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JP5607396B2 - Branch protection sheet and branch protection method - Google Patents
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JP5607396B2 - Branch protection sheet and branch protection method - Google Patents

Branch protection sheet and branch protection method Download PDF

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JP5607396B2
JP5607396B2 JP2010062963A JP2010062963A JP5607396B2 JP 5607396 B2 JP5607396 B2 JP 5607396B2 JP 2010062963 A JP2010062963 A JP 2010062963A JP 2010062963 A JP2010062963 A JP 2010062963A JP 5607396 B2 JP5607396 B2 JP 5607396B2
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branch
wrap
main line
slits
adhesive surface
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JP2011199992A (en
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智 森野
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Furukawa Electric Co Ltd
Furukawa Automotive Systems Inc
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Furukawa Electric Co Ltd
Furukawa Automotive Systems Inc
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Description

本発明は、自動車用のワイヤハーネス等の電線束に設けられるT字状の電線分岐部を保護するための分岐部保護シートと、その分岐部保護シートを用いた分岐部保護方法とに関する。   The present invention relates to a branch protection sheet for protecting a T-shaped wire branch provided in a wire bundle such as a wire harness for automobiles, and a branch protection method using the branch protection sheet.

ワイヤハーネス等の電線束においては、所定位置から一部の電線がT字状に分岐する電線分岐部が設けられる場合がある。この電線分岐部は、絶縁テープを巻回する等して結束保護する必要があるが、結束作業が面倒である上、作業にばらつきが生じる。そこで、特許文献1に開示の如く、表面に粘着剤が塗布されて柔軟性を有する長方形のシートに、各辺からそれぞれ直交状にスリットを形成してなる分岐シートが考案されている。これは、電線分岐部を分岐シートにより覆った後、スリット間に形成される折り返し面を他のスリットを通して電線分岐部の外周面に沿って順番に折り返すことにより、電線分岐部を結束可能としたものである。   An electric wire bundle such as a wire harness may be provided with an electric wire branching portion in which a part of electric wires branch in a T shape from a predetermined position. The wire branch portion needs to be bound and protected by, for example, winding an insulating tape, but the binding work is troublesome and causes variations in the work. Therefore, as disclosed in Patent Document 1, a branch sheet is devised in which a slit is formed in a rectangular sheet having flexibility by applying an adhesive to the surface and orthogonal to each side. After covering the wire branching portion with the branch sheet, the folding surface formed between the slits is folded in turn along the outer peripheral surface of the wire branching portion through other slits, thereby allowing the wire branching portion to be bundled. Is.

特開平9−117034号公報Japanese Patent Laid-Open No. 9-117034

上記分岐シートは、全面に接着剤が塗布される上、結束の際に折り返し面を他のスリットに通して接着する手順となるため、手順を間違えたり、結束の際に折り返し面同士が勝手に接着して剥がす作業が生じたりして手間が掛かる。
また、電線分岐部に対する位置決めが難しいため、各折り返し面の巻き付け量にムラが生じやすく、見栄えが悪くなるおそれもある。
In the above branch sheet, the adhesive is applied to the entire surface, and the folded surface is bonded through another slit when binding, so the procedure is wrong or the folded surfaces are self-aligned when binding It takes time and labor to bond and peel off.
Moreover, since positioning with respect to the electric wire branch part is difficult, unevenness is likely to occur in the winding amount of each folded surface, and the appearance may be deteriorated.

そこで、本発明は、簡単な手順で結束作業が楽に行え、結束のばらつきもなく見栄えも良好となって作業性や信頼性に優れる分岐部保護シート及び分岐部保護方法を提供することを目的としたものである。   Therefore, the present invention has an object to provide a branch protection sheet and a branch protection method that can easily perform a bundling operation with a simple procedure, have good variability in bundling, have good appearance, and are excellent in workability and reliability. It is a thing.

上記目的を達成するために、請求項1に記載の発明は、本線部分と、その本線部分から直交状に分岐する分岐部分とからなるT字状の電線分岐部を結束保護するための分岐部保護シートであって、正方形又は四角形のシート本体に、中央部を残してシート本体を上下のラップ部に分離する左右一対の横スリットを形成して、上下何れか一方のラップ部の左右方向の側辺の中央に、分岐部分の幅以下の間隔を有して横スリットと直交する一対の縦スリットを中央部を残して形成して、一方のラップ部における縦スリットと直交する側辺に沿って、縦スリットの長さよりも幅の小さい接着面を設けると共に、シート本体の他方のラップ部における横スリットと直交する両側辺に沿って、横スリットの長さよりも幅の小さい接着面を設けたことを特徴とするものである。
上記目的を達成するために、請求項に記載の発明は、本線部分と、その本線部分から直交状に分岐する分岐部分とからなるT字状の電線分岐部を結束保護する方法であって、請求項に記載の分岐部保護シート上の一方のラップ部に横スリットに沿って本線部分をセットすると共に、縦スリットの延長上で横スリットの間を通るように分岐部分を他方のラップ部にセットして、他方のラップ部を分岐部分に左右方向から巻き付けて接着面を利用して固定する一方、一方のラップ部を本線部分に上下方向から巻き付けて接着面を利用して固定することを特徴とするものである。
なお、電線分岐部の「直交状」は、厳密な直交を含む他、本線部分に対して分岐部分が僅かに傾いて分岐する略直交も含む。
In order to achieve the above object, the invention according to claim 1 is directed to a branch portion for bundling and protecting a T-shaped electric wire branch portion comprising a main line portion and a branch portion that branches perpendicularly from the main line portion. It is a protective sheet, and a left or right pair of lateral slits that separate the sheet body into upper and lower lap parts are formed on the square or quadrangle sheet body, leaving the center part, and the left and right direction of either the upper or lower wrap part At the center of the side, a pair of vertical slits that are perpendicular to the horizontal slit and have an interval equal to or smaller than the width of the branching portion are formed, leaving the central part, and along the side that is orthogonal to the vertical slit in one lap part In addition, an adhesive surface having a width smaller than the length of the vertical slit is provided, and an adhesive surface having a width smaller than the length of the horizontal slit is provided along both sides orthogonal to the horizontal slit in the other wrap portion of the sheet body . Specially It is an.
In order to achieve the above object, the invention described in claim 2 is a method for bundling and protecting a T-shaped electric wire branching portion comprising a main line portion and a branching portion that branches perpendicularly from the main line portion. The main line part is set along the horizontal slit in one lap part on the branch part protective sheet according to claim 1, and the branch part is passed to the other wrap so as to pass between the horizontal slits on the extension of the vertical slit. Wrap the other wrap part around the branch part from the left and right direction and fix it using the adhesive surface, while wrapping one wrap part around the main line part from the top and bottom direction and fix it using the adhesive surface It is characterized by this.
The “orthogonal shape” of the electric wire branching portion includes not only strict orthogonality but also includes substantially orthogonality in which the branching portion is slightly inclined with respect to the main line portion.

請求項1及びに記載の発明によれば、簡単な手順で電線分岐部の結束作業が楽に行え、結束のばらつきもなく見栄えも良好となる。従って、電線分岐部の結束に係る作業性や信頼性に優れたものとなる。
特に、横スリットと直交する一対の縦スリットを、分岐部分の幅以下の間隔で形成しているので、縦スリット間に形成されるラップ部分を電線分岐部に巻き付けて接着する際に、当該ラップ部分が分岐部分の表面に合わせて変形し、見栄えよく接着される。また、電線分岐部から電線を引き出す場合も縦スリットの間のラップ部分から容易に引き出すことができる。
そして、他方のラップ部における横スリットと直交する両側辺に沿って接着面を設けているので、一方の接着面を仮止めに利用でき、結束途中でずれたり緩んだりするおそれがなくなって作業性がより良好となる。
According to the first and second aspects of the invention, the bundling work of the electric wire branching portion can be easily performed with a simple procedure, and there is no variation in the bundling and the appearance is good. Therefore, it becomes excellent in workability and reliability related to bundling of the wire branch portions.
In particular, since a pair of vertical slits orthogonal to the horizontal slits are formed at intervals equal to or less than the width of the branch portion, when the wrap portion formed between the vertical slits is wound around the wire branch portion and bonded, the wrap The part is deformed according to the surface of the branch part, and is adhered with a good appearance. Moreover, also when pulling out an electric wire from an electric wire branch part, it can pull out easily from the lap | wrap part between vertical slits.
And since the adhesive surface is provided along both sides orthogonal to the horizontal slit in the other lap part, one adhesive surface can be used for temporary fixing, and there is no risk of shifting or loosening during binding. Is better.

分岐部保護シートの説明図である。It is explanatory drawing of a branch part protection sheet. (A)〜(F)は分岐部保護方法の説明図である。(A)-(F) are explanatory drawings of a branch part protection method. 分岐部保護シートの変更例の説明図である。It is explanatory drawing of the example of a change of a branch part protection sheet.

以下、本発明の実施の形態を図面に基づいて説明する。
図1に分岐部保護シートの一例を示す。この分岐部保護シート(以下単に「保護シート」という。)1は、エポキシフィルム、ポリイミドフィルム等で作製されて柔軟性を有する正方形のシート本体2を有し、シート本体2の上下方向の中間には、左右の側辺からそれぞれ直交状に一対の横スリット3,3が、シート本体2の中央部で終端間に所定間隔(例えば20〜25mm)を残して形成されている。
また、横スリット3,3によって上下に分離されるシート本体2の下側部分で下辺の中央には、後述する電線分岐部20の分岐部分22の幅以下となる間隔で下辺から直交状に一対の縦スリット4,4が、これもシート本体2の中央部を残して下側部分の略中間位置に達する長さで形成されている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
An example of a branch part protection sheet is shown in FIG. This branch part protective sheet (hereinafter simply referred to as “protective sheet”) 1 has a flexible square sheet body 2 made of an epoxy film, a polyimide film or the like, and is located in the middle of the sheet body 2 in the vertical direction. Is formed with a pair of lateral slits 3 and 3 orthogonally extending from the left and right sides, leaving a predetermined interval (for example, 20 to 25 mm) between the ends at the center of the sheet body 2.
Further, a pair of the lower part of the sheet body 2 separated vertically by the horizontal slits 3 and 3 is orthogonal to the center of the lower side at an interval equal to or less than the width of the branching part 22 of the electric wire branching part 20 described later. The vertical slits 4 and 4 are formed in such a length as to reach the substantially middle position of the lower portion, leaving the central portion of the sheet body 2.

さらに、シート本体2の上側部分で横スリット3と隣接する左側の側辺には、所定幅で上下方向に亘って両面テープからなる接着面5が形成される一方、シート本体2の下側部分の下辺にも、所定幅で縦スリット4を除く左右方向に亘って両面テープからなる接着面6が形成されている。
これにより、保護シート1には、横スリット3,3の上側部分に上ラップ部7が形成される一方、横スリット3,3の下側部分に下ラップ部8が形成されて、さらに下ラップ部8は、縦スリット4,4によって、左端の左下ラップ部9と、右端の右下ラップ部10と、中央の中下ラップ部10とに分離形成される。
Further, on the left side adjacent to the horizontal slit 3 in the upper part of the sheet body 2, an adhesive surface 5 made of double-sided tape is formed in the vertical direction with a predetermined width, while the lower part of the sheet body 2 Also on the lower side, an adhesive surface 6 made of double-sided tape is formed in a lateral direction excluding the vertical slit 4 with a predetermined width.
Thus, the protective sheet 1 is formed with an upper wrap portion 7 on the upper portion of the horizontal slits 3 and 3, while a lower wrap portion 8 is formed on the lower portion of the horizontal slits 3 and 3, and further lower wrap The portion 8 is separated into a left lower wrap portion 9 at the left end, a right lower wrap portion 10 at the right end, and a middle lower wrap portion 10 at the center by the vertical slits 4 and 4.

以上の如く構成された保護シート1を用いて、ワイヤハーネスにおけるT字状の電線分岐部を保護する方法を説明する。
まず、図2(A)に示すように、本線部分21と、その本線部分21から直交状に分岐する分岐部分22とからなるT字状の電線分岐部20を、分岐部分22が上向きとなる逆T字状の向きで、本線部分21が下ラップ部8上で横スリット3,3に沿って位置し、且つ分岐部分22が縦スリット4,4の延長上で横スリット3,3の間を通るように上ラップ部7上で位置するように保護シート1上にセットする。このとき、分岐部分22の下方に位置する縦スリット4,4によって分岐部分22の位置決めがしやすくなる。
A method for protecting the T-shaped wire branch portion in the wire harness using the protective sheet 1 configured as described above will be described.
First, as shown in FIG. 2 (A), a T-shaped electric wire branch portion 20 composed of a main line portion 21 and a branch portion 22 that branches perpendicularly from the main line portion 21 is arranged with the branch portion 22 facing upward. In the inverted T-shape, the main line portion 21 is positioned along the horizontal slits 3 and 3 on the lower lap portion 8, and the branch portion 22 is between the horizontal slits 3 and 3 on the extension of the vertical slits 4 and 4. It is set on the protective sheet 1 so as to be positioned on the upper lap portion 7 so as to pass therethrough. At this time, the branch portion 22 is easily positioned by the vertical slits 4, 4 positioned below the branch portion 22.

次に、同図(A)に矢印で示すように、分岐部分22に対して上ラップ部7の接着面5を有しない右側を巻き付けた後、上ラップ部7の左側をその上から巻き付けて接着面5によって固定する。すると、同図(B)に示すように、分岐部分22が上ラップ部7によってラップされる。   Next, as shown by the arrow in FIG. 2A, after winding the right side of the upper lap portion 7 not having the adhesive surface 5 around the branch portion 22, the left side of the upper lap portion 7 is wound from above. It is fixed by the adhesive surface 5. Then, the branch portion 22 is wrapped by the upper wrap portion 7 as shown in FIG.

続いて、左下ラップ部9を本線部分21の左側に下から巻き付けて接着面6で固定すると、同図(C)に示すように、本線部分21の左側が左下ラップ部9によってラップされる。その後、右下ラップ部10を本線部分21の右側に下から巻き付けて接着面6で固定すると、同図(D)に示すように、本線部分21の右側が右下ラップ部10によってラップされる。   Subsequently, when the lower left wrap portion 9 is wound around the left side of the main line portion 21 from below and fixed by the adhesive surface 6, the left side of the main line portion 21 is wrapped by the lower left wrap portion 9 as shown in FIG. Thereafter, when the lower right wrap portion 10 is wound around the right side of the main line portion 21 from below and fixed by the adhesive surface 6, the right side of the main line portion 21 is wrapped by the lower right wrap portion 10 as shown in FIG. .

そして、残った中小ラップ部11を本線部分21から分岐部分22に掛けて下から巻き付けて接着面6で固定する。すると、同図(E)に示すように、電線分岐部20は保護シート1によって全体がラップされる。最後に絶縁テープ12で保護シート1の全体を巻回すれば、同図(F)のように電線分岐部20の結束は終了する。
なお、電線分岐部20からさらに一又は複数の電線を引き出す場合は、左右下ラップ部8,9の間から中小ラップ部11の巻き付け部分から引き出すことができる。
Then, the remaining small and medium wrap portions 11 are hung from the main line portion 21 to the branch portion 22 and wound from below, and fixed by the adhesive surface 6. Then, as shown to the same figure (E), the whole electric wire branch part 20 is wrapped by the protection sheet 1. FIG. Finally, when the entire protective sheet 1 is wound with the insulating tape 12, the bundling of the electric wire branch portion 20 is completed as shown in FIG.
In addition, when pulling out one or more electric wires from the electric wire branching portion 20, it can be pulled out from the winding portion of the small and medium wrap portion 11 from between the left and right lower wrap portions 8 and 9.

このように、上記形態の保護シート1は、正方形のシート本体2に、中央部を残してシート本体2を上下ラップ部7,8に分離する左右一対の横スリット3,3を形成して、下ラップ部8の左右方向の側辺の中央に、分岐部分22の幅以下の間隔を有して横スリット3,3と直交する一対の縦スリット4,4を中央部を残して形成して、下ラップ部8における縦スリット4,4と直交する側辺と、上ラップ部7における横スリット3,3と直交する側辺とに沿って接着面5,6をそれぞれ設けてなる。   Thus, the protective sheet 1 of the above embodiment forms a pair of left and right lateral slits 3 and 3 for separating the sheet body 2 into the upper and lower wrap parts 7 and 8 leaving the center part in the square sheet body 2, A pair of vertical slits 4, 4 that are perpendicular to the horizontal slits 3, 3 are formed at the center of the lateral side of the lower wrap portion 8 with a distance equal to or smaller than the width of the branch portion 22, leaving the central portion. Adhesive surfaces 5 and 6 are provided along the side perpendicular to the vertical slits 4 and 4 in the lower wrap part 8 and the side perpendicular to the horizontal slits 3 and 3 in the upper wrap part 7, respectively.

そして、上記形態の分岐部保護方法は、保護シート1の下ラップ部8に横スリット3,3に沿って本線部分21をセットすると共に、縦スリット4,4の延長上で横スリット3,3の間を通るように分岐部分22を上ラップ部7にセットして、上ラップ部7によって分岐部分22を左右方向から巻き付けて接着面5を利用して固定する一方、下ラップ部8によって本線部分21を上下方向から巻き付けて接着面6を利用して固定するようにしている。   And the branch part protection method of the said form sets the main line part 21 along the horizontal slits 3 and 3 in the lower lap | wrap part 8 of the protection sheet 1, and is horizontal slits 3 and 3 on the extension of the vertical slits 4 and 4 The branch portion 22 is set on the upper wrap portion 7 so as to pass between the two, and the branch portion 22 is wound from the left and right directions by the upper wrap portion 7 and fixed using the adhesive surface 5, while the main line is formed by the lower wrap portion 8. The portion 21 is wound from above and below and fixed using the adhesive surface 6.

従って、上記形態の保護シート1及び分岐部保護方法によれば、簡単な手順で電線分岐部20の結束作業が楽に行え、結束のばらつきもなく見栄えも良好となって、電線分岐部20の結束に係る作業性や信頼性に優れたものとなる。
特に、保護シート1において、分岐部分22の幅以下の間隔で縦スリット4,4を形成しているので、中下ラップ部11を電線分岐部20に巻き付けて接着する際に中下ラップ部11が分岐部分22の表面に合わせて変形し、見栄え良く接着される。
Therefore, according to the protection sheet 1 and the branching portion protection method of the above embodiment, the bundling operation of the wire branching portion 20 can be easily performed with a simple procedure, the binding does not vary, and the appearance is good. It will be excellent in workability and reliability.
In particular, in the protective sheet 1, the longitudinal slits 4, 4 are formed at intervals equal to or smaller than the width of the branch portion 22, so that the middle / lower wrap portion 11 is wound when the middle / lower wrap portion 11 is wound around and bonded to the wire branch portion 20. Is deformed in conformity with the surface of the branching portion 22 and adhered with a good appearance.

なお、上記形態では、電線分岐部を逆T字状にセットして結束する手順を説明しているが、保護シートを上下逆にして電線分岐部をT字状にセットしても同様の手順となる。また、上ラップ部と下ラップ部との巻き付けの順番も適宜変更して差し支えない。
さらに、横スリットの間隔は、結束する分岐部分の径に設定すればよいが、分岐部分の径が異なるものでも結束できるように、想定される分岐部分の最小径に合わせて設定するのが望ましい。これは縦スリットの終端位置についても同様で、横スリットとの間隔は、結束する本線部分の径に設定すればよいが、想定される本線部分の最小径に合わせて設定するのが望ましい。
加えて、保護シートは正方形に限らず、四角形であっても同様に適用できる。
In addition, in the said form, although the procedure which sets an electric wire branch part in a reverse T-shape and bundles is demonstrated, the same procedure will be carried out even if a protective sheet is turned upside down and an electric wire branch part is set in a T-shape It becomes. Further, the winding order of the upper wrap portion and the lower wrap portion may be changed as appropriate.
Further, the interval between the horizontal slits may be set to the diameter of the branching portion to be bound, but it is desirable to set it according to the assumed minimum diameter of the branching portion so that the parts having different diameters can be bound. . The same applies to the end position of the vertical slit. The distance from the horizontal slit may be set to the diameter of the main line part to be bound, but is preferably set according to the assumed minimum diameter of the main line part.
In addition, the protective sheet is not limited to a square but can be similarly applied to a square.

一方、上記形態では、シート本体の上ラップ部の一方の側辺にのみ接着面を設けているが、図3に示すように上ラップ部7の両側辺に接着面5,5を設けてもよい。このように両側辺に設ければ、一方の接着面を仮止めに利用でき、結束途中で上ラップ部7がずれたり緩んだりするおそれがなくなって作業性がより良好となる。
また、接着面は両面テープを用いる以外に、面ファスナーを用いたり、結束の際に側辺に接着剤を塗布したりして形成しても差し支えない。
On the other hand, in the above embodiment, the adhesive surface is provided only on one side of the upper wrap portion of the sheet body, but the adhesive surfaces 5 and 5 may be provided on both sides of the upper wrap portion 7 as shown in FIG. Good. If provided on both sides in this way, one adhesive surface can be used for temporary fixing, and there is no possibility that the upper lap portion 7 will be displaced or loosened during binding, and workability will be improved.
In addition to using a double-sided tape, the adhesive surface may be formed by using a hook-and-loop fastener or by applying an adhesive to the side when binding.

1・・分岐部保護シート、2・・シート本体、3・・横スリット、4・・縦スリット、5,6・・接着面、7・・上ラップ部、8・・下ラップ部、9・・左下ラップ部、10・・右下ラップ部、11・・中下ラップ部、12・・絶縁テープ、20・・電線分岐部、21・・本線部分、22・・分岐部分。   1 .... Branch protection sheet, 2 .... Sheet body, 3 .... Horizontal slit, 4 .... Vertical slit, 5,6 ... Adhesive surface, 7 .... Upper wrap, 8 .... Lower wrap, 9. -Lower left wrap part, 10-Right lower wrap part, 11-Middle lower wrap part, 12-Insulating tape, 20-Electric wire branch part, 21-Main line part, 22-Branch part.

Claims (2)

本線部分と、その本線部分から直交状に分岐する分岐部分とからなるT字状の電線分岐部を結束保護するための分岐部保護シートであって、
正方形又は四角形のシート本体に、中央部を残して前記シート本体を上下のラップ部に分離する左右一対の横スリットを形成して、上下何れか一方のラップ部の左右方向の側辺の中央に、前記分岐部分の幅以下の間隔を有して前記横スリットと直交する一対の縦スリットを前記中央部を残して形成して、
前記一方のラップ部における前記縦スリットと直交する側辺に沿って、前記縦スリットの長さよりも幅の小さい接着面を設けると共に、前記シート本体の他方のラップ部における前記横スリットと直交する両側辺に沿って、前記横スリットの長さよりも幅の小さい接着面を設けたことを特徴とする分岐部保護シート。
A branch part protective sheet for bundling and protecting a T-shaped electric wire branch part composed of a main line part and a branch part branched orthogonally from the main line part,
A square or quadrilateral sheet body is formed with a pair of left and right lateral slits that separates the sheet body into upper and lower wrap parts, leaving the center part, and at the center of the lateral side of either the upper or lower wrap part. , Forming a pair of vertical slits perpendicular to the horizontal slits with an interval equal to or less than the width of the branch part, leaving the central part,
Both sides perpendicular to the horizontal slit in the other wrap portion of the sheet body are provided along a side perpendicular to the vertical slit in the one wrap portion, and an adhesive surface having a width smaller than the length of the vertical slit is provided. A branch part protective sheet comprising an adhesive surface having a width smaller than the length of the lateral slit along the side .
本線部分と、その本線部分から直交状に分岐する分岐部分とからなるT字状の電線分岐部を結束保護する方法であって、
請求項に記載の分岐部保護シート上の前記一方のラップ部に前記横スリットに沿って前記本線部分をセットすると共に、前記縦スリットの延長上で前記横スリットの間を通るように前記分岐部分を前記他方のラップ部にセットして、前記他方のラップ部を前記分岐部分に左右方向から巻き付けて前記接着面を利用して固定する一方、前記一方のラップ部を前記本線部分に上下方向から巻き付けて前記接着面を利用して固定することを特徴とする分岐部保護方法。
A method for bundling and protecting a T-shaped electric wire branching portion comprising a main line portion and a branch portion that branches perpendicularly from the main line portion,
The main line portion is set along the horizontal slit on the one wrap portion on the branch portion protection sheet according to claim 1, and the branch is passed between the horizontal slits on an extension of the vertical slit. A portion is set on the other wrap portion, and the other wrap portion is wound around the branch portion from the left and right direction and fixed using the adhesive surface, while the one wrap portion is vertically aligned with the main line portion. The method for protecting a branching portion is characterized in that it is wound around and fixed using the adhesive surface.
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