Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP5571038B2 - Packaging - Google Patents
[go: Go Back, main page]

JP5571038B2 - Packaging - Google Patents

Packaging Download PDF

Info

Publication number
JP5571038B2
JP5571038B2 JP2011148716A JP2011148716A JP5571038B2 JP 5571038 B2 JP5571038 B2 JP 5571038B2 JP 2011148716 A JP2011148716 A JP 2011148716A JP 2011148716 A JP2011148716 A JP 2011148716A JP 5571038 B2 JP5571038 B2 JP 5571038B2
Authority
JP
Japan
Prior art keywords
packaging bag
individual packaging
gas
individual
oxygen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2011148716A
Other languages
Japanese (ja)
Other versions
JP2013014365A (en
Inventor
彬 山▲崎▼
一郎 星野
Original Assignee
越後製菓株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 越後製菓株式会社 filed Critical 越後製菓株式会社
Priority to JP2011148716A priority Critical patent/JP5571038B2/en
Publication of JP2013014365A publication Critical patent/JP2013014365A/en
Application granted granted Critical
Publication of JP5571038B2 publication Critical patent/JP5571038B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Packages (AREA)
  • Packging For Living Organisms, Food Or Medicinal Products That Are Sensitive To Environmental Conditiond (AREA)

Description

本発明は、切り餅や丸餅などの餅片を個包装袋に収容した包装餅に関するものである。   The present invention relates to a packaging bag in which a piece such as a cutting bag or a round bag is contained in an individual packing bag.

従来、食料品店やスーパーマーケットなどで販売される包装餅は、個包装袋に収容した複数の餅片と脱酸素剤とを一緒に密閉可能な外包装袋(個包装袋に収容した餅片を複数収容可能な大きさの外袋)内に入れて密閉した状態で販売されているものが多いが、この餅片を収容した個包装袋はガスバリア性が低く、そのため、一旦、外包装袋を開封してしまうと、餅片が大量の空気(酸素や水分)にさらされてしまうことになり、この外包装袋に表示されている賞味期限まで保存できなくなり、冷蔵庫に保管して早めに食べなければならないものとなっている。   Conventionally, packaging bags sold at grocery stores and supermarkets are outer packaging bags that can seal together multiple pieces of oxygen contained in individual packaging bags and oxygen scavengers. Many of the bags are sold in a sealed state in an outer bag of a size that can be accommodated multiple times, but individual packaging bags containing these pieces have low gas barrier properties. If it is opened, it will be exposed to a large amount of air (oxygen and moisture) and cannot be stored until the expiration date displayed on the outer packaging bag. Store it in the refrigerator and eat it as soon as possible. It has to be.

本来、包装餅は、外包装袋を開封しても、この外包装袋の中の個包装袋に収容された個々の包装餅が外部からの影響を受けずに、賞味期限まで保存できることが理想である。   Originally, it is ideal that even if the outer packaging bag is opened, the individual packaging bags contained in the individual packaging bag in this outer packaging bag can be stored until the expiration date without being affected by the outside. It is.

しかし、餅片を収容する個包装袋は、一般的にピロー包装袋が用いられており、このピロー包装袋は、非常に低い確率ではあるが、密閉の際にシール不良が発生し、漏れ孔(ピンホール)が生じてしまうことがあり、この漏れ孔が生じた個包装袋の包装餅を出荷してしまった場合、賞味期限内であっても漏れ孔から個包装袋内に空気(酸素や水分)が侵入して容易にカビが発生し問題となってしまう。   However, a pillow packaging bag is generally used as the individual packaging bag for storing the splinter. This pillow packaging bag has a very low probability, but a sealing failure occurs during sealing, and a leak hole is formed. (Pinhole) may occur, and if the packaging bag of the individual packaging bag with this leak hole is shipped, air (oxygen) from the leak hole into the individual packaging bag even within the expiration date. And water) will easily enter and become a problem.

これを防止するために、出荷の際には、全数、漏れ孔の発生の有無を検査するピンホール検査をすれば良いが、このピンホール検査は、非常に難しいため、現実には、個包装袋に収容した餅片を極めて密閉性の高い外包装袋に収容し密閉し、この外包装袋を未開封の状態で賞味期限まで保存できるようにし、外包装袋を開封した場合は、この外包装袋に表示されている賞味期限まで保存できなくなり、冷蔵庫に保管して早めに食べなければならないものとしている。   In order to prevent this, a pinhole inspection for inspecting the occurrence of leakage holes may be performed at the time of shipment. However, since this pinhole inspection is very difficult, it is actually an individual package. When the outer packaging bag is opened, it is stored in the outer packaging bag with extremely high airtightness so that the outer packaging bag can be stored in an unopened state until the expiration date. It cannot be stored until the expiration date displayed on the packaging bag, and must be stored in the refrigerator and eaten as soon as possible.

本発明は、極めて容易に餅片を収容した個包装袋に漏れ孔(ピンホール)が発生しているかどうかを検査することができ、この検査で漏れ孔がないことを確認して個包装袋単位での餅片の賞味期限管理を可能にした包装餅を提供することを目的とする。   The present invention makes it possible to inspect whether or not there is a leak hole (pinhole) in the individual packaging bag containing the piece very easily. The purpose of the present invention is to provide a packaging container that enables the expiration date management of the chip in units.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

餅片1を個包装袋3に収容した個包装餅13を複数個、外包装袋6に封入して成る包装餅であって、前記個包装餅13は、酸素透過率が1ml/m2・day・MPa以下の高バリア性の合成樹脂フィルムからなる前記個包装袋3内に、前記餅片1と脱酸素剤2を収容すると共に、不活性ガスを主成分とする酸化防止用ガスを、この個包装袋3内に酸素がこの個包装袋3内の全ガス容量に対して9vol%以下で残留し、この残留した酸素が前記脱酸素剤2に吸収されることで膨出形状となった前記個包装袋3がこの残留した酸素が吸収された分萎んで前記膨出形状が緩和される充填量充填し、且つ、ヘリウムガスを、前記個包装袋3内にこの個包装袋3内の全ガス容量に対して1〜9vol%の充填量充填して、この酸化防止用ガスと前記ヘリウムガスと前記個包装袋3内に残留した酸素とにより前記個包装袋3が前記膨出形状となるようにして密閉し、ヘリウム検知器5を備えた検査装置10内に搬送し、この検査装置10内で外部から押圧し、この押圧により前記ヘリウム検知器5が前記個包装袋3内に充填したヘリウムガスを検知しないことで前記個包装袋3に漏れ孔4が生じていないことを確認し、この個包装袋3に漏れ孔4が生じていないことを確認してから市場に提供されるまでに、前記個包装袋3内に残留させた酸素がこの個包装袋3内に収容した前記脱酸素剤2により吸収され、且つ前記個包装袋3内に充填したヘリウムガスが前記個包装袋3を透過し個包装袋外に流出して、前記個包装袋3内のガス量が減少して、前記個包装袋3が萎んで前記膨出形状が緩和し体裁の良い形状となると共に、前記個包装袋3に賞味期限7を表示した構成としたことを特徴とする包装餅に係るものである。 The accommodating the mochi pieces 1 into individual packaging bag 3 individual packaging mochi 13 plurality, a packaged rice cake made by sealing the outer packaging bag 6, the individual packaging rice cake 13, oxygen permeability 1 ml / m 2 - the day-MPa consisting of a synthetic resin film of a high barrier property in the individual packaging bag 3, accommodates the front Kimochihen 1 deoxidizer 2, gas antioxidant mainly containing inert gas The oxygen remains in the individual packaging bag 3 at 9 vol% or less with respect to the total gas volume in the individual packaging bag 3, and the remaining oxygen is absorbed by the oxygen scavenger 2 to form a bulge. The individual packaging bag 3 thus filled is filled with an amount of the remaining oxygen absorbed to reduce the bulging shape, and helium gas is filled into the individual packaging bag 3. 1 to 9% by volume with respect to the total gas volume in the gas, and the antioxidant gas, the helium gas, and the individual packaging bag 3 The individual wrapping bag 3 is hermetically sealed with oxygen remaining in the bulging shape, transported into an inspection apparatus 10 having a helium detector 5, and pressed from outside in the inspection apparatus 10. By this pressing, the helium detector 5 does not detect the helium gas filled in the individual packaging bag 3, thereby confirming that no leak hole 4 is generated in the individual packaging bag 3. The oxygen remaining in the individual packaging bag 3 is absorbed by the oxygen scavenger 2 accommodated in the individual packaging bag 3 until it is provided to the market after confirming that the leak hole 4 does not occur. and wherein the individual packaging bag 3 helium gas filled in the can to flow out and transmitted individually packaged bag the individual packaging bag 3, the gas amount in the individual packaging bag 3 is reduced, the individually packaged bag 3 together with said bulge shape is relaxed good appearance shape deflated, before Symbol Those of the packaging rice cake, characterized in that it has a structure in which to display the expiration date 7 into individual packaging bag 3.

また、前記個包装袋3は、ピロー包装袋であることを特徴とする請求項1記載の包装餅に係るものである。   Moreover, the said individual packaging bag 3 is a pillow packaging bag, The packaging bag of Claim 1 characterized by the above-mentioned.

本発明は上述のように構成したから、餅片を収容した個包装袋に漏れ孔が生じているかどうかを容易に検査することができ、漏れ孔が生じていない密閉状態の個包装袋に収容した餅片を包装餅として市場に提供することができるので、消費者は、外包装袋を開封しても、一々冷蔵庫で保管して早めに食べきらなくても良く、この個包装袋に表示されている賞味期限まで個包装袋に収容されている餅片を保存することができる従来にない画期的な包装餅となる。   Since the present invention is configured as described above, it can be easily inspected whether or not a leak hole is generated in the individual packaging bag containing the flange, and is accommodated in a sealed individual packaging bag in which no leak hole is generated. The consumer can open the outer packaging bag and store it in the refrigerator one by one, so that the consumer does not have to eat it as soon as possible. This is an unprecedented innovative packaging bag that can store pieces stored in individual packaging bags until the expiration date.

本実施例の個包装餅を示す斜視図である。It is a perspective view which shows the individual packaging bag of a present Example. 本実施例を示す斜視図である。It is a perspective view which shows a present Example. 本実施例の個包装袋の裏面を示す平面図である。It is a top view which shows the back surface of the individual packaging bag of a present Example. 本実施例の個包装袋に生じる漏れ孔を示す説明断面図である。It is explanatory drawing which shows the leak hole which arises in the individual packaging bag of a present Example. 本実施例の検査装置を示す概略図である。It is the schematic which shows the inspection apparatus of a present Example.

好適と考える本発明の実施形態を、図面に基づいて本発明の作用を示して簡単に説明する。   An embodiment of the present invention which is considered to be suitable will be briefly described with reference to the drawings showing the operation of the present invention.

本発明は、餅片1と脱酸素剤2とを収容した個包装袋3内に不活性ガスを主成分とする酸化防止用ガスと共にヘリウムガスを充填して密閉したので、個包装袋3はこれらの充填ガスによって膨出形状となり、この膨出形状となった個包装袋3にシール不良やピンホールなどの漏れ孔4が生じていた場合、この膨出形状の個包装袋3を外部から押圧することで、この漏れ孔4からヘリウムガスが吐出するので、この個包装袋3を押圧することで漏れ孔4から吐出したヘリウムをヘリウム検知器5で検知することで、容易に個包装袋3に漏れ孔4が生じていることを検知することができる。   In the present invention, the individual packaging bag 3 containing the flange 1 and the oxygen scavenger 2 is filled and sealed with helium gas together with an antioxidant gas mainly composed of an inert gas. When the filling gas becomes a bulging shape, and the individual packaging bag 3 having the bulging shape has a sealing failure or a leak hole 4 such as a pinhole, the bulging shaped individual packaging bag 3 is externally attached. Since the helium gas is discharged from the leak hole 4 by pressing, the helium detector 5 detects the helium discharged from the leak hole 4 by pressing the individual package bag 3 so that the individual package bag can be easily used. It is possible to detect that the leak hole 4 is generated in 3.

即ち、本発明は、餅片1と脱酸素剤2とを収容した個包装袋3内に不活性ガスを主成分とする酸化防止用ガスと共にヘリウムガスを充填して個包装袋3を膨出形状に形成し、この膨出状態の個包装袋3を検査工程で押圧して、ヘリウム検知器5がヘリウムガスを検知すれば、個包装袋3に漏れ孔4が生じていると判断し、個包装袋3を押圧してもヘリウム検知器5がヘリウムガスを検知しなければ、個包装袋3に漏れ孔4が生じていないと判断することができるので、極めて容易に個包装袋3に漏れ孔4が生じているかどうかのピンホール検査を行うことができる。   That is, the present invention fills the individual packaging bag 3 by filling the individual packaging bag 3 containing the piece 1 and the oxygen scavenger 2 with helium gas together with an antioxidant gas mainly composed of an inert gas. If the helium detector 5 detects helium gas when the bulging individual packaging bag 3 is pressed in the inspection process and formed into a shape, it is determined that a leak hole 4 has occurred in the individual packaging bag 3, Even if the individual packaging bag 3 is pressed, if the helium detector 5 does not detect the helium gas, it can be determined that the leakage hole 4 is not formed in the individual packaging bag 3. It is possible to perform a pinhole inspection as to whether or not the leak hole 4 has occurred.

従って、本発明は、このようなピンホール検査を全ての個包装餅13に対して行い、個包装袋3に漏れ孔4が生じていないことが確認されたものだけを出荷することで、外包装袋6を開封して、この外包装袋6内の個包装餅13を空気にさらしても、餅片1を収容した個包装袋3内に外部から空気(酸素や水分)が侵入することがないので、個包装袋3内はカビが発生する条件が整わず、よって、個包装袋3内の餅片1を賞味期限まで保存することができる画期的な包装餅となる。 Accordingly, the present invention is to ship only such make pinhole inspection for all individual package cake 13, which is possible holes 4 leaks into individual packaging bag 3 does not occur is confirmed, the outer Even if the packaging bag 6 is opened and the individual packaging bag 13 in the outer packaging bag 6 is exposed to the air, air (oxygen or moisture) enters from the outside into the individual packaging bag 3 containing the bag 1. Therefore, the condition in which mold is generated is not established in the individual packaging bag 3, so that the epoch 1 in the individual packaging bag 3 can be stored until the expiration date.

しかも、本発明は、餅片1と一緒に脱酸素剤2を個包装袋3に収容したので、密閉時に個包装袋3内に残留した酸素をこの脱酸素剤2が吸収、除去するので、個包装袋3には酸素が存在せず、また更に、外部から個包装袋3を透過してくる僅かな酸素もこの脱酸素剤2が吸収、除去するので、常にこの個包装袋3内の酸素を可及的に低減し、より一層、カビが発生し難い、長期保存が可能な包装餅となる。   In addition, since the present invention accommodates the oxygen scavenger 2 in the individual packaging bag 3 together with the piece 1, the oxygen scavenger 2 absorbs and removes oxygen remaining in the individual packaging bag 3 when sealed. Since the oxygen is not present in the individual packaging bag 3 and further, the oxygen scavenger 2 absorbs and removes a slight amount of oxygen that permeates through the individual packaging bag 3 from the outside. Oxygen is reduced as much as possible, and it becomes a packaging container that is less prone to mold and can be stored for a long time.

また更に、この個包装袋3に充填したヘリウムガスは、時間が経過すると共に徐々に個包装袋3を透過して外部に流出していくので、この個包装袋3は、残留酸素の除去とヘリウムガスの流出によって膨出形状が緩和され、体裁の良い個包装餅13となる。 Furthermore, since the helium gas filled in the individual packaging bag 3 gradually passes through the individual packaging bag 3 and flows out to the outside as time passes, the individual packaging bag 3 is used to remove residual oxygen. The bulging shape is relaxed by the outflow of helium gas, and the individual packaging basket 13 is formed with good appearance.

本発明の具体的な実施例について図面に基づいて説明する。   Specific embodiments of the present invention will be described with reference to the drawings.

本実施例は、図1に示すような、餅片1を個包装袋3に収容した個包装餅13を、図2に示すような、外包装袋6に複数個封入して成る包装餅である。 This embodiment, as shown in FIG. 1, the individual packaging cake 13 containing a rice cake pieces 1 into individual packaging bag 3, as shown in FIG. 2, packaging which is formed by several double sealed in an outer packaging bag 6 It is a spear.

また、本実施例の個包装餅13は、餅片1と脱酸素剤2とを個包装袋3に入れると共に、この個包装袋3内に不活性ガスを主成分とする酸化防止用ガスと、ヘリウムガスとを充填して密閉した個包装餅13であって、前記ヘリウムガスは、前記密閉済みの個包装袋3に漏れ孔4が生じていた場合に、この充填したガスにより膨出している前記密閉済みの個包装袋3を外部から押圧することによって前記漏れ孔4からヘリウム検知器5で検知し得る量が吐出される充填量に設定した包装餅である。 In addition, the individual packaging bag 13 of the present embodiment puts the piece 1 and the oxygen scavenger 2 in the individual packaging bag 3, and an antioxidant gas mainly composed of an inert gas in the individual packaging bag 3. And the individual packaging bag 13 filled with helium gas and sealed, and the helium gas is swelled by the filled gas when a leak hole 4 is formed in the sealed individual packaging bag 3. This is a packaging bag set to a filling amount in which an amount detectable by the helium detector 5 is discharged from the leak hole 4 by pressing the sealed individual packaging bag 3 from the outside.

より具体的に説明すると、本実施例の餅片1は、具体的には、切り餅や丸餅などの小片餅である。   More specifically, the scissors piece 1 of the present embodiment is specifically a small scissor such as a cut scissor or a round scissors.

また、この餅片1と一緒に個包装袋3に収容する脱酸素剤2は、具体的には、鉄または酸化鉄を反応主剤とした脱酸素剤を採用し、個包装袋3の表面側の内面に貼設状態に設けた構成としている。   Further, the oxygen scavenger 2 accommodated in the individual packaging bag 3 together with the piece 1 specifically employs an oxygen scavenger with iron or iron oxide as a reaction main agent, and the surface side of the individual packaging bag 3 It is set as the structure provided in the affixed state on the inner surface.

また、この餅片1と脱酸素剤2とを収容する個包装袋3は、ガスバリア性の高い合成樹脂フィルムから成る構成とし、後述する個包装袋3内に充填する不活性ガスを主成分とする酸化防止用ガスを個包装袋3外に透過流出させない構成とすると共に、外部から個包装袋3内に空気(酸素や水分)が透過侵入して来ないように構成している。   The individual packaging bag 3 that accommodates the piece 1 and the oxygen scavenger 2 is made of a synthetic resin film having a high gas barrier property, and contains an inert gas filled in the individual packaging bag 3 described later as a main component. The anti-oxidation gas is prevented from permeating and flowing out of the individual packaging bag 3, and air (oxygen and moisture) is prevented from penetrating into the individual packaging bag 3 from the outside.

具体的には、本実施例では、ガスバリア性、即ち、酸素透過率が1ml/m・day・MPa以下となるように個包装袋3を構成しており、より具体的には、一層目に直鎖状低密度ポリエチレン、二層目にポリエチレン、三層目にナイロンを用いた三重構造の個包装袋3に構成し、この三層目のナイロンの高いガスバリア性によって外部からの空気の侵入を遮断するように構成している。 Specifically, in this embodiment, the individual packaging bag 3 is configured such that the gas barrier property, that is, the oxygen permeability is 1 ml / m 2 · day · MPa or less. It is composed of a three-layered individual wrapping bag 3 using linear low density polyethylene for the second layer, polyethylene for the second layer and nylon for the third layer. Is configured to shut off.

また、本実施例の個包装袋3の外面、具体的には表面に、収容した餅片1の賞味期限7を記載した構成としている。   Moreover, it is set as the structure which described the expiration date 7 of the accommodated piece 1 in the outer surface of the individual packaging bag 3 of a present Example, specifically, the surface.

また更に、本実施例の個包装袋3は、図3に示すように、ピロー包装袋を採用した構成としている。   Furthermore, as shown in FIG. 3, the individual packaging bag 3 of the present embodiment is configured to employ a pillow packaging bag.

このように構成した個包装袋3に、上述した餅片1と脱酸素剤2を収容すると共に、個包装袋3内に不活性ガスを主成分とする酸化防止用ガスと、ヘリウムガスとを充填した構成としている。   In the individual packaging bag 3 configured in this manner, the above-described scissors 1 and the oxygen scavenger 2 are accommodated, and an antioxidant gas mainly composed of an inert gas and helium gas are contained in the individual packaging bag 3. Filled configuration.

この個包装袋3内に不活性ガスを主成分とする酸化防止用ガスは、個包装袋3内の酸素の存在をできるだけ少なくすることを目的として充填され、また、ヘリウムガスは、個包装袋3の開口部8を密閉する際に生じるシール不良による漏れ孔4の発生の有無を検査する際に使用する目的として充填されるものである。   This individual packaging bag 3 is filled with an antioxidant gas mainly composed of an inert gas for the purpose of reducing the presence of oxygen in the individual packaging bag 3 as much as possible. 3 is filled for the purpose of use when inspecting the presence or absence of the occurrence of the leak hole 4 due to poor sealing that occurs when the opening 8 of the three is sealed.

この不活性ガスを主成分とする酸化防止用ガスとヘリウムガスとの個包装袋3への充填量は、餅片1と脱酸素剤2とを収容し密閉した個包装袋3が、この充填したガスによって膨出形状となる量に設定している。   The filling amount of the antioxidant gas mainly composed of the inert gas and the helium gas into the individual packaging bag 3 is such that the individual packaging bag 3 that contains and seals the piece 1 and the oxygen scavenger 2 The amount of bulging shape is set by the gas.

更に、言い換えると、酸化防止用ガスとヘリウムガスとの個包装袋3内への充填量は、個包装袋3を次々と密閉した後に、この密閉により膨出形状となった各個包装袋3を外方から押圧した際、密閉済みの個包装袋3に漏れ孔4が生じていた場合には、ヘリウム検知器5で検知し得るヘリウムガスが吐出される量に設定している。   Furthermore, in other words, the filling amount of the antioxidant gas and the helium gas into the individual packaging bags 3 is such that after the individual packaging bags 3 are sealed one after another, the individual packaging bags 3 that are bulged by this sealing are used. When the leak hole 4 is generated in the sealed individual packaging bag 3 when pressed from the outside, the amount of helium gas that can be detected by the helium detector 5 is set to be discharged.

具体的には、この個包装袋3に充填する不活性ガスを主成分とする酸化防止用ガスの充填量は、個包装袋3を密閉した直後の個包装袋3内の残留酸素ガスがこの個包装袋3内の全ガス容量に対して9vol%以下となる量に設定している。   Specifically, the filling amount of the antioxidant gas mainly composed of the inert gas filled in the individual packaging bag 3 is the residual oxygen gas in the individual packaging bag 3 immediately after the individual packaging bag 3 is sealed. The amount is set to 9 vol% or less with respect to the total gas capacity in the individual packaging bag 3.

また、本実施例の不活性ガスを主成分とする酸化防止用ガスは、窒素ガスやアルゴンガスなどの不活性ガスを主成分とする酸化防止用ガスであり、本実施例では、この不活性ガスに安価な窒素ガスを採用している。   Further, the antioxidant gas mainly composed of an inert gas according to the present embodiment is an antioxidant gas mainly composed of an inert gas such as nitrogen gas or argon gas. Inexpensive nitrogen gas is used for the gas.

また、この窒素ガスを主成分とした酸化防止用ガスと一緒に充填するヘリウムガスの充填量は、密閉済みの個包装袋3に漏れ孔4が生じていた場合に、充填したガスにより膨出している密閉済みの個包装袋3を外部から押圧することによって漏れ孔4からヘリウム検知器5で検知し得る量が吐出される量に設定しており、より具体的には、個包装袋3内の全ガス容量に対して1vol%〜9vol%となる量に設定している。   The filling amount of the helium gas filled together with the antioxidant gas mainly composed of nitrogen gas is expanded by the filled gas when the leak hole 4 is formed in the sealed individual packaging bag 3. The amount that can be detected by the helium detector 5 is set to be discharged from the leak hole 4 by pressing the sealed individual packaging bag 3 from the outside, more specifically, the individual packaging bag 3. The amount is set to 1 vol% to 9 vol% with respect to the total gas capacity.

また、上述したように、本実施例は、個包装袋3としてピロー包装袋を採用しているが、このピロー包装袋は、図4に示すように、開口部8をシールする際に、背貼り部9によって生じる段差の影響で、非常に低い確率ではあるが、シール不良による漏れ孔4が発生してしまうことがある。   In addition, as described above, the present embodiment employs a pillow packaging bag as the individual packaging bag 3, and this pillow packaging bag is used when the opening 8 is sealed as shown in FIG. Due to the effect of the level difference caused by the sticking part 9, there is a possibility that the leak hole 4 may be generated due to a seal failure although the probability is very low.

そのため、このピロー包装袋である個包装袋3を密閉した後で、この密閉した個包装袋3に漏れ孔4が発生しているかどうかを確認するためのピンホール検査を行わなければならない。   Therefore, after sealing the individual packaging bag 3 as the pillow packaging bag, a pinhole inspection for confirming whether or not the leak hole 4 is generated in the sealed individual packaging bag 3 must be performed.

本実施例のピンホール検査を行う検査工程について説明すると、この検査工程は、窒素ガスを主成分とする酸化防止用ガスとヘリウムガスとを充填したことで個包装袋3が膨出形状となった個包装餅13を検査装置10内に搬送し、この検査装置10内で個包装袋3を外部から押圧し、この検査装置10に付設したヘリウム検知器5がヘリウムガスを検知するか否かでこの個包装袋3に漏れ孔4が生じているか否かを判断するものである。 The inspection process for performing the pinhole inspection of the present embodiment will be described. In this inspection process, the individual packaging bag 3 has a bulging shape by being filled with an antioxidant gas mainly composed of nitrogen gas and helium gas. Whether or not the individual packaging bag 13 is conveyed into the inspection apparatus 10 and the individual packaging bag 3 is pressed from the outside in the inspection apparatus 10 so that the helium detector 5 attached to the inspection apparatus 10 detects helium gas. Thus, it is determined whether or not the leakage hole 4 is formed in the individual packaging bag 3.

即ち、個包装袋3に漏れ孔4が生じていた場合は、個包装袋3を押圧した際に個包装袋3内のヘリウムガスが吐出し検査装置10内に拡散するので、この検査装置10内に拡散したヘリウムガスをヘリウム検知器5が検知することで、この個包装袋3に漏れ孔4が生じていると判断することができ、また、個包装袋3に漏れ孔4が生じていない場合は、個包装袋3を押圧しても個包装袋3内のヘリウムガスが個包装袋3外に流出しないので、検査装置10内にはヘリウムガスが存在せず、よって、ヘリウム検知器5はヘリウムガスを検知しないので、この個包装袋3に漏れ孔4が生じていないと判断できる、極めて簡易な検査方法である。   That is, when the leak hole 4 is formed in the individual packaging bag 3, the helium gas in the individual packaging bag 3 is discharged and diffused into the inspection device 10 when the individual packaging bag 3 is pressed. By detecting the helium gas diffused in the helium detector 5, it can be determined that the leak hole 4 is formed in the individual packaging bag 3, and the leak hole 4 is generated in the individual packaging bag 3. If not, the helium gas in the individual packaging bag 3 does not flow out of the individual packaging bag 3 even when the individual packaging bag 3 is pressed, so there is no helium gas in the inspection device 10, and thus the helium detector. No. 5 is an extremely simple inspection method that can determine that no leak hole 4 is formed in the individual packaging bag 3 because helium gas is not detected.

具体的には、検査装置10は、図5に示すように、上下に配設したベルト搬送機構11と、ヘリウム検知器5とからなり、この上下に配設したベルト搬送機構11が上下方向から膨出した個包装袋3を押圧しながら搬送することで、もし、個包装袋3に漏れ孔4が生じていた場合は、この搬送途中に設けたガス吸引部12から押圧した際に吐出したヘリウムガスがヘリウム検知器5内に引き込まれ、ヘリウム検知器5で吸引したガスがヘリウムガスであることを認知してヘリウムガスを検知したことを出力するように構成したものである。   Specifically, as shown in FIG. 5, the inspection apparatus 10 includes a belt conveyance mechanism 11 disposed above and below and a helium detector 5, and the belt conveyance mechanism 11 disposed above and below is viewed from above and below. By conveying the swelled individual packaging bag 3 while pressing it, if there is a leak hole 4 in the individual packaging bag 3, it is discharged when pressed from the gas suction part 12 provided in the middle of the conveyance. The helium gas is drawn into the helium detector 5 and the fact that the gas sucked by the helium detector 5 is recognized as helium gas is output to indicate that helium gas has been detected.

このように、製造過程で搬送しながら漏れ孔4の有無を判定するピンホール検査を行うことができるので、非常にスピーディー且つ正確にピンホール検査を行うことができるので、製造した全ての個包装餅13に対して全数検査を行うことができ、これによって、個包装袋3に漏れ孔4が発生している個包装餅13にを出荷することがなくなるので、個包装餅13を複数収容した外包装袋6を開封して、この外包装袋6内の個包装餅13を空気にさらしても、餅片1を収容した個包装袋3内に外部から空気(酸素や水分)が侵入することがないので、個包装袋3内はカビが発生する条件が整わず、よって、個包装袋3内の餅片1を賞味期限まで保存することができる画期的な包装餅となる。 Thus, it is possible to perform the determining pinhole inspection for leakage hole 4 while being transported in the manufacturing process, it is possible to perform very fast and accurate pinhole inspection, all individual packaging produced It can perform total inspection against rice 13, whereby, since it is unnecessary to ship individual packaging mochi 13 two that is leaking hole 4 is generated in the individual package bag 3, a plurality accommodate individual package mochi 13 Even if the outer packaging bag 6 is opened and the individual packaging bag 13 in the outer packaging bag 6 is exposed to air, air (oxygen or moisture) enters the individual packaging bag 3 containing the bag 1 from the outside. Therefore, the condition for mold generation is not established in the individual packaging bag 3, and thus the epoch 1 in the individual packaging bag 3 can be stored until the expiration date.

尚、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   Note that the present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.

1 餅片
2 脱酸素剤
3 個包装袋
4 漏れ孔
5 ヘリウム検知器
6 外包装袋
7 賞味期限
10 検査装置
13 個包装餅
DESCRIPTION OF SYMBOLS 1 Piece 2 Oxygen absorber 3 Packing bag 4 Leakage hole 5 Helium detector 6 Outer packaging bag 7
10 Inspection equipment
13 pieces

Claims (2)

餅片を個包装袋に収容した個包装餅を複数個、外包装袋に封入して成る包装餅であって、前記個包装餅は、酸素透過率が1ml/m2・day・MPa以下の高バリア性の合成樹脂フィルムからなる前記個包装袋内に、前記餅片と脱酸素剤を収容すると共に、不活性ガスを主成分とする酸化防止用ガスを、この個包装袋内に酸素がこの個包装袋内の全ガス容量に対して9vol%以下で残留し、この残留した酸素が前記脱酸素剤に吸収されることで膨出形状となった前記個包装袋がこの残留した酸素が吸収された分萎んで前記膨出形状が緩和される充填量充填し、且つ、ヘリウムガスを、前記個包装袋内にこの個包装袋内の全ガス容量に対して1〜9vol%の充填量充填して、この酸化防止用ガスと前記ヘリウムガスと前記個包装袋内に残留した酸素とにより前記個包装袋が前記膨出形状となるようにして密閉し、ヘリウム検知器を備えた検査装置内に搬送し、この検査装置内で外部から押圧し、この押圧により前記ヘリウム検知器が前記個包装袋内に充填したヘリウムガスを検知しないことで前記個包装袋に漏れ孔が生じていないことを確認し、この個包装袋に漏れ孔が生じていないことを確認してから市場に提供されるまでに、前記個包装袋内に残留させた酸素がこの個包装袋内に収容した前記脱酸素剤により吸収され、且つ前記個包装袋内に充填したヘリウムガスが前記個包装袋を透過し個包装袋外に流出して、前記個包装袋内のガス量が減少して、前記個包装袋が萎んで前記膨出形状が緩和し体裁の良い形状となると共に、前記個包装袋に賞味期限を表示した構成としたことを特徴とする包装餅。 The accommodating the mochi pieces into individual packaging bag individually packaged rice cake plurality, a packaged rice cake made by sealing the outer packaging bag, the individual packaging mochi, oxygen transmittance is 1ml / m 2 · day · MPa or less of the high-barrier consisting of synthetic resin film of the individually packaged in bags, before Kimochihen and accommodates the oxygen scavenger, an oxidation preventing gas mainly composed of inert gases, in the individual packaging bag Oxygen remains at 9 vol% or less with respect to the total gas volume in the individual packaging bag, and the residual oxygen is absorbed by the oxygen scavenger, and the individual packaging bag that has a bulging shape remains. Filled with an amount of oxygen absorbed to reduce the bulging shape, and helium gas in the individual packaging bag is 1 to 9 vol% with respect to the total gas capacity in the individual packaging bag. By filling the filling amount, the antioxidant gas, the helium gas, and the oxygen remaining in the individual packaging bag The packaging bag is hermetically sealed so as to have the bulging shape, transported into an inspection device equipped with a helium detector, and pressed from the outside in the inspection device. By not detecting the helium gas filled in the inside, it is confirmed that there is no leak hole in the individual packaging bag, and after confirming that there is no leakage hole in the individual packaging bag until it is provided to the market In addition, oxygen remaining in the individual packaging bag is absorbed by the oxygen scavenger accommodated in the individual packaging bag, and helium gas filled in the individual packaging bag permeates the individual packaging bag and is individually packaged. and flow out the bag, the number gas quantity of the packaging bag is reduced, with the bulging shape in the individual packaging bag is deflated is relaxed good appearance shape, shelf before Kiko packaging bag deadline packaging rice cake, characterized in that the display with the structure of 前記個包装袋は、ピロー包装袋であることを特徴とする請求項1記載の包装餅。   The packaging bag according to claim 1, wherein the individual packaging bag is a pillow packaging bag.
JP2011148716A 2011-07-04 2011-07-04 Packaging Expired - Fee Related JP5571038B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2011148716A JP5571038B2 (en) 2011-07-04 2011-07-04 Packaging

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011148716A JP5571038B2 (en) 2011-07-04 2011-07-04 Packaging

Publications (2)

Publication Number Publication Date
JP2013014365A JP2013014365A (en) 2013-01-24
JP5571038B2 true JP5571038B2 (en) 2014-08-13

Family

ID=47687443

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2011148716A Expired - Fee Related JP5571038B2 (en) 2011-07-04 2011-07-04 Packaging

Country Status (1)

Country Link
JP (1) JP5571038B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016179836A (en) * 2015-03-23 2016-10-13 越後製菓株式会社 Packaged rice cake and method for manufacturing packaged rice cake

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016013868A (en) * 2014-06-10 2016-01-28 東洋製罐グループホールディングス株式会社 Package containing rice cake
JP6714945B2 (en) * 2014-11-14 2020-07-01 大阪シーリング印刷株式会社 Packaging sheet, packaging container and packaging method using the same
GB2549985B (en) * 2016-05-06 2020-01-08 Ishida Europe Ltd Container leak detection

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0737912B2 (en) * 1987-09-22 1995-04-26 食品産業オンラインセンサー技術研究組合 Inspection method for leaks in nitrogen gas filled packages
JP4227317B2 (en) * 2001-06-12 2009-02-18 リンテック株式会社 Volatile drug sustained release indication sheet
JP2007151461A (en) * 2005-12-05 2007-06-21 Dainippon Printing Co Ltd Packaged food and food fading prevention method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016179836A (en) * 2015-03-23 2016-10-13 越後製菓株式会社 Packaged rice cake and method for manufacturing packaged rice cake

Also Published As

Publication number Publication date
JP2013014365A (en) 2013-01-24

Similar Documents

Publication Publication Date Title
JP5571038B2 (en) Packaging
US3591944A (en) Method and apparatus for detection of leaks in seals of packages
CN102482021B (en) Bag with an integrated tamper indicator, method for making such a bag, and method for using same
JP6148467B2 (en) Packaging module and method for transport and / or storage of carbon dioxide absorbing oxidatively degradable foods
US11199468B2 (en) Leak-tightness test with carrier gas in foil chamber
JP6221986B2 (en) Pouch
EP2662307B1 (en) Detection of the integrity of a tight, closed, soft plastic pouch for receiving and protecting a biopharmaceutical product or a biopharmaceutical device.
JP2010502527A (en) Beverage preparation storage method and apparatus
FR3033696A1 (en) MULTI-ENVELOPE POCKET AND SYSTEMS AND METHODS FOR DETECTING A POSSIBLE LOSS OF INTEGRITY OF SUCH A POCKET
CN100578176C (en) Testing method for air tightness of flexible packaging products
JP2016529503A (en) Sealing test method when evacuating film chamber
CN205916519U (en) Satisfy food safety monitoring's wrapping bag
CN104471365B (en) Multi-Stage Container Leak Testing
CN206691689U (en) A kind of packaging structure for being used to reject contaminated product
JP6118486B2 (en) Packaging basket and method for producing packaging basket
CN109983316B (en) Method for testing the tightness of a flexible container and use of an assembly in a method
JP2015194362A (en) Pinhole inspection method and pinhole inspection apparatus for gas-filled and hermetically sealed packed food
JP3392270B2 (en) Oxygen detector, method for storing ethanol vapor generating type oxygen absorber using the same, and method for storing food
JP2009216502A (en) Equipment for determining quality of product in package
JP2002308342A (en) Packaged food
US20190335776A1 (en) Produce ripening
JP3911183B2 (en) Packaging container for preservation and preservation method using the same
KILLORAN et al. Reliability of flexible packaging of radappertized beef under production conditions
CN222611477U (en) Composite glass outer package packaging system
WO2018020438A1 (en) Device and method for checking pouches for filling lines

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20130510

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130516

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130712

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20140206

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20140424

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20140502

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20140619

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20140625

R150 Certificate of patent or registration of utility model

Ref document number: 5571038

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees