer this time, the larger the bulk specific gravity. In addition, the heating temperature at the time of foaming is set to the melting point or less above the glass transition point of the resin.

この際、発泡体の表層には、未発泡層9が形成される。未発泡層9は、例えば、発泡前の樹脂シートの表面から、内部に浸透させたガスが抜けることで形成される。樹脂シートの表面のガス量が低下することで、その後の発泡処理の際に、樹脂シート表層近傍において微細気泡11が生成されず、または、その生成量が少なくなる。したがって、未発泡層9では、微細気泡11がほとんど観察されず、ソリッドな樹脂部となる。   At this time, an unfoamed layer 9 is formed on the surface layer of the foam. The non-foamed layer 9 is formed, for example, by the gas that has permeated the inside from the surface of the resin sheet before foaming. By reducing the amount of gas on the surface of the resin sheet, the fine bubbles 11 are not generated in the vicinity of the surface layer of the resin sheet during the subsequent foaming treatment, or the generation amount thereof is reduced. Therefore, in the non-foamed layer 9, the fine bubbles 11 are hardly observed and become a solid resin portion.

このような、樹脂発泡素材7としては、例えば古河電気工業株式会社製のMCPET(登録商標)またはMCPOLYCA(登録商標)を好適に使用することができる。   As such a resin foam material 7, for example, MCPET (registered trademark) or MCPOLYCA (registered trademark) manufactured by Furukawa Electric Co., Ltd. can be suitably used.

次に、このようにして製造された樹脂発泡素材7を所定の大きさに切断する。また、図3に示すように、切断された樹脂発泡素材7を、金型13a、13bの間にセットする。金型13aは、反射部材成形体1の略内面形状に近い形状の雄型である。一方の金型13bは、反射部材成形体1の外面形状を形成する雌型である。   Next, the resin foam material 7 manufactured in this way is cut into a predetermined size. Moreover, as shown in FIG. 3, the cut | disconnected resin foam raw material 7 is set between metal mold | die 13a, 13b. The mold 13 a is a male mold having a shape close to the substantially inner surface shape of the reflecting member molded body 1. One mold 13 b is a female mold that forms the outer shape of the reflecting member molded body 1.

金型13bには、図示を省略した排気孔が形成される。排気孔には、図示を省略した排気装置が接続される。すなわち、金型13bの内面からは、空気を排気することができる。   An exhaust hole (not shown) is formed in the mold 13b. An exhaust device (not shown) is connected to the exhaust hole. That is, air can be exhausted from the inner surface of the mold 13b.

まず、金型13b上に所定サイズの樹脂発泡素材7を設置する。この際、樹脂発泡素材7の周囲は、把持部材によって把持される。次いで、樹脂発泡素材7を図示を省略したヒータによって均一に加熱する。樹脂発泡素材7が所定温度以上になった状態で、金型13aを下降させる。この際、金型13bからは、内部の空気を排気する。すなわち、金型13b内を真空引きする。   First, the resin foam material 7 having a predetermined size is placed on the mold 13b. At this time, the periphery of the resin foam material 7 is gripped by the gripping member. Next, the resin foam material 7 is uniformly heated by a heater (not shown). The mold 13a is lowered while the resin foam material 7 is at a predetermined temperature or higher. At this time, the internal air is exhausted from the mold 13b. That is, the mold 13b is evacuated.

図4に示すように、金型13aが完全に金型13bに対して嵌めあわされると、樹脂発泡素材7は、金型13aによる押圧と、排気によって、金型13bに押し付けられる。なお、金型13aを閉じた際に、金型13aと樹脂発泡素材7との間に隙間が形成されても良い。金型13aにより、樹脂発泡素材7を大まかに全体的に変形させるとともに、最終的な成形は、真空引きによる金型13bへの密着により行うことができる。   As shown in FIG. 4, when the mold 13a is completely fitted to the mold 13b, the resin foam material 7 is pressed against the mold 13b by pressing by the mold 13a and exhaust. When the mold 13a is closed, a gap may be formed between the mold 13a and the resin foam material 7. The resin foam material 7 is roughly deformed entirely by the mold 13a, and final molding can be performed by close contact with the mold 13b by vacuuming.

ここで、成形後の成形体としては、0.2mm以上であることが望ましい。成形体の厚みが0.2mm未満では剛性が低いため好ましくない。剛性を高める観点でいえば、成形体の厚みは0.2mm以上が好ましく、0.25mm以上であればさらに好ましい。したがって、成形後の成形体の厚みが上記範囲となるように、樹脂発泡素材7の厚みを調整すればよい。   Here, as a molded object after shaping | molding, it is desirable that it is 0.2 mm or more. If the thickness of the molded body is less than 0.2 mm, the rigidity is low, which is not preferable. From the viewpoint of increasing the rigidity, the thickness of the molded body is preferably 0.2 mm or more, and more preferably 0.25 mm or more. Therefore, what is necessary is just to adjust the thickness of the resin foam raw material 7 so that the thickness of the molded object after shaping | molding may become the said range.

なお、本発明の反射部材成形体1は、上述のように、一対の雄金型と雌金型とを用いて真空成形を行う場合に限られない。例えば、図5に示すように、雌金型である金型13bのみを用いて、真空成形を行っても良い。この場合には、まず、前述と同様の方法で、図5(a)に示すように、金型13b上に樹脂発泡素材7を配置し、所定温度に加熱する。この状態で、図5(b)に示すように、金型13b内を排気して真空引きすることで、樹脂発泡素材7を金型13bにより真空成形することができる。   In addition, the reflection member molded object 1 of this invention is not restricted to the case where it vacuum-forms using a pair of male metal mold | die and a female metal mold | die as mentioned above. For example, as shown in FIG. 5, vacuum forming may be performed using only a mold 13b which is a female mold. In this case, first, as shown in FIG. 5A, the resin foam material 7 is placed on the mold 13b and heated to a predetermined temperature by the same method as described above. In this state, as shown in FIG. 5B, the resin foam material 7 can be vacuum-molded by the mold 13b by evacuating the mold 13b and evacuating it.

このように、反射部材成形体1の形状や大きさに応じて、略均一な成形が可能であれば、金型13aは必ずしも必要ではない。また、金型13aを用いる場合には、金型13aの表面から、さらに加圧しても良い。いずれにしても、反射部材成形体1を真空成形により成形することで、内部の微細気泡11を消失させることなく、また、表面に未発泡層9を残存させた状態で、均一な微細気泡11を有する反射部材成形体を得ることができる。   As described above, the mold 13a is not necessarily required if substantially uniform molding is possible according to the shape and size of the reflecting member molded body 1. Moreover, when using the metal mold | die 13a, you may further pressurize from the surface of the metal mold | die 13a. In any case, by forming the reflecting member molded body 1 by vacuum forming, the uniform fine bubbles 11 can be obtained without losing the internal fine bubbles 11 and with the unfoamed layer 9 remaining on the surface. It is possible to obtain a reflecting member molded body having the following.

次に、反射部材成形体1の機能について説明する。図6は、反射部材成形体1の使用状態を示す断面図である。反射部材成形体1の照明取り付け部3には、照明15が取り付けられる。照明15は、水銀灯、ハロゲン灯やLEDなどいずれでも良い。照明15から照射される光は、一部は、そのまま下方に照射され、一部は反射部5方向に向かって照射される(図中D)。照明15を覆うように形成される反射部5の内面においては、下方に光が反射・拡散される(図中E)。また、反射部5に照射された光の一部は、反射部5を透過して、外部に光が漏れる(図中F)。   Next, the function of the reflecting member molded body 1 will be described. FIG. 6 is a cross-sectional view showing a usage state of the reflecting member molded body 1. An illumination 15 is attached to the illumination attachment portion 3 of the reflecting member molded body 1. The illumination 15 may be a mercury lamp, a halogen lamp, an LED, or the like. A part of the light irradiated from the illumination 15 is irradiated downward as it is, and a part of the light is irradiated toward the reflecting portion 5 (D in the figure). On the inner surface of the reflecting portion 5 formed so as to cover the illumination 15, light is reflected and diffused downward (E in the figure). Moreover, a part of the light irradiated to the reflection part 5 permeate | transmits the reflection part 5, and light leaks outside (F in a figure).

図7は、図6のC部拡大図であり、反射部5における光の反射状態を示す図である。反射部5に照射された光(図中D)は、一部は、未発泡層9の表面で反射され、一部は、内部の微細気泡11の表面で反射する。したがって、反射部5の内面(図中右側)で反射される光は、適度に拡散される(図中E)。本発明では、反射部5は、所定の性状を有する樹脂発泡体からなるため、極めて高い反射率を有する。具体的には、全反射率及び拡散反射率が94%以上である。   FIG. 7 is an enlarged view of a part C in FIG. 6 and is a diagram showing a light reflection state in the reflection part 5. A part of the light (D in the figure) applied to the reflecting portion 5 is reflected by the surface of the non-foamed layer 9 and a part of the light is reflected by the surface of the internal microbubbles 11. Therefore, the light reflected by the inner surface (right side in the figure) of the reflecting portion 5 is appropriately diffused (E in the figure). In the present invention, the reflecting portion 5 is made of a resin foam having a predetermined property, and thus has a very high reflectance. Specifically, the total reflectance and the diffuse reflectance are 94% or more.

一方、照射された光の一部は、反射部5内で拡散されて、外面側に透過する(図中F)。したがって、透過光も適度に拡散されて反射部5の外部に漏れだす。したがって、反射部材成形体1の下部のみでなく、側方に対しても、光を拡散させることができる。本発明では、反射部材成形体1の外部への透過率が2%以上5%未満である。透過率が2%未満では、透過光が弱すぎるため、光の拡散効果が少ない。また、透過率を5%以上とすると、前述の全反射率を下げる必要があるため、反射部材としての機能が低下する。したがって、反射部材成形体1の外部への透過率は2%以上5%未満とすることが望ましい。   On the other hand, a part of the irradiated light is diffused in the reflecting portion 5 and transmitted to the outer surface side (F in the figure). Therefore, the transmitted light is also diffused moderately and leaks out of the reflecting portion 5. Therefore, light can be diffused not only to the lower part of the reflecting member molded body 1 but also to the side. In the present invention, the transmittance of the reflecting member molded body 1 to the outside is 2% or more and less than 5%. If the transmittance is less than 2%, the transmitted light is too weak, so that the light diffusion effect is small. On the other hand, if the transmittance is 5% or more, it is necessary to lower the total reflectance described above, so that the function as a reflecting member is lowered. Therefore, the transmittance of the reflecting member molded body 1 to the outside is desirably 2% or more and less than 5%.

以上、本発明によれば、反射部5は、微細気泡11を内部に有し、表面に未発泡層9を有するため、極めて高い反射率と、軽量化を両立することができる。また、樹脂製であるため、腐食の恐れがない。また、本発明の反射部材成形体1は、一部の光を外部に透過させることができる。このため、照明器具の側方にも光が拡散するため、建屋内を均一に照らし、例えば作業者の手元などに影が生じにくい。   As mentioned above, according to this invention, since the reflection part 5 has the microbubble 11 inside and has the non-foamed layer 9 on the surface, it can make very high reflectance and weight reduction compatible. Moreover, since it is made of resin, there is no risk of corrosion. Moreover, the reflecting member molded body 1 of the present invention can transmit some light to the outside. For this reason, since light diffuses also to the side of the luminaire, the interior of the building is illuminated uniformly, and, for example, a shadow is unlikely to occur at the operator's hand.

なお、本発明に係る反射部材成形体1の用途は限定されないが、例えば、LEDランプ用光反射体、自動車ヘッドライト用光反射体、自動車バックライト用光反射体、屋内照明用光反射体、電気看板用光反射体、ソーラーパネル用光反射体、液晶テレビ用光反射体等として用いることができる。   The use of the reflecting member molded body 1 according to the present invention is not limited. For example, a light reflector for LED lamps, a light reflector for automobile headlights, a light reflector for automobile backlights, a light reflector for indoor lighting, It can be used as a light reflector for electric signboards, a light reflector for solar panels, a light reflector for liquid crystal televisions, and the like.

また、図8、図9に示したような、長尺の反射部材成形体1aに適用することもできる。反射部材成形体1aは、例えば蛍光灯などの直管照明の反射用部材に適用されるものである。なお。本発明において、長尺部材とは、所定の断面形状が所定範囲の長手方向に連続して形成されるものをいう。   Moreover, it is also applicable to the long reflecting member molded body 1a as shown in FIGS. The reflecting member molded body 1a is applied to a reflecting member for straight tube illumination such as a fluorescent lamp. Note that. In the present invention, the long member means a member in which a predetermined cross-sectional shape is continuously formed in the longitudinal direction within a predetermined range.

反射部材成形体1aも、前述した方法と同様に、真空成型によって成形することができる。この場合には、通常の板部材を曲げ加工する場合と比較して、形状の自由度が大きい。このため、従来の曲げ加工による成形と比較して、アッセンブリ工程を省略化することができる。   The reflecting member molded body 1a can also be molded by vacuum molding in the same manner as described above. In this case, the degree of freedom in shape is greater than in the case of bending an ordinary plate member. For this reason, an assembly process can be abbreviate | omitted compared with the shaping | molding by the conventional bending process.

図9に示すように、反射部材成形体1aも、前述した反射部材成形体1と同様に、高い反射率により、下方を明るく照らすとともに、光が反射時に拡散するため、照明エリアを広げて照度を均一化することができる。なお、反射部材成形体1aも、一部の光を側方に透過させることができる。   As shown in FIG. 9, the reflecting member molded body 1a also illuminates the lower part with high reflectivity, as well as the reflecting member molded body 1 described above, and the light diffuses when reflected, so that the illumination area is expanded and the illuminance is increased. Can be made uniform. Note that the reflecting member molded body 1a can also transmit part of the light sideways.

実施例1は厚さ0.8mmの微細樹脂発泡シート(古河電気工業(株)製MCPET)を予熱として、赤外線ヒータを用いて軟化点温度までシート全体が均一になるように加熱した後、図5に示すように金型を用いて真空成型を行い、容積が16Lの平面視円形のカップ状光反射用成形体を成型した。比較例1は容積を70Lにしたことを除いて実施例1と同じ条件で成型した。それぞれn=5により評価した。結果を表1に示す。   In Example 1, a 0.8 mm-thick fine resin foam sheet (MCPET manufactured by Furukawa Electric Co., Ltd.) was preheated, and heated using an infrared heater so that the entire sheet became uniform up to the softening point temperature. As shown in FIG. 5, vacuum molding was performed using a mold, and a cup-shaped light reflecting molded body having a volume of 16 L and having a circular shape in plan view was molded. Comparative Example 1 was molded under the same conditions as in Example 1 except that the volume was 70 L. Each was evaluated by n = 5. The results are shown in Table 1.

なお、比較例2として、金属製のアルミニウム製反射板(シボ加工有)と、比較例3として白色鋼板の反射部材を用いた。結果を表2に示す。   In addition, as Comparative Example 2, a metallic aluminum reflector (with graining) was used, and as Comparative Example 3, a white steel reflector was used. The results are shown in Table 2.

<成型体の厚さ測定>
成型体をランダムに選び、所定の大きさに切り取り、ダイヤルゲージで厚みを測定した。
<Measurement of molded body thickness>
A molded body was selected at random, cut into a predetermined size, and the thickness was measured with a dial gauge.

<光学特性の測定>
本発明の反射部材成形体について、光学的な特性として、全反射率、拡散板反射率、透過率を測定した。測定は、厚さを測定したサンプルを島津製作所製の分光光度計「UV−3100PC」を用いて行った。
標準試料としては、硫酸バリウムを用いた。なお、基本的な測定概念は、「JIS K7105」(旧)に準じる。
<Measurement of optical properties>
About the reflecting member molded object of this invention, the total reflectance, the diffuser plate reflectance, and the transmittance | permeability were measured as an optical characteristic. The measurement was performed on the sample whose thickness was measured using a spectrophotometer “UV-3100PC” manufactured by Shimadzu Corporation.
Barium sulfate was used as a standard sample. The basic measurement concept conforms to “JIS K7105” (old).

Figure 0005568593
Figure 0005568593

結果より、実施例1では厚みが比較的均一であり、光学特性も均一かつ優れた値となった。それに対して、比較例1は厚さが不均一かつ気泡が不均一であり、光学特性もバラツく結果となった。   From the results, in Example 1, the thickness was relatively uniform, and the optical characteristics were uniform and excellent values. On the other hand, Comparative Example 1 resulted in non-uniform thickness and non-uniform bubbles, and varied optical characteristics.

Figure 0005568593
Figure 0005568593

結果より、金属製の反射板は実施例と比較して反射率が低い結果となった。   From the results, it was found that the metal reflector had a lower reflectance than that of the example.

以上、添付図を参照しながら、本発明の実施の形態を説明したが、本発明の技術的範囲は、前述した実施の形態に左右されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   As mentioned above, although embodiment of this invention was described referring an accompanying drawing, the technical scope of this invention is not influenced by embodiment mentioned above. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the technical idea described in the claims, and these are naturally within the technical scope of the present invention. It is understood that it belongs.

1………反射部材成形体
3………照明取り付け部
5………反射部
7………樹脂発泡素材
9………未発泡層
11………微細気泡
13a、13b………金型
20………光学計測装置
DESCRIPTION OF SYMBOLS 1 ......... Reflective member molded object 3 ......... Light mounting part 5 ......... Reflection part 7 ......... Resin foam material 9 ......... Unfoamed layer 11 ......... Fine bubbles 13a, 13b ......... Mold 20 ……… Optical measuring device

Claims (3)

照明器具用反射部材用成形体であって、
照明取り付け部と、前記照明取り付け部の周囲を覆うように形成され、容積が1〜60Lであり、厚みは0.2mm以上であり、上に凸の曲面からなる傘形状の反射部と、を具備し、
前記反射部は樹脂発泡体で構成され、前記樹脂発泡体の平均気泡径が0.5μm〜10μmであり、
前記樹脂発泡体の比重は0.7以下であり、断面において、前記反射部の内面および外面には未発泡層が形成され、
前記反射部の全反射率及び拡散反射率は94%以上、且つ前記反射部の光の透過率が2%以上5%未満であり、内面側に配置された照明の光を、前記反射部の外面側に透過可能であり、
前記照明器具用反射部材用成形体の下部と側方の両方に光を拡散することを特徴とする照明器具反射部材用成形体。
A molded article for a reflecting member for lighting equipment,
An illumination attachment portion, and an umbrella-shaped reflection portion formed so as to cover the periphery of the illumination attachment portion, having a volume of 1 to 60 L, a thickness of 0.2 mm or more, and an upwardly convex curved surface ; Equipped,
The reflective portion is made of a resin foam, and the resin foam has an average cell diameter of 0.5 μm to 10 μm,
The specific gravity of the resin foam is 0.7 or less, and in the cross section, an unfoamed layer is formed on the inner surface and the outer surface of the reflecting portion,
The total reflectance and diffuse reflectance of the reflecting portion are 94% or more, and the light transmittance of the reflecting portion is 2% or more and less than 5%. It is transmissive to the outer surface side,
A molded article for a luminaire reflecting member, wherein light is diffused to both a lower part and a side of the molded article for a luminaire reflecting member.
前記反射部は、ポリエチレンテレフタレートまたはポリカーボネイトの発泡体であり、前記未発泡層を除く部分の気泡数密度が10^9〜10^15個/cmであることを特徴とする請求項1に記載の照明器具反射部材用成形体。 The said reflection part is a foam of a polyethylene terephthalate or a polycarbonate, and the bubble number density of the part except the said non-foamed layer is 10 ^ 9-10 ^ 15 piece / cm < 3 >, It is characterized by the above-mentioned. The molded object for lighting fixture reflecting members. 請求項1から請求項のいずれかに記載の照明器具反射部材用成形体の製造方法であって、
厚さが0.2mm以上であり、断面において、両面に未発泡層が形成された樹脂発泡素材を用い、
前記樹脂発泡素材を金型に設置し、所定温度に予め加熱した前記樹脂発泡素材を、前記金型から排気を行うことで、前記樹脂発泡素材を、前記金型の内面形状に成形することを特徴とする照明器具反射部材用成形体の製造方法。
A method for producing a molded article for a lighting fixture reflecting member according to any one of claims 1 to 2 ,
Using a resin foam material with a thickness of 0.2 mm or more and an unfoamed layer formed on both sides in the cross section,
The resin foam material is placed in a mold, and the resin foam material heated in advance to a predetermined temperature is exhausted from the mold, thereby forming the resin foam material into an inner shape of the mold. A manufacturing method of a molded article for a lighting fixture reflecting member.
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