JP5657899B2 - Joint structure - Google Patents

Description

  The present invention relates to a joint structure formed by connecting panels such as wall panels.

  2. Description of the Related Art Conventionally, a panel having heat insulation properties is formed by filling a heat insulating material between two metal skins. Such a panel is used as a wall panel or the like for forming a wall such as an outer wall. In this case, a plurality of panels are juxtaposed vertically and horizontally and adjacent panels are connected. Here, when connecting adjacent panels, a fitting convex part is provided at one end of the panel, and a fitting concave part is provided at the other end, respectively, and one fitting convex part and the other of the adjacent panels are provided. The fitting recess is fitted.

Japanese Utility Model Publication No. 5-52072

  However, the end of the panel in which the fitting convex part and the fitting concave part are formed has a thinner panel than the other parts, so that the joint formed by fitting the fitting concave part and the fitting convex part. There was a risk that the fire resistance of the part would be insufficient.

  This invention is made | formed in view of said point, and it aims at providing the joint structure which can ensure fire resistance.

The joint structure of the present invention is a joint structure formed between adjacent panels 4 and 4 by arranging a plurality of panels 4 filled with the core material 3 between two metal skins 1 and 2 side by side. The recesses 5 and 5 are formed in the opposing end surfaces 4a and 4a of the adjacent panels 4 and 4, respectively. The recess 5 is formed by the recess side pieces 5a and 5c and the recess bottom pieces 5b and 5d. The side pieces 5a and 5c and the concave bottom pieces 5b and 5d are formed by bending the metal shells 1 and 2, and a connecting member 6 is disposed in a connecting concave portion 8 formed by the opposing concave portions 5 and 5. The connecting member 6 Is characterized in that a reinforcing member 7 is provided on the outer surface of the core member 15 of an inflatable refractory material or an inorganic refractory material, and a refractory expansion layer 16 is provided on the outer surface of the reinforcing member 7. is there.

In the present invention, since the connecting member 6 formed of a refractory material is disposed in the connection recess 8, the joint member 6 can reinforce the fire resistance performance of the joint portions of the adjacent panels 4, 4, and the fire resistance is improved. It can be secured.

Further, since the core member 15 of the connecting member 6 is formed of an expandable fireproof material, the connecting member 6 is expanded by heat at the time of a fire so that a gap is hardly generated in the joint portion, and the passage of flame from the joint portion is prevented. There is almost no fire resistance.

In addition, since the core member 15 of the connecting member 6 is formed of an inorganic refractory material, the connecting member 6 is not deformed by heat at the time of the fire, so that a gap is hardly formed in the joint portion, and a flame passes from the joint portion. There is almost no, and fire resistance can be improved.

Further , since the reinforcing member 7 is provided on the outer surface of the core member 15 of the connecting member 6 and the fireproof expansion layer 16 is provided on the outer surface of the reinforcing member 7, the mechanical strength and the thermal strength of the connecting member 6 are improved. It is possible to improve the connection strength between the adjacent panels 4 and 4, and it is difficult to deform the connection member 6 due to the heat at the time of the fire, thereby making it difficult to generate a gap in the joint portion. There is almost no passage of flame, and the fire resistance can be improved.

It is sectional drawing which shows the reference example of this invention. It is a perspective view which shows an example of the panel used by this invention. It is sectional drawing same as the above. It is a partial perspective view which shows an example of a panel reinforcement. The reference example of the connection member used by this invention is shown, (a)-(d) is a partial perspective view. An example of the connection member used by this invention is shown, (a)- (c) is a partial perspective view. It is sectional drawing which shows the other reference example of this invention. An example of the metal shell of the panel used by this invention is shown, (a) (b) is sectional drawing. It is sectional drawing which shows an example of the fireproof core material of the panel used by this invention. It is sectional drawing which shows the other example of the panel used by this invention. It is sectional drawing which shows the other example of the connection member used by this invention.

  Hereinafter, modes for carrying out the present invention will be described.

  The panel 4 used in the present invention is a so-called sandwich panel, and includes two metal skins 1 and 2, a core material 3, and a panel reinforcing material 10 as shown in FIGS. 2 and 3. The core material 3 is filled between the metal skins 1 and 2, and the panel reinforcing material 10 is mounted between the metal skins 1 and 2. Moreover, the one side edge part of the panel 4 and the other side edge part are formed in mirror symmetry, and the joint step part 11 and the recessed part 5 are formed in both side edge parts of the panel 4, respectively. . The joint step 11 and the recess 5 are formed over the entire length of the panel 4 in the vertical direction. Further, the joint step portion 11 is recessed at the corner portion on the surface side of the panel 4, and is located on the surface side of the recess portion 5.

  The metal shells 1 and 2 can be formed, for example, by rolling or bending a metal plate having a thickness of about 0.27 to 1.6 mm. As the metal plate for the metal shells 1 and 2, a galvanized steel plate, a coated steel plate, a Galvalume steel plate (registered trademark) or the like can be used, but is not limited thereto. One metal skin 1 is formed as a surface plate, and a joint-side piece projecting substantially vertically from the side edge of the flat-plate-like skin body 1a toward the back surface at the side edge of the metal skin 1. 11a, joint bottom piece 11b protruding substantially vertically from the tip of joint side piece 11a outward, and extending piece 12 protruding substantially vertically from the tip of joint bottom piece 11b toward the back surface The recess side piece 5a is formed so as to project substantially vertically from the tip of the extended piece 12 inward and to face the joint bottom piece 11b, and substantially from the tip of the recess side piece 5a toward the back surface. A recessed bottom piece 5b that protrudes vertically is provided. The joint side piece 11a, the joint bottom piece 11b, the extending piece 12, the recess side piece 5a, and the recess bottom piece 5b can be formed by bending a metal plate for the metal skin 1. The other metal skin 2 is formed as a back plate, and a protruding piece 13 is provided at the side end of the metal skin 2 so as to project substantially vertically from the side edge of the flat-plate-like skin body 2a toward the surface. And a recess side piece 5c protruding substantially vertically from the tip of the protruding piece 13 inward and a recess bottom piece 5d protruding substantially vertically from the tip of the recess side piece 5c toward the surface. Is provided. The protruding piece 13, the concave side piece 5c, and the concave bottom piece 5d can be formed by bending a metal plate for the metal shell 2.

  As the core material 3, a heat insulating core material 3a and a refractory core material 3b can be used. As the heat insulation core material 3a, for example, a heat insulation material having a thickness of about 20 to 120 mm can be used, whereby the panel 4 can be formed as a heat insulation panel. As this heat insulating material, for example, a material formed by solidifying a fibrous inorganic material such as rock wool or glass wool into a block shape can be used. As the refractory core material 3b, a material that is less susceptible to deformation or breakage than the heat-insulating core material 3a due to heat or flame at the time of fire can be used. For example, inorganic refractory materials such as calcium sulfate dihydrate (gypsum) and calcium silicate Thus, the panel 4 can be formed as a fireproof panel. The refractory core material 3b can be provided over the entire length in the vertical direction on both side edges of the panel 4, and the heat insulating core material 3a can be provided over the entire panel in a portion other than the refractory core material 3b.

  The panel reinforcing material 10 is formed as a long member by, for example, bending a metal plate having a thickness of about 0.35 to 3.2 mm. Further, the panel reinforcing member 10 is formed in a substantially U-shaped cross section in a direction orthogonal to the longitudinal direction, and as shown in FIG. 4, a flat plate-like fixed piece 10a and substantially perpendicular to both ends of the fixed piece 10a. It can form from a pair of reinforcement piece 10b, 10b protrudingly provided. The reinforcing member 4 can be formed not only in a substantially U-shaped cross section but also in a shape such as a substantially M-shaped cross section or a substantially hat-shaped cross section.

  And when manufacturing the panel 4 of this invention, it carries out as follows. First, as shown in FIG. 4, between the reinforcing pieces 10b and 10b of the panel reinforcing material 10, the heat insulating core material 3a is filled without a gap. Here, when the heat insulating core material 3a is filled between the reinforcing pieces 10b and 10b, the heat insulating core material 3a protrudes outside the tip of the reinforcing piece 10b in the thickness direction, but the heat insulating core material 3a. It is preferable that 1/2 to 1/10 of the thickness direction is covered with the reinforcing piece 10b. Next, a plurality of panel reinforcing materials 10 filled with the heat insulating core material 3a are attached to one metal skin 2 (or 1). Here, the panel reinforcing member 10 is arranged so that the longitudinal direction thereof is the vertical direction of the panel 4, that is, so as to be substantially parallel to the longitudinal direction of the recess 5 formed on the side end surface (end surface 4 a) of the panel 4. Is done. Further, the plurality of panel reinforcing members 10 are juxtaposed so as to be substantially parallel to each other in the lateral direction, and adjacent panel reinforcing members 10 and 10 can be arranged in close contact with each other. Further, a panel reinforcing material 10 in which the fixing piece 10 a is bonded to the inner surface of the metal skin 2 and a panel reinforcing material 10 in which the heat insulating core material 3 a is bonded to the inner surface of the metal outer skin 2 are disposed adjacent to each other. Therefore, the outer surface of the reinforcing piece 10b of the panel reinforcing member 10 is in close contact with the side surface of the heat insulating core member 3a filled in the other adjacent panel reinforcing member 10. Further, one reinforcing piece 10b, 10b of the adjacent panel reinforcing members 10, 10 is disposed so that the front end surfaces thereof are opposed to each other in the thickness direction of the panel 4, and there is a slight gap 14 between the front end surfaces. It is provided so that the reinforcing pieces 10b and 10b do not come into contact with each other. Therefore, one metal skin 1 and the other metal skin 2 can be prevented from being connected by the panel reinforcements 10, 10, and heat bridge between the metal skin 1 and the metal skin 2 can be prevented to increase heat insulation. Is something that can be done. Further, a fireproof core material 3 b is attached to the side end portion of the metal skin 2 by bonding or the like so that the longitudinal direction thereof is the vertical direction of the panel 4.

  Next, the other metal shell 1 (or 2) is attached and attached to the heat insulating core material 3a, the panel reinforcing material 10 and the fireproof core material 3b provided side by side on one side of the metal skin 2. In this case, the panel reinforcing material 10 has a surface that faces the core 3 of the other metal skin 1 (the surface that is the inner surface of the panel 4 and faces one metal skin 2). The fixing piece 10a, the heat insulating core material 3a filled in the panel reinforcing material 10, and the fireproof core material 3b are bonded. In this way, the panel 4 in which the panel reinforcing material 10 and the core material 3 are interposed between the pair of opposed metal skins 1 and 2 can be formed. Here, a joint step portion 11 including a joint side piece 11 a and a joint bottom piece 11 b is formed at a corner portion on the surface side of the panel 4. In addition, the tip of the concave bottom piece 5b of one metal skin 1 and the tip of the concave bottom piece 5d of the other metal skin 2 are opposed to each other with a gap 20 therebetween, and are surrounded by the concave side pieces 5a and 5c and the concave bottom pieces 5b and 5d. A recess 5 is formed. The recess 5 is formed in a groove shape so as to open on the side end surface (end surface 4 a) of the panel 4, and is formed over the entire length of the panel 4 in the vertical direction. The longitudinal direction of the panel reinforcing member 10 may be orthogonal to the vertical direction, and the panel reinforcing member 10 can be provided over the entire length of the panel 4.

  The panel 4 formed as described above is attached to a wall base such as a pillar, a beam, or a trunk edge and used to form a wall such as an outer wall. In this case, a plurality of panels 4 can be arranged side by side in the horizontal direction to be vertically stretched, but the panels 4, 4 adjacent in the horizontal direction can be connected by the connecting member 6. That is, the panels 4, 4 adjacent in the lateral direction are arranged so that the recesses 5, 5 formed on the side end surfaces thereof face each other, and the space between the facing recesses 5, 5 is formed as the connection recess 8. The connecting recesses 8 are filled with the connecting member 6 so as to extend over both the recesses 5 and 5 so that the adjacent panels 4 and 4 are connected in the lateral direction.

  As shown in FIG. 5, the connecting member 6 is formed of a rod-like body, and the length of the connecting member 6 can be formed to a length that extends over the entire length of the connection recess 5. The cross-sectional shape of the connection concave portion 8 can be formed substantially the same as the cross-sectional shape of the connecting concave portion 8 disposed so as to be disposed in the concave portion 5 without a gap. Moreover, as the connection member 6, it is preferable to use an expansive fireproof material, an inorganic fireproof material, etc.

  As the inflatable refractory material, one that foams and expands by heat at the time of fire can be used. For example, it can be formed by laminating sheet-like expansion felt having a thickness of 1 to 6 mm. The expansion felt is generally called “graphite-mixed heat-expandable non-flammable rock wool felt”. For example, the product name is “BLGR (blue light graphite)”. (BL is the trade name of rock wool felt). Further, as the expanded felt, those having a composition of rock wool: 83%, binder: 7%, and graphite: 10% can be used, but are not limited thereto. Further, as the expansion felt, the expansion start temperature is 200 to 250 ° C., the expansion end temperature is 500 to 550 ° C., and the heating foaming ratio is 250 to 300% at 300 ° C. in the thickness direction, 300 to 350% at 400 ° C., The thing of 350-400% at 500 degreeC and 450-500% at 600 degreeC can be used. Furthermore, the expansion felt has nonflammability equivalent to that of rock wool felt. And even if a gap arises in the joint part (connecting part) of the adjacent panels 4 and 4 by the heating of the fire due to the expansion of the connecting member 6 of the expandable refractory material due to the heating at the time of fire, the gap is expanded. The connected connecting member 6 is filled (or filled) so that the gap can be closed. Accordingly, there is no passage of flame from the joint portion, and the fire resistance can be improved. In addition, when using said expansion felt in this invention, compressing and using is preferable, and thereby the density of an expansion felt becomes high and the expansibility at the time of a fire can be improved.

  As the inorganic refractory material, one that is less likely to be deformed or damaged than the metal shells 1 and 2 due to heat and flame at the time of a fire can be used. Like the refractory core material 3b, calcium sulfate dihydrate (gypsum) Calcium silicate etc. can be used. In this case, it is possible to prevent the joint member 6 from being deformed by heat at the time of a fire so that no gap is generated in the joint portion, there is no passage of flame from the joint portion, and the fire resistance can be improved. It is.

  The connecting member 6 can be provided with a reinforcing member 7. In this case, the connecting member 6 is formed by forming the core member 15 with the same expansive refractory material or inorganic refractory material as described above, and covering part or all of the outer surface of the core member 15 with the reinforcing member 7. Can do. The reinforcing member 7 is preferably formed of a material having fire resistance and high rigidity. For example, a metal plate such as an iron plate can be used. Further, the reinforcing member 7 can be provided on one surface or a plurality of surfaces of the core member 15. For example, in the connecting member 6 shown in FIG. 5B, the reinforcing member 7 is provided on two surfaces of the core member 15 by sandwiching the core member 15 between a pair of opposing plate-like reinforcing members 7 and 7. . In the connecting member 6 shown in FIG. 5C, the reinforcing member 7 bent into a substantially U-shaped cross section is mounted on the outer surface of the core member 15, and the reinforcing member 7 is provided on the three surfaces of the core member 15. In the connecting member 6 shown in FIG. 5 (d), the reinforcing member 7 is provided on four surfaces of the core member 15 by sandwiching the core member 15 between a pair of reinforcing members 7, 7 bent into a substantially U-shaped cross section. Yes. Moreover, as shown to Fig.6 (a)-(c), the fireproof expansion layer 16 can be provided in a part or all of the outer surface of the reinforcement member 7. FIG. This fireproof expansion layer 16 can be formed of an expansive fireproof material similar to that described above. For example, a sheet-shaped expansion felt having a thickness of 1 to 6 mm can be attached to the outer surface of the reinforcing member 7. The refractory expansion layer 16 can be formed when the core member 15 is an inorganic refractory material or an inflatable refractory material, but is particularly suitable when the core member 15 is a non-expandable inorganic refractory material. Can be used. That is, even if a gap is generated due to the heating of the fire in the joint portion (connecting portion) of the adjacent panels 4 and 4 due to expansion of the fireproof expansion layer 16 due to heating during a fire, the fireproof expansion layer is expanded through this gap. No. 16 can be filled (or filled) to close the gap, and there is no passage of flame from the joint portion, and the fire resistance can be improved. Further, the core member 15 can be made up with the reinforcing member 7, and even when the back surface side of the panel 4 has no interior, the appearance from the inside (inside the room) can be prevented from deteriorating.

  And the joint structure of this invention using said panel 4 and the connection member 6 can be formed as follows. First, the two panels 4 and 4 are adjacent to each other in the horizontal direction, the recesses 5 and 5 provided on the side end surfaces of the panels 4 are opposed to each other, and a space between the opposing recesses 5 and 5 is formed as a connection recess 8. Then, the connecting recess 8 is disposed by filling the connecting recess 8 so as to extend over both the connecting recesses 5 and 5. The connecting member 6 can be provided over the entire length of the connection recess 8 in the vertical direction. Further, between the connection recess 8 and the joint step portion 11, the watertight packing 17 is compressed and sandwiched between the opposing side end surfaces (end surfaces 4 a) of the adjacent panels 4 and 4. The watertight packing 17 can be formed of an elastic body such as EPDM, and can be provided over substantially the entire length in the vertical direction between the opposing side end faces 4a and 4a. In addition, joint step portions 11, 11 provided in the adjacent panels 4, 4 are also adjacent, and a backup material 18 is provided over the entire length of the joint step portion 11 in the vertical direction so as to cover both joint step portions 11, 11. At the same time, the sealing material 19 is filled on the surface side of the backup material 18 over the entire length of the joint step portion 11 in the vertical direction. As the backup material 18 and the sealing material 19, known materials can be used. In this way, joints as shown in FIG. 1 can be formed between adjacent panels 4 and 4.

  In the joint structure of the conventional metal sandwich panel, the joint in the long side direction is a fitting type, the joint in the short side direction is cut off or the end part of the surface plate is bent and combined with a refractory material or a draining material on the wall base Often fixed. In addition, when the metal sandwich panel is stretched vertically, the fitting portion is often used as it is. Therefore, the shape of the joint differs between the long side and the short side direction of the panel, and a remarkable directivity occurs in the fire resistance performance, water tightness performance and the like and the tension direction of the panel. Moreover, there are many parts other than a fitting joint, and construction takes time. Furthermore, when the metal sandwich panel is stretched as it is due to the design of the building, the joints of the openings such as windows are different on the left and right, and not only the water-stopping property but also the designability may be lowered. However, in the present invention, while maintaining the fire resistance performance of the joint portion with a simple shape and a small number of parts, it is possible to ensure the water-stopping and design properties of the opening by adopting a bilaterally symmetric shape, and the workability is improved. Improvements can be made. In other words, in the present invention, not only between adjacent panels 4 and 4 but also a sash attached to an opening such as a window and a rain can be easily performed, and a space around a window is rationally formed. can do. Moreover, in this invention, in order to attach the connection member 6 on a construction site, the tension | tensile_strength direction (direction to construct) of the panel 4 can be performed from either right and left, and construction can be performed easily. In the present invention, the joint side piece 11a, the joint bottom piece 11b, the extending piece 12, the recess side piece 5a and the recess bottom piece 5b are formed by bending a metal plate for the metal shell 1, and the protruding piece 13 and the recess side piece 5c. And the groove-shaped recess 5 is formed by bending the metal shells 1, 2 by bending the metal plate for the metal shell 2 to the bottom 5d of the recess, so that the groove-shaped recess is formed in the inorganic building material such as the ALC plate. Compared with the case where it does, it becomes difficult to produce a crack and a defect | deletion in the opening edge part of the recessed part 5 at the time of formation of the recessed part 5 or a construction site, and the fireproof performance of a joint part becomes difficult to fall.

  FIG. 7 shows another example of the present invention. As shown in FIG. 8 (b), the panel 4 used in this joint structure is one in which a concave bottom piece 5d is not formed on the metal skin 2 formed as a back plate. The metal shell 1 formed as a surface plate is the same as described above as shown in FIG. Moreover, as shown in FIG. 9, the fireproof core material 3b is formed in flat form. In the same manner as described above, a heat insulating core material 3a and a refractory core material 3b are filled as the core material 3 between the two metal shells 1 and 2, thereby forming the panel 4 as shown in FIG. However, in this panel 4, since the concave bottom piece 5d is not formed in the metal shell 2, the surface of the refractory core material 3b exposed in the concave portion 5 is increased as compared with the panel 4 shown in FIG. . That is, in this panel 4, a part of the surface of the refractory core material 3b is exposed from between the tip of the concave bottom piece 5b of one metal skin 1 and the concave side piece 5c of the other metal skin 2, and this exposed fire resistance A recess 5 surrounded by a part of the surface of the core material 3b, the recess side pieces 5a and 5c, and the recess bottom piece 5b is formed. In addition, since the refractory core material 3b is formed in a flat plate shape, the space surrounded by the joint bottom piece 11b, the extended piece 12 and the recess side piece 5a is not filled with the refractory core material 3b, and the outer shell body 2a. The space surrounded by the protruding piece 13 and the concave side piece 5c is not filled with the fireproof core material 3b. Other configurations are the same as those shown in FIG.

  As shown in FIG. 11, the connecting member 6 is provided with reinforcing members 7 on four surfaces of the core member 15 with a core member 15 sandwiched between a pair of reinforcing members 7, 7 bent into a substantially U-shaped cross section. The fireproof expansion layer 16 is formed on the three outer surfaces. Other configurations are the same as those shown in FIGS.

  And like the above, the two panels 4 and 4 are adjoined to the horizontal direction, the recessed parts 5 and 5 provided in the side end surface of each panel 4 are made to oppose, and the space between the opposing recessed parts 5 and 5 is made. The connecting recess 8 is formed, and the connecting member 6 is disposed in the connecting recess 8 so as to extend over both the connecting recesses 5 and 5. The connecting member 6 can be provided over the entire length of the connection recess 8 in the vertical direction. Further, the surface of the connecting member 6 on which the fireproof expansion layer 16 is not provided is brought into contact with the concave side piece 5c of the metal shell 2. Further, a gap may be formed between the fireproof expansion layer 16 and the concave side piece 5a, the concave bottom piece 5b, and a part of the surface of the fireproof core 3b exposed in the concave portion 5. In the same manner as described above, the watertight packing 17 is compressed and sandwiched between the opposing side end surfaces (end surfaces 4 a) of the adjacent panels 4, 4 between the connection recess 8 and the joint step portion 11. Thereafter, in the same manner as described above, the backup material 18 is provided so as to cover the joint step portions 11, 11, and the sealing material 19 is filled on the surface side of the backup material 18. In this way, joints as shown in FIG. 7 can be formed between the adjacent panels 4 and 4.

  In the present invention, a recessed portion is provided on each of the upper and lower end surfaces of the vertically adjacent panels, a connecting recessed portion is formed by a space between the vertically facing recessed portions, and the vertically adjacent panels are connected by a connecting member filled in the connecting recessed portion. Can be linked. In this case, the four sides of the panel 4 can have a joint structure with the same shape, and the fire resistance performance of the joint portion can be ensured whether the panel 4 is vertically or horizontally stretched.

DESCRIPTION OF SYMBOLS 1 Metal skin 2 Metal skin 3 Core material 4 Panel 4a End surface 5 Concave part 5a Concave side piece 5b Concave bottom piece 5c Concave side piece 5d Concave bottom piece 6 Connection member 7 Reinforcement member 8 Connection concave part
15 core member
16 Fireproof expansion layer

Claims (1)

It is a joint structure formed between adjacent panels by arranging a plurality of panels filled with a core material between two metal skins, and each of the opposing end surfaces of the adjacent panels is recessed. The recess is formed by a recess side piece and a recess bottom piece. The recess side piece and the recess bottom piece are formed by bending a metal shell, and a connecting member is disposed in a connection recess formed by the opposing recesses. The joint member is formed by forming a reinforcing member on the outer surface of the core member of the expandable fireproof material or the inorganic fireproof material, and forming the fireproof expansion layer on the outer surface of the reinforcing member. .

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