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JP5705488B2 - Packaging material - Google Patents
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JP5705488B2 - Packaging material - Google Patents

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JP5705488B2
JP5705488B2 JP2010219639A JP2010219639A JP5705488B2 JP 5705488 B2 JP5705488 B2 JP 5705488B2 JP 2010219639 A JP2010219639 A JP 2010219639A JP 2010219639 A JP2010219639 A JP 2010219639A JP 5705488 B2 JP5705488 B2 JP 5705488B2
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forming portion
side wall
packaging material
surface forming
wall forming
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JP2012071879A (en
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彰宏 曽我
彰宏 曽我
島崎 晃治
晃治 島崎
田口 和秀
和秀 田口
横山 直樹
直樹 横山
靖雄 藤井
靖雄 藤井
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Description

本発明は、包装材に関する。   The present invention relates to a packaging material.

従来、被包装物である物品で圧縮荷重を支える方式の包装材では、箱体の側面と天面との間、側面と底面との間の稜部に面取り構造を形成することで胴膨れや座屈の発生を防止していた(特許文献1参照)。   Conventionally, in a packaging material that supports a compressive load with an article that is an article to be packaged, by forming a chamfered structure at the ridge between the side surface and the top surface of the box and between the side surface and the bottom surface, Generation | occurrence | production of buckling was prevented (refer patent document 1).

特開2006−306497号公報JP 2006-306497 A

しかし、箱体に面取り構造が形成された箱状の包装材に物品を収納するには、被包装物である物品自体は、箱体と同様に面取りされた形状であるか、面取り構造と干渉しない形状でなければならなかった。   However, in order to store an article in a box-shaped packaging material in which a chamfered structure is formed on the box, the article itself as a packaged object has a chamfered shape similar to the box, or interferes with the chamfered structure. Had to be no shape.

本発明は、上記に鑑みてなされたものであって、面取りが形成されていない物品が被包装物であっても、胴膨れや座屈を緩和して収容できる包装材を得ることを目的とする。   The present invention has been made in view of the above, and an object of the present invention is to obtain a packaging material that can be accommodated by reducing swelling and buckling even if an article in which chamfering is not formed is an article to be packaged. To do.

上述した課題を解決し、目的を達成するために、本発明は、略矩形状の底面形成部と、該底面形成部の各辺から折り曲げ可能に突出した側壁形成部と、該各側壁形成部から折り曲げ可能に突出した天面形成部とを有するシート状の包装材であって、側壁形成部の少なくとも一つは、底面形成部との境界となる第1の辺に断続的に設けられた第1のスリットと、天面形成部との境界となる第2の辺に断続的に設けられた第2のスリットとを有し、第1のスリット及び第2のスリットが交互に配置され、短辺側の側壁形成部の両脇に、底面形成部から突出する仕切板を有し、長辺側の側壁形成部と底面形成部との境界部に、仕切板に設けられた突起を差し込むための穴を有することを特徴とする。 In order to solve the above-described problems and achieve the object, the present invention provides a substantially rectangular bottom surface forming portion, a side wall forming portion that protrudes from each side of the bottom surface forming portion, and each side wall forming portion. A sheet-like packaging material having a top surface forming portion protruding so as to be bendable from at least one of the side wall forming portions provided intermittently on the first side that becomes a boundary with the bottom surface forming portion. The first slit and the second slit intermittently provided on the second side that becomes the boundary with the top surface forming portion, the first slit and the second slit are alternately arranged , A partition plate projecting from the bottom surface forming portion is provided on both sides of the side wall forming portion on the short side, and a protrusion provided on the partition plate is inserted into a boundary portion between the side wall forming portion and the bottom surface forming portion on the long side. It is characterized by having a hole for .

本発明によれば、包装材を構成する板材に潰れが生じた際にできる余剰空間の影響で胴膨れや座屈が発生することを緩和できるという効果を奏する。   ADVANTAGE OF THE INVENTION According to this invention, there exists an effect that the swelling of a trunk | drum and buckling generate | occur | produce can be relieve | moderated by the influence of the surplus space formed when crushing arises in the board | plate material which comprises a packaging material.

図1は、本発明にかかる包装材の実施の形態の展開図である。FIG. 1 is a development view of an embodiment of a packaging material according to the present invention. 図2は、側壁形成部及び天面形成部の部分拡大図である。FIG. 2 is a partially enlarged view of the side wall forming portion and the top surface forming portion. 図3は、組立後の包装材の斜視図である。FIG. 3 is a perspective view of the packaging material after assembly. 図4は、組立後の包装材の側面図である。FIG. 4 is a side view of the packaging material after assembly. 図5は、組立後の包装材の短面の斜視図である。FIG. 5 is a perspective view of the short side of the packaging material after assembly. 図6は、隙間によって荷重を吸収して胴膨れや座屈を緩和する際の包装材の短面の変形状態を示す図である。FIG. 6 is a diagram illustrating a deformed state of the short surface of the packaging material when the load is absorbed by the gap to reduce the swelling and buckling. 図7は、隙間が交互に配置された包装材の側面図である。FIG. 7 is a side view of a packaging material in which gaps are alternately arranged. 図8は、隙間が鉛直方向に揃うように配置された包装材の側面図である。FIG. 8 is a side view of the packaging material arranged such that the gaps are aligned in the vertical direction.

以下に、本発明にかかる包装材の実施の形態を図面に基づいて詳細に説明する。なお、この実施の形態によりこの発明が限定されるものではない。   Hereinafter, embodiments of a packaging material according to the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments.

実施の形態.
図1は、本発明にかかる包装材の実施の形態の展開図である。この包装材は、1枚のシート状の部材(例えば段ボールシート)から組立可能である。なお、図1中の二点鎖線は、組立の際に谷折りすることを示している。また、図中の一点鎖線は組立の際に山折りすることを示している。包装材は組み立てることにより、太陽電池モジュールを二枚包装可能である。被包装物としての太陽電池モジュールが載置される底面形成部1の各辺からは側壁形成部3及び側壁形成部4が突出している。側壁形成部3の先には天面形成部6が突出している。また、側壁形成部4の先には天面形成部7が突出している。すなわち、包装材は、略矩形状の底面形成部1と、底面形成部1の各辺から折り曲げ可能に突出した側壁形成部3、4と、各側壁形成部3,4から折り曲げ可能に突出した天面端形成部6,7とを有する「たとう型」である。
Embodiment.
FIG. 1 is a development view of an embodiment of a packaging material according to the present invention. This packaging material can be assembled from a single sheet-like member (for example, a cardboard sheet). In addition, the dashed-two dotted line in FIG. 1 has shown performing valley trough in the case of an assembly. In addition, a one-dot chain line in the drawing indicates that the mountain is folded during assembly. By assembling the packaging material, two solar cell modules can be packaged. Side wall forming part 3 and side wall forming part 4 protrude from each side of bottom face forming part 1 on which a solar cell module as an object to be packaged is placed. A top surface forming portion 6 projects beyond the side wall forming portion 3. A top surface forming portion 7 protrudes beyond the side wall forming portion 4. That is, the packaging material protrudes foldably from the substantially rectangular bottom surface forming portion 1, the side wall forming portions 3 and 4 protruding from each side of the bottom surface forming portion 1, and the side wall forming portions 3 and 4. It is a “tattoo type” having top surface end forming portions 6 and 7.

また、側壁形成部3の両脇には底面形成部1から仕切板2が突出している。側壁形成部4からは天面形成部7が突出する方向と直交する方向にフラップ5が突出している。また、天面形成部7からはフラップ5と略平行にフラップ8が突出している。   A partition plate 2 protrudes from the bottom surface forming portion 1 on both sides of the side wall forming portion 3. A flap 5 protrudes from the side wall forming portion 4 in a direction orthogonal to the direction in which the top surface forming portion 7 protrudes. Further, a flap 8 protrudes from the top surface forming portion 7 substantially in parallel with the flap 5.

側壁形成部4の突出量は、側壁形成部3の突出量よりも若干小さくなっている。   The protruding amount of the side wall forming portion 4 is slightly smaller than the protruding amount of the side wall forming portion 3.

側壁形成部4と底面形成部1との境界部には、穴1aと凹溝形成部14とが設けられている。凹溝形成部14は、底面形成部1の面内から立ち上がるように、若干底面形成部1側に食い込んで形成されている。   A hole 1 a and a groove forming portion 14 are provided at the boundary between the side wall forming portion 4 and the bottom surface forming portion 1. The concave groove forming portion 14 is formed by slightly biting into the bottom surface forming portion 1 side so as to rise from the surface of the bottom surface forming portion 1.

図2は、側壁形成部3及び天面形成部6の部分拡大図である。図1と同様に、二点鎖線は組立の際に谷折りすることを示している。側壁形成部3と底面形成部1との境界となる辺(第1の辺)、及び側壁形成部3と天面形成部6との境界となる辺(第2の辺)には、切り込み11a、13aが形成されている。切り込み11aは、底面形成部1が側壁形成部3に突き出る(側壁形成部3側に食み出る)ように略コの字状になっている。また、切り込み13aは、天面形成部6が側壁形成部3に突き出る(側壁形成部3側に食み出る)ように略コの字状になっている。切り込み11aと切り込み13aとは、側壁形成部3を挟んで対称とならないように配置されている。すなわち、側壁形成部3と底面形成部1との境界となる辺において切り込み11aが設けられていない部分と、側壁形成部3と天面形成部6との境界となる辺において切り込み13aが設けられていない部分とが、重ならないように配置されている。なお、ここでは切り込み11a、13aが側壁形成部3側へ突出する略コの字状である構成を例として示したが、切り込み11a、13aは側壁形成部3側へ凸の曲線状であっても良い。   FIG. 2 is a partially enlarged view of the side wall forming portion 3 and the top surface forming portion 6. As in FIG. 1, the alternate long and two short dashes line indicates that the valley is folded during assembly. A notch 11a is formed in a side (first side) serving as a boundary between the side wall forming unit 3 and the bottom surface forming unit 1 and a side (second side) serving as a boundary between the side wall forming unit 3 and the top surface forming unit 6. , 13a are formed. The notch 11a has a substantially U-shape so that the bottom surface forming portion 1 protrudes from the side wall forming portion 3 (it protrudes toward the side wall forming portion 3). In addition, the cut 13a has a substantially U shape so that the top surface forming portion 6 protrudes from the side wall forming portion 3 (projects toward the side wall forming portion 3). The cuts 11a and the cuts 13a are arranged so as not to be symmetric with respect to the side wall forming part 3. That is, the notch 11a is provided on the side that forms the boundary between the side wall forming part 3 and the bottom surface forming part 1, and the notch 13a is provided on the side that serves as the boundary between the side wall forming part 3 and the top surface forming part 6. It is arranged so that it does not overlap with the part that is not. Here, the cuts 11a and 13a are shown as an example of a substantially U-shape that protrudes toward the side wall forming part 3, but the cuts 11a and 13a are curved shapes that are convex toward the side wall forming part 3 side. Also good.

包装材の組立手順について説明する。まず、底面形成部1の中央に一枚目の太陽電池モジュールを載置する。その後、仕切板2を折り曲げる。この際、谷折り線2a、2bに沿って折り曲げ、突起2cを底面形成部1と側壁形成部4との境界に形成されている穴1aに差し込む。仕切板2を折り曲げたら、二枚目の太陽電池モジュールを一枚目の太陽電池モジュールの上に重ねて載置する。次に、側壁形成部3、側壁形成部4及びフラップ5をそれぞれ折り曲げて、側壁を形成する。この際、側壁形成部3と底面形成部1との境界がなす稜部9に切り込み11aによって切り起こし構造が形成され。隙間(スリット)11bが形成される。また、凹溝形成部14が側壁形成部4と略平行となるように折り曲げる。さらに、天面形成部6及び天面形成部7を折り曲げて天面を形成し、太陽電池モジュールを包み込む。この際、側壁形成部3と天面形成部6との境界がなす稜部10に切り込み13aによって切り起こし構造が形成され。隙間(スリット)13bが形成される。そして、フラップ8を折り曲げて封緘する。図3は、組立後の包装材の斜視図である。   A procedure for assembling the packaging material will be described. First, the first solar cell module is placed in the center of the bottom surface forming portion 1. Thereafter, the partition plate 2 is bent. At this time, it is bent along the valley fold lines 2 a and 2 b, and the protrusion 2 c is inserted into the hole 1 a formed at the boundary between the bottom surface forming portion 1 and the side wall forming portion 4. When the partition plate 2 is bent, the second solar cell module is placed on top of the first solar cell module. Next, the side wall forming part 3, the side wall forming part 4 and the flap 5 are bent to form side walls. At this time, a cut-and-raised structure is formed by the notch 11a at the ridge portion 9 formed by the boundary between the side wall forming portion 3 and the bottom surface forming portion 1. A gap (slit) 11b is formed. Further, the groove forming part 14 is bent so as to be substantially parallel to the side wall forming part 4. Further, the top surface forming portion 6 and the top surface forming portion 7 are bent to form the top surface, and the solar cell module is wrapped. At this time, a cut-and-raised structure is formed at the ridge 10 formed by the boundary between the side wall forming portion 3 and the top surface forming portion 6 by the notch 13a. A gap (slit) 13b is formed. Then, the flap 8 is bent and sealed. FIG. 3 is a perspective view of the packaging material after assembly.

組立後の包装材において凹溝形成部14が設けられている箇所は、側壁形成部4よりも内側に窪んだ状態となる。したがって、この窪みに結束用のバンドが嵌るようにして包装材を梱包することで、バンドのずれを防止できる。   In the packaging material after assembly, the portion where the concave groove forming portion 14 is provided is in a state of being recessed inward from the side wall forming portion 4. Therefore, the band can be prevented from shifting by packing the packaging material so that the binding band fits into the recess.

なお、上記実施の形態では、切り込み11a、13aを設けることによって組立時に稜部9、10に隙間11b、13bが形成される構造を例としたが、切り込みの代わりに抜き穴を設けて稜部に隙間を形成することもできる。ただし、切り込みを設けて稜部に隙間を形成するようにすれば廃材の発生を抑えることができる。   In the above embodiment, the gaps 11b and 13b are formed in the ridges 9 and 10 at the time of assembly by providing the notches 11a and 13a. However, instead of the notches, the ridges It is also possible to form a gap. However, if a notch is provided to form a gap at the ridge, generation of waste material can be suppressed.

図4は、組立後の包装材の側面図であり、短面を示している。図5は、組立後の包装材の短面の斜視図である。切り起こし構造によってできた隙間11bが稜部9に、隙間13bが稜部10にそれぞれ配置されている。   FIG. 4 is a side view of the packaging material after assembly and shows a short side. FIG. 5 is a perspective view of the short side of the packaging material after assembly. A gap 11b formed by the cut-and-raised structure is arranged at the ridge 9 and a gap 13b is arranged at the ridge 10, respectively.

図6は、隙間11b、13bによって荷重を吸収して胴膨れや座屈を緩和する際の包装材の短面の変形状態を示す図である。図6(a)は、正面から見た包装材の短面の一部分を示し、図6(b)は、図5におけるA−A断面を示す。切り込み11a、13aが形成されることで、稜部9、10として残る部分(付根部分12)の長さ(ピッチ)が短くなって強度が低くなり、付根部分12が局所的に潰れやすくなる。よって、図6に示すように、隙間11b、13bが形成された部分や付根部分12が局所的に変形することにより、胴膨れや座屈が緩和される。また、これにより、側壁形成部3の中央付近では胴膨れや座屈が発生しにくくなる。したがって、不定形に変形が生じる胴膨れや座屈が緩和され、美観や安定性が維持される。すなわち、面取り構造とすることなく、胴膨れや座屈を緩和できる。   FIG. 6 is a view showing a deformed state of the short surface of the packaging material when the load is absorbed by the gaps 11b and 13b to reduce swelling and buckling. Fig.6 (a) shows a part of short surface of the packaging material seen from the front, FIG.6 (b) shows the AA cross section in FIG. By forming the cuts 11a and 13a, the length (pitch) of the portion (root portion 12) remaining as the ridge portions 9 and 10 is shortened, the strength is lowered, and the root portion 12 is easily crushed locally. Therefore, as shown in FIG. 6, the portion where the gaps 11 b and 13 b are formed and the root portion 12 are locally deformed, so that the swelling and buckling are alleviated. In addition, this makes it difficult for swelling and buckling to occur near the center of the side wall forming portion 3. Accordingly, swelling and buckling that cause deformation in an indefinite shape are alleviated, and aesthetics and stability are maintained. That is, swelling and buckling can be reduced without using a chamfered structure.

図7は、隙間11b、13bが交互に(千鳥状に)配置された(側壁形成部3の突出方向(鉛直方向)に関して非対称に配置された)包装材の側面図である。図7に示すように、隙間11bの端部と隙間13bの端部とが鉛直方向に重なっていても良い。したがって、隙間11bと隙間13bとを交互に配置することにより、稜部9で隙間11bとならずに残る部分と稜部10で隙間13bとならずに残る部分とが、鉛直方向に重ならないようになる。これにより、側壁形成部3がなす側壁に作用する力を隙間11b、13bの少なくともどちらかで吸収できる。   FIG. 7 is a side view of the packaging material in which the gaps 11b and 13b are arranged alternately (in a staggered manner) (arranged asymmetrically with respect to the protruding direction (vertical direction) of the side wall forming portion 3). As shown in FIG. 7, the end of the gap 11b and the end of the gap 13b may overlap in the vertical direction. Therefore, by alternately disposing the gaps 11b and the gaps 13b, a portion that does not become the gap 11b at the ridge portion 9 and a portion that does not become the gap 13b at the ridge portion 10 do not overlap in the vertical direction. become. Thereby, the force which acts on the side wall which the side wall formation part 3 makes can be absorbed in at least one of the clearance gaps 11b and 13b.

図8は、隙間11b、13bが鉛直方向に揃うように配置された(側壁形成部3の突出方向(鉛直方向)に関して対称に配置された)包装材の側面図である。隙間11bと隙間13bとが鉛直方向に揃っていると、稜部9で隙間11bとならずに残る部分と稜部10で隙間13bとならずに残る部分とが重なる箇所が生じる。隙間11bが形成されない部分と隙間13bが形成されない部分とが鉛直方向に重なると、荷重が吸収されないため、鉛直方向の中央部分が凸となるように変形して胴膨れや座屈が生じる懸念がある。したがって、稜部9の隙間11bが形成されない部分と稜部10の隙間13bが形成されない部分とが鉛直方向(側壁形成部3が底面形成部1から突出する方向と直交する方向)に重ならないようにする必要がある。   FIG. 8 is a side view of the packaging material arranged so that the gaps 11b and 13b are aligned in the vertical direction (symmetrically arranged with respect to the protruding direction (vertical direction) of the side wall forming portion 3). When the gap 11b and the gap 13b are aligned in the vertical direction, a portion where the portion remaining in the ridge portion 9 without the gap 11b and the portion remaining in the ridge portion 10 without the gap 13b overlap with each other occurs. If a portion where the gap 11b is not formed and a portion where the gap 13b is not formed overlap in the vertical direction, the load is not absorbed, so that there is a concern that the central portion in the vertical direction is deformed so as to be convex, resulting in body swelling or buckling. is there. Therefore, the portion where the gap 11b of the ridge portion 9 is not formed and the portion where the gap 13b of the ridge portion 10 is not formed do not overlap in the vertical direction (the direction perpendicular to the direction in which the side wall forming portion 3 protrudes from the bottom surface forming portion 1). It is necessary to.

このように、本実施の形態に係る包装材は、側壁形成部3が形成した側壁は、被包装物である太陽電池モジュールと接触又は近接させることができる。したがって、包装材の小型化・減量化を実現できる。   Thus, the packaging material which concerns on this Embodiment can make the side wall which the side wall formation part 3 formed contact or adjoin the solar cell module which is a to-be-packaged object. Therefore, the packaging material can be reduced in size and weight.

なお、ここでは短面の側壁形成部がなす稜部のみに隙間を有する包装材を例として説明したが、包装材は長面の側壁形成部がなす稜部のみに隙間を有していても良いし、短面及び長面の側壁形成部がなす稜部のそれぞれに隙間を有していても良い。また、側壁形成部のいずれか一つがなす稜部のみに隙間を有していても良い。すなわち、被包装物の形状に応じて、任意の側壁形成部がなす稜部に隙間を設けることができる。   In addition, although the packaging material which has a clearance gap only in the ridge part which a short side wall formation part makes here was demonstrated as an example, even if a packaging material has a clearance gap only in the ridge part which a long side wall formation part makes It is good, and you may have a clearance gap in each of the ridge part which the short side and long side side wall formation part makes. Moreover, you may have a clearance gap only in the ridge part which any one of the side wall formation part makes. That is, according to the shape of the article to be packaged, a gap can be provided at the ridge formed by any side wall forming part.

以上のように、本発明にかかる包装材は、被包装物が側壁や天面に接する形状であっても胴膨れ、座屈を緩和できる点で有用であり、特に、太陽電池モジュールのような板状の物体を包装するのに適している。   As described above, the packaging material according to the present invention is useful in that it can relieve body swelling and buckling even if the packaged object is in a shape in contact with the side wall or the top surface. Suitable for packaging plate-like objects.

1 底面形成部
2 仕切板
2a、2b 谷折り線
3、4 側壁形成部
5、8 フラップ
6、7 天面形成部
11a、13a 切り込み
11b、13b 隙間
DESCRIPTION OF SYMBOLS 1 Bottom surface formation part 2 Partition plate 2a, 2b Valley fold line 3, 4 Side wall formation part 5, 8 Flap 6, 7 Top surface formation part 11a, 13a Cut 11b, 13b Crevice

Claims (5)

略矩形状の底面形成部と、該底面形成部の各辺から折り曲げ可能に突出した側壁形成部と、該各側壁形成部から折り曲げ可能に突出した天面形成部とを有するシート状の包装材であって、
前記側壁形成部の少なくとも一つは、前記底面形成部との境界となる第1の辺に断続的に設けられた第1のスリットと、前記天面形成部との境界となる第2の辺に断続的に設けられた第2のスリットとを有し、
前記第1のスリット及び前記第2のスリットが交互に配置され
短辺側の側壁形成部の両脇に、前記底面形成部から突出する仕切板を有し、
長辺側の側壁形成部と前記底面形成部との境界部に、前記仕切板に設けられた突起を差し込むための穴を有することを特徴とする包装材。
A sheet-like packaging material having a substantially rectangular bottom surface forming portion, a side wall forming portion protruding from each side of the bottom surface forming portion so as to be bendable, and a top surface forming portion protruding so as to be bendable from each side wall forming portion Because
At least one of the side wall forming portions includes a first slit intermittently provided on a first side serving as a boundary with the bottom surface forming portion, and a second side serving as a boundary between the top surface forming portion. And a second slit provided intermittently on
The first slits and the second slits are alternately arranged ,
On both sides of the side wall forming part on the short side side, having a partition plate protruding from the bottom surface forming part,
A packaging material comprising a hole for inserting a protrusion provided on the partition plate at a boundary portion between a side wall forming portion on a long side and the bottom surface forming portion .
前記第1の辺の前記第1のスリットの間に稜部として残る第1の付根部分と、前記第2の辺の前記第2のスリットの間に稜部として残る第2の付根部分とに局所的変形部を有することを特徴とする請求項1に記載の包装材。  A first root portion that remains as a ridge between the first slits on the first side and a second root portion that remains as a ridge between the second slits on the second side It has a local deformation | transformation part, The packaging material of Claim 1 characterized by the above-mentioned. 前記第1のスリットは、略コの字状の切り込みを前記第1の辺に設けることによって形成され、
前記第2のスリットは、略コの字状の切り込みを前記第2の辺に設けることによって形成されたことを特徴とする請求項1又は2に記載の包装材。
The first slit is formed by providing a substantially U-shaped cut on the first side,
Said second slits, packaging material according to claim 1 or 2, characterized in that it is formed by providing a cut-shaped of substantially U on the second side.
前記第1の辺の前記第1のスリットが設けられていない部分と、前記第2の辺の前記第2のスリットが設けられていない部分とが、重ならないように前記第1及び第2のスリットが配置されたことを特徴とする請求項1から3のいずれか1項記載の包装材。 The first and second portions are arranged so that a portion of the first side where the first slit is not provided and a portion of the second side where the second slit is not provided do not overlap. The packaging material according to any one of claims 1 to 3, wherein a slit is disposed. 被包装物が太陽電池モジュールであることを特徴とする請求項1からのいずれか1項記載の包装材。 The packaging material according to any one of claims 1 to 4 , wherein the package is a solar cell module.
JP2010219639A 2010-09-29 2010-09-29 Packaging material Expired - Fee Related JP5705488B2 (en)

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