JP5705278B2 - Flame retardant synthetic resin composition for electronic equipment - Google Patents

Description

  The present invention relates to piperazine pyrophosphate having a low sodium content and a method for producing the same, and more specifically, piperazine pyrophosphate useful as a component of a flame retardant composition added to a synthetic resin, and phosphoric acid and piperazine The present invention relates to a method for obtaining piperazine pyrophosphate with high purity at low cost by dehydrating and condensing piperazine diphosphate obtained by reacting with.

  In recent years, piperazine pyrophosphate has attracted attention as it exhibits an excellent effect as one component of a flame retardant composition added to a synthetic resin. Many reports have already been made on a method for producing such piperazine pyrophosphate.

For example, Patent Document 1 discloses a method in which piperazine hydrochloride and sodium pyrophosphate are reacted in an aqueous solution to obtain piperazine pyrophosphate as a poorly water-soluble precipitate. Patent Document 2 discloses a method in which anhydrous piperazine and sodium pyrophosphate anhydride are reacted in an aqueous solution and treated with hydrochloric acid to obtain piperazine pyrophosphate as a poorly water-soluble precipitate. Patent Document 3 discloses a method in which sodium pyrophosphate is treated with hydrochloric acid, and the obtained pyrophosphoric acid and hydrazine are reacted in an aqueous solution to obtain piperazine pyrophosphate as a poorly water-soluble precipitate.
More specifically, in Production Example 2 of Patent Document 1, 194 g of piperazine hexahydrate is dissolved in 500 ml of water, and 300 ml of hydrochloric acid aqueous solution containing 73 g of hydrochloric acid is added to this aqueous solution while stirring, and this piperazine is added. It is described that piperazine pyrophosphate precipitates when an aqueous solution in which 223 g of sodium pyrophosphate decahydrate is dissolved in 1 L of water is added to an aqueous 2 hydrochloric acid solution.
In PREPARATION C of Patent Document 2, 43 g (1 equivalent) of anhydrous piperazine and 111 g (1 equivalent) of sodium pyrophosphate decahydrate are dissolved in 1500 g of water, and 36 g (1 equivalent) of hydrochloric acid is added to 200 g of water in this aqueous solution. It is described that when the solution dissolved in was added with stirring, piperazine pyrophosphate was precipitated.
In Patent Document 4, a suspension in which 750 g of sodium pyrophosphate decahydrate is suspended in 2500 cc of water in a 5 L beaker is prepared and cooled to about 10 ° C. so as not to exceed about 12 ° C. While maintaining the acidity by adding 563 cc of 37% hydrochloric acid, an aqueous solution prepared by dissolving 149 g of piperazine (97%) in 625 cc of water was added thereto while maintaining the temperature not exceeding about 22 ° C. It is described that stirring was continued for 3 hours to obtain piperazine pyrophosphate.
Patent Documents 5 and 6 describe a phosphate ester compound as a flame retardant, and Patent Document 7 describes zinc borate as a flame retardant.

However, in the methods disclosed in Patent Documents 1 to 3, in fact, it was difficult to completely remove sodium chloride and piperazine sodium pyrophosphate salt by-produced even with water washing. In general, it is known that if alkaline substances remain in the system, the piperazine pyrophosphate may be adversely affected when used in semiconductors, electronic devices and the like. Furthermore, in these methods, the production rate is poor, the raw materials are expensive, the waste processing costs are high, and the use of hydrochloric acid requires a glass lining tank. Thus, it has been a problem that it cannot be manufactured at low cost.
Patent Document 4 only describes that piperazine pyrophosphate was obtained by the above-described procedure, and Patent Documents 5 to 7 only described the above-mentioned compounds as flame retardants. Absent.

JP-A-48-88791 U.S. Pat. No. 3,810,850 US Pat. No. 4,599,375 European Patent Application No. 126454 JP 2003-261711 A JP 2003-171548 A JP 2002-371198 A

  The problem to be solved is that, as described above, when piperazine pyrophosphate obtained by a conventional method is used as one component of the flame retardant composition, synthesis using this flame retardant composition is caused by the influence of impurities. That the physical properties of the resin were not good or that a flame retardant composition exhibiting excellent flame retardancy was not obtained, and that piperazine pyrophosphate could not be produced inexpensively by conventional methods It is.

  Accordingly, an object of the present invention is to provide a high-purity piperazine pyrophosphate that can provide a flame retardant composition exhibiting excellent flame retardancy, and a method for producing the piperazine pyrophosphate at low cost.

  As a result of intensive studies to solve the above problems, the present inventors have used a flame retardant composition exhibiting excellent flame retardancy by using a piperazine pyrophosphate having an impurity content of a specific amount or less. It has been found that it can be provided, and that such piperazine pyrophosphate can be provided by dehydration condensation of piperazine diphosphate, and the present invention has been achieved.

That is, the present invention has a sodium content obtained by dehydrating and condensing piperazine diphosphate using a heat-kneading facility, a hot-air drying facility, or a solvent reflux dehydration method with respect to 100 parts by weight of a synthetic resin. What is provided is a flame retardant synthetic resin composition for electronic equipment, comprising 10 to 60 parts by weight of piperazine pyrophosphate represented by the following chemical formula (I) and 0.05 to 20 parts by weight of silicon dioxide. It is.

  According to the present invention, it is possible to provide a high-purity piperazine pyrophosphate and a production method capable of obtaining the piperazine pyrophosphate at low cost. By using this high-purity piperazine pyrophosphate, excellent flame retardancy can be provided. The flame retardant composition which shows property can be provided.

Hereinafter, the flame-retardant synthetic resin composition of the present invention will be described in detail based on preferred embodiments thereof.

  The piperazine pyrophosphate of the present invention has a sodium content of 10 ppm or less. The piperazine pyrophosphate of the present invention can provide a flame retardant composition exhibiting excellent flame retardancy when the sodium content is 10 ppm or less, and the physical properties of the resin in which the flame retardant composition is blended It does not decrease

  Examples of the impurities in the piperazine pyrophosphate of the present invention include sodium chloride, orthophosphoric acid, triphosphoric acid and the like. The content of these impurities in the piperazine pyrophosphate of the present invention is preferably 5% by weight or less. .

  The piperazine pyrophosphate of the present invention represented by the above chemical formula (I) having a sodium content of 10 ppm or less can be obtained by dehydration condensation of piperazine diphosphate. Dehydration condensation of diphosphate piperazine can be performed by heating diphosphate piperazine at a temperature of 120 to 320 ° C. for 0.5 to 3 hours, for example.

  The above-mentioned piperazine diphosphate can be obtained by reacting 2 equivalents of orthophosphoric acid with 1 equivalent of piperazine according to the reaction formula shown in the following [Chemical Formula 2]. This reaction can be performed by heating at 200 to 250 ° C. in a solvent such as water and methanol for 0.5 to 1 hour.

  The means for performing dehydration condensation of the above-mentioned piperazine diphosphate is not particularly limited as long as it can be heated and dehydrated. For example, a heating and kneading facility, a hot air drying facility, or a reflux dehydration method using a solvent is used. Can be used.

  Specifically, the method using the heating and kneading equipment is a method in which dehydration condensation of piperazine diphosphate is performed at a heating temperature of 120 to 320 ° C., a raw material supply speed of 20 to 100 kg / h, and a rotation speed of 60 to 1600 rpm. The heating kneading equipment is not particularly limited as long as it can economically mass-produce piperazine pyrophosphate, which is an objective product, and ordinary kneading equipment can be used. For example, an extruder, a Henschel mixer, a flash Examples include a mixer, a paddle mixer, a Banbury mixer, a pulverizing mixer, an SC processor, a plast mill, a KRC kneader, a vacuum kneader, and a pressure kneader. Among these, an extruder and a Henschel mixer are preferable because there is little contact between the contents and the apparatus and the reaction can proceed efficiently.

  Specifically, the method using the hot air drying facility is one in which dehydration condensation of piperazine diphosphate is performed at a hot air temperature of 200 to 350 ° C. The hot air drying equipment is not particularly limited as long as it can economically mass-produce piperazine pyrophosphate, which is an object, and a normal hot air drying equipment can be used. For example, a fluidized bed dryer, vibration drying Machine, vibrating fluidized bed dryer, stirring dryer, airflow dryer, aeration dryer, shelf dryer, dry meister, drum dryer, air dryer, microwave dryer, spray dryer, disc dryer, conical dryer, paddle dryer Hopper dryer, rotary dryer and the like.

  Specifically, the reflux dehydration method using the above solvent dehydrates piperazine diphosphate in a high boiling point inert solvent using 0 to 5% by weight of a catalyst based on piperazine diphosphate. It is a method of condensation.

  The high boiling point inert solvent is a solvent having a boiling point equal to or higher than the boiling point of water that can be entrained with water. Specific examples thereof include IP2028 (manufactured by Idemitsu Petrochemical), IP1620 (manufactured by Idemitsu Petrochemical), normal Paraffin, liquid paraffin, xylene, cumene, BTX, 1,2,4, -trimethylbenzene, n-undecane, n-dodecane, n-tridecane, n-tetradecane, decalin, dipentene, bicyclohexyl, ethylcyclohexane, p-menthane , Camphor oil, turpentine oil, pine oil and the like. The high boiling point inert solvent preferably has a boiling point of 100 to 350 ° C. Among the above specific examples, IP2028 and liquid paraffin are suitable for the boiling point of the solvent and efficiently obtain high purity piperazine pyrophosphate. This is preferable. The amount of the high-boiling inert solvent used is preferably 50 to 500 parts by weight per 100 parts by weight of piperazine diphosphate.

  Examples of the catalyst include boron phosphate, phosphoric acid, zinc oxide, titanium oxide, and aluminum oxide. Among these, boron phosphate and phosphoric acid are preferable because they promote the reaction, but no catalyst is used. Also good.

  The piperazine pyrophosphate of the present invention produced by dehydration condensation of piperazine diphosphate contains almost no impurities and is excellent in physical properties such as heat resistance and water resistance.

  Therefore, piperazine pyrophosphate obtained by the production method of the present invention is excellent in water resistance, and therefore can be suitably used as a flame retardant for a resin. When used as a flame retardant, the composition does not change at the molding temperature. Examples of the resin include various synthetic resins. Specifically, α-olefin heavy polymers such as polypropylene, high density polyethylene, low density polyethylene, linear low density polyethylene, polybutene-1, and poly-3-methylpentene are used. Polymers or polyolefins such as ethylene-vinyl acetate copolymer and ethylene-propylene copolymer and copolymers thereof, polyvinyl chloride, polyvinylidene chloride, chlorinated polyethylene, chlorinated polypropylene, polyvinylidene fluoride, chlorinated rubber, chlorinated Vinyl-vinyl acetate copolymer, vinyl chloride-ethylene copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-vinylidene chloride-vinyl acetate terpolymer, vinyl chloride-acrylic acid ester copolymer, chloride Vinyl-maleic acid ester copolymer, vinyl chloride-cyclohexyl Halogen-containing resins such as maleimide copolymers, petroleum resins, coumarone resins, polystyrene, polyvinyl acetate, acrylic resins, styrene and / or α-methylstyrene and other monomers (for example, maleic anhydride, phenylmaleimide, methacrylic) (For example, AS resin, ABS resin, MBS resin, heat-resistant ABS resin, etc.), polymethyl methacrylate, polyvinyl alcohol, polyvinyl formal, polyvinyl butyral, polyethylene terephthalate, and polybutylene terephthalate. Polyamide such as linear polyester such as polyphenylene oxide, polycaprolactam and polyhexamethylene adipamide, polycarbonate, polycarbonate / ABS resin, branched polycarbonate, poly Examples include thermoplastic resins such as tar, polyphenylene sulfide, polyurethane, and fiber-based resins, and blends thereof, or thermosetting resins such as phenol resins, urea resins, melamine resins, epoxy resins, and unsaturated polyester resins. Resins are preferred.

  When the piperazine pyrophosphate of the present invention is used as a flame retardant, it is preferably blended in an amount of 20 to 60 parts by weight with respect to 100 parts by weight of the resin. In addition to piperazine pyrophosphate of the present invention, other flame retardants such as melamine pyrophosphate, piperazine polyphosphate, melamine polyphosphate, polyphosphate amide, phosphate ester, phosphate ester amide, and polysiloxane compounds, metal oxides Compounding agents such as silicon dioxide and higher aliphatic carboxylic acids can be used in combination. In this case, the blending amount of the other flame retardant is preferably 50 to 400 parts by weight with respect to 100 parts by weight of piperazine pyrophosphate of the present invention, and the blending amount of the blending agent is 0.05 to 100 parts by weight of the resin. -20 parts by weight is preferred. Moreover, after mixing these beforehand, it can also mix | blend with the said resin, after setting it as a flame retardant composition.

Hereinafter, the present invention will be described in detail with examples, comparative examples, application examples, and the like. However, the present invention is not limited by the following examples. Of the following Examples 1 to 7 and Application Examples 1 to 5, Application Examples 4 and 5 are reference examples.

  The purity, sodium content, and decomposition point of piperazine pyrophosphate obtained in the following examples and comparative examples were measured according to the following measuring methods.

<Measurement method of purity>
Senshu Chemical Co., Ltd. HPLC apparatus (pump; SSC-3150, RI detector; ERC-7515A), JASCO column oven (CO-965), Shodex OH pak column (SB-802.5 HQ) Used, temperature 40 ° C., flow rate 1.0 ml / min, sensitivity 32 × 10 ⁻⁵ RIU / F. S. Purity was measured under the following conditions.

<Method for measuring sodium content>
The sodium content was quantified by elemental analysis with an ICP emission spectrometer.

<Measurement of decomposition point>
TG measurement was performed and the temperature at which 5% weight reduction occurred (temperature at which the weight of the sample decreased by 5 weight%) was taken as the decomposition point.

[Example 1]
Using an extruder (manufactured by Nippon Steel Works, TEX44αII-52.5BW), piperazine diphosphate was heated and mixed under the conditions of a cylinder temperature of 230 to 280 ° C., a raw material supply speed of 25 kg / h, and a screw rotation speed of 60 rpm, and piperazine pyrophosphate Of white powder was obtained.

[Example 2]
Using a Henschel mixer (manufactured by Mitsui Mining Co., Ltd., FM 150 J / T, capacity 150 L), heat and mix 1 to 40 kg of diphosphate piperazine for 1 hour under the conditions of a heating temperature of 190 to 250 ° C. and a rotation speed of 704 to 1000 rpm. A powder was obtained.

Example 3
Using a Henschel mixer (manufactured by Mitsui Mining Co., Ltd., FM150J / T, capacity: 150 L), heat mixing of 5 kg of dipiperazine phosphate and 100 g of 75 wt% phosphoric acid for 1 hour at a heating temperature of 170 to 250 ° C. and a rotation speed of 990 to 1590 rpm A white powder of piperazine pyrophosphate was obtained.

Example 4
A four-necked flask equipped with a stirrer, dropping funnel, thermometer and Dean-Stark condenser was charged with 30 g of piperazine diphosphate, 100 g of IP2028, and 0.9 g of 85 wt% phosphoric acid and heated at 210-230 ° C. for 2 hours. By mixing, 27.1 g (yield 97%) of white powder of piperazine pyrophosphate was obtained.

Example 5
A four-necked flask equipped with a stirrer, dropping funnel, thermometer and Dean-Stark condenser was charged with 30 g of piperazine diphosphate, 100 g of IP2028 and 0.9 g of boron phosphate, and heated and mixed at 210-230 ° C. for 2 hours. 27.5 g (yield 98%) of a white powder of piperazine pyrophosphate was obtained.

Example 6
A 4-necked flask equipped with a stirrer, dropping funnel, thermometer and Dean-Stark condenser is charged with 30 g of piperazine diphosphate and 100 g of IP2028, and heated and mixed at 240 to 250 ° C. for 2 hours to give a white powder of piperazine pyrophosphate 26.2 g (94% yield) was obtained.

Example 7
A four-necked flask equipped with a stirrer, dropping funnel, thermometer and Dean-Stark condenser is charged with 300 g of piperazine diphosphate and 1000 g of normal paraffin H (manufactured by Nippon Oil) and heated at 230 to 250 ° C. for 0.5 hour. By mixing, 271.2 g (yield 97%) of white powder of piperazine pyrophosphate was obtained.

Example 8
Using an extruder (manufactured by Nippon Steel Co., Ltd., TEX44αII-52.5BW), piperazine diphosphate and melamine phosphate were 1: 1 at a cylinder temperature of 230 to 270 ° C., a raw material supply speed of 60 kg / h, and a screw rotation speed of 60 rpm. The mixture was heated and mixed at a weight ratio to obtain a 1: 1 ratio by weight of piperazine pyrophosphate and melamine pyrophosphate. The resulting mixture was a solid white powder with a sodium content of 0 ppm and a 1% weight loss temperature of 300 ° C.

[Comparative Example 1]
0.5 mol of sodium pyrophosphate was dispersed in 300 g of water, cooled to 10 ° C., and 1 mol of hydrochloric acid was added. When 0.5 mol of piperazine (purity 97%) dissolved in 800 g of water was added thereto at 20 ° C. or less, a white solid was precipitated. After the reaction system was stirred at 10 ° C. for 3 hours, the white solid was filtered and washed with water. Furthermore, 300 g of methanol was added to the filtrate, and the precipitated white solid was filtered and washed with methanol and water. All the white solids obtained were dried to obtain 0.23 mol of white powder of piperazine pyrophosphate.

  The purity, sodium content and decomposition point of piperazine pyrophosphate obtained in Examples 1 to 7 and Comparative Example 1 were measured by the measurement methods described above. The measurement results are shown in Table 1.

[Application examples and comparative application examples]
100 parts by weight of polypropylene resin (Mitsui Chemicals, Inc .: grade for injection molding), 0.1 part by weight of calcium stearate (lubricant), tetrakis {3- (3,5-ditert-butyl-4-hydroxyphenyl) propionic acid Methyl} methane (phenolic antioxidant) 0.1 parts by weight and bis (2,6-ditert-butyl-4-methylphenyl) pentaerythritol diphosphite (phosphorus antioxidant) 0.1 parts by weight Was added to obtain a polypropylene resin composition. The obtained polypropylene resin composition was blended with the flame retardant composition shown in Table 1 and another compounding agent (SiO ₂ ), and extruded at 200 to 230 ° C. to produce pellets. The pellet was injection molded at 220 ° C. to obtain a test piece having a thickness of 1.6 mm. The following flame-retardant UL-94V test was done using the obtained test piece. However, piperazine pyrophosphate as a flame retardant was used after production and storage for 1 week at 50 ° C. and a load of 0.175 kg · cm ⁻¹ .

<Flame-retardant UL-94V test>
Keep the test piece 127mm long, 12.7mm wide and 1.6mm thick vertically, burn the fire of the burner at the bottom for 10 seconds, remove the flame, and let the time when the fire ignited the test piece disappears. It was measured. Next, at the same time that the fire was extinguished, the second flame contact was performed for 10 seconds, and the time until the fire that ignited extinguished was measured as in the first time. Moreover, it was also evaluated at the same time whether or not the cotton under the test piece ignited by the fire type falling from the test piece.

  The combustion rank was given in accordance with the UL-94V standard from the first and second combustion times, the presence or absence of cotton ignition, and the like. V-0 has the highest combustion rank, and the flame retardance decreases in the order of V-1 and V-2. However, those not corresponding to any of the ranks V-0 to V-2 are NR. The oxygen index was also tested.

As is clear from Table 1, piperazine pyrophosphate obtained by the production method of the present invention had a lower sodium content and a much higher yield than those obtained by the conventional production method.
Further, as apparent from Table 2, the flame retardant composition using piperazine pyrophosphate having a sodium content of 10 ppm or less obtained by the production method of the present invention has good results of the flame retardant test. The oxygen index was also high.

  From the above results, it is possible to obtain a flame retardant composition having excellent flame retardancy by using a high purity piperazine pyrophosphate having a sodium content of 10 ppm or less, and the production method of the present invention. It is clear that highly pure piperazine pyrophosphate can be obtained.

Claims (2)

The sodium content is 10 ppm or less, obtained by dehydrating and condensing piperazine diphosphate using a heating and kneading facility, a hot air drying facility, or a reflux dehydration method using a solvent with respect to 100 parts by weight of the synthetic resin. A flame-retardant synthetic resin composition for electronic equipment, comprising 20 to 60 parts by weight of piperazine pyrophosphate represented by the chemical formula (I) and 0.05 to 20 parts by weight of silicon dioxide.
The flame retardant synthetic resin composition for electronic devices according to claim 1, wherein the synthetic resin is a polypropylene resin.