JP5604129B2 - Cooling tower chemical injection device - Google Patents

Description

  The present invention relates to a cooling tower chemical injection device for injecting water treatment chemicals (hereinafter simply referred to as “chemicals”) such as a scale inhibitor, a rust inhibitor, and a slime control agent into cooling water of a cooling tower.

  In an open circulating cooling water system for industrial use or air conditioning, the cooling water is heat-exchanged by a heat exchanger such as a refrigerator. The cooling water whose temperature has been raised by heat exchange is circulated and used while being cooled in the cooling tower from the viewpoint of saving water.

  In the circulating cooling water system using the cooling tower, the cooling water is circulated and used, so that the cooling water is concentrated by evaporation. Therefore, corrosion failure, scale failure, and slime failure are likely to occur in the system. In order to prevent these obstacles, a medicine is injected into the cooling water. In that case, a method of injecting a chemical into cooling water in a water receiving tank at the lower part of the cooling tower by a chemical injection device installed in the vicinity of the cooling tower is common.

  A drug injected into the cooling water does not exhibit a sufficient effect unless it is constantly maintained at a certain concentration or higher in the cooling water. On the other hand, the excessive injection of the medicine into the cooling water is economically wasteful and may cause adverse effects.

  Therefore, when using a medicine, it must be injected into the cooling water most effectively and economically according to the purpose of use. Therefore, as a method for injecting medicine, a timer control system is often employed in which a chemical injection pump is driven so as to inject a predetermined amount of medicine into cooling water at a fixed time or every elapse of a predetermined time.

  However, in the timer control method, the medicine may be injected into the cooling water regardless of the operation status of the cooling tower. That is, when the medicine is injected into the cooling water by the timer control method, a situation occurs in which the medicine is injected even when the cooling tower is stopped. In that case, the drug is excessively injected into the cooling water beyond the necessary drug concentration.

  Therefore, when the timer control method is adopted as the method for injecting medicine, it is desirable to link the driving of the chemical injection pump with the operation status of the cooling tower. Specifically, when the cooling tower is in an operating state, the drug pump is driven by a timer control system, and when the cooling tower is in a stopped state, the fixed time is reached or constant. This is a method of controlling so that the drug injection pump is not driven even if the time elapses.

  For the implementation of this method, conventionally, the operation signal of the cooling tower is taken out from the ON / OFF signal of the circulating pump for cooling water, and the control operation by the timer control system of the chemical injection pump is performed while interlocking with the ON / OFF signal. It was.

  However, in general, the cooling tower is often installed on the roof of a building or a building, and a drug injection device is often disposed in the vicinity of the cooling tower. Often located in underground machine rooms. Therefore, when trying to send the ON / OFF signal of the circulating pump for cooling water to the control panel of the chemical injection pump, it is necessary to draw the wiring from the center of the floor or the underground machine room to the roof, and the wiring is long. In addition, a failure often appears in the middle of wiring, which requires a great deal of cost and labor.

  From such a point of view, there has been proposed a drug injection device in which a float sensor is attached to the bottom of the water spray plate of the cooling tower, the water level of the cooling water is detected by the float sensor, and the driving of the medicinal pump is controlled by the detection signal. (For example, refer to Patent Document 1).

  In the cooling tower chemical injection device described in Patent Document 1, when the cooling water circulation pump is driven, water accumulates on the water spray plate, the float floats, and when the cooling water circulation pump stops, the cooling water circulation pump stops on the water spray plate. Take out the movement of falling float when water runs out as a float sensor signal, when the cooling water circulation pump is driven, let the medicine pump perform a predetermined control operation, and when the cooling water circulation pump is stopped The medicine pump is controlled not to operate.

JP 2000-39294 A JP 2008-249300 A JP 2008-249275 A

  However, in the medicine injection device using the float sensor described in Patent Document 1, when the cooling water circulation pump is driven, the cooling water is urged in the horizontal direction from the central discharge port on the water spray plate. Since water is often sprayed, the water flows in a horizontal direction on the water spray plate. For this reason, there has been a problem that the float of the sensor is strongly pressed from the side (horizontal direction) against the slide member that is slidably held in the vertical direction and does not lift up, often resulting in malfunction.

  Therefore, a technical problem to be solved in order to reliably detect that the cooling water circulation pump is driven and the cooling water is sprayed on the water spray plate and to control the chemical injection pump reliably. The present invention aims to solve this problem.

In order to solve the above-mentioned problems, the present invention provides a cooling tower provided with a water spray plate provided on the filler of the cooling tower and for allowing cooling water to be cooled from the water holes formed at the bottom to flow down into the gap of the filler. A drug injecting device, which is placed on the sprinkler plate and determines the presence or absence of a water level on the sprinkler plate based on a change in electrical resistance value, and a medicine that controls the driving of the medicine pump according to the presence or absence of the water level A control device that generates and outputs a pumping operation signal and a medicinal pump that is driven based on the medicinal pumping signal, and the water level detection sensor includes a sensor unit having a pair of electrodes, and the sensor unit. And a cover that is attached to the fixed part and accommodates the sensor part in an internal space that communicates with an external environment. In addition to the hole in the tip, the cover includes a cover side A plurality of holes are drilled, and in, the water level detecting sensor, characterized in that the longitudinal direction of the sensor portion is placed horizontally in parallel with the sprinkler plate surface of the cooling tower It was set as the structure of the chemical | drug | medicine injection device of a cooling tower.

Furthermore, the water level detecting sensor and the structure of the drug infusion control device for the cooling tower of the, wherein in that a temperature sensor.

  Since this invention is the said structure, the following effect is exhibited. First, by placing a water level detection sensor that detects a change in electrical resistance value on the water spray plate 12d, there is no trouble of connecting the circulation pump and the control device with a long wiring, and it is simple and inexpensive. It is possible to obtain highly reliable operation information of the cooling tower and appropriately inject the medicine into the cooling water. That is, according to the water level detection sensor, when there is no water level, the electric resistance value is almost infinite, and when the electrode of the sensor unit is immersed in the cooling water, the electric resistance value of the cooling water is detected. If an electric resistance value larger than the general electric resistance value of the cooling water is set as a reference value for determining the presence or absence of a water level, the presence or absence of the water level on the water spray plate 12d can be easily determined depending on whether the reference value is smaller or larger. It becomes.

  Second, by adopting a water level detection sensor in which the sensor unit is housed in the cover, the sensor unit is protected from collision, dropping, breakage, and destruction, as well as a metal conductor such as a water spray plate. It is possible to prevent erroneous detection of the water level due to contact between the parts and short-circuiting. Furthermore, when the sensor unit is simply installed at the measurement location, the sensor unit may come into contact with or be buried in slime or sludge caused by algae, microorganisms, organic matter, mud, etc. that propagate on the water spray plate. This can be prevented, and the presence or absence of the cooling water on the water spray plate can be accurately detected even at a low water level where the electrodes of the sensor unit are somehow immersed.

  Furthermore, by providing the temperature sensor, the temperature information obtained thereby is used as one data of the temperature measurement value of the cooling water in the method of injecting medicine according to the operation load of the cooling tower disclosed in Patent Document 2. it can. In addition, this water level detection sensor measures the electrical resistance value, but the electrical resistance value and the electrical conductivity are inversely related, so this sensor should be used as it is for the electrical conductivity measurement of cooling water. In this case, the temperature information can also be used for correcting the temperature of the electric conductivity value.

It is a schematic diagram of the operation control of the cooling tower using the chemical injection apparatus of the cooling tower which is this invention. It is a partial see-through | perspective schematic diagram of one Embodiment of the water level detection sensor used for this invention. It is a partial see-through | perspective schematic diagram of other embodiment of the sensor part of the water level detection sensor used for this invention.

  Below, based on an accompanying drawing, the medicine injection device of the cooling tower which is the present invention is explained in detail.

  FIG. 1 is a schematic diagram of operation control of a cooling tower using a chemical injection device for a cooling tower according to the present invention, and an open circulation cooling water system 11 of FIG. 1 is a watering of a watering tank 12 c of a standard cooling tower 12. The operation control method of the cooling tower 12 when the water level detection sensor 1 of FIG. 2 is mounted on the board 12d is represented.

  The cooling tower chemical injection device 19 is provided with a water spray plate 12d that is provided on the filler 12f of the cooling tower 12 and that cools the cooling water 15a to be cooled from the water spray holes provided at the bottom into the gap of the filler 12f. 12 is a chemical injection device that is placed on the water spray plate 12d and detects a change in electrical resistance value, and a chemical injection pump operation that controls the driving of the chemical injection pump in response to the change in electrical resistance value. The control device 13 generates and outputs a signal 13a, and a chemical injection pump 14c that is driven based on the chemical injection pump operation signal 13a.

  When the circulation pump 15d is driven, the cooling water 15a is injected onto the water spray plate 12d, and the water level is maintained on the water spray plate 12d. On the other hand, when the driving of the circulation pump 15d stops, the watering on the watering plate 12d disappears and the water level disappears.

  The control device 13 has a built-in electric resistance value measurement function, and the water level is maintained on the water spray plate 12d by judging the magnitude of the value of the electric resistance value signal 1a obtained via the water level detection sensor 1. It is possible to detect whether it is in a state where the water level is present or no water level.

  That is, in a state where the water level is maintained on the water spray plate 12d, electricity is passed through the water level detection sensor 1, and the electric resistance value signal 1a indicates the electric resistance value of the cooling water 15a. On the other hand, in a state where there is no water level on the watering plate 12d, it is not possible to energize through the water level detection sensor 1, and the electric resistance value signal 1a shows infinite.

  Therefore, in a state where the electrical resistance value signal 1a indicates a predetermined electrical resistance value, the control device 13 causes the chemical injection pump 14c to perform a predetermined control operation. On the other hand, in a state where the electrical resistance value signal 1a indicates infinity, the control device 13 performs control so as not to drive the medicinal pump 14c.

  FIG. 2 is a partially transparent schematic view of an embodiment of a water level detection sensor used in the present invention. The water level detection sensor 1 includes a sensor unit 2, a fixing unit 3, and a cover 4.

  The sensor unit 2 is a pair of electrodes for measuring an electric resistance value, and the first electrode 5 and the second electrode 6 are spaced apart. The first electrode 5 is connected to the circuit in the control device 13 as shown in FIG. 1 through the conductive wire 5a and the second electrode 6 through the conductive wire 6a. The conductive wires 5a and 6a are collectively covered with a shield wire 2a to be insulated and waterproof.

  The fixing part 3 fixes the sensor part 2 and secures the waterproofing of the connecting part by positioning the connecting part between the shield wire 2a and the sensor part 2 inside.

  The cover 4 has a cylindrical shape with one end open and is attached to the fixed portion 3 and accommodates the sensor portion 2 in an internal space 4a communicating with the external environment. Further, as shown in FIG. 2, a plurality of holes 4b are formed in the side wall of the cover 4 in addition to the hole at the tip portion communicating with the space 4a. By forming the plurality of holes 4b in the cover 4, it is possible to reliably detect the water level of the cooling water 15a, and to reduce erroneous detection due to the cooling water 15a remaining in the cover 4 and not discharged.

  In addition, by providing the cover 4, the sensor unit 2 is protected from damage and destruction due to collision, dropping, and the sensor unit 2 comes into contact with a conductor such as a metal such as the watering plate 12d and short-circuits. It is possible to prevent erroneous detection of the water level. Furthermore, when the sensor unit 2 is simply installed at the measurement location, the sensor unit 2 may come into contact with or be buried in slime or sludge caused by algae, microorganisms, organic matter, mud, etc. that propagate on the watering plate 12d. The cover can prevent this, and can accurately detect the presence or absence of the cooling water 15a on the water spray plate 12d even if the water level is low enough to immerse the electrode of the sensor unit 2.

  Such a water level detection sensor 1 can detect a change in electrical resistance value between the first and second electrodes 5 and 6. That is, when the sensor unit 2 of the water level detection sensor 1 is not immersed in the cooling water 15a, the first and second electrodes 5 and 6 are not energized, and the electric resistance value is infinite. On the other hand, when the sensor unit 2 is immersed in the cooling water 15a, that is, when a water level is generated and rises in the watering tank 12c, the first and second electrodes 5 and 6 are energized through the cooling water 15a. The electrical resistance value changes from infinity to the electrical resistance value of the cooling water 15a, and the presence of the cooling water 15a can be detected. Therefore, the water level detection sensor 1 is a water level sensor that knows whether or not the cooling water 15a exists on the water spray plate 12d.

  Moreover, if the electrical resistance value of the cooling water 15a can be measured by the first and second electrodes 5 and 6, the electrical conductivity of the cooling water 15a can be grasped by calculating the reciprocal of the electrical resistance value. it can. Therefore, by using the water level detection sensor 1 to grasp the electrical conductivity of the cooling water 15a, it is possible to manage the concentration of the cooling water as disclosed in Patent Document 3.

  FIG. 3 is a partial perspective schematic view of another embodiment of the sensor unit of the water level detection sensor used in the present invention. As shown in FIG. 3, the sensor unit 20 of another embodiment is obtained by adding a temperature sensor 7 to the sensor unit 2 of Example 1.

  The temperature sensor 7 is disposed adjacent to the first electrode 5 and connected to the thermistor 7b of the temperature detection element. And the temperature sensor 7 is connected to the circuit in the control apparatus 13 via the two conducting wires 7a and 7c. The conducting wires 7a and 7c are also covered with the shielding wire 2a together with the conducting wires 5a and 6a.

  Patent Document 2 discloses a method for injecting a chemical in which a theoretical amount of replenished water is obtained based on the cooling water temperature and an amount of chemical proportional to the theoretical replenished water is injected into the cooling water. When used in the cooling tower 12 of Example 1, the measured temperature value of the cooling water 15a is measured in the water spray tank 12c by the temperature sensor 7, and the measured temperature value of the cooling water 15a is described in Patent Document 2. It can be used as one data of temperature measurement value when the disclosed injection method is carried out.

  Moreover, when grasping | ascertaining the electrical conductivity of the cooling water 15a using the said water level detection sensor 1, the temperature correction of the value of electrical conductivity is attained by the measured temperature value of the measured cooling water 15a.

  In the cooling tower chemical injection device according to the present invention, by using the water level detection sensor 1 shown in FIG. 2, in the open circulation cooling water system, the sensor unit is protected from damage and destruction due to collision, dropping. In addition, it is possible to prevent erroneous detection of the water level due to the sensor unit coming into contact with a conductor such as metal such as a watering plate and short-circuiting, and when the sensor unit is simply installed at the measurement place, the algae that propagates on the watering plate Although the sensor unit may come into contact with or be buried in slime or sludge caused by microorganisms, organic matter, mud, etc., the cover 4 can prevent this, and the water level is low enough to immerse the electrode of the sensor unit. Even so, the presence or absence of the cooling water on the water spray plate can be accurately detected, so that the cooling water circulation pump is driven to reliably detect that the cooling water is sprayed on the water spray plate. Pump can be reliably controlled.

  In addition, the electrical resistance value can be measured continuously by the water level detection sensor, and the change in electrical conductivity can be grasped by calculating the reciprocal of the electrical resistance value. If the level is exceeded, it becomes possible to forcibly supply the replenishing water 16a to the cooling water 15a, so that it can be easily used for managing the concentration of the cooling water.

  Further, since the temperature of the cooling water can be measured by the water level detection sensor having the sensor unit 20, the measured temperature value of the cooling water is used when the method of injecting the medicine according to the operation load of the cooling tower is performed. It can be used as one data of temperature measurement value.

DESCRIPTION OF SYMBOLS 1 Water level detection sensor 1a Electrical resistance value signal 2 Sensor part 2a Shield wire 3 Fixing part 4 Cover 4a Space 4b Hole 5 First electrode 5a Conductor 6 Second electrode 6a Conductor 7 Temperature sensor 7a Conductor 7b Thermistor 7c Conductor 11 Open circulation cooling water system 12 Cooling tower 12b Water receiving tank 12c Sprinkling tank 12d Sprinkling plate 12e Louver 12f Filler 12g Fan 12h Motor 12i Blow water 12j Blow pipe 12k Blow valve 12m Overflow water 12n Overflow pipe 13 Controller 13a Chemical pump operation signal 13d Forced replenishment signal 14 Medicine injection device 14a Medicine 14b Tank 14c Medicine injection pump 15 Circulation line 15a Cooling water 15b Cooling water forward piping 15c Cooling water return piping 15d Circulation pump 15e Heat exchanger 16 Supply line 16a Supply water 16b Supply piping 16c Bo Tap 16d forced up water 16e forced supply pipe 16f forcibly replenishing valve 19 drug infusion device 20 sensor portion of the cooling tower

Claims (2)

A cooling tower chemical injection device provided with a water spray plate provided on the filler of the cooling tower and for allowing cooling water to be cooled from water sprinkling holes opened at the bottom to flow into the gap between the fillers, on the water spray plate And a control device for generating and outputting a medicinal pump operation signal for controlling the driving of the medicinal pump according to the presence or absence of the water level. And a medicinal pump that is driven based on the medicinal pump operating signal, and the water level detection sensor is attached to the sensor unit having a pair of electrodes, a fixing unit that fixes the sensor unit, and the fixing unit. And a cover that houses the sensor unit in an internal space that communicates with an external environment, and the cover has a plurality of holes in the side wall of the cover in addition to the hole in the tip, and The water level sensor, the medicament injection apparatus of a cooling tower, characterized in that the longitudinal direction of the sensor portion is placed horizontally in parallel with the sprinkler plate surface of the cooling tower. The drug injection device for a cooling tower according to claim 1, wherein a temperature sensor is provided in the water level detection sensor. "

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