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JP5578840B2 - Pulley with protective equipment - Google Patents
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JP5578840B2 - Pulley with protective equipment - Google Patents

Pulley with protective equipment Download PDF

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JP5578840B2
JP5578840B2 JP2009272516A JP2009272516A JP5578840B2 JP 5578840 B2 JP5578840 B2 JP 5578840B2 JP 2009272516 A JP2009272516 A JP 2009272516A JP 2009272516 A JP2009272516 A JP 2009272516A JP 5578840 B2 JP5578840 B2 JP 5578840B2
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pulley
spiral
wire rope
disk
side plate
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JP2011111326A (en
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保雄 今江
勉 谷口
秀晴 植木
貴政 大渕
則哉 佐々木
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株式会社ユアテック
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Description

本発明は、滑車に係り、特に滑車とワイヤーロープとの間に手指などが巻き込まれる巻き込まれ事故防止のための保護具を備えた滑車に関する。   The present invention relates to a pulley, and more particularly, to a pulley provided with a protective device for preventing accidents in which fingers or the like are caught between the pulley and a wire rope.

送電工事において、対向する一対の側板間に支持された軸に回転自在に装着され、外周面に溝が形成されてなる円盤と、側板に取り付けられた吊り具とを備え、円盤の外周面にワイヤーロープをかけ渡して用いる滑車が使用されることが多い。   In power transmission work, a disk that is rotatably mounted on a shaft supported between a pair of opposing side plates and that has a groove formed on the outer peripheral surface, and a hanging tool attached to the side plate are provided on the outer peripheral surface of the disk. A pulley that is used by laying a wire rope is often used.

特に、送電鉄塔の組み立てにおいて、送電鉄塔の構成物品を吊り上げるために使用される。滑車の吊り具を、組み立て途中の送電鉄塔の腕金に取り付け、ワイヤーロープの一端に送電鉄塔の腕金等の物品を吊り下げ、滑車を介して他端を地上の巻き上げ機で巻き取る。作業者は、組み立て途中の送電鉄塔の腕金上で送電鉄塔の構成物品を受け取る。   In particular, in assembling a power transmission tower, it is used for lifting the components of the power transmission tower. A pulley suspension is attached to the arm of the power transmission tower in the middle of assembly, and an article such as a power transmission tower arm is suspended from one end of the wire rope, and the other end is wound up by a ground hoisting machine via the pulley. The worker receives the components of the power transmission tower on the arm of the power transmission tower that is being assembled.

このとき作業者は、ワイヤーロープに手をかけて吊り上げ物品を誘導するが、誘導中も地上の巻き上げ機による巻き取りが行われている。このため、作業者が気付かない間に、ワイヤーロープにかけた手が滑車に巻き込まれ、重大な事故につながることがあった。特に、高所での作業となるため、作業者は足場の悪い中で自身の安全に注意を払う必要があり、ワイヤーロープにかけた手にまで注意が行き届かないことが多いことから、このような事故が後を絶たなかった。   At this time, the operator places his / her hand on the wire rope to guide the lifted article, and winding is performed by the ground hoisting machine even during the guidance. For this reason, the hand on the wire rope was caught in the pulley before the worker noticed, which could lead to a serious accident. In particular, because it is a work at a high place, workers need to pay attention to their own safety in a poor footing, and they often do not pay attention to the hands on the wire rope. There was an endless accident.

また、事故防止策としては注意喚起等しかなく、具体的な対策は講じられていなかった。   Moreover, there were only alerts etc. as accident prevention measures, and no specific measures were taken.

本発明が解決しようとする課題は、巻き込まれ事故を防止できる滑車を提供することにある。   The problem to be solved by the present invention is to provide a pulley that is caught and can prevent an accident.

上記課題を解決するため、本発明は、対向する一対の側板間に支持された軸に回転自在に装着され、外周面に溝が形成されてなる円盤と、側板に取り付けられた吊り具とを備え、円盤の外周面にワイヤーロープをかけ渡して用いる滑車において、設定長さの直状部と該直状部に連なり螺旋状に複数回巻回された螺旋部とを有する金属ワイヤーからなる保護具を備え、該保護具の直状部は先端が側板に形成された取り付け穴に揺動可能に係止され、螺旋部はワイヤーロープに巻き付け可能な螺旋ピッチ及び螺旋径に形成されてなり、前記取り付け穴は、前記円盤にかけ渡された前記ワイヤーロープの片側が水平に巻き付けられた状態における円盤との接点に対応する前記側板の吊り具近傍に設けられ、前記直状部は、該直状部を取り付け穴周りに揺動させた際に前記螺旋部が前記側板に干渉しない長さで形成され、前記螺旋部は、前記直状部の長さ方向に該直状部よりも大きな長さで形成されることを特徴とする。 In order to solve the above-mentioned problem, the present invention comprises a disk that is rotatably mounted on a shaft supported between a pair of opposing side plates and has a groove formed on the outer peripheral surface, and a hanging tool attached to the side plate. In a pulley that is provided with a wire rope spanning the outer peripheral surface of the disk, a protection made of a metal wire having a straight part with a set length and a spiral part that is connected to the straight part and spirally wound a plurality of times. A straight portion of the protective device is rockably locked in a mounting hole formed in the side plate at the tip, and the spiral portion is formed in a spiral pitch and a spiral diameter that can be wound around a wire rope, The attachment hole is provided in the vicinity of a hanging tool of the side plate corresponding to a contact point with the disk in a state where one side of the wire rope spanned over the disk is horizontally wound, and the straight portion is the straight shape Around the mounting hole The spiral portion is formed with a length that does not interfere with the side plate when swung, and the spiral portion is formed with a length longer than the straight portion in the length direction of the straight portion. Features.

本発明によれば、巻き取るにつれてワイヤーロープにかけられた作業者の手が滑車方向に誘導されても、手が保護具の螺旋部に触れることにより、作業者が気付いてワイヤーロープから手を離すことができる。また、保護具の螺旋部は作業者に視認されやすいので、作業者はより早く滑車への接近に気付くことができる。さらに、保護具は、螺旋状の金属ワイヤーで形成されているため、ワイヤーロープが滑車に巻き込まれる直前に、螺旋部から見て、ワイヤーロープの外表面に損傷がないか等の状態を視認することができる。なお、直状部及び螺旋部の長さは、滑車の円盤や側板の大きさに応じて設定するのが好ましい。また、直状部の長さは、螺旋部が側板と干渉しない程度に設定することが好ましい。滑車は定滑車、動滑車でもよい。   According to the present invention, even if the operator's hand hung on the wire rope is guided in the direction of the pulley as it is wound, the operator notices and releases the hand from the wire rope by touching the spiral portion of the protective equipment. be able to. Further, since the spiral portion of the protective equipment is easily visible to the worker, the worker can notice the approach to the pulley earlier. Furthermore, since the protective device is formed of a spiral metal wire, the state of whether or not the outer surface of the wire rope is damaged is visually observed just before the wire rope is wound around the pulley. be able to. The lengths of the straight part and the spiral part are preferably set according to the size of the pulley disk and side plate. Moreover, it is preferable to set the length of the straight portion so that the spiral portion does not interfere with the side plate. The pulley may be a fixed pulley or a moving pulley.

また、保護具は、滑車の側板に形成された取り付け穴に係止されるようになっているため、既存の滑車の側板に取り付け穴を形成すればよく、汎用性が高く、取り付けも容易である。   Further, since the protective device is to be locked in the mounting hole formed on the side plate of the pulley, it is only necessary to form the mounting hole on the side plate of the existing pulley, which is highly versatile and easy to install. is there.

保護具の取り付けは、作業者が、例えばU字型に曲げられた金属ワイヤーの一端を滑車の取り付け穴に通して回転させることにより係止し、さらに、螺旋部をワイヤーロープに巻き付けて行われる。螺旋径は、作業者が手で螺旋部をワイヤーロープに巻きつけられるように、ワイヤーロープの太さから決めることが好ましい。螺旋ピッチは、ワイヤーロープが視認できる程度であればよい。なお、保護具は、ステンレス鋼で直径3mm程度のものが扱い易く、螺旋径はワイヤーロープの直径の3倍程度であるとなお好ましい。   The protective device is attached by an operator, for example, by locking one end of a metal wire bent into a U shape by rotating it through a mounting hole of a pulley, and further winding the spiral portion around a wire rope. . The spiral diameter is preferably determined from the thickness of the wire rope so that the operator can manually wind the spiral portion around the wire rope. The spiral pitch should just be a grade which can visually recognize a wire rope. In addition, it is still more preferable that a protection tool with a diameter of about 3 mm is easy to handle, and the spiral diameter is about three times the diameter of the wire rope.

この場合において、保護具は、円盤の外周から離れた位置に対向させて一対設けられ、保護具の直状部が係止される取り付け穴は、円盤に巻き付けられるワイヤーロープの位置に対応させて、具体的には側板の、ワイヤーロープと円盤との接点近傍に設ければよいIn this case, the protector is provided in a pair facing the position away from the outer periphery of the disk, and the mounting hole in which the straight part of the protector is locked corresponds to the position of the wire rope wound around the disk. , in particular of the side plate, it is provided in vicinity of a contact point between the wire rope and the disk.

本発明によれば、巻き込まれ事故を防止できる滑車を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the pulley which can be caught and can prevent an accident can be provided.

(a)は、本発明の保護具を備える前の滑車の実施例の側面図であり、(b)は、本発明の保護具を備える前の滑車の実施例の正面図であり、(c)は、本発明の保護具の構成図である。(A) is a side view of the embodiment of the pulley before having the protector of the present invention, (b) is a front view of the embodiment of the pulley before having the protector of the present invention, (c) ) Is a block diagram of the protective equipment of the present invention. (a)は、本発明の保護具を備えた滑車の実施例の側面図であり、(b)は、本発明の保護具を備えた滑車の実施例の正面図である。(A) is a side view of the Example of the pulley provided with the protector of this invention, (b) is a front view of the Example of the pulley provided with the protector of this invention. 本発明の保護具を備えた滑車のワイヤーロープの角度を広げて使用する実施例の正面図である。It is a front view of the Example which spreads and uses the angle of the wire rope of the pulley provided with the protector of this invention.

以下、本発明の保護具を備えた滑車の実施例について、図面を参照して説明する。図1(a)、(b)に示すように、本実施例の滑車2は、対向する一対の側板4間に支持されたピン6に回転自在に装着され、外周面に溝が形成されてなる円盤8と、円盤8の外周から離れた位置に対向させて側板4に取り付けられた吊り具10とを備え、円盤8の外周面にワイヤーロープ12をかけ渡して用いるように構成されている。滑車2の全長は約300mmで、横幅は約115mmであり、ワイヤーロープ12の直径は約10mmである。   Hereinafter, an embodiment of a pulley provided with the protector of the present invention will be described with reference to the drawings. As shown in FIGS. 1A and 1B, the pulley 2 of this embodiment is rotatably mounted on a pin 6 supported between a pair of opposed side plates 4 and has a groove formed on the outer peripheral surface. And a suspension 10 attached to the side plate 4 so as to face a position away from the outer periphery of the disk 8, and is configured such that the wire rope 12 is stretched over the outer peripheral surface of the disk 8. . The total length of the pulley 2 is about 300 mm, the lateral width is about 115 mm, and the diameter of the wire rope 12 is about 10 mm.

また、滑車2は止めフック3を備え、止めフック3を外すと、基端5を軸として開口部7が開口し、そこからワイヤーロープ12を入れて円盤8にかけ渡すようになっている。また、側板4の吊り具10の反対側の端には、側板4間に支持されたコロ9があり、ボルトナット11で側板4に固定されるようになっている。   Further, the pulley 2 is provided with a stop hook 3, and when the stop hook 3 is removed, an opening 7 is opened with the base end 5 as an axis, and a wire rope 12 is inserted from there to the disk 8. In addition, a roller 9 supported between the side plates 4 is provided at an end of the side plate 4 opposite to the lifting tool 10 and is fixed to the side plate 4 with bolts and nuts 11.

ここで、本実施例の特徴となる構成、作用について説明する。本実施例の特徴は、図1(c)に示すように、設定長さ(本実施例では90mm)の直状部14と、直状部14に連なり螺旋状に複数回巻回された螺旋部16(本実施例では260mm)とを有する金属ワイヤーからなる保護具18(本実施例では350mm)である。   Here, the configuration and operation that characterize the present embodiment will be described. As shown in FIG. 1 (c), the feature of this embodiment is a straight portion 14 having a set length (90 mm in this embodiment), and a spiral that is connected to the straight portion 14 and spirally wound a plurality of times. This is a protector 18 (350 mm in this embodiment) made of a metal wire having a portion 16 (260 mm in this embodiment).

直状部14の長さは、螺旋部16が側板4と干渉しない程度に設定されている。保護具18の金属ワイヤーはステンレス鋼で、直径約3mmである。   The length of the straight portion 14 is set such that the spiral portion 16 does not interfere with the side plate 4. The metal wire of the protector 18 is stainless steel and has a diameter of about 3 mm.

また、保護具18の直状部14は、先端が側板4に形成された取り付け穴20に揺動可能に係止され、螺旋部16はワイヤーロープ12に巻き付け可能な螺旋ピッチ及び螺旋径に形成されている。本実施例の螺旋部16の螺旋径はワイヤーロープ12の直径のおよそ3倍に相当する約25mmであり、螺旋ピッチは約30mmである。図2において、取り付け穴20は、2枚の側板4にそれぞれ設けられている。   Further, the straight portion 14 of the protector 18 is rockably locked in a mounting hole 20 formed in the side plate 4 at the tip, and the spiral portion 16 is formed in a spiral pitch and a spiral diameter that can be wound around the wire rope 12. Has been. The spiral diameter of the spiral portion 16 of this embodiment is about 25 mm corresponding to about three times the diameter of the wire rope 12, and the spiral pitch is about 30 mm. In FIG. 2, the mounting holes 20 are respectively provided in the two side plates 4.

取り付け穴20は、円盤8に巻き付けられるワイヤーロープ12の位置に対応させて側板4に穿設されている。本実施例では、側板4の吊り具10近傍に設けている。   The attachment hole 20 is formed in the side plate 4 so as to correspond to the position of the wire rope 12 wound around the disk 8. In the present embodiment, the side plate 4 is provided in the vicinity of the hanging tool 10.

保護具18の取り付けは、作業者がU字型に曲げられた金属ワイヤーの一端を取り付け穴20に通して回転させることにより係止し、さらに、螺旋部16をワイヤーロープ12に巻き付けて行われる。   The protector 18 is attached by locking an end of the metal wire bent into a U shape by rotating it through the attachment hole 20 by the operator, and winding the spiral portion 16 around the wire rope 12. .

このようにして保護具18を取り付けた滑車2は、送電鉄塔の組み立てにおいて、送電鉄塔の構成物品を吊り上げるために使用される。滑車2の吊り具10を、組み立て途中の送電鉄塔の腕金に取り付け、ワイヤーロープ12の一端に送電鉄塔の腕金等の物品を吊り下げ、滑車2を介して他端を地上の巻き上げ機で巻き取る。作業者は、組み立て途中の送電鉄塔の腕金上で送電鉄塔の構成物品を受け取る。このとき作業者は、ワイヤーロープ12に手をかけて吊り上げ物品を誘導するが、誘導中も地上の巻き上げ機による巻き取りが行われている。このため、作業者は足場の悪い中で自身の安全に注意を払うとともに、ワイヤーロープ12にかけた手が巻き込まれないように注意する必要がある。   The pulley 2 to which the protective equipment 18 is attached in this way is used for lifting the components of the power transmission tower in assembling the power transmission tower. The suspension tool 10 of the pulley 2 is attached to the armature of the power transmission tower in the middle of assembly, articles such as the armature of the power transmission tower are suspended from one end of the wire rope 12, and the other end is lifted by the ground hoisting machine via the pulley 2. Wind up. The worker receives the components of the power transmission tower on the arm of the power transmission tower that is being assembled. At this time, the operator places his / her hand on the wire rope 12 to guide the lifted article, but winding is performed by the ground hoisting machine even during the guidance. For this reason, it is necessary for the worker to pay attention to his / her safety while having a poor footing, and to be careful not to get his hand on the wire rope 12 involved.

ここで、本実施例によれば、巻き取るにつれてワイヤーロープ12にかけられた作業者の手が滑車2方向に誘導されても、手が保護具18の螺旋部16に触れることにより、作業者が気付いてワイヤーロープ12から手を離すことができる。また、保護具18の螺旋部16は作業者に視認されやすいので、作業者はより早く滑車2への接近に気付くことができる。さらに、保護具18は、螺旋状の金属ワイヤーで形成されているため、ワイヤーロープ12が滑車2に巻き込まれる直前に、螺旋部16から見て、ワイヤーロープ12の外表面に損傷がないか等の状態を視認することができる。   Here, according to the present embodiment, even when the operator's hand hung on the wire rope 12 is guided in the direction of the pulley 2 as it is wound, the operator touches the spiral portion 16 of the protective device 18 so that the operator can You can notice and release your hand from the wire rope 12. Further, since the spiral portion 16 of the protective device 18 is easily visible to the operator, the operator can notice the approach to the pulley 2 earlier. Furthermore, since the protector 18 is formed of a spiral metal wire, the outer surface of the wire rope 12 is not damaged as viewed from the spiral portion 16 immediately before the wire rope 12 is wound around the pulley 2. Can be visually recognized.

また、保護具18は、滑車2の側板4に形成された取り付け穴20に係止されるようになっているため、既存の滑車2の側板4に取り付け穴20を形成すればよく、汎用性が高く、取り付けも容易である。   Moreover, since the protector 18 is latched by the attachment hole 20 formed in the side plate 4 of the pulley 2, what is necessary is just to form the attachment hole 20 in the side plate 4 of the existing pulley 2, and versatility. And is easy to install.

また、図3に示すように、ワイヤーロープ12間の角度を大きくした状態で使用する場合にも対応することができる。   Moreover, as shown in FIG. 3, it can respond also when using it in the state which made the angle between the wire ropes 12 large.

以上、本実施例について説明したが、本発明は、これらに限らず適宜構成を変更して適用することができる。例えば、滑車2は定滑車でも動滑車でもよい。   Although the present embodiment has been described above, the present invention is not limited to these, and can be applied by appropriately changing the configuration. For example, the pulley 2 may be a fixed pulley or a moving pulley.

また、取り付け穴20を複数設けて、滑車2の使用状態により、保護具18を係止する穴を変えてもよい。また、滑車2及び保護具18の大きさは本実施例に限らず、適宜変更することができる。また、螺旋の回転方向は右回り、左回りのいずれでもよい。   Further, a plurality of mounting holes 20 may be provided, and the hole for locking the protector 18 may be changed depending on the use state of the pulley 2. Moreover, the magnitude | size of the pulley 2 and the protector 18 is not restricted to a present Example, It can change suitably. Further, the rotation direction of the spiral may be either clockwise or counterclockwise.

2 滑車
4 側板
6 ピン
8 円盤
10 吊り具
12 ワイヤーロープ
14 直状部
16 螺旋部
18 保護具
2 pulley 4 side plate 6 pin 8 disk 10 lifting tool 12 wire rope 14 straight part 16 spiral part 18 protective equipment

Claims (2)

対向する一対の側板間に支持された軸に回転自在に装着され、外周面に溝が形成されてなる円盤と、前記側板に取り付けられた吊り具とを備え、前記円盤の外周面にワイヤーロープをかけ渡して用いる滑車において、
設定長さの直状部と該直状部に連なり螺旋状に複数回巻回された螺旋部とを有する金属ワイヤーからなる保護具を備え、該保護具の前記直状部は先端が前記側板に形成された取り付け穴に揺動可能に係止され、前記螺旋部は前記ワイヤーロープに巻き付け可能な螺旋ピッチ及び螺旋径に形成されてなり、
前記取り付け穴は、前記円盤にかけ渡された前記ワイヤーロープの片側が水平に巻き付けられた状態における円盤との接点に対応する前記側板の吊り具近傍に設けられ、
前記直状部は、該直状部を取り付け穴周りに揺動させた際に前記螺旋部が前記側板に干渉しない長さで形成され、
前記螺旋部は、前記直状部の長さ方向に該直状部よりも大きな長さで形成されることを特徴とする保護具を備えた滑車。
A disk that is rotatably mounted on a shaft supported between a pair of opposing side plates and has a groove formed on the outer peripheral surface thereof, and a hanging tool attached to the side plate, and a wire rope on the outer peripheral surface of the disk In pulleys that are used over
A protective device comprising a metal wire having a straight portion having a set length and a spiral portion that is connected to the straight portion and spirally wound a plurality of times, the tip of the straight portion of the protective device has the side plate The spiral portion is formed to have a spiral pitch and a spiral diameter that can be wound around the wire rope.
The mounting hole is provided in the vicinity of the suspension of the side plate corresponding to the contact point with the disk in a state where one side of the wire rope spanned over the disk is horizontally wound ,
The straight portion is formed with such a length that the spiral portion does not interfere with the side plate when the straight portion is swung around the mounting hole.
The spiral portion is provided with a protector, wherein the spiral portion is formed in a length longer than the straight portion in the length direction of the straight portion.
前記保護具は、前記円盤の外周から離れた位置に対向させて一対設けられることを特徴とする請求項1に記載の保護具を備えた滑車。   The pulley provided with the protector according to claim 1, wherein the protector is provided in a pair so as to face a position away from the outer periphery of the disk.
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JP5371829B2 (en) * 2010-02-22 2013-12-18 中国電力株式会社 Pull-up prevention device for pulley and pulley

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