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JP5700564B2 - Ethanol-fermenting yeast with excellent salt resistance, heat resistance, ethanol resistance, and coagulation sedimentation, and use thereof - Google Patents
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JP5700564B2 - Ethanol-fermenting yeast with excellent salt resistance, heat resistance, ethanol resistance, and coagulation sedimentation, and use thereof - Google Patents

Ethanol-fermenting yeast with excellent salt resistance, heat resistance, ethanol resistance, and coagulation sedimentation, and use thereof Download PDF

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JP5700564B2
JP5700564B2 JP2011549969A JP2011549969A JP5700564B2 JP 5700564 B2 JP5700564 B2 JP 5700564B2 JP 2011549969 A JP2011549969 A JP 2011549969A JP 2011549969 A JP2011549969 A JP 2011549969A JP 5700564 B2 JP5700564 B2 JP 5700564B2
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早苗 品川
早苗 品川
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Description

本発明は、耐塩性、耐熱性、エタノール耐性、凝集沈降性に優れたエタノール発酵性酵母、および当該酵母を使用するエタノール製造方法に関するものである。   The present invention relates to an ethanol fermentable yeast excellent in salt resistance, heat resistance, ethanol resistance, and coagulation sedimentation, and a method for producing ethanol using the yeast.

エタノールの発酵生産において、その製造コストを下げるためには、安価な発酵原料、発酵収率の向上、冷却水の低減、蒸留エネルギーの低減などが重要である(非特許文献1、2)。このうち、発酵効率の向上と冷却水の低減、蒸留エネルギーの低減は、発酵に使用する酵母の特性に大きく依存する。これまでに発酵効率の向上については、高いエタノール生産性、耐熱性、耐酸性(特許文献1、4)、耐糖性、エタノール耐性(特許文献2)、耐塩性(特許文献3)、凝集沈降性(特許文献4、5)などの観点から酵母の開発がなされている。また冷却水の低減、蒸留エネルギーの低減については、高温条件で発酵可能な酵母(特許文献4、5)の開発が知られている。   In the fermentation production of ethanol, in order to lower the production cost, it is important to provide inexpensive fermentation raw materials, improvement of fermentation yield, reduction of cooling water, reduction of distillation energy, and the like (Non-Patent Documents 1 and 2). Among these, improvement of fermentation efficiency, reduction of cooling water, and reduction of distillation energy largely depend on the characteristics of yeast used for fermentation. About improvement of fermentation efficiency so far, high ethanol productivity, heat resistance, acid resistance (Patent Documents 1 and 4), sugar resistance, ethanol resistance (Patent Document 2), salt resistance (Patent Document 3), coagulation sedimentation Yeast has been developed from the viewpoints of Patent Documents 4 and 5. Moreover, about the reduction | decrease of cooling water and the reduction | decrease of distillation energy, development of the yeast (patent documents 4 and 5) which can be fermented on high temperature conditions is known.

エタノール発酵に好適に使用される安価な原料として、廃糖蜜が知られている。廃糖蜜は、サトウキビなどの原料糖から粗糖を搾り出した後の粘状黒褐色の液体である。廃糖蜜にはカリウム、カルシウム、マグネシウムなどの各種塩類が含まれており、その量は原料の産地や、粗糖を搾り出す回数によって異なるが、その濃度は一般に1.5〜4.5Mである。このため、廃糖蜜を原料とするエタノールの発酵生産においては、塩耐性を有することが必須であり、さらに上記の高いエタノール生産性、耐熱性、耐酸性、耐糖性、エタノール耐性、凝集沈降性を有する酵母の開発が望まれている。   Waste molasses are known as an inexpensive raw material suitably used for ethanol fermentation. Waste molasses is a viscous dark brown liquid after squeezing crude sugar from raw sugar such as sugarcane. Waste molasses contains various salts such as potassium, calcium, and magnesium, and the amount thereof varies depending on the raw material production area and the number of times the raw sugar is squeezed, but the concentration is generally 1.5 to 4.5M. For this reason, in the fermentation production of ethanol using molasses as a raw material, it is essential to have salt tolerance, and furthermore, the above-mentioned high ethanol productivity, heat resistance, acid resistance, sugar resistance, ethanol resistance, and coagulation sedimentation properties. Development of yeast having such is desired.

特開2009−171912号公報JP 2009-171912 A 特開平10−262652号公報Japanese Patent Laid-Open No. 10-262651 特公平7−32701号公報Japanese Patent Publication No. 7-32701 特開平5−236942号公報JP-A-5-236842 特開昭59−135896号公報JP 59-135896 A

図解バイオエタノール製造技術 社団法人アルコール協会編 工業調査会(株)発行(2007年)Illustrated Bioethanol Production Technology Alcohol Association edited by Industrial Research Committee Co., Ltd. (2007) 図解バイオエタノール最前線 大聖泰弘、三井物産(株)編 工業調査会(株)発行(2004年)Illustrated front line of bioethanol Yasuhiro Daisei, edited by Mitsui & Co., Ltd., Industrial Research Committee, Inc. (2004)

本発明は、高い耐塩性を有し、さらに高いエタノール生産性、耐熱性、エタノール耐性、凝集沈降性を有する酵母を提供するとともに、当該酵母を用いるエタノール製造方法を提供することを目的とする。   An object of the present invention is to provide a yeast having high salt tolerance and further having high ethanol productivity, heat resistance, ethanol resistance, and coagulation sedimentation, and an ethanol production method using the yeast.

本発明は、上記の課題を解決するために以下の発明を包含する。
[1](a)2.0MのKClを含有するYPD培地で生育可能であり、(b)糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度40℃で7〜10%(v/v)のエタノールを生産し、(c)グルコース5%含有YPD培地にて35℃で12時間攪拌培養後、攪拌を停止してから1分以内に凝集沈降することを特徴とする酵母。
[2]糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度38℃で8回以上の繰り返し回分培養が可能であることを特徴とする前記[1]に記載の酵母。
[3]糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度40℃で4回以上の繰り返し回分培養が可能であることを特徴とする前記[1]または[2]に記載の酵母。
[4]サッカロミセス セレビシエに属することを特徴とする前記[1]〜[3]のいずれかに記載の酵母。
[5]サッカロミセス セレビシエBA11株(受託番号NITE BP−793)またはサッカロミセス セレビシエBA16株(受託番号NITE BP−794)である前記[4]に記載の酵母。
[6]前記[1]〜[5]のいずれかに記載の酵母を用いることを特徴とするエタノール製造方法。
[7]廃糖蜜を含有する原料を用いることを特徴とする前記[6]に記載のエタノール製造方法。
The present invention includes the following inventions in order to solve the above problems.
[1] (a) Can be grown on YPD medium containing 2.0 M KCl, (b) Diluted molasses containing 15% (w / w) sugar and 5-6% (w / w) ash Using the liquid as a raw material, 7-10% (v / v) ethanol was produced at a culture temperature of 40 ° C. (C) After stirring and culturing at 35 ° C for 12 hours in a YPD medium containing 5% glucose, stirring was stopped. A yeast that aggregates and settles within 1 minute from the start.
[2] Using a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash as raw materials, repeated batch culture of 8 or more times at a culture temperature of 38 ° C. is possible. Yeast as described in said [1] characterized by these.
[3] Using a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash as a raw material, it is possible to cultivate four or more times at a culture temperature of 40 ° C. The yeast according to [1] or [2] above, wherein
[4] The yeast according to any one of [1] to [3] above, which belongs to Saccharomyces cerevisiae.
[5] The yeast according to [4] above, which is Saccharomyces cerevisiae BA11 strain (Accession No. NITE BP-793) or Saccharomyces cerevisiae BA16 strain (Accession No. NITE BP-794).
[6] A method for producing ethanol, comprising using the yeast according to any one of [1] to [5].
[7] The method for producing ethanol according to [6] above, wherein a raw material containing molasses is used.

本発明により、高い耐塩性、高いエタノール生産性、耐熱性、エタノール耐性、凝集沈降性を有する酵母、および当該酵母を用いるエタノール製造方法を提供することができる。本発明の酵母を用いれば、発酵収率が向上するとともに冷却水の低減や蒸留エネルギーを低減することができ、さらに酵母の遠心分離工程を省略できるので、バイオエタノールの製造コストを大幅に低減することが可能となる。また、塩含有量の高い廃糖蜜等を原料として効率よくエタノールを生産することができるので、原料コストを大幅に低減することが可能となる。   According to the present invention, it is possible to provide a yeast having high salt resistance, high ethanol productivity, heat resistance, ethanol resistance, and coagulation sedimentation, and an ethanol production method using the yeast. If the yeast of the present invention is used, the fermentation yield can be improved, the cooling water can be reduced and the distillation energy can be reduced, and further the yeast centrifugation step can be omitted, thus greatly reducing the production cost of bioethanol. It becomes possible. Moreover, since ethanol can be efficiently produced using waste molasses or the like having a high salt content as a raw material, the raw material cost can be greatly reduced.

2.0MのKClを含むYPD寒天培地における各種酵母の生育を検討した結果を示す図である。It is a figure which shows the result of having examined the growth of the various yeast in the YPD agar medium containing 2.0M KCl. KClを含まないYPD寒天培地における各種酵母の生育を検討した結果を示す図である。It is a figure which shows the result of having examined the growth of the various yeast in the YPD agar medium which does not contain KCl. BA11株の凝集沈降性を検討した結果を示す図である。It is a figure which shows the result of having examined the aggregation sedimentation property of BA11 stock | strain. BA11株およびBA16株の凝集沈降性を検討した結果を示す図である。It is a figure which shows the result of having investigated the aggregation sedimentation property of BA11 stock | strain and BA16 stock | strain. BA11株と従来株Aの発酵性能を比較した結果を示す図である。It is a figure which shows the result of having compared the fermentation performance of BA11 stock | strain and the conventional stock | strain A. FIG. BA11株の40℃における繰り返し発酵性能を検討した結果を示す図である。It is a figure which shows the result of having examined the repeated fermentation performance in 40 degreeC of BA11 stock | strain. BA11株およびBA16株の発酵性能を検討した結果を示す図である。It is a figure which shows the result of having examined the fermentation performance of BA11 stock | strain and BA16 stock | strain. BA11株の耐熱性を検討した結果を示す図である。It is a figure which shows the result of having examined the heat resistance of BA11 stock | strain. BA11株およびBA16株の耐熱性を検討した結果を示す図であり、(A)は38℃、(B)は43℃における生育を確認した結果を示す図である。It is a figure which shows the result of having examined the heat resistance of BA11 stock | strain and BA16 stock | strain, (A) is a figure which shows the result which confirmed the growth in 38 degreeC, (B) is 43 degreeC. BA11株およびBA16株の倍数性を解析した結果を示す図である。It is a figure which shows the result of having analyzed the polyploidy of BA11 stock | strain and BA16 stock | strain. (A)は酵母のrDNA領域を示す図であり、(B)はBA11株およびBA16株のrDNA領域の塩基配列を解析した結果を示す図である。(A) is a figure which shows the rDNA area | region of yeast, (B) is a figure which shows the result of having analyzed the base sequence of the rDNA area | region of BA11 strain | stump | stock and BA16 strain | stump | stock.

〔酵母〕
本発明の酵母は、以下の(a)、(b)、(c)の特性を有するものであればよい。
(a)2.0MのKClを含有するYPD培地で生育できる。
(b)糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度40℃で7〜10%(v/v)のエタノールを生産する。
(c)グルコース5%含有YPD培地にて35℃で12時間攪拌培養後、攪拌を停止してから1分以内に凝集沈降する。
〔yeast〕
The yeast of this invention should just have the following characteristics (a), (b), (c).
(A) It can grow on a YPD medium containing 2.0 M KCl.
(B) Using a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash as a raw material, 7-10% (v / v) ethanol at a culture temperature of 40 ° C. Produce.
(C) After stirring and culturing at 35 ° C. for 12 hours in a 5% glucose-containing YPD medium, the mixture is agglomerated and settled within 1 minute after the stirring is stopped.

本発明の酵母は、さらに以下の(d)、(e)の特性を有することが好ましい。
(d)糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度38℃で8回以上の繰り返し回分培養が可能である。
(e)糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度40℃で4回以上の繰り返し回分培養が可能である。
The yeast of the present invention preferably further has the following characteristics (d) and (e).
(D) The waste molasses dilution containing 15% (w / w) sugar and 5-6% (w / w) ash can be used as a raw material for repeated batch cultures of 8 or more times at a culture temperature of 38 ° C.
(E) Using a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash as raw materials, it is possible to perform four or more repeated batch cultures at a culture temperature of 40 ° C.

上記(a)の特性を有することは、例えば、2.0MのKClを含有するYPD寒天培地に酵母を接種し、約35℃で約24時間培養することで確認できる。具体的には、2.0MとなるようにKClを添加したYPD寒天培地(酵母エキス1%(w/v)、ペプトン2%(w/v)、グルコース2%(w/v)、寒天1.5〜2%(w/v))を作製し、これに酵母を接種して約35℃に設定した恒温器中で約24時間静置した後に、酵母の増殖の有無を確認すればよい。   The above-mentioned property (a) can be confirmed, for example, by inoculating yeast on a YPD agar medium containing 2.0 M KCl and culturing at about 35 ° C. for about 24 hours. Specifically, YPD agar medium supplemented with KCl to 2.0 M (yeast extract 1% (w / v), peptone 2% (w / v), glucose 2% (w / v), agar 1 0.5-2% (w / v)), inoculated with yeast and allowed to stand for about 24 hours in an incubator set at about 35 ° C., and then the presence or absence of yeast growth may be confirmed. .

上記(b)の特性を有することは、糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液に酵母を加えて培養温度40℃で培養し、培養液中のエタノール濃度を測定することで確認できる。ここで、廃糖蜜はサトウキビなどの原料糖から粗糖を搾り出した後の粘状黒褐色の液体であり、廃糖蜜を水で希釈することにより廃糖蜜希釈液を調製することができる。糖分および灰分は、公知の方法により測定することができる。糖分の測定方法としては、例えば、高速液体クロマトグラフィー法が挙げられ、灰分の測定方法としては、例えば、廃糖蜜を約600℃で加熱して灰化させ、その重量を測定する方法が挙げられる。エタノール濃度は、例えば、ガスクロマトグラフィー法等の公知の方法で測定することができる。   Having the characteristics of (b) above is that yeast is added to a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash, and cultured at a culture temperature of 40 ° C. This can be confirmed by measuring the ethanol concentration in the culture solution. Here, the molasses is a viscous black-brown liquid obtained by squeezing crude sugar from raw sugar such as sugarcane, and the molasses dilution can be prepared by diluting the molasses with water. Sugar and ash can be measured by known methods. Examples of the method for measuring sugar content include a high performance liquid chromatography method, and examples of the method for measuring ash content include a method in which waste molasses is ashed by heating at about 600 ° C. and the weight thereof is measured. . The ethanol concentration can be measured by a known method such as a gas chromatography method.

培養温度が40℃であること以外の培養条件は限定されない。以下に、培養方法の一例を示すが、限定されるものではない。
(1)前培養;500mlバッフル付三角フラスコを用いて、5%グルコースを含むYPD培地100mLに凍結保存酵母株(例えば、15%グリセロール中で−80℃保存した酵母株)を2白金耳分植菌し、38℃、170rpmで24時間振盪培養する。続いて、5%グルコース含有YPD培地3Lを入れた5Lジャーファーメンターに、培養液の全量を投入し、38℃、200rpm撹拌、0.5VVM通気の条件で24時間培養する。
(2)本培養;100L酒母槽に、糖分10%(w/w)となるように水で希釈した廃糖蜜希釈液(最終濃度0.8%の硫安添加したもの)60Lを入れ、その中に前培養液3Lを投入し、38℃、20HZ撹拌、0.5VVM通気の条件下で24時間培養する。
(3)発酵;10,000L発酵槽に糖分15%(w/w)、灰分5〜6%(w/w)となるように水で希釈した廃糖蜜(最終濃度0.8%の硫安添加したもの)4275Lを入れ、その中に214Lの上記培養菌体液を投入し、40℃、緩速撹拌(150rpm)、通気循環量15m/hr条件下で17時間培養する。
The culture conditions other than the culture temperature being 40 ° C. are not limited. Although an example of the culture method is shown below, it is not limited.
(1) Pre-culture; using a 500 ml baffled Erlenmeyer flask, two platinum ear plantings of a cryopreserved yeast strain (for example, a yeast strain stored at −80 ° C. in 15% glycerol) in 100 mL of YPD medium containing 5% glucose Inoculate and incubate for 24 hours at 38 ° C. and 170 rpm. Subsequently, the entire amount of the culture solution is put into a 5 L jar fermenter containing 3 L of 5% glucose-containing YPD medium, and cultured for 24 hours under conditions of 38 ° C., 200 rpm stirring, and 0.5 VVM aeration.
(2) Main culture: Put 100L of waste molasses diluted with water so that the sugar content becomes 10% (w / w) (100% final concentration added with ammonium sulfate) into a 100L liquor tank. 3 L of the preculture solution is added to the culture medium, and cultured for 24 hours under conditions of 38 ° C., 20 HZ stirring, and 0.5 VVM aeration.
(3) Fermentation: Waste molasses diluted with water to a 10,000L fermenter with a sugar content of 15% (w / w) and an ash content of 5-6% (w / w) (addition of ammonium sulfate at a final concentration of 0.8%) 4275 L is added, and 214 L of the above cultured bacterial cell solution is put therein, and cultured for 17 hours under conditions of 40 ° C., gentle stirring (150 rpm), and aeration / circulation rate of 15 m 3 / hr.

上記(c)の特性を有することは、グルコース5%含有YPD培地に酵母を接種し、35℃で12時間攪拌培養を行った後に攪拌を停止することで確認することができる。具体的には、200mLのフラスコに100mLのグルコース5%含有YPD培地(酵母エキス1%(w/v)、ペプトン2%(w/v)、グルコース5%(w/v))を入れ、酵母を接種(約0.5白金字耳)して35℃、150rpmで撹拌培養を行い、培養開始12時間経過後に撹拌を停止する。ビーカー、メスシリンダー等の適当な容器に培養物を移して静置し、その1分後に、凝集沈降した菌体層と濁りのない液層とが分離していることを確認すればよい。   It can confirm that it has the characteristic of said (c) by inoculating yeast to YPD culture medium containing 5% of glucose, and stopping stirring after performing stirring culture at 35 degreeC for 12 hours. Specifically, 100 mL of 5% glucose-containing YPD medium (yeast extract 1% (w / v), peptone 2% (w / v), glucose 5% (w / v)) is placed in a 200 mL flask, and yeast Is inoculated (about 0.5 platinum-shaped ears), and stirred culture is performed at 35 ° C. and 150 rpm, and stirring is stopped after 12 hours from the start of the culture. The culture may be transferred to a suitable container such as a beaker or a graduated cylinder and allowed to stand, and after 1 minute, it may be confirmed that the bacterial cell layer that has agglomerated and sedimented and the liquid layer without turbidity are separated.

上記(d)の特性を有することは、糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液に酵母を添加して培養温度38℃で回分培養し、これを8回以上繰り返すことで確認することができる。一回の培養ごとに新たな培地を準備し、培養終了まで培地を加えない培養方法を回分培養という。繰り返し回分培養は、酵母の凝集沈降性を利用して、培養終了後に遠心分離を行うことなく酵母と上清(もろみ)とを分離し、分離した酵母に新たな培地を添加して次の培養を行う培養方法である。「8回以上の繰り返し回分培養が可能である」とは、8回以上の繰り返し回分培養を行ってもエタノール生産性が低下しない状態を維持できることをいう。「エタノール生産性が低下しない状態」とは、その回のエタノール生産量が、前回以前における最もエタノール生産量が高い回の70%以上であることを基準とする。具体的には、廃糖蜜を水で希釈することにより、規定の糖分および灰分を含有する廃糖蜜希釈液を調製し、適当な培養容器を用いて酵母を添加して38℃で培養する。培養終了後酵母を凝集沈降させて上清(もろみ)を回収し、分離した酵母に新たに廃糖蜜希釈液を添加して2回目の培養を開始する。これを8回以上繰り返し、各回の回収した上清中のエタノール濃度を測定して、エタノール生産性が低下しない状態を維持していることを確認する。   Having the above-mentioned characteristic (d) is that yeast is added to a dilute molasses solution containing 15% (w / w) sugar content and 5-6% (w / w) ash content, and batch culture is performed at a culture temperature of 38 ° C. This can be confirmed by repeating this eight times or more. A culture method in which a new medium is prepared for each culture and the medium is not added until the end of the culture is called batch culture. Repeated batch culture uses yeast coagulation sedimentation, separates yeast and supernatant without centrifuging after culturing, and adds a new medium to the separated yeast for the next culture. Is a culture method. “8 or more repeated batch cultures are possible” means that ethanol productivity can be maintained even when 8 or more repeated batch cultures are performed. “The state in which ethanol productivity does not decrease” is based on the fact that the ethanol production at that time is 70% or more of the highest ethanol production before the previous time. Specifically, a waste molasses diluted solution containing prescribed sugar and ash is prepared by diluting the molasses with water, and yeast is added using a suitable culture vessel and cultured at 38 ° C. After completion of the culture, the yeast is coagulated and settled to collect the supernatant (moromi), and a freshly diluted molasses solution is added to the separated yeast to start the second culture. This is repeated 8 times or more, and the ethanol concentration in the supernatant collected each time is measured to confirm that the state where ethanol productivity is not lowered is maintained.

上記(e)の特性を有することは、糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液に酵母を添加して培養温度40℃で回分培養し、これを4回以上繰り返すことで確認することができる。具体的には、上記(d)の特性を確認する方法において、培養温度を40℃に変更し、繰り返し回数を4回以上に変更すればよい。   Having the above characteristic (e) is that yeast is added to a dilute molasses solution containing 15% (w / w) sugar and 5-6% (w / w) ash to batch culture at a culture temperature of 40 ° C. This can be confirmed by repeating this process four or more times. Specifically, in the method for confirming the characteristics of (d) above, the culture temperature may be changed to 40 ° C. and the number of repetitions may be changed to 4 times or more.

本発明の酵母としては、例えば、子嚢菌門のSaccharomyces属、Candida属、Torulopsis属、Zygosaccharomyces属、Schizosaccharomyces属、Pichia属、Yarrowia属、Hansenula属、Kluyveromyces属、Debaryomyces属、Geotrichum属、Wickerhamia属、Fellomyces属、Sporobolomyces属に属するものが挙げられ、なかでもSaccharomyces(サッカロミセス)属に属するものが好ましく、特に好ましくはSaccharomyces cerevisiae(サッカロミセス セレビシエ)である。   Examples of the yeast of the present invention include, for example, Saccharomyces, Candida, Torulopsis, Zygosaccharomyces, Schizosaccharomyces, Pichia, Yarrowia, Hansenula, Kluyveromyces, Debaryomyces, Geotrichum, And those belonging to the genus Sporobolomyces, and those belonging to the genus Saccharomyces are preferred, and Saccharomyces cerevisiae is particularly preferred.

本発明の酵母は、天然の酵母または公知の育種方法(例えば、突然変異誘導法、細胞融合法、性的接合法など)によって作出した酵母についてスクリーニングを行い、上記(a)、(b)および(c)の特性を有するものを選択することにより取得することができる。このような酵母として、本発明者が突然変異誘導法により作出したサッカロミセス セレビシエBA11株、および、細胞融合法により作出したサッカロミセス セレビシエBA16株が挙げられる。サッカロミセス セレビシエBA11株(受託番号NITE BP−793)、および、サッカロミセス セレビシエBA16株(受託番号NITE BP−794)は、それぞれ独立行政法人製品評価技術基盤機構特許微生物寄託センター(〒292−0818日本国千葉県木更津市かずさ鎌足2−5−8)に国際寄託済みである(受託日:2009年8月11日)。   The yeast of the present invention is screened for natural yeast or yeast produced by a known breeding method (for example, a mutagenesis method, a cell fusion method, a sexual conjugation method, etc.), and the above (a), (b) and It can be obtained by selecting one having the characteristic (c). Examples of such yeast include Saccharomyces cerevisiae BA11 strain produced by the inventor by a mutation induction method and Saccharomyces cerevisiae BA16 strain produced by a cell fusion method. Saccharomyces cerevisiae BA11 strain (Accession No. NITE BP-793) and Saccharomyces cerevisiae BA16 strain (Accession No. NITE BP-794) are respectively incorporated by the National Institute of Technology and Evaluation Technology Microorganisms (Chiba, Japan 292-0818) It has been deposited internationally in Kisarazu City, Kazusa Kamashiga 2-5-8) (date of trust: August 11, 2009).

〔エタノール製造方法〕
本発明のエタノール製造方法は、上記本発明の酵母を用いるものであればよい。したがって、エタノール製造における個々の具体的な工程は特に限定されない。例えば、非特許文献1、非特許文献2等に記載された公知のバイオエタノールの製造方法から使用する原料等に応じて適宜選択し、使用することができる。
[Ethanol production method]
The ethanol production method of the present invention may be any method that uses the yeast of the present invention. Therefore, individual specific steps in ethanol production are not particularly limited. For example, it can select suitably according to the raw material etc. which are used from the manufacturing method of the well-known bioethanol described in the nonpatent literature 1, the nonpatent literature 2, etc., and can use.

本発明のエタノール製造方法に使用する酵母は、高いエタノール生産性を有するので、どのような原料を用いても効率よくエタノールを生産することができる。例えば、サトウキビ、テンサイ、サトウキビ由来の廃糖蜜等の糖質原料;トウモロコシ、ジャガイモ、サツマイモ、イネ、ムギ類等のデンプン質原料;セルロース系バイオマスなどを好適に用いることができるが、これらに限定されるものではない。本発明のエタノール製造方法に使用する酵母は、高い耐塩性を有するので、塩濃度の高い原料を好適に用いることができる。塩濃度の高い原料としては、サトウキビ由来の廃糖蜜が挙げられる。サトウキビ由来の廃糖蜜中の塩濃度は、産地、粗糖の回収状態等によって異なるが、例えば本発明者が使用した沖縄産サトウキビから粗糖を3回回収した後の廃糖蜜の分析結果によれば、マグネシウムイオン濃度が0.7〜1.1%(w/w)、カリウムイオン濃度が5.6〜9.4%(w/w)、カルシウム濃度が1.1〜1.8%(w/w)であり、灰分濃度として約15〜20%(w/w)を含有しているものであった。本発明のエタノール製造方法によれば、本来エタノール発酵用としては利用価値の低いサトウキビ由来の廃糖蜜を原料として利用できるので、原料コストを低減することが可能となる。   Since the yeast used in the ethanol production method of the present invention has high ethanol productivity, ethanol can be efficiently produced using any raw material. For example, sugar raw materials such as sugarcane, sugar beet, and sugarcane-derived waste molasses; starchy raw materials such as corn, potato, sweet potato, rice, and wheat; cellulosic biomass can be preferably used. It is not something. Since the yeast used for the ethanol production method of the present invention has high salt tolerance, a raw material having a high salt concentration can be suitably used. Examples of the raw material having a high salt concentration include sugarcane-derived molasses. The salt concentration in sugarcane-derived molasses varies depending on the place of production, the state of recovery of crude sugar, etc. Magnesium ion concentration 0.7-1.1% (w / w), potassium ion concentration 5.6-9.4% (w / w), calcium concentration 1.1-1.8% (w / w) w), which contained about 15-20% (w / w) as the ash concentration. According to the ethanol production method of the present invention, it is possible to use sugarcane-derived waste molasses originally of low utility value for ethanol fermentation, so that raw material costs can be reduced.

本発明のエタノール製造方法に使用する酵母は、優れた耐熱性を有するので、発酵工程を38〜40℃程度の高温で行うことができる。従来株は耐熱性が低いため30〜33℃で発酵工程を行う必要があり、そのため、冷却施設(チラー)を用いて発酵槽を冷却することが必須であった。本発明のエタノール製造方法によれば、夏季においても地下水等で冷却するだけで十分であるため、冷却のための電力コストを大幅に節約することが可能となる。冷却コストの削減は熱帯亜熱帯地域でのエタノール生産に特に顕著である。さらに、セルロース原料をセルラーゼによって糖化する場合、温度が高いほどセルラーゼの活性が高いので、本発明の酵母は、糖化とエタノール発酵を同時に行わせるエタノール製造方法に好適に使用することができる。   Since the yeast used for the ethanol production method of the present invention has excellent heat resistance, the fermentation process can be performed at a high temperature of about 38 to 40 ° C. Since the conventional strain has low heat resistance, it is necessary to perform the fermentation process at 30 to 33 ° C. Therefore, it has been essential to cool the fermenter using a cooling facility (chiller). According to the ethanol production method of the present invention, it is sufficient to cool with groundwater or the like even in the summer, so that it is possible to greatly save the power cost for cooling. The reduction in cooling costs is particularly noticeable for ethanol production in tropical subtropical areas. Furthermore, when the cellulose raw material is saccharified with cellulase, the higher the temperature, the higher the activity of cellulase. Therefore, the yeast of the present invention can be suitably used in an ethanol production method in which saccharification and ethanol fermentation are simultaneously performed.

本発明のエタノール製造方法に使用する酵母は、優れたエタノール耐性、凝集沈降性を有するので、本発明のエタノール製造方法において繰り返し回分培養法(「繰り返し回分発酵法」ともいう。)を好適に採用することができる。繰り返し回分培養法を採用することにより、酵母の遠心分離工程を省略でき、もろみを抜き取り、原料を追加するだけで、直ちに次の発酵サイクルを開始することができる。更に毎回酒母を作る必要がないので、製造コストを大幅に低減することが可能となる。   Since the yeast used in the ethanol production method of the present invention has excellent ethanol resistance and coagulation sedimentation properties, the repeated batch culture method (also referred to as “repetitive batch fermentation method”) is suitably employed in the ethanol production method of the present invention. can do. By adopting the repeated batch culture method, the step of centrifuging yeast can be omitted, and the next fermentation cycle can be started immediately by simply removing the mash and adding the raw material. Furthermore, since it is not necessary to make a liquor every time, it is possible to greatly reduce the manufacturing cost.

以下、実施例により本発明を詳細に説明するが、本発明はこれらに限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention in detail, this invention is not limited to these.

〔実施例1:サッカロミセス セレビシエBA11株の作製〕
バイオアカデミア株式会社保存株のうちアルコール耐性、高温耐性、凝集沈降性に優れたサッカロミセス セレビシエBA6株に対して、公知の突然変異誘導法(大嶋泰治編、酵母の分子遺伝学実験法、学会出版センター、1996年)に従い、EMS(エチルメタンスルフォネート)処理を加え、菌体を0.1M燐酸緩衝液(pH7.0)で洗浄後、高耐塩性、耐熱性を有する株を選択する目的で1.2M KClを含むYPD培地(酵母エキス10g、ポリペプトン20g、グルコース20g、水1000mL)中、42℃の培養温度で液体培地および寒天培地でスクリーニングした。最終的にグルコース20%と1.2M KClを含むYPD培地で培養し、エタノール発酵性(発酵速度および残糖)、凝集沈降性(沈降速度の目視)を指標にしてBA11株を選択した。沖縄産廃糖蜜(サトウキビから3回砂糖を回収した廃糖蜜)を水で希釈して糖分を約15%(w/w)含有するように調整した培養液中でBA6株およびBA11株を40℃で培養したところ、エタノール発酵性および凝集沈降性においてBA11株がBA6株より優れていることを確認した。サッカロミセス セレビシエBA11株は受託番号NITE BP−793として独立行政法人製品評価技術基盤機構特許微生物寄託センター(〒292−0818日本国千葉県木更津市かずさ鎌足2−5−8)に国際寄託済みである(受託日:2009年8月11日)。
[Example 1: Production of Saccharomyces cerevisiae BA11 strain]
Saccharomyces cerevisiae BA6 strain with excellent alcohol resistance, high temperature resistance, and coagulation sedimentation among the strains stored in Bio Academia Co., Ltd., known mutation induction method (Yasuharu Oshima, Molecular genetics experiment method of yeast, Academic Publishing Center) In order to select a strain having high salt resistance and heat resistance after adding EMS (ethyl methanesulfonate) treatment and washing the cells with 0.1 M phosphate buffer (pH 7.0). Screening was carried out on liquid medium and agar medium at a culture temperature of 42 ° C. in YPD medium (yeast extract 10 g, polypeptone 20 g, glucose 20 g, water 1000 mL) containing 1.2 M KCl. Finally, the cells were cultured in a YPD medium containing 20% glucose and 1.2 M KCl, and the BA11 strain was selected using ethanol fermentability (fermentation rate and residual sugar) and agglomeration sedimentation (visual observation of the sedimentation rate) as indices. The BA6 and BA11 strains were grown at 40 ° C in a culture solution prepared by diluting Okinawa molasses (waste molasses from sugarcane recovered three times with sugar) with water and containing about 15% (w / w) sugar. When cultured, it was confirmed that the BA11 strain was superior to the BA6 strain in ethanol fermentability and coagulation sedimentation. Saccharomyces cerevisiae BA11 strain has been deposited internationally at the Patent Microorganism Depositary Center of the National Institute of Technology and Evaluation (2-5-8 Kazusa Kamashi, Kisarazu City, Chiba Prefecture, Japan 292-0818) under the accession number NITE BP-793 (Contract date: August 11, 2009).

〔実施例2:サッカロミセス セレビシエBA16株の作製〕
バイオアカデミア株式会社保存株のうち凝集沈降性とアルコール耐性において優れたサッカロミセス セレビシエBA5株と上記BA11株を細胞融合し、BA11株の特徴を維持しつつ凝集沈降性およびエタノール発酵能が向上した酵母株の作出を試みた。細胞融合は両菌株に別々の遺伝的マーカーをつけて、ポリエチレングリコールによって融合させ、遺伝的マーカーを相補する融合株を選択する公知の方法(大嶋泰治編、酵母の分子遺伝学実験法、学会出版センター、1996年)に従って行った。融合株を1.2M KClを含むYPD培地で42℃にて培養し、続いて同じ組成のYPD平板培地でコロニーを形成させ、生育の良いコロニーを選択した。選択したコロニーを、沖縄産廃糖蜜(サトウキビから3回砂糖を回収した廃糖蜜)を水で希釈して糖分を約15%(w/w)含有するように調整した培養液を用いて40℃で培養し、最もエタノール発酵性に優れたBA16株を選択した。BA16株は、BA11株の特徴を維持するとともに、高温でのエタノール生産能力と凝集沈降性においてBA11株より優れていることを確認した。サッカロミセス セレビシエBA16株は受託番号NITE BP−794として独立行政法人製品評価技術基盤機構特許微生物寄託センター(〒292−0818日本国千葉県木更津市かずさ鎌足2−5−8)に国際寄託済みである(受託日:2009年8月11日)。
[Example 2: Production of Saccharomyces cerevisiae BA16 strain]
Saccharomyces cerevisiae BA5 strain, which is excellent in aggregation sedimentation and alcohol resistance, among the strains stored in Bio Academia Co., Ltd., cell fusion of the BA11 strain and the yeast strain having improved aggregation precipitation and ethanol fermentation ability while maintaining the characteristics of the BA11 strain I tried to create. Cell fusion is performed by attaching a separate genetic marker to both strains, fusing with polyethylene glycol, and selecting a fusion strain that complements the genetic marker (Yasuharu Oshima, Molecular genetics experiment method of yeast, Society publication) Center, 1996). The fused strain was cultured at 42 ° C. in a YPD medium containing 1.2 M KCl, and subsequently a colony was formed on a YPD plate medium having the same composition, and a colony with good growth was selected. The selected colony was diluted with water from Okinawa molasses (waste molasses from which sugar was collected three times from sugarcane) and adjusted to contain about 15% (w / w) of sugar at 40 ° C. The BA16 strain having the highest ethanol fermentability was selected by culturing. The BA16 strain was confirmed to maintain the characteristics of the BA11 strain and to be superior to the BA11 strain in ethanol production ability at high temperature and coagulation sedimentation. Saccharomyces cerevisiae BA16 strain has been deposited internationally at the Patent Microorganism Depositary Center for Product Evaluation Technology, Japan (Accession Number NITE BP-794 (2-5-8, Kazusa Kamashi, Kisarazu City, Chiba Prefecture, Japan 292-0818)) (Contract date: August 11, 2009).

〔実施例3:耐塩性の検討〕
KClを含まないYPD寒天培地および2.0MのKClを含むYPD寒天培地に、BA11株、BA16株、BA6株およびS288C株(出芽酵母遺伝学研究用の標準株)の4種類の酵母をそれぞれ接種し、35℃で24時間培養した。
2.0MのKClを含むYPD寒天培地の結果を図1に、KClを含まないYPD寒天培地の結果を図2に示した。図1および図2から明らかなように、KClを含まないYPD寒天培地ではすべての菌株が生育できたが、2.0MのKClを含むYPD寒天培地では、BA6株およびS288C株は生育できなった。この結果は、BA11株およびBA16株が非常に優れた耐塩性を有していることを示すものである。
[Example 3: Examination of salt tolerance]
Four types of yeasts, BA11 strain, BA16 strain, BA6 strain and S288C strain (standard strain for budding yeast genetics research) were inoculated on YPD agar medium containing no KCl and YPD agar medium containing 2.0 M KCl. And cultured at 35 ° C. for 24 hours.
The results of the YPD agar medium containing 2.0 M KCl are shown in FIG. 1, and the results of the YPD agar medium not containing KCl are shown in FIG. As is apparent from FIGS. 1 and 2, all strains could grow on the YPD agar medium without KCl, but the BA6 strain and the S288C strain could not grow on the YPD agar medium containing 2.0 M KCl. . This result shows that the BA11 strain and the BA16 strain have very excellent salt tolerance.

〔実施例4:BA11株の40℃における発酵性能の検討〕
沖縄産廃糖蜜(サトウキビから3回砂糖を回収した廃糖蜜)を水で約3倍に希釈して糖分15%(w/w)、灰分5〜6%(w/w)を含有するように調整し、この廃糖蜜希釈液を原料として、BA11株の発酵性能を検討した(培養方法の詳細は実施例6を参照)。結果を表1に示した。
表1から明らかなように、BA11株は、糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度40℃で7%(v/v)を超えるエタノールを生産した。この結果は、BA11株が耐熱性および高温におけるエタノール生産性に優れていることを示すものである。
[Example 4: Examination of fermentation performance of BA11 strain at 40 ° C.]
Okinawa waste molasses (waste molasses recovered from sugar cane 3 times) diluted with water approximately 3 times and adjusted to contain 15% (w / w) sugar and 5-6% (w / w) ash Then, the fermentation performance of the BA11 strain was examined using this diluted molasses dilution as a raw material (see Example 6 for details of the culture method). The results are shown in Table 1.
As apparent from Table 1, the BA11 strain has 7% at a culture temperature of 40 ° C. using a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash as raw materials. More than v / v) ethanol was produced. This result indicates that the BA11 strain is excellent in heat resistance and ethanol productivity at high temperatures.

〔実施例5:凝集沈降性の検討(1)〕
BA11株を、グルコース5%含有YPD培地100mLを入れた200mLの三角フラスコ中で、恒温振とう培養機を用いて35℃、回転数150rpmの条件下で12時間攪拌培養した。攪拌を停止して100mLビーカーに移し1分後の状態を図3に示した。図3から明らかなように、BA11株は攪拌停止から1分以内に凝集沈降して液層の濁りがなくなった。
[Example 5: Examination of aggregation and sedimentation properties (1)]
The BA11 strain was stirred and cultured in a 200 mL Erlenmeyer flask containing 100 mL of 5% glucose-containing YPD medium for 12 hours under conditions of 35 ° C. and a rotation speed of 150 rpm using a constant temperature shaker. Stirring was stopped and the mixture was transferred to a 100 mL beaker and the state after 1 minute was shown in FIG. As apparent from FIG. 3, the BA11 strain aggregated and settled within 1 minute after stirring was stopped, and the turbidity of the liquid layer disappeared.

〔実施例6:凝集沈降性の検討(2)〕
BA11株、BA16株およびS288C株(出芽酵母遺伝学研究用の標準株)を、グルコース5%含有YPD培地を入れた三角フラスコ中で、恒温振とう培養機を用いて35℃、回転数150rpmの条件下で12時間攪拌培養した。各酵母の培養液を十分混和して同時にメスシリンダーに移して静置した。静置直後(スタート)および1分経過後に写真を撮影し、沈降性を比較した。
結果を図4に示した。図4から明らかなように、S288C株は全く沈降性が認められなかった。1分間の静置により、BA11株およびBA16株とも液層の濁りが目視で認められなくなり、液層と菌体層に分離した。BA16株の方がBA11株より優れた沈降性を示した。
[Example 6: Examination of aggregation and sedimentation properties (2)]
The BA11 strain, BA16 strain and S288C strain (standard strain for budding yeast genetics research) were placed in an Erlenmeyer flask containing 5% glucose-containing YPD medium at 35 ° C. and a rotation speed of 150 rpm using a constant temperature shaker. The culture was stirred for 12 hours under the conditions. Each yeast culture was mixed well and transferred to a graduated cylinder and allowed to stand still. Immediately after standing (start) and after 1 minute, photographs were taken to compare sedimentation properties.
The results are shown in FIG. As is apparent from FIG. 4, no sedimentation was observed in the S288C strain. By standing for 1 minute, the turbidity of the liquid layer was not visually observed in both the BA11 strain and the BA16 strain, and the liquid layer and the bacterial cell layer were separated. The BA16 strain showed better sedimentation than the BA11 strain.

〔実施例7:BA11株と従来株Aの発酵性能の比較〕
沖縄産廃糖蜜(サトウキビから3回砂糖を回収した廃糖蜜)を水で約3倍に希釈して糖分約15%(w/w)、灰分5〜6%(w/w)を含有するように調整した廃糖蜜希釈液を原料とした。従来株Aは33℃で培養し、BA11株は38℃で培養してエタノール生産性と糖の減少を測定した。具体的には、BA11株は以下の方法で培養を行った。
(1)前培養;−80℃の冷凍庫に15%グリセロール中で保存されていたBA11株を、500mlバッフル付三角フラスコに100mlの5%グルコースを含むYPD培地に2白金耳分を植菌し38℃、170rpmで24時間振とう培養した。5Lジャーファーメンターに5%グルコース含有YPD培地3Lを入れ、その中に培養液全量を投入し38℃、200rpm撹拌、0.5VVM通気の条件下で24時間培養した。
(2)本培養;100L酒母槽に水で糖分が約10%になるように希釈した廃糖蜜(最終濃度0.8%硫安添加)60Lを入れその中に前培養液3Lを投入し、38℃、20Hz撹拌、0.5VVM通気の条件下で24時間培養した。1000L培養槽に同組成の希釈廃糖蜜600Lを入れ、その中にこの培養菌体液30Lを投入し、38℃、20Hz撹拌、0.5VVM通気の条件下で24時間培養した。
(3)発酵;10,000L発酵槽に、糖分約15%(w/w)、灰分5〜6%(w/w)になるように希釈した廃糖蜜(最終濃度0.8%硫安添加)4275Lを入れ、その中に214Lの上記培養菌体液を投入し、38℃、緩速撹拌(150rpm)、通気循環量15m/hr条件下で17時間培養した。発酵終了後撹拌および通気を停止し約2時間清置することによって、菌体を凝集沈降させて固液を分離し、上清のもろみを抜き出した。
(4)繰り返し回分発酵(回分培養);発酵槽中の沈降菌体液720Lに廃糖蜜希釈液(糖分約15%(w/w)、灰分5〜6%(w/w)、最終濃度0.8%硫安添加)4500Lを加え、(3)と同様の条件下で発酵させた。この操作を繰り返した。
[Example 7: Comparison of fermentation performance of BA11 strain and conventional strain A]
Okinawa waste molasses (waste molasses recovered from sugar cane three times) is diluted about 3 times with water to contain about 15% (w / w) sugar and 5-6% (w / w) ash. The adjusted molasses diluted liquid was used as a raw material. The conventional strain A was cultured at 33 ° C., and the BA11 strain was cultured at 38 ° C. to measure ethanol productivity and sugar reduction. Specifically, the BA11 strain was cultured by the following method.
(1) Pre-culture; BA11 strain stored in 15% glycerol in a freezer at −80 ° C. is inoculated with 2 platinum loops in a YPD medium containing 100 ml of 5% glucose in a 500 ml baffled Erlenmeyer flask. The culture was shaken at 170 ° C. for 24 hours. 3 L of 5% glucose-containing YPD medium was placed in a 5 L jar fermenter, and the whole culture solution was put therein, and cultured for 24 hours under conditions of 38 ° C., 200 rpm stirring, and 0.5 VVM aeration.
(2) Main culture: Into a 100-L liquor tank, 60 L of waste molasses (final concentration 0.8% ammonium sulfate added) diluted with water to a sugar content of about 10% is placed, and 3 L of the preculture solution is added to it. Culturing was performed for 24 hours under the conditions of 20 ° C., 20 Hz stirring, and 0.5 VVM aeration. 600 L of diluted molasses having the same composition was placed in a 1000 L culture tank, and 30 L of this cultured bacterial cell solution was placed therein, and cultured for 24 hours under conditions of 38 ° C., 20 Hz stirring, and 0.5 VVM aeration.
(3) Fermentation: Waste molasses diluted in a 10,000L fermenter to a sugar content of about 15% (w / w) and ash content of 5-6% (w / w) (final concentration 0.8% ammonium sulfate added) 4275L was added, and 214L of the above cultured cell solution was put therein, and cultured for 17 hours under the conditions of 38 ° C., slow stirring (150 rpm), and aeration circulation rate of 15 m 3 / hr. After completion of the fermentation, stirring and aeration were stopped, and the cells were clarified for about 2 hours, so that the cells were agglomerated and settled to separate the solid and liquid, and the supernatant was extracted.
(4) Repeated batch fermentation (batch culture); 720 L of sedimented bacterial body fluid in the fermenter was diluted with waste molasses solution (sugar content about 15% (w / w), ash content 5-6% (w / w), final concentration 0. 4500 L (added with 8% ammonium sulfate) was added and fermented under the same conditions as in (3). This operation was repeated.

結果を図5に示した。BA11株、従来株A(図中、従来酵母)とも、糖を約50%エタノールに変換し、ほぼ理論値の限界のエタノール生成収率を得た。しかし、データを示していないが、従来株Aは34℃では生成収率が減少し38℃では全くエタノールを生産できないので、温度耐性(耐熱性)においてBA11株は従来株Aを大きく凌いでいた。本実施例ではBA11株を用いて38℃で8回の繰り返し回分培養が可能であることが確認できた。この結果はBA11株がエタノール耐性に顕著に優れていることを示している。なお、比較に用いた従来株Aでは33℃において4回の繰り返し回分培養を確認できた。   The results are shown in FIG. In both the BA11 strain and the conventional strain A (conventional yeast in the figure), the sugar was converted to about 50% ethanol, and an ethanol production yield almost at the theoretical limit was obtained. However, although the data is not shown, since the production yield of the conventional strain A decreased at 34 ° C. and ethanol could not be produced at 38 ° C., the BA11 strain greatly exceeded the conventional strain A in temperature resistance (heat resistance). . In this example, it was confirmed that the BA11 strain could be used for repeated batch culture at 38 ° C. for 8 times. This result shows that BA11 strain is remarkably excellent in ethanol resistance. In the conventional strain A used for comparison, four repeated batch cultures were confirmed at 33 ° C.

〔実施例8:BA11株の40℃における繰り返し発酵性能〕
沖縄産廃糖蜜(サトウキビから3回砂糖を回収した廃糖蜜)を水で約3倍に希釈して糖分約15%(w/w)、灰分5〜6%(w/w)を含有するように調整した廃糖蜜希釈液を原料として、BA11株の40℃における繰り返し発酵性能を検討した(培養方法の詳細は実施例6を参照)。
結果を図6に示した。この結果から、BA11株を用いて40℃で4回の繰り返し回分培養が可能であることが確認できた。なお、各バッチの生産性は1バッチ目が2.33g/h・L、2バッチ目が2.35g/h・L、3バッチ目が2.11g/h・L、4バッチ目が1.67g/h・Lであった。
[Example 8: Repeated fermentation performance of BA11 strain at 40 ° C]
Okinawa waste molasses (waste molasses recovered from sugar cane three times) is diluted about 3 times with water to contain about 15% (w / w) sugar and 5-6% (w / w) ash. Using the adjusted molasses waste solution as a raw material, the repeated fermentation performance of BA11 strain at 40 ° C. was examined (see Example 6 for details of the culture method).
The results are shown in FIG. From this result, it was confirmed that 4 batch cultures were possible at 40 ° C. using the BA11 strain. The productivity of each batch is 2.33 g / h · L for the first batch, 2.35 g / h · L for the second batch, 2.11 g / h · L for the third batch, and 1.3 g / h · L for the fourth batch. It was 67 g / h · L.

〔実施例9:BA11株およびBA16株の発酵性能〕
沖縄産廃糖蜜(サトウキビから3回砂糖を回収した廃糖蜜)を水で約3倍に希釈して糖分約15%(w/w)、灰分5〜6%(w/w)を含有するように調整した廃糖蜜希釈液を原料として、BA11株およびBA16株の発酵性能を検討した(培養方法の詳細は実施例6を参照)。1回目は30℃で21時間培養し、攪拌を止めて6時間静置して凝集沈降させた。上清を回収して新たに原料を添加し、2回目は38℃で16時間培養し、攪拌を止めて7時間静置した。
結果を図7に示した。BA11株は1コロニー(菱形)BA16株は3コロニー(丸、三角、四角)を使用した。図7から明らかなように、BA16株は、BA11株と同等以上の発酵性能を有しており、特に高温(38℃)での発酵性能はBA11株より優れていることが確認できた。
[Example 9: Fermentation performance of BA11 strain and BA16 strain]
Okinawa waste molasses (waste molasses recovered from sugar cane three times) is diluted about 3 times with water to contain about 15% (w / w) sugar and 5-6% (w / w) ash. Using the adjusted molasses waste solution as a raw material, the fermentation performance of the BA11 strain and BA16 strain was examined (see Example 6 for details of the culture method). In the first round, the cells were cultured at 30 ° C. for 21 hours, and the stirring was stopped and the mixture was allowed to stand for 6 hours for aggregation and sedimentation. The supernatant was collected and new raw materials were added. The second incubation was performed at 38 ° C. for 16 hours, and stirring was stopped for 7 hours.
The results are shown in FIG. The BA11 strain used 1 colony (diamond) and the BA16 strain used 3 colonies (circle, triangle, square). As is clear from FIG. 7, the BA16 strain has a fermentation performance equal to or higher than that of the BA11 strain, and it was confirmed that the fermentation performance at a high temperature (38 ° C.) is superior to that of the BA11 strain.

〔実施例10:耐熱性の検討(1)〕
約3倍希釈した廃糖蜜を含むYPD寒天培地にBA11株を接種し、種々の温度で24時間培養して耐熱性を検討した。対照として清酒酵母K7株(日本醸造協会)を使用した。結果を図8に示した。図8から明らかなように、BA11株は43℃でも生育可能であった。
[Example 10: Examination of heat resistance (1)]
The YPD agar medium containing waste molasses diluted about 3 times was inoculated with the BA11 strain and cultured at various temperatures for 24 hours to examine heat resistance. As a control, sake yeast strain K7 (Japan Brewing Association) was used. The results are shown in FIG. As is clear from FIG. 8, the BA11 strain was able to grow even at 43 ° C.

〔実施例11:耐熱性の検討(2)〕
YPD寒天培地にBA11株およびBA16株を接種し、38℃または43℃で12時間培養して耐熱性を検討した。対照としてS288C株(出芽酵母遺伝学研究用の標準株)を使用した。結果を図9に示した。図9から明らかのようにBA11株およびBA16株は43℃でも生育可能であった。
[Example 11: Examination of heat resistance (2)]
The YPD agar medium was inoculated with the BA11 and BA16 strains, and cultured at 38 ° C. or 43 ° C. for 12 hours to examine heat resistance. The S288C strain (standard strain for budding yeast genetics research) was used as a control. The results are shown in FIG. As is clear from FIG. 9, the BA11 and BA16 strains were able to grow even at 43 ° C.

〔実施例12:BA11株およびBA16株の倍数性の解析〕
比較株として、1倍体株SC288C(J. Biol. Chem. 246, 7817-7819. 1971)、2倍体株K14(清酒酵母協会14号、日本醸造協会)、4倍体株SC1333(別名NCYC1333、英国National Collection of Yeast Culture保存株)を用い、BA11株およびBA16株の倍数性を解析した。具体的には、YPD培地で30℃、16時間培養した対数増殖期の細胞をOD660が約0.1になるように希釈し、蛍光色素ヨウ化プロビジウム(PI)で染色した後、フローサイトメトリー法で1細胞あたりのDNA含量と、対応する細胞数を解析した。
結果を図10に示した。図10において各チャートの横軸はDNA含量を表し、縦軸は細胞数を表す。図10から明らかなように、BA11株およびBA16株のDNA含量の分布は、比較菌株のK14(2倍体)と同様であった。したがって、BA11株およびBA16株は、いずれも2倍体であることが確認された。
[Example 12: Analysis of ploidy of BA11 strain and BA16 strain]
As comparative strains, the haploid strain SC288C (J. Biol. Chem. 246, 7817-7819. 1971), the diploid strain K14 (Sake Yeast Association No. 14, Japan Brewing Association), and the tetraploid strain SC1333 (also known as NCYC1333) And the BA11 strain and BA16 strain were analyzed for ploidy. Specifically, cells in a logarithmic growth phase cultured at 30 ° C. for 16 hours in a YPD medium were diluted so that OD660 was about 0.1, stained with fluorescent dye propidium iodide (PI), and then flow cytometry. The DNA content per cell and the corresponding number of cells were analyzed by the method.
The results are shown in FIG. In FIG. 10, the horizontal axis of each chart represents the DNA content, and the vertical axis represents the number of cells. As is apparent from FIG. 10, the DNA content distributions of the BA11 strain and BA16 strain were similar to those of the comparative strain K14 (diploid). Therefore, it was confirmed that both the BA11 strain and the BA16 strain are diploid.

〔実施例13:BA11株およびBA16株のrDNA領域の塩基配列解析〕
核のリボゾームRNAをコードする領域(rDNA)は、酵母では細胞あたり約150コピーの繰り返し配列を持ち、転写後スプライスで除かれるITS1、ITS2(Internal Transcribed Spacer 1, 2、図11(A)参照)領域は進化の速度が速いため、同種の中での固有の菌株で異なる場合が多い。そのためITS領域の塩基配列は菌株の識別に用いることが可能である(Amplification and direct sequencing of fungal ribosomal RNA genes for phylogenetics in “PCR Protocols; A Guide to Methods and Applications”, Academic Press. 1990)。
rDNAのITS1およびITS2領域の塩基配列の決定法、これらの領域の塩基配列の決定およびクローニングに用いたプライマーの配列はKawahataらの文献(Kawahata M. et al. Biosci. Biotechnol. Biochem. 71,1616-1620, 2007)に従った。出芽酵母遺伝学研究用の標準株であるS288C株(1倍体)を対照とした。BA11株、BA16株およびS288C株からそれぞれDNAを抽出し、PCR法でITS1およびITS2領域のDNAを増幅した。得られたDNA断片をプラズミドにクローニングして塩基配列を解析した。
[Example 13: Base sequence analysis of rDNA region of BA11 strain and BA16 strain]
The nuclear ribosomal RNA coding region (rDNA) has about 150 copies of repetitive sequences per cell in yeast, and is removed by splicing after transcription. ITS1, ITS2 (Internal Transcribed Spacer 1, 2, see FIG. 11 (A)) Regions have a high rate of evolution and are often different in their own strains within the same species. Therefore, the nucleotide sequence of the ITS region can be used for identification of strains (Amplification and direct sequencing of fungal ribosomal RNA genes for phylogenetics in “PCR Protocols; A Guide to Methods and Applications”, Academic Press. 1990).
The method for determining the nucleotide sequences of the ITS1 and ITS2 regions of rDNA, the determination of the nucleotide sequences of these regions, and the primer sequences used for cloning were described in Kawahata et al. (Kawahata M. et al. Biosci. Biotechnol. Biochem. 71, 1616). -1620, 2007). S288C strain (haploid), which is a standard strain for budding yeast genetics research, was used as a control. DNAs were extracted from the BA11 strain, BA16 strain and S288C strain, respectively, and the ITS1 and ITS2 region DNAs were amplified by PCR. The obtained DNA fragment was cloned into a plasmid and the nucleotide sequence was analyzed.

結果を図11(B)に示した。ITS1の領域Aにおいて、対照株(S288C株)は28番目からTが7個続くが、BA11株およびBA16株ではTが7個続く配列とTが9個続く配列の2種類の配列が同定された。ITS1の領域Bでは、BA11株において242番目のTがCに置換された配列が10クローン中1クローンだけに見出されたが、PCRにより生じたエラーの可能性がある。ITS1の領域Cの301番目が対照株ではCであるのに対しBA11株およびBA16株ではTであった。ITS2の領域Dでは対照株とBA16株ではTが8個続く配列を有したが、BA11株ではTが8個続く配列と9個続く配列の2種類の配列が同定された。領域Eにおいて、対照株は163番目からTが7個続く配列を有したが、BA11株およびBA16株ではTが6個続く配列であった。
BA11株およびBA16株がヘテロな配列の領域を持つことは両株が細胞融合法で作成されたヘテロ2倍体であることと合致している。BA11株およびBA16株がITS領域において少なくとも4箇所の配列が対照株と異なること、並びに上記Kawahataらの文献で解析されたSaccharomyces cerevisiae 29株のいずれとも異なるユニークな配列を有していることが判明したので、ITS領域の塩基配列はBA11株およびBA16株の識別に極めて有効であると考えられる。
The results are shown in FIG. In region A of ITS1, the control strain (S288C strain) has two Ts from the 28th, but the BA11 and BA16 strains are identified as two types of sequences, a sequence with 7 Ts and a sequence with 9 Ts. It was. In region B of ITS1, a sequence in which the 242nd T was replaced with C in the BA11 strain was found in only 1 out of 10 clones, which may be an error caused by PCR. The 301st region of ITS1 region C was C in the control strain, whereas it was T in the BA11 and BA16 strains. In region D of ITS2, the control strain and the BA16 strain had a sequence with 8 Ts, whereas the BA11 strain identified two sequences, a sequence with 8 Ts and a sequence with 9s. In region E, the control strain had a sequence that lasted 7 Ts from the 163rd, whereas the BA11 and BA16 strains had a sequence that lasted 6 Ts.
The fact that the BA11 strain and the BA16 strain have a heterologous sequence region is consistent with the fact that both strains are heterodiploids prepared by the cell fusion method. The BA11 strain and the BA16 strain were found to have at least 4 different sequences in the ITS region from the control strain, and to have unique sequences different from any of the 29 Saccharomyces cerevisiae strains analyzed in the above-mentioned Kawahata et al. Therefore, the base sequence of the ITS region is considered to be extremely effective for distinguishing between the BA11 strain and the BA16 strain.

なお本発明は上述した各実施形態および実施例に限定されるものではなく、請求項に示した範囲で種々の変更が可能であり、異なる実施形態にそれぞれ開示された技術的手段を適宜組み合わせて得られる実施形態についても本発明の技術的範囲に含まれる。また、本明細書中に記載された学術文献および特許文献の全てが、本明細書中において参考として援用される。   The present invention is not limited to the above-described embodiments and examples, and various modifications are possible within the scope shown in the claims, and technical means disclosed in different embodiments are appropriately combined. The obtained embodiment is also included in the technical scope of the present invention. Moreover, all the academic literatures and patent literatures described in this specification are incorporated herein by reference.

Claims (2)

(a)2.0MのKClを含有するYPD培地で生育可能であり、
(b)糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度40℃で7〜10%(v/v)のエタノールを生産し、
(c)グルコース5%含有YPD培地にて35℃で12時間攪拌培養後、攪拌を停止してから1分以内に凝集沈降し、
(d)糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度38℃で8回以上の繰り返し回分培養が可能であり、
(e)糖分15%(w/w)、灰分5〜6%(w/w)を含有する廃糖蜜希釈液を原料として、培養温度40℃で4回以上の繰り返し回分培養が可能である
ことを特徴とする酵母であって、
サッカロミセス セレビシエBA11株(受託番号NITE BP−793)またはサッカロミセス セレビシエBA16株(受託番号NITE BP−794)である酵母。
(A) can grow on YPD medium containing 2.0 M KCl;
(B) Using a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash as a raw material, 7-10% (v / v) ethanol at a culture temperature of 40 ° C. Produce and
(C) After stirring and culturing at 35 ° C. for 12 hours in a 5% glucose-containing YPD medium, the agglomeration settles within 1 minute after stopping the stirring .
(D) Using a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash as a raw material, repeated batch culture of 8 or more times at a culture temperature of 38 ° C. is possible,
(E) Using a waste molasses diluted solution containing 15% (w / w) sugar and 5-6% (w / w) ash as a raw material, it is possible to perform four or more repeated batch cultures at a culture temperature of 40 ° C. a yeast characterized by comprising:
Yeast which is Saccharomyces cerevisiae BA11 strain (Accession No. NITE BP-793) or Saccharomyces cerevisiae BA16 strain (Accession No. NITE BP-794).
請求項1に記載の酵母を用いることを特徴とするエタノール製造方法。 An ethanol production method using the yeast according to claim 1 .
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JPN6011016752; MORIMURA S. et al: 'Ethanol Production by Repeated-Batch Fermentation at High Temperature in a Molasses Medium Containin' Journal of Fermentation Bioengineering Vol.83, No.3, 1997, p.271-274 *
JPN6011016753; KIRANSREE N. et al: 'Characterisation of thermotolerant, ethanol tolerant fermentative Saccharomyces cerevisiae for ethan' Bioprocess Engineering Vol.22, No.3, 2000, p.243-246 *
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