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JP5608378B2 - Mold and resin molding - Google Patents
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JP5608378B2 - Mold and resin molding - Google Patents

Mold and resin molding Download PDF

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JP5608378B2
JP5608378B2 JP2010012215A JP2010012215A JP5608378B2 JP 5608378 B2 JP5608378 B2 JP 5608378B2 JP 2010012215 A JP2010012215 A JP 2010012215A JP 2010012215 A JP2010012215 A JP 2010012215A JP 5608378 B2 JP5608378 B2 JP 5608378B2
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molding
opening
wall
insertion member
wall portion
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JP2011148223A (en
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伸治 高倉
健 瀬川
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Sekisui Kasei Co Ltd
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Sekisui Kasei Co Ltd
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Description

本発明は、成形空間内に充填された成形材料を成形する成形金型及び該成形金型を用いて成形される樹脂成形品に関する。   The present invention relates to a molding die for molding a molding material filled in a molding space, and a resin molded product molded using the molding die.

従来、成形金型内に形成された成形空間に、成形材料を充填して型内成形することで、成形空間の形状に対応した形状の成形品が製造されている。例えば、凸型と凹型との間に形成される成形空間に、流動性を有する樹脂材料や予備発泡させた発泡性樹脂粒子(予備発泡樹脂粒子)などの樹脂材料を充填し、所定の条件で型内成形を行なうことで樹脂成形品の製造が行なわれている。   Conventionally, a molded product having a shape corresponding to the shape of the molding space is manufactured by filling the molding space formed in the molding die with a molding material and molding the molding material in the mold. For example, a molding space formed between a convex mold and a concave mold is filled with a resin material such as a resin material having fluidity or pre-expanded expandable resin particles (pre-expanded resin particles). A resin molded product is manufactured by in-mold molding.

上記のような成形金型は、成形空間を形成する成形壁部を備えており、該成形壁部には、成形壁部を貫通して成形空間に連通する開口部が形成されている。該開口部は、成形空間に成形材料(原料)を供給する材料供給管や凹型内から成形品を押し出す押出手段などの嵌挿部材を嵌挿可能に構成されている。そして、開口部に嵌挿部材が嵌挿されることで、開口部が閉塞され、成形空間に充填された成形材料が開口部から外部へ漏れ出さないように構成されている。   The molding die as described above includes a molding wall portion that forms a molding space, and the molding wall portion has an opening that passes through the molding wall portion and communicates with the molding space. The opening is configured such that a fitting member such as a material supply pipe that supplies a molding material (raw material) to the molding space or an extrusion unit that extrudes a molded product from the inside of the concave mold can be inserted. And it is comprised so that the opening part may be obstruct | occluded by the insertion member being inserted by the opening part, and the molding material with which the molding space was filled will not leak outside from an opening part.

ところが、成形品の形状(即ち、成形空間の形状)によっては、嵌挿部材が開口部に嵌挿された状態であっても、開口部と成形空間が連なった状態となる場合がある。このような状態で成形空間に成形材料が充填されると、開口部の内側に成形材料が入り込み、成形品の表面に突起部が形成されてしまう場合がある。このような突起部が形成されると、成形品の表面に表皮材などの積層材を積層させる際に、成形品と積層材とを隙間無く積層させることが困難となったり、積層後に突起部の近傍で成形品から積層材が剥がれてしまったりする虞がある。   However, depending on the shape of the molded product (that is, the shape of the molding space), the opening and the molding space may be connected even when the fitting member is fitted into the opening. If the molding material is filled in the molding space in such a state, the molding material may enter the inside of the opening and a projection may be formed on the surface of the molded product. When such a protrusion is formed, it becomes difficult to laminate the molded product and the laminate without gaps when laminating a laminate material such as a skin material on the surface of the molded product, or the protrusion after lamination. There is a possibility that the laminated material may be peeled off from the molded product in the vicinity of.

このため、成形材料が開口部に入り込むのを防止すべく、開口部を閉塞した状態の嵌挿部材の先端部を成形壁部よりも成形空間側に突出させ、開口部に成形材料が入り込むのを防止する方法が知られている(特許文献1参照)。   For this reason, in order to prevent the molding material from entering the opening, the tip of the insertion member with the opening closed is projected to the molding space side from the molding wall, and the molding material enters the opening. There is known a method for preventing the above (see Patent Document 1).

特開昭59−155017号公報JP 59-1555017 A

しかしながら、図5(a)に示すように、開口部5に嵌挿された嵌挿部材Bの先端部に、成形品Mの離型方向に対して交差する方向に開口する凹状部B1が形成されている場合、嵌挿部材Bの先端部を成形壁部4よりも成形空間側に突出させると、開口部5が形成された領域の成形品Mの形状によっては、成形空間内に凹状部B1が位置することとなり、成形空間に充填された成形材料Mが凹状部B1内に入り込んでしまう場合がある。   However, as shown to Fig.5 (a), the recessed part B1 opened in the direction which cross | intersects the mold release direction of the molded article M is formed in the front-end | tip part of the insertion member B inserted by the opening part 5. As shown in FIG. In this case, when the distal end portion of the fitting member B is protruded to the molding space side with respect to the molding wall portion 4, depending on the shape of the molded product M in the region where the opening 5 is formed, a concave portion is formed in the molding space. B1 is positioned, and the molding material M filled in the molding space may enter the concave portion B1.

また、図5(b)に示すように、嵌挿部材B’の先端部に、成形品Mの離型方向に対して交差する方向に突出する突出部B5が形成されている場合、嵌挿部材Bの先端部を成形壁部4よりも成形空間側に突出させると、開口部5が形成された領域の成形品Mの形状によっては、突出部B5と成形壁部4との間に隙間B1’が形成され、成形空間に充填された成形材料Mが隙間B1’内に入り込む場合がある。   Moreover, as shown in FIG.5 (b), when the protrusion part B5 which protrudes in the direction which cross | intersects with respect to the mold release direction of the molded article M is formed in the front-end | tip part of fitting member B ', fitting insertion is carried out. When the tip end of the member B is projected to the molding space side from the molding wall 4, a gap is formed between the projection B 5 and the molding wall 4 depending on the shape of the molded product M in the region where the opening 5 is formed. B1 ′ may be formed, and the molding material M filled in the molding space may enter the gap B1 ′.

このような状態で型内成形を行なうと、成形品Mを離型方向に移動させた際に、凹状部B1内や隙間B1’内で成形された部分がそこから抜けることが困難となるため、成形品Mを離型させる際に、成形品Mにおける斯かる部分が損傷してしまう虞がある。   If in-mold molding is performed in such a state, when the molded product M is moved in the mold release direction, it is difficult to remove the molded part in the concave portion B1 or the gap B1 ′. When the molded product M is released from the mold, such a portion of the molded product M may be damaged.

これに対し、図6(a)や図6(b)に示すように、凹状部B1や隙間B1’を開口部5の内側に位置させることで、凹状部B1内や隙間B1’内に成形材料Mが入り込むのを防止することができるが、成形空間の形状によっては、開口部5が成形空間と連なってしまう場合がある。このような場合、上述したように、開口部5内に成形材料Mが入り込み、成形品Mの表面に突起部M1が形成されてしまう。このため、突起部M1を除去して成形品の表面を平滑にするなどの作業が必要となる場合があり、生産効率を低下させる要因となる。   On the other hand, as shown in FIG. 6A and FIG. 6B, the concave portion B1 and the gap B1 ′ are positioned inside the opening 5, thereby forming in the concave portion B1 and the gap B1 ′. Although the material M can be prevented from entering, the opening 5 may be connected to the molding space depending on the shape of the molding space. In such a case, as described above, the molding material M enters the opening 5 and the projection M1 is formed on the surface of the molded product M. For this reason, an operation such as removing the protrusion M1 to smooth the surface of the molded product may be necessary, which causes a reduction in production efficiency.

そこで、本発明は、前記凹状部や突出部が成形壁部よりも成形空間側に位置するように嵌挿部材が開口部に嵌挿された状態であっても、凹状部や、突出部の先端部と成形壁部との間の隙間に成形材料が入り込むのを防止することができ、成形品を離型させる際に、成形品が損傷してしまうのを防止することができる成形金型を提供することを課題とする。また、該成形金型によって成形された樹脂成形品を提供することを課題とする。   Therefore, the present invention provides the concave portion and the protruding portion even when the insertion member is inserted into the opening so that the concave portion and the protruding portion are located on the molding space side of the molding wall portion. Mold that can prevent the molding material from entering the gap between the tip and the molding wall, and can prevent the molded product from being damaged when releasing the molded product It is an issue to provide. Another object of the present invention is to provide a resin molded product molded by the molding die.

本発明にかかる成形金型は、成形材料が充填される成形空間を形成する成形壁部を備え、該成形壁部には、成形壁部を貫通して前記成形空間に連通する開口部が形成され、該開口部は、前記成形空間で成形される成形品の離型方向に対して交差する方向に開口する凹状部が形成された嵌挿部材を嵌挿可能に構成されている成形金型において、前記成形壁部は、離型方向に対して傾斜するように形成された傾斜壁部を備え、前記開口部は、離型方向に沿って傾斜壁部を貫通するように形成されており、前記凹状部の少なくとも一部が傾斜壁部よりも成形空間側に位置するように前記嵌挿部材が開口部に嵌挿された状態で、成形空間側に位置する凹状部を閉塞する閉塞部が開口部の貫通方向に沿って傾斜壁部から突出するように形成されていることを特徴とする。
The molding die according to the present invention includes a molding wall portion that forms a molding space filled with a molding material, and the molding wall portion has an opening that penetrates the molding wall portion and communicates with the molding space. And the opening is configured so that a fitting member formed with a recessed portion that is open in a direction intersecting with a mold release direction of a molded product molded in the molding space can be inserted. The molding wall portion includes an inclined wall portion formed so as to be inclined with respect to the releasing direction, and the opening portion is formed so as to penetrate the inclined wall portion along the releasing direction. , in a state where the fitting insertion member such that at least a portion of the concave portion is positioned in the molding space side than the inclined wall portion is fitted into the opening, closing portion for closing the recessed portion located on the molding space side this There are formed so as to protrude from the inclined wall portion along the penetrating direction of the opening The features.

また、本発明にかかる成形金型は、成形材料が充填される成形空間を形成する成形壁部を備え、該成形壁部には、成形壁部を貫通して前記成形空間に連通する開口部が形成され、該開口部は、前記成形空間で成形される成形品の離型方向に対して交差する方向に突出する突出部を備える嵌挿部材を嵌挿可能に構成されている成形金型において、前記成形壁部は、離型方向に対して傾斜するように形成された傾斜壁部を備え、前記開口部は、離型方向に沿って傾斜壁部を貫通するように形成されており、前記突出部が前記傾斜壁部よりも成形空間側に位置するように前記嵌挿部材が開口部に嵌挿された状態で、突出部と傾斜壁部との間に形成される隙間を閉塞する閉塞部が開口部の貫通方向に沿って傾斜壁部から突出するように形成されていることを特徴とする。
The molding die according to the present invention includes a molding wall portion that forms a molding space filled with a molding material, and the molding wall portion has an opening that passes through the molding wall portion and communicates with the molding space. And the opening is configured so that a fitting member including a projecting portion projecting in a direction intersecting with a releasing direction of a molded product molded in the molding space can be inserted. The molding wall portion includes an inclined wall portion formed so as to be inclined with respect to the releasing direction, and the opening portion is formed so as to penetrate the inclined wall portion along the releasing direction. , closing the gap formed between the in a state where the protruding portion is the fitting insertion member so as to be positioned in the molding space side than the inclined wall portion is fitted into the opening, the projecting portion and the inclined wall portion closing portion is formed so as to protrude from the inclined wall portion along the penetrating direction of the opening And wherein the door.

斯かる構成によれば、凹状部や、突出部と傾斜壁部との間の隙間が、前記閉塞部によって閉塞されるため、凹状部や前記隙間が成形空間と連なるのを防止することができる。このため、成形空間に成形材料が充填された際に、凹状部や前記隙間に成形材料が入り込むことがなく、凹状部内や隙間内で成形材料が成形されるのを防止することができる。これにより、凹状部や隙間によって成形品にアンダーカット部が形成されてしまうのを防止することができ、成形品を離型させる際に、成形品が損傷してしまうのを防止することができる。
According to such a configuration, since the concave portion and the gap between the protruding portion and the inclined wall portion are closed by the closing portion, it is possible to prevent the concave portion and the gap from continuing to the molding space. . For this reason, when the molding material is filled in the molding space, the molding material does not enter the concave portion or the gap, and the molding material can be prevented from being molded in the concave portion or the gap. Thereby, it is possible to prevent the undercut portion from being formed in the molded product due to the concave portion or the gap, and it is possible to prevent the molded product from being damaged when releasing the molded product. .

また、本発明にかかる成形金型は、前記閉塞部が開口部の周縁に沿って一体的に形成されていることが好ましい。   In the molding die according to the present invention, it is preferable that the closing portion is integrally formed along the periphery of the opening.

斯かる構成によれば、閉塞部が開口部の周縁に沿って一体的に形成されていることで、閉塞部が開口部の周縁に沿って壁状となるため、凹状部や隙間を閉塞できる範囲を広くすることができ、例えば、凹状部が開口部の周方向に沿って複数形成されている場合や周方向に沿って溝状に形成されている場合であっても、確実に凹状部を閉塞することができる。   According to such a configuration, since the closing portion is integrally formed along the periphery of the opening, the closing portion becomes a wall shape along the periphery of the opening, so that the recessed portion and the gap can be closed. The range can be widened, for example, even when a plurality of concave portions are formed along the circumferential direction of the opening, or even when formed into a groove shape along the circumferential direction, the concave portion Can be occluded.

また、本発明にかかる成形金型は、開口部に嵌挿部材が嵌挿された状態において、前記閉塞部は、嵌挿部材に沿って突出するように形成されており、閉塞部の先端部と嵌挿部材の先端部とは、閉塞部の突出方向に対して直交する同一平面上に位置していることが好ましい。   Further, in the molding die according to the present invention, in a state where the insertion member is inserted into the opening, the closing portion is formed so as to protrude along the insertion member, and the distal end portion of the closing portion It is preferable that the distal end portion of the insertion member is located on the same plane orthogonal to the protruding direction of the closing portion.

斯かる構成によれば、開口部に嵌挿部材が嵌挿された状態において、前記閉塞部は、嵌挿部材に沿って突出するように形成されており、閉塞部の先端部と嵌挿部材の先端部とは、閉塞部の突出方向に対して直交する同一平面上に位置していることで、閉塞部の先端部と嵌挿部材の先端部との間に、閉塞部の突出方向に段差が形成されないため、角部の少ない成形品を得ることができる。前記角部は、成形品を離型させる際や流通過程で破損し易い部分である。このため、型内成形を行なう際に、閉塞部の先端部と嵌挿部材の先端部との間で角部が成形されるのを防止することで、成形品の破損を抑制することができる。   According to such a configuration, in a state where the insertion member is inserted into the opening, the blocking portion is formed so as to protrude along the insertion member, and the distal end portion of the blocking portion and the insertion member Is located on the same plane orthogonal to the protruding direction of the closing portion, so that the leading end portion of the closing portion and the leading end portion of the fitting member are in the protruding direction of the closing portion. Since no step is formed, a molded product with few corners can be obtained. The corner portion is a portion that is easily damaged when releasing a molded product or in a distribution process. For this reason, when performing in-mold forming, it is possible to prevent the molded product from being damaged by preventing the corner portion from being formed between the distal end portion of the closing portion and the distal end portion of the fitting member. .

また、本発明にかかる成形金型は、前記閉塞部と傾斜壁部との間には、フィレット部が
形成されていることが好ましい。
Moreover, it is preferable that the molding die concerning this invention has the fillet part formed between the said obstruction | occlusion part and an inclination wall part .

斯かる構成によれば、前記閉塞部と傾斜壁部との間にフィレット部が形成されていることで、傾斜壁部と閉塞部との間の成形空間が尖状となるのを防止することができる。これにより、傾斜壁部と閉塞部との間で角部が成形されるのを防止することができ、成形品が破損し易くなるのを抑制することができる。 According to such a configuration, since the fillets are formed between the blocking portion and the inclined wall portion, the molding space between the closed portion and the inclined wall portion is prevented from becoming pointed Can do. Thereby, it can prevent that a corner | angular part is shape | molded between an inclination wall part and a obstruction | occlusion part, and it can suppress that it becomes easy to damage a molded article.

本発明にかかる樹脂成形品は、上記の何れか一つに記載の成形金型を用いて、発泡性樹脂粒子が成形されてなることを特徴とする。   The resin molded product according to the present invention is characterized in that expandable resin particles are molded using the molding die described in any one of the above.

以上のように、本発明によれば、前記凹状部や突出部が成形壁部よりも成形空間側に位置するように嵌挿部材が開口部に嵌挿された状態であっても、凹状部や、突出部の先端部と成形壁部との間の隙間に成形材料が入り込むのを防止することができ、成形品を離型させる際に、成形品が損傷してしまうのを防止することができる。   As described above, according to the present invention, even if the insertion member is fitted into the opening so that the concave portion or the protruding portion is located on the molding space side of the molding wall portion, the concave portion In addition, the molding material can be prevented from entering the gap between the tip of the protruding portion and the molding wall, and the molded product can be prevented from being damaged when the molded product is released. Can do.

本実施形態の成形金型の断面図。Sectional drawing of the shaping die of this embodiment. (a)は、本実施形態の成形壁部における開口部が形成された領域の拡大断面図と嵌挿部材の先端側を示した図であり、(b)は、本実施形態の開口部に嵌挿部材が嵌挿された際の成形壁部における開口部が形成された領域の拡大断面図。(A) is the expanded sectional view of the area | region in which the opening part in the shaping | molding wall part of this embodiment was formed, and the figure which showed the front end side of the fitting member, (b) is the opening part of this embodiment. The expanded sectional view of the area | region in which the opening part in the shaping | molding wall part at the time of the insertion member being inserted is formed. (a)は、本実施形態の成形壁部における開口部が形成された領域の拡大断面図と他の嵌挿部材の先端側を示した図であり、(b)は、本実施形態の開口部に他の嵌挿部材が嵌挿された際の成形壁部における開口部が形成された領域の拡大断面図。(A) is the expanded sectional view of the area | region in which the opening part in the shaping | molding wall part of this embodiment was formed, and the figure which showed the front end side of the other insertion member, (b) is the opening of this embodiment The expanded sectional view of the area | region in which the opening part in the shaping | molding wall part at the time of another insertion member being inserted by the part was formed. (a)は、他の実施形態の成形壁部における開口部が形成された領域の拡大断面図であり、(b)は、さらに他の実施形態の成形壁部における開口部が形成された領域の拡大断面図。(A) is an expanded sectional view of the area | region in which the opening part in the shaping | molding wall part of other embodiment was formed, (b) is the area | region in which the opening part in the shaping | molding wall part of other embodiment was formed. FIG. 従来の成形金型の成形壁部における開口部が形成された領域の拡大断面図。The expanded sectional view of the area | region in which the opening part in the molding wall part of the conventional molding die was formed. 従来の成形金型の成形壁部における開口部が形成された領域の拡大断面図。The expanded sectional view of the area | region in which the opening part in the molding wall part of the conventional molding die was formed.

以下、本発明の一実施形態について図1及び2を参照しながら説明する。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS.

本実施形態にかかる成形金型1は、図1に示すように、内部に形成される成形空間Aに成形材料を充填して型内成形を行なうように構成されている。本実施形態では、成形金型1は、凸型2及び凹型3から構成され、凸型2と凹型3とが組み合わされた状態(以下、型閉状態と記す)で、該凸型2と凹型3との間に前記成形空間Aが形成されるように構成されている。また、成形金型1は、凸型2及び凹型3が対峙するように配置され、対峙する方向に沿って凸型2及び凹型3が接離可能となるように構成されている。   As shown in FIG. 1, the molding die 1 according to the present embodiment is configured to perform molding in a mold by filling a molding space A formed therein with a molding material. In the present embodiment, the molding die 1 is composed of a convex mold 2 and a concave mold 3, and the convex mold 2 and the concave mold in a state where the convex mold 2 and the concave mold 3 are combined (hereinafter referred to as a mold closed state). 3, the molding space A is formed. Further, the molding die 1 is arranged so that the convex mold 2 and the concave mold 3 face each other, and is configured so that the convex mold 2 and the concave mold 3 can be contacted and separated along the facing direction.

成形空間Aに充填される成形材料としては、特に限定されるものではないが、型内成形された際に、成形空間Aの形状に沿って成形されるような素材からなるものを用いることができる。例えば、複数の発泡性樹脂粒子を予備発泡させたもの(予備発泡樹脂粒子)が用いられる。該予備発泡樹脂粒子は、成形空間Aに複数充填されて高温の水蒸気と接触することで、膨張すると共に表面が溶融軟化し、予備発泡樹脂粒子同士が連結して成形品を形成するように構成されている。   The molding material filled in the molding space A is not particularly limited, but it is possible to use a material made of a material that is molded along the shape of the molding space A when it is molded in the mold. it can. For example, one obtained by pre-expanding a plurality of expandable resin particles (pre-expanded resin particles) is used. A plurality of the pre-expanded resin particles are filled in the molding space A and come into contact with high-temperature water vapor so that the pre-expanded resin particles expand and soften the surface, and the pre-expanded resin particles are connected to form a molded product. Has been.

予備発泡樹脂粒子としては、熱可塑性樹脂粒子に発泡剤を含浸させて発泡性の熱可塑性樹脂粒子(発泡性樹脂粒子)とし、該発泡性樹脂粒子を水蒸気等で加熱して予備発泡させたものを用いることができる。熱可塑性樹脂粒子としては、ポリスチレン系樹脂、ポリオレフィン系樹脂(例えば、ポリプロピレン系樹脂、ポリエチレン系樹脂等)、又は、これらを含む複合樹脂からなるものが挙げられる。更に、ポリエステル系樹脂(例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート等)、ポリカーボネート系樹脂、ポリ乳酸系樹脂などからなるものであってもよい。特に、ポリスチレン系樹脂とポリオレフィン系樹脂とを含む複合樹脂からなるものを用いることが好ましい。   As the pre-expanded resin particles, thermoplastic resin particles are impregnated with a foaming agent to form expandable thermoplastic resin particles (expandable resin particles), and the expandable resin particles are pre-expanded by heating with water vapor or the like. Can be used. Examples of the thermoplastic resin particles include polystyrene resins, polyolefin resins (for example, polypropylene resins, polyethylene resins, etc.), or composite resins containing these. Furthermore, it may be made of a polyester resin (for example, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, etc.), a polycarbonate resin, a polylactic acid resin, or the like. In particular, it is preferable to use a composite resin including a polystyrene resin and a polyolefin resin.

また、前記予備発泡樹脂粒子以外には、熱可塑性樹脂を加熱して流動性を持たせたものや、ポリウレタン樹脂を合成する際の液体状の原料などを用いることができる。   In addition to the pre-expanded resin particles, those obtained by heating a thermoplastic resin to have fluidity, liquid raw materials for synthesizing a polyurethane resin, and the like can be used.

前記成形金型1は、成形空間Aを形成する成形壁部4を備えている。該成形壁部4は、凸型2に形成された凸型成形壁部2aと凹型3に形成された凹型成形壁部3aとから構成されている。前記凸型成形壁部2aは、凹状に形成された凹型成形壁部3aの開口部を、型閉状態において、閉塞するように構成されている。一方、凹型成形壁部3aは、型閉状態において、凸型成形壁部2aと間隔を空けて対向するように形成された対向壁部3bと、該対向壁部3bの外周部の全域から凸型2側に向かって形成された側壁部3cとから構成され、側壁部3cの先端部(凸型2側の端部)に凹型成形壁部3aの開口部が形成されている。そして、凸型成形壁部2aが凹型成形壁部3aの開口部を閉塞することによって、凸型成形壁部2aと凹型成形壁部3aとに囲まれた空間が形成され、該空間が成形空間Aとなる。   The molding die 1 includes a molding wall 4 that forms a molding space A. The molding wall 4 is composed of a convex molding wall 2 a formed on the convex 2 and a concave molding wall 3 a formed on the concave 3. The convex molding wall 2a is configured to close the opening of the concave molding wall 3a formed in a concave shape when the mold is closed. On the other hand, the concave molding wall portion 3a protrudes from the entire area of the opposing wall portion 3b formed to face the convex molding wall portion 2a with a space therebetween in the mold closed state, and the outer peripheral portion of the opposing wall portion 3b. The side wall 3c is formed toward the mold 2 side, and the opening of the concave molding wall 3a is formed at the tip of the side wall 3c (the end on the convex mold 2 side). The convex molding wall 2a closes the opening of the concave molding wall 3a, thereby forming a space surrounded by the convex molding wall 2a and the concave molding wall 3a. A.

また、前記成形空間Aで成形された成形品は、凹型成形壁部3aの開口方向に向かって凹型成形壁部3aから離型される。なお、以下の説明において、成形品を離型させる方向を離型方向と記す。   In addition, the molded product molded in the molding space A is released from the concave molding wall 3a toward the opening direction of the concave molding wall 3a. In the following description, the direction in which the molded product is released is referred to as the release direction.

前記成形壁部4には、成形壁部4を貫通して成形空間Aに連通する開口部5が形成されている。該開口部5は、その貫通方向が成形壁部4に対して傾斜するように(直角とならないように)形成されている。また、開口部5が成形壁部4を貫通する方向(以下、貫通方向と記す)は、前記離型方向に沿うように形成されている。   The molding wall 4 is formed with an opening 5 that penetrates the molding wall 4 and communicates with the molding space A. The opening 5 is formed so that the penetrating direction is inclined with respect to the molding wall 4 (not to make a right angle). The direction in which the opening 5 penetrates the molding wall 4 (hereinafter referred to as the penetration direction) is formed so as to be along the mold release direction.

即ち、開口部5が形成されている成形壁部4は、成形品の離型方向に対して所定の角度で傾斜するように(直交しないように)形成されている。本実施形態では、開口部5は、凹型成形壁部3a(より詳しくは、対向壁部3b)に形成されており、対向壁部3bが成形品の離型方向に対して傾斜するように形成されている(以下、対向壁部3bを傾斜壁部3bとも記載する)That is, the molding wall 4 in which the opening 5 is formed is formed so as to be inclined at a predetermined angle with respect to the mold release direction of the molded product (so as not to be orthogonal). In this embodiment, the opening 5 is formed in the concave molding wall 3a (more specifically, the opposing wall 3b), and is formed so that the opposing wall 3b is inclined with respect to the mold release direction of the molded product. (Hereinafter, the opposing wall 3b is also referred to as an inclined wall 3b) .

また、開口部5は、成形空間Aに成形材料を供給する材料供給管や凹型3内から成形品を押し出す押出手段などの嵌挿部材Bを嵌挿可能に構成されている。また、開口部5は、嵌挿部材Bが嵌挿された状態で、成形壁部4(具体的には、傾斜壁部3b)の成形空間A側の開口面が嵌挿部材Bによって密閉されるように形成されている。また、開口部5は、嵌挿部材Bが嵌挿された状態、嵌挿部材Bの外周面に密着するように形成されている。   Further, the opening 5 is configured so that a fitting member B such as a material supply pipe for supplying a molding material to the molding space A or an extrusion means for extruding a molded product from the concave mold 3 can be inserted. Further, in the opening 5, the opening surface on the molding space A side of the molding wall portion 4 (specifically, the inclined wall portion 3 b) is sealed by the insertion member B in a state where the insertion member B is inserted. It is formed so that. Moreover, the opening part 5 is formed so that it may closely_contact | adhere to the outer peripheral surface of the state in which the insertion member B was inserted, and the insertion member B.

ここで、前記嵌挿部材Bについて説明する。本実施形態における成形金型1において使用される嵌挿部材Bは、図2に示すように、筒状の形状を有し、開口部5に嵌挿された状態で、成形空間Aに予備発泡樹脂粒子を供給可能に構成された材料供給管である。   Here, the insertion member B will be described. As shown in FIG. 2, the insertion member B used in the molding die 1 in the present embodiment has a cylindrical shape and is pre-foamed in the molding space A in a state of being inserted into the opening 5. A material supply pipe configured to be able to supply resin particles.

また、前記嵌挿部材Bは、開口部5に嵌挿された状態において、軸方向(長手方向)が開口部5の貫通方向に沿うように構成されている。また、嵌挿部材Bは、一端部(先端部)の少なくとも一部が成形壁部4よりも成形空間A側に位置するように開口部5に嵌挿される。また、他端部には成形材料を供給する材料供給手段(図示せず)が連結されている。   Further, the insertion member B is configured such that the axial direction (longitudinal direction) is along the penetrating direction of the opening 5 in a state where the insertion member B is inserted into the opening 5. Further, the insertion member B is inserted into the opening 5 so that at least a part of one end portion (tip portion) is located on the molding space A side with respect to the molding wall portion 4. Further, a material supply means (not shown) for supplying a molding material is connected to the other end portion.

また、嵌挿部材Bには、図2(a)に示すように、軸方向に対して交差する方向に向かって開口する凹状部B1が形成されている。該凹状部B1は、嵌挿部材Bが開口部5に嵌挿された状態で、成形品の離型方向に対して交差する方向(詳しくは、略直交する方向)に開口するように形成されている。また、凹状部B1は、嵌挿部材Bの先端部の周方向の全周に亘って一体的に(即ち、溝状に)形成されている。   Moreover, as shown to Fig.2 (a), the recessed part B1 opened toward the direction which cross | intersects with respect to an axial direction is formed in the insertion member B. As shown in FIG. The concave portion B1 is formed so as to open in a direction intersecting the mold release direction of the molded product (specifically, a direction substantially orthogonal) in a state where the insertion member B is inserted into the opening 5. ing. Further, the concave portion B1 is formed integrally (that is, in a groove shape) over the entire circumference in the circumferential direction of the distal end portion of the fitting member B.

前記嵌挿部材Bは、軸方向に対して略直交するように形成された先端面B2を備えている。即ち、先端面B2は、嵌挿部材Bが開口部5に嵌挿された状態で、離型方向に略直交するように形成されている。つまり、先端面B2と傾斜壁部3bとは、平行とならないように構成されている。また、先端面B2の略中央部には、成形材料が放出される材料放出口(図示せず)が形成され、該材料放出口は、成形空間に成形材料が充填された後、密閉されるように構成されている。   The fitting member B includes a tip surface B2 formed so as to be substantially orthogonal to the axial direction. That is, the front end surface B2 is formed so as to be substantially orthogonal to the mold release direction in a state where the insertion member B is inserted into the opening 5. That is, the tip surface B2 and the inclined wall portion 3b are configured not to be parallel. In addition, a material discharge port (not shown) through which the molding material is discharged is formed at a substantially central portion of the front end surface B2, and the material discharge port is sealed after the molding material is filled into the molding space. It is configured as follows.

前記嵌挿部材Bは、筒状(円筒状)に形成された先端部B3及び本体部B4から構成されている。前記先端部B3は、本体部B4に対して着脱可能に構成されている。具体的には、前記先端部B3は、大径部及び小径部から構成され、大径部の端部に前記先端面B2が形成されると共に、小径部が本体部B4の内側に嵌め込み可能に構成されている。一方、本体部B4の外周径は、先端部B3の小径部よりも大きく形成されている。これにより、先端部B3の大径部と本体部B4との間に凹状部B1が溝状に形成される。なお、先端部B3は、成形空間Aに充填された成形材料と接触した状態となるため、汚れやすくなっており、汚れた際には、新たな先端部B3と容易に交換できるように構成されている。   The said insertion member B is comprised from the front-end | tip part B3 and main-body part B4 which were formed in the cylinder shape (cylindrical shape). The tip B3 is configured to be detachable from the main body B4. Specifically, the tip B3 is composed of a large diameter portion and a small diameter portion, the tip surface B2 is formed at the end of the large diameter portion, and the small diameter portion can be fitted inside the main body B4. It is configured. On the other hand, the outer peripheral diameter of the main body part B4 is formed larger than the small diameter part of the tip part B3. Thereby, the recessed part B1 is formed in a groove shape between the large diameter part of the tip part B3 and the main body part B4. The tip B3 is in a state of being in contact with the molding material filled in the molding space A, and thus is easily soiled. When soiled, the tip B3 can be easily replaced with a new tip B3. ing.

前記成形壁部4は、前記凹状部B1の少なくとも一部が成形壁部4よりも成形空間A側に位置するように嵌挿部材Bが開口部5に嵌挿された状態で、成形壁部4(具体的には、傾斜壁部3b)よりも成形空間A側に位置する凹状部B1を閉塞するように形成された閉塞部4aを備えている。   The molding wall portion 4 is formed in a state in which the insertion member B is inserted into the opening 5 so that at least a part of the concave portion B1 is positioned on the molding space A side with respect to the molding wall portion 4. 4 (specifically, the inclined wall portion 3b) is provided with a closing portion 4a formed so as to close the concave portion B1 located on the molding space A side.

該閉塞部4aは、成形壁部4における成形空間A側の開口端部に形成されている。具体的には、閉塞部4aは、傾斜壁部3bにおける成形空間A側の開口端部から成形空間Aの中心側に向かって突出するように形成されている。また、閉塞部4aは、開口部5の貫通方向に沿って突出するように形成されている。また、閉塞部4aは、開口部5に嵌挿された嵌挿部材Bに沿って突出するように形成されている。   The closing portion 4 a is formed at the opening end of the molding wall 4 on the molding space A side. Specifically, the closing portion 4a is formed so as to protrude from the opening end portion on the molding space A side in the inclined wall portion 3b toward the center side of the molding space A. Further, the closing portion 4 a is formed so as to protrude along the direction of penetration of the opening 5. Further, the closing portion 4 a is formed so as to protrude along the fitting member B fitted into the opening 5.

また、閉塞部4aは、開口部5の周縁に沿って(具体的には、周縁の略全域に亘って一体的に)形成されている。即ち、閉塞部4aは、開口部5の周縁に沿って壁状に形成され、閉塞部4aの先端部(突出する方向の端部)4bによって、閉塞部開口部4cが形成される。該閉塞部開口部4cは、開口部5の貫通方向に沿った軸線上に中心部が位置するように形成されている。また、閉塞部4aの内面は、開口部5の貫通方向に沿って形成され、開口部5の内面と連続した面となるように構成されている。   Further, the closing portion 4a is formed along the periphery of the opening 5 (specifically, integrally with substantially the entire periphery). That is, the blocking portion 4a is formed in a wall shape along the periphery of the opening 5, and the blocking portion opening 4c is formed by the distal end portion (end portion in the protruding direction) 4b of the blocking portion 4a. The closing part opening 4c is formed so that the center part is located on the axis along the penetrating direction of the opening 5. Further, the inner surface of the closing portion 4 a is formed along the penetrating direction of the opening 5 and is configured to be a surface continuous with the inner surface of the opening 5.

また、前記先端部4bは、閉塞部4aの突出方向(即ち、開口部5の貫通方向)に対して略直交する同一平面上に形成されている。つまり、先端部4bによって形成される閉塞部開口部4cの開口面は、前記開口部5の成形空間A側の開口面に対して所定の角度で傾斜するように形成される。また、前記先端部4bは、開口部5に嵌挿された嵌挿部材Bの先端面B2との間に段差が形成されないように構成されている。言い換えれば、前記先端部4b(閉塞部開口部4cの開口面)と嵌挿部材Bの先端面B2とは、同一平面上に位置するように(面一となるように)構成されている。   Moreover, the said front-end | tip part 4b is formed on the same plane substantially orthogonal to the protrusion direction (namely, penetration direction of the opening part 5) of the obstruction | occlusion part 4a. That is, the opening surface of the closing portion opening 4c formed by the tip portion 4b is formed to be inclined at a predetermined angle with respect to the opening surface of the opening 5 on the molding space A side. Moreover, the said front-end | tip part 4b is comprised so that a level | step difference may not be formed between front-end | tip surfaces B2 of the insertion member B inserted by the opening part 5. As shown in FIG. In other words, the distal end portion 4b (opening surface of the closing portion opening 4c) and the distal end surface B2 of the fitting member B are configured to be on the same plane (so as to be flush with each other).

前記閉塞部4aは、先端部4bと傾斜壁部3bとの間の突出方向に沿った長さ(突出量)hが傾斜壁部3bに沿って次第に短く(又は、長く)なるように形成されている。突出量hが最大となる位置の長さとしては、8〜12mmであることが好ましい。また、本実施形態では、閉塞部開口部4cの開口面と開口部5の開口面とが接するように構成されている。即ち、閉塞部開口部4cの開口面と開口部5の開口面とが接する位置では、突出量hがゼロになるように構成されている。   The blocking portion 4a is formed such that the length (projection amount) h along the protruding direction between the tip portion 4b and the inclined wall portion 3b becomes gradually shorter (or longer) along the inclined wall portion 3b. ing. The length of the position where the protrusion amount h is maximum is preferably 8 to 12 mm. Moreover, in this embodiment, it is comprised so that the opening surface of the obstruction | occlusion part opening part 4c and the opening surface of the opening part 5 may contact | connect. That is, the protrusion amount h is configured to be zero at a position where the opening surface of the closing portion opening 4c and the opening surface of the opening 5 are in contact with each other.

前記成形壁部4と閉塞部4aとの間には、フィレット部4dが形成されている。該フィレット部4dは、成形壁部4と閉塞部4aとの交わる部分が肉増しされるように形成されたものである。本実施形態では、フィレット部4dは、成形壁部4と閉塞部4aの基端部とに沿って円弧状に肉増しされるように形成されている。フィレット部4dが形成されていない場合、成形空間Aにおける成形壁部4と閉塞部4aとの交わる領域は、尖状となるため、成形材料で満たされにくくなる。これに対し、フィレット部4dが形成されていることで、成形壁部4と閉塞部4aとの交わる部分が尖状とならず、成形材料をフィレット部4dに沿って満たすことができる。また、フィレット部4dが形成されていることで、閉塞部4aの基端部の強度を向上させることができる。   A fillet portion 4d is formed between the molding wall portion 4 and the closing portion 4a. The fillet portion 4d is formed such that a portion where the molding wall portion 4 and the blocking portion 4a intersect is thickened. In the present embodiment, the fillet portion 4d is formed so as to be thickened in an arc shape along the molding wall portion 4 and the base end portion of the closing portion 4a. When the fillet portion 4d is not formed, the region where the molding wall portion 4 and the blocking portion 4a intersect in the molding space A has a pointed shape, and is thus less likely to be filled with the molding material. On the other hand, since the fillet portion 4d is formed, the intersecting portion of the molding wall portion 4 and the blocking portion 4a does not have a pointed shape, and the molding material can be filled along the fillet portion 4d. Moreover, the strength of the base end portion of the closing portion 4a can be improved by forming the fillet portion 4d.

次に、開口部5に嵌挿部材Bが嵌挿された状態について説明する。図2(b)に示すように、嵌挿部材Bは、開口部5の貫通方向に沿って開口部5に嵌挿される。また、嵌挿部材Bは、凹状部B1の少なくとも一部が成形壁部4(具体的には、傾斜壁部3b)よりも成形空間A側に位置するように開口部5に嵌挿される。   Next, a state where the insertion member B is inserted into the opening 5 will be described. As shown in FIG. 2B, the fitting member B is fitted into the opening 5 along the direction of penetration of the opening 5. The insertion member B is inserted into the opening 5 so that at least a part of the concave portion B1 is located on the molding space A side with respect to the molding wall 4 (specifically, the inclined wall 3b).

この状態において、嵌挿部材Bの先端部の一部は、成形壁部4から成形空間A側に突出した状態となり、凹状部B1は、一部が傾斜壁部3bよりも成形空間A側に位置すると共に、他の部分が開口部5の内側に位置している。   In this state, a part of the tip of the fitting member B protrudes from the molding wall 4 toward the molding space A, and the concave part B1 is partly closer to the molding space A than the inclined wall 3b. It is located and the other part is located inside the opening 5.

また、嵌挿部材Bは、嵌挿部材Bの先端部B3と閉塞部4aの先端部4bとの間に段差が形成されないように開口部5に嵌挿される。具体的には、嵌挿部材Bの先端面B2と閉塞部開口部4c開口面とが同一平面上に位置するように(面一となるように)、嵌挿部材Bが開口部5に嵌挿される。これにより、嵌挿部材Bにおける成形壁部4よりも成形空間A側に位置する領域の全体が壁状に形成された閉塞部4aの内側に位置することとなる。   Further, the insertion member B is inserted into the opening 5 so that no step is formed between the distal end B3 of the insertion member B and the distal end 4b of the closing portion 4a. Specifically, the insertion member B is fitted into the opening 5 so that the distal end surface B2 of the insertion member B and the opening of the closing portion opening 4c are located on the same plane (so as to be flush with each other). Inserted. Thereby, the whole area | region located in the shaping | molding space A side rather than the shaping | molding wall part 4 in the insertion member B will be located inside the obstruction | occlusion part 4a formed in wall shape.

つまり、凹状部B1における成形壁部4よりも成形空間A側に位置する部分は、前記閉塞部4aの内側に位置することとなり、閉塞部4aによって閉塞された状態となる。また、他の部分の凹状部B1は、開口部5の内側に位置し、開口部5によって閉塞された状態となる。これにより、凹状部B1と成形空間Aとが連なった状態となることがなく、成形空間Aに充填された成形材料が凹状部B1に入り込むのを防止することができる。   That is, the part located in the molding space A side rather than the molding wall part 4 in the recessed part B1 will be located inside the said obstruction | occlusion part 4a, and will be in the state obstruct | occluded by the obstruction | occlusion part 4a. Further, the concave portion B1 of the other part is located inside the opening 5 and is in a state of being closed by the opening 5. Thereby, the concave portion B1 and the molding space A are not connected to each other, and the molding material filled in the molding space A can be prevented from entering the concave portion B1.

以上のように、本発明にかかる成形金型によれば、前記凹状部が成形空間内に位置するように開口部に嵌挿部材が嵌挿された状態であっても、凹状部に成形材料が入り込むのを防止することができ、成形品を離型させる際に、成形品が損傷するのを防止することができる。   As described above, according to the molding die according to the present invention, even if the insertion member is inserted into the opening so that the concave portion is positioned in the molding space, the molding material is formed in the concave portion. Can be prevented, and when the molded product is released, the molded product can be prevented from being damaged.

即ち、前記成形金型1において、嵌挿部材Bの凹状部B1の少なくとも一部が成形壁部4よりも成形空間A側に位置するように嵌挿された場合であっても、閉塞部4aによって凹状部B1が閉塞されるため、凹状部B1が成形空間Aに対して閉じた状態となる。このため、成形空間Aに成形材料が充填された際に、凹状部B1に成形材料が入り込むことがなく、凹状部B1内で成形材料が成形されるのを防止することができる。これにより、凹状部B1によって成形品にアンダーカット部が形成されてしまうのを防止することができ、成形品を離型させる際に、成形品が損傷してしまうのを防止することができる。   That is, even when the molding die 1 is inserted and inserted such that at least a part of the concave portion B1 of the insertion member B is positioned on the molding space A side with respect to the molding wall portion 4, the blocking portion 4a. As a result, the concave portion B1 is closed, so that the concave portion B1 is closed with respect to the molding space A. For this reason, when the molding material is filled in the molding space A, the molding material does not enter the concave portion B1, and the molding material can be prevented from being molded in the concave portion B1. Thereby, it can prevent that an undercut part will be formed in a molded article by the recessed part B1, and when releasing a molded article, it can prevent that a molded article will be damaged.

また、閉塞部4aが開口部5の周縁に沿って一体的に形成されていることで、凹状部B1が開口部5の周縁に沿って壁状となるため、凹状部B1を閉塞できる範囲を広く確保することができ、嵌挿部材Bの周方向に沿って溝状に形成された凹状部B1であっても、確実に閉塞することができる。   Moreover, since the recessed part B1 becomes a wall shape along the periphery of the opening part 5 because the closing part 4a is integrally formed along the periphery of the opening part 5, the range which can close the recessed part B1 is provided. Even if it is the recessed part B1 formed in groove shape along the circumferential direction of the insertion member B, it can block | close reliably.

また、開口部5に嵌挿部材Bが嵌挿された状態において、閉塞部4aの先端部4b(閉塞部開口部4cの開口面)と嵌挿部材Bの先端部(具体的には、先端面B2)とが閉塞部4aの突出方向に対して直交する同一平面上に位置していることで、閉塞部4aの先端部4bと嵌挿部材Bの先端部との間に段差が形成されないため、閉塞部4aの近傍における成形材料の充填性が向上し、成形空間Aに隙間無く成形材料を充填させることができる。また、角部の少ない成形品を得ることができるため、成形品が破損し易くなるのを抑制することができる。   Further, in a state where the insertion member B is inserted into the opening 5, the distal end portion 4 b of the closing portion 4 a (the opening surface of the closing portion opening portion 4 c) and the distal end portion of the insertion member B (specifically, the distal end) Since the surface B2) is located on the same plane orthogonal to the protruding direction of the closing portion 4a, no step is formed between the distal end portion 4b of the closing portion 4a and the distal end portion of the fitting member B. Therefore, the filling property of the molding material in the vicinity of the closing portion 4a is improved, and the molding material can be filled into the molding space A without a gap. Moreover, since a molded product with few corners can be obtained, it is possible to suppress the molded product from being easily damaged.

また、前記閉塞部4aと成形壁部4との間にフィレット部4dが形成されていることで、成形壁部4と閉塞部4aとの間の成形空間Aが尖状となるのを防止することができる。これにより、成形壁部4と閉塞部4aとの間に隙間無く成形材料を充填することができ、成形材料の充填性を向上させることができる。また、角部の少ない成形品となるため、成形品が破損し易くなるのを抑制することができる。   Further, the fillet portion 4d is formed between the blocking portion 4a and the molding wall portion 4, thereby preventing the molding space A between the molding wall portion 4 and the blocking portion 4a from being pointed. be able to. As a result, the molding material can be filled without a gap between the molding wall 4 and the closing portion 4a, and the filling property of the molding material can be improved. Moreover, since it becomes a molded product with few corner | angular parts, it can suppress that a molded product becomes easy to break.

なお、本発明に係る成形金型は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲で種々の変更が可能である。   The molding die according to the present invention is not limited to the above embodiment, and various modifications can be made without departing from the gist of the present invention.

例えば、上記実施形態の嵌挿部材Bに代えて、異なる形状の嵌挿部材B’が開口部5に嵌挿されてもよい。具体的には、図3に示すように、成形品の離型方向に対して交差する方向に突出する突出部B5を備える嵌挿部材B’を用いてもよい。より詳しくは、嵌挿部材B’は、開口部5の貫通方向に沿うように形成された軸部B6と、該軸部B6から該軸部B6に対して交差する方向(具体的には、直交する方向)に突出する突出部B5とから構成されている。該突出部B5は、軸部B6の先端部に形成されており、軸部B6の外周の全域に亘って一体的に形成されている。即ち、嵌挿部材B’は、断面形状がT字状となるように形成されている。   For example, instead of the insertion member B of the above embodiment, an insertion member B ′ having a different shape may be inserted into the opening 5. Specifically, as shown in FIG. 3, an insertion member B ′ including a protruding portion B <b> 5 that protrudes in a direction intersecting the mold release direction of the molded product may be used. More specifically, the insertion member B ′ includes a shaft part B6 formed so as to be along the penetrating direction of the opening 5 and a direction intersecting the shaft part B6 from the shaft part B6 (specifically, It is comprised from protrusion part B5 which protrudes in the direction orthogonally crossed. The protruding portion B5 is formed at the tip of the shaft portion B6, and is integrally formed over the entire outer periphery of the shaft portion B6. That is, the insertion member B 'is formed so that the cross-sectional shape is T-shaped.

上記の様な嵌挿部材B’は、成形品を凹型3内から離型させる際に、成形品を凹型3内から押し出す押出手段として作用するように構成されている。具体的には、前記嵌挿部材B’は、開口部5に嵌挿された状態で、凸型2と凹型3とが離間する方向に相対移動した際に、凹型成形壁部3aの内側に延出するように構成され、前記軸部B6の先端部と突出部B5とが成形品に当接して凹型成形壁部3aの内側から成形品を押し出すように構成されている。   The fitting member B ′ as described above is configured to act as an extruding means for pushing the molded product out of the concave mold 3 when the molded product is released from the concave mold 3. Specifically, when the insertion member B ′ is relatively inserted in the direction in which the convex mold 2 and the concave mold 3 are separated in a state of being inserted into the opening 5, the insertion member B ′ is located inside the concave molding wall 3 a. It is comprised so that it may extend, and it is comprised so that the front-end | tip part of the said shaft part B6 and protrusion part B5 may contact | abut to a molded article, and a molded article may be extruded from the inner side of the concave molding wall part 3a.

前記嵌挿部材B’は、突出部B5が成形壁部4よりも成形空間A側に位置するように開口部5に嵌挿される。この際、前記突出部B5は、閉塞部4aの内側に位置することとなる。これにより、突出部B5と成形壁部4との間に生じる隙間が閉塞部4aによって閉塞された状態となり、突出部B5と成形壁部4との間に成形材料が入り込むのを防止することができる。このため、突出部B5によって成形品にアンダーカット部が形成されることがなく、成形品を離型する際に成形品が破損してしまうのを防止することができる。   The fitting member B 'is fitted into the opening 5 so that the protruding portion B5 is positioned on the molding space A side with respect to the molding wall 4. At this time, the protruding portion B5 is positioned inside the closing portion 4a. Thereby, the gap generated between the protruding portion B5 and the molding wall portion 4 is closed by the closing portion 4a, and the molding material can be prevented from entering between the protruding portion B5 and the molding wall portion 4. it can. For this reason, an undercut part is not formed in a molded product by protrusion part B5, and it can prevent that a molded product is damaged when releasing a molded product.

なお、上記嵌挿部材B’の形状として、前記突出部B5が嵌挿部材B’の先端部から長手方向に沿って縮径するように(逆テーパー状)に形成されて断面が略T字状に形成されたものであってもよい。   In addition, as the shape of the fitting member B ′, the protruding portion B5 is formed so as to be reduced in diameter along the longitudinal direction from the distal end portion of the fitting member B ′ (reverse taper shape) and has a substantially T-shaped cross section. It may be formed in a shape.

また、上記実施形態では、閉塞部開口部4cの開口面と開口部5の開口面とが接するように構成されているが、これに限定されるものではなく、図4(a)に示すように、閉塞部開口部4cの開口面と開口部5の開口面とが離間した状態となるように形成されてもよい。この場合、開口部5の全周に沿って閉塞部4aが形成され、開口部5の周囲が閉塞部4aによって包囲される。このように構成されることで、凹状部B1の全体が成形壁部4より成形空間A側に位置している場合であっても、凹状部B1の全体を閉塞部4aで閉塞することができる。   Moreover, in the said embodiment, although it has comprised so that the opening surface of the obstruction | occlusion part opening part 4c and the opening surface of the opening part 5 may contact, it is not limited to this, As shown to Fig.4 (a) Alternatively, the opening surface of the closing portion opening 4c and the opening surface of the opening 5 may be formed in a separated state. In this case, the closing part 4a is formed along the entire circumference of the opening 5, and the periphery of the opening 5 is surrounded by the closing part 4a. By being configured in this manner, even when the entire concave portion B1 is located on the molding space A side with respect to the molding wall portion 4, the entire concave portion B1 can be closed with the closing portion 4a. .

また、上記実施形態では、開口部5の貫通方向が成形壁部4に対して傾斜するように構成されているが、これに限定されるものではなく、図4(b)に示すように、開口部5の貫通方向が成形壁部4に対して直角を成すように構成されてもよい。この場合、前記凹状部B1は、全体が成形壁部4より成形空間A側に位置することとなるため、開口部5の全周に沿って閉塞部4aが形成されることが好ましい。これにより、凹状部B1の全体を閉塞部4aによって閉塞することができる。   Moreover, in the said embodiment, although the penetration direction of the opening part 5 is comprised so that it may incline with respect to the shaping | molding wall part 4, it is not limited to this, As shown in FIG.4 (b), You may comprise so that the penetration direction of the opening part 5 may make a right angle with respect to the shaping | molding wall part 4. FIG. In this case, since the entire concave portion B1 is positioned on the molding space A side with respect to the molding wall portion 4, it is preferable that the closing portion 4a is formed along the entire circumference of the opening 5. Thereby, the whole recessed part B1 can be obstruct | occluded by the obstruction | occlusion part 4a.

また、上記実施形態では、凹状部B1が嵌挿部材Bの周方向に沿って一体的に溝状に形成されているが、これに限定されるものではなく、凹状部が断続的に形成されてもよく、或いは、嵌挿部材Bの外面の一部が凹状に形成されたものであってもよい。   Moreover, in the said embodiment, although the recessed part B1 is integrally formed in groove shape along the circumferential direction of the fitting member B, it is not limited to this, A recessed part is formed intermittently. Alternatively, a part of the outer surface of the insertion member B may be formed in a concave shape.

また、上記実施形態では、開口部5は、上下方向に沿って傾斜壁部3bを貫通するように形成されているが、これに限定されるものではなく、貫通方向が成形品の離型方向に沿った状態であれば、水平方向や他の方向に沿って形成されてもよい。   Moreover, in the said embodiment, although the opening part 5 is formed so that it may penetrate the inclination wall part 3b along an up-down direction, it is not limited to this, The penetration direction is a mold release direction of a molded article If it is a state along, it may be formed along the horizontal direction or other directions.

1…成形金型、2…凸型、2a…凸型成形壁部、3…凹型、3a…凹型成形壁部、3b…対向壁部、傾斜壁部、3c…側壁部、4…成形壁部、4a…閉塞部、4d…フィレット部、5…開口部、A…成形空間、B…嵌挿部材、B1…凹状部   DESCRIPTION OF SYMBOLS 1 ... Molding die, 2 ... Convex mold, 2a ... Convex molding wall part, 3 ... Concave mold, 3a ... Concave molding wall part, 3b ... Opposite wall part, inclined wall part, 3c ... Side wall part, 4 ... Molding wall part 4a ... occlusion part, 4d ... fillet part, 5 ... opening part, A ... molding space, B ... insertion member, B1 ... concave part

Claims (5)

成形材料が充填される成形空間を形成する成形壁部を備え、該成形壁部には、成形壁部を貫通して前記成形空間に連通する開口部が形成され、該開口部は、前記成形空間で成形される成形品の離型方向に対して交差する方向に開口する凹状部が形成された嵌挿部材を嵌挿可能に構成されている成形金型において、
前記成形壁部は、離型方向に対して傾斜するように形成された傾斜壁部を備え、前記開口部は、離型方向に沿って傾斜壁部を貫通するように形成されており、前記凹状部の少なくとも一部が傾斜壁部よりも成形空間側に位置するように前記嵌挿部材が開口部に嵌挿された状態で、成形空間側に位置する凹状部を閉塞する閉塞部が開口部の貫通方向に沿って傾斜壁部から突出するように形成されていることを特徴とする成形金型。
A molding wall that forms a molding space filled with a molding material is provided, and the molding wall is formed with an opening that penetrates the molding wall and communicates with the molding space. In a molding die configured to be capable of inserting a fitting insertion member formed with a concave portion that opens in a direction intersecting with a mold release direction of a molded product molded in space,
The molding wall portion includes an inclined wall portion formed to be inclined with respect to the mold release direction, and the opening is formed to penetrate the inclined wall portion along the mold release direction, In the state in which the insertion member is fitted into the opening so that at least a part of the concave portion is located on the molding space side with respect to the inclined wall portion, a closing portion that closes the concave portion located on the molding space side A molding die which is formed so as to protrude from the inclined wall portion along the penetrating direction of the portion.
成形材料が充填される成形空間を形成する成形壁部を備え、該成形壁部には、成形壁部を貫通して前記成形空間に連通する開口部が形成され、該開口部は、前記成形空間で成形される成形品の離型方向に対して交差する方向に突出する突出部を備える嵌挿部材を嵌挿可能に構成されている成形金型において、
前記成形壁部は、離型方向に対して傾斜するように形成された傾斜壁部を備え、前記開口部は、離型方向に沿って傾斜壁部を貫通するように形成されており、前記突出部が前記傾斜壁部よりも成形空間側に位置するように前記嵌挿部材が開口部に嵌挿された状態で、突出部と傾斜壁部との間に形成される隙間を閉塞する閉塞部が開口部の貫通方向に沿って傾斜壁部から突出するように形成されていることを特徴とする成形金型。
A molding wall that forms a molding space filled with a molding material is provided, and the molding wall is formed with an opening that penetrates the molding wall and communicates with the molding space. In a molding die configured to be able to insert and insert an insertion member provided with a protruding portion protruding in a direction intersecting the mold release direction of a molded product molded in space,
The molding wall portion includes an inclined wall portion formed to be inclined with respect to the mold release direction, and the opening is formed to penetrate the inclined wall portion along the mold release direction, in a state where the protruding portion is the fitting insertion member so as to be positioned in the molding space side than the inclined wall portion is fitted into the opening to close the gap formed between the inclined wall portion and the projecting portion closed The molding die is characterized in that the portion is formed so as to protrude from the inclined wall portion along the penetrating direction of the opening .
前記閉塞部は、開口部の周縁に沿って一体的に形成されていることを特徴とする請求項1又は2に記載の成形金型。   The molding die according to claim 1, wherein the closing portion is integrally formed along a peripheral edge of the opening. 開口部に嵌挿部材が嵌挿された状態において、前記閉塞部は、嵌挿部材に沿って突出するように形成され、閉塞部の先端部と嵌挿部材の先端部とが、閉塞部の突出方向に対して直交する同一平面上に位置していることを特徴とする請求項1乃至3の何れか1項に記載の成形金型。   In a state where the insertion member is inserted into the opening, the closing portion is formed so as to protrude along the insertion member, and the distal end portion of the closing portion and the distal end portion of the insertion member are The molding die according to any one of claims 1 to 3, wherein the molding die is located on the same plane orthogonal to the protruding direction. 前記閉塞部と傾斜壁部との間には、フィレット部が形成されていることを特徴とする請求項1乃至4の何れか1項に記載の成形金型。
The molding die according to any one of claims 1 to 4, wherein a fillet portion is formed between the closed portion and the inclined wall portion .
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