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JP5673229B2 - Exhaust heat exchanger - Google Patents
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JP5673229B2 - Exhaust heat exchanger - Google Patents

Exhaust heat exchanger Download PDF

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JP5673229B2
JP5673229B2 JP2011051033A JP2011051033A JP5673229B2 JP 5673229 B2 JP5673229 B2 JP 5673229B2 JP 2011051033 A JP2011051033 A JP 2011051033A JP 2011051033 A JP2011051033 A JP 2011051033A JP 5673229 B2 JP5673229 B2 JP 5673229B2
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passage
heat exchange
tubular member
exhaust
flow rate
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JP2012140927A (en
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徹 深見
徹 深見
茂木 克也
克也 茂木
秀昭 水野
秀昭 水野
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Nissan Motor Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Description

本発明は、例えば車両用内燃機関の排気系に設けられ、排気ガスと冷媒(冷却水)との間で熱交換を行う排気熱交換装置に関する。   The present invention relates to an exhaust heat exchange device that is provided, for example, in an exhaust system of an internal combustion engine for a vehicle and performs heat exchange between an exhaust gas and a refrigerant (cooling water).

特許文献1には、排気熱を回収して、暖房や暖機時間の短縮を図る技術が記載されている。このものでは、排気ガスと熱交換用の冷却水(冷媒)との間で熱交換が行われるように、排気ガスが流れる排気通路として、冷却水が流れる冷却水通路に近接して配置された熱交換通路と、この冷却水通路を迂回するように配置されたバイパス通路と、を設け、排気ガスの流量に応じて両通路を切り換えている。つまり、バイパス通路を開閉する第1弁部材と、熱交換通路を開閉する第2弁部材と、を一体的に回動するように連結し、第1弁部材がバイパス通路を開放するのに伴い第2弁部材が熱交換通路を閉塞するようにしている。   Patent Document 1 describes a technique for recovering exhaust heat to shorten heating and warm-up time. In this configuration, the exhaust passage through which the exhaust gas flows is disposed close to the cooling water passage through which the cooling water flows so that heat exchange is performed between the exhaust gas and the cooling water (refrigerant) for heat exchange. A heat exchange passage and a bypass passage arranged to bypass the cooling water passage are provided, and both passages are switched according to the flow rate of the exhaust gas. That is, the first valve member that opens and closes the bypass passage and the second valve member that opens and closes the heat exchange passage are connected so as to rotate integrally, and as the first valve member opens the bypass passage. The second valve member closes the heat exchange passage.

特開2007−247638号公報JP 2007-247638 A

しかしながら、上記特許文献1のものでは、弁部材が必要であるために構成が複雑である。また、弁部材及びこの弁部材を回転可能に支持する支持機構などの可動部品が、常に高温な排気ガスに晒されるために、これら可動部品の耐久性・信頼性の確保が非常に困難である。更に、排気ガスの流量の少ない低回転,低出力側では、積極的に熱交換を行って排気熱を回収することが望ましいが、排気ガスの流量が多くなる中・高回転,中・高出力側では、熱交換が過剰に行われて冷媒が過熱すると、ラジエータなどの冷却系部品の過熱(オーバーヒート)を招くおそれがある。   However, in the thing of the said patent document 1, since a valve member is required, a structure is complicated. In addition, since movable parts such as a valve member and a support mechanism that rotatably supports the valve member are always exposed to high-temperature exhaust gas, it is very difficult to ensure the durability and reliability of these movable parts. . In addition, it is desirable to recover heat by actively exchanging heat on the low rotation and low output side where the exhaust gas flow rate is small. However, the middle and high rotation, medium and high output increases the exhaust gas flow rate. On the side, if the heat exchange is excessively performed and the refrigerant is overheated, there is a risk of overheating (overheating) of cooling system components such as a radiator.

本発明は、このような事情に鑑みてなされたものである。すなわち本発明に係る熱交換装置は、排気通路内を流れる排気ガスが、熱交換通路とバイパス通路とに分岐して流れるように構成されている。上記熱交換通路が、熱交換用の冷媒との間で熱交換が行われるように、上記冷媒に近接して配置される一方、上記バイパス通路が上記熱交換通路を迂回するように配置されている。そして、排気ガスの流量が多いとき、つまり、ある一定の流量を超えるときに、上記熱交換通路へ流入する排気ガスの流量が一定となるように、上記熱交換通路とバイパス通路とを含めた排気通路の通路形状が設定されている。
そして、排気ガスの流量が多いときに、上記熱交換通路へ流入する排気ガスの流量が一定となるように、上記熱交換通路の途中に第1の絞り部が設けられ、上記バイパス通路の途中に第2の絞り部が設けられ、この第2の絞り部は、第1の絞り部よりも下流側に配置され、通路長手方向に関して上記第1の絞り部と第2の絞り部との間に、上記熱交換通路とバイパス通路とを連通する連通路が形成され、排気ガスの総流量が大きくなるときに、上記熱交換通路とバイパス通路のうち、上記熱交換通路が第1の絞り部により先に流量が制限されるように、第1の絞り部と第2の絞り部との絞り径が設定されている。
The present invention has been made in view of such circumstances. That is, the heat exchange device according to the present invention is configured such that the exhaust gas flowing in the exhaust passage flows in a branched manner into the heat exchange passage and the bypass passage. The heat exchange passage is arranged close to the refrigerant so that heat exchange is performed with the heat exchange refrigerant, while the bypass passage is arranged so as to bypass the heat exchange passage. Yes. The heat exchange passage and the bypass passage are included so that the flow rate of the exhaust gas flowing into the heat exchange passage becomes constant when the flow rate of the exhaust gas is large, that is, when the flow rate exceeds a certain constant flow rate. The passage shape of the exhaust passage is set.
A first constriction is provided in the middle of the heat exchange passage so that the flow rate of the exhaust gas flowing into the heat exchange passage is constant when the flow rate of the exhaust gas is large. The second throttle part is provided on the downstream side of the first throttle part, and is located between the first throttle part and the second throttle part in the longitudinal direction of the passage. A communication passage that connects the heat exchange passage and the bypass passage is formed, and when the total flow rate of the exhaust gas is increased, the heat exchange passage of the heat exchange passage and the bypass passage is the first throttle portion. Therefore, the throttle diameters of the first throttle part and the second throttle part are set so that the flow rate is limited first.

このような本発明によれば、排気ガスの流量が少ないときには、熱交換通路を通流する排気ガスと冷媒との間で熱交換が行われ、排気ガスの熱エネルギーを冷媒を介して回収することができる。回収した熱エネルギーは、暖房装置や暖機促進に用いることができる他、例えば特開2010−77964号公報に記載のようにランキンサイクルに利用することも可能である。   According to the present invention, when the flow rate of the exhaust gas is small, heat exchange is performed between the exhaust gas flowing through the heat exchange passage and the refrigerant, and the heat energy of the exhaust gas is recovered via the refrigerant. be able to. The recovered thermal energy can be used for a heating device and warming-up promotion, and can also be used for a Rankine cycle as described in, for example, Japanese Patent Application Laid-Open No. 2010-77964.

また、排気ガスの流量が多いとき、つまり流量が所定流量を超えるときには、熱交換通路の流量が一定となるために、冷媒との過剰な熱交換・熱回収を防止し、ラジエータなどの冷却系部品の過熱を回避することができる。このとき、熱交換通路側に一定の流量の排気ガスが流れるために、過剰とならない範囲で排気熱を回収することができる。   Also, when the flow rate of exhaust gas is high, that is, when the flow rate exceeds a predetermined flow rate, the flow rate of the heat exchange passage is constant, so that excessive heat exchange and heat recovery with the refrigerant is prevented, and a cooling system such as a radiator Overheating of the parts can be avoided. At this time, since the exhaust gas having a constant flow rate flows to the heat exchange passage side, the exhaust heat can be recovered as long as it does not become excessive.

そして本発明にあっては、熱交換通路とバイパス通路とを含めた排気通路の通路形状によって、上述した作用効果を実現している。このため、上記特許文献1のように、熱交換通路やバイパス通路を開閉する弁部材などの可動部品を高温化に晒される排気系に設ける必要がなく、信頼性・耐久性に優れるとともに、部品点数の削減やコスト削減を図ることができる。   In the present invention, the above-described effects are realized by the shape of the exhaust passage including the heat exchange passage and the bypass passage. For this reason, unlike Patent Document 1, it is not necessary to provide a moving part such as a valve member for opening and closing a heat exchange passage or a bypass passage in an exhaust system that is exposed to high temperatures, and it is excellent in reliability and durability. The number of points and the cost can be reduced.

このように本発明によれば、弁部材等の可動部品を用いることのない簡素な構成でありながら、排気ガスと冷媒との熱交換により排気ガスの熱エネルギーを回収しつつ、流量が多いときにあっては、熱交換通路側へ流入する排気ガスの流量を一定に保つことによって、過剰な熱交換を防止し、ラジエータなどの冷却系部品の過熱を回避することができる。   As described above, according to the present invention, when the flow rate is high while recovering the thermal energy of the exhaust gas by heat exchange between the exhaust gas and the refrigerant, while having a simple configuration without using movable parts such as a valve member. In this case, by keeping the flow rate of the exhaust gas flowing into the heat exchange passage side constant, excessive heat exchange can be prevented and overheating of cooling system components such as a radiator can be avoided.

本発明に係る排気熱交換装置の一例を示す分解斜視図。1 is an exploded perspective view showing an example of an exhaust heat exchange device according to the present invention. 本発明の第1実施例に係る排気熱交換装置を示す断面図。1 is a cross-sectional view showing an exhaust heat exchange device according to a first embodiment of the present invention. 図2の排気熱交換装置の要部を拡大して示す断面図。Sectional drawing which expands and shows the principal part of the exhaust heat exchange apparatus of FIG. 排気ガスの流量が少ないときの排気ガスの流れを模式的に示す断面図。Sectional drawing which shows typically the flow of exhaust gas when the flow volume of exhaust gas is small. 排気ガスの流量が多いときの排気ガスの流れを模式的に示す断面図。Sectional drawing which shows typically the flow of exhaust gas when there is much flow volume of exhaust gas. 上記第1実施例に係る排気ガスの流量と排気熱交換量との関係を示す説明図。Explanatory drawing which shows the relationship between the flow volume of the exhaust gas which concerns on the said 1st Example, and the amount of exhaust heat exchange. 本発明の第2実施例に係る排気熱交換装置を示す断面図。Sectional drawing which shows the exhaust heat exchange apparatus which concerns on 2nd Example of this invention. 図7の排気熱交換装置の要部を拡大して示す断面図。Sectional drawing which expands and shows the principal part of the exhaust heat exchange apparatus of FIG. 上記第1実施例に係る通路構成を簡略的に示す構成図(a)及び各通路の流量の関係を示す特性図(b)。The block diagram (a) which shows simply the channel | path structure which concerns on the said 1st Example, and the characteristic view (b) which shows the relationship of the flow volume of each channel | path. 上記第2実施例に係る通路構成を簡略的に示す構成図(a)及び各通路の流量の関係を示す特性図(b)。The block diagram (a) which shows simply the channel | path structure which concerns on the said 2nd Example, and the characteristic view (b) which shows the relationship of the flow volume of each channel | path.

以下、本発明に係る排気熱交換装置の一実施例について図面を参照して説明する。この排気熱交換装置10は、車両用内燃機関の排気系に適用されて、排気通路の一部を構成するとともに、排気通路内を流れる排気ガスと熱交換用の冷媒としての冷却水との間で熱交換を行い、排気熱を回収するものであり、図2に示すように、上流側が内燃機関のシリンダヘッド1の排気側の側壁2に取り付けられ、下流側に排気管5(図3参照)が取り付けられる。排気熱交換装置10内の排気通路は、その上流側でシリンダヘッド側壁2に開口する3つの排気ポート3に連通するとともに、途中で合流して下流側の排気管5へと接続しており、後述する内側管状部材12によってバイパス通路14と熱交換通路15とに区画されている。   Hereinafter, an embodiment of an exhaust heat exchanger according to the present invention will be described with reference to the drawings. This exhaust heat exchange device 10 is applied to an exhaust system of an internal combustion engine for a vehicle and constitutes a part of an exhaust passage, and between exhaust gas flowing in the exhaust passage and cooling water as a refrigerant for heat exchange. As shown in FIG. 2, the upstream side is attached to the side wall 2 on the exhaust side of the cylinder head 1 of the internal combustion engine and the exhaust pipe 5 (see FIG. 3) on the downstream side. ) Is attached. The exhaust passage in the exhaust heat exchange device 10 communicates with the three exhaust ports 3 opened in the cylinder head side wall 2 on the upstream side, and joins in the middle and is connected to the exhaust pipe 5 on the downstream side. It is divided into a bypass passage 14 and a heat exchange passage 15 by an inner tubular member 12 described later.

図1及び図2を参照して、この排気熱交換装置10は、内側管状部材11と、この内側管状部材11を覆う中間管状部材12と、この中間管状部材12を覆うカバー状の外側管状部材13と、により大略構成されている。これらの通路形成体を構成する部品は、鉄あるいはアルミ合金等の耐熱性に優れた金属材料により形成されている。内側管状部材11の内部には排気ガスが通流するバイパス通路14が形成され、この内側管状部材11と中間管状部材12との隙間に、排気ガスが通流する熱交換通路15が形成され、この中間管状部材12と外側管状部材13との隙間に、熱交換用の冷媒である冷却水が通流するウォータジャケットとしての冷却水通路16が形成されている。   With reference to FIGS. 1 and 2, the exhaust heat exchanger 10 includes an inner tubular member 11, an intermediate tubular member 12 covering the inner tubular member 11, and a cover-like outer tubular member covering the intermediate tubular member 12. 13 is roughly constituted. Parts constituting these passage forming bodies are formed of a metal material having excellent heat resistance such as iron or aluminum alloy. A bypass passage 14 through which exhaust gas flows is formed inside the inner tubular member 11, and a heat exchange passage 15 through which exhaust gas flows is formed in a gap between the inner tubular member 11 and the intermediate tubular member 12, In the gap between the intermediate tubular member 12 and the outer tubular member 13, a cooling water passage 16 is formed as a water jacket through which cooling water that is a refrigerant for heat exchange flows.

図1に示すように、内側管状部材11は、上流側の3本の管状の内側ブランチ部17が下流側で1本の管状の内側合流部18に一体的に接続する枝管構造をなしている。各内側ブランチ部17の上流側端部には、その管部外周よりも大径なリング部19が4本の支持リブ部20を介して同心状に設けられている。これらのリング部19は、中間管状部材12の上流側の板状をなす入口フランジ部21に形成された環状溝部21Aに嵌合し、かつ、図2に示す組立後の状態にあっては、シリンダヘッド1の排気側の側壁2との間に挟み込まれることによって、内側管状部材11が中間管状部材12及びシリンダヘッド1に対して位置決めされた状態で支持・固定される。この固定状態にあっては、内側管状部材11の外周と中間管状部材12の内周との間に全周にわたって隙間が確保されており、この隙間が上記の熱交換通路15の一部を構成している。なお、排気ガスは、リング部19と支持リブ部20と管部外周との隙間22を通って熱交換通路15へ供給される。   As shown in FIG. 1, the inner tubular member 11 has a branch pipe structure in which three upstream tubular inner branch parts 17 are integrally connected to one tubular inner merging part 18 on the downstream side. Yes. A ring portion 19 having a diameter larger than the outer periphery of the pipe portion is provided concentrically at the upstream end portion of each inner branch portion 17 via four support rib portions 20. These ring portions 19 are fitted into an annular groove portion 21A formed in an inlet flange portion 21 having a plate shape on the upstream side of the intermediate tubular member 12, and in the assembled state shown in FIG. By being sandwiched between the exhaust-side side wall 2 of the cylinder head 1, the inner tubular member 11 is supported and fixed in a state of being positioned with respect to the intermediate tubular member 12 and the cylinder head 1. In this fixed state, a gap is secured over the entire circumference between the outer circumference of the inner tubular member 11 and the inner circumference of the intermediate tubular member 12, and this gap constitutes a part of the heat exchange passage 15. doing. The exhaust gas is supplied to the heat exchange passage 15 through a gap 22 between the ring portion 19, the support rib portion 20, and the outer periphery of the pipe portion.

なお、この実施例では、内側管状部材11の入口側端部のみを中間管状部材12に対して嵌合・固定する構造としているが、これに限らず、例えば内側管状部材11の出口側端部にも入口側端部と同様の固定構造を適用し、内側管状部材11の入口側と出口側の両端を固定するようにしても良い。   In this embodiment, only the inlet side end of the inner tubular member 11 is fitted and fixed to the intermediate tubular member 12, but the present invention is not limited to this. For example, the outlet side end of the inner tubular member 11 is used. Alternatively, a fixing structure similar to that at the inlet side end may be applied to fix both the inlet side and the outlet side of the inner tubular member 11.

中間管状部材12は、内包する内側管状部材11と同様、3本の中間ブランチ部23が下流側で一本の中間合流部24に合流する枝管形状をなしており、中間ブランチ部23は上流側で上記の入口フランジ部21に一体的に接続している。また、中間管状部材12は、上記の入口フランジ部21,中間ブランチ部23及び中間合流部24を含めて、通路長手方向に沿って2つの分割部材25,26に2分割された半割構造をなしており、組立時には、一対の分割部材25,26により内側管状部材11を挟み込んだ状態で、各分割部材25,26のそれぞれが複数本の固定ボルト27(図4,図5参照)によってシリンダヘッド1側へ固定される。   The intermediate tubular member 12 has a branch pipe shape in which three intermediate branch portions 23 merge into one intermediate confluence portion 24 on the downstream side, like the inner tubular member 11 included therein, and the intermediate branch portion 23 is upstream. It is integrally connected to the inlet flange portion 21 on the side. The intermediate tubular member 12 has a half structure that is divided into two divided members 25 and 26 along the passage longitudinal direction, including the inlet flange portion 21, the intermediate branch portion 23, and the intermediate junction portion 24. At the time of assembly, the inner tubular member 11 is sandwiched between the pair of divided members 25 and 26, and each of the divided members 25 and 26 is a cylinder by a plurality of fixing bolts 27 (see FIGS. 4 and 5). It is fixed to the head 1 side.

外側管状部材13は、中間管状部材12の全体を覆うカバー状をなしており、図4,図5にも示すように、上流側のフランジ部28が、中間管状部材12の入口フランジ部21とともに、上記の固定ボルト27によってシリンダヘッド1の排気側の側壁2に共締め固定される。また、図1に示すように、この外側管状部材13の下流側の出口フランジ部29には、排気管5を接続するボルト(図示省略)が挿通するボルト孔31が形成されている。   The outer tubular member 13 has a cover shape that covers the entire intermediate tubular member 12, and the upstream flange portion 28 together with the inlet flange portion 21 of the intermediate tubular member 12, as shown in FIGS. 4 and 5. The fixing bolt 27 is fastened and fixed to the exhaust-side side wall 2 of the cylinder head 1 together. As shown in FIG. 1, a bolt hole 31 into which a bolt (not shown) for connecting the exhaust pipe 5 is inserted is formed in the outlet flange portion 29 on the downstream side of the outer tubular member 13.

このような構造の排気熱交換装置10にあっては、図2にも示すように、内側管状部材11によって、内部の排気通路がその全長にわたって外周側の熱交換通路15と内周側のバイパス通路14とに隔てられており、かつ、中間管状部材12によって、その全長にわたって外周側の冷却水通路16と内周側の熱交換通路15とに隔てられている。つまり、熱交換通路15がバイパス通路14と同心状に配置され、この熱交換通路15の周囲に冷却水通路16が形成されている。熱交換通路15内を流れる排気ガスと冷却水通路16内を流れる冷却水との間で熱交換が行われるように、熱交換通路15が冷却水通路16(つまり冷却水通路16内を流れる冷却水)と近接して配置され、具体的には中間管状部材12の壁部のみを挟んで配置されている。これに対し、バイパス通路14と冷却水通路16との間には熱交換通路15が介在しており、つまりバイパス通路14は、熱交換を抑制・回避するように、冷却水通路16から離間・迂回して配設されている。   In the exhaust heat exchange device 10 having such a structure, as shown in FIG. 2, the inner tubular member 11 causes the inner exhaust passage to have a heat exchange passage 15 on the outer peripheral side and a bypass on the inner peripheral side over its entire length. It is separated from the passage 14, and is separated by the intermediate tubular member 12 into an outer peripheral cooling water passage 16 and an inner peripheral heat exchange passage 15 over the entire length thereof. That is, the heat exchange passage 15 is disposed concentrically with the bypass passage 14, and the cooling water passage 16 is formed around the heat exchange passage 15. The heat exchange passage 15 is cooled in the cooling water passage 16 (that is, in the cooling water passage 16 so that heat exchange is performed between the exhaust gas flowing in the heat exchange passage 15 and the cooling water flowing in the cooling water passage 16. It is arranged close to water), specifically, it is arranged with only the wall portion of the intermediate tubular member 12 interposed therebetween. On the other hand, the heat exchange passage 15 is interposed between the bypass passage 14 and the cooling water passage 16, that is, the bypass passage 14 is separated from the cooling water passage 16 so as to suppress and avoid heat exchange. It is arranged by detour.

内燃機関の燃焼によりシリンダ4から排気ポート3へ排出された排気ガスは、排気熱交換装置10の入口部分において、バイパス通路14と熱交換通路15とに分岐し、それぞれの通路14,15内を流れた後、下流側の排気管5へと排出される。冷却水通路16は、ラジエータ等の冷却系部品を含む内燃機関の冷却水循環経路の一部を構成するもので、図示せぬ入口部及び出口部を介して冷却水が通流するようになっている。熱交換により冷媒としての冷却水に回収された排気熱は、暖房や暖機促進に用いられる他、上述したランキンサイクルに用いることも可能である。   Exhaust gas discharged from the cylinder 4 to the exhaust port 3 due to combustion of the internal combustion engine branches into a bypass passage 14 and a heat exchange passage 15 at the inlet portion of the exhaust heat exchange device 10, and the inside of each passage 14, 15 is divided. After flowing, it is discharged to the exhaust pipe 5 on the downstream side. The cooling water passage 16 constitutes a part of the cooling water circulation path of the internal combustion engine including cooling system parts such as a radiator, and the cooling water flows through an inlet portion and an outlet portion (not shown). Yes. Exhaust heat recovered in the cooling water as the refrigerant by heat exchange can be used for the above-mentioned Rankine cycle in addition to heating and warming-up promotion.

そして本実施例においては、熱交換通路15の途中に、部分的に縮径した絞り部(第1の絞り部)40が設けられている。この絞り部40は、熱交換通路15へ流入する排気ガスの流量が所定量以上となると、いわゆるチョークされた状態となって、排気ガスの流量を一定にする(音速と同等になり質量流量がそれ以上増加しなくなる)ように、その形状・寸法(隙間距離D1等)が設定されている。具体的には、図3に示すように、熱交換通路15を下流側へ向けて徐々に縮径するテーパ面41とすることで、このテーパ面41の下流端に絞り部40が形成されている。熱交換通路15における最小断面となる絞り部40の通路断面積は、バイパス通路14における最小断面積よりも小さく設定されている。また、絞り部40における隙間距離D1は、バイパス通路14の最小半径D2よりも小さく設定されている。なお、絞り部40の位置や形状・寸法は図3に示すものに限らず、例えば内側管状部材11の外壁を部分的に外側に張り出させることで、熱交換通路15の途中に絞り部を設けるようにしても良い。   In the present embodiment, a throttle part (first throttle part) 40 having a partially reduced diameter is provided in the middle of the heat exchange passage 15. When the flow rate of the exhaust gas flowing into the heat exchange passage 15 exceeds a predetermined amount, the throttle unit 40 becomes a so-called choked state and makes the flow rate of the exhaust gas constant (equal to the speed of sound and the mass flow rate becomes The shape and size (gap distance D1 and the like) are set so that they no longer increase. Specifically, as shown in FIG. 3, the tapered portion 40 is formed at the downstream end of the tapered surface 41 by making the heat exchange passage 15 into a tapered surface 41 that gradually decreases in diameter toward the downstream side. Yes. The passage cross-sectional area of the throttle portion 40 that is the minimum cross section in the heat exchange passage 15 is set to be smaller than the minimum cross-sectional area in the bypass passage 14. Further, the gap distance D1 in the throttle portion 40 is set to be smaller than the minimum radius D2 of the bypass passage 14. The position, shape, and dimensions of the throttle portion 40 are not limited to those shown in FIG. 3. For example, the throttle portion is provided in the middle of the heat exchange passage 15 by partially projecting the outer wall of the inner tubular member 11 outward. You may make it provide.

この絞り部40による作用効果について、図6を参照して説明する。この図6の縦軸は、排気ガスから冷却水への熱交換量・熱回収量を表し、この熱交換量は熱交換通路15を流れる排気ガスの流量にほぼ比例する。横軸は内燃機関が出力する機関出力で、この機関出力が機関負荷,機関回転速度あるいは排気ガスの流量とほぼ比例する。符号L0は、ラジエータが許容し得る(オーバーヒートとならない)熱交換量の許容ラインに相当し、この許容ラインL0よりも上側の領域は、熱交換量が過剰となってラジエータがオーバーヒートするおそれがある領域に相当する。符号L1は上述した本実施例の排気熱交換装置10を用いた場合の特性を表しており、符号L2は、絞り部40が設けられておらず、熱交換通路とバイパス通路との流量比率が流量にかかわらず一定となる比較例の特性を表している。   The effect by this aperture part 40 is demonstrated with reference to FIG. The vertical axis of FIG. 6 represents the amount of heat exchange and heat recovery from the exhaust gas to the cooling water, and this amount of heat exchange is substantially proportional to the flow rate of the exhaust gas flowing through the heat exchange passage 15. The horizontal axis represents the engine output output from the internal combustion engine, and this engine output is substantially proportional to the engine load, the engine speed, or the exhaust gas flow rate. The symbol L0 corresponds to an allowable line of the heat exchange amount that the radiator can tolerate (does not overheat), and in the region above the allowable line L0, the heat exchange amount becomes excessive and the radiator may be overheated. Corresponds to the area. Symbol L1 represents the characteristics when the above-described exhaust heat exchanger 10 of the present embodiment is used. Symbol L2 does not include the throttle 40, and the flow rate ratio between the heat exchange passage and the bypass passage is the same. The characteristic of the comparative example which becomes constant irrespective of the flow rate is represented.

内燃機関が燃焼により生じるエネルギーは、機関出力、冷却系への放熱、排気系への放熱、及びフリクション損失などへ分配されるが、その分配比率は発生エネルギーの大きさにかかわらず概ね一定である。従って、機関出力が大きくなるほど、冷却水の温度も上昇し、排気温度も上昇する。このため、機関出力が小さい低出力域では、機関回転速度が低く排気ガスの流量も少なく、冷却水や排気ガスの温度も低いので、実施例L1と比較例L2とにかかわらず、熱回収量が許容ラインL0を上回るおそれはない。   The energy generated by combustion in an internal combustion engine is distributed to engine output, heat dissipation to the cooling system, heat dissipation to the exhaust system, friction loss, etc., but the distribution ratio is almost constant regardless of the amount of generated energy. . Therefore, as the engine output increases, the temperature of the cooling water increases and the exhaust temperature also increases. For this reason, in the low output region where the engine output is small, the engine rotational speed is low, the flow rate of the exhaust gas is small, and the temperatures of the cooling water and the exhaust gas are also low. Therefore, regardless of the embodiment L1 and the comparative example L2, the heat recovery amount Is not likely to exceed the allowable line L0.

しかしながら、中・高出力域では、機関出力の増大に応じて冷却水温度が上昇するためにラジエータが許容し得る熱交換量の許容ラインL0が低くなる一方、機関出力の増大に応じて機関回転速度や機関負荷が高くなって排気ガスの流量が多くなるために、比較例L1のように流量比率が一定の場合には、排気ガスの流量の増大に伴って熱交換量が必然的に増加し、図中の領域αに示すように、熱交換量が上限ラインL0を上回るおそれがある。   However, in the middle / high output range, the cooling water temperature rises as the engine output increases, so the allowable line L0 of the heat exchange amount that the radiator can tolerate decreases, while the engine rotation increases as the engine output increases. Since the exhaust gas flow rate increases as the speed and engine load increase, the amount of heat exchange inevitably increases as the exhaust gas flow rate increases when the flow rate ratio is constant as in Comparative Example L1. However, as shown in the region α in the figure, the heat exchange amount may exceed the upper limit line L0.

これに対して本実施例L1では、上述したように、機関出力の増加に伴って排気ガスの流量が多くなる中・高出力域のときに、熱交換通路15の流量が一定に制限されるために、その熱交換量も一定となり、熱交換量がラジエータの許容ラインL0を上回る事態を招くことがない。   On the other hand, in the present embodiment L1, as described above, the flow rate of the heat exchange passage 15 is limited to be constant in the middle / high output range where the flow rate of the exhaust gas increases as the engine output increases. For this reason, the heat exchange amount is also constant, and the heat exchange amount does not exceed the allowable line L0 of the radiator.

このように本実施例では、低出力域では、排気ガスの流量が少ないために、熱交換通路15の流量が絞り部40によって制限されることがなく、排気熱を利用して冷却水温度を高めて暖房や暖機促進を図ることができる一方、ラジエータの許容ラインL0が低くなるような中・高出力域では、機関出力の増大に伴って排気ガスの流量が多くなるものの、絞り部40によって熱交換通路15の流量は一定に制限されるために、ラジエータがオーバーヒートとなるような過剰な熱交換を回避することができる。また本実施例においては、この中・高出力域においても、熱交換通路15内を流れる排気ガスを遮断するのではなく、一定流量の排気ガスが熱交換通路15を流れるように構成されているために、熱交換が過剰に行われることを回避しつつ、所定量の熱交換が行われて排気熱を適宜に回収することができる。また、熱交換通路15を遮断することがないので、通気抵抗が過度に高くなることもない。   As described above, in this embodiment, since the flow rate of the exhaust gas is small in the low output range, the flow rate of the heat exchange passage 15 is not limited by the throttle unit 40, and the cooling water temperature is set using the exhaust heat. In the middle and high output ranges where the allowable line L0 of the radiator is lowered, the flow rate of the exhaust gas increases as the engine output increases, but the throttle unit 40 As a result, the flow rate of the heat exchange passage 15 is limited to a constant value, so that excessive heat exchange that causes the radiator to overheat can be avoided. In the present embodiment, the exhaust gas flowing in the heat exchange passage 15 is not shut off even in the middle and high output ranges, but a constant flow rate of exhaust gas flows through the heat exchange passage 15. Therefore, while avoiding excessive heat exchange, a predetermined amount of heat exchange is performed and exhaust heat can be recovered appropriately. Further, since the heat exchange passage 15 is not blocked, the ventilation resistance is not excessively increased.

更に本実施例にあっては、図3〜図5に示すように、熱交換通路15及びバイパス通路14よりも上流側の排気通路であるシリンダヘッド1の排気ポート3に、流量の増加に伴って排気ガスの流れをバイパス通路14側へと偏向・案内する偏向部43を設けている。この偏向部43は、通路断面を部分的に絞るように、排気ポート3の内壁より内側へ張り出している。この偏向部43には、上流側から下流側へ向けて徐々に通路を縮径するように傾斜するテーパ面44が設けられている。流速が高いときには、このテーパ面44に沿う排気ガスの流れが中央のバイパス通路14の入口近傍へ向かうように、テーパ面44に沿う延長線45がバイパス通路14の入口周縁部を指向するように設定されている。   Further, in the present embodiment, as shown in FIGS. 3 to 5, as the flow rate increases, the exhaust port 3 of the cylinder head 1, which is the exhaust passage upstream of the heat exchange passage 15 and the bypass passage 14, increases. A deflection unit 43 is provided for deflecting and guiding the flow of exhaust gas toward the bypass passage 14. The deflecting portion 43 projects inward from the inner wall of the exhaust port 3 so as to partially narrow the passage section. The deflecting portion 43 is provided with a tapered surface 44 that is inclined so as to gradually reduce the diameter of the passage from the upstream side toward the downstream side. When the flow velocity is high, the extension line 45 along the taper surface 44 is directed toward the peripheral edge of the inlet of the bypass passage 14 so that the exhaust gas flow along the taper surface 44 is directed to the vicinity of the inlet of the central bypass passage 14. Is set.

このような構成により、排気ガスの流量が少ないときには、図4に示すように、流速が遅いために偏向部43を回り込んで外周側の熱交換通路15にも排気ガスが十分に流れ込む一方、排気ガスの流量が多いときには、図5に示すように、流速が速くなるために、偏向部43によって中央のバイパス通路14へ向かう流れが支配的となって、バイパス通路14の流量比率が増加し、熱交換通路15側の流量比率が低下する。このため、排気ガスの流量が多くなる中・高出力域では、熱交換通路15側の流量比率、つまりは流量を抑制して、過剰な熱交換が行われることを更に確実に抑制することができる。   With such a configuration, when the flow rate of the exhaust gas is small, as shown in FIG. 4, the flow rate is slow, so that the exhaust gas sufficiently flows into the heat exchange passage 15 on the outer peripheral side by turning around the deflection unit 43, As shown in FIG. 5, when the flow rate of the exhaust gas is high, the flow rate becomes faster, so that the flow toward the central bypass passage 14 becomes dominant by the deflection unit 43, and the flow rate ratio of the bypass passage 14 increases. The flow rate ratio on the heat exchange passage 15 side decreases. For this reason, in the middle / high output range where the flow rate of exhaust gas increases, the flow rate ratio on the heat exchange passage 15 side, that is, the flow rate can be suppressed to further reliably suppress excessive heat exchange. it can.

そして本実施例にあっては、上述したような作用効果を、熱交換通路15及びバイパス通路14を含めた排気通路の通路形状の設定によって実現しており、具体的には絞り部40や偏向部43を設けることによって実現しており、弁部材などの可動部品を必要としない。このように、高温下で使用される排気通路内に可動部品を設ける必要がないので、信頼性・耐久性に優れるとともに、部品点数の削減やコスト削減を図ることができ、製造も容易であるなど、実用上多大な効果が得られる。   In the present embodiment, the above-described effects are realized by setting the passage shape of the exhaust passage including the heat exchange passage 15 and the bypass passage 14. This is realized by providing the portion 43 and does not require moving parts such as a valve member. In this way, since there is no need to provide moving parts in the exhaust passage used at high temperatures, it is excellent in reliability and durability, can reduce the number of parts and reduce costs, and is easy to manufacture. A great effect in practical use can be obtained.

また、熱交換通路15が冷却水通路16の内側に内包されるとともに、この熱交換通路15の内側にバイパス通路14が内包されており、すなわち熱交換通路15の内側と外側にそれぞれバイパス通路14と熱交換通路15とが同心状に配置された3重の管構造をなしており、3つの通路14〜16を用途に応じて適切に配置しつつコンパクトに構成することができる。   The heat exchange passage 15 is included inside the cooling water passage 16 and the bypass passage 14 is included inside the heat exchange passage 15, that is, the bypass passage 14 is provided inside and outside the heat exchange passage 15, respectively. The heat exchange passage 15 has a triple pipe structure in which the heat exchange passages 15 are concentrically arranged, and the three passages 14 to 16 can be configured compactly while being appropriately arranged according to the application.

仮に中間管状部材12を、上記実施例のように2つの分割部材25,26に分割した構成とせず、一体の部品とした場合、その内部に配置される内側管状部材の形状の自由度が大幅に損なわれる。具体的には、内側管状部材を中間管状部材の上流側もしくは下流側の開口端から差し込む必要があるために、この内側管状部材を上記実施例のような複雑な枝管構造とすることができない。このため、例えば3つの内側ブランチ部17を短縮した上で別部材として上流側から差し込ませる構造とする必要があり、この場合、部品点数が増加するとともに、バイパス通路内を流れた排気ガスが途中で熱交換通路と合流して熱交換がなされるために、バイパス効率が低下する。   If the intermediate tubular member 12 is not divided into two divided members 25 and 26 as in the above-described embodiment, but is formed as an integral part, the degree of freedom of the shape of the inner tubular member disposed therein is greatly increased. Damaged. Specifically, since it is necessary to insert the inner tubular member from the upstream or downstream opening end of the intermediate tubular member, the inner tubular member cannot have a complicated branch pipe structure as in the above-described embodiment. . For this reason, for example, it is necessary to shorten the three inner branch parts 17 and insert them from the upstream side as separate members. In this case, the number of parts increases and the exhaust gas flowing in the bypass passage is in the middle. Since the heat exchange is performed by joining with the heat exchange passage, the bypass efficiency is lowered.

これに対して本実施例では、中間管状部材12を、内側管状部材11を挟み込む2つの分割部材25,26により構成しているために、内側管状部材11の形状の自由度が高く、要求に応じた適切な形状とすることができる。従って、上記実施例のように、内側管状部材11を3つのブランチ部17から一つの合流部18にわたって一体的に接続する構造とすることによって、その通路全長にわたってバイパス通路14を延長形成し、バイパス効率を向上することが可能となる。   On the other hand, in this embodiment, since the intermediate tubular member 12 is composed of the two divided members 25 and 26 sandwiching the inner tubular member 11, the degree of freedom of the shape of the inner tubular member 11 is high, which is required. An appropriate shape can be obtained. Therefore, as in the above-described embodiment, the inner tubular member 11 is integrally connected from the three branch portions 17 to the single junction portion 18, thereby extending the bypass passage 14 over the entire length of the passage, thereby bypassing the bypass passage 14. Efficiency can be improved.

また、図3に示すように、熱交換通路15とバイパス通路14とは下流側の排気管5内部の合流部5Aで合流することとなるが、この合流部5Aよりも冷却水通路16が上流側に配置されている。これにより、バイパス通路14を流れた排気ガスが合流部5Aで熱交換されることを抑制・防止して、バイパス効率の低下を抑制することができる。   Further, as shown in FIG. 3, the heat exchange passage 15 and the bypass passage 14 are joined at the joining portion 5A inside the exhaust pipe 5 on the downstream side, but the cooling water passage 16 is located upstream of the joining portion 5A. Arranged on the side. Thereby, it can suppress and prevent that the exhaust gas which flowed through the bypass channel | path 14 is heat-exchanged by 5 A of merge parts, and can suppress the fall of bypass efficiency.

次に、本発明の第2実施例を図7〜図10を参照して説明する。なお、第1実施例と同じ構成要素には同じ参照符号を付して重複する構成及び作用効果等の説明を適宜省略し、第1実施例と異なる部分について主に説明する。   Next, a second embodiment of the present invention will be described with reference to FIGS. The same constituent elements as those in the first embodiment are denoted by the same reference numerals, and the description of overlapping configurations and operational effects will be omitted as appropriate, and differences from the first embodiment will be mainly described.

この第2実施例では、熱交換通路15に、この熱交換通路15を流れる排気ガスの流量を所定値以下に制限する第1絞り部40Aが設けられることに加え、バイパス通路14の途中に、このバイパス通路14を流れる排気ガスの流量を所定値以下に制限する第2絞り部51が設けられている。この第2絞り部51は、第1絞り部40Aよりも排気ガスの流れ方向で下流側・排気管5側に配置されている。そして、通路長手方向に関して第1絞り部40Aと第2絞り部51との間に、熱交換通路15とバイパス通路14とを連通する連通路52が形成されている。 In the second embodiment, the heat exchanging passage 15 is provided with the first throttle portion 40A for limiting the flow rate of the exhaust gas flowing through the heat exchanging passage 15 to a predetermined value or less, and in the middle of the bypass passage 14, A second throttle 51 is provided that limits the flow rate of exhaust gas flowing through the bypass passage 14 to a predetermined value or less. The second throttle portion 51 is disposed on the downstream side / exhaust pipe 5 side in the exhaust gas flow direction with respect to the first throttle portion 40A. A communication passage 52 that connects the heat exchange passage 15 and the bypass passage 14 is formed between the first throttle portion 40A and the second throttle portion 51 in the longitudinal direction of the passage.

第1絞り部40Aは、この実施例では、内側管状部材11を中間管状部材12に固定するためのリング部19を利用して設けられている。詳しくは、内側管状部材11の上流側端部には、第1実施例と同様、その管部外周よりも大径なリング部19が4本の支持リブ部20を介して同心状に設けられている。これらのリング部19は、中間管状部材12の入口フランジ部21に形成された環状溝部21Aに嵌合し、かつ、図7に示す組立後の状態にあっては、シリンダヘッド1の排気側の側壁2との間に挟み込まれることによって、内側管状部材11が中間管状部材12及びシリンダヘッド1に対して位置決めされた状態で支持・固定される。そして、リング部19と支持リブ20と管部外周との隙間22が、熱交換通路15を絞る第1絞り部40Aとして機能している。このように、内側管状部材11を中間管状部材12に固定するためのリング部19を利用して第1絞り部40Aを通路の上流側に設けることができ、別途絞り部を形成する必要がなく、構成の簡素化を図ることができる。   In this embodiment, the first throttle portion 40A is provided by using a ring portion 19 for fixing the inner tubular member 11 to the intermediate tubular member 12. Specifically, a ring portion 19 having a diameter larger than the outer periphery of the tube portion is concentrically provided at the upstream end portion of the inner tubular member 11 via four support rib portions 20 as in the first embodiment. ing. These ring portions 19 are fitted into an annular groove portion 21A formed in the inlet flange portion 21 of the intermediate tubular member 12, and in the assembled state shown in FIG. By being sandwiched between the side wall 2 and the inner tubular member 11, the inner tubular member 11 is supported and fixed in a state of being positioned with respect to the intermediate tubular member 12 and the cylinder head 1. A gap 22 between the ring portion 19, the support rib 20, and the outer periphery of the tube portion functions as a first restricting portion 40 </ b> A that restricts the heat exchange passage 15. Thus, the first throttle part 40A can be provided on the upstream side of the passage by using the ring part 19 for fixing the inner tubular member 11 to the intermediate tubular member 12, and there is no need to separately form a throttle part. Thus, the configuration can be simplified.

また、この第1絞り部40Aは、通路長手方向に関し、隣接する冷却水通路16よりも上流側に外れた位置に配置されている。これによって、第1絞り部40Aに至る前に熱交換が不用意に行われることがなく、熱交換量を適切に調整することができる。   Further, the first throttle portion 40A is disposed at a position distant upstream of the adjacent coolant passage 16 in the longitudinal direction of the passage. Thereby, heat exchange is not performed carelessly before reaching the first throttle portion 40A, and the heat exchange amount can be adjusted appropriately.

また、第1絞り部40Aを適切な通路断面積とするように、リング部19には、熱交換通路15の壁面よりも通路内方へ張り出した張出部53を設けている。また、第1絞り部40Aが熱交換通路15の途中に設けられるように、内側管状部材11の管状部分の上流側端部54を、リング部19よりも上流側、つまりシリンダヘッド1の吸気ポート3の内側まで張り出させている。   Further, the ring portion 19 is provided with a protruding portion 53 that protrudes inward from the wall surface of the heat exchange passage 15 so that the first throttle portion 40A has an appropriate passage cross-sectional area. Further, the upstream end 54 of the tubular portion of the inner tubular member 11 is located upstream of the ring portion 19, that is, the intake port of the cylinder head 1 so that the first throttle portion 40 </ b> A is provided in the middle of the heat exchange passage 15. 3 is projected to the inside.

これらの第1絞り部40A及び第2絞り部51は、上記第1実施例の絞り部40と同様に、通路断面積を部分的に絞ることによって、流量が所定値以上となると、音速と同等になり質量流量がそれ以上増加しなくなるように、流量を所定値以下に制限する機能を有するものである。また、第2絞り部51は、圧力損失を低減するように、徐々に通路断面積を変化させるベンチュリ型の形状に形成されている。   Similar to the throttle unit 40 of the first embodiment, the first throttle unit 40A and the second throttle unit 51 are equivalent to the speed of sound when the flow rate exceeds a predetermined value by partially reducing the passage cross-sectional area. Therefore, the flow rate is limited to a predetermined value or less so that the mass flow rate does not increase any more. Moreover, the 2nd aperture | diaphragm | squeeze part 51 is formed in the venturi-type shape which changes a channel | path cross-sectional area gradually so that a pressure loss may be reduced.

次に、図9及び図10を参照して、この第2実施例の作用効果について、上記の第1実施例と比較しつつ説明する。なお、図9(b),図10(b)の符号Qeは熱交換通路15を通過した排気ガスの流量、符号Qbはバイパス通路14を通過した排気ガスの流量、符号Qaは、上記の流量Qeと流量Qbとをあわせた排気ガスの総流量を表している(Qa=Qe+Qb)。なお、このグラフに示す流量Qe,Qbは、熱交換通路15やバイパス通路14に流入する流量ではなく、熱交換通路15やバイパス通路14を通過した流量、つまり各通路14,15の出口部分の流量に相当する。また、符号L0は、図6と同様、ラジエータが許容し得る(オーバーヒートとならない)熱交換量の許容ラインに相当し、この許容ラインL0よりも上側の領域は、熱交換量が過剰となってラジエータがオーバーヒートするおそれがある領域に相当する。   Next, with reference to FIG. 9 and FIG. 10, the effect of this 2nd Example is demonstrated, comparing with said 1st Example. 9 (b) and 10 (b), Qe represents the flow rate of the exhaust gas that has passed through the heat exchange passage 15, Qb represents the flow rate of the exhaust gas that has passed through the bypass passage 14, and Qa represents the flow rate described above. It represents the total flow rate of exhaust gas that combines Qe and flow rate Qb (Qa = Qe + Qb). Note that the flow rates Qe and Qb shown in this graph are not flow rates that flow into the heat exchange passage 15 or the bypass passage 14, but flow rates that have passed through the heat exchange passage 15 or the bypass passage 14, that is, the outlet portions of the passages 14 and 15. Corresponds to the flow rate. Similarly to FIG. 6, the symbol L0 corresponds to a heat exchange amount allowable line that the radiator can allow (does not overheat), and the region above the allowable line L0 has an excessive heat exchange amount. This corresponds to an area where the radiator may overheat.

図9に示すように、第1実施例では、機関出力の増加に比例して排気ガスの総流量Qaが増加すると、先ず、熱交換通路15に流入する流量Qeが所定値sQe以上となった時点t1で、絞り部40によって熱交換通路15の流量Qeがこの所定値sQeに制限され、これ以降、総流量Qaが増加しても、熱交換通路15の流量Qeは一定sQeに維持され、総流量Qaの増加に伴ってバイパス通路14を通過する排気ガスの流量Qbが増加する。なお、この第1実施例においては、第2実施例のような連通路52が設けられていないために、熱交換通路15に流入する流量と、熱交換通路15を通過した後の流量Qeとは同じである。   As shown in FIG. 9, in the first embodiment, when the total exhaust gas flow rate Qa increases in proportion to the increase in engine output, first, the flow rate Qe flowing into the heat exchange passage 15 becomes equal to or greater than a predetermined value sQe. At time t1, the flow rate Qe of the heat exchange passage 15 is limited to the predetermined value sQe by the throttle 40, and thereafter, even if the total flow rate Qa increases, the flow rate Qe of the heat exchange passage 15 is maintained at a constant sQe. As the total flow rate Qa increases, the flow rate Qb of the exhaust gas passing through the bypass passage 14 increases. In the first embodiment, since the communication passage 52 as in the second embodiment is not provided, the flow rate flowing into the heat exchange passage 15 and the flow rate Qe after passing through the heat exchange passage 15 are Are the same.

これに対して第2実施例では、図10に示すように、排気ガスの総流量Qaの増加に伴い、熱交換通路15に流入する排気ガスの流量が所定値sQe以上となった時点t1で、先ず、第1絞り部40Aによって、熱交換通路15へ流入する流量が所定値sQeに制限される。但し、この第2実施例においては、熱交換通路15とバイパス通路14とが連通路52により連通しているために、第1絞り部40Aによる流量制限後も、総流量Qaの増加に伴ってバイパス通路14の流量Qbが増加すると、その一部が連通路52を通して第1絞り部40Aよりも下流側の熱交換通路15側へ供給されるため、熱交換通路15を通過する流量Qeも僅かながら増加していく。   In contrast, in the second embodiment, as shown in FIG. 10, at the time t1 when the flow rate of the exhaust gas flowing into the heat exchange passage 15 becomes equal to or higher than the predetermined value sQe as the total exhaust gas flow rate Qa increases. First, the flow rate flowing into the heat exchange passage 15 is limited to the predetermined value sQe by the first throttle portion 40A. However, in the second embodiment, since the heat exchange passage 15 and the bypass passage 14 communicate with each other through the communication passage 52, the flow rate is limited by the first throttle 40A, and the total flow rate Qa increases. When the flow rate Qb of the bypass passage 14 is increased, a part of the flow rate Qe passing through the heat exchange passage 15 is slightly increased because a part of the flow rate Qb is supplied to the heat exchange passage 15 side downstream of the first throttle portion 40A through the communication passage 52. While increasing.

更に排気ガスの総流量Qaが増加して、バイパス通路14に流入する排気ガスの流量が所定値sQbに達した時点t2で、第2絞り部51によりバイパス通路14を流れる排気ガスの流量Qbが所定値sQbに制限される。従って、この時点t2以降は、総流量Qaの増加に伴って、バイパス通路14を流れる流量が一定に制限される一方、バイパス通路14に流入した排気ガスのうち、所定値sQbをこえる分は連通路52を通して熱交換通路15側へ流れ込むこととなり、このため、熱交換通路15を流れる流量は、総流量Qaの増加に比例する形で大きく増加していく。   Further, when the total flow rate Qa of the exhaust gas increases and the flow rate of the exhaust gas flowing into the bypass passage 14 reaches the predetermined value sQb, the flow rate Qb of the exhaust gas flowing through the bypass passage 14 by the second throttle 51 is changed. It is limited to a predetermined value sQb. Therefore, after this time point t2, the flow rate flowing through the bypass passage 14 is limited to a constant value as the total flow rate Qa increases, while the exhaust gas flowing into the bypass passage 14 continues to exceed the predetermined value sQb. It flows into the heat exchange passage 15 side through the passage 52, and for this reason, the flow rate flowing through the heat exchange passage 15 increases greatly in proportion to the increase in the total flow rate Qa.

このように第2実施例では、第1実施例と同様、低出力域(t0〜t1)においては、機関回転速度が低く排気ガスの総流量Qaが少ないために、熱交換通路15の流量Qeが第1絞り部40Aによって制限されることがなく、排気熱を利用して冷却水温度を高めて暖房や暖機促進を図ることができる。また、ラジエータの許容ラインL0が特に低くなる中出力域(t1〜t2)では、機関出力の増加に伴って排気ガスの総流量Qaが多くなるものの、第1絞り部40Aによって熱交換通路15に流入する流量は所定値sQe以下に制限されるために、ラジエータがオーバーヒートとなるような過剰な熱交換を回避することができる。   Thus, in the second embodiment, as in the first embodiment, in the low output range (t0 to t1), the engine rotational speed is low and the total exhaust gas flow rate Qa is small, so the flow rate Qe of the heat exchange passage 15 is low. However, it is not limited by the first restrictor 40A, and the cooling water temperature can be increased using the exhaust heat to promote heating and warm-up. Further, in the middle output region (t1 to t2) where the allowable line L0 of the radiator is particularly low, the total flow rate Qa of the exhaust gas increases as the engine output increases. Since the inflowing flow rate is limited to a predetermined value sQe or less, excessive heat exchange that causes the radiator to overheat can be avoided.

そして、この第2実施例においては、中負荷域よりも更に機関出力の高い高出力域(t2〜)においては、第2絞り部51によってバイパス通路14の流量Qbが一定値sQb以下に制限される。このため、バイパス通路14の流量Qbが一定値sQbに達した後、機関出力の増加に伴って排気ガスの総流量Qaが更に増加すると、連通路52を通してバイパス通路14から熱交換通路15へ流れる排気ガスの流量が増加し、総流量Qaの増加に比例する形で熱交換通路15の出口部分の流量Qeが増加する。このように、高出力域(t2〜)では排気ガスの総流量Qaの増加に伴って熱交換通路15の流量Qeが増加し、熱交換量を高めることで、排気温度及び排気通路の下流に配置される触媒温度の過度な上昇を抑制することができる。   In the second embodiment, the flow rate Qb of the bypass passage 14 is limited to a predetermined value sQb or less by the second throttle 51 in a high output range (t2) where the engine output is higher than that in the middle load range. The For this reason, after the flow rate Qb of the bypass passage 14 reaches the constant value sQb, if the total exhaust gas flow rate Qa further increases as the engine output increases, it flows from the bypass passage 14 to the heat exchange passage 15 through the communication passage 52. The flow rate of the exhaust gas increases, and the flow rate Qe at the outlet portion of the heat exchange passage 15 increases in proportion to the increase in the total flow rate Qa. Thus, in the high output region (t2), the flow rate Qe of the heat exchange passage 15 increases as the total flow rate Qa of the exhaust gas increases, and the heat exchange amount is increased, thereby reducing the exhaust temperature and the downstream of the exhaust passage. An excessive increase in the temperature of the arranged catalyst can be suppressed.

ここで、図9に示すように、ラジエータの許容ラインL0は、中出力域(t1〜t2)の付近で最も低くなり、この中出力域よりも機関出力・機関回転速度の高い高出力域では、機関出力の増加に伴って、車速・風量が増加することなどから、逆に許容ラインL0が高くなっていく。従って、本実施例のように、高出力域において排気ガスの総流量Qaの増加にあわせて熱交換通路15の流量Qeを増加して熱交換量を増加させても、ラジエータがオーバーヒートとなるような事態を生じることはない。   Here, as shown in FIG. 9, the allowable line L0 of the radiator is the lowest in the vicinity of the medium output range (t1 to t2), and in the high output range where the engine output and the engine rotational speed are higher than the intermediate output range. On the contrary, the allowable line L0 becomes higher because the vehicle speed and the air volume increase as the engine output increases. Therefore, even if the heat exchange amount is increased by increasing the flow rate Qe of the heat exchange passage 15 in accordance with the increase in the total exhaust gas flow rate Qa in the high output range as in this embodiment, the radiator is overheated. It will not happen.

つまり、この第2実施例においては、流量が絞られるチョーク点を二つもち、所定の中出力域(t1〜t2)では、第1絞り部40Aによって熱交換通路15に流入する流量Qeを一定値sQeに制限することで、過剰な熱交換を抑制・防止しつつ、この中出力域よりも機関出力の高い高出力域(t2〜)では、第2絞り部51によってバイパス通路14の流量Qbを一定値sQbに制限することで、排気ガスの総流量Qaの増加に伴って熱交換通路15の流量Qeを積極的に増加させて、排気温度の低下を促進することができる。   That is, in the second embodiment, there are two choke points where the flow rate is throttled, and the flow rate Qe flowing into the heat exchange passage 15 by the first throttling part 40A is constant in a predetermined medium output range (t1 to t2). By restricting to the value sQe, excessive heat exchange is suppressed / prevented, and in the high output range (t2) where the engine output is higher than the middle output range, the flow rate Qb of the bypass passage 14 is set by the second throttle 51. Is limited to a constant value sQb, the flow rate Qe of the heat exchange passage 15 is actively increased as the total flow rate Qa of the exhaust gas increases, and the reduction of the exhaust temperature can be promoted.

そして第1実施例と同様に、このような作用効果を、熱交換通路15及びバイパス通路14を含めた排気通路の通路形状の設定によって実現しており、具体的には第1絞り部40A,第2絞り部51及び連通路52等を設けることによって実現しており、弁部材などの可動部品を敢えて必要としないので、信頼性・耐久性に優れるとともに、部品点数の削減やコスト削減を図ることができる。   As in the first embodiment, such an operational effect is realized by setting the passage shape of the exhaust passage including the heat exchange passage 15 and the bypass passage 14, and specifically, the first throttle portion 40A, This is realized by providing the second restrictor 51, the communication passage 52, etc., and does not require moving parts such as a valve member. Therefore, it is excellent in reliability and durability, and reduces the number of parts and costs. be able to.

このような作用効果を実現するための具体的な通路構成について説明すると、上述したように、排気ガスの総流量Qaの増加に伴って、先ず、第1絞り部40Aによって熱交換通路15の流量Qeが所定値sQeに制限され、更に総流量Qaが増加すると、第2絞り部51によってバイパス通路14の流量Qbが所定値sQbに制限されるように、第1絞り部40Aと第2絞り部51との絞り径が設定されている。具体的には、第1絞り部40Aの絞り径が第2絞り部51の絞り径よりも小さく設定されており、また、第1絞り部40Aにより制限される流量sQeが、第2絞り部51により制限される流量sQbよりも小さく設定されている。   The specific passage configuration for realizing such an effect will be described. As described above, as the total flow rate Qa of the exhaust gas increases, first, the flow rate of the heat exchange passage 15 by the first throttle 40A. When Qe is limited to the predetermined value sQe and the total flow rate Qa further increases, the first throttle unit 40A and the second throttle unit are configured so that the second throttle unit 51 limits the flow rate Qb of the bypass passage 14 to the predetermined value sQb. An aperture diameter of 51 is set. Specifically, the aperture diameter of the first aperture section 40A is set smaller than the aperture diameter of the second aperture section 51, and the flow rate sQe limited by the first aperture section 40A is the second aperture section 51. Is set to be smaller than the flow rate sQb limited by.

更に、連通路52の通路断面積と第2絞り部51の通路断面積との総和が、少なくともバイパス通路14の入口部分の通路断面積よりも大きく設定されている。これによって、第2絞り部51によってバイパス通路14の流量Qbが所定値sQbに制限されているときにも、連通路52を通してバイパス通路14から熱交換通路15へ排気ガスが流れ込むことで、圧力損失を抑制することができる。   Furthermore, the sum total of the passage sectional area of the communication passage 52 and the passage sectional area of the second throttle portion 51 is set to be larger than at least the passage sectional area of the inlet portion of the bypass passage 14. As a result, even when the flow rate Qb of the bypass passage 14 is limited to the predetermined value sQb by the second throttle 51, the exhaust gas flows from the bypass passage 14 to the heat exchange passage 15 through the communication passage 52, thereby causing a pressure loss. Can be suppressed.

以上のように本発明を具体的な実施例に基づいて説明してきたが、本発明は上記実施例に限定されるものではなく、その趣旨を逸脱しない範囲で、種々の変形・変更を含むものである。例えば、熱交換用の冷媒としては、上記実施例のような冷却水に限らず、適宜な液体あるいは気体を用いることができる。また、上記実施例では車両用内燃機関に本発明を適用しているが、これに限らず、排気ガスを生じる様々な燃焼装置に本発明を適用可能である。   As described above, the present invention has been described based on the specific embodiments. However, the present invention is not limited to the above-described embodiments, and includes various modifications and changes without departing from the spirit of the present invention. . For example, the refrigerant for heat exchange is not limited to the cooling water as in the above embodiment, and an appropriate liquid or gas can be used. In the above embodiment, the present invention is applied to an internal combustion engine for a vehicle. However, the present invention is not limited to this, and the present invention can be applied to various combustion apparatuses that generate exhaust gas.

10…排気熱交換装置
11…内側管状部材
12…中間管状部材
13…外側管状部材
14…バイパス通路
15…熱交換通路
16…冷却水通路
25,26…分割部材
40…絞り部(第1の絞り部)
40A…第1絞り部(第1の絞り部)
43…偏向部
51…第2絞り部(第2の絞り部)
52…連通路
DESCRIPTION OF SYMBOLS 10 ... Exhaust heat exchange apparatus 11 ... Inner tubular member 12 ... Intermediate tubular member 13 ... Outer tubular member 14 ... Bypass passage 15 ... Heat exchange passage 16 ... Cooling water passage 25, 26 ... Dividing member 40 ... Restriction part (1st restriction | contraction) Part)
40A ... 1st aperture (first aperture)
43 ... Deflection part 51 ... 2nd aperture part (2nd aperture part)
52 ... Communication passage

Claims (9)

排気通路内を流れる排気ガスが、熱交換通路とバイパス通路とに分岐して流れるように構成され、上記熱交換通路が、熱交換用の冷媒との間で熱交換が行われるように、上記冷媒に近接して配置される一方、上記バイパス通路が上記熱交換通路を迂回するように配置された熱交換装置において、
排気ガスの流量が多いときに、上記熱交換通路へ流入する排気ガスの流量が一定となるように、上記熱交換通路の途中に第1の絞り部が設けられ、
上記バイパス通路の途中に第2の絞り部が設けられ、
この第2の絞り部は、第1の絞り部よりも下流側に配置され、
通路長手方向に関して上記第1の絞り部と第2の絞り部との間に、上記熱交換通路とバイパス通路とを連通する連通路が形成され、
排気ガスの総流量が大きくなるときに、上記熱交換通路とバイパス通路のうち、上記熱交換通路が第1の絞り部により先に流量が制限されるように、第1の絞り部と第2の絞り部との絞り径が設定されていることを特徴とする排気熱交換装置。
The exhaust gas flowing in the exhaust passage is configured to branch and flow into a heat exchange passage and a bypass passage, and the heat exchange passage performs heat exchange with the refrigerant for heat exchange. In the heat exchange device arranged close to the refrigerant while the bypass passage is arranged to bypass the heat exchange passage,
When the flow rate of the exhaust gas is large, a first throttle portion is provided in the middle of the heat exchange passage so that the flow rate of the exhaust gas flowing into the heat exchange passage is constant ,
A second throttle is provided in the middle of the bypass passage;
The second throttle portion is disposed downstream of the first throttle portion,
A communication passage that connects the heat exchange passage and the bypass passage is formed between the first throttle portion and the second throttle portion with respect to the longitudinal direction of the passage,
When the total flow rate of the exhaust gas is increased, the first throttle unit and the second throttle unit are configured such that, of the heat exchange channel and the bypass channel, the flow rate of the heat exchange channel is limited first by the first throttle unit. An exhaust heat exchanging device characterized in that a throttle diameter with respect to the throttle part is set .
上記熱交換通路の周囲に、上記冷媒が通流する冷媒通路が配置され、上記冷媒通路は、上記熱交換通路とバイパス通路とが下流側で合流する合流部よりも上流側に配置されていることを特徴とする請求項に記載の排気熱装置 A refrigerant passage through which the refrigerant flows is disposed around the heat exchange passage, and the refrigerant passage is disposed upstream of a joining portion where the heat exchange passage and the bypass passage merge on the downstream side. The exhaust heat apparatus according to claim 1 , 上記熱交換通路の周囲に、上記冷媒が通流する冷媒通路が配置され、
上記バイパス通路が、上記熱交換通路の内側に同心状に配置されていることを特徴とする請求項1又は2に記載の排気熱交換装置。
A refrigerant passage through which the refrigerant flows is disposed around the heat exchange passage,
The exhaust heat exchanger according to claim 1 or 2 , wherein the bypass passage is disposed concentrically inside the heat exchange passage.
上記バイパス通路が内部に形成された内側管状部材と、
この内側管状部材を覆う中間管状部材と、
この中間管状部材を覆う外側管状部材と、を有し、
上記内側管状部材と中間管状部材との間に上記熱交換通路が形成され、
上記中間管状部材と外側管状部材との間に上記冷媒通路が形成されていることを特徴とする請求項に記載の排気熱交換装置。
An inner tubular member having the bypass passage formed therein;
An intermediate tubular member covering the inner tubular member;
An outer tubular member covering the intermediate tubular member,
The heat exchange passage is formed between the inner tubular member and the intermediate tubular member,
The exhaust heat exchanger according to claim 3 , wherein the refrigerant passage is formed between the intermediate tubular member and the outer tubular member.
上記中間管状部材は、上記内側管状部材を挟み込む一対の分割部材により構成されていることを特徴とする請求項に記載の排気熱交換装置。 The exhaust heat exchanger according to claim 4 , wherein the intermediate tubular member is constituted by a pair of divided members that sandwich the inner tubular member. 上記熱交換通路及びバイパス通路よりも上流側の排気通路に、排気ガスの流れを上記バイパス通路側へと偏向・案内する偏向部を設けたことを特徴とする請求項1〜のいずれかに記載の排気熱交換装置。 In the exhaust passage upstream of the heat exchange passages and the bypass passage, the flow of exhaust gases to any one of claims 1 to 5, characterized in that a deflecting unit for deflecting, guided to the bypass passage side The exhaust heat exchanger described. 上記連通路の通路断面積と第2の絞り部の通路断面積との総和が、少なくとも上記バイパス通路の入口部分の通路断面積よりも大きいことを特徴とする請求項1〜6のいずれかに記載の排気熱交換装置。 The sum of the cross-sectional area and the passage sectional area of the second diaphragm portion of the communication path, in any one of claims 1 to 6, wherein greater than the passage cross-sectional area of the inlet portion of at least the bypass passage The exhaust heat exchanger described. 上記熱交換通路の周囲に、上記冷媒が通流する冷媒通路が配置され、
上記バイパス通路が、上記熱交換通路の内側に同心状に配置され、
上記バイパス通路が内部に形成された内側管状部材と、
この内側管状部材を覆う中間管状部材と、
この中間管状部材を覆う外側管状部材と、を有し、
上記内側管状部材と中間管状部材との間に上記熱交換通路が形成され、
上記中間管状部材と外側管状部材との間に上記冷媒通路が形成され、
上記中間管状部材の上流側端部には、その管部外周よりも大径なリング部が、複数の支持リブ部を介して設けられ、
上記中間管状部材を構成する一対の分割部材が、上記リング部を挟持することで、上記内側管状部材が中間管状部材に固定され、
かつ、上記内側管状部材の管部外周とリング部と支持リブとの隙間が、上記第1の絞り部を構成していることを特徴とする請求項1〜7のいずれかに記載の排気熱交換装置。
A refrigerant passage through which the refrigerant flows is disposed around the heat exchange passage,
The bypass passage is disposed concentrically inside the heat exchange passage;
An inner tubular member having the bypass passage formed therein;
An intermediate tubular member covering the inner tubular member;
An outer tubular member covering the intermediate tubular member,
The heat exchange passage is formed between the inner tubular member and the intermediate tubular member,
The refrigerant passage is formed between the intermediate tubular member and the outer tubular member,
The upstream end portion of the intermediate tubular member is provided with a ring portion having a diameter larger than the outer periphery of the tube portion via a plurality of support rib portions,
A pair of split members constituting the intermediate tubular member sandwich the ring portion, so that the inner tubular member is fixed to the intermediate tubular member,
The exhaust heat according to any one of claims 1 to 7 , wherein a gap between the outer periphery of the tube portion of the inner tubular member, the ring portion, and the support rib constitutes the first throttle portion. Exchange equipment.
上記熱交換通路の周囲に、上記冷媒が通流する冷媒通路が配置され、
上記第1の絞り部は、上記冷媒通路よりも上流側に配置されていることを特徴とする請求項1〜8のいずれかに記載の排気熱交換装置。
A refrigerant passage through which the refrigerant flows is disposed around the heat exchange passage,
The exhaust heat exchanger according to any one of claims 1 to 8 , wherein the first throttle portion is disposed upstream of the refrigerant passage.
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