JP5709581B2 - Stud and its mounting method - Google Patents
Stud and its mounting method Download PDFInfo
- Publication number
- JP5709581B2 JP5709581B2 JP2011041724A JP2011041724A JP5709581B2 JP 5709581 B2 JP5709581 B2 JP 5709581B2 JP 2011041724 A JP2011041724 A JP 2011041724A JP 2011041724 A JP2011041724 A JP 2011041724A JP 5709581 B2 JP5709581 B2 JP 5709581B2
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- JP
- Japan
- Prior art keywords
- stud
- hole
- iron skin
- studs
- refractory
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000034 method Methods 0.000 title claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 68
- 229910052742 iron Inorganic materials 0.000 claims description 34
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 230000001788 irregular Effects 0.000 description 5
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Description
本発明は、転炉、取鍋その他溶融金属を入れる容器並びに高温窯炉等に内張りされる耐火物の構築、好適には耐火物の損傷部を吹付補修する際に用いるスタッドの取付方法に関する。 TECHNICAL FIELD The present invention relates to a converter, a ladle, a container for containing molten metal, a construction of a refractory lined in a high-temperature kiln, or the like, and preferably a stud mounting method used for repairing a damaged portion of the refractory by spraying.
スタッドは、耐火物を保持し、剥落を防止するために用いられ、鋼製で、通常Y形、V形等をなして鉄皮に溶接にて取付けられ、スタッド取付後、型枠との間に不定形耐火物が流し込まれる。 Studs are used to hold refractories and prevent peeling, and are made of steel, usually Y-shaped, V-shaped, etc., and welded to the iron skin. An irregular refractory is poured into
耐火物の損傷部を吹付補修する場合においても、損傷部の鉄皮にスタッドを取付けたのち不定形耐火物が吹き付けられ、スタッドの溶接による取付作業は、容器内で行われる。 Even in the case of repairing a damaged part of a refractory by spraying, an irregular refractory is sprayed after attaching a stud to the iron skin of the damaged part, and the mounting work by welding the stud is performed in a container.
鉄皮に孔をあけ、該孔を通してスタッドを容器外部から挿入して取付ける工法も知られ、特許文献1には、先端部を紐により結束したスタッドを鉄皮にあけた孔より容器内に挿入し、紐が熱により焼失すると、スタッド先端部が拡開するようにしたもの、特許文献2には、先端部が拡開可能な金属製筒体と、該筒体に挿入したボルトと、筒体より突出するボルト端に捩じ込まれる楔体よりなり、鉄皮にあけた孔に挿入後、ボルトを回動操作して楔体を筒体先端部に押し込んで拡開するスタッドが開示されている。 A method is also known in which a hole is made in an iron skin, and a stud is inserted and attached from the outside of the container through the hole. Patent Document 1 inserts a stud whose tip is bound by a string into a container through a hole made in the iron skin. However, when the string is burned out by heat, the stud tip is expanded, Patent Document 2 discloses a metal cylinder whose tip can be expanded, a bolt inserted into the cylinder, and a cylinder. A stud is disclosed which comprises a wedge body that is screwed into a bolt end protruding from the body, and is inserted into a hole drilled in an iron skin, and then the bolt is rotated to push the wedge body into the end of the cylindrical body for expansion. ing.
前記特許文献1及び2に開示されるスタッドは、容器外部から取外作業が行えるため、溶融金属注出後、容器が十分に冷却されず、高温に維持された状態であっても、取付作業が行えること、スタッドは鉄皮にあけた孔に挿入後、先端部が拡開するようになっているため、鉄皮にあける孔を小径にすることができること等の利点を有するが、構造が概して 複雑で、紐により結束したり、ボルトの捩じ込み作業等が必要である。 Since the studs disclosed in Patent Documents 1 and 2 can be removed from the outside of the container, even after the molten metal is poured out, the container is not sufficiently cooled and is maintained even at a high temperature. And the stud has the advantage that the diameter of the hole in the iron skin can be reduced since the tip is expanded after being inserted into the hole in the iron skin. It is generally complicated, and it is necessary to bind it with a string or to screw a bolt.
本発明は、上記の利点を損なうことなく、構造が簡単で、取付作業が容易なスタッドの取付方法を提供することを目的とする。 An object of the present invention is to provide a stud mounting method that is simple in structure and easy in mounting work without impairing the above advantages.
請求項1に係わる発明は、溶融金属用容器に内張りされる耐火物の構築、或いは耐火物の損傷部を補修する際に用いるスタッドであって、容器外側の鉄皮にあけた孔に通すことが可能で、該孔に通される先端部が屈曲ないし屈折する剛体のロッドよりなるスタッドを先端部より鉄皮にあけた孔に通したのち、別の1又は複数のスタッドを前記孔に1つずつ向きを変えながら押し込んで通し、同じ孔に複数のスタッドを通して組み付けたのち、各スタッドの鉄皮側の基部をそれぞれ鉄皮又は該鉄皮に当てられ、かつ各スタッド基部が通されるワッシャーに溶接にて固着することを特徴とする。 The invention according to claim 1 is a stud used when constructing a refractory lined in a molten metal container or repairing a damaged part of the refractory, and is inserted through a hole formed in an iron skin outside the container. And after passing a stud made of a rigid rod whose tip passed through the hole is bent or refracted through a hole made in the iron skin from the tip, another stud or a plurality of studs are passed through the hole. Washers through which the studs are passed through by pushing in with changing the direction one by one, and after assembling a plurality of studs in the same hole, the base part on the iron skin side of each stud is applied to the iron skin or the iron skin, respectively. It adheres to by welding .
本発明のスタッドは、鉄皮にあけた孔を通して容器外部から取付作業が行え、高温容器の耐火物の損傷部を補修作業するのに適すること、鉄皮にあけられる孔は先端部が屈曲ないし屈折するスタッドが向きを変えながら通すことができる程度の大きさであればよく、比較的小径にできること、スタッドは先端部が屈曲ないし屈折する剛体の単体のロッドよりなり、構成が簡単で、取付作業もスタッドを一つずつ鉄皮にあけた孔に向きを変えながら挿入され、挿入後は鉄皮又は鉄皮に当てられ、かつスタッド基部が通されるワッシャーに溶接するだけでよいから、作業が容易であること等の効果を奏する。 The stud of the present invention can be attached from the outside of the container through a hole drilled in the iron shell, and is suitable for repairing a damaged part of a refractory in a high temperature container. The refracting stud need only be of a size that allows it to pass through while changing its direction, can be made relatively small in diameter, and the stud is composed of a single rod of a rigid body whose tip is bent or refracted, and its configuration is simple and mounting Work is done by inserting the studs one by one into the holes made in the iron shell one after another, and after insertion, it only has to be applied to the iron skin or the iron skin and welded to the washer through which the stud base is passed. There are effects such as being easy.
以下、本発明の実施形態で用いるスタッドについて図面により説明する。
図1に示すスタッド1は、後述する鉄皮2の肉厚及びワッシャー4の厚みよりも長い基部1aと、該基部1aと鈍角θをなして斜めに屈折する先端部1bと、該先端部1bと同じ向きをなして基部端よりL形に屈折し、後述するワッシャー4の半径よりも短い取付部1cよりなり、全体が鋼製の剛体をなすロッドより構成されている。
Hereinafter, a stud used in an embodiment of the present invention will be described with reference to the drawings.
A stud 1 shown in FIG. 1 includes a base 1a that is longer than the thickness of an iron skin 2 and a washer 4 described later, a tip 1b that is obliquely refracted at an obtuse angle θ with the base 1a, and the tip 1b. The base part is refracted into an L shape from the end of the base part, and is composed of a mounting part 1c shorter than the radius of a washer 4 to be described later. The whole is composed of a steel rigid rod.
図2は、図1に示すスタッド1を溶融金属を入れる容器の鉄皮2にあけた孔3に通すときの参考例を示すもので、孔3の周りの鉄皮外側にワッシャー4を当てがったのち、取付部1cを掴んでスタッド1を先端部1bから孔3に挿入する。挿入時、スタッド1の屈折部や孔縁で支えると、その状態のままスタッド1の向きを変えながら押し込む。図3は挿入後の状態を示す。 FIG. 2 shows a reference example when the stud 1 shown in FIG. 1 is passed through the hole 3 formed in the iron skin 2 of the container in which the molten metal is put, and the washer 4 is applied to the outer side of the iron skin around the hole 3. After that, the mounting portion 1c is grasped and the stud 1 is inserted into the hole 3 from the tip portion 1b. At the time of insertion, if supported by the refracting part or hole edge of the stud 1, the stud 1 is pushed in while changing its direction. FIG. 3 shows the state after insertion.
図4は、鉄皮2に形成される孔6の内径を前記孔3より若干大きめに形成してスタッド1を通し、ついで別のスタッド1´を前記スタッド1を通した孔6の隙間より前記スタッド1と同様、向きを変えながら押込んだのち、鉄皮2より突出する両スタッド1、1´を向い合わせに左右対称形をなしてY状に組付けた状態を示すもので、スタッドを鉄皮2に図3或いは図4に示す状態に組付けたのち、取付部1cがワッシャー4に溶接にて固着される。 FIG. 4 shows that the inner diameter of the hole 6 formed in the iron skin 2 is slightly larger than the hole 3 and the stud 1 is passed through, and then another stud 1 ′ is inserted through the gap of the hole 6 through the stud 1. Like the stud 1, it shows a state where the studs 1, 1 ′ protruding from the iron skin 2 are assembled in a Y-shape with a bilateral symmetry, after being pushed in while changing the direction. After assembling to the iron shell 2 in the state shown in FIG. 3 or FIG. 4, the mounting portion 1c is fixed to the washer 4 by welding.
前記スタッド1、1´は、基部1aと先端部1bが鈍角θで屈折しているが、角θは直角であっても鋭角であってもよい。角θは小さくなる程、孔3、6で支えないようにするために孔3、6の径は大きくする必要がある。 In the studs 1 and 1 ', the base 1a and the tip 1b are refracted at an obtuse angle θ, but the angle θ may be a right angle or an acute angle. As the angle θ decreases, the diameter of the holes 3 and 6 needs to be increased so that they are not supported by the holes 3 and 6.
前記スタッド1、1´は、取付部1cを備えているが、取付部1cを省いてもよい。この場合、基部端がワッシャー4に溶接される。 The studs 1 and 1 'are provided with a mounting portion 1c, but the mounting portion 1c may be omitted. In this case, the base end is welded to the washer 4.
前記実施形態では、ワッシャー4が鉄皮2に当てがわれ、スタッド1、1´を通した孔3の隙間を塞ぐことができるようになっているが、ワッシャー4は省いてもよい。この場合、取付部1cは、鉄皮2に溶接にて固着される。 In the above-described embodiment, the washer 4 is applied to the iron shell 2 so as to close the gap of the hole 3 through the studs 1 and 1 ′. However, the washer 4 may be omitted. In this case, the attachment portion 1c is fixed to the iron skin 2 by welding.
図4に示す実施形態では、一対のスタッド1、1´が左右対象形に組み付けられているが、別の実施形態では三個のスタッドが鉄皮2に形成される孔6に一つずつ順に押込められ、押込後、先端部が三又状に組付けられる。四個以上のスタッドを孔6に押込んで組付けることも可能である。 In the embodiment shown in FIG. 4, the pair of studs 1, 1 ′ are assembled in a right and left object shape, but in another embodiment, three studs are sequentially placed one by one in the hole 6 formed in the iron skin 2. After being pushed in, the tip is assembled in a trifurcated shape. It is also possible to assemble by pushing four or more studs into the hole 6.
前述するスタッド1、1´は、鉄皮2の内側に耐火物を構築する際、或いは耐火物が損傷した箇所の鉄皮に取付けられ、前者の場合、スタッド1、1´を鉄皮2に固着後、容器内に型枠が構築され、型枠との間に不定形耐火物が流し込まれる。図4は構築後の不定形耐火物7を示す。また耐火物の補修を行う後者の場合、スタッド取付後、不定形耐火物が吹付けられる。 The above-described studs 1 and 1 ′ are attached to the iron shell at the place where the refractory is damaged or when the refractory is damaged. In the former case, the studs 1 and 1 ′ are attached to the iron skin 2. After fixing, a mold is built in the container, and an indeterminate refractory is poured into the container. FIG. 4 shows the irregular refractory 7 after construction. In the latter case, where the refractory is repaired, an irregular refractory is sprayed after the stud is attached.
1、1´・・スタッド
1a・・基部
1b・・先端部
1c・・取付部
2・・鉄皮
3、6・・孔
4・・ワッシャー
7・・不定形耐火物
1, 1 '·· Stud 1a · · Base 1b · · Tip 1c · · Mounting portion 2 · Iron skin 3, 6 · · · hole 4 · · · Washer 7 · · · irregular refractory
Claims (1)
いるスタッドであって、容器外側の鉄皮にあけた孔に通すことが可能で、該孔に通される
先端部が屈曲ないし屈折する剛体のロッドよりなるスタッドを鉄皮にあけた孔に通したのち、別の1又は複数のスタッドを前記孔に1つずつ向きを変えながら押し込んで通し、同じ孔に複数のスタッドを通して組み付けたのち、各スタッドの鉄皮側の基部をそれぞれ鉄皮又は該鉄皮に当てられ、かつ各スタッド基部が通されるワッシャーに溶接にて固着することを特徴とするスタッドの取付方法。
Stud used to construct a refractory lined on a molten metal container or repair a damaged part of the refractory, and can be passed through a hole in the iron skin outside the container. After passing a stud made of a rigid rod whose tip is bent or refracted through a hole in the iron skin, another one or more studs are pushed through the hole one by one while changing the direction, and the same After assembling a plurality of studs in the hole, the base part on the iron skin side of each stud is applied to the iron skin or the iron skin and fixed to the washer through which each stud base part is welded. Stud mounting method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011041724A JP5709581B2 (en) | 2011-02-28 | 2011-02-28 | Stud and its mounting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2011041724A JP5709581B2 (en) | 2011-02-28 | 2011-02-28 | Stud and its mounting method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2012177529A JP2012177529A (en) | 2012-09-13 |
| JP5709581B2 true JP5709581B2 (en) | 2015-04-30 |
Family
ID=46979473
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2011041724A Expired - Fee Related JP5709581B2 (en) | 2011-02-28 | 2011-02-28 | Stud and its mounting method |
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| Country | Link |
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| JP (1) | JP5709581B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| KR102283578B1 (en) * | 2021-01-25 | 2021-07-28 | 가상열 | Steel pipe girder |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5912996U (en) * | 1982-07-15 | 1984-01-26 | 品川白煉瓦株式会社 | Stud pipe for furnace wall repair |
| JPS5911300U (en) * | 1982-07-15 | 1984-01-24 | 品川白煉瓦株式会社 | Flexible studs for furnace wall repair |
| JP2004092983A (en) * | 2002-08-30 | 2004-03-25 | Terada Sangyo Co Ltd | Dropping-off prevention construction method for backing material and anchor used for the same |
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| Publication number | Publication date |
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| JP2012177529A (en) | 2012-09-13 |
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