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JP5734738B2 - Valve structure - Google Patents
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JP5734738B2 - Valve structure - Google Patents

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JP5734738B2
JP5734738B2 JP2011111621A JP2011111621A JP5734738B2 JP 5734738 B2 JP5734738 B2 JP 5734738B2 JP 2011111621 A JP2011111621 A JP 2011111621A JP 2011111621 A JP2011111621 A JP 2011111621A JP 5734738 B2 JP5734738 B2 JP 5734738B2
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valve
annular
circumferential direction
seat member
annular seat
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JP2012241781A (en
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昭成 安江
昭成 安江
善政 伊藤
善政 伊藤
勝哉 竹内
勝哉 竹内
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Aisan Industry Co Ltd
Toyota Motor Corp
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Aisan Industry Co Ltd
Toyota Motor Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Exhaust-Gas Circulating Devices (AREA)
  • Lift Valve (AREA)

Description

本発明は、バルブ部材をシート部材に係合・離脱させて開閉されるバルブ構造に関し、特にバルブ部材やシート部材にテーパ面を採用したポペットバルブ等に好適なバルブ構造に関する。   The present invention relates to a valve structure that is opened and closed by engaging and disengaging a valve member with a seat member, and more particularly to a valve structure suitable for a poppet valve or the like that employs a tapered surface for the valve member or the seat member.

流量制御バルブに多用されるポペット型等のバルブ構造においては、閉弁時のシール性を確保したり開弁時の所要の流量を確保したりするべく、バルブ部材のシート部材との係合面やシート部材の内周面をテーパ面としたものが多い。   In a valve structure such as a poppet type often used for a flow control valve, the engagement surface of the valve member with the seat member in order to ensure the sealing performance when the valve is closed or the required flow rate when the valve is opened. In many cases, the inner peripheral surface of the sheet member is a tapered surface.

このようなバルブ構造は、例えば内燃機関の排気再循環システムに用いられるEGRバルブに好適に用いることができるが、その場合、吸気系に再循環させる排気ガス中に含まれる水分が凝縮して凝縮液が生じ易いことに加えて、その凝縮水に排気ガス中の硫黄化合物等が溶け込み易い。そのため、強い酸性の凝縮水によってEGRバルブの部品が腐食したりEGRバルブの耐久性が低下したりするのを防止することのできるバルブ構造であることが要求される。   Such a valve structure can be suitably used for, for example, an EGR valve used in an exhaust gas recirculation system of an internal combustion engine. In this case, moisture contained in the exhaust gas recirculated to the intake system is condensed and condensed. In addition to being liable to generate liquid, sulfur compounds and the like in the exhaust gas are easily dissolved in the condensed water. Therefore, it is required to have a valve structure that can prevent the parts of the EGR valve from being corroded or the durability of the EGR valve from being deteriorated by strong acidic condensed water.

この種の従来のバルブ構造としては、例えばバルブ部材とシート部材の係合部よりも上流側の流体通路の軸線を水平でなく傾斜させたりバルブ装置の取付け面を傾斜させたりしたものが知られている(例えば、特許文献1参照)。   As this type of conventional valve structure, for example, a structure in which the axis of the fluid passage on the upstream side of the engaging portion between the valve member and the seat member is inclined rather than horizontal or the mounting surface of the valve device is inclined is known. (For example, refer to Patent Document 1).

また、バタフライ型のバルブ構造において、そのバルブ部材の近傍の通路内壁面を頂部としてその前後の通路内壁面を傾斜させるようにしたもの(例えば、特許文献2参照)が知られている。   Further, in a butterfly type valve structure, there is known a structure in which the inner wall surface of the passage in the vicinity of the valve member is used as a top portion and the inner wall surface of the front and rear passages is inclined (see, for example, Patent Document 2).

特開平09−151811号公報JP 09-151811 A 特開2007−231826号公報(特に、図9)Japanese Patent Laying-Open No. 2007-231826 (particularly FIG. 9)

しかしながら、上述のような従来のバルブ構造にあっては、バルブ部材が閉弁位置にあるとき、シート部材およびバルブ部材によって両者間に上向きに開放される環状の凹部が形成され、その環状の凹部の内奥側に閉弁時のシール部位(以下、環状のシールラインという)が形成される構成となっていた。   However, in the conventional valve structure as described above, when the valve member is in the valve closing position, an annular recess is formed between the seat member and the valve member so as to open upward. The seal part at the time of valve closing (henceforth a cyclic | annular seal line) was formed in the inner back side.

そのため、凝縮水がバルブ部材の近傍から流下し易くなるように流体通路の軸線を傾斜させるだけでは、環状の凹部内であって鉛直方向下方側の部分に酸性の凝縮水が比較的多量(腐食を惹起し易い程度の量の意)に溜まってしまうことを防止できず、環状の凹部を形成するシート部材やバルブ部材の腐食を防止することが非常に困難になっていた。   Therefore, if the axis of the fluid passage is inclined so that the condensed water can easily flow from the vicinity of the valve member, a relatively large amount of acidic condensed water is present in the annular recess and on the lower side in the vertical direction (corrosion). Therefore, it is very difficult to prevent corrosion of the seat member and valve member forming the annular recess.

そこで、本発明は、環状の凹部の内奥側に凝縮水が溜まることを防止することができ、シート部材やバルブ部材の腐食を確実に防止することができるコンパクトなバルブ構造を提供するものである。   Therefore, the present invention provides a compact valve structure that can prevent the condensed water from accumulating inside the annular recess and reliably prevent corrosion of the seat member and the valve member. is there.

本発明に係るバルブ構造は、上記課題を解決するため、(1)バルブ孔を形成する環状のシート部材と、前記環状のシート部材の内周部に係合して前記バルブ孔を閉止する閉弁位置および前記環状のシート部材の内周部から離脱して前記バルブ孔を開放する開弁位置に変位可能なバルブ部材と、を備え、前記バルブ部材が前記閉弁位置にあるとき、前記環状のシート部材および前記バルブ部材により上向きに開放される環状の凹部が形成されるバルブ構造であって、前記環状のシート部材と前記閉弁位置の前記バルブ部材とが、前記環状の凹部の内奥側で前記バルブ孔を閉止するとともに、前記環状のシート部材の中心軸線が、鉛直方向に対して傾斜し、前記環状の凹部を形成する前記環状のシート部材の上面のうち鉛直方向で最も下方側に位置する周方向の一部の上面は、該周方向の残部の上面に比べて前記環状のシート部材の中心軸線に対する開き角度が大きくなっていることを特徴とする。   In order to solve the above problems, the valve structure according to the present invention is (1) an annular seat member that forms a valve hole, and a closed member that engages with an inner peripheral portion of the annular seat member to close the valve hole. A valve member disengaged from a valve position and an inner peripheral portion of the annular seat member to open the valve hole and displaceable to a valve opening position, and when the valve member is in the valve closing position, A valve structure in which an annular recess that is opened upward by the valve member and the valve member is formed, and the annular seat member and the valve member in the valve-closed position are located inside the annular recess. The valve hole is closed on the side, and the central axis of the annular seat member is inclined with respect to the vertical direction, and the lowermost side in the vertical direction among the upper surfaces of the annular seat member forming the annular recess In Part of the upper surface of the circumferential direction of location is characterized in that the opening angle is increased with respect to the center axis of the annular seat member compared to the top surface of the peripheral direction of the balance.

この構成により、本発明では、鉛直方向で最も下方側に位置する周方向の一部の上面が周方向の残部の上面に比べて大きな開き角度を有しているので、環状の凹部内に液体が入ってその内奥側の環状のシールラインの最下点付近に流下したとき、その近傍に位置する流下開始点から環状のシート部材の周方向の一部の上面上を通って液体が環状の凹部の外部に排出され易くなる。しかも、周方向の残部の上面の開き角度は小さくて済むので、環状のシート部材を大径にせずに済む。   With this configuration, in the present invention, since the upper surface of a part of the circumferential direction located on the lowermost side in the vertical direction has a larger opening angle than the upper surface of the remaining portion in the circumferential direction, the liquid is contained in the annular recess. When the liquid flows into the vicinity of the lowest point of the annular seal line on the inner side, the liquid annularly passes through the upper surface of a part of the annular sheet member in the circumferential direction from the flow starting point located in the vicinity. It becomes easy to be discharged to the outside of the recess. In addition, since the opening angle of the upper surface of the remaining portion in the circumferential direction can be small, it is not necessary to increase the diameter of the annular sheet member.

本発明のバルブ構造においては、好ましくは、(2)前記環状のシート部材の周方向の一部の上面が、前記環状のシート部材の半径方向の内端の近傍に鉛直方向で最も高い流下開始点を有し、該流下開始点より前記環状のシート部材の半径方向の外側の全域にわたって、前記流下開始点以下の鉛直方向高さを有している。この構成により、バルブシール部の加工や耐久性を確保しつつ、環状の凹部の内奥側に凝縮水が溜まるのを防止できる。   In the valve structure of the present invention, it is preferable that (2) the top surface of a part of the annular seat member in the circumferential direction be the highest in the vertical direction in the vicinity of the radially inner end of the annular seat member. It has a point and has a vertical height equal to or less than the flow start point over the entire region outside the flow sheet start point in the radial direction of the annular sheet member. With this configuration, it is possible to prevent the condensed water from accumulating inside the annular recess while ensuring the processing and durability of the valve seal portion.

本発明のバルブ構造においては、(3)前記環状のシート部材の周方向の一部の上面は、前記流下開始点に対して前記径方向の外側で鉛直方向高さが低くなっていることが好ましい。これにより、環状の凹部の内奥側に凝縮水が溜まるのを確実に防止できる。   In the valve structure according to the present invention, (3) a part of the upper surface in the circumferential direction of the annular seat member has a lower vertical height outside the radial direction with respect to the flow start point. preferable. Thereby, it can prevent reliably that condensed water accumulates in the inner back side of a cyclic | annular recessed part.

本発明のバルブ構造においては、(4)前記環状のシート部材の周方向の一部の上面が、前記半径方向の外側になるほど鉛直方向高さが低くなるように径方向の略全域にわたって傾斜しているのが好ましい。これにより、環状の凹部内に液体が入っても流下により排出されることになり、環状の凹部の内奥側に凝縮水が溜まることが確実に防止されることとなる。   In the valve structure of the present invention, (4) the upper surface of a part of the annular seat member in the circumferential direction is inclined over substantially the entire radial direction so that the height in the vertical direction becomes lower toward the outer side in the radial direction. It is preferable. As a result, even if liquid enters the annular recess, it is discharged by flowing down, and it is possible to reliably prevent the condensed water from accumulating inside the annular recess.

本発明のバルブ構造においては、(5)前記環状のシート部材の周方向の一部に前記環状のシート部材の径方向に延びる切欠き溝が形成され、該切欠き溝の内底面が前記環状のシート部材の前記周方向の一部の上面となっていてもよい。この場合、周方向の一部に切欠き溝を形成することで、環状のシート部材の径寸法を抑えながらも、環状の凹部内に液体が溜まることが確実に防止可能となる。   In the valve structure of the present invention, (5) a notch groove extending in the radial direction of the annular seat member is formed in a part of the annular seat member in the circumferential direction, and an inner bottom surface of the notch groove is the annular seat member. It may be a part of the upper surface in the circumferential direction of the sheet member. In this case, by forming a notch groove in a part in the circumferential direction, it is possible to reliably prevent liquid from accumulating in the annular recess while suppressing the diameter of the annular sheet member.

本発明のバルブ構造においては、(6)前記環状のシート部材の上面が、前記環状のシート部材の周方向の一部を除く範囲内で、前記バルブ孔の内周縁から径方向の外側に広がるよう前記バルブ孔の中心軸線に対して傾斜した環状傾斜面を形成していることが望ましい。この場合、環状の凹部内に入る液体を確実に周方向の一部に集め、周方向の一部の上面から環状の凹部の外部に排出させることができる。   In the valve structure of the present invention, (6) the upper surface of the annular seat member extends radially outward from the inner periphery of the valve hole within a range excluding a part of the annular seat member in the circumferential direction. It is desirable that an annular inclined surface inclined with respect to the central axis of the valve hole is formed. In this case, the liquid entering the annular recess can be reliably collected in a part in the circumferential direction and discharged from the upper surface of a part in the circumferential direction to the outside of the annular recess.

上記(6)の構成を有するバルブ構造においては、(7)前記環状のシート部材の前記バルブ孔の中心軸線が、前記環状のシート部材の外周面の中心軸線から外れるよう偏倚しており、前記バルブ孔の中心軸線に対する前記環状傾斜面の開き角度が、前記環状のシート部材の周方向の一部側で大きくなっていてもよい。この場合、バルブ孔の中心軸線に対する環状傾斜面の開き角度を環状のシート部材の周方向の一部で大きくしつつ、環状のシート部材の径寸法を抑えることができる。   In the valve structure having the configuration of (6) above, (7) the central axis of the valve hole of the annular seat member is biased so as to deviate from the central axis of the outer peripheral surface of the annular seat member, An opening angle of the annular inclined surface with respect to the central axis of the valve hole may be increased on a part of the annular seat member in the circumferential direction. In this case, the diameter of the annular seat member can be suppressed while increasing the opening angle of the annular inclined surface with respect to the central axis of the valve hole in a part of the circumferential direction of the annular seat member.

本発明のバルブ構造においては、(8)前記バルブ孔の前後に上流側通路および下流側通路を形成するとともに前記環状のシート部材を保持するバルブハウジングをさらに備え、前記バルブハウジングは、前記流下開始点以下の鉛直方向高さで前記環状のシート部材の周方向の一部の上面に隣接する隣接内壁面を有していることが好ましい。この場合、環状の凹部内に入る液体を環状のシート部材の上面より径方向外側に確実に排出させることができる。   In the valve structure of the present invention, (8) a valve housing that further forms an upstream passage and a downstream passage before and after the valve hole and holds the annular seat member is provided, and the valve housing starts the flow down It is preferable to have an adjacent inner wall surface adjacent to a part of the upper surface in the circumferential direction of the annular sheet member at a vertical height below the point. In this case, the liquid entering the annular recess can be reliably discharged radially outward from the upper surface of the annular sheet member.

本発明によれば、環状のシート部材の中心軸線に対して、環状のシート部材の上面のうち鉛直方向で最も下方側に位置する周方向の一部の上面の開き角度を周方向の残部の上面の開き角度よりも大きくしているので、環状の凹部内に液体が入って環状のシールラインの最下点付近に流下したとき、その近傍に位置する流下開始点から環状のシート部材の周方向の一部の上面上を通って液体が環状の凹部の外部に排出され易くなるとともに、環状のシート部材を大径にせずに済み、環状の凹部の内奥側にバルブ主要部品の腐食を招来し易い液体が溜まるのを確実に防止できるコンパクトなバルブ構造を提供することができる。   According to the present invention, with respect to the central axis of the annular sheet member, the opening angle of a part of the upper surface in the circumferential direction located on the lowermost side in the vertical direction among the upper surfaces of the annular sheet member is set to the remaining portion in the circumferential direction. Since the opening angle of the upper surface is larger, when liquid enters the annular recess and flows near the lowest point of the annular seal line, the circumference of the annular sheet member starts from the flow starting point located in the vicinity thereof. The liquid easily passes through the top surface in the direction and is discharged to the outside of the annular recess, and the annular seat member does not need to have a large diameter. It is possible to provide a compact valve structure that can surely prevent the liquid that is easily invited from accumulating.

本発明の第1実施形態に係るバルブ構造の概略断面図である。It is a schematic sectional drawing of the valve structure which concerns on 1st Embodiment of this invention. 図2(a)は、本発明の第1実施形態に係るバルブ構造を示すその要部拡大断面図であり、図2(b)は、そのバルブシートの内面形状を図2(a)中の右側に向かって見た部分拡大図である。FIG. 2 (a) is an enlarged cross-sectional view showing the main part of the valve structure according to the first embodiment of the present invention, and FIG. 2 (b) shows the inner shape of the valve seat in FIG. 2 (a). It is the elements on larger scale seen toward the right side. 本発明の第1実施形態の作用説明図である。It is operation | movement explanatory drawing of 1st Embodiment of this invention. 図4(a)は、本発明の第2実施形態に係るバルブ構造を示すその要部拡大断面図であり、図4(b)は、そのバルブシートの内面形状を図4(a)中の右側に向かって見た部分拡大図である。FIG. 4 (a) is an enlarged cross-sectional view showing a main part of the valve structure according to the second embodiment of the present invention, and FIG. 4 (b) shows the inner surface shape of the valve seat in FIG. 4 (a). It is the elements on larger scale seen toward the right side. 図5(a)は、本発明の第3実施形態に係るバルブ構造を示すその要部拡大断面図であり、図5(b)は、そのバルブシートの内面形状を図5(a)中の右側に向かって見た部分拡大図である。FIG. 5 (a) is an enlarged cross-sectional view showing a main part of a valve structure according to a third embodiment of the present invention, and FIG. 5 (b) shows the inner surface shape of the valve seat in FIG. 5 (a). It is the elements on larger scale seen toward the right side. 図6(a)は、本発明の第4実施形態に係るバルブ構造の要部拡大半断面図であり、図6(b)は、本発明の第5実施形態に係るバルブ構造の要部拡大断面図である。FIG. 6 (a) is an enlarged half sectional view of the main part of the valve structure according to the fourth embodiment of the present invention, and FIG. 6 (b) is an enlarged main part of the valve structure according to the fifth embodiment of the present invention. It is sectional drawing.

以下、本発明の好ましい実施形態について、図面を参照しつつ説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

(第1実施形態)
図1は、本発明の第1実施形態に係るバルブ構造を自動車(車両)用の内燃機関のEGRシステム(排気再循環システム)に装備されるEGRバルブ(排気再循環バルブ)に適用したものである。なお、EGRシステム自体については詳述しないが、EGRバルブは、内燃機関の排気通路側から吸気通路に排気ガスの一部を還流させるEGR通路(排気還流通路)の途中に配置されており、EGR通路を吸気通路に接続させる開弁状態と、その接続を制限、例えば遮断する閉弁状態とに切り替え可能になっている。
(First embodiment)
FIG. 1 shows an application of the valve structure according to the first embodiment of the present invention to an EGR valve (exhaust gas recirculation valve) equipped in an EGR system (exhaust gas recirculation system) of an internal combustion engine for an automobile (vehicle). is there. Although the EGR system itself is not described in detail, the EGR valve is disposed in the middle of an EGR passage (exhaust recirculation passage) that recirculates a part of the exhaust gas from the exhaust passage side of the internal combustion engine to the intake passage. The valve can be switched between an open state in which the passage is connected to the intake passage and a closed state in which the connection is restricted, for example, blocked.

まず、本実施形態の構成について説明する。   First, the configuration of the present embodiment will be described.

図1に示すように、本実施形態のEGRバルブ10は、バルブハウジング11と、そのバルブハウジング11内に収納された環状のシート部材12およびポペット状のバルブ部材13と、バルブ部材13をシート部材12に対し相対変位させるバルブ駆動機構14と、を備えている。   As shown in FIG. 1, an EGR valve 10 of this embodiment includes a valve housing 11, an annular seat member 12 and a poppet-like valve member 13 housed in the valve housing 11, and the valve member 13 as a seat member. And a valve drive mechanism 14 for relative displacement with respect to 12.

バルブハウジング11は、図示しない内燃機関の一部、例えば吸気マニホールド、シリンダヘッドまたはシリンダブロックに着脱可能に支持されており、バルブハウジング11が内燃機関の一部に支持されたとき、環状のシート部材12およびバルブ部材13の中心軸線Cは、図2中の一点鎖線Vの延在方向である鉛直方向に対して所定の傾斜角度ψだけ傾斜するようになっている。   The valve housing 11 is detachably supported by a part of an internal combustion engine (not shown), for example, an intake manifold, a cylinder head, or a cylinder block. When the valve housing 11 is supported by a part of the internal combustion engine, an annular seat member is provided. 12 and the central axis C of the valve member 13 are inclined by a predetermined inclination angle ψ with respect to the vertical direction which is the extending direction of the one-dot chain line V in FIG.

また、バルブハウジング11の内部には、バルブハウジング11の取付け面側となる外端側で内燃機関の排気通路に連通するよう接続される入口通路11a(上流側通路)と、バルブハウジング11の取付け面側となる外端側で内燃機関の吸気通路に連通するよう接続される出口通路11b(下流側通路)と、これら入口通路11aおよび出口通路11bの内端を互いに連通させるバルブ孔11cとが、それぞれ形成されている。   Further, inside the valve housing 11, an inlet passage 11 a (upstream side passage) connected to communicate with the exhaust passage of the internal combustion engine on the outer end side which is the mounting surface side of the valve housing 11, and the attachment of the valve housing 11 An outlet passage 11b (downstream passage) connected to communicate with the intake passage of the internal combustion engine on the outer end side that is the surface side, and a valve hole 11c that connects the inner ends of the inlet passage 11a and the outlet passage 11b with each other. , Each is formed.

ここで、入口通路11aおよび出口通路11bは、それぞれの内端側で互いに略平行に延在しており、これら入口通路11aおよび出口通路11bの内端部の間の円形のバルブ孔11cは、バルブハウジング11に保持された環状のシート部材12の内方に形成されている。   Here, the inlet passage 11a and the outlet passage 11b extend substantially parallel to each other on the inner end side, and the circular valve hole 11c between the inner end portions of the inlet passage 11a and the outlet passage 11b is It is formed inside the annular seat member 12 held by the valve housing 11.

図2に示すように、環状のシート部材12は、その外周側では厚くなっており、その内周側では薄くなっている。また、環状のシート部材12の内周部12eに隣接する上面12fは、環状のシート部材12のバルブ孔11cの中心軸線Cに対して径方向外側に傾斜した線分(直線、曲線もしくは屈曲線またはこれらの組合せのいずれか)をステム部13bの中心軸線回りに回転させた周壁面となっている。   As shown in FIG. 2, the annular sheet member 12 is thick on the outer peripheral side and thin on the inner peripheral side. Further, an upper surface 12f adjacent to the inner peripheral portion 12e of the annular seat member 12 is a line segment (straight line, curved line or bent line) inclined radially outward with respect to the central axis C of the valve hole 11c of the annular seat member 12. Or any one of these combinations) is a peripheral wall surface rotated around the central axis of the stem portion 13b.

バルブ部材13は、環状のシート部材12の内周部12eに係合可能な頭部13aと、一端側に頭部13aが固定されるとともに他端側でバルブ駆動機構14に軸方向移動可能に支持されたステム部13bとを有している。このバルブ部材13は、バルブ駆動機構14により軸方向に駆動され、環状のシート部材12の内周部12eに係合してバルブ孔11cを閉止する閉弁位置(図1中に実線で示すバルブ部材13の位置)と、環状のシート部材12の内周部12eから離脱してバルブ孔11cを開放する開弁位置(図1中に仮想線で示すバルブ部材13の位置)とに、変位可能になっている。   The valve member 13 has a head portion 13a that can be engaged with the inner peripheral portion 12e of the annular seat member 12, a head portion 13a that is fixed to one end side, and is axially movable to the valve drive mechanism 14 on the other end side. And a stem portion 13b supported. The valve member 13 is driven in the axial direction by the valve drive mechanism 14 and engages with the inner peripheral portion 12e of the annular seat member 12 to close the valve hole 11c (valve indicated by a solid line in FIG. 1). The position of the member 13) and the valve opening position (the position of the valve member 13 indicated by the phantom line in FIG. 1) where the valve hole 11c is released by releasing from the inner peripheral portion 12e of the annular seat member 12 can be displaced. It has become.

また、バルブ部材13の頭部13aは、ステム部13bに支持される部位を頂部とする略円錐形状または円錐台形状を有しており、その頭部13aのテーパ面13fは、ステム部13bの中心軸線Cに対し径方向内側に傾斜した線分(直線、曲線もしくは屈曲線またはこれらの組合せのいずれか)をステム部13bの中心軸線回りに回転させた周壁面となっている。   Further, the head portion 13a of the valve member 13 has a substantially conical shape or a truncated cone shape with a portion supported by the stem portion 13b as a top portion, and a tapered surface 13f of the head portion 13a is formed on the stem portion 13b. It is a peripheral wall surface obtained by rotating a line segment (either a straight line, a curved line, a bent line, or a combination thereof) inclined inward in the radial direction with respect to the central axis C around the central axis of the stem portion 13b.

バルブ駆動機構14は、例えばバルブ部材13を開弁側に付勢する電磁力を発生する電磁駆動部と、バルブ部材13を閉弁側に常時付勢する公知の圧縮コイルばね(復帰ばね)とを有する公知のものである。このバルブ駆動機構14は、電磁駆動部に供給される所定時間当りの開弁指示信号の供給時間の長さ(デューティー比)を変化させることで、その開度を制御することができるようになっている。なお、バルブ駆動機構14は、流体圧を用いて付勢力を発生する機構であってもよいし、ねじやカムとモータ等を用いて付勢力を発生させるもの等であってもよい。また、バルブ駆動機構14は、バルブ部材13の頭部13aのような弁体をステム部13bと直交する軸線回りに回動させることで、環状のシート部材12の内周部12eに係合および離脱させるような機構であってもよい。すなわち、EGRバルブ10は、バルブ部材13を直動させるものである必要はない。   The valve drive mechanism 14 includes, for example, an electromagnetic drive unit that generates an electromagnetic force that urges the valve member 13 toward the valve opening side, and a known compression coil spring (return spring) that constantly urges the valve member 13 toward the valve closing side. It is a publicly known thing having. The valve drive mechanism 14 can control the opening degree by changing the length (duty ratio) of the supply time of the valve opening instruction signal per predetermined time supplied to the electromagnetic drive unit. ing. The valve drive mechanism 14 may be a mechanism that generates an urging force using fluid pressure, or a mechanism that generates an urging force using a screw, a cam, a motor, or the like. Further, the valve drive mechanism 14 is engaged with the inner peripheral portion 12e of the annular seat member 12 by rotating a valve body such as the head portion 13a of the valve member 13 around an axis perpendicular to the stem portion 13b. Such a mechanism may be used. That is, the EGR valve 10 does not need to move the valve member 13 directly.

図1および図2に示すように、環状のシート部材12およびバルブ部材13の間には、バルブ駆動機構14側に向かって斜め上向きに開放される環状の凹部15が形成されている。また、バルブ部材13が閉弁位置にあるとき、環状の凹部15を形成する環状のシート部材12の上面12fとバルブ部材13の頭部13aのテーパ面13fとは、環状の凹部15の内奥側でバルブ孔11cを液密的に閉止する環状のシールライン16を形成するようになっている。環状のシート部材12と閉弁位置のバルブ部材13とは、バルブ部材13が閉弁位置にあるとき、環状の凹部15の内奥側でバルブ孔11cを閉止するようになっている。   As shown in FIGS. 1 and 2, an annular recess 15 is formed between the annular seat member 12 and the valve member 13 so as to be opened obliquely upward toward the valve drive mechanism 14 side. When the valve member 13 is in the valve closing position, the upper surface 12 f of the annular seat member 12 that forms the annular recess 15 and the tapered surface 13 f of the head portion 13 a of the valve member 13 are inward of the annular recess 15. An annular seal line 16 for closing the valve hole 11c in a liquid-tight manner is formed on the side. The annular seat member 12 and the valve member 13 in the closed position are configured to close the valve hole 11c on the inner side of the annular recess 15 when the valve member 13 is in the closed position.

また、環状のシート部材12の中心軸線Cが鉛直方向に対して傾斜していることによって、環状のシート部材12の上面12fのうち周方向の一部の上面12faは、環状の凹部15を形成する環状のシート部材12の上面12fのうち鉛直方向で最も下方側に位置している。さらに、この周方向の一部の上面12faは、環状のシート部材12の周方向の残部の上面12fbに比べて、環状のシート部材12の中心軸線Cに対する開き角度が大きくなっている。   Further, since the central axis C of the annular sheet member 12 is inclined with respect to the vertical direction, a part of the upper surface 12fa in the circumferential direction of the upper surface 12f of the annular sheet member 12 forms an annular recess 15. The upper surface 12f of the annular sheet member 12 is positioned on the lowermost side in the vertical direction. Furthermore, an opening angle of the partial upper surface 12fa in the circumferential direction with respect to the central axis C of the annular sheet member 12 is larger than that of the remaining upper surface 12fb in the circumferential direction of the annular sheet member 12.

ここにいう開き角度とは、図3(a)および図3(b)に示すように、環状の凹部15の主要部分15aを形成する環状のシート部材12の上面12fのうち、半径方向における周方向の一部の上面12faの内端とその内端より半径方向の外方側であって鉛直方向で最も高い位置に位置する部分の上端とに接する仮想の直線hが、環状のシート部材12の中心軸線Cに対してなす角度(挟角)である。本実施形態においては、周方向の一部の上面12faが直線を母線とする環状の傾斜面であることから、その内端e1とそれより半径方向の外方側であって鉛直方向で最も高い位置に位置する部分に接する直線は、周方向の一部の上面12faの外端e2を通るものとなり、周方向の一部の上面12faの内端e1と外端e2を結ぶ直線が環状のシート部材12の中心軸線Cに対してなす角度が開き角度となっている。なお、環状の凹部15の主要部分15aとは、環状の凹部15のうち環状のシート部材12と閉弁位置のバルブ部材13との間のわずかな環状隙間部分15b(図3(b)参照)を除く意であり、この環状隙間部分15bは、部品加工や耐久性の面から環状のシールライン16の近傍に要求されるものである。   As shown in FIGS. 3 (a) and 3 (b), the opening angle referred to here is a circumferential circumference in the upper surface 12f of the annular sheet member 12 forming the main portion 15a of the annular recess 15 in the radial direction. An imaginary straight line h that is in contact with the inner end of a part of the upper surface 12fa in the direction and the upper end of the portion that is radially outward from the inner end and located at the highest position in the vertical direction is an annular sheet member 12 This is an angle (an included angle) formed with respect to the central axis C. In the present embodiment, since a part of the upper surface 12fa in the circumferential direction is an annular inclined surface having a straight line as a generating line, the inner end e1 and the radially outer side of the inner end e1 are the highest in the vertical direction. The straight line in contact with the portion located at the position passes through the outer end e2 of the partial upper surface 12fa in the circumferential direction, and the straight line connecting the inner end e1 and the outer end e2 of the partial upper surface 12fa in the circumferential direction is an annular sheet. An angle formed with respect to the central axis C of the member 12 is an opening angle. The main portion 15a of the annular recess 15 is a slight annular gap portion 15b between the annular seat member 12 and the valve member 13 at the valve closing position in the annular recess 15 (see FIG. 3B). This annular gap portion 15b is required in the vicinity of the annular seal line 16 in terms of parts processing and durability.

具体的には、環状のシート部材12の周方向の一部の上面12faは、環状のシート部材12の半径方向の内端の近傍に鉛直方向で最も高い位置に位置する流下開始点として内端e1(以下、流下開始点e1という)を有するとともに、その流下開始点e1より環状のシート部材12の半径方向の外側の全域にわたって、流下開始点e1以下の鉛直方向高さを有している。また、環状のシート部材12の周方向の一部の上面12faは、好ましくは、流下開始点e1に対して径方向の外側で鉛直方向高さがわずかに低くなっており、より好ましくは、流下開始点e1より半径方向の外側になるほど鉛直方向高さが徐々に低くなるように径方向の略全域にわたって下方側に傾斜している。   Specifically, a part of the upper surface 12fa in the circumferential direction of the annular sheet member 12 has an inner end serving as a flow start point located at the highest position in the vertical direction in the vicinity of the inner end in the radial direction of the annular sheet member 12. e1 (hereinafter referred to as a flow start point e1), and has a vertical height equal to or lower than the flow start point e1 over the entire area outside the flow start point e1 in the radial direction of the annular sheet member 12. The upper surface 12fa in the circumferential direction of the annular sheet member 12 is preferably slightly lower in the vertical direction on the outer side in the radial direction with respect to the flow start point e1, more preferably the flow down. It is inclined downward over substantially the entire radial direction so that the height in the vertical direction gradually decreases toward the outside in the radial direction from the start point e1.

すなわち、環状のシート部材12の周方向の一部の上面12faは、環状のシールライン16のうち鉛直方向で最も下方側に位置する最下点16aの近傍に位置する流下開始点e1を上端として、それよりも低い鉛直方向高さを有している。そして、環状の凹部15内に凝縮水等の液体が入っても、その液体が流下により環状の凹部15の外部に排出されるようになっている。   That is, a part of the upper surface 12fa in the circumferential direction of the annular sheet member 12 has an upper end at a flow start point e1 located in the vicinity of the lowest point 16a located on the lowermost side in the vertical direction of the annular seal line 16. It has a lower vertical height. Even if liquid such as condensed water enters the annular recess 15, the liquid is discharged to the outside of the annular recess 15 by flowing down.

より具体的には、環状のシート部材12の周方向の一部には、その内周側上面部で径方向に延びる切欠き溝12gが形成されており、この切欠き溝12gの内壁面が環状のシート部材12の周方向の一部の上面12faとなっている。そして、この周方向の一部の上面12faが、切欠き溝12gの内底部(図2(b)中の切欠き溝12gの幅方向中央部;環状のシート部材12の周方向の一部)にて、径方向の全域(図2(a)中の径方向幅aの範囲)にわたり、流下開始点e1以下の鉛直方向高さに位置している。   More specifically, a part of the annular sheet member 12 in the circumferential direction is formed with a notch groove 12g extending in the radial direction on the inner peripheral side upper surface thereof, and the inner wall surface of the notch groove 12g is A part of the upper surface 12fa in the circumferential direction of the annular sheet member 12 is formed. Then, a part of the upper surface 12fa in the circumferential direction is the inner bottom part of the notch groove 12g (the center part in the width direction of the notch groove 12g in FIG. 2B; a part in the circumferential direction of the annular sheet member 12). Thus, it is located at the vertical height below the flow starting point e1 over the entire radial direction (range of the radial width a in FIG. 2A).

また、周方向の一部の上面12faは、切欠き溝12gの内底部において、流下開始点e1の鉛直方向高さと径方向外端e2の鉛直方向高さが同一であるか、径方向外端e2の鉛直方向高さの方がわずかに低くなっている。この周方向の一部の上面12faは、切欠き溝12gの内底部において、環状のシート部材12の径方向の外側で鉛直方向高さが低くなり、環状のシート部材12の上面12f上からの凝縮水の排水が可能となるよう、径方向の全域にわたって同一方向に傾斜していることが望ましい。   Further, a part of the upper surface 12fa in the circumferential direction is such that the vertical height of the flow starting point e1 and the vertical height of the radial outer end e2 are the same at the inner bottom of the notch groove 12g or the radial outer end. The vertical height of e2 is slightly lower. A part of the upper surface 12fa in the circumferential direction has a lower vertical height outside the radial direction of the annular sheet member 12 at the inner bottom portion of the notch groove 12g, and the upper surface 12fa extends from above the upper surface 12f of the annular sheet member 12. It is desirable to incline in the same direction over the entire radial direction so that condensed water can be drained.

ここにいう高さや傾斜は、本実施形態のEGRバルブ10が取り付けられる内燃機関の停止時の姿勢または内燃機関が最も長い時間にわたってとる姿勢を基準とする。また、内燃機関がその基準姿勢をとるとき、車両は傾斜しないものとする。   The height and inclination referred to here are based on the attitude when the internal combustion engine to which the EGR valve 10 of this embodiment is attached is stopped or the attitude that the internal combustion engine takes for the longest time. Further, it is assumed that the vehicle does not tilt when the internal combustion engine takes the reference posture.

このように、環状のシート部材12の上面12fは、環状のシート部材12の周方向の一部に形成された切欠き溝12gの内底部において、流下開始点e1と同一かそれより低い鉛直方向高さを有するとともに、バルブ孔11cの中心軸線Cに対して開き角度θaだけ傾斜している。また、環状のシート部材12の周方向の残部の上面12fbは、切欠き溝12gを除く周方向の残部の範囲内で、環状のシールライン16から径方向の外側に広がるように径方向の全域にわたって同一方向に傾斜し、バルブ部材13および環状のシート部材12の中心軸線Cに対して開き角度θaより小さい開き角度θbだけ傾斜した環状傾斜面となっている。   As described above, the upper surface 12f of the annular sheet member 12 has a vertical direction equal to or lower than the flow start point e1 at the inner bottom portion of the notch groove 12g formed in a part of the circumferential direction of the annular sheet member 12. It has a height and is inclined by an opening angle θa with respect to the central axis C of the valve hole 11c. Further, the upper surface 12fb of the remaining portion in the circumferential direction of the annular sheet member 12 extends in the entire radial direction so as to spread outward from the annular seal line 16 within the range of the remaining portion in the circumferential direction excluding the notch groove 12g. And an annular inclined surface inclined by an opening angle θb smaller than the opening angle θa with respect to the central axis C of the valve member 13 and the annular seat member 12.

一方、バルブハウジング11は、流下開始点e1以下の鉛直方向高さで環状のシート部材12の周方向の一部の上面12faに隣接する隣接内壁面11faと、周方向の残部の上面12fbに隣接する隣接内壁面11fbとを有している。   On the other hand, the valve housing 11 is adjacent to the adjacent inner wall surface 11fa adjacent to a part of the upper surface 12fa in the circumferential direction of the annular seat member 12 at a vertical height equal to or less than the flow starting point e1, and the upper surface 12fb of the remaining part in the circumferential direction. And an adjacent inner wall surface 11fb.

次に、作用について説明する。   Next, the operation will be described.

上述のように構成された本実施形態のEGRバルブ10においては、内燃機関の排気ガス中の水分が排気通路内で凝縮したり、その凝縮水に排気ガス中の硫黄化合物が溶け込んで酸性の液体となったりする。   In the EGR valve 10 of the present embodiment configured as described above, moisture in the exhaust gas of the internal combustion engine condenses in the exhaust passage, or the sulfur compound in the exhaust gas dissolves in the condensed water and is an acidic liquid. It becomes.

そして、そのような酸性の凝縮水が環状の凹部15内に流入し、その凝縮水が環状の凹部15内に一定量以上溜まると、内燃機関の運転中に例えば凝縮水の水分が蒸発してその凝縮水の濃度が濃くなった状態で、閉弁状態が長時間続く可能性がある。さらに、環状の凹部15内に一定量以上の凝縮水が溜まると、その凝縮水中の水分が蒸発しても、そこに溶け込んでいた硫黄化合物等が環状のシート部材12およびバルブ部材13の表面に付着して残留し、環状の凹部15内に溜まる凝縮水の濃度を増加させる要因が増すこととなる。したがって、従来のようなバルブシート形状のままであれば、環状のシールライン16の最下点16aの近傍において、環状のシート部材12およびバルブ部材13の上面12f,13fが腐食し易くなる。   When such acidic condensed water flows into the annular recess 15 and the condensed water accumulates in a certain amount or more in the annular recess 15, for example, moisture of the condensed water evaporates during operation of the internal combustion engine. There is a possibility that the valve closing state continues for a long time in a state where the concentration of the condensed water is high. Furthermore, if a certain amount or more of condensed water accumulates in the annular recess 15, even if the moisture in the condensed water evaporates, the sulfur compounds and the like dissolved therein are deposited on the surfaces of the annular seat member 12 and the valve member 13. Factors that increase the concentration of condensed water that remains attached and remains in the annular recess 15 will increase. Therefore, if the valve seat shape as in the prior art is maintained, the annular seat member 12 and the upper surfaces 12f and 13f of the valve member 13 are easily corroded in the vicinity of the lowest point 16a of the annular seal line 16.

しかし、本実施形態では、凝縮水が環状の凹部15内に流入し、その凝縮水が環状のシールライン16の付近に流下すると、その最下点16aの付近から環状のシート部材12の周方向の一部の上面12fa上を通って環状の凹部15の外部に排出されることになる。したがって、環状の凹部15の内奥側に一定量を超える比較的多量の凝縮水が溜まることが防止される。   However, in this embodiment, when the condensed water flows into the annular recess 15 and flows down to the vicinity of the annular seal line 16, the circumferential direction of the annular sheet member 12 from the vicinity of the lowest point 16a. Is discharged to the outside of the annular recess 15 through a part of the upper surface 12fa. Therefore, a relatively large amount of condensed water exceeding a certain amount is prevented from accumulating inside the annular recess 15.

すなわち、従来のようにバルブシートの内周側上面の開き角度が一定となる場合、図3(a)中に仮想線15c1で示すような液面高さとなり得るので、環状の凹部15内に比較的多量の凝縮水が溜まり得る。これに対し、本実施形態では、環状の凹部15内に溜まる凝縮水の液面高さは流下開始点e1を超えて流下し始めるときの液面高さまでに制限される。したがって、環状の凹部15の内奥側に一定量を超える比較的多量の凝縮水が溜まることが防止される。   That is, when the opening angle of the upper surface on the inner peripheral side of the valve seat is constant as in the prior art, the liquid level can be as indicated by the imaginary line 15c1 in FIG. A relatively large amount of condensed water can accumulate. On the other hand, in this embodiment, the liquid level height of the condensed water which accumulates in the annular recess 15 is limited to the liquid level height when it starts to flow over the flow start point e1. Therefore, a relatively large amount of condensed water exceeding a certain amount is prevented from accumulating inside the annular recess 15.

さらに、本実施形態においては、環状のシート部材12の周方向の一部の上面12faが、環状のシート部材12の周方向の一部における径方向の全域にわたって最下点16aと同一かそれより低い鉛直方向高さを有しているので、さらに、径方向の外側でその鉛直方向高さが低くなるよう径方向の全域にわたってわずかに傾斜するので、環状の凹部15の内奥部に凝縮水が溜まることを確実に防止できることになる。   Further, in the present embodiment, a part of the upper surface 12fa in the circumferential direction of the annular sheet member 12 is equal to or lower than the lowest point 16a over the entire radial direction in a part of the annular sheet member 12 in the circumferential direction. Since it has a low vertical height, it is slightly inclined over the entire radial direction so that the vertical height is lower outside in the radial direction. Can be reliably prevented from accumulating.

また、本実施形態においては、環状のシート部材12の周方向の一部に環状のシート部材12の径方向に延びる切欠き溝12gが形成され、その切欠き溝12gの内底面が環状のシート部材12の周方向の一部の上面12faとなっているので、環状のシート部材12の径寸法を抑えながらも、環状の凹部15内に液体が溜まることが確実に防止できることとなる。   In the present embodiment, a notch groove 12g extending in the radial direction of the annular sheet member 12 is formed in a part of the annular sheet member 12 in the circumferential direction, and the inner bottom surface of the notch groove 12g is an annular sheet. Since the upper surface 12fa is a partial upper surface 12fa in the circumferential direction of the member 12, it is possible to reliably prevent the liquid from accumulating in the annular recess 15 while suppressing the diameter of the annular sheet member 12.

加えて、環状のシート部材12の周方向の一部を除く範囲内の上面、すなわち周方向の残部の上面12fbが、環状のシールライン16を形成する環状のシート部材12の内周縁から径方向の外側に広がるようバルブ孔11cの中心軸線Cに対して傾斜した環状傾斜面を形成しているので、環状の凹部15内に入る凝縮水を確実に周方向の一部に集め、周方向の一部の上面12faから環状の凹部15の外部に排出させることができる。   In addition, the upper surface within a range excluding a part in the circumferential direction of the annular sheet member 12, that is, the upper surface 12 fb of the remaining portion in the circumferential direction is radial from the inner peripheral edge of the annular sheet member 12 forming the annular seal line 16. Since the annular inclined surface that is inclined with respect to the central axis C of the valve hole 11c is formed so as to spread outward, the condensed water entering the annular recess 15 is reliably collected in a part of the circumferential direction, A part of the upper surface 12fa can be discharged to the outside of the annular recess 15.

また、本実施形態においては、バルブ孔11cの前後に入口通路11aおよび出口通路11bを形成するとともに環状のシート部材12を保持するバルブハウジング11を備え、そのバルブハウジング11が、流下開始点e1以下の鉛直方向高さで環状のシート部材12の周方向の一部の上面12faに隣接する隣接内壁面11faを有していることから、環状の凹部15内に入る液体を環状のシート部材12の上面12fより径方向外側に確実に排出させることができる。   In the present embodiment, an inlet passage 11a and an outlet passage 11b are formed before and after the valve hole 11c, and a valve housing 11 that holds the annular seat member 12 is provided. The valve housing 11 is below the flow start point e1. Since the adjacent inner wall surface 11fa is adjacent to a part of the upper surface 12fa in the circumferential direction of the annular sheet member 12 at the height in the vertical direction, the liquid entering the annular recess 15 is allowed to flow into the annular sheet member 12. It can be reliably discharged radially outward from the upper surface 12f.

このように、本実施形態のバルブ構造においては、環状のシート部材12の中心軸線Cに対して、環状のシート部材12の上面12fのうち鉛直方向で最も下方側に位置する周方向の一部の上面12faの開き角度θaを周方向の残部の上面12fbの開き角度θbよりも大きくしているので、環状の凹部15内に液体が入って環状のシールライン16の最下点16a付近に流下したとき、その近傍に位置する流下開始点e1から環状のシート部材12の周方向の一部の上面12fa上を通って液体が環状の凹部15の外部に排出され易くなるとともに、環状のシート部材12を大径にせずに済み、環状の凹部15の内奥側にバルブ主要部品の腐食を招来し易い液体が溜まるのを確実に防止できるコンパクトなバルブ構造を提供することができる。   As described above, in the valve structure of the present embodiment, a part of the circumferential direction located on the lowermost side in the vertical direction of the upper surface 12f of the annular seat member 12 with respect to the central axis C of the annular seat member 12. Since the opening angle θa of the upper surface 12fa is larger than the opening angle θb of the remaining upper surface 12fb in the circumferential direction, liquid enters the annular recess 15 and flows down to the vicinity of the lowest point 16a of the annular seal line 16 When this occurs, the liquid can easily be discharged from the flow starting point e1 located in the vicinity thereof onto the circumferential upper surface 12fa of the annular sheet member 12 to the outside of the annular recess 15, and the annular sheet member Therefore, it is possible to provide a compact valve structure that can surely prevent liquid that easily corrodes the main parts of the valve from being accumulated in the inner side of the annular recess 15. The

(第2実施形態)
図4(a)は、本発明の第2実施形態に係るバルブ構造を示すその要部拡大断面図であり、図4(b)は、そのバルブシートの内面形状を図4(a)中の右側に向かって見た部分拡大図である。
(Second Embodiment)
FIG. 4 (a) is an enlarged cross-sectional view showing a main part of the valve structure according to the second embodiment of the present invention, and FIG. 4 (b) shows the inner surface shape of the valve seat in FIG. 4 (a). It is the elements on larger scale seen toward the right side.

なお、以下に説明する各実施形態は、図1〜図3に示した上述の第1実施形態と類似する全体構成を有しているので、同一または類似する構成については、図1〜図3中の対応する構成要素と同一の符号を用いて、その詳細な説明を省略し、特に第1実施形態と相違する構成について説明する。   Each embodiment described below has an overall configuration similar to that of the above-described first embodiment shown in FIGS. 1 to 3, and therefore the same or similar configuration is illustrated in FIGS. 1 to 3. The same reference numerals as the corresponding components in the drawings are used, and detailed description thereof is omitted. In particular, a configuration different from the first embodiment will be described.

本実施形態においては、バルブハウジング11の入口通路11aおよび出口通路11bの間の円形のバルブ孔21cが、バルブハウジング11に保持された環状のシート部材22の内方に形成されている。   In the present embodiment, a circular valve hole 21 c between the inlet passage 11 a and the outlet passage 11 b of the valve housing 11 is formed inside the annular seat member 22 held by the valve housing 11.

この環状のシート部材12の周方向の一部には、その内周側上面部で径方向に延びる切欠き溝22gが形成されており、この切欠き溝22gの内壁面が環状のシート部材22の周方向の一部の上面22faとなっている。そして、この周方向の一部の上面22faが、切欠き溝22gの内底部(図4(b)中の切欠き溝22gの幅方向中央部;環状のシート部材22の周方向の一部)にて、径方向の全域(図4(a)中の径方向幅aの範囲)にわたり、流下開始点e1以下の鉛直方向高さに位置している。   A part of the annular sheet member 12 in the circumferential direction is formed with a notch groove 22g extending in the radial direction on the inner peripheral upper surface, and the inner wall surface of the notch groove 22g is an annular sheet member 22. This is a partial upper surface 22fa in the circumferential direction. Then, a part of the upper surface 22fa in the circumferential direction is an inner bottom part of the notch groove 22g (a central part in the width direction of the notch groove 22g in FIG. 4B; a part in the circumferential direction of the annular sheet member 22). Therefore, it is located at the vertical height below the flow start point e1 over the entire radial direction (range of the radial width a in FIG. 4A).

また、周方向の一部の上面22faは、切欠き溝22gの内底部において、流下開始点e1の鉛直方向高さと径方向外端e2の鉛直方向高さが略同一であるか、または、径方向外端e2の鉛直方向高さの方が流下開始点e1のそれよりわずかに低くなっている。また、この周方向の一部の上面22faにおいては、流下開始点e1と径方向外端e2の間で鉛直方向高さが最も低くなっている。   In addition, the upper surface 22fa of a part in the circumferential direction has substantially the same vertical height at the flow start point e1 and vertical height at the radial outer end e2 at the inner bottom portion of the notch groove 22g or The height in the vertical direction of the direction outer end e2 is slightly lower than that of the flow starting point e1. In addition, on a part of the upper surface 22fa in the circumferential direction, the height in the vertical direction is the lowest between the flow start point e1 and the radial outer end e2.

この場合、環状のシート部材22の周方向の一部の上面22faは、切欠き溝22gの内底部において同一方向に傾斜してはいないので、環状の凹部15内に入る凝縮水の量が少なければその凝縮水は切欠き溝22gの中央部の凹み部分に溜まり得るが、その溜まる量が一定量に達して液面が環状のシールライン16の最下点16a付近に近付くと、それ以上の凝縮水は径方向外端e2から排出されることになる。   In this case, since a part of the upper surface 22fa in the circumferential direction of the annular sheet member 22 is not inclined in the same direction at the inner bottom of the notch groove 22g, the amount of condensed water entering the annular recess 15 should be small. For example, the condensed water can be collected in the recessed portion at the center of the notch groove 22g. However, when the accumulated amount reaches a certain amount and the liquid level approaches the vicinity of the lowest point 16a of the annular seal line 16, the condensate is further increased. Condensed water is discharged from the radially outer end e2.

したがって、本実施形態においても、第1実施形態と同様に、環状の凹部15の内奥側に凝縮水が溜まることを防止することができ、環状のシート部材22やバルブ部材13の腐食を確実に防止することができるコンパクトなバルブ構造を提供できる。   Therefore, also in the present embodiment, similarly to the first embodiment, it is possible to prevent the condensed water from accumulating inside the annular recess 15, and the corrosion of the annular seat member 22 and the valve member 13 is ensured. It is possible to provide a compact valve structure that can be prevented.

(第3実施形態)
図5(a)は、本発明の第3実施形態に係るバルブ構造を示すその要部拡大断面図であり、図5(b)は、そのバルブシートの内面形状を図5(a)中の右側に向かって見た部分拡大図である。
(Third embodiment)
FIG. 5 (a) is an enlarged cross-sectional view showing a main part of a valve structure according to a third embodiment of the present invention, and FIG. 5 (b) shows the inner surface shape of the valve seat in FIG. 5 (a). It is the elements on larger scale seen toward the right side.

本実施形態においては、バルブハウジング11の入口通路11aおよび出口通路11bの間の円形のバルブ孔31cが、バルブハウジング11に保持された環状のシート部材32の内方に形成されている。   In the present embodiment, a circular valve hole 31 c between the inlet passage 11 a and the outlet passage 11 b of the valve housing 11 is formed inside the annular seat member 32 held by the valve housing 11.

この環状のシート部材32のバルブ孔31cの中心軸線C1は、環状のシート部材32の外周面32pの中心軸線C2から外れるよう偏倚しており、バルブ孔31cの中心軸線C1に対する環状のシート部材32の周方向の一部の上面32fa(環状傾斜面)の開き角度θaは、環状のシート部材32の周方向の残部の上面32fbの開き角度θbに比べて大きくなっている。また、環状のシート部材32の周方向の一部の上面32faの開き角度θaは、環状のシート部材32の周方向の各部のうち最も大きくなっている。   The central axis C1 of the valve hole 31c of the annular seat member 32 is biased so as to deviate from the central axis C2 of the outer peripheral surface 32p of the annular seat member 32, and the annular seat member 32 with respect to the central axis C1 of the valve hole 31c. The opening angle θa of a part of the upper surface 32fa (annular inclined surface) in the circumferential direction is larger than the opening angle θb of the remaining upper surface 32fb in the circumferential direction of the annular sheet member 32. Further, the opening angle θa of a part of the upper surface 32fa in the circumferential direction of the annular sheet member 32 is the largest among the respective portions in the circumferential direction of the annular sheet member 32.

そして、環状のシート部材32の中心軸線C1、C2が鉛直方向に対して傾斜角度ψだけ傾斜していることによって、環状のシート部材32の上面32fのうち周方向の一部の上面32faが、環状の凹部15を形成する環状のシート部材32の上面32fのうち鉛直方向で最も下方側に位置している。   Then, the central axes C1 and C2 of the annular sheet member 32 are inclined by the inclination angle ψ with respect to the vertical direction, so that a part of the upper surface 32fa in the circumferential direction of the upper surface 32f of the annular sheet member 32 is Of the upper surface 32 f of the annular sheet member 32 that forms the annular recess 15, it is positioned on the lowermost side in the vertical direction.

本実施形態においても、バルブハウジング11は、流下開始点e1以下の鉛直方向高さで環状のシート部材32の周方向の一部の上面32faに隣接する隣接内壁面11faと、周方向の残部の上面32fbに隣接する隣接内壁面11fbとを有しており、周方向の一部の上面32faと隣接内壁面11faとのうち少なくとも隣接内壁面11faは、流下開始点e1から離れるほど鉛直方向下方側に位置するよう緩く連続的に傾斜している。   Also in the present embodiment, the valve housing 11 has an adjacent inner wall surface 11fa adjacent to a partial upper surface 32fa in the circumferential direction of the annular seat member 32 at a height in the vertical direction equal to or less than the flow start point e1, and a remaining portion in the circumferential direction. An adjacent inner wall surface 11fb adjacent to the upper surface 32fb, and at least the adjacent inner wall surface 11fa of the circumferential upper surface 32fa and the adjacent inner wall surface 11fa is further downward in the vertical direction as the distance from the flow start point e1 increases. Inclined loosely and continuously so as to be located at

したがって、本実施形態においても、第1実施形態と同様に、環状の凹部15の内奥側に凝縮水が溜まることを防止することができ、環状のシート部材32やバルブ部材13の腐食を確実に防止することができるコンパクトなバルブ構造を提供できる。   Therefore, also in the present embodiment, similarly to the first embodiment, it is possible to prevent the condensed water from accumulating on the inner back side of the annular recess 15, and the corrosion of the annular seat member 32 and the valve member 13 is ensured. It is possible to provide a compact valve structure that can be prevented.

しかも、本実施形態では、バルブ孔31cの中心軸線C2に対する周方向の一部の上面32faの開き角度θaを大きくしながらも、周方向の残部の上面32fbの開き角度θbをそれより小さくしているので、環状のシート部材32の径寸法を抑えることができ、よりコンパクトなバルブ構造にできる。   In addition, in the present embodiment, while the opening angle θa of the partial upper surface 32fa in the circumferential direction with respect to the central axis C2 of the valve hole 31c is increased, the opening angle θb of the remaining upper surface 32fb in the circumferential direction is decreased. Therefore, the diameter of the annular seat member 32 can be suppressed, and a more compact valve structure can be achieved.

(第4実施形態)
図6(a)は、本発明の第4実施形態に係るバルブ構造の要部拡大半断面図である。
(Fourth embodiment)
FIG. 6A is an enlarged half sectional view of the main part of the valve structure according to the fourth embodiment of the present invention.

本実施形態のバルブ構造は、図1〜図3に示した第1実施形態におけるバルブハウジング11および環状のシート部材12を用いるが、バルブ部材13に代えて、環状のシート部材12の内周部に係合可能なテーパ面43fを有する頭部43aと、一端側に頭部43aが固定されるとともに他端側でバルブ駆動機構14に軸方向移動可能に支持されたステム部43bとを有している。ここで、頭部43aのテーパ面43fは、第1実施形態の頭部13aのテーパ面13fとは逆方向のテーパ面となっている。   The valve structure of this embodiment uses the valve housing 11 and the annular seat member 12 in the first embodiment shown in FIGS. 1 to 3, but instead of the valve member 13, the inner peripheral portion of the annular seat member 12. A head 43a having a taper surface 43f that can be engaged with the head 43a, and a stem 43b that is fixed to one end and supported by the valve drive mechanism 14 so as to be axially movable at the other end. ing. Here, the taper surface 43f of the head portion 43a is a taper surface in the opposite direction to the taper surface 13f of the head portion 13a of the first embodiment.

バルブ部材43は、バルブ駆動機構14により軸方向に駆動され、環状のシート部材12の内周部12eに係合してバルブ孔11cを閉止する閉弁位置と、環状のシート部材12の内周部12eから離脱してバルブ孔11cを開放する開弁位置とに、変位可能になっている。   The valve member 43 is driven in the axial direction by the valve drive mechanism 14 and engages with the inner peripheral portion 12e of the annular seat member 12 to close the valve hole 11c, and the inner periphery of the annular seat member 12 The valve can be displaced to the valve opening position where the valve hole 11c is released by separating from the portion 12e.

本実施形態においても、第1実施形態と同様に、環状の凹部15の内奥側に凝縮水が溜まることを防止することができ、環状のシート部材12やバルブ部材43の腐食を確実に防止することができるコンパクトなバルブ構造を提供できる。   Also in this embodiment, similarly to the first embodiment, it is possible to prevent the condensed water from accumulating inside the annular recess 15 and to reliably prevent corrosion of the annular seat member 12 and the valve member 43. A compact valve structure that can be provided can be provided.

(第5実施形態)
図6(b)は、本発明の第5実施形態に係るバルブ構造の要部拡大断面図である。
(Fifth embodiment)
FIG. 6B is an enlarged cross-sectional view of the main part of the valve structure according to the fifth embodiment of the present invention.

本実施形態のバルブ構造は、図6(a)に示した第4実施形態のバルブ部材43に類似するバルブ部材53と、このバルブ部材53のテーパ面53fに係合する内周側の第1エッジ部52e1およびこの第1エッジ部52e1から軽方向外側および軸方向一方側(上方側)に位置する第2エッジ部52e2を有するよう円形の段付凹部52cが形成された環状のシート部材52と、を備えている。この場合、傾斜した環状のシート部材52の円形の段付凹部52cの内壁面が環状のシート部材52の上面52fとなる。   The valve structure of the present embodiment has a valve member 53 similar to the valve member 43 of the fourth embodiment shown in FIG. 6A and a first inner peripheral side engaged with the tapered surface 53f of the valve member 53. An annular sheet member 52 in which a circular stepped recess 52c is formed so as to have an edge portion 52e1 and a second edge portion 52e2 positioned on the outer side in the light direction and on one side (upper side) in the axial direction from the first edge portion 52e1; It is equipped with. In this case, the inner wall surface of the circular stepped recess 52 c of the inclined annular sheet member 52 becomes the upper surface 52 f of the annular sheet member 52.

環状のシート部材52の周方向の一部には、その内周側上面部で径方向に延びる切欠き溝52gが形成されており、この切欠き溝52gの内壁面が環状のシート部材52の周方向の一部の上面52faとなっている。そして、この周方向の一部の上面52faが、切欠き溝52gの内底部(切欠き溝52gの幅方向中央部;環状のシート部材52の周方向の一部)にて、径方向の全域(図6(b)中の径方向幅aの範囲)にわたり、流下開始点となる第1エッジ部52e1の最下点である流下開始点e1と同一かそれより低い鉛直方向高さに位置している。   A part of the annular sheet member 52 in the circumferential direction is formed with a notch groove 52g extending in the radial direction on the inner peripheral side upper surface portion thereof, and the inner wall surface of the notch groove 52g is formed on the annular sheet member 52. The upper surface 52fa is a part of the circumferential direction. Then, a part of the upper surface 52fa in the circumferential direction is the entire area in the radial direction at the inner bottom part of the notch groove 52g (the center part in the width direction of the notch groove 52g; the part in the circumferential direction of the annular sheet member 52). Over the range of the radial width a in FIG. 6 (b), it is located at a vertical height equal to or lower than the flow starting point e1 which is the lowest point of the first edge portion 52e1 serving as the flow starting point. ing.

バルブ部材53は、バルブ駆動機構14により軸方向に駆動され、環状のシート部材52の内周部52eに係合してバルブ孔51cを閉止する閉弁位置と、環状のシート部材52の内周部52eから離脱してバルブ孔51cを開放する開弁位置とに、変位可能になっている。   The valve member 53 is driven in the axial direction by the valve driving mechanism 14 and engages with the inner peripheral portion 52e of the annular seat member 52 to close the valve hole 51c, and the inner periphery of the annular seat member 52 The valve can be displaced to the valve opening position where the valve hole 51c is released from the portion 52e.

本実施形態においても、第1実施形態と同様に、環状の凹部15の内奥側に凝縮水が溜まることを防止することができ、環状のシート部材52やバルブ部材53の腐食を確実に防止することができるコンパクトなバルブ構造を提供できる。   Also in the present embodiment, similarly to the first embodiment, it is possible to prevent the condensed water from accumulating inside the annular recess 15 and to reliably prevent the corrosion of the annular seat member 52 and the valve member 53. A compact valve structure that can be provided can be provided.

なお、上述の各実施形態は、本発明をEGRバルブ10に適用したものであったが、本発明は、弁体と弁座の間に上方側に開放された環状の凹部が形成され、そこに腐食等の問題を惹起する液体が溜まり易いEGRバルブ以外のバルブ構造にも適用できる。   In each of the above-described embodiments, the present invention is applied to the EGR valve 10. However, the present invention includes an annular recess that is opened upward between the valve body and the valve seat. In addition, the present invention can be applied to valve structures other than the EGR valve in which liquid that causes problems such as corrosion tends to accumulate.

以上説明したように、本発明に係るバルブ構造は、環状のシート部材の中心軸線に対して、環状のシート部材の上面のうち鉛直方向で最も下方側に位置する周方向の一部の上面の開き角度を周方向の残部の上面の開き角度よりも大きくしているので、環状の凹部内に液体が入って環状のシールラインの最下点付近に流下したとき、その近傍に位置する流下開始点から環状のシート部材の周方向の一部の上面上を通って液体が環状の凹部の外部に排出され易くなるとともに、環状のシート部材を大径にせずに済み、環状の凹部の内奥側にバルブ主要部品の腐食を招来し易い液体が溜まるのを確実に防止できるコンパクトなバルブ構造を提供することができるという効果を奏するものであり、バルブ部材をシート部材に係合・離脱させて開閉されるバルブ構造に関し、特にバルブ部材やシート部材にテーパ面を採用したポペットバルブ等に好適なバルブ構造全般に有用である。   As described above, the valve structure according to the present invention has the upper surface of a part of the circumferential direction located on the lowest side in the vertical direction among the upper surfaces of the annular seat member with respect to the central axis of the annular seat member. Since the opening angle is larger than the opening angle of the upper surface of the remaining portion in the circumferential direction, when liquid enters the annular recess and flows down near the lowest point of the annular seal line, the flow starts near that point. From the point, the liquid can easily be discharged to the outside of the annular recess through the upper surface of a part of the annular sheet member in the circumferential direction, and the inner diameter of the annular recess can be reduced without increasing the diameter of the annular sheet member. It is possible to provide a compact valve structure that can reliably prevent liquid that tends to cause corrosion of valve main parts on the side, and engage and disengage the valve member with the seat member. Opened and closed Relates valve structure, it is useful in the preferred valve structure in general, especially poppet valves or the like which employs a tapered surface on the valve member and the seat member.

10 EGRバルブ(バルブ構造)
11 バルブハウジング
11a 入口通路(上流側通路)
11b 出口通路(下流側通路)
11c,21c,31c,51c バルブ孔
11fa 隣接内壁面
11fb 隣接内壁面
12,22,32,52 環状のシート部材
12e 内周部
12f,22f,32f 上面
12fa,22fa,32fa,52fa 周方向の一部の上面
12fb,22fb,32fb 周方向の残部の上面
12g,22g,52g 切欠き溝
13,43,53 バルブ部材
13a,43a,53a 頭部
13b,43b,53b ステム部
13f,43f,53f テーパ面
14 バルブ駆動機構
15 環状の凹部
15a 主要部分
15b 環状隙間部分
16 環状のシールライン
16a 最下点
32p 外周面
52c 段付凹部
52e1 第1エッジ部
52e2 第2エッジ部
C,C1,C2 中心軸線
e1 流下開始点(内端)
θa 周方向の一部の上面の開き角度
θb 周方向の残部の上面の開き角度
ψ 環状のシール部材の傾斜角度
10 EGR valve (valve structure)
11 Valve housing 11a Inlet passage (upstream passage)
11b Exit passage (downstream passage)
11c, 21c, 31c, 51c Valve hole 11fa Adjacent inner wall surface 11fb Adjacent inner wall surface 12, 22, 32, 52 Annular seat member 12e Inner peripheral portion 12f, 22f, 32f Upper surface 12fa, 22fa, 32fa, 52fa Part of the circumferential direction Upper surface 12fb, 22fb, 32fb Upper surface 12g, 22g, 52g of circumferential portion Notch groove 13, 43, 53 Valve member 13a, 43a, 53a Head portion 13b, 43b, 53b Stem portion 13f, 43f, 53f Tapered surface 14 Valve drive mechanism 15 Annular recess 15a Main portion 15b Annular gap portion 16 Annular seal line 16a Bottom point 32p Outer peripheral surface 52c Stepped recess 52e1 First edge 52e2 Second edge C, C1, C2 Center axis e1 Start of flow down Point (inner end)
θa Opening angle of a part of the upper surface in the circumferential direction θb Opening angle of the upper surface of the remaining part in the circumferential direction ψ Inclination angle of the annular seal member

Claims (8)

バルブ孔を形成する環状のシート部材と、前記環状のシート部材の内周部に係合して前記バルブ孔を閉止する閉弁位置および前記環状のシート部材の内周部から離脱して前記バルブ孔を開放する開弁位置に変位可能なバルブ部材と、を備え、前記バルブ部材が前記閉弁位置にあるとき、前記環状のシート部材および前記バルブ部材により上向きに開放される環状の凹部が形成されるバルブ構造であって、
前記環状のシート部材と前記閉弁位置の前記バルブ部材とが、前記環状の凹部の内奥側で前記バルブ孔を閉止するとともに、
前記環状のシート部材の中心軸線が、鉛直方向に対して傾斜し、
前記環状の凹部を形成する前記環状のシート部材の上面のうち鉛直方向で最も下方側に位置する周方向の一部の上面は、該周方向の残部の上面に比べて前記環状のシート部材の中心軸線に対する開き角度が大きくなっていることを特徴とするバルブ構造。
An annular seat member that forms a valve hole, a valve closing position that engages with an inner peripheral portion of the annular seat member and closes the valve hole, and a valve that disengages from the inner peripheral portion of the annular seat member A valve member that is displaceable at a valve opening position that opens the hole, and when the valve member is in the valve closing position, an annular recess that is opened upward by the annular seat member and the valve member is formed. Valve structure,
The annular seat member and the valve member at the valve closing position close the valve hole on the inner side of the annular recess,
The central axis of the annular sheet member is inclined with respect to the vertical direction,
Of the upper surface of the annular sheet member that forms the annular recess, the upper surface of a part of the circumferential direction located on the lowermost side in the vertical direction is higher than the upper surface of the remaining portion in the circumferential direction. A valve structure characterized in that the opening angle with respect to the central axis is large.
前記環状のシート部材の周方向の一部の上面が、前記環状のシート部材の半径方向の内端の近傍に鉛直方向で最も高い流下開始点を有し、該流下開始点より前記環状のシート部材の半径方向の外側の全域にわたって、前記流下開始点以下の鉛直方向高さを有していることを特徴とする請求項1に記載のバルブ構造。   The upper surface of a part of the annular sheet member in the circumferential direction has the highest flow start point in the vertical direction in the vicinity of the inner end in the radial direction of the annular sheet member, and the annular sheet extends from the flow start point. 2. The valve structure according to claim 1, wherein the valve structure has a height in a vertical direction that is equal to or less than the flow start point over the entire region outside the radial direction of the member. 前記環状のシート部材の周方向の一部の上面は、前記流下開始点に対して前記径方向の外側で鉛直方向高さが低くなっていることを特徴とする請求項2に記載のバルブ構造。 3. The valve structure according to claim 2 , wherein the upper surface of a part of the annular seat member in the circumferential direction has a lower vertical height outside the radial direction with respect to the flow start point. . 前記環状のシート部材の周方向の一部の上面が、前記半径方向の外側になるほど鉛直方向高さが低くなるように径方向の略全域にわたって傾斜していることを特徴とする請求項1ないし請求項3のうちいずれか1の請求項に記載のバルブ構造。   The upper surface of a part of the circumferential direction of the annular sheet member is inclined over substantially the entire radial direction so that the height in the vertical direction becomes lower toward the outer side in the radial direction. The valve structure according to any one of claims 3 to 4. 前記環状のシート部材の周方向の一部に前記環状のシート部材の径方向に延びる切欠き溝が形成され、該切欠き溝の内底面が前記環状のシート部材の前記周方向の一部の上面となっていることを特徴とする請求項1ないし請求項4のうちいずれか1の請求項に記載のバルブ構造。   A notch groove extending in the radial direction of the annular sheet member is formed in a part of the annular sheet member in the circumferential direction, and an inner bottom surface of the notched groove is a part of the circumferential direction of the annular sheet member. The valve structure according to any one of claims 1 to 4, wherein the valve structure is an upper surface. 前記環状のシート部材の上面が、前記環状のシート部材の周方向の一部を除く範囲内で、前記バルブ孔の内周縁から径方向の外側に広がるよう前記バルブ孔の中心軸線に対して傾斜した環状傾斜面を形成していることを特徴とする請求項1ないし請求項5のうちいずれか1の請求項に記載のバルブ構造。   The upper surface of the annular seat member is inclined with respect to the central axis of the valve hole so as to spread radially outward from the inner peripheral edge of the valve hole within a range excluding a part of the annular seat member in the circumferential direction. The valve structure according to any one of claims 1 to 5, wherein an annular inclined surface is formed. 前記環状のシート部材の前記バルブ孔の中心軸線が、前記環状のシート部材の外周面の中心軸線から外れるよう偏倚しており、
前記バルブ孔の中心軸線に対する前記環状傾斜面の開き角度が、前記環状のシート部材の周方向の一部側で大きくなっていることを特徴とする請求項6に記載のバルブ構造。
The central axis of the valve hole of the annular seat member is biased to deviate from the central axis of the outer peripheral surface of the annular seat member;
7. The valve structure according to claim 6, wherein an opening angle of the annular inclined surface with respect to a central axis of the valve hole is large on a part of a circumferential side of the annular seat member.
前記バルブ孔の前後に上流側通路および下流側通路を形成するとともに前記環状のシート部材を保持するバルブハウジングをさらに備え、
前記バルブハウジングは、前記流下開始点以下の鉛直方向高さで前記環状のシート部材の周方向の一部の上面に隣接する隣接内壁面を有していることを特徴とする請求項2ないし請求項7のうちいずれか1の請求項に記載のバルブ構造。
A valve housing for forming an upstream passage and a downstream passage before and after the valve hole and holding the annular seat member;
Wherein said valve housing, to claims 2, characterized in that it has adjacent inner wall surface adjacent to the part of the upper surface of the circumferential direction of the annular seat member in the vertical direction height of less than or equal to the falling start point The valve structure according to any one of claims 7 to 10.
JP2011111621A 2011-05-18 2011-05-18 Valve structure Expired - Fee Related JP5734738B2 (en)

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