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JP5705807B2 - Manufacturing method of decorative molded products - Google Patents
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JP5705807B2 - Manufacturing method of decorative molded products - Google Patents

Manufacturing method of decorative molded products Download PDF

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JP5705807B2
JP5705807B2 JP2012213335A JP2012213335A JP5705807B2 JP 5705807 B2 JP5705807 B2 JP 5705807B2 JP 2012213335 A JP2012213335 A JP 2012213335A JP 2012213335 A JP2012213335 A JP 2012213335A JP 5705807 B2 JP5705807 B2 JP 5705807B2
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JP2014065252A (en
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洋介 嵯峨山
洋介 嵯峨山
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Nissha Printing Co Ltd
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Description

本発明は、射出成形および熱プレス成形による加飾成形品の製造方法に関するものである。   The present invention relates to a method for producing a decorative molded product by injection molding and hot press molding.

加飾樹脂成形品の製造方法としては、転写シートまたはインサートシートである加飾シートを使用する射出成形同時加飾方法が多用されている(例えば、特許文献1参照)。   As a method for producing a decorative resin molded product, an injection molding simultaneous decoration method using a decorative sheet which is a transfer sheet or an insert sheet is frequently used (for example, see Patent Document 1).

一方、近年、パーソナルコンピュータ等電子部品の筐体などで薄肉成形の需要が高まっている。薄肉成形の射出成形品に強度を付与するために材料樹脂としてガラスファイバーやカーボンファイバー等の強化繊維を練り込んだ樹脂の使用が好ましい。   On the other hand, in recent years, the demand for thin-wall molding has been increasing in electronic parts such as personal computers. In order to impart strength to a thin-walled injection molded product, it is preferable to use a resin in which reinforcing fibers such as glass fiber and carbon fiber are kneaded as a material resin.

ところが、射出成形同時転写方法に強化繊維を練り込んだ樹脂を使用すると、(1)樹脂射出時に強化繊維によって加飾シートが傷つき、加飾成形品の表面の光沢性が損なわれる、(2)射出ゲートから転写シートまでの距離を短くせざるを得ないので溶融樹脂に起因する高温により転写シートのインキ流れが生じる、などの問題点が生じる。   However, when a resin kneaded with reinforcing fibers is used in the injection molding simultaneous transfer method, (1) the decorative sheet is damaged by the reinforcing fibers during resin injection, and the surface gloss of the decorative molded product is impaired. Since the distance from the injection gate to the transfer sheet must be shortened, there arises a problem that the ink flow of the transfer sheet is caused by the high temperature caused by the molten resin.

また、熱プレス成形にかかる加飾成形品の製造に、強化繊維を練り込んだ樹脂からなる材料を使用すると、柄流れ、発泡などの問題が生じる。   In addition, when a material made of a resin kneaded with reinforcing fibers is used in the production of a decorative molded product for hot press molding, problems such as pattern flow and foaming occur.

特開2006−69132号公報JP 2006-69132 A

本発明が解決しようとする問題点は、薄肉成形で生じる射出成形の困難性と薄肉成形で生じる加飾シートを使用する加飾の困難性である。また、本発明が解決しようとする問題点は熱プレス成形を用いる型内加飾にかかる加飾成形品の製造方法において高温下の熱プレス成形により生じる加飾の困難性である。   The problems to be solved by the present invention are the difficulty of injection molding caused by thin-wall molding and the difficulty of decoration using a decorative sheet produced by thin-wall molding. Further, the problem to be solved by the present invention is the difficulty of decoration caused by hot press molding at high temperature in the method of manufacturing a decorative molded product for in-mold decoration using hot press molding.

本発明のその他の課題は、本発明の説明により明らかになる。   Other problems of the present invention will become apparent from the description of the present invention.

本発明の一の態様にかかる加飾成形品の製造方法は、
単一金型装置に成形用A型板、成形用B型板、加飾用A型板と加飾用B型板を具備する射出成形用の金型装置と、基体シート上に加飾層が形成され前記加飾層の上に接着層が形成された加飾シートを用いて行い、以下のイからホの工程からなる。
イ 前記加飾用A型板の内部に前記加飾シートを配置するシート配置工程
ロ 前記金型装置を型締めし、前記成形用A型板と前記成形用B型板により形成される成形キャビティー内に溶融状態の材料樹脂を射出し、裸樹脂成形品を成形する工程
ハ 前記材料樹脂のガラス転移点温度をTg(1)℃とし、前記成形用A型板を冷却してその温度がTg(1)℃以下(Tg(1)−10)℃以上の取出し温度(Tm℃)に至った時に前記金型装置を型開きして前記成形用A型板から裸樹脂成形品を取出す工程
ニ シート配置工程の後の前記加飾用A型板の内部に前記裸樹脂成形品を配置し、前記金型装置を型締めし、前記裸樹脂成形品上に前記加飾シートの加飾層を移転して加飾成形品を製造する工程
ホ 前記金型装置を型開きして前記加飾用A型板の内部から前記加飾成形品を取出す工程
The method for producing a decorative molded product according to one aspect of the present invention is as follows.
A mold apparatus for injection molding comprising a single mold apparatus, a mold A mold, a mold B mold, a decorative A mold and a decor B mold, and a decorative layer on the base sheet Is performed using a decorative sheet in which an adhesive layer is formed on the decorative layer, and includes the following steps (a) to (e).
(B) Sheet placement step for placing the decorative sheet inside the decorative A-type plate (b) Molding mold formed by the molding A-type plate and the molding B-type plate by clamping the mold device A process of injecting a molten material resin into a tee to form a bare resin molded product c. The glass transition temperature of the material resin is set to Tg (1) ° C., and the molding A mold plate is cooled to a temperature of The step of opening the mold apparatus and taking out the bare resin molded product from the molding A mold plate when the take-off temperature (Tm ° C.) is Tg (1) ° C. or lower (Tg (1) −10) ° C. or higher. D. Placing the bare resin molded product inside the decorative A mold after the sheet arranging step, clamping the mold apparatus, and decorating the decorative sheet on the bare resin molded product The process of manufacturing a decorative molded product by transferring the mold The mold apparatus is opened to open the mold from the inside of the decorative A mold The step of taking out the decorative moldings

本発明の好ましい実施態様にあって、前記材料樹脂は、熱可塑性樹脂に強化繊維を練り込んだ材料樹脂であってもよい。また、前記金型装置は可動板と固定板を有し、
前記成形用A型板は成形用入れ子であり、前記加飾用A型板は加飾用入れ子であり、前記成形用B型板と前記加飾用B型板は単一の共用B型板であり、
前記可動板又は前記固定板の一方である一方可動/固定板に前記共用B型板を配置し、可動板又は固定板の他方である他方可動/固定板にダイ移動機構を設け、
前記成形用A型板と前記加飾用A型板が前記ダイ移動機構によりそれぞれ前記共用B型板との嵌合位置に移動する金型装置であってもよい。
In a preferred embodiment of the present invention, the material resin may be a material resin in which reinforcing fibers are kneaded into a thermoplastic resin. Further, the mold apparatus has a movable plate and a fixed plate,
The molding A mold is a molding insert, the decoration A mold is a decoration insert, and the molding B mold and the decoration B mold are a single common B mold. And
The shared B-type plate is disposed on one movable / fixed plate which is one of the movable plate or the fixed plate, and a die moving mechanism is provided on the other movable / fixed plate which is the other of the movable plate or the fixed plate,
The mold apparatus which the said A type plate for shaping | molding and the said A type plate for decoration move to the fitting position with the said common B type plate by the said die moving mechanism may be sufficient.

本発明の他の態様にかかる加飾成形品の製造方法は、成形用A型板と成形用B型板を具備する成形用熱プレス装置、加飾用A型板と加飾用B型板を具備する成形用熱プレス装置と、基体シート上に加飾層が形成され前記加飾層の上に接着層が形成された加飾シートを用いて行い、以下のへからヌの工程からなる。
へ 前記加飾用A型板の内部に前記加飾シートを配置するシート配置工程
ト 前記成形用A型板と前記成形用B型板の間に板状の材料樹脂を配置し、前記成形用熱プレス装置をプレスして、裸樹脂成形品を成形する工程
チ 前記材料樹脂のガラス転移点温度をTg℃とし、前記成形用A型板を冷却してその温度がTg℃以下(Tg−10)℃以上の取出し温度に至った時に前記成形用熱プレス装置を型開きして前記成形用A型板から裸樹脂成形品を取出す工程
リ シート配置工程の後の前記加飾用A型板の内部に前記裸樹脂成形品を配置し、前記加飾用熱プレス装置をプレスして、前記裸樹脂成形品上に加飾シートの加飾層を移転して加飾成形品を製造する工程
ヌ 前記加飾用熱プレス装置を型開きして前記加飾用A型板の内部から前記加飾成形品を取出す工程
The manufacturing method of the decoration molded product concerning the other aspect of this invention is the hot press apparatus for shaping | molding which comprises the A type plate for shaping | molding, and the B type plate for shaping | molding, the A type plate for decoration, and the B type plate for decoration. The heat-pressing apparatus for molding comprising: a decorative sheet in which a decorative layer is formed on a base sheet and an adhesive layer is formed on the decorative layer; .
To the sheet arrangement step of arranging the decorative sheet inside the decorative A-type plate A plate-shaped material resin is arranged between the forming A-type plate and the forming B-type plate, and the forming hot press Step of pressing the apparatus to form a bare resin molded article The glass transition temperature of the material resin is set to Tg ° C., and the molding A plate is cooled to Tg ° C. or lower (Tg−10) ° C. In the interior of the decorative A mold plate after the step of arranging the hot press apparatus for molding when the temperature reaches the above removal temperature and taking out the bare resin molded product from the A mold plate for molding. A step of placing the bare resin molded product, pressing the decorative hot press device, and transferring the decorative layer of the decorative sheet onto the bare resin molded product to produce the decorated molded product. Open the decorative heat press device and open the decorative molded product from the interior of the decorative A template. Process to extract

本発明の好ましい実施態様にあって、前記材料樹脂は、熱可塑性樹脂に強化繊維を練り込んだ材料樹脂であってもよい。   In a preferred embodiment of the present invention, the material resin may be a material resin in which reinforcing fibers are kneaded into a thermoplastic resin.

以上説明した本発明、本発明の好ましい実施態様、これらに含まれる構成要素は可能な限り組み合わせて実施することができる。   The present invention described above, preferred embodiments of the present invention, and components included in these can be implemented in combination as much as possible.

本発明の一の態様にかかる射出成形による加飾成形品の製造方法にあっては、射出成形の過程と加飾の過程を分割すると共に、型内で加飾を行っている。このため射出成形時点では成形用金型内に加飾シートが存在しないので、薄肉成形の成形条件に最適な条件を設定できる。すなわち金型を高温に保つことによりキャビティー内で溶融樹脂の流動性を高めることも任意である。一方、加飾は射出成形直後の裸樹脂成形品の余熱を利用し、加飾用の金型内で型締めをし、圧熱で転写等の加飾を行う。裸樹脂成形品の温度は特定の温度範囲である取出し温度に近いから加飾成形品の表面は良好な光沢性が付与され、インキ流れが生じることもない。   In the method for manufacturing a decorative molded product by injection molding according to one aspect of the present invention, the injection molding process and the decoration process are divided and the decoration is performed in the mold. For this reason, since there is no decorative sheet in the molding die at the time of injection molding, it is possible to set optimum conditions for the molding conditions for thin-wall molding. That is, it is optional to increase the fluidity of the molten resin in the cavity by keeping the mold at a high temperature. On the other hand, the decoration uses the residual heat of the bare resin molded product immediately after the injection molding, the mold is clamped in a decoration mold, and decoration such as transfer is performed by pressure heat. Since the temperature of the bare resin molded product is close to the take-out temperature which is a specific temperature range, the surface of the decorative molded product is imparted with good glossiness, and ink flow does not occur.

そして、成形用A型板は射出成形時の高温(射出成形温度)と取出し温度間で温度調節を繰り返し、加飾用A型板は取出し温度と接着実行後に冷却して達する温度(接着取出し温度)内で温度調整を繰り返すので成形用A型板と加飾用A型板の両者共に温度範囲が小さくなり、短時間かつ省エネルギー消費で成形、加飾サイクルを繰り返すことができる利点を有する。   The molding A-type plate is repeatedly temperature-adjusted between the high temperature during injection molding (injection molding temperature) and the take-out temperature, and the decorative A-type plate is cooled after reaching the take-out temperature and bonding (adhesion take-out temperature). ), The temperature range is reduced for both the molding A mold and the decoration A mold, and the molding and decoration cycle can be repeated in a short time and with energy saving consumption.

本発明の他の態様にかかる熱プレス成形による加飾成形品の製造方法にあっては、熱プレス成形の過程と加飾の過程を分割すると共に、型内で加飾を行っている。このため、加飾の過程を低温で行うこととなり、柄流れ、発泡などが生じない。さらに上記射出成形にかかる製造方法と同様に成形用A型板と加飾用A型板の両者共に温度範囲が小さくなるので、短時間かつ省エネルギー消費で成形、加飾サイクルを繰り返すことができる利点を有する。   In the method of manufacturing a decorative molded product by hot press molding according to another aspect of the present invention, the process of hot press molding and the process of decoration are divided and the decoration is performed in the mold. For this reason, the process of decorating is performed at a low temperature, and no pattern flow or foaming occurs. Further, the temperature range of both the molding A template and the decorative A template is reduced in the same manner as in the manufacturing method for injection molding, so that the molding and decoration cycle can be repeated in a short time and with energy saving consumption. Have

図1は射出成形による加飾成形品の製造方法を示す工程図である。図1(a)はシート配置工程、図1(b)は裸樹脂成形品成形の工程、図1(c)は裸樹脂成形品取出しの工程、図1(d)は加飾の工程、図1(e)は加飾成形品取出しの工程をそれぞれ示している。FIG. 1 is a process diagram showing a method for producing a decorative molded product by injection molding. 1 (a) is a sheet placement process, FIG. 1 (b) is a bare resin molded product molding process, FIG. 1 (c) is a bare resin molded product removal process, FIG. 1 (d) is a decoration process, and FIG. 1 (e) shows the process of taking out the decorative molded product. 図2は転写シートの断面説明図である。FIG. 2 is a cross-sectional explanatory view of the transfer sheet. 図3は熱プレス成形による加飾成形品の製造方法を示す工程図である。図3(a)は板状の材料樹脂の配置工程、図3(b)は裸樹脂成形品の成形工程、図3(c)は裸樹脂成形品の取出し工程、図3(d)は加飾シート配置工程及び裸樹脂成形品の配置工程、図3(e)は加飾工程、図3(f)は加飾成形品取出しの工程をそれぞれ示している。FIG. 3 is a process diagram showing a method for producing a decorative molded product by hot press molding. 3 (a) is a plate-shaped material resin placement process, FIG. 3 (b) is a bare resin molded product molding process, FIG. 3 (c) is a bare resin molded product removal process, and FIG. 3 (d) is an additional process. The decorative sheet arranging step and the bare resin molded product arranging step, FIG. 3 (e) shows the decorative step, and FIG. 3 (f) shows the decorative molded product removal step.

以下、図面を参照して本発明の実施例にかかる加飾成形品の製造方法をさらに説明する。本明細書において参照する各図は、本発明の理解を容易にするため、一部の構成要素を誇張して表すなど模式的に表しているものがある。このため、構成要素間の寸法や比率などは実物と異なっている場合がある。また、本発明の実施例に記載した部材や部分の寸法、材質、形状、その相対位置などは、とくに特定的な記載のない限りは、この発明の範囲をそれらのみに限定する趣旨のものではなく、単なる説明例にすぎない。   Hereinafter, with reference to drawings, the manufacturing method of the decorative molded product concerning the Example of this invention is further demonstrated. In the drawings referred to in this specification, in order to facilitate the understanding of the present invention, some of the components are schematically illustrated in an exaggerated manner. For this reason, the dimension, ratio, etc. between components may differ from a real thing. Further, the dimensions, materials, shapes, relative positions, etc. of the members and parts described in the embodiments of the present invention are not intended to limit the scope of the present invention to those unless otherwise specified. It is merely an illustrative example.

図1は射出成形による加飾成形品の製造方法を示す工程図である。図1(a)はシート配置工程、図1(b)は裸樹脂成形品成形の工程、図1(c)は裸樹脂成形品取出しの工程、図1(d)は加飾の工程、図1(e)は加飾成形品取出しの工程をそれぞれ示している。   FIG. 1 is a process diagram showing a method for producing a decorative molded product by injection molding. 1 (a) is a sheet placement process, FIG. 1 (b) is a bare resin molded product molding process, FIG. 1 (c) is a bare resin molded product removal process, FIG. 1 (d) is a decoration process, and FIG. 1 (e) shows the process of taking out the decorative molded product.

図1(a)を参照して、本発明にかかる加飾成形品の製造方法に使用する射出成形用金型装置を説明する。射出成形用の金型装置1は単一の金型装置内に成形用A型板である成形用入れ子11と成形用B型板である共用B型板13を有し、また、加飾用A型板である加飾用入れ子12と加飾用B型板である共用B型板13を有する。共用B型板13は成形用B型板であると共に加飾用B型板である。   With reference to Fig.1 (a), the metal mold | die apparatus for injection molding used for the manufacturing method of the decorative molded product concerning this invention is demonstrated. The mold apparatus 1 for injection molding has a molding insert 11 which is a molding A mold and a common B mold 13 which is a molding B mold in a single mold apparatus. A decorative insert 12 that is an A-type plate and a common B-type plate 13 that is a decorative B-type plate are provided. The common B template 13 is a molding B template and a decorative B template.

金型装置1は可動板17と固定板16を有する。可動板17と固定板16は図示しないタイバーで結ばれていてタイバーの移動によって型締めと型開きが行われる。   The mold apparatus 1 has a movable plate 17 and a fixed plate 16. The movable plate 17 and the fixed plate 16 are connected by a tie bar (not shown), and mold clamping and mold opening are performed by movement of the tie bar.

可動板17に共用B型板13が固定されている。固定板16にダイ移動機構21が取付けられている。ダイ移動機構21にロッド22が取付けられ、ロッド22の他方端に成形用入れ子11と加飾用入れ子12が取付けられている。   A common B-type plate 13 is fixed to the movable plate 17. A die moving mechanism 21 is attached to the fixed plate 16. A rod 22 is attached to the die moving mechanism 21, and a molding insert 11 and a decoration insert 12 are attached to the other end of the rod 22.

図1(a)に図示した状態で成形用入れ子11と共用B型板13が嵌合する。ダイ移動機構21が動作してロッド22が下方に移動すると、加飾用入れ子12と共用B型板13が嵌合する位置に移動する。金型装置1はダイスライド方式の2色成形機である。金型装置はダイロータリー式の2色成形機であってもよい。   In the state illustrated in FIG. 1A, the molding insert 11 and the common B-type plate 13 are fitted. When the die moving mechanism 21 is operated and the rod 22 is moved downward, it moves to a position where the decorative insert 12 and the common B-type plate 13 are fitted. The mold apparatus 1 is a die slide type two-color molding machine. The mold apparatus may be a die rotary two-color molding machine.

本発明を実施するために使用する金型装置は、B型板が共用でなく、成形用B型板と加飾用B型板を有していてもよい。またB型板が固定板に固定されていてもよい。この場合、ダイ移動機構、成形用入れ子、加飾用入れ子等は可動板に取り付けられる。   The mold apparatus used for carrying out the present invention does not share the B-type plate, and may have a B-type plate for molding and a B-type plate for decoration. Further, the B-type plate may be fixed to the fixed plate. In this case, the die moving mechanism, the molding insert, the decoration insert and the like are attached to the movable plate.

共用B型板13はスプルー24を有する。成形用入れ子11の近傍に温度調節機構26があり、加飾用入れ子12の近傍に温度調節機構27がある。温度調節機構26、27は、例えば温度調節された水又は油を循環させる方式である。   The common B-type plate 13 has a sprue 24. There is a temperature adjustment mechanism 26 in the vicinity of the molding insert 11, and a temperature adjustment mechanism 27 in the vicinity of the decoration insert 12. The temperature control mechanisms 26 and 27 are, for example, a system that circulates temperature-adjusted water or oil.

続いて、加飾成形品の製造方法を説明する。図1(a)を参照して、加飾シートである転写シート10を加飾用入れ子12に配置する。転写シート10はその基体シート側が加飾用入れ子の内表面と対面する向きに配置される。転写シート10は枚葉のシートをロボット機構により配置すると全体装置の構成が簡略になる。もっともロール状の長尺シートを転写単位分毎に巻きもどして配置してもよい。   Then, the manufacturing method of a decorative molded product is demonstrated. With reference to Fig.1 (a), the transfer sheet 10 which is a decorating sheet is arrange | positioned at the nest | insert 12 for decorating. The transfer sheet 10 is arranged so that the base sheet side faces the inner surface of the decorative nest. When the transfer sheet 10 is a single sheet disposed by a robot mechanism, the configuration of the entire apparatus is simplified. Of course, a roll-like long sheet may be wound and arranged for each transfer unit.

図1(b)は裸樹脂成形品の成形工程を示している。ダイ移動機構21により成形用入れ子11は共用B型板13との嵌合位置に在る。成形用入れ子11に転写シートは無い。金型装置1の型締め機構を動作して、可動板17を固定板16方向に移動させ、成形用入れ子11と共用B型板13を密着させる。   FIG. 1B shows a molding process of a bare resin molded product. Due to the die moving mechanism 21, the molding insert 11 is in a fitting position with the common B template 13. There is no transfer sheet in the molding insert 11. The mold clamping mechanism of the mold apparatus 1 is operated to move the movable plate 17 toward the fixed plate 16 so that the molding insert 11 and the common B-type plate 13 are brought into close contact with each other.

図1(c)は裸樹脂成形品の取出し工程を示している。スプルー24からキャビティーに向けて射出される溶融状態樹脂の材料樹脂はポリカーボネート、PMMA、ABS、PC/ABS、PAなどであり、好ましくは熱可塑性樹脂に強化繊維を練り込んだ樹脂である。   FIG.1 (c) has shown the removal process of the bare resin molded product. The material resin of the molten resin injected from the sprue 24 toward the cavity is polycarbonate, PMMA, ABS, PC / ABS, PA or the like, and is preferably a resin in which reinforcing fibers are kneaded into a thermoplastic resin.

本発明は薄肉かつ一定強度を有する樹脂成形品に型内加飾を行うにあたり生ずる困難を打開する発明であり、従来より射出成形同時加飾法で困難なく製造される材料樹脂はわざわざ本発明にかかる製造方法を実施する必要性に乏しいからである。もっとも、強化繊維を含まない材料樹脂を使用して本発明を実施してもよい。   The present invention is an invention that overcomes the difficulties that arise when performing in-mold decoration on thin-walled resin molded products having a certain strength. Conventionally, a material resin that is manufactured without difficulty by the simultaneous injection molding method is bothered by the present invention. This is because it is not necessary to carry out such a manufacturing method. But you may implement this invention using material resin which does not contain a reinforced fiber.

強化繊維が練りこまれる樹脂は例えばポリカーボネート、ポリアミドである。練り込まれる繊維はガラス繊維、カーボンファイバーなどである。樹脂中の繊維は10%〜50%(重量/重量)である。   Examples of the resin in which the reinforcing fiber is kneaded are polycarbonate and polyamide. The fiber to be kneaded is glass fiber, carbon fiber or the like. The fiber in the resin is 10% to 50% (weight / weight).

樹脂射出時の成形用入れ子11の温度、射出時温度(Th℃)は100℃〜150℃である。Thをこのような比較的高温にすることにより、薄肉のキャビティー内であっても射出した溶融樹脂が良好に流動する。またキャビティー(成形用入れ子11)内に転写シートが無いので、Thを比較的高温に保つことができる。   The temperature of the molding insert 11 at the time of resin injection and the temperature at injection (Th ° C.) are 100 ° C. to 150 ° C. By setting Th to such a relatively high temperature, the injected molten resin flows well even in a thin cavity. Further, since there is no transfer sheet in the cavity (molding insert 11), Th can be kept at a relatively high temperature.

溶融樹脂を射出した後、温度調節機構26により成形用入れ子11の温度が成形取出し温度(Tm℃)に至ると型開きして成形用入れ子11から裸樹脂成形品を取出す。材料樹脂のガラス転移点をTg(1)℃として、Tm℃は(Tg(1)−10)℃以上Tg(1)以下である。次の工程で転写シートを裸樹脂成形品に移転・接着するにあたり、加飾用入れ子の温度では接着に不十分なので、裸樹脂成形品を熱い温度で取出し、当該高温の熱を転写シートの接着に用いるものである。   After the molten resin is injected, when the temperature of the molding insert 11 reaches the molding removal temperature (Tm ° C.) by the temperature adjusting mechanism 26, the mold is opened and the bare resin molded product is taken out from the molding insert 11. The glass transition point of the material resin is Tg (1) ° C., and Tm ° C. is (Tg (1) −10) ° C. or more and Tg (1) or less. When transferring and bonding the transfer sheet to the bare resin molded product in the next step, the decorative nesting temperature is insufficient for bonding, so the bare resin molded product is taken out at a hot temperature and the high temperature heat is bonded to the transfer sheet. It is used for.

図1(d)は加飾工程の説明図である。ダイ移動機構21を動作して、加飾用入れ子12を共用B型板13との嵌合位置に移動させる。上述したシート配置工程を終了しているので、加飾用入れ子12のキャビティー内表面に転写シートが配置されている。   FIG.1 (d) is explanatory drawing of a decorating process. The die moving mechanism 21 is operated to move the decorative nest 12 to the fitting position with the common B-type plate 13. Since the above-described sheet arranging step is completed, the transfer sheet is arranged on the inner surface of the cavity of the decorative insert 12.

一方、共用B型板13には裸樹脂成形品5が付着している。もし、共用B型板13と裸樹脂成形品5が離間し脱落するのであれば、ロボットアーム等で保持・移動すればよい。金型装置1の型締め機構を動作して固定板16に可動板17を接近させ、型締めを行う。加飾用入れ子12のキャビティーに裸樹脂成形品が入り、転写シート10と密着する。転写シートに含まれる接着組成物(接着層として形成する場合が有り、また加飾層が接着剤として働くので、格別の接着層を形成しない場合もある)のガラス転移点をTg(2)とした場合、加飾時の加飾用入れ子12の温度はTg(2)未満に保たれる。Tg(2)の具体例は60℃〜90℃である。転写シート10の悪変を避けるためである。   On the other hand, the bare resin molded product 5 is attached to the common B-type plate 13. If the shared B-type plate 13 and the bare resin molded product 5 are separated and fall off, they may be held and moved by a robot arm or the like. The mold clamping mechanism of the mold apparatus 1 is operated to bring the movable plate 17 closer to the fixed plate 16 to perform mold clamping. A bare resin molded product enters the cavity of the decorative insert 12 and is in close contact with the transfer sheet 10. The glass transition point of the adhesive composition contained in the transfer sheet (may be formed as an adhesive layer and the decorative layer may act as an adhesive, so that no special adhesive layer may be formed) is Tg (2). When it does, the temperature of the nest 12 for decoration at the time of decoration is kept below Tg (2). A specific example of Tg (2) is 60 ° C to 90 ° C. This is for avoiding a bad change of the transfer sheet 10.

加飾過程である転写シートの移転・接着はTg(2)よりも高温で生じる。このため上記加飾用入れ子温度だけでは転写シートの移転・接着に熱エネルギーが不足する。本発明にあっては上述した熱エネルギーの不足は裸樹脂成形品5が有する熱により補う。   Transfer and adhesion of the transfer sheet, which is a decoration process, occurs at a temperature higher than Tg (2). For this reason, thermal energy is insufficient for transferring and adhering the transfer sheet only with the nesting temperature for decoration. In the present invention, the above shortage of thermal energy is compensated by the heat of the bare resin molded product 5.

加飾過程は、必要に応じて圧縮空気により転写シート10を裸樹脂成形品10に押し付けて行ってもよい。このような圧空成形は(裸)樹脂成形品の表面形状が凹凸に富む場合などに有効である。   The decoration process may be performed by pressing the transfer sheet 10 against the bare resin molded product 10 with compressed air as necessary. Such compressed air molding is effective when the surface shape of a (bare) resin molded product is rich in irregularities.

図1(e)は加飾成形品取出しの工程を示している。加飾過程の終了後に加飾用入れ子12は温度調節機構27により冷却され、加飾用入れ子12が接着取出し温度Tl℃になると金型装置1の型締め機構の動作で型開きされる。Tl℃は転写シート10の接着組成物のガラス転移点Tg(2)以下の一定温度である。型開きは固定板16と可動板17の間隔を広げ、加飾用入れ子12と共用B型板を圧着状態から離間状態にすることである。   FIG.1 (e) has shown the process of taking out a decorative molded product. After completion of the decoration process, the decorative insert 12 is cooled by the temperature adjusting mechanism 27, and when the decorative insert 12 reaches the adhesive removal temperature Tl ° C, the mold is opened by the operation of the mold clamping mechanism of the mold apparatus 1. Tl ° C. is a constant temperature below the glass transition point Tg (2) of the adhesive composition of the transfer sheet 10. The mold opening is to widen the interval between the fixed plate 16 and the movable plate 17 and bring the decorating insert 12 and the common B-type plate away from the crimped state.

加飾成形品6を取出す。続いてダイ移動機構21が動作して成形用入れ子11が共用B型板13との嵌合位置に移動して、次の加飾成形品の製造サイクルに続く。   The decorative molded product 6 is taken out. Subsequently, the die moving mechanism 21 is operated to move the molding insert 11 to the fitting position with the common B-type plate 13 and continue to the manufacturing cycle of the next decorative molded product.

以上の製造方法で使用した加飾シートである転写シート10を説明する。図2を参照して、転写シート10は、離型層39を形成した基体シート30上に、剥離層31、加飾層33及び接着層35を順次積層したものである。転写シート10が、成形樹脂層に接着した後は基体シート30と離型層39が剥離除去され、剥離層31、加飾層33及び接着層35の積層物が成形樹脂層上に形成された加飾成形品6が得られる。接着層35は必要に応じて形成される。すなわち、加飾層33が接着性を有する場合は接着層35を省略してもよい。また、基体シート30が離型性を有する場合は離型層39を省略してもよい。   The transfer sheet 10 that is a decorative sheet used in the above manufacturing method will be described. Referring to FIG. 2, the transfer sheet 10 is obtained by sequentially laminating a release layer 31, a decoration layer 33, and an adhesive layer 35 on a base sheet 30 on which a release layer 39 is formed. After the transfer sheet 10 was adhered to the molded resin layer, the base sheet 30 and the release layer 39 were peeled and removed, and a laminate of the release layer 31, the decorative layer 33, and the adhesive layer 35 was formed on the molded resin layer. A decorative molded product 6 is obtained. The adhesive layer 35 is formed as necessary. That is, when the decorative layer 33 has adhesiveness, the adhesive layer 35 may be omitted. Moreover, when the base sheet 30 has releasability, the release layer 39 may be omitted.

基体シート30は、ポリプロピレン系樹脂、ポリエチレン系樹脂、ポリアミド系樹脂、ポリエステル系樹脂、アクリル系樹脂、ポリ塩化ビニル系樹脂、ポリカーボネート系樹脂、ポリウレタン系樹脂、ポリスチレン系樹脂、アセテート系樹脂、ポリアミド系樹脂などの樹脂シート、アルミニウム箔、銅箔などの金属箔、グラシン紙、コート紙、セロハンなどのセルロース系シート、およびこれらが複合されたシートなどが好ましい。   The base sheet 30 is made of polypropylene resin, polyethylene resin, polyamide resin, polyester resin, acrylic resin, polyvinyl chloride resin, polycarbonate resin, polyurethane resin, polystyrene resin, acetate resin, polyamide resin. Resin sheets such as aluminum foil, copper foil, cellulose sheets such as glassine paper, coated paper, cellophane, and sheets in which these are combined are preferable.

離型層39の材質は、メラミン系樹脂、シリコン系樹脂、フッ素系樹脂、アルキッド系樹脂、フェノール系樹脂等を挙げることができ、剥離層からの離型性に応じて、適宜、好ましい材料を選択する。剥離層31の材質は、アクリル系樹脂、ビニル系樹脂、ウレタン系樹脂、ポリエステル系樹脂、ポリプロピレン系樹脂、ポリエチレン系樹脂、ポリスチレン系樹脂、ポリカーボネート系樹脂、ビニロン系樹脂、アセテート系樹脂、ポリアミド系樹脂等を挙げることができ、離型層39からの剥離性に応じて、適宜、好ましい材料を選択する。   Examples of the material of the release layer 39 include melamine resin, silicon resin, fluorine resin, alkyd resin, phenol resin, and the like. A preferable material is appropriately selected depending on the release property from the release layer. select. The material of the release layer 31 is acrylic resin, vinyl resin, urethane resin, polyester resin, polypropylene resin, polyethylene resin, polystyrene resin, polycarbonate resin, vinylon resin, acetate resin, polyamide resin. A preferable material is appropriately selected according to the peelability from the release layer 39.

加飾層33の材質は、ポリエステル系樹脂、アクリル系樹脂、ビニル系樹脂、硝化綿系樹脂、ウレタン系樹脂、塩化ゴム系樹脂などの樹脂バインダーに通常の顔料、染料などの着色剤を少量含ませたものを挙げることができるが、特に限定されない。また、アルミニウム、ニッケル、金、白金、クロム、鉄、銅、スズ、インジウム、銀、チタニウム、鉛、亜鉛、錫、酸化珪素などの金属、これらの合金または化合物などの金属膜で形成したものでもよい。   The decorative layer 33 is made of a polyester resin, an acrylic resin, a vinyl resin, a nitrified cotton resin, a urethane resin, a chlorinated rubber resin or the like, and a small amount of a colorant such as an ordinary pigment or dye. However, there is no particular limitation. It can also be made of metal films such as metals such as aluminum, nickel, gold, platinum, chromium, iron, copper, tin, indium, silver, titanium, lead, zinc, tin, silicon oxide, alloys or compounds thereof. Good.

接着層35の材質としては、アクリル系樹脂、ビニル系樹脂、ウレタン系樹脂、ポリエステル系樹脂、ポリプロピレン系樹脂、ポリエチレン系樹脂、ポリスチレン系樹脂、ポリカーボネート系樹脂、ビニロン系樹脂、アセテート系樹脂、ポリアミド系樹脂を挙げることができ、成形樹脂との接着性に応じて、適宜、好ましい材料を選択する。   The material of the adhesive layer 35 is acrylic resin, vinyl resin, urethane resin, polyester resin, polypropylene resin, polyethylene resin, polystyrene resin, polycarbonate resin, vinylon resin, acetate resin, polyamide resin. Resin can be mentioned, A preferable material is suitably selected according to adhesiveness with molding resin.

転写シートは、従来より、射出成形同時転写方法による加飾樹脂成形品の製造に使用されている転写シートと同じである。以上説明した基体シートの厚さ、剥離層31、加飾層33、接着層35と離型層39の形成方法、層の厚さなどは公知の転写シートと同一であり、説明を省略する。   The transfer sheet is the same as the transfer sheet conventionally used for the production of a decorative resin molded product by the simultaneous injection molding transfer method. The thickness of the base sheet, the peeling layer 31, the decorative layer 33, the formation method of the adhesive layer 35 and the release layer 39, the thickness of the layer, and the like described above are the same as those of a known transfer sheet, and the description is omitted.

以上、転写シートの例を示したが、転写シートの代わりに、加飾成形品に接着した後も、基体シート30が加飾成形品6上に残存されるインサートシートを加飾シートとして用いて加飾成形品6を製造してもよい。インサートシートは前記転写シート10の離型層39、剥離層31を省略する以外は、転写シート10と同様にして形成する。インサートシートは、従来より、射出成形同時転写方法による加飾樹脂成形品の製造に使用されているインサートシートと同じである。   As mentioned above, although the example of the transfer sheet was shown, even after adhering to the decorative molded product instead of the transfer sheet, the insert sheet in which the base sheet 30 remains on the decorative molded product 6 is used as the decorative sheet. The decorative molded product 6 may be manufactured. The insert sheet is formed in the same manner as the transfer sheet 10 except that the release layer 39 and the release layer 31 of the transfer sheet 10 are omitted. The insert sheet is the same as the insert sheet conventionally used for manufacturing a decorative resin molded product by the simultaneous injection molding transfer method.

図3は熱プレス成形による加飾成形品の製造方法を示す工程図である。図3(a)は板状の材料樹脂の配置工程、図3(b)は裸樹脂成形品の成形工程、図3(c)は裸樹脂成形品の取出し工程、図3(d)は加飾シート配置工程及び裸樹脂成形品の配置工程、図3(e)は加飾工程、図3(f)は加飾成形品取出しの工程をそれぞれ示している。   FIG. 3 is a process diagram showing a method for producing a decorative molded product by hot press molding. 3 (a) is a plate-shaped material resin placement process, FIG. 3 (b) is a bare resin molded product molding process, FIG. 3 (c) is a bare resin molded product removal process, and FIG. 3 (d) is an additional process. The decorative sheet arranging step and the bare resin molded product arranging step, FIG. 3 (e) shows the decorative step, and FIG. 3 (f) shows the decorative molded product removal step.

図3(a)を参照して、成形用熱プレス装置51は成形用A型板52と成形用B型板53を有する。成形用A型板52と成形用B型板53を開いた状態で成形用A型板52と成形用B型板53の間に板状の材料樹脂71を配置する。通常用いる材料樹脂、好ましい材料樹脂等は図1を参照して説明した射出成形にかかる加飾樹脂成形品の製造方法と同一である。   Referring to FIG. 3A, the molding hot press device 51 includes a molding A mold plate 52 and a molding B mold plate 53. A plate-shaped material resin 71 is disposed between the molding A mold plate 52 and the molding B mold plate 53 in a state where the molding A mold plate 52 and the molding B mold plate 53 are opened. Usually used material resin, preferable material resin, and the like are the same as the manufacturing method of the decorative resin molded product according to the injection molding described with reference to FIG.

熱プレス成形にかかる加飾樹脂成形品の製造方法にあっても、強化繊維を練り込んだ材料樹脂の成形には高温を必要とし、熱プレス成形と加飾シートを用いる加飾を同時に同一型板内で行うと成形に必要な高温が柄流れ・発泡など加飾に悪影響を与える。そこで本発明においては、熱プレス成形過程と加飾過程を分離すると共に、加飾過程は型内で行い、かつ、熱プレス成形過程の余熱を利用するものである。   Even in the manufacturing method of decorative resin molded products related to hot press molding, high temperature is required for molding of resin material with kneaded reinforcing fibers, and hot press molding and decorating using decorative sheet are the same type at the same time When done inside the board, the high temperature required for molding adversely affects decoration such as pattern flow and foaming. Therefore, in the present invention, the hot press molding process and the decorating process are separated, the decorating process is performed in the mold, and the remaining heat of the hot press molding process is utilized.

図3(b)は裸樹脂成形品の成形過程を示していて、熱プレス装置51の型締め機構を用いて板状の材料樹脂をキャビティーの形状に成形する。成形時の成形用A型板52の温度を例示すると200℃である。   FIG. 3B shows a molding process of a bare resin molded product, and a plate-shaped material resin is molded into the shape of a cavity using the mold clamping mechanism of the hot press device 51. An example of the temperature of the molding A plate 52 during molding is 200 ° C.

図3(c)を参照して説明する。整形用熱プレス装置51の型締め機構を動作して型開きを行う。当該型開きは成形用A型板の温度が成形取出し温度(Tm℃)に至った時に行う。成形取出し温度(Tm℃)は射出成形にかかる加飾成形品の製造方法における成形取出し温度(Tm℃)と同一である。   This will be described with reference to FIG. The mold clamping mechanism of the shaping hot press device 51 is operated to perform mold opening. The mold opening is performed when the temperature of the molding A plate reaches the molding removal temperature (Tm ° C.). The molding extraction temperature (Tm ° C.) is the same as the molding extraction temperature (Tm ° C.) in the method for producing a decorative molded product for injection molding.

図3(d)を参照して加飾シートを配置するシート配置工程と裸樹脂成形品の配置工程を説明する。加飾用熱プレス装置61は加飾用A型板62と加飾用B型板63を有する。加飾用A型板62と加飾用B型板63を開いた状態で、加飾用A型板62に加飾シートである転写シート10を配置する。転写シート10は枚葉シートでもよく、1ショット分を連続的に形成した長尺シートを巻き戻していく態様であってもよい。転写シート10を配置した加飾用A型板62の温度は、Tg(2)未満に保たれる。射出成形にかかる加飾成形品の製造方法における加飾用入れ子の温度と同一である。   With reference to FIG.3 (d), the sheet | seat arrangement | positioning process which arrange | positions a decoration sheet, and the arrangement | positioning process of a bare resin molded product are demonstrated. The decorative hot press device 61 includes a decorative A-type plate 62 and a decorative B-type plate 63. The transfer sheet 10 that is a decorative sheet is placed on the decorative A-shaped plate 62 in a state where the decorative A-shaped plate 62 and the decorative B-shaped plate 63 are opened. The transfer sheet 10 may be a single sheet or may be an embodiment in which a long sheet continuously formed for one shot is rewound. The temperature of the decorative A-type plate 62 on which the transfer sheet 10 is arranged is kept below Tg (2). It is the same as the temperature of the nest for decoration in the manufacturing method of the decorative molded product concerning injection molding.

また、加飾用A型板62と加飾用B型板63を開いた状態で、加飾用A型板62と加飾用B型板63の間に裸樹脂成形品75を配置する。成形用熱プレス装置51の型開き動作完了を時間計測開始点、裸樹脂成形品75を入れての加飾用A型板62と加飾用B型板63の型締め動作完了を時間計測終了点としたときの当該時間、その理由は、射出成形にかかる加飾成形品の製造方法における同様の時間、理由と同一である。   Further, with the decorative A-type plate 62 and the decorative B-type plate 63 opened, a bare resin molded product 75 is disposed between the decorative A-type plate 62 and the decorative B-type plate 63. Completion of mold opening operation of the molding heat press device 51 is the starting point of time measurement, and completion of the clamping operation of the decorative A mold 62 and the decorative B mold 63 with the bare resin molded product 75 is completed. The time and the reason for the point are the same as the same time and reason in the method of manufacturing a decorative molded product for injection molding.

図3(e)を参照して説明する。加飾用熱プレス装置61の型締め機構を動作して型締めを行い、圧熱により転写シートの加飾層を移転・接着する。次に図3(f)に図示するように、加飾用熱プレス装置61の型締め機構を動作して型開きを行い、次に、加飾成形品76を取り出す。以上で、加飾樹脂成形品の製造過程が終了する。   This will be described with reference to FIG. The mold clamping mechanism of the decorating hot press device 61 is operated to perform mold clamping, and the decorative layer of the transfer sheet is transferred and bonded by pressure heat. Next, as shown in FIG. 3F, the mold clamping mechanism of the decorative hot press device 61 is operated to open the mold, and then the decorative molded product 76 is taken out. The manufacturing process of the decorated resin molded product is thus completed.

以上本発明にかかる一実施の形態について図面を参照して詳述してきたが、具体的な構成例はこの一実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計変更などがあっても本発明に含まれる。   Although one embodiment of the present invention has been described in detail with reference to the drawings, a specific configuration example is not limited to this one embodiment, and the design can be changed without departing from the gist of the present invention. Are included in the present invention.

1 射出成形用の金型装置
5 裸樹脂成形品
6 加飾成形品
10 加飾シートである転写シート
11 成形用A型板である成形用入れ子
12 加飾用A型板である加飾用入れ子
13 成形用B型板であり加飾用B型板である共用B型板
16 固定板
17 可動板
21 ダイ移動機構
22 ロッド
23 スプルー
26 温度調節機構
27 温度調節機構
30 基体シート
31 剥離層
33 加飾層
35 接着層
39 離型層
51 成形用熱プレス装置
52 成形用A型板
53 成形用B型板
61 加飾用熱プレス装置
62 加飾用A型板
63 加飾用B型板
71 板状の材料樹脂
75 裸樹脂成形品
76 加飾成形品
DESCRIPTION OF SYMBOLS 1 Mold apparatus for injection molding 5 Bare resin molded product 6 Decorated molded product 10 Transfer sheet which is a decorative sheet 11 Molding insert which is an A mold for molding 12 Decorate insert which is an A mold for decoration 13 Common B-type plate which is a B-type plate for molding and a B-type plate for decoration 16 Fixed plate 17 Movable plate 21 Die moving mechanism 22 Rod 23 Sprue 26 Temperature adjusting mechanism 27 Temperature adjusting mechanism 30 Base sheet 31 Release layer 33 Addition Decorative layer 35 Adhesive layer 39 Release layer 51 Molding hot press device 52 Molding A mold plate 53 Molding B mold plate 61 Decorating hot press device 62 Decorating A mold plate 63 Decorating B mold plate 71 Plate Material resin 75 Bare resin molded product 76 Decorative molded product

Claims (5)

単一金型装置に成形用A型板、成形用B型板、加飾用A型板と加飾用B型板を具備する射出成形用の金型装置と、基体シート上に加飾層が形成され前記加飾層の上に接着層が形成された加飾シートと、熱可塑性樹脂に強化繊維を10%〜50%(重量/重量)練り込んだ材料樹脂を用いて行い、以下の工程からなる加飾成形品の製造方法。
イ 前記加飾用A型板の内部に前記加飾シートを配置するシート配置工程
ロ 前記金型装置を型締めし、前記成形用A型板の温度を100℃〜150℃にして、前記成形用A型板と前記成形用B型板により形成される成形キャビティー内に、溶融状態の前記材料樹脂を射出し、裸樹脂成形品を成形する工程
ハ 前記材料樹脂のガラス転移点温度をTg℃とし、前記成形用A型板を冷却してその温度がTg℃以下(Tg−10)℃以上の取出し温度に至った時に前記金型装置を型開きして前記成形用A型板から裸樹脂成形品を取出す工程
ニ シート配置工程の後の前記加飾用A型板の内部に前記裸樹脂成形品を配置し、前記金型装置を型締めし、前記裸樹脂成形品上に前記加飾シートの加飾層を移転する工程
ホ 前記金型装置を型開きして、前記加飾用A型板の内部から加飾成形品を取り出す工程
A mold apparatus for injection molding comprising a single mold apparatus, a mold A mold, a mold B mold, a decorative A mold and a decor B mold, and a decorative layer on the base sheet Is formed using a decorative sheet in which an adhesive layer is formed on the decorative layer and a material resin in which reinforcing fibers are kneaded in a thermoplastic resin in an amount of 10% to 50% (weight / weight) . The manufacturing method of the decorative molded product which consists of a process.
(B) Sheet placement step for placing the decorative sheet inside the decorative A-type plate (b) The mold device is clamped, and the temperature of the molding A-type plate is set to 100 ° C. to 150 ° C. A process of injecting the molten material resin into a molding cavity formed by the A mold plate and the molding B mold plate to form a bare resin molded product c The glass transition temperature of the material resin is Tg The mold A was opened and the mold apparatus was opened when the mold A plate was cooled and the temperature reached a take-out temperature of Tg C or lower (Tg-10) C or higher. The step of taking out the resin molded product d. The bare resin molded product is placed inside the decorative A mold after the sheet arranging step, the mold apparatus is clamped, and the molded resin product is placed on the bare resin molded product. the step e the mold apparatus a decorative layer you relocation of decorative sheet mold is opened, the decorative Step from the inside of the A-type plate taken out decorative molded article
前記金型装置は可動板と固定板を有し、
前記成形用A型板は成形用入れ子であり、前記加飾用A型板は加飾用入れ子であり、前記成形用B型板と前記加飾用B型板は単一の共用B型板であり、
前記可動板又は前記固定板の一方である一方可動/固定板に前記共用B型板を配置し、可動板又は固定板の他方である他方可動/固定板にダイ移動機構を設け、
前記成形用A型板と前記加飾用A型板が前記ダイ移動機構によりそれぞれ前記共用B型板との嵌合位置に移動する金型装置である請求項1に記載した加飾成形品の製造方法。
The mold apparatus has a movable plate and a fixed plate,
The molding A mold is a molding insert, the decoration A mold is a decoration insert, and the molding B mold and the decoration B mold are a single common B mold. And
The shared B-type plate is disposed on one movable / fixed plate which is one of the movable plate or the fixed plate, and a die moving mechanism is provided on the other movable / fixed plate which is the other of the movable plate or the fixed plate,
2. The decorative molded product according to claim 1, wherein the molding A template and the decorative A template are mold devices that are moved to a fitting position with the common B template by the die moving mechanism, respectively. 3. Production method.
前記加飾シートは、離型層を形成した基体シート上に、剥離層、加飾層、接着層を順次積層したものであり、  The decorative sheet is obtained by sequentially laminating a release layer, a decorative layer, and an adhesive layer on a base sheet on which a release layer is formed,
前記イの工程であるシート配置工程は、ロール状の長尺シートである前記加飾シートを転写単位分毎に巻きもどして配置するものであり、  The sheet arranging step, which is the step i, is to roll up and arrange the decorative sheet, which is a roll-like long sheet, every transfer unit,
前記ホの工程である加飾成形品を取り出す工程において、加飾成形品を取り出すとともに加飾成形品から基体シートと剥離層を除去することを特徴とする請求項1又は2いずれかに記載した加飾成形品の製造方法。  The step of taking out the decorative molded product, which is the step of (e), takes out the decorative molded product and removes the base sheet and the release layer from the decorative molded product. A method for producing a decorative molded product.
成形用A型板と成形用B型板を具備する成形用熱プレス装置、加飾用A型板と加飾用B型板を具備する成形用熱プレス装置と、基体シート上に加飾層が形成され前記加飾層の上に接着層が形成された加飾シートと、熱可塑性樹脂に強化繊維を10%〜50%(重量/重量)練り込んだ材料樹脂とを用いて行い、以下の工程からなる加飾成形品の製造方法。
へ 前記加飾用A型板の内部に前記加飾シートを配置するシート配置工程
ト 前記成形用A型板と前記成形用B型板の間に板状の材料樹脂を配置し、前記成形用熱プレス装置をプレスして、裸樹脂成形品を成形する工程
チ 前記材料樹脂のガラス転移点温度をTg℃とし、前記成形用A型板を冷却してその温度がTg℃以下(Tg−10)℃以上の取出し温度に至った時に前記成形用熱プレス装置を型開きして前記成形用A型板から裸樹脂成形品を取出す工程
リ シート配置工程の後の前記加飾用A型板の内部に前記裸樹脂成形品を配置し、前記加飾用熱プレス装置をプレスして、前記裸樹脂成形品上に加飾シートの加飾層を移転する工程
ヌ 前記加飾用熱プレス装置を型開きして前記加飾用A型板の内部から加飾成形品を取出す工程
Molding hot press apparatus comprising a molding A mold plate and molding B mold board, molding hot press apparatus comprising a decoration A mold plate and a decoration B mold plate, and a decorative layer on a base sheet Is performed using a decorative sheet in which an adhesive layer is formed on the decorative layer and a material resin in which reinforcing fibers are kneaded in 10% to 50% (weight / weight) in a thermoplastic resin, and the following: The manufacturing method of the decorative molded product which consists of these processes.
To the sheet arrangement step of arranging the decorative sheet inside the decorative A-type plate A plate-shaped material resin is arranged between the forming A-type plate and the forming B-type plate, and the forming hot press Step of pressing the apparatus to form a bare resin molded article The glass transition temperature of the material resin is set to Tg ° C., and the molding A plate is cooled to Tg ° C. or lower (Tg−10) ° C. In the interior of the decorative A mold plate after the step of arranging the hot press apparatus for molding when the temperature reaches the above removal temperature and taking out the bare resin molded product from the A mold plate for molding. placing the bare resin molded article, and pressed the decorative heat pressing apparatus, the step j the decorative heat press device a decorative layer you relocation of decorative sheet on the bare resin molded product The process of opening the mold and taking out the decorative molded product from the interior of the decorative A mold
前記加飾シートは、離型層を形成した基体シート上に、剥離層、加飾層、接着層を順次積層したものであり、  The decorative sheet is obtained by sequentially laminating a release layer, a decorative layer, and an adhesive layer on a base sheet on which a release layer is formed,
前記への工程であるシート配置工程は、ロール状の長尺シートである前記加飾シートを転写単位分毎に巻きもどして配置するものであり、  The sheet placement step, which is a step to the above, is to unwind and arrange the decorative sheet, which is a roll-like long sheet, every transfer unit,
前記ヌの工程である加飾成形品を取り出す工程において、加飾成形品を取り出すとともに加飾成形品から基体シートと剥離層を除去することを特徴とする請求項4に記載した加飾成形品の製造方法。  5. The decorative molded product according to claim 4, wherein in the step of taking out the decorative molded product as the step, the decorative molded product is taken out and the base sheet and the release layer are removed from the decorative molded product. Manufacturing method.
JP2012213335A 2012-09-27 2012-09-27 Manufacturing method of decorative molded products Expired - Fee Related JP5705807B2 (en)

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