JP5682366B2 - Method for producing Si-containing cold-rolled steel sheet - Google Patents
Method for producing Si-containing cold-rolled steel sheet Download PDFInfo
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- JP5682366B2 JP5682366B2 JP2011034388A JP2011034388A JP5682366B2 JP 5682366 B2 JP5682366 B2 JP 5682366B2 JP 2011034388 A JP2011034388 A JP 2011034388A JP 2011034388 A JP2011034388 A JP 2011034388A JP 5682366 B2 JP5682366 B2 JP 5682366B2
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/081—Iron or steel solutions containing H2SO4
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Description
本発明は、Si含有冷延鋼板とその製造方法および自動車部材に関し、具体的には、高強度で、化成処理性に優れるとともに、塩温水浸漬試験や複合サイクル腐食試験により評価される塗装後耐食性にも優れるSi含有冷延鋼板の製造方法に関するものである。なお、本発明のSi含有冷延鋼板は、引張強さTSが590MPa以上の高強度冷延鋼板に好適に用いることができる。
TECHNICAL FIELD The present invention relates to a Si-containing cold-rolled steel sheet, a method for producing the same, and an automobile member. Specifically, it has high strength and excellent chemical conversion treatment, and is post-coating corrosion resistance evaluated by a salt warm water immersion test or a combined cycle corrosion test. those concerning the manufacturing how the Si-containing cold-rolled steel sheet excellent in. The Si-containing cold-rolled steel sheet of the present invention can be suitably used for a high-strength cold-rolled steel sheet having a tensile strength TS of 590 MPa or more.
近年、地球環境を保護する観点から、自動車の燃費改善が強く求められている。また、衝突時における乗員の安全を確保する観点から、自動車車体の高強度化も強く求められている。これらの要求に応えるため、自動車部材の素材となる冷延鋼板を高強度化し、薄肉化(軽量化)することで、自動車車体の軽量化と高強度化を同時に達成することが積極的に推し進められている。しかし、自動車部材の多くは、鋼板を成形加工して製造されていることから、その素材となる鋼板には、高い強度に加えて、優れた加工性が求められている。 In recent years, there has been a strong demand for improving fuel efficiency of automobiles from the viewpoint of protecting the global environment. In addition, from the viewpoint of ensuring the safety of passengers in the event of a collision, there is a strong demand for increasing the strength of automobile bodies. In order to meet these demands, the cold rolled steel sheet, which is the material of automobile parts, has been strengthened and thinned (lightened), so that it is possible to reduce the weight of the automobile body and increase the strength at the same time. It has been. However, since many automobile members are manufactured by forming a steel plate, the steel plate used as the material is required to have excellent workability in addition to high strength.
冷延鋼板の強度を高める方法には種々あるが、成形性を大きく損なわずに高強度化を図る有効な手段としては、Si添加による固溶強化法が挙げられる。しかし、冷延鋼板に多量のSi、特に0.5mass%以上のSiを添加した場合には、スラブ加熱時や、熱間圧延時あるいは冷間圧延後の焼鈍時に、鋼板表面にSiO2やSi−Mn系複合酸化物等のSi含有酸化物が多量に形成されることが知られている。このSi含有酸化物は、化成処理性を著しく低下させるため、Siを多く含む高強度冷延鋼板は、化成処理性に劣るだけでなく、電着塗装後に、塩温水浸漬試験や、湿潤−乾燥を繰り返す複合サイクル腐食試験のような過酷な腐食環境に曝されると、通常の鋼板に比べて塗膜剥離を起こし易く、塗装後耐食性に劣るという問題がある。 There are various methods for increasing the strength of the cold-rolled steel sheet, but an effective means for increasing the strength without greatly reducing the formability is a solution strengthening method by adding Si. However, when a large amount of Si, especially 0.5 mass% or more of Si is added to the cold-rolled steel sheet, SiO 2 or Si on the steel sheet surface during slab heating, hot rolling, or annealing after cold rolling. It is known that a large amount of Si-containing oxides such as -Mn-based composite oxides are formed. Since this Si-containing oxide significantly lowers the chemical conversion treatment property, the high-strength cold-rolled steel sheet containing a large amount of Si is not only inferior in chemical conversion treatment property, but also after the electrodeposition coating, a salt warm water immersion test or wet-drying. When exposed to a severe corrosive environment such as a combined cycle corrosion test that repeats the above, there is a problem that the coating film peels more easily than a normal steel plate, and the post-coating corrosion resistance is inferior.
このようなSi含有鋼板が抱える問題点に対して、例えば、特許文献1には、Siを0.5〜2.5mass%含有する冷延鋼板を、通常の焼鈍条件よりも酸素分圧を高めて還元焼鈍して、焼鈍時に形成されるSi含有酸化物の析出形態を適切に制御し、鋼板表面長さ10μmに占めるSi含有酸化物の長さの割合を全て80%以下とすることによって、リン酸塩処理性に優れる鋼板を得る技術が開示されている。 For example, Patent Document 1 discloses a cold-rolled steel sheet containing 0.5 to 2.5 mass% of Si with a higher oxygen partial pressure than normal annealing conditions. By carrying out reduction annealing and appropriately controlling the precipitation form of the Si-containing oxide formed at the time of annealing, the ratio of the length of the Si-containing oxide in the steel sheet surface length of 10 μm is all 80% or less, A technique for obtaining a steel sheet having excellent phosphatability is disclosed.
また、特許文献2には、Siを0.70〜1.35mass%含有する冷延鋼板を焼鈍した後、温度が50℃以上で、濃度が10mass%以上の塩酸あるいは硫酸に7秒以上浸漬し、鋼板表面におけるSi基酸化物の表面被覆率を20%以下、かつ、Si基酸化物の被覆領域内に内接される最大円の直径が5μm以下に制御することによって化成処理性に優れた冷延鋼板を得る技術が開示されている。 Patent Document 2 discloses that after annealing a cold-rolled steel sheet containing 0.70 to 1.35 mass% of Si, it is immersed in hydrochloric acid or sulfuric acid having a temperature of 50 ° C. or higher and a concentration of 10 mass% or higher for 7 seconds or more. The surface coverage of the Si-based oxide on the surface of the steel sheet is 20% or less, and the maximum circle diameter inscribed in the Si-based oxide coating region is controlled to 5 μm or less, so that the chemical conversion processability is excellent. A technique for obtaining a cold-rolled steel sheet is disclosed.
しかし、特許文献1および2に記載された技術のように、鋼板表面のSi濃度を低減したり、Siを含む線状酸化物を低減したりするだけでは、鋼板表層に形成されたSi含有酸化物層を完全に除去しきれていないため、化成処理性の改善代は限定的であり、過酷な腐食環境では、十分な塗装後耐食性が得られないという基本的な問題がある。したがって、鋼板表面のSi含有酸化物は、完全に除去することが望ましい。 However, as in the techniques described in Patent Documents 1 and 2, only by reducing the Si concentration on the steel sheet surface or reducing the linear oxide containing Si, the Si-containing oxide formed on the steel sheet surface layer is reduced. Since the material layer is not completely removed, the cost for improving the chemical conversion treatment is limited, and there is a basic problem that sufficient corrosion resistance cannot be obtained in a severe corrosive environment. Therefore, it is desirable to completely remove the Si-containing oxide on the steel sheet surface.
また、近年、産業廃棄物の低減(スラッジの生成抑制)およびランニングコストの削減を目的として、化成処理液の低温度化が進められており、従来と比較して、化成処理液の鋼板に対する反応性が低下してきている。上記化成処理液の反応性の低下は、合金添加量の少ない従来の普通鋼板では、化成処理前の表面調整技術の改良等によって特に問題となることはない。しかし、Siを多量に添加している高強度冷延鋼板は、焼鈍工程等で鋼板表層に形成されたSi含有酸化物の影響によって、鋼板表面自体の化成処理液との反応性が著しく低下している。そのため、何らかの手段で鋼板側から反応性を高めてやることが必要となる。 In recent years, the temperature of chemical conversion liquid has been lowered for the purpose of reducing industrial waste (suppressing sludge generation) and reducing running costs. The sex is decreasing. The decrease in the reactivity of the chemical conversion treatment liquid is not particularly problematic in conventional plain steel sheets with a small amount of alloy addition due to improvement of the surface conditioning technique before chemical conversion treatment. However, high-strength cold-rolled steel sheets containing a large amount of Si have significantly reduced reactivity with the chemical conversion solution on the surface of the steel sheet itself due to the influence of the Si-containing oxide formed on the steel sheet surface during the annealing process. ing. Therefore, it is necessary to increase the reactivity from the steel sheet side by some means.
本発明は、Siを多量に含有している冷延鋼板が抱える上記問題点に鑑みてなされたものであり、その目的は、低温度化された化成処理液を用いる場合にも化成処理性に優れ、かつ塩温水浸漬試験や複合サイクル腐食試験のような過酷な腐食環境での塗装後耐食性にも優れるSi含有冷延鋼板の有利な製造方法を提案することにある。
The present invention has been made in view of the above-mentioned problems of cold-rolled steel sheets containing a large amount of Si, and its purpose is to provide chemical conversion treatment even when a low-temperature chemical conversion treatment liquid is used. good, and is to propose an advantageous production how the Si-containing cold-rolled steel sheet excellent in corrosion resistance after coating in severe corrosive environment such as salt warm water immersion test and combined cycle corrosion test.
発明者らは、上記課題を解決するべく、連続焼鈍後の鋼板の表面特性について詳細な解析を重ね、鋼板表面と化成処理液との反応性を高める方法について鋭意研究を重ねた。その結果、冷間圧延後、連続焼鈍した鋼板表面を電解酸洗し、鋼板表層に形成されたSi含有酸化物層を完全に除去するとともに、上記電解酸洗よって鋼板表面に生成される鉄系酸化物を制御してやることが極めて重要であることを見出し、本発明を完成させた。 In order to solve the above-mentioned problems, the inventors repeated detailed analysis on the surface characteristics of the steel sheet after the continuous annealing, and conducted earnest research on a method for increasing the reactivity between the steel sheet surface and the chemical conversion treatment liquid. As a result, after cold rolling, the steel sheet surface that has been continuously annealed is subjected to electrolytic pickling, and the Si-containing oxide layer formed on the steel sheet surface layer is completely removed, and the iron system generated on the steel sheet surface by the electrolytic pickling. The inventors have found that it is extremely important to control the oxide, and have completed the present invention.
すなわち、本発明は、Siを0.5〜3.0mass%含有する冷間圧延後、連続焼鈍した冷延鋼板を電解酸洗して鋼板表層のSi含有酸化物層を除去した後、さらに、非酸化性の酸で再酸洗し、鋼板表面の鉄系酸化物の表面被覆率が40%以下とすることを特徴とするSi含有冷延鋼板の製造方法を提案する。
本発明の製造方法における上記冷延鋼板は、Siの他に、C:0.01〜0.30mass%、Mn:1.0〜7.5mass%、P:0.05mass%以下、S:0.01mass%以下およびAl:0.06mass%以下を含有し、残部がFeおよび不可避的不純物からなる成分組成を有することを特徴とする。
That is , the present invention, after cold rolling containing 0.5 to 3.0 mass% of Si, after electrolytically pickling the continuously annealed cold-rolled steel sheet to remove the Si-containing oxide layer of the steel sheet surface layer, The present invention proposes a method for producing a Si-containing cold-rolled steel sheet, characterized in that the surface coverage of the iron-based oxide on the steel sheet surface is reduced to 40% or less by re- pickling with a non-oxidizing acid.
In addition to Si, the cold-rolled steel sheet in the production method of the present invention includes C: 0.01 to 0.30 mass%, Mn: 1.0 to 7.5 mass%, P: 0.05 mass% or less, and S: 0. .01 mass% or less and Al: 0.06 mass% or less, with the balance being a component composition of Fe and inevitable impurities.
また、本発明の製造方法は、上記電解酸洗を、濃度が50〜300g/Lの塩酸を用いて行うことを特徴とする。 Moreover, the manufacturing method of this invention is characterized by performing the said electrolytic pickling using hydrochloric acid with a density | concentration of 50-300 g / L.
また、本発明の製造方法における上記非酸化性の酸は、塩酸、硫酸、リン酸、ピロリン酸、ギ酸、酢酸、クエン酸、弗酸、シュウ酸およびこれらの2種以上を混合した酸のいずれかの酸であることを特徴とする。 The non-oxidizing acid in the production method of the present invention is any one of hydrochloric acid, sulfuric acid, phosphoric acid, pyrophosphoric acid, formic acid, acetic acid, citric acid, hydrofluoric acid, oxalic acid, and an acid obtained by mixing two or more of these. It is characterized by being an acid.
本発明の製造方法における上記非酸化性の酸は、濃度が0.1〜50g/Lの塩酸、0.1〜150g/Lの硫酸、および、0.1〜20g/Lの塩酸と0.1〜60g/Lの硫酸を混合した酸のいずれかの酸であることを特徴とする。 In the production method of the present invention, the non-oxidizing acid has a concentration of 0.1 to 50 g / L hydrochloric acid, 0.1 to 150 g / L sulfuric acid, 0.1 to 20 g / L hydrochloric acid, and 0.1. It is any acid of the acid which mixed 1-60 g / L sulfuric acid.
本発明によれば、Siを0.5〜3.0mass%と多量に含有しかつ低温度化された劣悪な化成処理条件においても、化成処理性に優れると共に、塩温水浸漬試験や複合サイクル腐食試験のような過酷な腐食環境下における塗装後耐食性にも優れる冷延鋼板を提供することができる。したがって、本発明によれば、Siを多量に含有する引張強さTSが590MPa以上の高強度冷延鋼板の化成処理性や塗装後耐食性を大きく改善することが可能となるので、自動車車体の軽量化と高強度化に大きく寄与する。 According to the present invention, Si is contained in a large amount of 0.5 to 3.0 mass%, and it is excellent in chemical conversion treatment property even under poor chemical conversion treatment conditions that have been lowered in temperature. A cold-rolled steel sheet having excellent post-painting corrosion resistance in a severe corrosive environment such as a test can be provided. Therefore, according to the present invention, it becomes possible to greatly improve the chemical conversion property and the corrosion resistance after painting of a high-strength cold-rolled steel sheet containing a large amount of Si and having a tensile strength TS of 590 MPa or more. Greatly contributes to the improvement of strength and strength.
まず、本発明の基本的な技術思想について説明する。
冷間圧延した冷延鋼板を再結晶させ、所望の組織と強度、加工性を付与するために行われる連続焼鈍炉を用いた焼鈍工程では、通常、雰囲気ガスとして非酸化性または還元性のガスが用いられており、露点も厳格に管理されている。そのため、合金添加量の少ない普通の一般冷延鋼板では、鋼板表面の酸化は抑制されている。しかし、Siを0.5mass%以上含有する鋼板では、焼鈍時の雰囲気ガスの成分や露点をいくら厳格に管理しても、Feより易酸化性であるSiやMn等が酸化して、鋼板表面にSi酸化物(SiO2)やSi−Mn系複合酸化物などのSi含有酸化物を形成することが避けられない。このSi含有酸化物の構成は、鋼板成分や焼鈍雰囲気などによっても変化するが、一般的には両者が混在していることが多い。また、このSi含有酸化物は、鋼板表面だけでなく、地鉄内部にまで形成されるため、電着塗装の下地処理として施される化成処理(リン酸亜鉛処理)における鋼板表面のエッチング性を大きく阻害し、健全な化成処理皮膜の形成に悪影響を及ぼすことが知られている。
First, the basic technical idea of the present invention will be described.
In an annealing process using a continuous annealing furnace performed to recrystallize a cold-rolled cold-rolled steel sheet to give a desired structure, strength, and workability, it is usually a non-oxidizing or reducing gas as an atmospheric gas. Is used, and the dew point is also strictly controlled. Therefore, the oxidation of the steel plate surface is suppressed in a general cold-rolled steel plate with a small alloy addition amount. However, in steel sheets containing 0.5 mass% or more of Si, even if the atmosphere gas components and dew point during annealing are strictly controlled, Si and Mn, which are more easily oxidizable than Fe, are oxidized, and the steel sheet surface In addition, it is inevitable to form Si-containing oxides such as Si oxide (SiO 2 ) and Si—Mn composite oxide. The structure of the Si-containing oxide varies depending on the steel plate component, the annealing atmosphere, and the like, but generally both are often mixed. In addition, since this Si-containing oxide is formed not only on the steel plate surface but also inside the iron core, the etching property of the steel plate surface in the chemical conversion treatment (zinc phosphate treatment) applied as the base treatment of electrodeposition coating It is known to greatly inhibit and adversely affect the formation of a sound chemical conversion coating.
一方、近年では、化成処理時のスラッジ生成量やランニングコストの低減を目的として、化成処理液の低温度化が進み、鋼板に対する処理液の反応性が従来よりも低い条件で化成処理がなされるようになってきている。このような化成処理条件の変化は、従来から使用されている合金添加量の少ない普通鋼板では、表面調整技術の改良等により特に問題となることはない。しかし、合金成分を多量に添加した鋼板、特にSiを多量に添加して高強度化を図っている高強度冷延鋼板では、上記化成処理条件の変化による影響は極めて大きいものがある。そのため、上記のような化成処理条件の劣悪化に対応するには、Si含有冷延鋼板の鋼板表面を何らかの手段で活性化し、化成処理液との反応性を高めてやる必要がある。 On the other hand, in recent years, for the purpose of reducing the amount of sludge generated during the chemical conversion treatment and the running cost, the temperature of the chemical conversion treatment liquid has been lowered, and the chemical conversion treatment is performed under a condition in which the reactivity of the treatment liquid with respect to the steel sheet is lower than conventional. It has become like this. Such a change in the chemical conversion treatment condition does not pose a particular problem due to improvement of the surface adjustment technique or the like in a conventional steel sheet with a small alloy addition amount that has been conventionally used. However, a steel sheet to which a large amount of alloy components are added, particularly a high-strength cold-rolled steel sheet in which a large amount of Si is added to increase the strength, has an extremely large influence due to the change in the chemical conversion treatment conditions. Therefore, in order to cope with the deterioration of the chemical conversion treatment conditions as described above, it is necessary to activate the steel sheet surface of the Si-containing cold-rolled steel sheet by some means to increase the reactivity with the chemical conversion liquid.
そこで、発明者らは、上記のような化成処理条件の劣悪化に対応するべく、鋼板表面を活性化させ、化成処理性を向上させる方法について検討を重ねた。その結果、連続焼鈍後の冷延鋼板表面を、電解酸洗し、鋼板表層に形成されたSi含有酸化物層を完全に除去することが有効であることを見出した。ここで、上記Si含有酸化物とは、スラブ加熱時や熱間圧延時あるいは熱間圧延後や冷間圧延後の焼鈍時等において鋼板表面や鋼板内部の結晶粒界に沿って形成されるSiO2やSi−Mn系複合酸化物のことをいう。これらのSi含有酸化物が存在する層の厚さは、鋼板成分や製造条件(温度、時間、雰囲気等)によっても変化するが、通常、鋼板表面から1μm程度の領域である(以降、この領域を「鋼板表層」ともいう。)。 Therefore, the inventors have repeatedly studied a method for activating the steel sheet surface and improving the chemical conversion treatment property in order to cope with the deterioration of the chemical conversion treatment conditions as described above. As a result, it has been found that it is effective to perform electrolytic pickling on the surface of the cold-rolled steel sheet after continuous annealing to completely remove the Si-containing oxide layer formed on the surface layer of the steel sheet. Here, the Si-containing oxide is SiO formed along the grain boundaries on the steel sheet surface or inside the steel sheet at the time of slab heating, hot rolling, annealing after hot rolling, or cold rolling. 2 or Si—Mn composite oxide. The thickness of the layer containing these Si-containing oxides varies depending on the steel plate components and production conditions (temperature, time, atmosphere, etc.), but is usually a region of about 1 μm from the steel plate surface (hereinafter, this region). (Also referred to as “steel sheet surface layer”).
なお、上記Si含有酸化物の除去に電解酸洗を用いる理由は、Si含有酸化物のうち、Si−Mn系複合酸化物は酸に容易に溶解するが、SiO2は難溶性を示すため、これを除去するには、鋼板表面のSi含有酸化物を地鉄ごと取り除いてやる必要があるからである。 The reason for using electrolytic pickling to remove the Si-containing oxide is that, among Si-containing oxides, Si-Mn composite oxide is easily dissolved in acid, but SiO 2 exhibits poor solubility. This is because, in order to remove this, it is necessary to remove the Si-containing oxide on the steel sheet surface together with the base iron.
しかしながら、発明者らの研究によれば、連続焼鈍後、電解酸洗して鋼板表面に存在するSi含有酸化物層を完全に除去することで化成処理性は大幅に改善されるものの、時として化成処理性に劣る場合があることが明らかとなった。そして、その原因についてさらに調査したところ、上記電解酸洗によって鋼板表面から溶解したFeが酸化されて新たな鉄系の酸化物を生成し、鋼板表面に沈殿析出して鋼板表面を覆い、これによって化成処理性が劣化していることが明らかになった。なお、上記鉄系酸化物とは、酸化物を構成する酸素以外の元素のうちで、鉄の原子濃度比が30%以上である鉄主体の酸化物のことをいう。 However, according to the inventors' research, the chemical conversion treatment performance is greatly improved by removing the Si-containing oxide layer present on the steel sheet surface by electrolytic pickling after continuous annealing, but sometimes, It became clear that the chemical conversion processability might be inferior. And when the cause was further investigated, Fe dissolved from the steel sheet surface was oxidized by the above electrolytic pickling to produce a new iron-based oxide, and deposited on the steel sheet surface to cover the steel sheet surface, thereby It became clear that chemical conversion processability has deteriorated. The iron-based oxide refers to an iron-based oxide having an atomic concentration ratio of iron of 30% or more among elements other than oxygen constituting the oxide.
そして、さらに検討を重ねた結果、上記電解酸洗によって生成する鉄系酸化物の化成処理性への悪影響を軽減するには、上記鉄系酸化物の生成を抑制し、鉄系酸化物による鋼板表面の被覆率を40%以下に低減することが重要であること、また、その達成手段としては、上記電解酸洗した後、非酸化性の酸を用いて適正な条件でさらに再酸洗し、鋼板表面に析出した鉄系酸化物を溶解・除去してやることが極めて効果的であることを見出した。
本発明は、上記の新規な知見に、さらに検討を加えて完成したものである。
And as a result of further investigation, in order to reduce the adverse effect on the chemical conversion treatment of the iron-based oxide produced by the electrolytic pickling, the production of the iron-based oxide is suppressed, and the steel plate made of the iron-based oxide It is important to reduce the surface coverage to 40% or less, and as a means for achieving this, after the above electrolytic pickling, further non-oxidizing acid is used and re-pickling under proper conditions. The present inventors have found that it is extremely effective to dissolve and remove iron-based oxides deposited on the steel sheet surface.
The present invention has been completed by further studying the above-described novel findings.
次に、本発明のSi含有冷延鋼板の成分組成について説明する。
Si:0.5〜3.0mass%
Siは、加工性を大きく損なうことなく鋼の強度を高めることができるため、鋼の高強度化を達成するには有効な元素であるが、化成処理性や塗装後耐食性に悪影響を及ぼす元素でもある。Siを添加して高強度化を図るためには0.5mass%以上の添加が必要である。また、Siが0.5mass%未満では、化成処理条件の悪化による影響も小さいので、本発明を適用する必要性がない。一方、Siの含有量が3.0mass%を超えると、鋼が硬質化し、圧延性や通板性(製造性)に悪影響を及ぼしたり、鋼板自体の延性低下を招いたりする。よって、Siは0.5〜3.0mass%の範囲で添加する。好ましくは0.8〜2.5mass%の範囲である。
Next, the component composition of the Si-containing cold-rolled steel sheet of the present invention will be described.
Si: 0.5 to 3.0 mass%
Since Si can increase the strength of steel without significantly impairing workability, Si is an effective element for achieving high strength of steel, but it is an element that adversely affects chemical conversion properties and corrosion resistance after coating. is there. In order to increase the strength by adding Si, it is necessary to add 0.5 mass% or more. Moreover, if Si is less than 0.5 mass%, since the influence by deterioration of chemical conversion treatment conditions is also small, it is not necessary to apply this invention. On the other hand, when the content of Si exceeds 3.0 mass%, the steel becomes hard and adversely affects the rollability and sheeting property (manufacturability), or the ductility of the steel plate itself is reduced. Therefore, Si is added in the range of 0.5 to 3.0 mass%. Preferably it is the range of 0.8-2.5 mass%.
本発明の冷延鋼板は、Siを上記範囲で含有することを必須の要件とするが、その他の成分については、通常の冷延鋼板が有する組成範囲であれば許容することができ、特に制限されるものではない。ただし、本発明の冷延鋼板を、自動車車体等に用いる引張強さTSが590MPa以上の高強度冷延鋼板に適用する場合には、以下の成分組成を有するものであることが好ましい。 The cold-rolled steel sheet of the present invention must contain Si in the above range, but the other components can be allowed as long as they are in the composition range of a normal cold-rolled steel sheet, and are particularly limited. Is not to be done. However, when the cold-rolled steel sheet of the present invention is applied to a high-strength cold-rolled steel sheet having a tensile strength TS of 590 MPa or more used for an automobile body or the like, it preferably has the following component composition.
C:0.01〜0.30mass%
Cは、鋼を高強度化するのに有効な元素であり、さらに、TRIP(変態誘起塑性:Transformation Induced Plasticity)効果を有する残留オーステナイトや、ベイナイト、マルテンサイトを生成させるのにも有効な元素である。上記効果は0.01mass%以上の添加で得られる。しかし、Cを過剰に添加すると溶接性が低下するようになるが、0.30mass%以下であれば、大きな低下は生じない。よって、Cは0.01〜0.30mass%の範囲で添加するのが好ましい。より好ましくは0.10〜0.20mass%の範囲である。
C: 0.01-0.30 mass%
C is an element effective for increasing the strength of steel, and is also an element effective for generating retained austenite, bainite and martensite having a TRIP (Transformation Induced Plasticity) effect. is there. The said effect is acquired by addition of 0.01 mass% or more. However, when C is added excessively, the weldability decreases, but if it is 0.30 mass% or less, no significant decrease occurs. Therefore, it is preferable to add C in the range of 0.01 to 0.30 mass%. More preferably, it is the range of 0.10-0.20 mass%.
Mn:1.0〜7.5mass%
Mnは、鋼を固溶強化して高強度化するとともに、焼入性を高め、残留オーステナイトやベイナイト、マルテンサイトの生成を促進する作用を有する元素である。このような効果は、1.0mass%以上の添加で発現する。一方、Mnの過剰な添加は原料コストの上昇を招くが、7.5mass%以下であれば許容できる。よって、Mnは1.0〜7.5mass%の範囲で添加するのが好ましい。より好ましくは2.0〜5.0mass%の範囲である。
Mn: 1.0 to 7.5 mass%
Mn is an element having an effect of enhancing the hardenability by solid solution strengthening of steel, enhancing hardenability, and promoting the formation of retained austenite, bainite, and martensite. Such an effect is manifested by addition of 1.0 mass% or more. On the other hand, excessive addition of Mn leads to an increase in raw material cost, but is acceptable if it is 7.5 mass% or less. Therefore, it is preferable to add Mn in the range of 1.0 to 7.5 mass%. More preferably, it is the range of 2.0-5.0 mass%.
P:0.05mass%以下
Pは、固溶強化能の大きい割に深絞り性を害さない元素であり、高強度化を達成するのに有効な元素である。上記効果を得るには0.005mass%以上含有させることが好ましい。一方、Pは、スポット溶接性を害する元素でもあるので、上限は0.05mass%とするのが好ましい。より好ましくは0.02mass%以下である。
P: 0.05 mass% or less P is an element that does not impair deep drawability for a large solid solution strengthening ability, and is an element effective for achieving high strength. In order to acquire the said effect, it is preferable to make it contain 0.005 mass% or more. On the other hand, since P is also an element which impairs spot weldability, the upper limit is preferably set to 0.05 mass%. More preferably, it is 0.02 mass% or less.
S:0.01mass%以下
Sは、鋼中に不可避的に混入してくる不純物元素であり、MnSとして析出し、鋼板の伸びフランジ性を低下させる有害な成分でもある。伸びフランジ性を低下させないためには、Sは0.01mass%以下に制限するのが好ましく、0.005mass%以下がより好ましい。さらに好ましくは0.003mass%以下である。
S: 0.01 mass% or less S is an impurity element inevitably mixed in steel, and is also a harmful component that precipitates as MnS and lowers the stretch flangeability of the steel sheet. In order not to lower the stretch flangeability, S is preferably limited to 0.01 mass% or less, and more preferably 0.005 mass% or less. More preferably, it is 0.003 mass% or less.
Al:0.06mass%以下
Alは、製鋼工程で脱酸剤として添加される元素であり、また、伸びフランジ性を低下させる非金属介在物をスラグとして分離するのに有効な元素であるので、0.01mass%以上含有させるのが好ましい。しかし、過剰な添加は原料コストの上昇を招くので、Alの上限は0.06mass%とするのが好ましい。より好ましくは0.02〜0.06mass%の範囲である。
Al: 0.06 mass% or less Al is an element added as a deoxidizer in the steelmaking process, and is an element effective for separating non-metallic inclusions that reduce stretch flangeability as slag. It is preferable to contain 0.01 mass% or more. However, excessive addition causes an increase in raw material cost, so the upper limit of Al is preferably 0.06 mass%. More preferably, it is the range of 0.02-0.06 mass%.
本発明のSi含有冷延鋼板は、上記成分以外の残部は、Feおよび不可避的不純物である。ただし、本発明の作用効果を害しない範囲であれば、その他の成分の添加を拒むものではない。
例えば、Ti,NbおよびVは、炭化物や窒化物等の析出物を形成し、鋼の強度を上昇させる他、フェライトの成長を抑制して組織を微細化し、成形性、特に伸びフランジ性を向上させる有用な元素である。上記効果は、それぞれの元素とも0.005mass%以上の添加で得られ、0.3mass%を超えると飽和する。そのため、Ti,NbおよびVは、それぞれ0.005〜0.3mass%の範囲で1種または2種以上を添加するのが好ましい。より好ましくは、それぞれ0.005〜0.2mass%の範囲である。
MoおよびCrは、鋼の焼入れ性を向上し、ベイナイトやマルテンサイトの生成を促進して高強度化に寄与する元素である。上記効果は、それぞれ0.005mass%以上の添加で得られ、0.3mass%超えると飽和する。そのため、MoおよびCrは、それぞれ0.005〜0.3mass%の範囲で添加するのが好ましい。より好ましくは、それぞれ0.005〜0.2mass%の範囲である。
Bは、鋼の焼入れ性を高めるのに有効な元素であるので、0.006mass%以下添加することができる。より好ましくは、0.002mass%以下である。
NiおよびCuは、鋼の高強度化に有効な元素であり、それぞれ2.0mass%以下の範囲で添加することができる。
Nは、鋼の耐時効性を最も劣化させる元素であり、特に、0.008mass%を超えると耐時効性の劣化が顕著となる。そのため、Nは低いほどよく、0.008mass%以下とするのが好ましい。より好ましくは0.006mass%以下である。
CaおよびREMは、硫化物の形態を球状化する効果があり、伸びフランジ性を改善するのに有効な元素である。上記効果は、0.001mass%以上の添加で得られ、0.1mass%を超えると鋼の清浄度が低下するようになる。よって、CaおよびREMは、それぞれ0.001〜0.1mass%の範囲で添加するのが好ましい。
In the Si-containing cold-rolled steel sheet of the present invention, the balance other than the above components is Fe and inevitable impurities. However, addition of other components is not rejected as long as the effects of the present invention are not impaired.
For example, Ti, Nb and V form precipitates such as carbides and nitrides, increase the strength of the steel, and further refine the structure by suppressing the growth of ferrite, improving the formability, especially stretch flangeability It is a useful element. The above effect can be obtained by adding 0.005 mass% or more of each element, and when it exceeds 0.3 mass%, the element is saturated. For this reason, Ti, Nb, and V are each preferably added in the range of 0.005 to 0.3 mass%. More preferably, it is the range of 0.005-0.2 mass%, respectively.
Mo and Cr are elements that improve the hardenability of the steel and promote the formation of bainite and martensite to contribute to high strength. The above-mentioned effects can be obtained by adding 0.005 mass% or more, and when it exceeds 0.3 mass%, it is saturated. Therefore, it is preferable to add Mo and Cr in the range of 0.005 to 0.3 mass%, respectively. More preferably, it is the range of 0.005-0.2 mass%, respectively.
Since B is an element effective for improving the hardenability of steel, 0.006 mass% or less can be added. More preferably, it is 0.002 mass% or less.
Ni and Cu are effective elements for increasing the strength of steel, and can be added in a range of 2.0 mass% or less, respectively.
N is an element that most deteriorates the aging resistance of steel. In particular, when it exceeds 0.008 mass%, the deterioration of aging resistance becomes significant. Therefore, N is preferably as low as possible and is preferably 0.008 mass% or less. More preferably, it is 0.006 mass% or less.
Ca and REM have an effect of making the sulfide form spherical, and are effective elements for improving stretch flangeability. The said effect is acquired by addition of 0.001 mass% or more, and when it exceeds 0.1 mass%, the cleanliness of steel will fall. Therefore, Ca and REM are preferably added in the range of 0.001 to 0.1 mass%, respectively.
次に、本発明の冷延鋼板の表面特性について説明する。
前述したように、本発明の冷延鋼板は、熱間圧延や冷間圧延後の焼鈍等の製造時に、鋼板表面や表面近傍の粒界部分等(鋼板表層)に形成されたSiO2やSi−Mn系複合酸化物等のSi含有酸化物層を完全に除去した鋼板表面を有するものであることが必要である。そのためには、電解酸洗により、鋼板表層に形成されたSi含有酸化物を地鉄ごと溶解、除去したものであることが必要である。
Next, the surface characteristics of the cold rolled steel sheet of the present invention will be described.
As described above, the cold-rolled steel sheet of the present invention is made of SiO 2 or Si formed on the surface of the steel sheet or the grain boundary part (steel sheet surface layer) in the vicinity of the surface at the time of manufacturing such as hot rolling or annealing after cold rolling. -It is necessary to have a steel plate surface from which a Si-containing oxide layer such as a Mn-based composite oxide has been completely removed. For that purpose, it is necessary that the Si-containing oxide formed on the steel sheet surface layer is dissolved and removed together with the base iron by electrolytic pickling.
さらに、本発明の冷延鋼板は、上記Si含有酸化物層を完全に除去したものであることに加えて、上記電解酸洗によって鋼板表面に生成する鉄系酸化物の鋼板表面被覆率が面積率にして40%以下であることが必要である。一般に、鉄系酸化物の表面被覆率は85%以下程度であれば、化成処理における鉄の溶解反応が抑制されてリン酸亜鉛等の化成結晶の成長が阻害されることはない。しかし、車両の足回り部材のように、特に厳しい塗装後耐食性が求められる用途に用いられる冷延鋼板では、低温度化した処理液を用いて化成処理が施されるような場合には、85%以下の被覆率では不十分であり、さらに低い、40%以下に低減する必要がある。好ましくは35%以下である。鉄系酸化物の表面被覆率を40%以下に低減する方法としては、後述するように、強酸洗した後、非酸化性の酸を用いてさらに再酸洗することが有効である。 Furthermore, the cold-rolled steel sheet of the present invention has an area where the steel oxide surface coverage of the iron-based oxide produced on the steel sheet surface by the electrolytic pickling is in addition to that in which the Si-containing oxide layer is completely removed. It is necessary to be 40% or less. Generally, when the surface coverage of the iron-based oxide is about 85% or less, the dissolution reaction of iron in the chemical conversion treatment is suppressed, and the growth of chemical crystals such as zinc phosphate is not inhibited. However, in the case of a cold-rolled steel sheet used for an application that requires particularly severe post-coating corrosion resistance, such as a vehicle underbody member, when the chemical conversion treatment is performed using a low-temperature treatment liquid, 85 A coverage of less than or equal to% is insufficient, and needs to be further reduced to 40% or less. Preferably it is 35% or less. As a method for reducing the surface coverage of the iron-based oxide to 40% or less, as described later, it is effective to re-wash with a non-oxidizing acid after strong pickling.
なお、本発明では、上記鉄系酸化物の表面被覆率は、以下のようにして求める。
極表層情報を検出できる極低加速電圧の走査型電子顕微鏡(ULV−SEM)を用いて酸洗後の鋼板表面を加速電圧2kV、作動距離3.0mm、倍率1000倍程度で5視野程度を観察し、エネルギー分散型X線分光器(EDX)を用いて分光分析し、反射電子像を得る。この反射電子像を画像解析ソフト、例えば、Image Jを用いて2値化処理して黒色部の面積率を測定し、各視野の測定値を平均化することで鉄系酸化物の表面被覆率を得ることができる。なお、上記極低加速電圧の走査型電子顕微鏡(ULV−SEM)としては、例えば、SEISS社製;ULTRA55を、また、エネルギー分散型X線分光器(EDX)としては、例えば、Thermo Fisher社製;NSS312Eを挙げることができる。
In the present invention, the surface coverage of the iron-based oxide is determined as follows.
Using a scanning electron microscope (ULV-SEM) with ultra-low acceleration voltage that can detect extremely surface layer information, the steel plate surface after pickling is observed with an acceleration voltage of 2 kV, an operating distance of 3.0 mm, and a magnification of about 1000, and about 5 fields of view. Then, spectral analysis is performed using an energy dispersive X-ray spectrometer (EDX) to obtain a reflected electron image. This reflected electron image is binarized using image analysis software, for example, Image J, the area ratio of the black portion is measured, and the surface coverage of the iron-based oxide is obtained by averaging the measured values of each field of view. Can be obtained. The ultra-low acceleration voltage scanning electron microscope (ULV-SEM) is, for example, manufactured by SEISS; ULTRA55, and the energy dispersive X-ray spectrometer (EDX) is, for example, manufactured by Thermo Fisher. NSS 312E may be mentioned.
ここで、上記2値化処理に用いる閾値は、以下のようにして設定した。
C:0.14mass%、Si:1.65mass%、Mn:1.33mass%、P:0.018mass%、S:0.002mass%、Al:0.035mass%、残部が実質的にFeからなる鋼スラブを、1150℃に加熱後、仕上終了温度を850℃とする熱間圧延し、550℃で巻き取った後、酸洗し、冷間圧延して1.8mmの冷延板とし、その後、その冷延板に、750℃×30秒の均熱焼鈍後、20℃/秒で400℃まで冷却し、100秒間過時効処理し、50℃/秒で室温まで冷却する連続焼鈍を施して冷延焼鈍板とした。
Here, the threshold used for the binarization process was set as follows.
C: 0.14 mass%, Si: 1.65 mass%, Mn: 1.33 mass%, P: 0.018 mass%, S: 0.002 mass%, Al: 0.035 mass%, the balance being substantially made of Fe The steel slab is heated to 1150 ° C. and then hot rolled to a finish finishing temperature of 850 ° C., wound at 550 ° C., pickled, cold rolled to a 1.8 mm cold rolled sheet, and then The cold-rolled sheet was annealed at 750 ° C. for 30 seconds, cooled to 400 ° C. at 20 ° C./second, over-aged for 100 seconds, and then subjected to continuous annealing to cool to room temperature at 50 ° C./second. A cold-rolled annealed plate was used.
次いで、上記連続焼鈍後の冷延鋼板を、表1に示した条件で、酸洗と再酸洗を施した後、0.7%の調質圧延を施して、鋼板表面の鉄系酸化物量が異なるNo.aおよびbの2種類の冷延鋼板を得た。
斯くして得られた上記No.aの冷延鋼板を鉄系酸化物の多い標準サンプル、No.bの冷延鋼板を鉄系酸化物の少ない標準サンプルとし、それぞれの鋼板について、走査型電子顕微鏡を用いて前述した条件で反射電子像を得た。図1は、No.a,bの鋼板の反射電子像写真を、また、図2は、No.a,bの鋼板の上記反射電子像写真のグレー値に対するピクセル数のヒストグラムを示す。そして、本発明では、上記図2に示したNo.a,bのヒストグラムの交点(X点)に対応するグレー値(Y点)を閾値とした。因みに、上記閾値を用いて、No.a,bの鋼板の鉄系酸化物の表面被覆率を求めたところ、No.aの鋼板は85.3%、No.bの鋼板は25.8%であった。
Next, the cold-rolled steel sheet after the continuous annealing is subjected to pickling and re-acid pickling under the conditions shown in Table 1, and then subjected to 0.7% temper rolling, and the amount of iron-based oxide on the steel sheet surface With different numbers. Two types of cold-rolled steel sheets a and b were obtained.
The above-mentioned No. 5 thus obtained. The cold rolled steel sheet a is a standard sample with a lot of iron-based oxides, No. The cold rolled steel sheet b was used as a standard sample with a small amount of iron-based oxides, and a reflected electron image was obtained for each steel sheet using the scanning electron microscope under the conditions described above. FIG. The reflection electron image photograph of the steel plates a and b is shown in FIG. The histogram of the pixel number with respect to the gray value of the said reflection electron image photograph of the steel plate of a and b is shown. In the present invention, No. 1 shown in FIG. The gray value (Y point) corresponding to the intersection (X point) of the histograms a and b was used as the threshold value. Incidentally, using the above threshold, No. When the surface coverage of the iron-based oxide of the steel sheets a and b was determined, No. The steel sheet of a is 85.3%, No. The steel sheet for b was 25.8%.
次に、上記表面特性を有するSi含有冷延鋼板の製造方法について説明する。
本発明のSi含有冷延鋼板の製造方法は、Siを0.5〜3.0mass%含有する鋼素材(スラブ)を加熱後、熱間圧延し、冷間圧延し、連続焼鈍し、その後、電解酸洗して鋼板表層のSi含有酸化物層を完全に除去した後、さらに、非酸化性酸を用いて再酸洗して、上記電解酸洗により鋼板表面に生成した鉄系酸化物の鋼板表面被覆率を40%以下に低減する方法である。したがって、製鋼工程から冷間圧延後の連続焼鈍工程までは、常法に従って製造することができるが、連続焼鈍後の酸洗以降は、以下の条件で製造するのが好ましい。
Next, the manufacturing method of the Si containing cold-rolled steel plate which has the said surface characteristic is demonstrated.
The method for producing a Si-containing cold-rolled steel sheet according to the present invention comprises heating a steel material (slab) containing 0.5 to 3.0 mass% of Si, followed by hot rolling, cold rolling, continuous annealing, and then After complete removal of the Si-containing oxide layer on the surface of the steel sheet by electrolytic pickling, re-acid pickling using a non-oxidizing acid, and the iron-based oxide produced on the steel sheet surface by the electrolytic pickling This is a method of reducing the steel sheet surface coverage to 40% or less. Therefore, although it can manufacture in accordance with a conventional method from the steelmaking process to the continuous annealing process after cold rolling, it is preferable to manufacture on the following conditions after the pickling after continuous annealing.
連続焼鈍後の電解酸洗
連続焼鈍後の鋼板表層には、SiO2やSi−Mn系複合酸化物等のSi含有酸化物が多量に生成されており、このままでは化成処理性や塗装後耐食性が著しく低下してしまう。そこで、本発明では、焼鈍後の冷延鋼板の表面を電解酸洗して鋼板表層のSi含有酸化物層を地鉄ごと除去する必要がある。
Electrolytic pickling after continuous annealing A large amount of Si-containing oxides such as SiO 2 and Si-Mn complex oxides are formed on the steel sheet surface layer after continuous annealing. It will drop significantly. Therefore, in the present invention, it is necessary to electrolytically pickle the surface of the cold-rolled steel sheet after annealing to remove the Si-containing oxide layer on the surface layer of the steel sheet together with the base iron.
というのは、前述したように、Si含有酸化物のうち、Si−Mn系複合酸化物は酸に容易に溶解するが、SiO2は酸に対して難溶性を示す。したがって、SiO2を含めてSi含有酸化物を完全に除去するには、電解酸洗して鋼板の地鉄ごと酸化物層を取り除いてやる必要がある。上記電解酸洗に用いることができる酸としては、塩酸や硫酸、硝酸等の酸を用いることができるが、中でも製鉄業において多用されている塩酸は好適に用いることができる。 This is because, as described above, among the Si-containing oxides, the Si—Mn composite oxide is easily dissolved in the acid, but SiO 2 is hardly soluble in the acid. Therefore, in order to completely remove the Si-containing oxide including SiO 2 , it is necessary to perform electrolytic pickling to remove the oxide layer together with the base iron of the steel plate. Acids such as hydrochloric acid, sulfuric acid, and nitric acid can be used as the acid that can be used for the electrolytic pickling. Among them, hydrochloric acid that is frequently used in the steel industry can be preferably used.
また、塩酸を用いる場合には、その濃度は50〜300g/Lの範囲とするのが好ましい。50g/L未満では、Si含有酸化物層を地鉄ごと除去するのに必要な酸洗性が得にくく、一方、300g/Lを超えると塩酸の揮発により作業環境の悪化をもたらすからである。また、塩酸を用いる場合には、酸洗液の液温を20〜70℃、電流密度1〜20A/dm2、酸洗時間を1〜30秒として行うのが好ましい。酸洗液の温度が20℃以上、電流密度1A/dm2以上かつ酸洗時間が1秒以上であれば、鋼板表層のSi含有酸化物層を十分に除去することができるので、化成処理性や塗装後耐食性を低下させることがない。一方、酸洗液の温度が70℃以下、電流密度20A/dm2以下かつ30秒以下であれば、酸洗過剰のために、鋼板表面が粗くなって化成処理皮膜が不均一となったり、鉄系酸化物による表面被覆率が高くなったりすることがないので、化成処理性や塗装後耐食性を低下させることがないからである。なお、上記塩酸に酸洗促進剤を添加して地鉄の溶解を促進することも有効である。 Moreover, when using hydrochloric acid, it is preferable that the density | concentration shall be the range of 50-300 g / L. If it is less than 50 g / L, the pickling property necessary for removing the Si-containing oxide layer together with the base iron is difficult to obtain. On the other hand, if it exceeds 300 g / L, the working environment is deteriorated due to volatilization of hydrochloric acid. Moreover, when using hydrochloric acid, it is preferable to carry out as the liquid temperature of pickling liquid 20-70 degreeC, current density 1-20A / dm < 2 >, and pickling time 1-30 seconds. If the temperature of the pickling solution is 20 ° C. or higher, the current density is 1 A / dm 2 or higher, and the pickling time is 1 second or longer, the Si-containing oxide layer on the steel sheet surface layer can be sufficiently removed. And corrosion resistance after painting is not reduced. On the other hand, if the temperature of the pickling solution is 70 ° C. or less, the current density is 20 A / dm 2 or less and 30 seconds or less, the steel plate surface becomes rough due to excessive pickling, and the chemical conversion treatment film becomes non-uniform, This is because the surface coverage by the iron-based oxide does not increase, and the chemical conversion property and the corrosion resistance after coating are not deteriorated. It is also effective to add a pickling accelerator to the hydrochloric acid to promote dissolution of the base iron.
酸洗後の再酸洗
しかし、上記のような電解酸洗では、電解酸洗により鋼板表面に生成する鉄系酸化物の表面被覆率を安定して40%以下に制御することは難しい。そこで、本発明では、上記電解酸洗によって鋼板表面に生成した鉄系酸化物をより確実に40%以下に低減するため、酸洗した鋼板の表面を、さらに非酸化性の酸で再酸洗して鉄系酸化物を溶解・除去することとした。
However, in the electrolytic pickling as described above, it is difficult to stably control the surface coverage of the iron-based oxide generated on the steel sheet surface by electrolytic pickling to 40% or less. Therefore, in the present invention, in order to more reliably reduce the iron-based oxide generated on the surface of the steel plate by the electrolytic pickling to 40% or less, the surface of the pickled steel plate is further pickled again with a non-oxidizing acid. Thus, the iron-based oxide was dissolved and removed.
上記再酸洗に用いることのできる非酸化性の酸としては、塩酸、硫酸、リン酸、ピロリン酸、ギ酸、酢酸、クエン酸、弗酸、シュウ酸あるいはこれらを2種以上混合した酸等があり、いずれを用いてもよいが、製鉄業で一般的に用いられている塩酸や硫酸であれば、好ましく用いることができる。中でも塩酸は、揮発性の酸であるため、硫酸のように水洗後の鋼板表面に硫酸根などの残留物が残存し難いこと、および、塩化物イオンによる酸化物破壊効果が大きいことなどから、好適である。また、塩酸と硫酸を混合した酸を用いてもよい。 Examples of the non-oxidizing acid that can be used for the re-acidification include hydrochloric acid, sulfuric acid, phosphoric acid, pyrophosphoric acid, formic acid, acetic acid, citric acid, hydrofluoric acid, oxalic acid, or an acid obtained by mixing two or more of these. Yes, any of them may be used, but hydrochloric acid or sulfuric acid generally used in the steel industry can be preferably used. Among them, hydrochloric acid is a volatile acid, so that it is difficult for residues such as sulfate radicals to remain on the surface of the steel sheet after washing like sulfuric acid, and because the oxide destruction effect by chloride ions is large, Is preferred. Moreover, you may use the acid which mixed hydrochloric acid and sulfuric acid.
上記再酸洗の酸洗液として、塩酸を用いる場合には、塩酸濃度を0.1〜50g/Lとして、また、硫酸を用いる場合には、硫酸濃度を0.1〜150g/Lとして用いるのが好ましく、また、塩酸と硫酸を混合した酸を再酸洗に用いる場合は、塩酸濃度を0.1〜20g/L、硫酸濃度を0.1〜60g/Lとして混合した酸を用いるのが好ましい。 When hydrochloric acid is used as the pickling solution for the re-pickling, the hydrochloric acid concentration is 0.1 to 50 g / L, and when sulfuric acid is used, the sulfuric acid concentration is 0.1 to 150 g / L. In addition, when an acid mixed with hydrochloric acid and sulfuric acid is used for re-acid pickling, an acid mixed with a hydrochloric acid concentration of 0.1 to 20 g / L and a sulfuric acid concentration of 0.1 to 60 g / L is used. Is preferred.
また、上記再酸洗は、いずれの再酸洗液を用いる場合でも、液温は20〜70℃の範囲とし、処理時間を1〜30秒として行うのが好ましい。再酸洗液の濃度が上記下限以上で、かつ液温が20℃以上、処理時間が1秒以上であれば、鋼板表面に残存する鉄系酸化物を十分に除去でき、一方、再酸洗液の濃度が上記上限濃度以下、かつ温度が70℃以下、処理時間が30秒以下であれば、鋼板表面の溶解が過剰とならないため、新たに表面酸化膜を生成することもないからである。 In addition, the re-pickling is preferably performed in a range of 20 to 70 ° C. and a processing time of 1 to 30 seconds regardless of which re-pickling solution is used. If the concentration of the re-pickling solution is equal to or higher than the above lower limit, the liquid temperature is 20 ° C. or higher, and the treatment time is 1 second or longer, the iron-based oxide remaining on the steel plate surface can be sufficiently removed, This is because if the concentration of the liquid is not more than the above upper limit concentration, the temperature is not more than 70 ° C., and the treatment time is not more than 30 seconds, the surface of the steel sheet will not be excessively dissolved, and a new surface oxide film will not be generated. .
上記のようにして連続焼鈍後、電解酸洗し、再酸洗して鋼板表面の鉄系酸化物の被覆率を40%以下とした冷延鋼板は、その後、調質圧延やレベラー加工等の通常の処理工程を経て製品板とすることができる。 After the continuous annealing as described above, electrolytic cold pickling, re-acid pickling, and the cold rolled steel sheet with the iron oxide coverage on the steel sheet surface of 40% or less is then subjected to temper rolling, leveler processing, etc. A product board can be obtained through a normal processing step.
C:0.125mass%、Si:1.5mass%、Mn:2.6mass%、P:0.019mass%、S:0.008mass%およびAl:0.040mass%を含有し、残部がFeおよび不可避的不純物からなる鋼を、転炉、脱ガス処理等を経る通常の精練プロセスで溶製し、連続鋳造して鋼素材(スラブ)とした。次いで、このスラブを、1150〜1170℃の温度に再加熱した後、仕上圧延終了温度を850〜880℃とする熱間圧延し、500〜550℃の温度でコイルに巻き取り、板厚が3〜4mmの熱延鋼板とし、その後、これらの熱延鋼板を酸洗し、スケールを除去した後、冷間圧延し、板厚が1.8mmの冷延鋼板とした。次いで、これらの冷延鋼板に、750〜780℃の均熱温度に加熱し、40〜50秒間保持した後、上記均熱温度から350〜400℃の冷却停止温度まで20〜30℃/秒で冷却し、上記冷却停止温度範囲に100〜120秒間保持する連続焼鈍を施した後、表2に示した条件で鋼板表面を塩酸で電解酸洗し、さらに再酸洗した後、伸び率0.7%の調質圧延を施して、表2に示したNo.1〜79の冷延鋼板を得た。 C: 0.125 mass%, Si: 1.5 mass%, Mn: 2.6 mass%, P: 0.019 mass%, S: 0.008 mass% and Al: 0.040 mass%, the balance being Fe and inevitable Steel consisting of mechanical impurities was melted by a normal scouring process through a converter, degassing treatment, etc., and continuously cast into a steel material (slab). Next, this slab was reheated to a temperature of 1150 to 1170 ° C., and then hot-rolled to a finish rolling finish temperature of 850 to 880 ° C., wound around a coil at a temperature of 500 to 550 ° C., and a plate thickness of 3 A hot rolled steel sheet having a thickness of ˜4 mm was obtained. Thereafter, these hot rolled steel sheets were pickled, scales were removed, and then cold rolled to obtain a cold rolled steel sheet having a thickness of 1.8 mm. Subsequently, these cold-rolled steel sheets were heated to a soaking temperature of 750 to 780 ° C. and held for 40 to 50 seconds, and then from the above soaking temperature to a cooling stop temperature of 350 to 400 ° C. at 20 to 30 ° C./sec. After cooling and continuous annealing for holding for 100 to 120 seconds in the above cooling stop temperature range, the steel sheet surface was electrolytically pickled with hydrochloric acid under the conditions shown in Table 2, and after re-acid pickling, an elongation of 0. 7% temper rolling was applied, and No. 1 shown in Table 2 was obtained. 1 to 79 cold-rolled steel sheets were obtained.
上記の各冷延鋼板から試験片を採取し、極低加速電圧の走査型電子顕微鏡(ULV−SEM;SEISS社製;ULTRA55)を用いて鋼板表面を加速電圧2kV、作動距離3.0mm、倍率1000倍で5視野を観察し、エネルギー分散型X線分光器(EDX;Thermo Fisher社製;NSS312E)を用いて分光分析して反射電子像を得た。この反射電子像を、画像解析ソフト(Image J)を用いて、前述した標準サンプルNo.a,bのヒストグラムの交点(X点)に対応するグレー値(Y点)を閾値として定め、2値化処理して黒色部の面積率(5視野の平均値)を求め、鉄系酸化物の表面被覆率とした。 Specimens were taken from each of the above cold-rolled steel sheets, and the surface of the steel sheet was accelerated using an ultra-low acceleration voltage scanning electron microscope (ULV-SEM; manufactured by SEISS; ULTRA55) at an acceleration voltage of 2 kV, a working distance of 3.0 mm, and a magnification. Five fields of view were observed at 1000 times, and a reflection electron image was obtained by spectroscopic analysis using an energy dispersive X-ray spectrometer (EDX; manufactured by Thermo Fisher; NSS312E). This reflected electron image is obtained by using the image analysis software (Image J) and the standard sample No. described above. The gray value (point Y) corresponding to the intersection (point X) of the histograms a and b is set as a threshold value, and binarization processing is performed to obtain the area ratio (average value of five fields of view) of the black portion. The surface coverage was determined as follows.
また、上記の各冷延鋼板から試験片を採取し、下記条件で化成処理と塗装処理を施した後、塩温水浸漬試験、塩水噴霧試験および複合サイクル腐食試験の3種の腐食試験に供して、塗装後耐食性を評価した。
(1)化成処理条件
上記各冷延鋼板から採取した試験片に、日本パーカライジング社製の脱脂剤:FC−E2011、表面調整剤:PL−Xおよび化成処理剤:パルボンドPB−L3065を用いて、下記の標準条件および化成処理液の温度を下げて低温度化した比較条件の2条件で、化成処理皮膜付着量が1.7〜3.0g/m2となるよう化成処理を施した。
<標準条件>
・脱脂工程:処理温度 40°C、処理時間 120秒
・スプレー脱脂、表面調整工程:pH 9.5、処理温度室温、処理時間 20秒
・化成処理工程:化成処理液の温度 35℃、処理時間 120秒
<低温度化条件>
上記標準条件における化成処理液の温度を33℃に低下した条件
In addition, specimens are collected from each of the above cold-rolled steel sheets, subjected to chemical conversion treatment and coating treatment under the following conditions, and then subjected to three types of corrosion tests: a salt warm water immersion test, a salt spray test, and a combined cycle corrosion test. The corrosion resistance after coating was evaluated.
(1) Chemical conversion treatment conditions In the test piece extract | collected from each said cold-rolled steel plate, the degreasing agent: FC-E2011 made from Nippon Parkerizing Co., Ltd., surface adjustment agent: PL-X, and chemical conversion treatment agent: Palbond PB-L3065, The chemical conversion treatment was performed so that the amount of chemical conversion film coating was 1.7 to 3.0 g / m 2 under the following two conditions: standard conditions and comparative conditions in which the temperature of the chemical conversion liquid was lowered to lower the temperature.
<Standard conditions>
・ Degreasing process: treatment temperature 40 ° C., treatment time 120 seconds ・ Spray degreasing, surface adjustment step: pH 9.5, treatment temperature room temperature, treatment time 20 seconds ・ Chemical conversion treatment process: temperature of chemical treatment liquid 35 ° C., treatment time 120 seconds <temperature reduction conditions>
Conditions under which the temperature of the chemical conversion solution under the standard conditions is reduced to 33 ° C
(2)腐食試験
上記化成処理を施した試験片の表面に、日本ペイント社製の電着塗料:V−50を用いて、膜厚が25μmとなるように電着塗装を施し、下記3種類の腐食試験に供した。
<塩温水浸漬試験>
化成処理および電着塗装を施した上記試験片の表面に、カッターで長さ45mmのクロスカット疵を付与した後、この試験片を、5mass%NaCl溶液(60℃)に360時間浸漬し、その後、水洗し、乾燥し、カット疵部に粘着テープを貼り付けた後、引き剥がすテープ剥離試験を行い、カット疵部左右を合わせた最大剥離全幅を測定した。この最大剥離全幅が5.0mm以下であれば、耐塩温水浸漬試験における耐食性は良好と評価することができる。
<塩水噴霧試験(SST)>
化成処理、電着塗装を施した上記試験片の表面に、カッターで長さ45mmのクロスカット疵を付与した後、この試験片を、5mass%NaCl水溶液を使用して、JIS Z2371:2000に規定される中性塩水噴霧試験に準拠して1200時間の塩水噴霧試験を行った後、クロスカット疵部についてテープ剥離試験し、カット疵部左右を合わせた最大剥離全幅を測定した。この最大剥離全幅が4.0mm以下であれば、塩水噴霧試験における耐食性は良好と評価することができる。
<複合サイクル腐食試験(CCT)>
化成処理、電着塗装を施した上記試験片の表面に、カッターで長さ45mmのクロスカット疵を付与した後、この試験片を、塩水噴霧(5mass%NaCl水溶液:35℃、相対湿度:98%)×2時間→乾燥(60℃、相対湿度:30%)×2時間→湿潤(50℃、相対湿度:95%)×2時間、を1サイクルとして、これを120サイクル繰り返す腐食試験後、水洗し、乾燥した後、カット疵部についてテープ剥離試験し、カット疵部左右を合わせた最大剥離全幅を測定した。この最大剥離全幅が6.0mm以下であれば、複合サイクル腐食試験での耐食性は良好と評価できる。
(2) Corrosion test The surface of the test piece subjected to the above chemical conversion treatment was subjected to electrodeposition coating with an electrodeposition coating material: V-50 manufactured by Nippon Paint Co., Ltd. so as to have a film thickness of 25 μm. The sample was subjected to a corrosion test.
<Salt warm water immersion test>
The surface of the above test piece subjected to chemical conversion treatment and electrodeposition coating was applied with a 45 mm long crosscut wrinkle with a cutter, and then the test piece was immersed in a 5 mass% NaCl solution (60 ° C.) for 360 hours, and thereafter After washing with water, drying, and sticking an adhesive tape on the cut collar, a tape peeling test was conducted to peel it off, and the maximum width of the entire peel that combined the left and right sides of the cut collar was measured. If this maximum peeling full width is 5.0 mm or less, it can be evaluated that the corrosion resistance in the salt warm water immersion test is good.
<Salt spray test (SST)>
The surface of the above test piece subjected to chemical conversion treatment and electrodeposition coating was applied with a 45 mm long crosscut wrinkle with a cutter, and then this test piece was specified in JIS Z2371: 2000 using a 5 mass% NaCl aqueous solution. After performing a salt water spray test for 1200 hours in accordance with the neutral salt spray test, a tape peel test was performed on the cross-cut collar part, and the maximum total peel width of the cut collar part was measured. If the maximum total peel width is 4.0 mm or less, it can be evaluated that the corrosion resistance in the salt spray test is good.
<Composite cycle corrosion test (CCT)>
The surface of the above-mentioned test piece subjected to chemical conversion treatment and electrodeposition coating was applied with a 45 mm long crosscut wrinkle with a cutter, and then the test piece was sprayed with salt water (5 mass% NaCl aqueous solution: 35 ° C., relative humidity: 98 %) × 2 hours → drying (60 ° C., relative humidity: 30%) × 2 hours → wet (50 ° C., relative humidity: 95%) × 2 hours. After washing with water and drying, a tape peel test was performed on the cut collar, and the maximum width of the maximum peel along the left and right sides of the cut collar was measured. If this maximum peel width is 6.0 mm or less, it can be evaluated that the corrosion resistance in the combined cycle corrosion test is good.
上記試験の結果を表2に併記した。この結果から、連続焼鈍後、本発明に適合する条件で電解酸洗し、再酸洗した本発明例の鋼板は、塩温水浸漬試験、塩水噴霧試験および複合サイクル腐食試験のいずれにおいても最大剥離全幅が小さく、良好な塗装後耐食性を示していることがわかる。 The results of the above test are also shown in Table 2. From this result, after continuous annealing, the steel plate of the present invention example that was electrolytically pickled and re-washed under conditions suitable for the present invention was the maximum peel in any of the salt warm water immersion test, salt spray test, and combined cycle corrosion test. It can be seen that the overall width is small, indicating good post-coating corrosion resistance.
表3に示した成分組成を有する鋼記号A〜Nの鋼を転炉、脱ガス処理等を経る通常の精練プロセスで溶製し、連続鋳造して鋼スラブとした。これらの鋼スラブを、表4に示した熱延条件で熱間圧延し、板厚3〜4mmの熱延鋼板とし、酸洗して鋼板表面のスケールを除去した後、冷間圧延して板厚1.8mmの冷延鋼板とした。次いで、これらの冷延鋼板を、同じく表4に示した条件で連続焼鈍した後、表5に示した条件で電解酸洗し、再酸洗し、その後、伸び率0.7%の調質圧延を施して、No.1〜23の冷延鋼板を得た。 Steels of steel symbols A to N having the composition shown in Table 3 were melted by a normal scouring process through a converter, degassing treatment, etc., and continuously cast to obtain a steel slab. These steel slabs were hot-rolled under the hot rolling conditions shown in Table 4 to form hot-rolled steel sheets having a thickness of 3 to 4 mm, pickled to remove the scale on the steel sheet surface, and then cold-rolled to obtain a steel sheet. A cold-rolled steel sheet having a thickness of 1.8 mm was used. Next, after these cold-rolled steel sheets were continuously annealed under the conditions shown in Table 4, they were subjected to electrolytic pickling under the conditions shown in Table 5, re-acid pickling, and then tempered with an elongation of 0.7%. After rolling, no. 1 to 23 cold-rolled steel sheets were obtained.
斯くして得られた上記冷延鋼板から試験片を採取し、実施例1と同様にして、再酸洗後の鋼板表面における鉄系酸化物の表面被覆率を測定した後、下記の引張試験および塗装後耐食性試験に供した。
(1)機械的特性
圧延方向に直角方向(C方向)から採取したJIS Z2201:1998に規定のJIS5号引張試験片を用いて、JIS Z2241:1998の規定に準拠して引張試験を行い、引張強さTSを測定した。
(2)塗装後耐食性
各冷延鋼板から採取した試験片に、実施例1と同じ条件で、化成処理し、電着塗装を施した試験片を作製し、実施例1と同様にして、塩温水浸漬試験、塩水噴霧試験(SST)および複合サイクル腐食試験(CCT)の3種類の腐食試験に供して、塗装後耐食性を評価した。
A test piece was collected from the cold-rolled steel sheet thus obtained, and after measuring the surface coverage of the iron-based oxide on the steel sheet surface after re-acid washing in the same manner as in Example 1, the following tensile test was performed. And subjected to a corrosion resistance test after painting.
(1) Mechanical properties Using a JIS No. 5 tensile test piece specified in JIS Z2201: 1998 collected from a direction perpendicular to the rolling direction (C direction), a tensile test was performed in accordance with the specification of JIS Z2241: 1998, The strength TS was measured.
(2) Corrosion resistance after coating A test piece sampled from each cold-rolled steel sheet was subjected to chemical conversion treatment under the same conditions as in Example 1 to produce a test piece subjected to electrodeposition coating. The corrosion resistance after coating was evaluated by three types of corrosion tests, a hot water immersion test, a salt spray test (SST), and a combined cycle corrosion test (CCT).
上記試験の結果を、表4および表5に示した。この結果から、Siを0.5mass%以上含有し、本発明に適合する条件で電解酸洗し、再酸洗して鋼板表面の鉄系酸化物による被覆率を40%以下とした本発明例の高強度冷延鋼板は、引張強さTSが590MPa以上の高強度を有し、かつ、塗装後耐食性にも優れていることがわかる。これに対して、Siが0.5mass%未満のNo.22(鋼記号M)は、塗装後耐食性は優れるものの、引張強さTSが590MPaに達せず、一方、Siが3.0mass%を超えるNo.23(鋼記号N)は、高強度が得られるものも、本発明の条件で処理しても優れた塗装後耐食性が得られていない。 The results of the above test are shown in Tables 4 and 5. From this result, the present invention example containing Si of 0.5 mass% or more, electrolytic pickling under conditions suitable for the present invention, re-acid pickling, and the steel sheet surface coverage with iron oxide was 40% or less. It can be seen that the high-strength cold-rolled steel sheet has a high strength with a tensile strength TS of 590 MPa or more and excellent corrosion resistance after coating. On the other hand, No. with Si less than 0.5 mass%. No. 22 (steel symbol M) has excellent post-coating corrosion resistance, but the tensile strength TS does not reach 590 MPa, while Si exceeds 3.0 mass%. No. 23 (steel symbol N) has high strength, and excellent post-coating corrosion resistance is not obtained even if it is processed under the conditions of the present invention.
本発明により製造されるSi含有冷延鋼板は、塗装後耐食性に優れるだけでなく、高い強度と優れた加工性を有しているので、自動車車体用部材の素材としてだけでなく、家電製品や建築部材などの分野で同様の特性が求められる用途の素材としても好適に用いることができる。 The Si-containing cold-rolled steel sheet produced according to the present invention not only has excellent post-painting corrosion resistance, but also has high strength and excellent workability, so not only as a material for automobile body members, It can also be suitably used as a material for applications that require similar characteristics in the field of building materials and the like.
Claims (5)
The non-oxidizing acid has a concentration of 0.1 to 50 g / L hydrochloric acid, 0.1 to 150 g / L sulfuric acid, and 0.1 to 20 g / L hydrochloric acid and 0.1 to 60 g / L. It is any acid of the acid which mixed the sulfuric acid, The manufacturing method of Si containing cold-rolled steel plate of any one of Claims 1-4 characterized by the above-mentioned.
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