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JP5715864B2 - Receiver dryer - Google Patents
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JP5715864B2 - Receiver dryer - Google Patents

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JP5715864B2
JP5715864B2 JP2011069091A JP2011069091A JP5715864B2 JP 5715864 B2 JP5715864 B2 JP 5715864B2 JP 2011069091 A JP2011069091 A JP 2011069091A JP 2011069091 A JP2011069091 A JP 2011069091A JP 5715864 B2 JP5715864 B2 JP 5715864B2
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refrigerant
bag
fluorescent agent
receiver dryer
main body
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JP2012202640A (en
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侯史 細川
侯史 細川
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Fujikoki Corp
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Description

本発明は、自動車用の空調機器等に使用される冷媒を貯留しながら、冷媒中の水分を除去するために用いられるレシーバドライヤに関する。   The present invention relates to a receiver dryer used for removing moisture in a refrigerant while storing the refrigerant used in an air conditioner for automobiles and the like.

上記レシーバドライヤとして、特許文献1には、図3に示すように、筒状の本体32と、本体32の下端に装着され、冷媒入口穴33a及び冷媒出口穴33bを有するヘッダ33と、冷媒出口穴33bを覆うストレーナ36とを備えるレシーバドライヤ31が記載されている。この構成により、冷媒入口穴33aから本体32内に流入した冷媒中の水分をバッグ34に収容した乾燥剤35によって吸収すると共に、ストレーナ36によって異物を除去する。   As the receiver dryer, as shown in FIG. 3, Patent Document 1 discloses a cylindrical main body 32, a header 33 attached to the lower end of the main body 32, and having a refrigerant inlet hole 33a and a refrigerant outlet hole 33b, and a refrigerant outlet. A receiver dryer 31 including a strainer 36 covering the hole 33b is described. With this configuration, moisture in the refrigerant flowing into the main body 32 from the refrigerant inlet hole 33a is absorbed by the desiccant 35 accommodated in the bag 34, and foreign matter is removed by the strainer 36.

一方、車両等に装備された空調機器等の冷媒漏れを検知し易くするため、冷媒配管内に蛍光剤を注入し、蛍光剤を冷媒と共に配管内で循環させ、冷媒が漏洩した際に、同時に漏洩した蛍光剤を目視することで冷媒の漏洩を検知することが行われている。ここで、レシーバドライヤのバッグに乾燥剤と共に蛍光剤を収容し、冷媒がレシーバドライヤを通過した際に、蛍光剤が冷媒に同伴して冷媒配管内を循環するように構成されている。   On the other hand, in order to make it easier to detect refrigerant leakage from air conditioners installed in vehicles, etc., a fluorescent agent is injected into the refrigerant pipe, and the fluorescent agent is circulated in the pipe together with the refrigerant. The leakage of the refrigerant is detected by visually observing the leaked fluorescent agent. Here, the fluorescent agent is accommodated in the receiver dryer bag together with the desiccant, and when the refrigerant passes through the receiver dryer, the fluorescent agent accompanies the refrigerant and circulates in the refrigerant pipe.

特開2010−144935号公報JP 2010-144935 A

しかし、車両の省スペース化に伴い、レシーバドライヤの細形化も進められ、蛍光剤がレシーバドライヤの上部に組み込まれているような場合には、蛍光剤が液冷媒に浸らず、冷媒に混合されない結果、冷媒の漏洩を検知できないという問題があった。また、蛍光剤をバッグ34に収容し忘れた場合には、当然に冷媒の漏洩を検知することができない。   However, along with the space saving of vehicles, the receiver dryer is also becoming thinner, and when the fluorescent agent is built in the upper part of the receiver dryer, the fluorescent agent is not immersed in the liquid refrigerant and mixed with the refrigerant. As a result, there has been a problem that refrigerant leakage cannot be detected. In addition, if the fluorescent agent is forgotten to be stored in the bag 34, naturally the leakage of the refrigerant cannot be detected.

そこで、本発明は、上記従来のレシーバドライヤにおける問題点に鑑みてなされたものであって、蛍光剤を液冷媒に確実に浸すことができ、冷媒の漏洩検知に関する信頼性を高めることができると共に、バッグへの蛍光剤の収容忘れを防止することのできるレシーバドライヤを提供することを目的とする。   Therefore, the present invention has been made in view of the problems in the above conventional receiver dryer, and can reliably immerse the fluorescent agent in the liquid refrigerant, and can improve the reliability of refrigerant leakage detection. An object of the present invention is to provide a receiver dryer capable of preventing forgetting to store a fluorescent agent in a bag.

上記目的を達成するため、本発明は、一端に冷媒の入出口が設けられている筒状本体を備え、前記冷媒を貯留しながら該冷媒中の水分を除去するレシーバドライヤであって、前記筒状本体内に乾燥剤を内包するバッグが封入されており前記バッグには、前記入出口側の端部に蛍光剤を区画収容する収容室を形成してあり記バッグの前記筒状本体への組込み前の段階で、前記収容室内の前記蛍光剤の存在を触覚にて確認可能としたことを特徴とする。 To achieve the above object, the present invention includes a cylindrical body that inlet and outlet of the refrigerant is provided at one end, a receiver drier for removing moisture from the refrigerant while storing the refrigerant, the tube the inside Jo body are encapsulated bag containing the drying agent, wherein the bag, Yes forms a housing chamber partitioned storage fluorescent agent on the end of the entering outlet, said tube before Symbol bag in pre-integration stage to Jo body, characterized in that to enable confirmation of the presence of the fluorescent agent in the accommodating chamber by touch.

そして、本発明によれば、バッグにおける冷媒の入出口側の端部に蛍光剤を設けたため、蛍光剤を液冷媒に確実に接触させることができ、冷媒の漏洩検知に関する信頼性を高めることができる。また、バッグに、その存在を外部から確認可能に蛍光剤を設けたため、蛍光剤の入れ忘れを防止することができる。   And according to this invention, since the fluorescent agent was provided in the edge part by the side of the refrigerant | coolant in a bag, a fluorescent agent can be made to contact a liquid refrigerant reliably and the reliability regarding the leak detection of a refrigerant | coolant can be improved. it can. In addition, since the fluorescent agent is provided on the bag so that the presence of the bag can be confirmed from the outside, it is possible to prevent forgetting to put the fluorescent agent.

また、バッグに収容室を設けることで、蛍光剤の収容位置が明確となって、レシーバドライヤに容易に組み付けることができると共に、蛍光剤の収容後は、バッグの上からその部分を手で触れると蛍光剤の存在を確認することができるため、蛍光剤の入れ忘れを防止することができる。 Further, by providing a storage chamber in the bag, the storage position of the fluorescent agent becomes clear and can be easily assembled to the receiver dryer, and after the fluorescent agent is stored, the portion is touched by hand from above the bag. Since the presence of the fluorescent agent can be confirmed, it is possible to prevent forgetting to put the fluorescent agent.

また、本発明は、一端に冷媒の入出口が設けられている筒状本体を備え、前記冷媒を貯留しながら該冷媒中の水分を除去するレシーバドライヤであって、前記筒状本体内には乾燥剤を内包するバッグが封入されており、前記バッグには、前記入出口側の端部に前記バッグと異なる色の蛍光剤を含浸させてなる着色部を設けてあり、前記バッグの前記筒状本体への組込み前の段階で、前記着色部により前記蛍光剤の存在を目視にて確認可能としたことを特徴とするそして、本発明によれば、バッグに直接蛍光剤を含浸させるため、前記収容室が不要になると共に、目視で簡単に蛍光剤の存在を確認することができ、レシーバドライヤの下部に容易に組み付けることができる。 Further, the present invention is a receiver dryer that includes a cylindrical main body provided with an inlet / outlet of a refrigerant at one end, and removes moisture in the refrigerant while storing the refrigerant, bag containing the drying agent is sealed, wherein the bag is provided with a colored portion formed by impregnating a pre-Symbol bags with different color fluorescent material to the end of the entering outlet side, wherein the bag It is characterized in that the presence of the fluorescent agent can be visually confirmed by the colored portion at a stage before being incorporated into the cylindrical main body . According to the present invention, since the bag is directly impregnated with the fluorescent agent, the storage chamber is not necessary, and the presence of the fluorescent agent can be easily confirmed visually, and is easily assembled to the lower part of the receiver dryer. be able to.

以上のように、本発明によれば、蛍光剤を液冷媒に確実に浸すことができ、冷媒の漏洩検知に関する信頼性を高めることができると共に、バッグへの蛍光剤の収容忘れを防止することのできるレシーバドライヤを提供することができる。   As described above, according to the present invention, it is possible to reliably immerse the fluorescent agent in the liquid refrigerant, to improve the reliability of the refrigerant leakage detection, and to prevent the fluorescent agent from being forgotten to be stored in the bag. It is possible to provide a receiver dryer that can be used.

本発明にかかるレシーバドライヤの第1の実施形態を示す断面図であって、(a)はレシーバドライヤ全体を示し、(b)はバッグのみを示す。It is sectional drawing which shows 1st Embodiment of the receiver dryer concerning this invention, Comprising: (a) shows the whole receiver dryer, (b) shows only a bag. 本発明にかかるレシーバドライヤの第2の実施形態を示す断面図であって、(a)はレシーバドライヤ全体を示し、(b)はバッグのみを示す。It is sectional drawing which shows 2nd Embodiment of the receiver dryer concerning this invention, Comprising: (a) shows the whole receiver dryer, (b) shows only a bag. 従来のレシーバドライヤの一例を示す全体断面図である。It is whole sectional drawing which shows an example of the conventional receiver dryer.

次に、本発明を実施するための形態について図面を参照しながら説明する。   Next, modes for carrying out the present invention will be described with reference to the drawings.

図1は、本発明にかかるレシーバドライヤの第1の実施形態を示し、このレシーバドライヤ1は、大別して、有蓋円筒状の本体2と、本体2の下端に装着され、冷媒入口穴3a及び冷媒出口穴3bを有するヘッダ3と、本体2の内部に封入される袋状のバッグ4と、冷媒出口穴3bを覆うようにヘッダ3に固定されるストレーナ6等で構成される。   FIG. 1 shows a first embodiment of a receiver dryer according to the present invention. The receiver dryer 1 is roughly divided into a covered cylindrical main body 2 and a lower end of the main body 2, and is provided with a refrigerant inlet hole 3a and a refrigerant. The header 3 includes an outlet hole 3b, a bag-like bag 4 enclosed in the main body 2, and a strainer 6 fixed to the header 3 so as to cover the refrigerant outlet hole 3b.

バッグ4は、冷媒中の水分を吸着除去するための乾燥剤5を内包すると共に、このバッグ4の下部には、収容室4aが設けられ、収容室4a内に蛍光剤7が収容される。蛍光剤7は、バッグ4を外部から手で触ることによって存在を確認できるような態様で設けられる。例えば、適度の剛性を有する板、粒、ペレット、ビーズ、粉、ペースト状等、様々な形状に形成することができる。   The bag 4 contains a desiccant 5 for adsorbing and removing moisture in the refrigerant, and a storage chamber 4a is provided below the bag 4, and the fluorescent agent 7 is stored in the storage chamber 4a. The fluorescent agent 7 is provided in such a manner that the presence of the fluorescent agent 7 can be confirmed by touching the bag 4 from the outside by hand. For example, it can be formed into various shapes such as plates, grains, pellets, beads, powders, and pastes having moderate rigidity.

バッグ4は、例えば、プラスチック製の不織布を折り畳んで袋状に縫合した構造を有する。図1において破線で示したのが縫い代であり、縫い糸によって縫合したり、超音波溶着等で接合することもできる。   The bag 4 has, for example, a structure in which a plastic nonwoven fabric is folded and stitched into a bag shape. A broken line in FIG. 1 indicates a seam allowance, which can be sewn with a sewing thread or joined by ultrasonic welding or the like.

レシーバドライヤ1の組立てに際しては、まず、袋状に縫合した不織布等に乾燥剤5及び蛍光剤7を収容し、縫い糸で縫合して乾燥剤5及び蛍光剤7を備えたバッグ4を形成する。次に、開口部を上に向けて本体2を支持し、その内部にバッグ4を収容する。この際、蛍光剤7を収容した収容室4a側とは反対側の端部からバッグ4を本体2に挿入する。最後に、ストレーナ6をかしめ固定したヘッダ3と本体2とを、係合部9をアーク溶接して接合し、レシーバドライヤ1を完成させる。   When assembling the receiver dryer 1, first, the desiccant 5 and the fluorescent agent 7 are accommodated in a non-woven fabric sewn in a bag shape, and the bag 4 including the desiccant 5 and the fluorescent agent 7 is formed by sewing with a sewing thread. Next, the main body 2 is supported with the opening facing upward, and the bag 4 is accommodated therein. At this time, the bag 4 is inserted into the main body 2 from the end opposite to the side of the storage chamber 4 a that stores the fluorescent agent 7. Finally, the header 3 to which the strainer 6 is caulked and the main body 2 are joined by arc-welding the engaging portion 9 to complete the receiver dryer 1.

その後、使用時又は設置時において、レシーバドライヤ1の上下を反転させると、バッグ4は、自由落下により下降し、ヘッダ3の天井部に載置され、図1(a)に示す状態となる。   Thereafter, when the receiver dryer 1 is turned upside down during use or installation, the bag 4 descends due to free fall and is placed on the ceiling of the header 3 to be in the state shown in FIG.

上記構成を有するレシーバドライヤ1を自動車用の空調機器等に設けることで、冷媒入口穴3aから本体2の内部に流入した冷媒中の水分をバッグ4に収容した乾燥剤5によって吸収するとともに、ストレーナ6によって異物を除去する。また、冷媒がレシーバドライヤ1の本体2の内部を通過すると、本体2の内部の下部に貯留された液冷媒Cに蛍光剤7が接触し、蛍光剤7が冷媒に同伴して冷媒配管内を循環し、冷媒が漏洩した際には、同時に漏洩した蛍光剤7を目視することで、冷媒の漏洩を検知することができる。   By providing the receiver dryer 1 having the above-described configuration in an automobile air conditioner or the like, the moisture in the refrigerant flowing into the main body 2 from the refrigerant inlet hole 3a is absorbed by the desiccant 5 accommodated in the bag 4, and the strainer 6 to remove foreign matter. Further, when the refrigerant passes through the inside of the main body 2 of the receiver dryer 1, the fluorescent agent 7 comes into contact with the liquid refrigerant C stored in the lower part of the inside of the main body 2, and the fluorescent agent 7 is accompanied by the refrigerant and passes through the refrigerant pipe. When the refrigerant circulates and leaks, the leakage of the refrigerant can be detected by visually observing the fluorescent agent 7 leaked at the same time.

以上のように、本実施の形態では、バッグ4の下部に蛍光剤7を設けたため、使用時に蛍光剤7を液冷媒Cに確実に接触させ、冷媒に同伴させることができるため、冷媒の漏洩検知に関する信頼性を高めることができる。   As described above, in the present embodiment, since the fluorescent agent 7 is provided in the lower portion of the bag 4, the fluorescent agent 7 can be reliably brought into contact with the liquid refrigerant C during use and can be accompanied by the refrigerant. Reliability for detection can be increased.

また、バッグ4の下部に収容室4aを形成し、蛍光剤7を収容したため、バッグ4の上から収容室4aの部分を手で触れると蛍光剤7の存在を容易に確認することができる。さらに、収容室4aの存在により、蛍光剤7の収容位置が明確となるため、バッグ4の挿入方向を誤って本体2に挿入することを防止することもできる。   Since the storage chamber 4a is formed in the lower part of the bag 4 and the fluorescent agent 7 is stored, the presence of the fluorescent agent 7 can be easily confirmed by touching the portion of the storage chamber 4a from above the bag 4. Furthermore, since the accommodation position of the fluorescent agent 7 becomes clear due to the presence of the accommodation chamber 4a, it is possible to prevent the bag 4 from being erroneously inserted into the main body 2 in the insertion direction.

次に、本発明にかかるレシーバドライヤの第2の実施形態について、図2を参照しながら説明する。このレシーバドライヤ11の基本構成は、上記第1の実施形態におけるレシーバドライヤ1と同様であるため、レシーバドライヤ1と同様の構成要素については、同一の参照番号を付して詳細説明を省略する。   Next, a second embodiment of the receiver dryer according to the present invention will be described with reference to FIG. Since the basic configuration of the receiver dryer 11 is the same as that of the receiver dryer 1 in the first embodiment, the same components as those of the receiver dryer 1 are denoted by the same reference numerals and detailed description thereof is omitted.

このレシーバドライヤ11は、大別して、有蓋円筒状の本体2と、本体2の下端に装着され、冷媒入口穴3a及び冷媒出口穴3bを有するヘッダ3と、本体2の内部に封入される袋状のバッグ14と、冷媒出口穴3bを覆うようにヘッダ3に固定されるストレーナ6等で構成される。   The receiver dryer 11 is roughly divided into a covered cylindrical main body 2, a header 3 attached to the lower end of the main body 2, having a refrigerant inlet hole 3 a and a refrigerant outlet hole 3 b, and a bag shape enclosed in the main body 2. Bag 14 and a strainer 6 fixed to the header 3 so as to cover the refrigerant outlet hole 3b.

バッグ14は、プラスチック製の不織布を折り畳んで袋状に縫合した構造を有し、冷媒中の水分を吸着除去するための乾燥剤5を内包すると共に、下部14aに直接蛍光剤17を含浸させている。なお、蛍光剤17の色はバッグ14の色と異っている。図2において破線で示したのがバッグ14の縫い代であり、縫い糸によって縫合したり、超音波溶着等で接合することもできる。   The bag 14 has a structure in which a plastic non-woven fabric is folded and stitched into a bag shape. The bag 14 encloses a desiccant 5 for adsorbing and removing moisture in the refrigerant and impregnating the lower part 14a with the fluorescent agent 17 directly. Yes. Note that the color of the fluorescent agent 17 is different from the color of the bag 14. In FIG. 2, the broken line indicates the seam allowance of the bag 14, which can be sewn with a sewing thread or joined by ultrasonic welding or the like.

レシーバドライヤ11の組立てに際しては、まず、袋状に縫合した不織布等に乾燥剤5を収容し、縫い糸で縫合して乾燥剤5を備えたバッグ14を形成し、下部14aに蛍光剤17を含浸させる。次に、開口部を上に向けて本体2を支持し、その内部にバッグ14を収容する。この際、蛍光剤17を含浸させた側とは反対側の端部からバッグ14を本体2に挿入する。最後に、ストレーナ6をかしめ固定したヘッダ3と本体2とを、係合部9をアーク溶接して接合し、レシーバドライヤ11を完成させる。   When assembling the receiver dryer 11, first, the desiccant 5 is accommodated in a non-woven fabric sewn in a bag shape, and the bag 14 having the desiccant 5 is formed by sewing with a sewing thread, and the lower part 14 a is impregnated with the fluorescent agent 17. Let Next, the main body 2 is supported with the opening facing upward, and the bag 14 is accommodated therein. At this time, the bag 14 is inserted into the main body 2 from the end opposite to the side impregnated with the fluorescent agent 17. Finally, the header 3 to which the strainer 6 is caulked and the main body 2 are joined by arc-welding the engaging portion 9 to complete the receiver dryer 11.

その後、使用時又は設置時において、レシーバドライヤ11の上下を反転させると、バッグ14は、自由落下により下降し、ヘッダ3の天井部に載置され、図2(a)に示す状態となる。   Thereafter, when the receiver dryer 11 is turned upside down during use or installation, the bag 14 descends due to free fall and is placed on the ceiling portion of the header 3 to be in the state shown in FIG.

上記構成を有するレシーバドライヤ11についても、自動車用の空調機器等に設けることで、冷媒入口穴3aから本体2の内部に流入した冷媒中の水分をバッグ14に収容した乾燥剤5によって吸収するとともに、ストレーナ6によって異物を除去する。また、冷媒がレシーバドライヤ11の本体2の内部を通過すると、本体2の内部の下部に貯留された液冷媒Cに蛍光剤17が接触し、蛍光剤17が冷媒に同伴して冷媒配管内を循環し、冷媒が漏洩した際には、同時に漏洩した蛍光剤17を目視することで、冷媒の漏洩を検知することができる。   The receiver dryer 11 having the above configuration is also provided in an automobile air conditioner or the like, so that moisture in the refrigerant flowing into the main body 2 from the refrigerant inlet hole 3a is absorbed by the desiccant 5 contained in the bag 14. The foreign matter is removed by the strainer 6. Further, when the refrigerant passes through the inside of the main body 2 of the receiver dryer 11, the fluorescent agent 17 comes into contact with the liquid refrigerant C stored in the lower part of the inside of the main body 2, and the fluorescent agent 17 is accompanied by the refrigerant and passes through the refrigerant pipe. When the refrigerant circulates and leaks, the leakage of the refrigerant can be detected by visually observing the fluorescent agent 17 leaked at the same time.

以上のように、本実施の形態では、バッグ14の下部に蛍光剤17を設けたため、使用時に蛍光剤17を液冷媒Cに確実に接触させ、冷媒に同伴させることができるため、冷媒の漏洩検知に関する信頼性を高めることができる。   As described above, in the present embodiment, since the fluorescent agent 17 is provided in the lower portion of the bag 14, the fluorescent agent 17 can be reliably brought into contact with the liquid refrigerant C and used with the refrigerant during use. Reliability for detection can be increased.

また、バッグ14の下部14aにバッグ14と異なる色の蛍光剤17を含浸させたため、目視により蛍光剤17の存在を容易に確認することができると共に、収容位置が明確となるため、バッグ14の挿入方向を誤って本体2に挿入することを防止することもできる。   Further, since the lower part 14a of the bag 14 is impregnated with the fluorescent agent 17 having a color different from that of the bag 14, the presence of the fluorescent agent 17 can be easily confirmed by visual observation, and the accommodation position becomes clear. It is also possible to prevent the insertion direction from being erroneously inserted into the main body 2.

さらに、本実施の形態では、第1の実施形態におけるバッグ4の収容室4aも不要になり、バッグ14の製造コストの低減にも繋がる。   Furthermore, in the present embodiment, the storage chamber 4a of the bag 4 in the first embodiment is also unnecessary, which leads to a reduction in the manufacturing cost of the bag 14.

1 レシーバドライヤ
2 本体
3 ヘッダ
4 バッグ
4a 収容室
5 乾燥剤
6 ストレーナ
7 蛍光剤
9 係合部
11 レシーバドライヤ
14 バッグ
14a 下部
17 蛍光剤
DESCRIPTION OF SYMBOLS 1 Receiver dryer 2 Main body 3 Header 4 Bag 4a Storage chamber 5 Desiccant 6 Strainer 7 Fluorescent agent 9 Engagement part 11 Receiver dryer 14 Bag 14a Lower part 17 Fluorescent agent

Claims (2)

一端に冷媒の入出口が設けられている筒状本体を備え、前記冷媒を貯留しながら該冷媒中の水分を除去するレシーバドライヤであって、
前記筒状本体内に乾燥剤を内包するバッグが封入されており
前記バッグには、前記入出口側の端部に蛍光剤を区画収容する収容室を形成してあり
記バッグの前記筒状本体への組込み前の段階で、前記収容室内の前記蛍光剤の存在を触覚にて確認可能としたことを特徴とするレシーバドライヤ。
A receiver dryer that includes a cylindrical main body provided with a refrigerant inlet and outlet at one end and removes moisture in the refrigerant while storing the refrigerant,
The said tubular body and bag containing the drying agent is sealed,
The bag is formed with a storage chamber for compartmentalizing and storing the fluorescent agent at the end on the entrance / exit side,
In pre-integration stage to the tubular body before Symbol bags, receiver drier, characterized in that it possible confirm the presence of the fluorescent agent in the accommodating chamber by touch.
一端に冷媒の入出口が設けられている筒状本体を備え、前記冷媒を貯留しながら該冷媒中の水分を除去するレシーバドライヤであって、
前記筒状本体内には乾燥剤を内包するバッグが封入されており、
前記バッグには、前記入出口側の端部に前記バッグと異なる色の蛍光剤を含浸させてなる着色部を設けてあり、
前記バッグの前記筒状本体への組込み前の段階で、前記着色部により前記蛍光剤の存在を目視にて確認可能としたことを特徴とするレシーバドライヤ。
A receiver dryer that includes a cylindrical main body provided with a refrigerant inlet and outlet at one end and removes moisture in the refrigerant while storing the refrigerant,
A bag containing a desiccant is enclosed in the cylindrical main body,
Wherein the bag is provided with a colored portion formed by impregnating a pre-Symbol bags with different color fluorescent material to the end of the entering outlet side,
In pre-integration stage to the tubular body of the bag, features and, Relais receiver dryer that was possible to confirm the presence of the fluorescent agent by visual observation by the colored portion.
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