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JP5690255B2 - Performance confirmation test method and apparatus for surface covering material of RC structure - Google Patents
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JP5690255B2 - Performance confirmation test method and apparatus for surface covering material of RC structure - Google Patents

Performance confirmation test method and apparatus for surface covering material of RC structure Download PDF

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JP5690255B2
JP5690255B2 JP2011236978A JP2011236978A JP5690255B2 JP 5690255 B2 JP5690255 B2 JP 5690255B2 JP 2011236978 A JP2011236978 A JP 2011236978A JP 2011236978 A JP2011236978 A JP 2011236978A JP 5690255 B2 JP5690255 B2 JP 5690255B2
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covering material
corrosion
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貴士 牛田
貴士 牛田
究 津野
究 津野
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Railway Technical Research Institute
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Description

本発明は、RC(鉄筋コンクリート)構造物の表面被覆材の性能確認試験方法及びその装置に関するものである。   The present invention relates to a performance confirmation test method and apparatus for a surface covering material of an RC (Reinforced Concrete) structure.

RC構造物は塩害等に起因する鉄筋の腐食によって、その性能が低下する。そこで、RC構造物の鉄筋の腐食に対する抵抗性を向上するために、RC構造物に表面被覆材を施工する事例がある。   The performance of RC structures deteriorates due to corrosion of reinforcing bars caused by salt damage. Then, in order to improve the resistance with respect to corrosion of the reinforcing bar of RC structure, there is an example which constructs a surface covering material to RC structure.

以下、既存技術について説明する。   Hereinafter, the existing technology will be described.

RC構造物の表面被覆材の性能を確認するための既存技術は暴露試験と劣化促進試験の2つに大別される。   The existing technologies for confirming the performance of the surface covering material of the RC structure are roughly classified into an exposure test and a deterioration promotion test.

土木構造物の供用年数が50年以上であることを考慮すると、それと同等の試験期間が必要となる暴露試験は、実務上の利用は難しい。   Considering that the civil engineering structure has been in service for 50 years or more, an exposure test that requires a test period equivalent to that is difficult to practically use.

また、一般的な劣化促進試験では、鉄筋の腐食量を確認するためにコンクリート中の鉄筋をはつり出す必要があるのみならず、鉄筋径やコンクリートかぶりなどのパラメータ毎に供試体が必要となるため、経済性に課題が残る。   In addition, in general deterioration promotion tests, it is necessary not only to reinforce the reinforcing bars in the concrete in order to check the corrosion amount of the reinforcing bars, but also to provide specimens for each parameter such as the diameter of the reinforcing bars and concrete cover. The problem remains in economic efficiency.

また、既存技術には共通して、試験条件と異なる鉄筋径やコンクリートかぶりでは、劣化予測が困難である。   In addition, common to existing technologies, it is difficult to predict deterioration with a reinforcing bar diameter or concrete cover different from the test conditions.

特開2007−240481号公報Japanese Patent Laid-Open No. 2007-240481

上記したように、RC構造物の表面被覆材の暴露試験は試験期間の長さが課題であり、劣化促進試験は必要な供試体数が多くなる傾向があるため、経済性に課題が残る。このように、RC構造物の表面被覆材の性能を確認する合理的な方法は確立されていないのが現状である。   As described above, the exposure test of the surface covering material of the RC structure has a problem of the length of the test period, and the deterioration acceleration test has a tendency to increase the number of required specimens. Thus, the present condition is that the rational method which confirms the performance of the surface coating material of RC structure is not established.

劣化促進試験で供試体数が増加するのは、鉄筋の腐食量を把握するために鉄筋をコンクリート中からはつり出す必要があるためである。試験期間を通じて、1つの供試体の腐食の進行をモニタリングすることが可能であれば、この課題は解決される。   The reason why the number of specimens increases in the deterioration promotion test is that it is necessary to lift the reinforcing bar from the concrete in order to grasp the corrosion amount of the reinforcing bar. This problem is solved if it is possible to monitor the progress of corrosion of one specimen throughout the test period.

このような腐食のモニタリングとしては、例えば、鉄筋腐食の予測方法および鉄筋腐食のモニタリングシステム(下記特許文献1参照)が提案されており、これは常時モニタリングが可能な方法である。このモニタリング方法は、部材内に埋設された鉄筋を複数の鉄筋要素に区分し、コンクリートに照合電極および対極、コンクリート抵抗計、コンクリート温度計が格納されたセンサボックスを埋設する。コンピュータは、腐食モニタ、切替装置を制御し、センサボックス内のセンサ類を用いて、電気化学的性質を測定するようにしている。   As such corrosion monitoring, for example, a method for predicting rebar corrosion and a monitoring system for rebar corrosion (see Patent Document 1 below) have been proposed. In this monitoring method, a reinforcing bar embedded in a member is divided into a plurality of reinforcing bar elements, and a sensor box in which a reference electrode and a counter electrode, a concrete resistance meter, and a concrete thermometer are stored is embedded in concrete. The computer controls the corrosion monitor and the switching device, and measures the electrochemical properties using the sensors in the sensor box.

しかしながら、上記した特許文献1に開示された鉄筋腐食の予測方法および鉄筋腐食のモニタリングシステムは、装置の規模が大きく、また、その試験が煩雑であるといった問題があった。   However, the method for predicting corrosion of reinforcing bars and the monitoring system for corrosion of reinforcing bars disclosed in Patent Document 1 described above have a problem that the scale of the apparatus is large and the test is complicated.

本発明は、上記状況に鑑みて、試験項目が少なくて済み、試験も簡便である、RC構造物の表面被覆材の性能確認試験方法及びその装置を提供することを目的とする。   In view of the above circumstances, an object of the present invention is to provide a method for confirming the performance of a surface covering material for an RC structure and an apparatus therefor, in which the number of test items is small and the test is simple.

本発明は、上記目的を達成するために、
〔1〕RC構造物の表面被覆材の性能確認試験方法において、表面被覆材を付したRC構造物の表面に対応させるひずみゲージとこのひずみゲージに接続されるデータロガーを用いて、前記表面被覆材を付したRC構造物の鉄筋の電食試験を行い、それに基づいてRC構造物の表面被覆材による鉄筋の腐食に対する抵抗性の度合を試験し、前記表面被覆材を付したRC構造物の長期的な劣化やその進行状況を予測することを特徴とする。
In order to achieve the above object, the present invention provides
[1] In performance test method for the surface dressing of RC structures, using a strain gauge to correspond to the surface of the RC structure denoted by the surface coating material, a data logger connected to the strain gauge, said surface perform electrolytic corrosion testing rebar of RC structure denoted by the coating material, based on it was tested the degree of resistance to corrosion of the reinforcing steel by surface coating material of the RC structure, RC structure denoted by the surface coating material It is characterized by predicting the long-term deterioration and the progress of the.

〔2〕上記〔1〕記載のRC構造物の表面被覆材の性能確認試験方法において、前記電食試験は、数値解析による腐食による鉄筋膨張量を推定することを特徴とする。   [2] In the performance confirmation test method for the surface covering material of the RC structure according to [1] above, the electrolytic corrosion test estimates a reinforcing bar expansion amount due to corrosion by numerical analysis.

〔3〕RC構造物の表面被覆材の性能確認試験装置において、表面被覆材を付したRC構造物の表面に設置するひずみゲージと、このひずみゲージに接続されるデータロガーを用いて、前記表面被覆材を付したRC構造物の鉄筋の電食試験を行い、それに基づいて表面被覆材によるRC構造物の鉄筋の腐食に対する抵抗性の度合を試験し、前記表面被覆材を付したRC構造物の長期的な劣化やその進行状況を予測する手段を具備することを特徴とする。 [3] In the performance confirmation test apparatus for the surface covering material of the RC structure, using the strain gauge installed on the surface of the RC structure with the surface covering material and the data logger connected to the strain gauge, the surface perform electrolytic corrosion testing rebar of RC structure denoted by the coating material, based on it was tested the degree of resistance to corrosion of reinforcing steel RC structures by surface coating material, RC structure denoted by the surface coating material It is characterized by comprising means for predicting the long-term deterioration and the progress of the deterioration.

本発明によれば、試験項目が少なくて済み、試験も簡便である、RC構造物の表面被覆材の性能確認試験方法及びその装置を提供することができる。   According to the present invention, it is possible to provide a method and apparatus for confirming the performance of a surface covering material for an RC structure, which requires fewer test items and is easy to test.

鉄筋の腐食が生じたRC構造供試体の鉄筋の断面模式図である。It is a cross-sectional schematic diagram of the reinforcing bar of the RC structure specimen in which corrosion of the reinforcing bar has occurred. 本発明にかかるRC構造供試体の表面被覆材の性能確認試験概念図である。It is a performance confirmation test conceptual diagram of the surface covering material of the RC structure specimen according to the present invention. 本発明にかかるRC構造供試体の表面被覆材の性能確認試験装置の模式図である。It is a schematic diagram of the performance confirmation test apparatus of the surface coating material of the RC structure specimen according to the present invention. 本発明にかかるRC構造供試体の表面被覆材が性能を確認する例を示す図である。It is a figure which shows the example which the surface coating material of the RC structure test body concerning this invention confirms performance.

RC構造物の表面被覆材の性能確認試験方法は、表面被覆材を付したRC構造供試体の表面に対応させるひずみゲージとこのひずみゲージに接続されるデータロガーを用いて、前記表面被覆材を付したRC構造供試体の鉄筋の電食試験を行い、それに基づいてRC構造供試体の表面被覆材による鉄筋の腐食に対する抵抗性の度合を試験し、前記表面被覆材を付したRC構造物の長期的な劣化やその進行状況を予測する。 Performance test method for the surface dressing of RC structures, using a strain gauge to correspond to the RC structure specimen surface marked with surface coating material, a data logger connected to the strain gauge, the surface coating material was subjected to electrolytic corrosion test of RC structures specimen rebar was subjected, on the basis of which to test the degree of resistance to corrosion of the reinforcing bars by RC structures specimen of the surface covering material, RC structure denoted by the surface coating material Predict the long-term degradation and progress.

以下、本発明の実施の形態について詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail.

図1は鉄筋の腐食が生じたRC構造供試体の断面模式図である。   FIG. 1 is a schematic cross-sectional view of an RC structure specimen in which corrosion of a reinforcing bar has occurred.

この図において、1はRC構造供試体、2は鉄筋、3はコンクリート、4はコンクリート表面、5は鉄筋体積ひずみ、6はコンクリート表面ひずみである。   In this figure, 1 is an RC structural specimen, 2 is a reinforcing bar, 3 is concrete, 4 is a concrete surface, 5 is a reinforcing bar volume strain, and 6 is a concrete surface strain.

このように、腐食によって鉄筋2が体積膨張するため、その影響を受けて、コンクリート3の表面にひずみが発生する。   Thus, since the reinforcing bar 2 expands in volume due to corrosion, the surface of the concrete 3 is distorted by the influence thereof.

このことを利用し、RC構造供試体1の表面に設置したひずみゲージ(図4参照)とそれに接続されるデータロガー(図3参照)を用いて、腐食による鉄筋の膨張量を推定する。   Using this fact, the amount of expansion of the reinforcing bars due to corrosion is estimated using a strain gauge (see FIG. 4) installed on the surface of the RC structural specimen 1 and a data logger (see FIG. 3) connected thereto.

図2は本発明にかかるRC構造供試体の表面被覆材の性能確認試験概念図であり、図2(a)は表面被覆材なし(比較例)の場合、図2(b)は表面被覆材ありの場合を示す図である。   FIG. 2 is a conceptual diagram of the performance confirmation test of the surface covering material of the RC structure specimen according to the present invention. FIG. 2 (a) shows the case without the surface covering material (comparative example), and FIG. 2 (b) shows the surface covering material. It is a figure which shows a case.

この図2(b)において、7はRC構造供試体のコンクリート表面4に付された表面被覆材である。   In FIG. 2B, reference numeral 7 denotes a surface covering material attached to the concrete surface 4 of the RC structure specimen.

図2に示したように、コンクリート表面ひずみの大小として測定されるRC構造供試体の鉄筋の腐食の進行程度で表面被覆材7の性能を確認することができる。   As shown in FIG. 2, the performance of the surface covering material 7 can be confirmed by the progress of corrosion of the reinforcing bars of the RC structure specimen measured as the magnitude of the concrete surface strain.

図3は本発明にかかるRC構造供試体の表面被覆材の性能確認試験装置の模式図である。
この図において、11は表面被覆材14を付したRC構造供試体、12は鉄筋、13はコンクリート、15は表面被覆材14の性能確認試験装置であり、表面被覆材14に対応するように配置されるひずみゲージ16と、ひずみゲージ16に接続されるデータロガー17とを備えている。
FIG. 3 is a schematic diagram of a performance confirmation test apparatus for a surface covering material of an RC structure specimen according to the present invention.
In this figure, 11 is an RC structure specimen with a surface covering material 14 , 12 is a reinforcing bar, 13 is concrete, 15 is a performance confirmation test device for the surface covering material 14, and is arranged so as to correspond to the surface covering material 14. And a data logger 17 connected to the strain gauge 16.

これを用いて、表面被覆材14を付したRC構造供試体11(鉄筋コンクリート部材)の長期的な劣化やその進行状況を予測するようにしている。   By using this, the long-term deterioration of the RC structural specimen 11 (reinforced concrete member) with the surface covering material 14 and its progress are predicted.

表面被覆材14を付したRC構造供試体11の表面、鉄筋12の上部にひずみゲージ16を設置して、コンクリート13の表面ひずみを測定する。腐食によって鉄筋12が体積膨張するため、その影響を受けて、コンクリート13の表面にひずみが発生する。そのため、測定された表面ひずみを用いてFEM(有限要素法)などによる数値解析を行い鉄筋の腐食の進行を予測することができる。 A strain gauge 16 is installed on the surface of the RC structural specimen 11 provided with the surface covering material 14 and on the top of the reinforcing bar 12, and the surface strain of the concrete 13 is measured. Since the reinforcing bar 12 expands due to corrosion, the surface of the concrete 13 is distorted by the influence thereof. Therefore, numerical analysis by FEM (finite element method) etc. can be performed using the measured surface strain to predict the progress of corrosion of the reinforcing bars.

また、鉄筋体積ひずみとコンクリート表面ひずみとの関係をモデル化することで、コンクリート中の鉄筋をはつり出すことなく、鉄筋の腐食量を予測することができる。これにより、試験期間を通じて鉄筋の腐食の進行をモニタリングすることができる。   Further, by modeling the relationship between the reinforcing bar volume strain and the concrete surface strain, the corrosion amount of the reinforcing bar can be predicted without lifting the reinforcing bar in the concrete. Thereby, the progress of corrosion of the reinforcing bars can be monitored throughout the test period.

図4は本発明にかかるRC構造供試体の表面被覆材が性能を満足しているか否かを確認する例を示す図であり、横軸に積算電流量、縦軸に表面ひずみを示している。   FIG. 4 is a view showing an example of confirming whether or not the surface covering material of the RC structure specimen according to the present invention satisfies the performance, and the horizontal axis indicates the accumulated current amount and the vertical axis indicates the surface strain. .

この図に示されるように、例えば、無対策の供試体(表面被覆材がない比較例の場合)C、比較対象となる被覆材A,被覆材Bを設置した供試体の表面ひずみを測定する。一定の積算電流を流した時点で、無対策の供試体のひずみに対するひずみの低減率や表面ひずみの許容値との比較によって、被覆材の性能を照査あるいは確認する。例えば、図4では、無対策の供試体Cには、表面ひずみが顕著に表れ大きく、許容値Rをはるかにオーバーしている。一方、表面被覆材Bの場合には表面ひずみが小さくなったが、許容値Rをオーバーしている。これに対して、表面被覆材Aの場合には表面ひずみは微小で許容値R以下となり、表面被覆材Aによる鉄筋の腐食に対する抵抗性は表面被覆材Bに比較して大きいと言える。このようにして、表面被覆材の性能の確認試験を行うことができる。   As shown in this figure, for example, measure the surface strain of an unmeasured specimen (in the case of a comparative example without a surface covering material) C, a covering material A to be compared, and a specimen provided with a covering material B. . When a constant integrated current is passed, the performance of the coating is checked or confirmed by comparing the strain reduction rate with respect to the strain of the unmeasured specimen and the allowable value of the surface strain. For example, in FIG. 4, surface distortion appears significantly in the non-measured specimen C, which far exceeds the allowable value R. On the other hand, in the case of the surface covering material B, the surface strain is reduced, but the allowable value R is exceeded. On the other hand, in the case of the surface coating material A, the surface strain is very small and becomes an allowable value R or less, and it can be said that the resistance to corrosion of the reinforcing bars by the surface coating material A is larger than that of the surface coating material B. In this way, a confirmation test of the performance of the surface covering material can be performed.

このように、表面被覆材を付したRC構造供試体の表面ひずみの程度により、鉄筋の腐食の程度を計測することができる。それを基に、表面被覆材を付したRC構造供試体の鉄筋の腐食の進行程度とその表面被覆材による鉄筋の腐食に対する抵抗性の向上をモニタリングすることができる。 Thus, the degree of corrosion of the reinforcing bars can be measured by the degree of surface strain of the RC structure specimen provided with the surface covering material . Based on this, it is possible to monitor the progress of corrosion of the reinforcing bar of the RC structure specimen with the surface covering material and the improvement of the resistance to corrosion of the reinforcing bar by the surface covering material.

なお、本発明は上記実施例に限定されるものではなく、本発明の趣旨に基づき種々の変形が可能であり、これらを本発明の範囲から排除するものではない。   In addition, this invention is not limited to the said Example, Based on the meaning of this invention, a various deformation | transformation is possible and these are not excluded from the scope of the present invention.

本発明のRC構造物の表面被覆材の性能確認試験方法及びその装置は、装置が小規模ですみ、試験も簡便である、RC構造供試体の表面被覆材の性能確認試験方法及びその装置として利用可能である。   The RC structure surface covering material performance confirmation test method and apparatus thereof according to the present invention is a small scale and simple test, and the RC structure specimen surface covering material performance confirmation test method and apparatus thereof Is available.

RC構造供試体
2,12 鉄筋
3,13 コンクリート
4 コンクリート表面
5 鉄筋体積ひずみ
6 コンクリート表面ひずみ
7,14 表面被覆材
11 表面被覆材を付したRC構造供試体
15 表面被覆材の性能確認試験装置
16 ひずみゲージ
17 データロガー
1 RC structural specimen 2,12 Reinforcing bar 3,13 Concrete 4 Concrete surface 5 Reinforced volume strain 6 Concrete surface strain 7,14 Surface coating material
Performance test apparatus 16 of the RC structures specimen 15 surface coating material marked with 11 surface coating material strain gauge 17 Data Logger

Claims (3)

表面被覆材を付したRC構造供試体の表面に対応させるひずみゲージと該ひずみゲージに接続されるデータロガーを用いて、前記表面被覆材を付したRC構造供試体の鉄筋の電食試験を行い、それに基づいてRC構造供試体の表面被覆材による鉄筋の腐食に対する抵抗性の度合を試験し、前記表面被覆材を付したRC構造供試体の長期的な劣化やその進行状況を予測することを特徴とするRC構造物の表面被覆材の性能確認試験方法。 And strain gauges correspond to RC structures specimen surface marked with surface coating material, the strain using a data logger that is connected to the gauge, the electrolytic corrosion test of RC structures specimen rebar marked with the surface coating material done, it was tested the degree of resistance to corrosion of the reinforcing bars by RC structures specimen of the surface covering material, to predict the long-term deterioration or the progress of RC structures specimen marked with the surface coating material on the basis thereof A method for confirming the performance of a surface covering material for an RC structure characterized by the following. 請求項1記載のRC構造物の表面被覆材の性能確認試験方法において、前記電食試験は、数値解析による腐食による鉄筋膨張量を推定することを特徴とするRC構造物の表面被覆材の性能確認試験方法。   The performance check test method for a surface covering material of an RC structure according to claim 1, wherein the electrolytic corrosion test estimates a reinforcing bar expansion amount due to corrosion by numerical analysis. Confirmation test method. 表面被覆材を付したRC構造供試体の表面に設置するひずみゲージと、該ひずみゲージに接続されるデータロガーを用いて、前記表面被覆材を付したRC構造供試体の鉄筋の電食試験を行い、それに基づいてRC構造供試体の表面被覆材による鉄筋の腐食に対する抵抗性の度合を試験し、前記表面被覆材を付したRC構造供試体の長期的な劣化やその進行状況を予測する手段を具備することを特徴とするRC構造物の表面被覆材の性能確認試験装置。 Using the strain gauge installed on the surface of the RC structure specimen with the surface coating material and the data logger connected to the strain gauge, the corrosion test of the reinforcing bars of the RC structure specimen with the surface coating material was conducted. performed, based on it was tested the degree of resistance to corrosion of the reinforcing bars by RC structures specimen of the surface covering material, means for predicting the long-term deterioration or the progress of RC structures specimen marked with the surface coating material An apparatus for confirming the performance of a surface covering material for an RC structure , comprising:
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