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JP5681908B2 - Egg packaging apparatus and egg packaging method - Google Patents
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JP5681908B2 - Egg packaging apparatus and egg packaging method - Google Patents

Egg packaging apparatus and egg packaging method Download PDF

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JP5681908B2
JP5681908B2 JP2011123748A JP2011123748A JP5681908B2 JP 5681908 B2 JP5681908 B2 JP 5681908B2 JP 2011123748 A JP2011123748 A JP 2011123748A JP 2011123748 A JP2011123748 A JP 2011123748A JP 5681908 B2 JP5681908 B2 JP 5681908B2
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container
egg
unit
seat
eggs
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JP2012250731A (en
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達男 南部
達男 南部
清隆 以倉
清隆 以倉
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Nabel Co Ltd
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Description

本発明は卵包装装置および卵包装方法に関し、より詳しくは、容器の収容座が2列縦隊となるように複数の容器を隣接させた状態で搬送する容器搬送部を備えた卵包装装置および卵包装方法に関するものである。 The present invention relates to an egg wrapping apparatus and an egg wrapping method. More specifically, the present invention relates to an egg wrapping apparatus and an egg provided with a container transport unit that transports a plurality of containers adjacent to each other so that the container seats are arranged in two rows. It relates to the packaging method.

一般に、鶏舎から集卵コンベアにより搬送された卵は、洗卵乾燥工程を経た後、検査・計量が行われて等階級別に選別され、合成樹脂製の卵パック等の容器で包装される。
従来の卵包装装置では、容器を搬送する容器搬送部上にエンドレスチェーンを設け、エンドレスチェーンに所定の間隔で固定されたドグによって押される容器が卵充填位置で停止するように、エンドレスチェーンを間欠的に駆動している(たとえば、特許文献1参照)。
In general, eggs transported from a poultry house by an egg collection conveyor are subjected to an egg washing and drying process, followed by inspection and weighing, sorted by class, and packaged in a container such as an egg pack made of synthetic resin.
In a conventional egg wrapping device, an endless chain is provided on a container transport unit that transports the container, and the endless chain is intermittently moved so that the container pushed by the dog fixed to the endless chain at a predetermined interval stops at the egg filling position. (See, for example, Patent Document 1).

このような卵包装装置のほか、出荷量に応じた適切な生産を行うために、卵を等階級別に選別したあと、すぐには出荷用の合成樹脂製の卵パック等の容器で包装せず、トレイなどの仮容器に一旦収容してから保管し、需要に応じて出荷用の合成樹脂製の卵パック等の容器に詰め替えて包装する卵包装装置が知られている。 In addition to such egg wrapping equipment, do not immediately wrap eggs in a container such as an egg pack made of synthetic resin for shipping, after selecting the eggs by equal class in order to produce appropriately according to the shipping volume. An egg wrapping apparatus is known that is temporarily stored in a temporary container such as a tray and then stored, and is refilled and packed in a container such as a synthetic resin egg pack for shipment according to demand.

ここで、図面を用いて、トレイなどの仮容器から出荷用の合成樹脂製の卵パック等の容器に詰め替えて包装する従来の卵包装装置について説明を行う。
図5は従来の卵包装装置が八個詰め容器2に卵Eを充填するときの動作を示す図であり、図6は図5に示される従来の卵包装装置をX方向から見た図である。図5および図6に示されるように従来の卵包装装置は、卵搬送部55と、容器搬送部51と、移載部57と、ドグ50aおよびエンドレスチェーン50bで構成されている。
なお、説明を簡略化するため図5において移載部57のアーム58を省略し、図6において卵搬送部55およびトレイ6を省略している。
Here, a conventional egg wrapping apparatus for refilling and packing a temporary container such as a tray into a container such as a synthetic resin egg pack for shipment will be described with reference to the drawings.
FIG. 5 is a view showing an operation when the conventional egg wrapping apparatus fills the eight-pack container 2 with the eggs E, and FIG. 6 is a view of the conventional egg wrapping apparatus shown in FIG. is there. As shown in FIGS. 5 and 6, the conventional egg wrapping apparatus is composed of an egg transport unit 55, a container transport unit 51, a transfer unit 57, a dog 50 a and an endless chain 50 b.
In addition, in order to simplify description, the arm 58 of the transfer part 57 is abbreviate | omitted in FIG. 5, and the egg conveyance part 55 and the tray 6 are abbreviate | omitted in FIG.

卵搬送部55は5行×6列で区画されたトレイ6に長軸を鉛直として収容した卵Eを卵搬送方向へ搬送する。卵搬送部55はトレイ6の1行目と2行目が二点鎖線で示した移載部57の直下(卵吸着位置)までトレイ6を搬送すると停止する。 The egg transport unit 55 transports the eggs E accommodated in the tray 6 partitioned in 5 rows × 6 columns with the long axis vertical, in the egg transport direction. The egg transport unit 55 stops when the tray 6 is transported to the position immediately below the transfer unit 57 (egg adsorption position) indicated by the two-dot chain line in the first and second rows of the tray 6.

容器搬送部51に設けられたエンドレスチェーン50bには等間隔でドグ50aが固定されており、八個詰め容器2の収容座3が容器搬送方向に対して2列横隊となるように八個詰め容器2をドグ50aで押しながら搬送する。容器搬送部51は八個詰め容器2の収容座3が実線で示した移載部57の直下(卵充填位置)まで八個詰め容器2を搬送して停止する。 Dogs 50a are fixed at equal intervals to the endless chain 50b provided in the container transport section 51, and eight packs are made so that the storage seats 3 of the eight pack containers 2 are arranged in two rows in the container transport direction. The container 2 is conveyed while being pushed by the dog 50a. The container transport unit 51 transports the eight-packed container 2 to the position immediately below the transfer unit 57 (the egg filling position) indicated by the solid line in the storage seat 3 of the eight-packed container 2 and stops.

移載部57は卵Eを吸着して移載するための吸盤60が12個取り付けられたヘッド59と、ヘッド59を駆動するためのアーム58により構成されている。
移載部57は二点鎖線で示した位置(卵吸着位置)でトレイ6に5行×6列(30個)で収容された卵Eの中から2行×4列(8個)を吸着して取り出す。その後、移載部57は容器搬送部51上の実線で示した位置(卵充填位置)へ移動し、卵Eを八個詰め容器2の収容座3に充填する。
The transfer unit 57 includes a head 59 to which twelve suction cups 60 for adsorbing and transferring the eggs E are attached, and an arm 58 for driving the head 59.
The transfer part 57 adsorbs 2 rows × 4 columns (8) from the eggs E accommodated in the tray 6 in 5 rows × 6 columns (30) at the position indicated by the two-dot chain line (egg adsorption position). And take it out. Thereafter, the transfer unit 57 moves to a position (egg filling position) indicated by a solid line on the container transport unit 51 and fills the accommodation seat 3 of the eight-packed container 2 with the eggs E.

八個詰め容器2の収容座3に卵Eが充填されると、八個詰め容器2はさらに容器搬送方向下流へ搬送される。容器搬送方向の下流では、テープシーラーなどの封緘装置が設けられており、封緘装置によって八個詰め容器2の蓋4が閉じられ、封緘される。 When the egg E is filled in the storage seat 3 of the eight-packed container 2, the eight-packed container 2 is further transported downstream in the container transport direction. A sealing device such as a tape sealer is provided downstream in the container transport direction, and the lid 4 of the eight-packed container 2 is closed and sealed by the sealing device.

このような従来の卵包装装置の場合、移載部57による一回の移載動作につき容器搬送部51上の容器に対応した個数しか充填できない。例えば前述の八個詰め容器2に対して卵Eを充填する場合、移載部57のヘッド59に取り付けられている12個の吸盤60のうち、8個の吸盤60のみを使用して卵Eを吸着するので一回の移載動作で最大8個までしか移載することができない。また、8個の卵がトレイ6から移載されると、図5に表されるように、トレイ6上の1行目と2行目にはそれぞれ2個ずつ合計4個の卵Eが残される。 In the case of such a conventional egg wrapping apparatus, only a number corresponding to the containers on the container transport section 51 can be filled per transfer operation by the transfer section 57. For example, when filling the above-described eight-packed container 2 with the egg E, only the eight suckers 60 among the 12 suckers 60 attached to the head 59 of the transfer unit 57 are used. Can adsorb only a maximum of 8 pieces in one transfer operation. When eight eggs are transferred from the tray 6, as shown in FIG. 5, a total of four eggs E are left on the first row and the second row on the tray 6, two each. It is.

そうすると、卵吸着位置に戻った移載部57は二回目の移載動作でトレイ6の1行目と2行目に残った4個の卵Eを吸着して再び卵充填位置へ移動し、八個詰め容器2の収容座3に卵Eを充填しなければならないので、一枚のトレイ6に収容されている卵Eをすべて移載するには移載部57が12個の吸盤60の一部のみを使って何度も卵吸着位置と卵充填位置を往復しなければならなかった。 Then, the transfer unit 57 that has returned to the egg adsorption position adsorbs the four eggs E remaining in the first and second rows of the tray 6 in the second transfer operation, and moves again to the egg filling position. Since the eggs E must be filled in the storage seat 3 of the eight-packed container 2, the transfer unit 57 has 12 suction cups 60 for transferring all the eggs E stored in the single tray 6. It was necessary to go back and forth between the egg adsorption position and the egg filling position many times using only a part.

また、移載部57の往復回数を減らすためにトレイ6から2行×6列(12個)の卵を一括して吸着し、八個詰め容器2に8個の卵Eを充填したあとで、容器搬送部51の上流側から送られてくる次の八個詰め容器2に残りの4個の卵Eを充填するようにしても、移載部57の位置を細かく制御したり、吸盤60が卵Eを選択的に吸着および放出したりする必要がある。 In addition, in order to reduce the number of reciprocations of the transfer unit 57, after the eggs of 2 rows × 6 columns (12 pieces) are collectively sucked from the tray 6 and 8 eggs E are filled in the 8 pieces container 2 Even if the remaining eight eggs E are filled in the next eight-packed container 2 sent from the upstream side of the container transport section 51, the position of the transfer section 57 is finely controlled, or the suction cup 60 Need to selectively adsorb and release the egg E.

このような従来の卵包装装置の問題点を解決するには、複数列で搬送されてくる卵を2行ずつ取り出して、容器搬送部によって容器の収容座が2列縦隊となるように複数の容器を隣接させた状態で搬送し、複数の容器に一括して卵を充填すればよい。
このようにすることで、移載部が卵吸着位置と卵充填位置を何度も往復したり、移載部の位置を細かく制御したりする必要がなく、移載部に取り付けられた12個の吸盤すべてを使いながら、常に同じ移載動作で効率よく卵を出荷用の合成樹脂製の卵パック等の容器に詰め替えることができる。
In order to solve the problems of the conventional egg wrapping apparatus, the eggs transported in a plurality of rows are taken out two rows at a time, and a plurality of container seats are arranged in a two-row column by the container transport unit. What is necessary is just to convey in the state which adjoined the container, and to fill a several container collectively with an egg.
By doing in this way, it is not necessary for the transfer part to reciprocate between the egg adsorption position and the egg filling position many times or to finely control the position of the transfer part, and 12 pieces attached to the transfer part The eggs can be efficiently refilled into a container such as an egg pack made of synthetic resin for shipment, always using the same transfer operation while using all the suction cups.

実開平4−106210号公報Japanese Utility Model Publication No. 4-106210

前述のような複数列で搬送されてくる卵を2行ずつ取り出し、複数の容器に一括して卵を充填することが可能な卵包装装置であれば、移載部が常に同じ動作で容器に卵を充填することができるが、一般的な卵用の包装容器である合成樹脂製の卵パックには、本体と蓋の周縁部にフランジが形成されているので、容器をまたいだ収容座同士の間隔はフランジの分だけ広く空いてしまう。
そうすると、エンドレスチェーンに所定の間隔で固定したドグによって容器を搬送する従来の容器搬送部を備えた卵包装装置では、十二個詰め容器・十個詰め容器・八個詰め容器・六個詰め容器・四個詰め容器などの種類ごとに異なる間隔の違いに対応できないので、出荷先や需要に応じて様々な種類の容器を頻繁に切り換える多品種小ロット生産が行えなかった。
If the egg packaging device is capable of taking out two rows of eggs transported in multiple rows as described above and filling eggs in a plurality of containers at once, the transfer unit always moves to the container with the same operation. Eggs made of synthetic resin, which is a general egg packaging container, have flanges on the periphery of the main body and lid, so that the seats across the container The space of is wide by the flange.
Then, in the egg wrapping apparatus provided with the conventional container transport unit that transports the container by a dog fixed to the endless chain at a predetermined interval, the twelve-packed container, the ten-packed container, the eight-packed container, and the six-packed container・ Since it was not possible to cope with the difference in intervals such as four-packed containers, it was not possible to produce multi-variety small-lot production that frequently switched various types of containers according to the shipping destination and demand.

本発明の卵包装装置は、卵搬送部から2行×N列で取り出した卵を容器の収容座に一括して充填する移載部と、収容座が2列縦隊となるように複数の容器を隣接させて搬送する容器搬送部と、容器搬送部によって搬送される容器の収容座を検出する収容座検出部と、収容座検出部が検出した収容座に充填された卵を検出する卵検出部を備えており、卵検出部が卵を検出しない場合に容器を停止させるように構成しているので、卵が充填されていない収容座が卵充填位置で停止し、移載部が一括して卵を収容座に充填する。 The egg wrapping apparatus of the present invention includes a transfer unit that batch-fills eggs taken out from an egg transport unit in 2 rows × N columns into a container seat, and a plurality of containers so that the seat is a two-row longitudinal unit. A container transport unit that transports the containers adjacent to each other, a storage seat detection unit that detects a storage seat of the container transported by the container transport unit, and an egg detection that detects an egg filled in the storage seat detected by the storage seat detection unit And the egg detection unit is configured to stop the container when no egg is detected, so that the storage seat that is not filled with eggs stops at the egg filling position, and the transfer unit is collectively And fill the containment seat with eggs.

本発明に係る卵包装装置は、卵が充填されていない容器の収容座を適切な位置に停止させて、卵を一括して充填することができる。また、容器をエンドレスチェーンに固定されたドグによって搬送しないので、十二個詰め容器・十個詰め容器・八個詰め容器・六個詰め容器・四個詰め容器などの様々な種類の容器を頻繁に切り換える多品種小ロット生産に対応することができる。 The egg wrapping apparatus according to the present invention can fill the eggs in a lump by stopping the accommodation seat of the container not filled with the eggs at an appropriate position. Also, since the containers are not transported by dogs fixed to the endless chain, various types of containers such as twelve-packed containers, ten-packed containers, eight-packed containers, six-packed containers, and four-packed containers are frequently used. It is possible to handle multi-product small lot production.

本発明の第1実施例に係る卵包装装置の移載動作を示す図である。It is a figure which shows the transfer operation | movement of the egg packaging apparatus which concerns on 1st Example of this invention. 図1の卵包装装置をX方向から見た図である。It is the figure which looked at the egg packaging apparatus of FIG. 1 from the X direction. 図2の卵包装装置が八個詰め容器に卵を充填する状態を示す図である。It is a figure which shows the state which the egg packing apparatus of FIG. 本発明の第2実施例に係る卵包装装置が四個詰め容器に卵を充填する状態を示す図である。It is a figure which shows the state which the egg packaging apparatus which concerns on 2nd Example of this invention fills with eggs in a four-packing container. 従来技術に係る卵包装装置の移載動作を示す図である。It is a figure which shows the transfer operation | movement of the egg packaging apparatus which concerns on a prior art. 図5の卵包装装置をX方向から見た図である。It is the figure which looked at the egg packaging apparatus of FIG. 5 from the X direction.

以下、本発明に係る卵包装装置の第1実施例について、図面を参照して具体的に説明する。 Hereinafter, a first embodiment of an egg wrapping apparatus according to the present invention will be specifically described with reference to the drawings.

図1は、本発明の第1実施例に係る卵包装装置の移載動作を示す図であり、図2は、本発明の第1実施例に係る卵包装装置をX方向から見た図である。図3は、図2の卵包装装置が八個詰め容器に卵を充填する状態を示す図である。なお、説明を簡略化するため、それぞれの図において一部の構成を省略している。 FIG. 1 is a view showing a transfer operation of an egg wrapping apparatus according to a first embodiment of the present invention, and FIG. 2 is a view of the egg wrapping apparatus according to the first embodiment of the present invention as viewed from the X direction. is there. FIG. 3 is a view showing a state in which the egg wrapping apparatus of FIG. 2 fills eight packed containers with eggs. In addition, in order to simplify description, some structures are abbreviate | omitted in each figure.

図1に示すように、本発明の第1実施例に係る卵包装装置は、長軸を鉛直としてトレイ6に6列で収容された卵Eを卵搬送方向へ搬送する卵搬送部5と、卵搬送部5から2行×6列で卵Eを取り出す移載部7と、移載部7が取り出した卵Eを一括して充填するための収容座3が2列縦隊となるように複数の八個詰め容器2を隣接させて容器搬送方向へ搬送する容器搬送部1と、容器搬送部1によって搬送される八個詰め容器2の収容座3を検出する収容座検出部12と、収容座検出部12が検出した収容座3に充填された卵Eを検出する卵検出部11とを備えている。 As shown in FIG. 1, the egg wrapping apparatus according to the first embodiment of the present invention includes an egg transport unit 5 that transports eggs E accommodated in six rows in the tray 6 in the egg transport direction with the long axis vertical. A plurality of transfer sections 7 that take out the eggs E from the egg transport section 5 in 2 rows and 6 columns, and a plurality of receiving seats 3 for filling the eggs E taken out by the transfer section 7 into a two-row column. A container transport unit 1 that transports the eight packed containers 2 adjacent to each other in the container transport direction, a storage seat detection unit 12 that detects the storage seat 3 of the eight packed containers 2 transported by the container transport unit 1, and a storage And an egg detection unit 11 for detecting an egg E filled in the accommodation seat 3 detected by the seat detection unit 12.

卵搬送部5は、5行×6列(30個)の卵Eを収容するトレイ6を卵搬送方向へ搬送するトレイ搬送コンベアである。卵搬送部5には、センサが取り付けられており、トレイ6が所定の位置(卵吸着位置)まで搬送されるとセンサが検知してトレイ6を停止させるように構成されている。卵搬送部5はトレイ6を90°水平に回転させて6行×5列として搬送することもできる。
また、卵搬送部5は、長軸を鉛直として収容された卵Eを整列した状態で卵搬送方向へ搬送すればよいので、トレイ6を搬送するトレイ搬送コンベアに限らず、カップと呼ばれる1行に6個の卵を収容することができるユニットを複数個連続して搬送するカップ搬送コンベアであってもよい。
The egg transporting unit 5 is a tray transporting conveyor that transports the trays 6 containing 5 rows × 6 columns (30) of eggs E in the egg transporting direction. The egg transport unit 5 is provided with a sensor, and is configured to detect the sensor and stop the tray 6 when the tray 6 is transported to a predetermined position (egg adsorption position). The egg transport unit 5 can also transport the tray 6 by rotating it 90 degrees horizontally as 6 rows × 5 columns.
Moreover, since the egg conveyance part 5 should just convey the egg E accommodated by making the major axis perpendicular | vertical in the state which arranged in the egg conveyance direction, it is not restricted to the tray conveyance conveyor which conveys the tray 6, One line called a cup It may be a cup conveyor that continuously conveys a plurality of units capable of accommodating six eggs.

移載部7は、シリコンでできた12個の吸盤10が取り付けられたヘッド9を有しており、ヘッド9は、移載部7を駆動する駆動装置のアーム8に取り付けられている。図1に二点鎖線で示した移載部7は、トレイ6から卵Eを取り出すときの卵吸着位置を表しており、実線で示した移載部7は、トレイ6から取り出した卵Eを八個詰め容器2に充填するときの卵充填位置を表している。 The transfer unit 7 has a head 9 to which twelve suction cups 10 made of silicon are attached. The head 9 is attached to an arm 8 of a driving device that drives the transfer unit 7. The transfer part 7 indicated by a two-dot chain line in FIG. 1 represents an egg adsorption position when the egg E is taken out from the tray 6, and the transfer part 7 indicated by a solid line is the egg E taken out from the tray 6. The egg filling position when filling the eight-packed container 2 is shown.

移載部7のヘッド9に取り付けられた吸盤10は、トレイ6に収容されている卵Eの間隔と同じ間隔でヘッド9に固定されており、アーム8およびヘッド9の内部を連通する真空配管によって吸盤10の内部の気圧を下げて卵Eを吸着することができるように構成されている。八個詰め容器2の収容座3の間隔は、収容する卵Eのサイズによって多少違いがあるが、吸盤10の弾力によって容器の収容座の間隔にあわせて充填することができるので、本実施例では卵Eの吸着・充填時に吸盤の間隔を変更していない。
特に鶏卵は、充填位置が収容座3の中心から多少ずれていても端部の形状によってきちんと収容座3に充填されるので、吸盤10をヘッド9に固定していても問題となることはないが、トレイ6から卵Eを吸着する時と、八個詰め容器2に卵Eを充填する時とで吸盤10の間隔を変更できるようにすることで、さらに卵Eに負担を与えることなく移載することもできる。
The suction cup 10 attached to the head 9 of the transfer unit 7 is fixed to the head 9 at the same interval as the interval of the eggs E accommodated in the tray 6, and the vacuum piping that communicates the inside of the arm 8 and the head 9. Thus, the egg E can be adsorbed by lowering the pressure inside the suction cup 10. Although the space between the storage seats 3 of the eight-packed container 2 is somewhat different depending on the size of the eggs E to be stored, it can be filled in accordance with the distance between the container storage seats by the elasticity of the suction cups 10, so that this embodiment Then, the suction pad interval is not changed when the egg E is adsorbed and filled.
In particular, even if the filling position is slightly deviated from the center of the storage seat 3, the egg is properly filled in the storage seat 3 according to the shape of the end portion, so that there is no problem even if the suction cup 10 is fixed to the head 9. However, by making it possible to change the interval between the suction cups 10 when the egg E is adsorbed from the tray 6 and when the egg E is filled into the eight-packed container 2, the egg E can be moved without any burden. It can also be posted.

容器搬送部1は、八個詰め容器2の収容部3が容器搬送方向に対して2列縦隊となるように複数の八個詰め容器2を隣接させた状態で搬送する容器搬送コンベアであり、容器搬送部1には図5に示す従来の卵包装装置のようなエンドレスチェーン50bに固定されたドグ50aはなく、搬送面に滑り止め加工がされた搬送ベルトによって八個詰め容器2を搬送している。 The container transport unit 1 is a container transport conveyor that transports a plurality of eight-packed containers 2 adjacent to each other so that the storage unit 3 of the eight-packed containers 2 is in a two-row column with respect to the container transport direction. There is no dog 50a fixed to the endless chain 50b as in the conventional egg wrapping apparatus shown in FIG. 5 in the container transport unit 1, and the eight-packed container 2 is transported by a transport belt whose slip surface is processed on the transport surface. ing.

収容座検出部12は、容器搬送部1によって搬送される八個詰め容器2の収容座3を検出するための光学センサである。収容座検出部12は隣接した状態で搬送されてくる複数の八個詰め容器2の収容座3を検出する検出装置であればよいので、光学センサに限られない。収容座検出部12は、透明な合成樹脂製の容器やパルプモールドと呼ばれる紙製の容器の収容座を検出できるセンサであれば良い。 The storage seat detection unit 12 is an optical sensor for detecting the storage seat 3 of the eight-packed container 2 transported by the container transport unit 1. The receiving seat detection unit 12 is not limited to an optical sensor, as long as it is a detection device that detects the receiving seats 3 of the plurality of eight-packed containers 2 that are conveyed in an adjacent state. The storage seat detection unit 12 may be any sensor that can detect a storage seat of a transparent synthetic resin container or a paper container called a pulp mold.

卵検出部11は、収容座検出部12が検出した八個詰め容器2の収容座3に卵Eが充填されているかどうかを検出するための光学センサである。収容座検出部12と同様に、収容座3の卵Eを検出する検出装置であればよいので、光学センサに限られない。
本実施例では収容座検出部12および卵検出部11を分けて記載しているが、両者を一体としてもよい。その場合は八個詰め容器2の上方かつ移載部7に干渉しない位置に一体とした検出部を設けて、下方にある八個詰め容器2の収容座3および収容座3に充填された卵Eを検出するようにしてもよい。また、これらの検出部に八個詰め容器2の先頭を検出する機能をもたせ、収容座3に充填された卵Eの有無によらず八個詰め容器2の先頭が、移載部7によって一括して充填される収容座3の先頭となるようにしてもよい。
The egg detection unit 11 is an optical sensor for detecting whether or not the egg E is filled in the storage seat 3 of the eight-packed container 2 detected by the storage seat detection unit 12. Similarly to the storage seat detection unit 12, any detection device that detects the egg E in the storage seat 3 may be used, and is not limited to an optical sensor.
In the present embodiment, the container seat detection unit 12 and the egg detection unit 11 are described separately, but both may be integrated. In that case, an integrated detection unit is provided above the eight-packed container 2 and at a position that does not interfere with the transfer unit 7, and the egg 3 filled in the container 3 and the container 3 of the eight-packed container 2 below. E may be detected. Further, these detection units are provided with a function of detecting the top of the eight-packed container 2, and the top of the eight-packed container 2 is collectively moved by the transfer unit 7 regardless of the presence or absence of the eggs E filled in the storage seat 3. Then, it may be the top of the storage seat 3 to be filled.

また、収容座検出部12は、様々な容器の種類に応じて容器搬送方向の上流または下流へ位置を変更することができるスライド機構を備えている。
一般的な卵用の包装容器である合成樹脂製の卵パックには、本体と蓋の周縁部にフランジが形成されており、複数の容器を隣接させて搬送すると、隣り合う容器の収容座の間隔はフランジの分だけ広く空いてしまう。容器をまたいだ収容座同士の間隔はフランジの数が増えるほど広がってしまうので、十二個詰め容器や十個詰め容器と同じ位置で、六個詰め容器や四個詰め容器を停止させると、容器搬送方向の上流側で卵Eが収容座からこぼれてしまい、うまく充填することができない。六個詰め容器や四個詰め容器に卵Eを充填するときは収容座検出部12を容器搬送方向下流側へスライドさせて容器が停止する位置を下流へ変更すればよい。
Further, the storage seat detection unit 12 includes a slide mechanism that can change the position upstream or downstream in the container transport direction according to various types of containers.
An egg pack made of synthetic resin, which is a general egg packaging container, has a flange formed on the periphery of the main body and the lid, and when a plurality of containers are transported adjacent to each other, The gap is wide enough for the flange. As the number of flanges increases, the spacing between the storage seats that straddle the container increases, so if you stop the six-packed container or the four-packed container at the same position as the twelve-packed container or the ten-packed container, Egg E spills from the storage seat on the upstream side in the container transport direction, and cannot be filled well. When filling the six-packed container or the four-packed container with the eggs E, the container seat detection unit 12 may be slid downstream in the container transport direction to change the position where the container stops to the downstream.

また、容器の種類を入力するための入力部を設け、入力された容器の種類に応じて卵検出部11および収容座検出部12が収容座3および卵Eを検出してから所定時間だけ容器が停止するタイミングを遅らせて停止位置を変更できるようすればスライド機構を設ける必要はない。
さらに、入力部のかわりに容器の種類を特定できるようにバーコードのような識別子を取り付け、その識別子を読み取ることによってその容器に最適な位置で停止できるようにしてもよい。
In addition, an input unit for inputting the type of the container is provided, and the container is set for a predetermined time after the egg detection unit 11 and the storage seat detection unit 12 detect the storage seat 3 and the egg E according to the input container type. If the stop position can be changed by delaying the stop timing, there is no need to provide a slide mechanism.
Furthermore, an identifier such as a bar code may be attached in place of the input unit so that the type of the container can be specified, and the identifier can be read to stop at the optimum position for the container.

上述のように、本発明に係る卵包装装置が備える、容器の停止位置を変更する機構および制御を総称して停止位置変更部と呼ぶ。 As described above, the mechanism and control for changing the stop position of the container provided in the egg wrapping apparatus according to the present invention are collectively referred to as a stop position changing section.

次に、上述した本発明の第1実施例に係る卵包装装置による一連の移載動作について説明する。
出荷量に応じた適切な生産を行うために、等階級別に選別された卵Eは仮容器であるトレイ6に一旦収容され、需要に応じて小売り販売店向けの八個詰め容器2に詰め替えるためにトレイ6に収容されたまま卵搬送部5によって卵搬送方向へ搬送される。このとき、図1に示すように卵搬送部5は5行×6列で区画されたトレイ6に長軸を鉛直として収容した卵Eを卵搬送方向へ搬送し、トレイ6の1行目と2行目が二点鎖線で示された移載部7の直下(卵吸着位置)で停止するように制御される。
Next, a series of transfer operations by the egg wrapping apparatus according to the first embodiment of the present invention described above will be described.
In order to carry out appropriate production according to the shipping amount, the eggs E sorted by class are temporarily stored in the tray 6 which is a temporary container, and refilled into an eight-packed container 2 for retail stores according to demand. The eggs are transported in the egg transport direction by the egg transport unit 5 while being accommodated in the tray 6. At this time, as shown in FIG. 1, the egg transport unit 5 transports the eggs E stored in the tray 6 divided in 5 rows × 6 columns with the long axis vertical, in the egg transport direction. The second row is controlled to stop immediately below the transfer unit 7 (egg adsorption position) indicated by a two-dot chain line.

卵吸着位置でトレイ6が停止すると、トレイ6に収容された卵Eと、ヘッド9に取り付けられた吸盤10が十分に接触する高さまで移載部7が下降する。トレイ6に収容された卵Eと吸盤10が接触すると、アーム8およびヘッド9の内部を連通する真空配管が真空ポンプによって減圧されて吸盤10は卵Eを吸着する。卵Eを吸着したまま移載部7は上昇し、トレイ6の1行目と2行目に収容されている2行×6列(12個)の卵Eをトレイ6から取り出す。 When the tray 6 stops at the egg adsorption position, the transfer unit 7 is lowered to a height at which the eggs E accommodated in the tray 6 and the suction cups 10 attached to the head 9 are sufficiently in contact with each other. When the egg E accommodated in the tray 6 and the sucker 10 come into contact with each other, the vacuum pipe communicating the inside of the arm 8 and the head 9 is decompressed by the vacuum pump, and the sucker 10 adsorbs the egg E. The transfer unit 7 moves up while adsorbing the eggs E, and takes out 2 rows × 6 columns (12 pieces) of eggs E accommodated in the first and second rows of the tray 6 from the tray 6.

トレイ6から1行目と2行目の卵Eが取り出されると、卵搬送部5はトレイ6を再び卵搬送方向へ搬送し、トレイ6の3行目と4行目が二点鎖線で示された移載部7の直下(卵吸着位置)となるようにトレイ6を停止させる。 When the eggs E in the first and second rows are taken out from the tray 6, the egg transport unit 5 transports the tray 6 again in the egg transport direction, and the third and fourth rows of the tray 6 are indicated by two-dot chain lines. The tray 6 is stopped so as to be directly under the transferred portion 7 (egg adsorption position).

トレイ6から卵Eを取り出した移載部7は、容器搬送部1上の実線で示した位置(卵充填位置)へ移動して停止する。このときの容器搬送部1および移載部7をX方向から見た状態が図2あり、容器搬送方向の上流側に設置されている容器供給装置から供給された八個詰め容器2は、容器搬送方向に対して収容座3が2列縦隊となるように隣接した状態で容器搬送部上を搬送される。 The transfer unit 7 that has removed the eggs E from the tray 6 moves to a position (egg filling position) indicated by a solid line on the container transport unit 1 and stops. FIG. 2 shows a state in which the container transport unit 1 and the transfer unit 7 are viewed from the X direction at this time, and the eight-packed containers 2 supplied from the container supply device installed on the upstream side in the container transport direction are: The container seats 3 are transported on the container transport unit in a state of being adjacent to each other so as to form a two-row column in the transport direction.

容器搬送部1上を搬送される八個詰め容器2は、実線で示した移載部7の直下(卵充填位置)に到達すると収容座検出部12によって収容座3が検出され、同時に卵検出部11によって収容座3に充填されている卵Eが検出される。このとき、収容座検出部12によって検出された収容座3に卵Eが充填されていれば八個詰め容器2はそのまま容器搬送方向下流側へ搬送されるが、収容座3に卵Eが充填されていなければ、容器搬送部1は八個詰め容器2を図2の状態で停止させる。 When the eight-packed container 2 transported on the container transport unit 1 reaches the position immediately below the transfer unit 7 (egg filling position) indicated by the solid line, the housing seat 3 is detected by the housing seat detection unit 12, and at the same time the egg is detected. The egg E filled in the storage seat 3 is detected by the part 11. At this time, if the storage seat 3 detected by the storage seat detection unit 12 is filled with the egg E, the eight-packed container 2 is transported downstream as it is in the container transport direction, but the storage seat 3 is filled with the egg E. If not, the container transport unit 1 stops the eight-packed container 2 in the state shown in FIG.

移載部7は、卵充填位置で停止している八個詰め容器2に卵Eを充填するため、図3に示すように下降を開始し、そのまま12個の卵Eがすべて収容座3に接触するまで下降する。
上述のように移載部7によって移載される卵Eは12個であり、一つの八個詰め容器2では12個の卵Eをすべて受け取ることができないので、図3に示すように2つ以上の八個詰め容器2にまたがって充填される。
The transfer unit 7 starts to descend as shown in FIG. 3 to fill the eight-packed container 2 stopped at the egg-filling position as shown in FIG. It descends until it touches.
As described above, the number of eggs E transferred by the transfer unit 7 is twelve, and one eight-packed container 2 cannot receive all twelve eggs E, so two eggs E as shown in FIG. It fills over the above eight packing containers 2.

このように、2つ以上の八個詰め容器2にまたがって充填されると、隣り合う八個詰め容器2の収容座3の間隔はフランジの分だけ広く間が空いてしまうが、移載部7のヘッド9に取り付けられた吸盤10は、シリコン等の弾性部材で構成されており、また、八個詰め容器2は容器搬送部1上に固定されていないので、収容座3の間隔の違いによって卵Eの充填位置が多少ずれても吸盤10の弾力および、卵Eに押された八個詰め容器2がわずかに動くことで目的の収容座3に充填することができる。 As described above, when two or more eight-packed containers 2 are filled, the space between the receiving seats 3 of the adjacent eight-packed containers 2 is wide by the flange. The suction cup 10 attached to the head 9 is made of an elastic member such as silicon, and the eight-packed container 2 is not fixed on the container transport unit 1, so the difference in the spacing between the storage seats 3 Thus, even if the filling position of the egg E is slightly deviated, the intended storage seat 3 can be filled by the elasticity of the suction cup 10 and the slight movement of the eight-packed container 2 pushed by the egg E.

12個の卵Eがすべて収容座3に接触すると吸盤10は卵Eから離れ、八個詰め容器2への充填が完了する。八個詰め容器2に卵Eが充填されると、容器搬送部1は再び容器搬送方向へ八個詰め容器2の搬送を開始する。 When all twelve eggs E come into contact with the storage seat 3, the suction cup 10 is separated from the eggs E, and the filling into the eight-packed container 2 is completed. When the egg E is filled in the eight-packed container 2, the container transport unit 1 starts transporting the eight-packed container 2 again in the container transport direction.

八個詰め容器2の搬送が再開されると、卵Eが充填されていない収容座3が収容座検出部12に到達するまで容器搬送部1は八個詰め容器2を容器搬送方向へ搬送し続ける。容器搬送方向の下流では、テープシーラーなどの封緘装置が設けられており、収容座3すべてに卵Eが充填された八個詰め容器2は、封緘装置によって蓋4が閉じられ、封緘される。 When the transport of the eight-packed container 2 is resumed, the container transport unit 1 transports the eight-packed container 2 in the container transport direction until the storage seat 3 not filled with the egg E reaches the storage seat detection unit 12. to continue. A sealing device such as a tape sealer is provided downstream in the container conveying direction, and the eight-packed container 2 in which the eggs E are filled in all the storage seats 3 is closed and sealed by the sealing device.

八個詰め容器2への卵Eの充填が完了した移載部7は上昇し、再び卵搬送部5上の二点鎖線で示した位置(卵吸着位置)へ移動したあと、トレイ6の3行目と4行目に収容されている2行×6列(12個)の卵Eをトレイ6から取り出し、一連の動作を繰り返す。 The transfer unit 7 in which the filling of the eggs E into the eight-packing container 2 is completed rises and again moves to the position (egg adsorption position) indicated by the two-dot chain line on the egg transport unit 5, The 2 rows × 6 columns (12 pieces) of eggs E contained in the rows and 4 rows are taken out of the tray 6 and a series of operations are repeated.

本発明の第1実施例に係る卵包装装置によれば、どのような種類の容器であっても、移載部7が常に卵搬送部5上の同じ位置で卵Eを吸着して取り出し、常に容器搬送部1上の同じ位置で容器に卵Eを充填することができるので、複雑な制御を必要とせず、移載部7の構造や制御を単純にしながら処理を高速化することができる。 According to the egg wrapping apparatus according to the first embodiment of the present invention, the transfer unit 7 always adsorbs and takes out the egg E at the same position on the egg transport unit 5 regardless of the type of container, Since the egg E can be filled in the container at the same position on the container transport unit 1 at all times, complicated control is not required, and the processing speed can be increased while simplifying the structure and control of the transfer unit 7. .

なお、本実施例は八個詰め容器2に卵Eを移載する動作について説明を行ったが、本発明に係る卵包装装置の容器搬送部1には従来の卵包装装置ようにエンドレスチェーンに固定されたドグを用いないので、十二個詰め容器・十個詰め容器・八個詰め容器・六個詰め容器・四個詰め容器などの様々な種類の容器を搬送することができる。 In addition, although the present Example demonstrated the operation | movement which transfers the egg E to the 8-pack container 2, the container conveyance part 1 of the egg packaging apparatus which concerns on this invention is an endless chain like the conventional egg packaging apparatus. Since a fixed dog is not used, various types of containers such as twelve-packed containers, ten-packed containers, eight-packed containers, six-packed containers, and four-packed containers can be transported.

次に、本発明の卵包装装置の第2実施例について、図面を参照して具体的に説明する。第2実施例の説明において、第1実施例と共通するものについては同一符号を付して、その説明を省略する。 Next, a second embodiment of the egg wrapping apparatus of the present invention will be specifically described with reference to the drawings. In the description of the second embodiment, components that are the same as those in the first embodiment are denoted by the same reference numerals, and description thereof is omitted.

図4は、本発明の第2実施例に係る卵包装装置が四個詰め容器13に卵Eを一括して充填している状態を示す図である。
収容座検出部12aは、容器搬送部1によって搬送される四個詰め容器13の収容座3を検出するための光学センサである。収容座検出部12aは隣接した状態で搬送されてくる複数の四個詰め容器13の収容座3を検出する検出装置であればよいので、光学センサに限られない。収容座検出部12aは、透明な合成樹脂製の容器やパルプモールドと呼ばれる紙製の容器の収容座を検出できるセンサであれば良い。
FIG. 4 is a view showing a state in which the egg wrapping apparatus according to the second embodiment of the present invention fills the four-packed container 13 with the eggs E all together.
The storage seat detection unit 12 a is an optical sensor for detecting the storage seat 3 of the four-packed container 13 transported by the container transport unit 1. The storage seat detection unit 12a is not limited to an optical sensor, as long as it is a detection device that detects the storage seats 3 of the plurality of four-packed containers 13 that are conveyed in an adjacent state. The housing seat detection unit 12a may be any sensor that can detect the housing seat of a transparent synthetic resin container or a paper container called a pulp mold.

収容座検出部12bは、容器搬送部1によって搬送される四個詰め容器13の収容座3を検出し、検出した収容座3の間隔を計測するための光学センサである。収容座3の検出をON/OFF信号で制御部に送り、制御部はそのON/OFF信号の間隔から収容座3の間隔を計測する。 The storage seat detection unit 12 b is an optical sensor for detecting the storage seat 3 of the four-packed container 13 transported by the container transport unit 1 and measuring the interval between the detected storage seats 3. The detection of the storage seat 3 is sent to the control unit by an ON / OFF signal, and the control unit measures the interval of the storage seat 3 from the interval of the ON / OFF signal.

収容座検出部12bを通過した収容座3の間隔を計測することで、移載部7によって卵Eが一括して充填される収容座3の先頭から最後尾までの間隔Lを知ることができる。収容座検出部12bは、収容座検出部12aと同様に隣接した状態で搬送されてくる複数の容器の収容座を検出する検出装置であればよいので、光学センサに限られない。 By measuring the interval between the storage seats 3 that have passed through the storage seat detection unit 12b, it is possible to know the interval L from the beginning to the end of the storage seat 3 in which the eggs E are collectively filled by the transfer unit 7. . The storage seat detection unit 12b is not limited to an optical sensor, as long as it is a detection device that detects the storage seats of a plurality of containers conveyed adjacently in the same manner as the storage seat detection unit 12a.

次に、上述した本発明の第2実施例に係る卵包装装置による充填動作について説明する。
実施例1のようにトレイ6から卵Eを取り出した移載部7は、容器搬送部1上の卵充填位置へ移動して停止する。容器搬送方向の上流側に設置されている容器供給装置から供給された四個詰め容器13は、容器搬送方向に対して収容座3が2列縦隊となるように隣接した状態で容器搬送部1上を容器搬送方向へ搬送される。
Next, the filling operation by the egg wrapping apparatus according to the second embodiment of the present invention described above will be described.
The transfer part 7 which took out the egg E from the tray 6 like Example 1 moves to the egg filling position on the container conveyance part 1, and stops. The four-packed containers 13 supplied from the container supply device installed on the upstream side in the container transport direction are adjacent to the container transport direction in such a manner that the storage seats 3 are in two rows in the container transport direction. It is transported in the container transport direction.

四個詰め容器13の収容座3が収容座検出部12bの前を通過すると、収容座3の存在の有無に応じたON/OFF信号が収容座検出部12bから制御部へ送られ、そのON/OFF信号の間隔と容器搬送部1が搬送した四個詰め容器13の移動量から、卵Eを充填する先頭から最後尾までの収容座3の間隔Lがわかる。 When the storage seat 3 of the four-packed container 13 passes in front of the storage seat detection unit 12b, an ON / OFF signal corresponding to the presence or absence of the storage seat 3 is sent from the storage seat detection unit 12b to the control unit. The interval L of the storage seat 3 from the beginning to the end where the eggs E are filled is known from the interval of the / OFF signal and the amount of movement of the four-packed container 13 conveyed by the container conveying unit 1.

さらに容器搬送方向の下流へ搬送される四個詰め容器13は卵充填位置に到達すると収容座検出部12aによって収容座3が検出され、卵検出部11によって収容座3に充填されている卵Eが検出される。このとき、収容座検出部12aによって検出された収容座3に卵Eが充填されていれば四個詰め容器13はさらに容器搬送方向下流側へ搬送されるが、収容座3に卵Eが充填されていなければ、卵検出部11は制御部へ当該収容座に卵Eがないという信号を制御部へ送る。 Further, when the four-packed container 13 transported downstream in the container transport direction reaches the egg filling position, the container seat 3 is detected by the container seat detector 12a, and the eggs E filled in the container seat 3 by the egg detector 11 are detected. Is detected. At this time, if the egg 3 is filled in the container 3 detected by the container detector 12a, the four-packed container 13 is further conveyed downstream in the container conveying direction, but the egg E is filled in the container 3 If not, the egg detection unit 11 sends a signal to the control unit that there is no egg E in the accommodation seat.

収容座3に卵がないという信号を受け取った制御部は、当該収容座3(先頭)から一括して充填される最後尾の収容座3までの間隔Lの中心が、移載部7のヘッド9に取り付けられた吸盤10の先頭から最後尾までの間隔Mの中心と一致するように四個詰め容器13の停止位置を制御する。 The control unit that has received a signal that there is no egg in the receiving seat 3 is such that the center of the interval L from the receiving seat 3 (the top) to the last receiving seat 3 that is filled at once is the head of the transfer portion 7. The stop position of the four-packed container 13 is controlled so as to coincide with the center of the interval M from the head to the tail of the suction cup 10 attached to 9.

移載部7は、卵充填位置で停止している四個詰め容器13に卵Eを充填するために図4に示すように下降を開始し、さらに12個の卵Eがすべて収容座3に接触するまで下降する。
上述のように移載部7によって移載される卵Eは12個であり、一つの四個詰め容器13では12個の卵Eをすべて受け取ることができないので、図4に示すように3つ以上の四個詰め容器13にまたがって充填される。
The transfer unit 7 starts to descend as shown in FIG. 4 to fill the four-packed container 13 stopped at the egg filling position as shown in FIG. It descends until it touches.
As described above, the number of eggs E transferred by the transfer unit 7 is twelve, and one four-packed container 13 cannot receive all the twelve eggs E, so three as shown in FIG. It fills over the above four-packed containers 13.

12個の卵Eがすべて収容座3に接触すると吸盤10は卵Eから離れ、四個詰め容器13への充填が完了する。四個詰め容器13に卵Eが充填されると、容器搬送部1は再び容器搬送方向下流側へ四個詰め容器13の搬送を開始する。 When all the twelve eggs E come into contact with the receiving seat 3, the suction cup 10 is separated from the eggs E, and the filling into the four-packed container 13 is completed. When the egg E is filled in the four-packed container 13, the container transport unit 1 starts transporting the four-packed container 13 to the downstream side in the container transport direction again.

四個詰め容器13の搬送が再開されると、卵Eが充填されていない収容座3が収容座検出部12aに到達するまで容器搬送部1は停止せず四個詰め容器13を搬送し続ける。容器搬送方向の下流にはテープシーラーなどの封緘装置が設けられており、収容座3すべてに卵Eが充填された四個詰め容器13は、封緘装置によって蓋が閉じられ、封緘される。 When the transport of the four-packed container 13 is resumed, the container transport unit 1 does not stop and continues to transport the four-packed container 13 until the storage seat 3 that is not filled with the egg E reaches the storage seat detection unit 12a. . A sealing device such as a tape sealer is provided downstream in the container transport direction, and the four-packed container 13 in which the eggs E are filled in all the storage seats 3 is closed and sealed by the sealing device.

本発明の第2実施例に係る卵包装装置によれば、実施例1のように容器を別の種類に切り換えるとき、その容器の種類をあらかじめ入力したり、容器に取り付けたバーコードなどによって容器の種類を識別したりする必要がなく、様々な種類の容器を混在させることも可能となる。
また、卵Eを一括して充填する収容座の先頭から最後尾までの間隔Lがわかるので、間隔Lの中心が移載部7のヘッド9に取り付けられた吸盤10の間隔Mの中心となるように容器を停止させる位置を調節することができ、より正確に卵Eを収容座に充填することが可能となる。
According to the egg wrapping apparatus according to the second embodiment of the present invention, when the container is switched to another type as in the first embodiment, the container type is input in advance or the container is attached by a barcode attached to the container. It is not necessary to identify the types of containers, and various types of containers can be mixed.
Further, since the interval L from the beginning to the end of the storage seat for filling the eggs E in a lump is known, the center of the interval L becomes the center of the interval M of the suction cups 10 attached to the head 9 of the transfer unit 7. Thus, the position at which the container is stopped can be adjusted, and the egg E can be more accurately filled into the accommodation seat.

さらに、本実施例では、収容座検出部12bが収容座3の間隔を計測するだけでなく、容器が収容座検出部12bから所定の距離だけ搬送されたときに容器を停止させるようにすれば、収容座検出部12aは設けなくとも容器を停止させることができる。ほかに、移載部7によって卵Eを一括して充填できない程度に大きく容器同士の間隔が開いている場合は、収容座検出部12bから制御部へ容器の供給異常を知らせる信号を送り、容器の搬送を停止すると同時に供給異常を知らせる警報を鳴らして作業者に知らせるといったこともできる。 Furthermore, in this embodiment, the container detection unit 12b not only measures the interval between the storage seats 3, but also stops the container when the container is transported from the storage seat detection unit 12b by a predetermined distance. The container can be stopped without providing the storage seat detector 12a. In addition, when the space between the containers is large enough to prevent the transfer of the eggs E by the transfer unit 7, the container seat detection unit 12b sends a signal informing the container supply abnormality to the control unit, and the container It is also possible to notify the operator by sounding an alarm notifying the supply abnormality at the same time as the conveyance of the vehicle is stopped.

なお、本発明の実施例に記載された効果は、本発明から生じる最も好適な効果を列挙したに過ぎず、本発明による効果は、本発明の実施例に記載されたものに限定されない。 In addition, the effect described in the Example of this invention only enumerated the most suitable effect resulting from this invention, and the effect by this invention is not limited to what was described in the Example of this invention.

1 容器搬送部
2 八個詰め容器
3 収容座
4 蓋
5 卵搬送部
6 トレイ
7 移載部
8 アーム
9 ヘッド
10 吸盤
11 卵検出部
12 収容座検出部
13 四個詰め容器
50a ドグ
50b エンドレスチェーン
51 容器搬送部
55 卵搬送部
57 移載部
58 アーム
59 ヘッド
60 吸盤
E 卵
DESCRIPTION OF SYMBOLS 1 Container conveyance part 2 Eight stuffing container 3 Storage seat 4 Lid 5 Egg conveyance part 6 Tray 7 Transfer part 8 Arm 9 Head 10 Suction cup 11 Egg detection part 12 Containment seat detection part 13 Four stuffing container 50a Dog 50b Endless chain 51 Container transport section 55 Egg transport section 57 Transfer section 58 Arm 59 Head 60 Suction cup E Egg

Claims (6)

卵包装装置であって、
長軸を鉛直方向としてN列で収容された卵を搬送する卵搬送部と、
前記卵搬送部から2行×N列で取り出した卵を容器の収容座に一括して充填する移載部と、
前記移載部が卵を充填する収容座が2列縦隊となるように複数の容器を隣接させて搬送する容器搬送部と、
前記容器搬送部によって搬送される容器の収容座を検出する収容座検出部と、
前記収容座検出部が検出した収容座に充填されている卵を検出する卵検出部と、
前記卵検出部が収容座に卵を検出しない場合に容器を停止させる制御部と
を備える卵包装装置。
An egg wrapping device,
An egg transport unit for transporting eggs stored in N rows with the long axis as the vertical direction;
A transfer unit that collectively fills the container seats with eggs taken out from the egg transport unit in 2 rows × N columns;
A container transporting section that transports a plurality of containers adjacent to each other so that the transfer seats in which the transfer section is filled with eggs are in a 2-row column;
A storage seat detection unit for detecting a storage seat of the container transported by the container transport unit;
An egg detection unit for detecting an egg filled in the storage seat detected by the storage seat detection unit;
An egg wrapping apparatus comprising: a control unit that stops the container when the egg detection unit does not detect an egg in the accommodation seat.
前記制御部が容器の種類に応じて容器を停止させる位置を変更する停止位置変更部をさらに備える請求項1に記載の卵包装装置。 The egg packaging apparatus according to claim 1, further comprising a stop position changing unit that changes a position at which the control unit stops the container according to the type of the container. 前記停止位置変更部は、前記収容座検出部を容器搬送方向の上流または下流へ移動させる移動部を含む請求項2に記載の卵包装装置。 The egg wrapping apparatus according to claim 2, wherein the stop position changing unit includes a moving unit that moves the receiving seat detecting unit upstream or downstream in the container transport direction. 卵包装方法であって、
長軸を鉛直方向としてN列で収容された卵を搬送するステップと、
2行×N列で取り出した卵を容器の収容座に一括して充填するステップと、
収容座が2列縦隊となるように複数の容器を隣接させて搬送するステップと、
搬送される容器の収容座を検出するステップと、
前記収容座を検出するステップで検出した収容座に充填されている卵を検出するステップと、
前記卵を検出するステップで収容座に卵を検出しない場合に容器を停止させるステップと
を備える卵包装方法。
An egg wrapping method,
Transporting eggs housed in N rows with the long axis as the vertical direction;
Filling together the eggs taken out in 2 rows × N columns into the container seat;
Transporting a plurality of containers adjacent to each other so that the storage seats are arranged in two rows;
Detecting the seat of the container to be transported;
Detecting an egg filled in the containing seat detected in the step of detecting the containing seat;
An egg wrapping method comprising: stopping the container when no egg is detected in the receiving seat in the step of detecting the egg.
容器の種類に応じて容器を停止させる位置を変更するステップをさらに備える請求項4に記載の卵包装方法。 The egg packaging method according to claim 4, further comprising a step of changing a position at which the container is stopped according to the type of the container. 前記容器を停止させる位置を変更するステップは、収容座検出部を容器搬送方向の上流または下流へ移動させるステップを含む請求項5に記載の卵包装方法。 6. The egg wrapping method according to claim 5, wherein the step of changing the position at which the container is stopped includes the step of moving the receiving seat detection unit upstream or downstream in the container transport direction.
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