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JP5664976B2 - Cable connection structure - Google Patents
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JP5664976B2 - Cable connection structure - Google Patents

Cable connection structure

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Publication number
JP5664976B2
JP5664976B2 JP2011136231A JP2011136231A JP5664976B2 JP 5664976 B2 JP5664976 B2 JP 5664976B2 JP 2011136231 A JP2011136231 A JP 2011136231A JP 2011136231 A JP2011136231 A JP 2011136231A JP 5664976 B2 JP5664976 B2 JP 5664976B2
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cable
layer
putty
protective sheet
self
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JP2013005645A (en
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誠二 日野
誠二 日野
栄介 川上
栄介 川上
博幸 西家
博幸 西家
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Tatsuta Electric Wire and Cable Co Ltd
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Tatsuta Electric Wire and Cable Co Ltd
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Description

この発明は、ケーブル接続部構造に関し、特に、防水性、耐衝撃性又は自消性を向上させたケーブル接続部構造に関するものである。   The present invention relates to a cable connection portion structure, and more particularly to a cable connection portion structure with improved waterproofness, impact resistance or self-extinguishing properties.

例えば、原子力発電所等における電力供給ケーブルや通信用ケーブル等は、地中等の洞道内のラックに設置される(特許文献1図3参照)。
一方、ケーブルは、洞道内全長に亘って接続部(継ぎ目)のないものとすることはできず、ラック上で数本接続される場合がある。そのケーブル接続部は、図1、図4を参照して説明すると、ケーブル導体接続部の周りに、絶縁テープ12、布テープ13及び防水テープ14を順々に巻回したり、さらに、防水性の向上のために、防水混和材やゴム製パテで被覆したりした構成が一般的である(特許文献2第1図、特許文献3図1参照)。
For example, a power supply cable, a communication cable, and the like in a nuclear power plant or the like are installed in a rack in a cave such as underground (see Patent Document 1 FIG. 3).
On the other hand, the cable cannot have a connection portion (seam) over the entire length of the cave, and there are cases where several cables are connected on the rack. The cable connecting portion will be described with reference to FIG. 1 and FIG. 4. Insulating tape 12, cloth tape 13, and waterproof tape 14 are wound around the cable conductor connecting portion in order, and further waterproof. In order to improve, the structure which covered with the waterproof admixture or the rubber putty is common (refer patent document 2 FIG. 1 and patent document 3 FIG. 1).

特開2000−308247号公報JP 2000-308247 A 実公昭64−2498号公報Japanese Utility Model Publication No. 64-2498 特開2001−231149号公報JP 2001-231149 A

上記ラック(図1において、Rはラックアーム)にケーブルPが設置された状態において、地震等によって洞道やラックRが破損すると、ラックR上のケーブルPはラックRから落ちたりする。このとき、ケーブル接続部がラックRの角等に当ると、その衝撃によって、接続部最外層等が破損したり、傷付いたりする。また、地震等によって洞道のコンクリートや石などが落下してケーブル接続部を破損させたり、傷付けたりする。そのケーブル接続部が破損したり、傷付いたりすると、絶縁性が低下したり、破壊されたり、接続部内に水が入り込んだりし、ケーブルPとしての役目を果たさなくなる恐れがある。また、電力ケーブルPの場合、前記ケーブル接続部の破損、傷付きにより地絡事故でそのケーブル接続部が燃焼する等の恐れがある。
従来では、上記のように、防水混和材やゴム製パテで被覆したりしてその破損や傷付きを防止するようにしているが、十分でなく、また、その防水混和材やゴム製パテの施工は煩雑である問題がある。また、自消性についても十分ではない。
In the state where the cable P is installed in the rack (R in FIG. 1), the cable P on the rack R falls from the rack R when the cave or the rack R is damaged by an earthquake or the like. At this time, when the cable connection portion hits a corner or the like of the rack R, the outermost layer of the connection portion is damaged or damaged by the impact. In addition, concrete or stones in the cave may fall due to an earthquake or the like, and the cable connection part may be damaged or damaged. If the cable connection portion is damaged or damaged, the insulation properties may be deteriorated or destroyed, or water may enter the connection portion, and the cable P may no longer function. Further, in the case of the power cable P, there is a fear that the cable connection portion may be burned due to a ground fault due to breakage or damage of the cable connection portion.
Conventionally, as described above, it is covered with a waterproof admixture or rubber putty to prevent damage or scratches, but it is not sufficient, and the waterproof admixture or rubber putty is not sufficient. There is a problem that construction is complicated. Also, the self-extinguishing property is not sufficient.

この発明は、上記の実状の下、防水性及び耐衝撃性又は自消性をさらに向上させることを課題とする。   This invention makes it a subject to further improve waterproofness and impact resistance or self-extinguishing property under said actual condition.

上記課題を達成するために、この発明は、まず、従来のパテは空隙充填材として使用されていることに着目し、つぎに、パテは保形性に劣るが、その外周面をシートで被えば、その保形性が担保されると共に、耐衝撃性も向上することに着目し、従来のケーブル接続部において、その防水テープ層の外周面に、パテ層及び耐衝撃性の保護シートを設けることとしたのである。
このようにすれば、そのパテ層及び保護シートによって防水性及び耐衝撃性の向上した接続部となる。
In order to achieve the above object, the present invention first focuses on the fact that conventional putty is used as a gap filler. Next, although the putty is inferior in shape retention, its outer peripheral surface is covered with a sheet. For example, paying attention to its shape retention and improved impact resistance, put a putty layer and an impact-resistant protective sheet on the outer peripheral surface of the waterproof tape layer in the conventional cable connection part. It was decided.
If it does in this way, it will become the connection part which improved waterproofness and impact resistance with the putty layer and a protection sheet.

この発明の構成としては、ケーブル導体接続部の周りに、絶縁テープ、防水テープを順々に巻回したケーブル接続部構造において、パテで前記防水テープ層の周りを覆うとともにその防水テープ層の両端を包むように覆って防水テープ層上にパテ層を形成し、そのパテ層の周りを耐衝撃性の保護シートによって筒状に被覆した構成を採用することができる。   As a configuration of the present invention, in the cable connection portion structure in which the insulating tape and the waterproof tape are wound around the cable conductor connection portion in order, the waterproof tape layer is covered with a putty and both ends of the waterproof tape layer are covered. It is possible to adopt a configuration in which a putty layer is formed on the waterproof tape layer so as to wrap the cover, and the periphery of the putty layer is covered in a cylindrical shape with an impact-resistant protective sheet.

この構成であると、従来露出していた防水テープ巻回層の両端がパテ層によって覆われ、このパテ層は、保形性は劣るが成形性が良いため、凹凸がある防水シート層の外周面に容易に沿わすことができ、パテ層の外周面も同一径の長円筒状面と容易にし得る。このため、保護シートを被せることも容易である。また、その保護シートによって、パテ層の保形性が担保され、さらに衝撃が緩和される(耐衝撃性が担保される)ので、ケーブル導体接続部の性能に異常が生じることはない。   With this configuration, both ends of the waterproof tape winding layer that has been exposed in the past are covered with a putty layer, and this putty layer is inferior in shape retention but good formability. The outer peripheral surface of the putty layer can be easily formed as a long cylindrical surface having the same diameter. For this reason, it is easy to cover the protective sheet. Moreover, since the shape retention of the putty layer is ensured by the protective sheet and the impact is further reduced (impact resistance is ensured), there is no abnormality in the performance of the cable conductor connection portion.

このとき、保護シートは自消性とすることができる。自消性は、「大気中の酸素濃度21(体積%)より大きい酸素指数の材料であれば、仮に燃えても燃え切らない性質」を言う。このため、この発明の保護シートの酸素指数をそれ以上、例えば26.8とすれば、何らかの事情によって火災が生じても保護シートは燃え切らず損傷することがないので、このケーブル導体接続部の心線導体周りの保護シートを除く各被覆層が損傷することはない。
また、上記パテ層を、本来有する防水性及び耐衝撃性に加えて自消性を有するものとすれば、ケーブル接続部全体の自消性がさらに向上する。
さらに、保護シートの筒状被覆は、パテ層等を締付固定するとともにその締付固定状態を維持して、上記パテ層の保形性を担保することが好ましい。また、保護シート端部等の重なり部に隙間が生じたり、保護シートとパテ層の間に隙間が生じたりしてケーブル接続部の自消性等の効果が低下しないようにしてその効果を確保することが好ましい。その締付固定は、保護シートによって筒状被覆した後、その保護シート同士や保護シートとパテ層を耐火性接着剤や耐火性テープ等で接着固定する等の周知の手段が考えられるが、ステンレス等からなる耐火性締結バンドを巻き付けて締結固定すれば、締付け力も十分に得ることができるとともに締付け固定状態の維持も容易である。
At this time, the protective sheet can be self-extinguishing. The self-extinguishing property means “a property that does not burn out even if it is burned if it is a material having an oxygen index greater than the oxygen concentration 21 (volume%) in the atmosphere”. For this reason, if the oxygen index of the protective sheet of the present invention is more than that, for example, 26.8, the protective sheet will not burn out and be damaged even if a fire occurs for some reason. Each covering layer except the protective sheet around the core conductor is not damaged.
Further, if the putty layer has a self-extinguishing property in addition to the inherent waterproofness and impact resistance, the self-extinguishing property of the entire cable connecting portion is further improved.
Furthermore, it is preferable that the cylindrical covering of the protective sheet secures the shape retaining property of the putty layer by fastening and fixing the putty layer and maintaining the tightening and fixing state. In addition, the effect of securing self-extinguishing properties of the cable connection part is not ensured by creating a gap in the overlapping part such as the edge of the protective sheet or a gap between the protective sheet and the putty layer. It is preferable to do. The fastening and fixing may be a well-known means such as a cylindrical cover with a protective sheet, and then bonding and fixing the protective sheets together or the protective sheet and the putty layer with a refractory adhesive or a refractory tape. If a refractory fastening band made of, for example, is wound and fastened, the fastening force can be sufficiently obtained and the fastening and fixing state can be easily maintained.

この発明は、以上のように構成したので、従来に比べて、防水性及び耐衝撃性又はそれに加えて自消性の向上した接続部とし得る。   Since this invention is comprised as mentioned above, it can be set as the connection part which improved waterproofness and impact resistance or self-extinguishing property in addition to it compared with the past.

この発明の一実施形態の切断正面図Cut front view of one embodiment of the present invention 同実施形態の平面図Plan view of the same embodiment 同切断右側面図Right side view of the same cut 図1のケーブル接続部の断面図Sectional view of the cable connection part of FIG.

一実施形態を図1〜図4に示し、この実施形態の600V級自消性(難燃)エチレンプロピレンゴム絶縁自消性(難燃)耐熱ビニルシースケーブルPも洞道内のラック上に設置される。そのラックアームR、Rの間に架設した溶融亜鉛メッキ冷間圧延鋼板(SPC)製受け皿1上にケーブルPは施設され、そのケーブルP、Pの接続部の端末は、受け皿1に固定の溶融亜鉛メッキ冷間圧延鋼板製ブラケット2によってブッシュ3を介して支持固定される。ブッシュ3は難燃ゴム等からなる。   One embodiment is shown in FIGS. 1 to 4, and the 600 V class self-extinguishing (flame retardant) ethylene propylene rubber insulating self-extinguishing (flame retardant) heat-resistant vinyl sheath cable P of this embodiment is also installed on a rack in the tunnel. . A cable P is installed on a hot-dip galvanized cold-rolled steel plate (SPC) receiving tray 1 installed between the rack arms R and R, and the end of the connection portion of the cables P and P is fixed to the receiving pan 1. It is supported and fixed via a bush 3 by a bracket 2 made of a galvanized cold rolled steel plate. The bush 3 is made of flame retardant rubber or the like.

ケーブルP、Pの接続部はシース等が剥ぎ取られ各心線pが露出し、その撚られた心線pの撚りを戻してその各端末の絶縁被覆が剥ぎ取られて導体10が露出し、図4に示すように、その露出導体10、10、10を圧縮型導体接続管11でそれぞれ接続している。この圧縮型導体接続管11及びその両側の心線pの端末に亘って、まず、各心線pについてそれぞれ絶縁テープ12(例えば、粘着性ポリエチレンテープ)を巻回し、その3本の心線pの外周面に、布(綿)テープ13、防水テープ14(例えば、「バルコテープ」古河電気工業(株)商品名:登録商標)を順々に巻回する(図4参照)。これまでの構成は従来と同様である。   The sheath of the cables P and P is peeled off to expose each core wire p, the twisted core wire p is unwound, the insulation coating at each end is stripped, and the conductor 10 is exposed. As shown in FIG. 4, the exposed conductors 10, 10, and 10 are connected to each other by a compression type conductor connecting pipe 11. First, an insulation tape 12 (for example, adhesive polyethylene tape) is wound around each core wire p over the compression-type conductor connecting tube 11 and the ends of the core wires p on both sides thereof, and the three core wires p are wound. A cloth (cotton) tape 13 and a waterproof tape 14 (for example, “Barco Tape”, Furukawa Electric Co., Ltd., trade name: registered trademark) are wound around the outer peripheral surface in order (see FIG. 4). The configuration so far is the same as the conventional one.

この実施形態は、その防水テープ14の巻回層の上に、さらに、下記表1で示すEM−バブシールS(タツタ電線(株)商品名、バブシール:登録商標)等の非硬化性パテ15で覆い、そのパテ層15の外周面に、下記表2に示す弾性体であるクロロプレンゴムの自消性保護シート16を被覆したことを特徴とし、その保護シート16をステンレス製締結バンド17によって締結固定して、保護シート16端部等の重なり部に隙間が生じたり、保護シート16とパテ層15の間に隙間が生じたりしてケーブル接続部の自消性等の効果が低下しないように、すなわち、ケーブル接続部の自消性等の効果を確保したものである。
さらに、非硬化性であるパテ15は、耐衝撃性も確保できるので、上記クロロプレンゴムの保護シート16とパテ層15の両者で更に耐衝撃性及び自消性を増すことが可能となる。
なお、耐衝撃性を考慮すると、保護シート16の硬さ(JISK6253 タイプAデュロメータ)はA60以上が好ましい。
In this embodiment, a non-curable putty 15 such as EM-Bubble S (trade name of Tatsuta Electric Wire Co., Ltd., Bab Seal: registered trademark) shown in Table 1 below is further formed on the wound layer of the waterproof tape 14. The outer peripheral surface of the putty layer 15 is covered with a self-extinguishing protective sheet 16 of chloroprene rubber, which is an elastic body shown in Table 2 below, and the protective sheet 16 is fastened and fixed by a stainless fastening band 17 In order to prevent the effects such as self-extinguishment of the cable connecting portion from being reduced due to a gap in the overlapping portion such as the end of the protective sheet 16 or a gap between the protective sheet 16 and the putty layer 15, That is, an effect such as self-extinguishing property of the cable connecting portion is ensured.
Furthermore, since the non-curing putty 15 can ensure impact resistance, both the chloroprene rubber protective sheet 16 and the putty layer 15 can further increase impact resistance and self-extinguishing properties.
In consideration of impact resistance, the hardness of the protective sheet 16 (JISK6253 type A durometer) is preferably A60 or more.

Figure 0005664976
Figure 0005664976

Figure 0005664976
Figure 0005664976

パテ層15は、防水テープ14の巻回層の全長に亘っており、その防水テープ巻回層14の両端が露出しないようになっている(防水テープ層14の両端をパテ15で覆うように形成されている)。このパテ15は非硬化性で成形性が良いため、凹凸がある防水テープ層14の外周面に容易に沿わすことができ、パテ層15の外周面も同一径の長円筒状に容易に形成し得る。このため、保護シート16を被せることも容易であり、保護シート16は、半割筒状であったり、筒状でその筒軸方向全長に切れ目が1箇所あったり、長方形状を巻き付けたりして被覆することができる。その被覆枚数(層数)は1枚、2枚、3枚などと任意である。   The putty layer 15 extends over the entire length of the wound layer of the waterproof tape 14, and both ends of the waterproof tape wound layer 14 are not exposed (so that both ends of the waterproof tape layer 14 are covered with the putty 15). Formed). Since the putty 15 is non-curable and has good moldability, the putty 15 can be easily along the outer peripheral surface of the waterproof tape layer 14 with unevenness, and the outer peripheral surface of the putty layer 15 is also easily formed into a long cylindrical shape having the same diameter. Can do. For this reason, it is easy to cover the protective sheet 16, and the protective sheet 16 has a half-cylindrical shape, is cylindrical, has one cut in the entire length in the cylinder axis direction, or is wrapped in a rectangular shape. Can be coated. The number of coatings (number of layers) is arbitrary, such as 1, 2, 3 or the like.

従来の600V級程度のケーブル接続部構造は、防水シート14が最外層であったため、何らかの事情によって火災が生じると、その防水シート14が燃え切る恐れがあるが、この実施形態のケーブル接続部構造は、パテ層15が非硬化性で耐衝撃性を有して自消性があり、さらに、保護シート16も耐衝撃性及び自消性があるため、仮に、火災等が起こっても燃え続けることもなく、また、地震等によって、ケーブルPがラックから落ちてそのラック部材に当っても、損傷する恐れは極めて少なく、仮に、その破損、傷付きによる地絡事故でそのケーブル接続部が燃えても燃え切る恐れはない。
このことから、この実施形態のケーブル接続部を、JCAA A 101及び電気用品の技術基準の解説(附表第二十三)による試験をしたところ、その附表に記載の下記表3の性能を十分に満足した。なお、この発明でいう「耐衝撃性」は、同表3の衝撃試験においてその性能を発揮することを言う。
In the conventional cable connection part structure of about 600V class, since the waterproof sheet 14 is the outermost layer, if a fire occurs for some reason, the waterproof sheet 14 may burn out. The cable connection part structure of this embodiment The putty layer 15 is non-curing and has impact resistance and is self-extinguishing. Further, since the protective sheet 16 is also impact resistant and self-extinguishing, it continues to burn even if a fire or the like occurs. Even if the cable P falls from the rack and hits the rack member due to an earthquake or the like, there is very little risk of damage, and the cable connection portion burns due to a ground fault caused by breakage or damage. But there is no fear of burning.
Therefore, when the cable connection portion of this embodiment was tested according to JCAA A 101 and the explanation of technical standards for electrical appliances (Appendix Table 23), the performance shown in the following Table 3 described in the Appendix Table was obtained. I was satisfied enough. The “impact resistance” in the present invention means that the performance is exhibited in the impact test shown in Table 3.

Figure 0005664976
Figure 0005664976

なお、この発明は、新設のケーブル接続部に限らず、既設ケーブルPと新設ケーブルPを接続したり、既設ケーブル接続部の改修をしたりする場合にも採用し得ることは勿論である。また、上記実施形態は3心ケーブルPの場合であったが、単心ケーブルであったり、2心、4心以上の多心ケーブルにおいても、この発明を採用し得ることは勿論である。このとき、布テープ13は、心線pの押さえ巻き用であり、通常、2心以上のケーブル接続部を固定するのに必要であり、単心ケーブルの場合は省略し得ることは勿論のこと、2心以上であっても、防水テープ14にケーブル接続部を固定する機能(心線pの押さえ巻き機能)を持たせれば、布テープ13は省略することができる。
さらに、この発明は、600V級の低圧ケーブルPに限らず、それ以下の低圧ケーブルやそれ以上の高圧ケーブルにおいても採用し得ることは勿論であり、また、電力ケーブル以外の通信ケーブル等においても採用し得る。
Of course, the present invention is not limited to the newly installed cable connecting portion, but can be applied to the case where the existing cable P and the newly installed cable P are connected or the existing cable connecting portion is modified. Moreover, although the said embodiment was the case of the 3-core cable P, it cannot be overemphasized that this invention can be employ | adopted also in a single-core cable or a multi-core cable of 2 cores, 4 cores or more. At this time, the cloth tape 13 is used for holding the core wire p, and is usually necessary for fixing the cable connecting portion of two or more cores. Of course, it can be omitted in the case of a single-core cable. Even if there are two or more cores, the cloth tape 13 can be omitted if the waterproof tape 14 has a function of fixing the cable connecting portion (a function of pressing the core wire p).
Further, the present invention is not limited to the 600V class low voltage cable P, but can be applied to lower voltage cables or higher voltage cables, and also to communication cables other than power cables. Can do.

P ケーブル
p ケーブル心線
10 ケーブル導体
12 絶縁テープ(層)
13 布テープ(層)
14 防水テープ(層)
15 パテ(層)
16 保護シート
17 ステンレス製締結バンド
P Cable p Cable core 10 Cable conductor 12 Insulating tape (layer)
13 Cloth tape (layer)
14 Waterproof tape (layer)
15 Putty (layer)
16 Protective sheet 17 Stainless steel fastening band

Claims (3)

ケーブル導体接続部の周りに、絶縁テープ(12)、防水テープ(14)を順々に巻回したケーブル接続部構造において、非硬化性パテ(15)で前記防水テープ層(14)の周りを覆うとともにその防水テープ層(14)の両端を包むように覆って前記防水テープ層(14)上にパテ層(15)を形成し、そのパテ層(15)の周りを保護シート(16)によって筒状に被覆し、その保護シート(16)を、その外周面に耐火性締結バンド(17)を巻き付けて締結固定し、前記保護シート(16)を、硬さ:A60以上で耐衝撃性かつ自消性のものとしたケーブル接続部構造。 In the cable connection part structure in which the insulating tape (12) and the waterproof tape (14) are wound around the cable conductor connection part in order, the non-hardening putty (15) surrounds the waterproof tape layer (14). its covering both ends to enclose the waterproof tape layer (14) putty layer (15) formed in the waterproof tape layer (14) on, the protection sheet (16) around its putty layer (15) covers Covered in a cylindrical shape , the protective sheet (16) is fastened by fastening a fire-resistant fastening band (17) around its outer peripheral surface, and the protective sheet (16) has a hardness of A60 or more and is impact-resistant. Self-extinguishing cable connection structure. 上記保護シート(16)をクロロプレンゴムとしたことを特徴とする請求項1に記載のケーブル接続部構造。The cable connecting portion structure according to claim 1, wherein the protective sheet (16) is chloroprene rubber. 上記パテ層(15)を自消性のものとしたことを特徴とする請求項1又は2に記載のケーブル接続部構造。 The cable connection part structure according to claim 1 or 2 , wherein the putty layer (15) is self-extinguishing.
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CN110011232A (en) * 2019-03-28 2019-07-12 北京首都机场动力能源有限公司 A kind of interconnection method of 10kV three-core cable

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JP5920231B2 (en) * 2013-01-30 2016-05-18 住友電装株式会社 Wire harness and method of manufacturing wire harness
CN106935325B (en) * 2017-04-24 2019-08-13 成都新三电线厂 Environment-friendly type wear-resistant tensile power cable
JP7281995B2 (en) * 2019-08-02 2023-05-26 東京電設サービス株式会社 Cable repair method and cable repair structure

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JP2808375B2 (en) * 1991-07-19 1998-10-08 三菱電線工業株式会社 High-pressure fireproof cable connection
JPH1014080A (en) * 1996-06-18 1998-01-16 Sumitomo Electric Ind Ltd Plastic power cable connections

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110011232A (en) * 2019-03-28 2019-07-12 北京首都机场动力能源有限公司 A kind of interconnection method of 10kV three-core cable

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