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JP5734901B2 - Manufacturing method of hinge device, intermediate product of hinge device, and hinge device - Google Patents
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JP5734901B2 - Manufacturing method of hinge device, intermediate product of hinge device, and hinge device - Google Patents

Manufacturing method of hinge device, intermediate product of hinge device, and hinge device Download PDF

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JP5734901B2
JP5734901B2 JP2012059739A JP2012059739A JP5734901B2 JP 5734901 B2 JP5734901 B2 JP 5734901B2 JP 2012059739 A JP2012059739 A JP 2012059739A JP 2012059739 A JP2012059739 A JP 2012059739A JP 5734901 B2 JP5734901 B2 JP 5734901B2
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shaft
bearing
hinge device
shaft portion
intermediate product
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JP2013194760A (en
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洋一 川村
洋一 川村
泰幹 高屋舗
泰幹 高屋舗
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Toyota Motor East Japan Inc
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Description

本発明は、例えば自動車のフードや可倒式シートに用いられるヒンジ装置に係り、特に、軸部材に突設された軸部が軸受部材の軸受部に挿通されるヒンジ装置の製造方法,ヒンジ装置の中間品及びヒンジ装置に関する。   The present invention relates to a hinge device used for, for example, an automobile hood or a retractable seat, and in particular, a method of manufacturing a hinge device in which a shaft portion protruding from a shaft member is inserted into a bearing portion of a bearing member, and the hinge device The present invention relates to an intermediate product and a hinge device.

一般に、例えば、自動車の可倒式シートに用いられるヒンジ装置として、車体側に固定される一方部材と、シート側に固定される他方部材とを備え、一方部材及び他方部材に形成した軸受孔に回動軸を挿通し、カシメ加工などによりこの回動軸を取り付けるものが知られている。しかしながら、回動軸を別途設ける分、部品点数が増加するとともに、回動軸の組付け時に軸合わせをして、カシメ加工等でこの回動軸を取り付けることから、作業が煩雑でコスト高になっているという問題があった。   In general, for example, as a hinge device used for a retractable seat of an automobile, a bearing member formed on one member and the other member is provided with one member fixed to the vehicle body side and the other member fixed to the seat side. It is known to insert a rotating shaft and attach the rotating shaft by caulking or the like. However, since the number of parts is increased by providing a separate rotating shaft, the rotating shaft is aligned when the rotating shaft is assembled, and the rotating shaft is attached by caulking or the like, which makes the work complicated and expensive. There was a problem of becoming.

これを解決するために、従来においては、例えば、特開平9−202166号公報(特許文献1)に掲載されたヒンジ装置が提案されている。図17に示すように、このヒンジ装置Haは、軸部100がカシメ加工等で取り付けられた軸部材101と、軸部材101の軸部100が相対的に回動自在に挿通される軸受部102が形成された軸受部材103とを備えている。軸受部材103の軸受部102の一部は、軸部材101の軸部100が軸方向に直交する方向に挿通可能に切欠き形成されて、切欠き部104を構成している。また、軸部100の先端には軸方向への軸部の抜け止めをするための大径部105が形成されている。これにより、軸部100を予め軸部材101に設けて、組付け時に軸部材101の軸部100を軸受部材103の軸受部102の切欠き部104から挿通するだけで、ワンタッチで組付けができるので、組付け作業が簡易になる。   In order to solve this problem, a hinge device disclosed in, for example, Japanese Patent Laid-Open No. 9-202166 (Patent Document 1) has been proposed. As shown in FIG. 17, the hinge device Ha includes a shaft member 101 having a shaft portion 100 attached by caulking or the like, and a bearing portion 102 through which the shaft portion 100 of the shaft member 101 is rotatably inserted. And a bearing member 103 formed with the. A part of the bearing portion 102 of the bearing member 103 is notched so that the shaft portion 100 of the shaft member 101 can be inserted in a direction orthogonal to the axial direction, thereby forming a notch portion 104. Further, a large diameter portion 105 for preventing the shaft portion from coming off in the axial direction is formed at the tip of the shaft portion 100. As a result, the shaft portion 100 is provided on the shaft member 101 in advance, and the shaft portion 100 of the shaft member 101 is inserted through the notch 104 of the bearing portion 102 of the bearing member 103 at the time of assembly. As a result, the assembly work is simplified.

特開平9−202166号公報JP-A-9-202166

しかしながら、上記従来のヒンジ装置Haにおいては、ワンタッチで軸部材101を軸受部材103に組み付けることはできるが、軸受部材103には切欠き部104があることから、それだけ、軸部100の支持が弱くなっており、支持の安定性に劣るという問題があった。
本発明は、上記の点に鑑みてなされたもので、軸部を穴状の軸受部で包持して軸部の支持の安定性の向上を図るとともに、組付けの際の軸部と軸受部との軸合わせを容易にして組付け作業性の向上を図ったヒンジ装置の製造方法,ヒンジ装置の中間品及びヒンジ装置を提供することを目的とする。
However, in the above-described conventional hinge device Ha, the shaft member 101 can be assembled to the bearing member 103 with one touch. However, since the bearing member 103 has the notch portion 104, the support of the shaft portion 100 is weak accordingly. There was a problem that it was inferior in support stability.
The present invention has been made in view of the above points. The shaft portion is held by a hole-shaped bearing portion to improve the support stability of the shaft portion, and the shaft portion and the bearing at the time of assembling are provided. It is an object of the present invention to provide a method for manufacturing a hinge device, an intermediate product of the hinge device, and a hinge device that facilitate the axial alignment with the part and improve the assembly workability.

このような目的を達成するため、本発明のヒンジ装置の製造方法は、軸部が突設された軸部材と、該軸部材の軸部が挿通されて相対的に回動自在に包持される穴状の軸受部が形成された軸受部材とを備え、上記軸部を軸受部に挿入して上記軸部材と軸受部材とを組付けて構成されるヒンジ装置を製造する方法であって、
上記軸部材と軸受部材とを一つの成形型を用いて成形してヒンジ装置の中間品を得、該ヒンジ装置の中間品を、上記軸部材の軸部の軸線と上記軸受部材の軸受部の軸線とを一致させて該軸部を軸受部に対峙させるとともに、該軸部材と軸受部材とを湯道を形成するランナで連結して構成し、次に、該ヒンジ装置の中間品に対して、上記軸部が軸受部に挿入されるように上記軸線方向に沿う力を付与し、該力の付与により上記ランナを破損すると同時に上記軸部を軸受部に挿入して該軸部材と軸受部材とを組付ける構成としている。
In order to achieve such an object, the manufacturing method of the hinge device according to the present invention includes a shaft member having a shaft portion protruding therefrom, and the shaft portion of the shaft member is inserted and relatively rotatably held. Comprising a bearing member formed with a hole-shaped bearing portion, and manufacturing a hinge device configured by assembling the shaft member and the bearing member by inserting the shaft portion into the bearing portion,
The shaft member and the bearing member are molded using a single mold to obtain an intermediate product of the hinge device, and the intermediate product of the hinge device is obtained by connecting the axis of the shaft portion of the shaft member and the bearing portion of the bearing member. The shaft is aligned with the shaft and the shaft is opposed to the bearing, and the shaft and the bearing are connected by a runner that forms a runner. And applying a force along the axial direction so that the shaft portion is inserted into the bearing portion, and damaging the runner by the application of the force, and simultaneously inserting the shaft portion into the bearing portion. And is assembled.

これにより、軸部材と軸受部材とは、一つの成形型を用いて成形されるとともに、軸部は軸部材に一体に設けられているので、別々に製造する場合に比較して、製造効率が向上させられる。また、中間品は軸部材と軸受部材とが一体になっているので、持ち運びが容易であり、取り扱いも容易になる。
そして、軸部材を軸受部材に組み付けるときは、ヒンジ装置の中間品に対して、軸部が軸受部に挿入されるように軸線方向に沿う力を付与し、この力の付与によりランナを破損すると同時に軸部を軸受部に挿入する。この場合、軸部材の軸部の軸線と軸受部材の軸受部の軸線とが一致しているので、逐一軸合わせをしなくても良く、極めて簡易な作業で済むので、組付け作業性を向上させることができる。また、軸部は軸部材に一体に設けられているので、それだけ部品点数が少なくなっていることから、この点でも組付け作業性が向上させられる。
As a result, the shaft member and the bearing member are molded using a single mold, and the shaft portion is provided integrally with the shaft member, so that the production efficiency is higher than when separately manufactured. Can be improved. Moreover, since the shaft member and the bearing member are integrated, the intermediate product is easy to carry and easy to handle.
When the shaft member is assembled to the bearing member, a force along the axial direction is applied to the intermediate product of the hinge device so that the shaft portion is inserted into the bearing portion, and the runner is damaged by the application of this force. At the same time, the shaft portion is inserted into the bearing portion. In this case, since the axis of the shaft part of the shaft member and the axis of the bearing part of the bearing member are coincident, it is not necessary to align the shafts one by one. Can be made. Further, since the shaft portion is provided integrally with the shaft member, the number of parts is reduced accordingly, so that the assembly workability can be improved in this respect as well.

このヒンジ装置を用いて、例えば、被取付部材として自動車のフードを取り付けるときは、軸部材及び軸受部材の何れか一方を車体に取り付け、何れか他方にフードを取り付ける。取り付けた状態では、軸部が穴状の軸受部に包持されるので、それだけ軸部の支持が確実になり支持の安定化を図ることができる。   For example, when an automobile hood is attached as a member to be attached using the hinge device, either the shaft member or the bearing member is attached to the vehicle body, and the hood is attached to either one. In the attached state, the shaft portion is held by the hole-shaped bearing portion, so that the shaft portion is reliably supported, and the support can be stabilized.

そして、必要に応じ、上記ヒンジ装置の中間品において、上記ランナを、上記力の付与時に破損して該軸部材及び軸受部材から離脱するように形成した構成としている。これにより、軸部材及び軸受部材の組付け時にこれらからランナが離脱するので、後加工の手間が不要になりあるいは軽減され、この点でも製造効率が向上させられる。   If necessary, in the intermediate product of the hinge device, the runner is formed so as to be broken when the force is applied and to be detached from the shaft member and the bearing member. As a result, the runner is detached from the shaft member and the bearing member when the shaft member and the bearing member are assembled. This eliminates or reduces the labor of post-processing, and also improves the manufacturing efficiency.

また、必要に応じ、上記ヒンジ装置の中間品において、上記軸部の先端の外周縁と上記軸受部の開口端の内周縁とを上記力の付与時に破損して飛散する薄肉部で連結した構成としている。これにより、薄肉部を設けたので、軸部の軸線と軸受部の軸線とを確実に一致させておくことができ、そのため、軸部の軸受部に対する挿入を確実に且つ容易に行うことができる。   In addition, in the intermediate product of the hinge device, a configuration in which the outer peripheral edge at the tip of the shaft portion and the inner peripheral edge of the opening end of the bearing portion are connected by a thin portion that is damaged and scattered when the force is applied, as necessary. It is said. Accordingly, since the thin portion is provided, the axis of the shaft portion and the axis of the bearing portion can be reliably matched, and therefore the insertion of the shaft portion into the bearing portion can be performed reliably and easily. .

また、上記の目的を達成するため、本発明のヒンジ装置の中間品は、上記のヒンジ装置の製造方法で用いられるヒンジ装置の中間品にある。
更に、上記の目的を達成するため、本発明のヒンジ装置は、上記のヒンジ装置の製造方法で製造されたヒンジ装置にある。
これにより、上記と同様に、軸部を穴状の軸受部で包持して軸部の支持の安定性の向上を図るとともに、組付けの際の軸部と軸受部との軸合わせを容易にして組付け作業性の向上を図ることができる。
Moreover, in order to achieve said objective, the intermediate product of the hinge apparatus of this invention exists in the intermediate product of the hinge apparatus used with the manufacturing method of said hinge apparatus.
Furthermore, in order to achieve the above object, the hinge device of the present invention is a hinge device manufactured by the above-described method for manufacturing a hinge device.
As in the above, the shaft portion is held by the hole-shaped bearing portion to improve the support stability of the shaft portion, and the shaft portion and the bearing portion can be easily aligned when assembled. Thus, the assembly workability can be improved.

本発明によれば、軸部材と軸受部材とは、一つの成形型を用いて成形されるとともに、軸部は軸部材に一体に設けられているので、別々に製造する場合に比較して、製造効率を向上させることができる。また、中間品は軸部材と軸受部材とが一体になっているので、持ち運びが容易であり、取り扱いも容易になる。
そして、軸部材を軸受部材に組み付けるときは、ヒンジ装置の中間品に対して、軸部が軸受部に挿入されるように軸線方向に沿う力を付与し、力の付与によりランナを破損すると同時に軸部を軸受部に挿入する。この場合、軸部材の軸部の軸線と軸受部材の軸受部の軸線とが一致しているので、逐一軸合わせをしなくても良く、極めて簡易な作業で済むので、組付け作業性を向上させることができる。また、軸部は軸部材に一体に設けられているので、それだけ部品点数が少なくなっていることから、この点でも組付け作業性を向上させることができる。
また、本発明のヒンジ装置において、軸部が軸受部に支持された状態では、軸受部は穴状に形成され軸部を包持することから、それだけ軸部の支持が確実になり支持の安定化を図ることができる。
According to the present invention, the shaft member and the bearing member are molded using a single mold, and the shaft portion is provided integrally with the shaft member. Manufacturing efficiency can be improved. Moreover, since the shaft member and the bearing member are integrated, the intermediate product is easy to carry and easy to handle.
When the shaft member is assembled to the bearing member, a force along the axial direction is applied to the intermediate product of the hinge device so that the shaft portion is inserted into the bearing portion, and the runner is damaged at the same time as the force is applied. Insert the shaft part into the bearing part. In this case, since the axis of the shaft part of the shaft member and the axis of the bearing part of the bearing member are coincident, it is not necessary to align the shafts one by one. Can be made. Further, since the shaft portion is provided integrally with the shaft member, the number of parts is reduced accordingly, so that the assembly workability can also be improved in this respect.
Further, in the hinge device according to the present invention, in the state where the shaft portion is supported by the bearing portion, the bearing portion is formed in a hole shape so as to hold the shaft portion, so that the shaft portion is reliably supported and the support is stable. Can be achieved.

本発明の実施の形態に係るヒンジ装置を示す斜視図である。It is a perspective view which shows the hinge apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係るヒンジ装置を示す分解斜視図である。It is a disassembled perspective view which shows the hinge apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係るヒンジ装置を示す正面図である。It is a front view which shows the hinge apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係るヒンジ装置を示す図3中A−A線断面図である。It is an AA line sectional view in Drawing 3 showing a hinge device concerning an embodiment of the invention. 本発明の実施の形態に係るヒンジ装置の中間品を示し、(a)は斜視図、(b)は組付け時の状態を示す斜視図である。The intermediate product of the hinge apparatus which concerns on embodiment of this invention is shown, (a) is a perspective view, (b) is a perspective view which shows the state at the time of an assembly | attachment. 本発明の実施の形態に係るヒンジ装置の中間品を示し、(a)は図5(a)中B−B線断面図、(b)は組付け時の状態を示す図5(b)中C−C線断面図である。The intermediate product of the hinge apparatus which concerns on embodiment of this invention is shown, (a) is a BB sectional drawing in Fig.5 (a), (b) is the state at the time of an assembly | attachment in FIG.5 (b). It is CC sectional view taken on the line. 本発明の実施の形態に係るヒンジ装置の中間品を示す図6(a)中D部拡大断面図である。FIG. 7 is an enlarged cross-sectional view of a D part in FIG. 6A illustrating an intermediate product of the hinge device according to the embodiment of the present invention. 本発明の実施の形態に係るヒンジ装置が適用される一例を示す斜視図である。It is a perspective view which shows an example to which the hinge apparatus which concerns on embodiment of this invention is applied. 本発明の別の実施の形態に係るヒンジ装置を示す斜視図である。It is a perspective view which shows the hinge apparatus which concerns on another embodiment of this invention. 本発明の別の実施の形態に係るヒンジ装置を示す分解斜視図である。It is a disassembled perspective view which shows the hinge apparatus which concerns on another embodiment of this invention. 本発明の別の実施の形態に係るヒンジ装置を示す正面図である。It is a front view which shows the hinge apparatus which concerns on another embodiment of this invention. 本発明の別の実施の形態に係るヒンジ装置を示す側面図である。It is a side view which shows the hinge apparatus which concerns on another embodiment of this invention. 本発明の別の実施の形態に係るヒンジ装置の中間品を示し、(a)は斜視図、(b)は組付け時の状態を示す斜視図である。The intermediate product of the hinge apparatus which concerns on another embodiment of this invention is shown, (a) is a perspective view, (b) is a perspective view which shows the state at the time of an assembly | attachment. 本発明の別の実施の形態に係るヒンジ装置の中間品を示し、(a)は図13(a)中E−E線断面図、(b)は組付け時の状態を示す図13(b)中F−F線断面図である。The intermediate product of the hinge apparatus which concerns on another embodiment of this invention is shown, (a) is EE sectional view taken on the line in FIG. 13 (a), (b) is the state at the time of an assembly | attachment. ) Is a cross-sectional view taken along line FF. 本発明の別の実施の形態に係るヒンジ装置が適用される一例を示す断面図である。It is sectional drawing which shows an example to which the hinge apparatus which concerns on another embodiment of this invention is applied. 本発明の実施の形態に係るヒンジ装置の変形例を示す図4相当断面図である。FIG. 5 is a cross-sectional view corresponding to FIG. 4 showing a modification of the hinge device according to the embodiment of the present invention. 従来のヒンジ装置の一例を示す分解斜視図である。It is a disassembled perspective view which shows an example of the conventional hinge apparatus.

以下、添付図面に基づいて本発明の実施の形態に係るヒンジ装置の製造方法,ヒンジ装置の中間品及びヒンジ装置について詳細に説明する。
図1乃至図4に示すように、本発明の実施の形態に係るヒンジ装置Hの基本的構成は、軸部材1と軸部材1に対して相対的に回動自在に組み付けられた軸受部材10とから構成されている。また、後述もするが、この軸部材1及び軸受部材10は、夫々、金属若しくは樹脂製で、鋳造もしくは射出成形により一体形成される。実施の形態では、金属の鋳物で形成される。金属の種類は、鋳鉄,アルミニウム等どのような材質のものでも適用できる。
Hereinafter, a manufacturing method of a hinge device, an intermediate product of the hinge device, and a hinge device according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
As shown in FIGS. 1 to 4, the basic configuration of the hinge device H according to the embodiment of the present invention is a shaft member 1 and a bearing member 10 assembled so as to be rotatable relative to the shaft member 1. It consists of and. As will be described later, the shaft member 1 and the bearing member 10 are each made of metal or resin, and are integrally formed by casting or injection molding. In the embodiment, it is formed of a metal casting. Any kind of metal such as cast iron or aluminum can be applied.

詳しくは、軸部材1は、被取付部材Waが取り付けられるベースプレート2と、このベースプレート2の一側から直角に立設され軸部面3を有した軸部プレート4と、軸部プレート4の軸部面3から一体に突設される軸部5とを備えて構成されている。
一方、軸受部材10は、被取付部材Wbが取り付けられるベースプレート12と、このベースプレート12の一側から直角に立設され、軸部材1との組付け時に、軸部プレート4の軸部面3が面接触する軸受部面13を有した軸受部プレート14と、軸受部プレート14にその軸受部面13から形成され軸部5が軸線P方向に沿って挿通されて回動自在に包持される穴状の軸受部15とを備えて構成されている。
また、軸部面3の面積は軸部5の横断面積より大きく形成され、軸受部面13の面積も軸受部15の横断面積より大きく形成されている。
Specifically, the shaft member 1 includes a base plate 2 to which the member to be attached Wa is attached, a shaft portion plate 4 which is erected at a right angle from one side of the base plate 2 and has a shaft portion surface 3, and a shaft of the shaft portion plate 4. The shaft portion 5 is provided so as to project integrally from the portion surface 3.
On the other hand, the bearing member 10 is erected at a right angle from one side of the base plate 12 to which the mounted member Wb is attached, and the shaft surface 3 of the shaft plate 4 is attached when the shaft member 1 is assembled. A bearing part plate 14 having a bearing part surface 13 in surface contact, and a shaft part 5 formed in the bearing part plate 14 from the bearing part surface 13 is inserted along the axis P direction so as to be rotatably supported. A hole-shaped bearing portion 15 is provided.
Further, the area of the shaft surface 3 is formed larger than the cross-sectional area of the shaft 5, and the area of the bearing surface 13 is also formed larger than the cross-sectional area of the bearing 15.

また、軸部プレート4及び軸受部プレート14のいずれか一方(実施の形態では軸受部プレート14)には、軸部5が軸受部15に挿通された状態で、軸部5がその軸線P方向へ移動して軸受部15から抜けることを阻止する係合部20が設けられている。この係合部20は、軸受部プレート14の軸受部面13であってベースプレート12側の基端部から突設されており、軸部プレート4及び軸受部プレート14のいずれか他方(実施の形態では軸部プレート4)の外周部21に、軸部5の軸受部15に対する相対的な所要の回動範囲(図3中θ)で係合する。係合部20と係合部20が設けられる軸部プレート4または軸受部プレート14(実施の形態では軸受部プレート14)とは一体形成されている。   Further, in any one of the shaft plate 4 and the bearing plate 14 (the bearing plate 14 in the embodiment), the shaft 5 is inserted into the bearing 15 and the shaft 5 is in the direction of the axis P. An engagement portion 20 is provided for preventing the movement and removal from the bearing portion 15. The engaging portion 20 is a bearing portion surface 13 of the bearing portion plate 14 and protrudes from a base end portion on the base plate 12 side, and either one of the shaft portion plate 4 and the bearing portion plate 14 (the embodiment). Then, the outer peripheral portion 21 of the shaft portion plate 4) is engaged within a required rotation range (θ in FIG. 3) relative to the bearing portion 15 of the shaft portion 5. The engaging part 20 and the shaft part plate 4 or the bearing part plate 14 (the bearing part plate 14 in the embodiment) on which the engaging part 20 is provided are integrally formed.

係合部20は、軸部プレート4及び軸受部プレート14のいずれか一方(実施の形態では軸受部プレート14)から他方(実施の形態では軸部プレート4)へ向けて突出する横突起22と、横突起22の先端から突出し何れか他方(実施の形態では軸部プレート4)の外周部21の外側面23に対峙する縦突起24とを備えて構成されている。単純な構成なので係合部20を容易に形成することができる。また、軸部プレート4及び軸受部プレート14のいずれか他方(実施の形態では軸部プレート4)の外周部21であって、少なくとも係合部20が係合する回動範囲にある外周21aは、対応する軸部5または軸受部15の軸心Oを中心とする円弧に形成されている。   The engaging portion 20 includes a lateral protrusion 22 projecting from one of the shaft plate 4 and the bearing plate 14 (the bearing plate 14 in the embodiment) toward the other (the shaft plate 4 in the embodiment). The vertical protrusion 24 protrudes from the tip of the horizontal protrusion 22 and faces the outer surface 23 of the outer peripheral portion 21 of the other (shaft plate 4 in the embodiment). Since the configuration is simple, the engaging portion 20 can be easily formed. Further, the outer peripheral portion 21a of the other one of the shaft portion plate 4 and the bearing portion plate 14 (the shaft portion plate 4 in the embodiment), and at least the outer periphery 21a in the rotation range in which the engaging portion 20 is engaged, , The corresponding shaft portion 5 or the bearing portion 15 is formed in an arc centered on the axis O.

更に、軸部プレート4及び軸受部プレート14のいずれか他方(実施の形態では軸部プレート4)の外周部21には、係合部20の係合を無効にして軸部5がその軸線P方向へ移動して軸受部15に対して挿脱可能にする切欠き部30が設けられている。切欠き部30は軸部プレート4の一方側の側端に形成されており、切欠き部30から他方側の側端に向けて、係合部20が係合する外周部21となっている。切欠き部30側の外周21aの円弧の始端は、軸部5の軸受部15に対する相対的な所要の回動範囲(θ)の始端を構成する。   Further, on the outer peripheral portion 21 of the other one of the shaft portion plate 4 and the bearing portion plate 14 (the shaft portion plate 4 in the embodiment), the engagement of the engagement portion 20 is made invalid and the shaft portion 5 has its axis P A cutout portion 30 is provided that moves in the direction and can be inserted into and removed from the bearing portion 15. The notch portion 30 is formed at one side end of the shaft plate 4, and becomes an outer peripheral portion 21 with which the engaging portion 20 engages from the notch portion 30 toward the other side end. . The starting end of the arc of the outer periphery 21a on the notch 30 side constitutes the starting end of a required rotation range (θ) relative to the bearing portion 15 of the shaft portion 5.

更にまた、軸部プレート4及び軸受部プレート14のいずれか他方(実施の形態では軸部プレート4)の外周部21に、係合部20が衝止して軸部5の軸受部15に対する相対的な所要の回動範囲(θ)の回動終端を規定するストッパ31が形成されている。ストッパ31は、切欠き部30と反対側の側端のベースプレート2側に形成されており、係合部20が衝止する傾斜面で形成されている。   Furthermore, the engaging portion 20 makes contact with the outer peripheral portion 21 of the other of the shaft portion plate 4 and the bearing portion plate 14 (the shaft portion plate 4 in the embodiment), and the shaft portion 5 is relative to the bearing portion 15. A stopper 31 is provided that defines the end of rotation of the required rotation range (θ). The stopper 31 is formed on the side of the base plate 2 on the side opposite to the notch 30, and is formed with an inclined surface on which the engaging portion 20 stops.

次に、このヒンジ装置の製造方法及びこの製造方法で用いるヒンジ装置の中間品について説明する。図5乃至図7に示すように、ヒンジ装置Hは、上記もしたように金属の鋳物で形成され、軸部材1と軸受部材10とを一つの成形型を用いて、ダイカストマシンや砂型鋳造により成形する。この成形型の成形においては、先ず、軸部材1と軸受部材10とを湯道を形成するランナ40で連結したヒンジ装置Hの中間品Tを得る。
詳しくは、図5(a)及び図6(a)に示すように、ヒンジ装置Hの中間品Tを、軸部プレート4の軸部面3と軸受プレートの軸受部面13とを対面させるとともに、軸部材1の軸部5の軸線Pと軸受部材10の軸受部15の軸線Pとを一致させて軸部5を軸受部15に対峙させ、且つ、係合部20を切欠き部30に対応した位置に位置させ、更に、軸部材1と軸受部材10とを湯道を形成するランナ40で連結して形成する。
Next, a manufacturing method of the hinge device and an intermediate product of the hinge device used in the manufacturing method will be described. As shown in FIGS. 5 to 7, the hinge device H is formed of a metal casting as described above, and the shaft member 1 and the bearing member 10 are formed by a die casting machine or sand casting using a single mold. Mold. In forming the mold, first, an intermediate product T of the hinge device H in which the shaft member 1 and the bearing member 10 are connected by a runner 40 that forms a runner is obtained.
Specifically, as shown in FIG. 5A and FIG. 6A, the intermediate product T of the hinge device H faces the shaft surface 3 of the shaft plate 4 and the bearing surface 13 of the bearing plate. The axis P of the shaft part 5 of the shaft member 1 and the axis P of the bearing part 15 of the bearing member 10 are made to coincide with each other so that the shaft part 5 faces the bearing part 15, and the engaging part 20 becomes the notch part 30. Further, the shaft member 1 and the bearing member 10 are connected by a runner 40 that forms a runner.

ランナ40は、軸部材1と軸受部材10との左右に夫々設けられ、図5(b)及び図6(b)に示すように、ヒンジ装置Hの中間品Tに対して、軸部5が軸受部15に挿入されるように軸線P方向に沿う力を付与した際、破損して軸部5及び軸受部15から離脱するように形成されている。具体的には、ランナ40は、軸線P方向に沿う主棒41と、主棒41の両端から主棒41に対して直角に連設され、軸部材1及び軸受部材10に夫々連設される一対の従棒42とから構成されている。従棒42と軸部材1との連設部、及び、従棒42と軸受部材10との連設部は、上記の軸線P方向に沿う力を付与した際、折れて破損する強度の太さに形成されている。   The runners 40 are provided on the left and right sides of the shaft member 1 and the bearing member 10 respectively. As shown in FIGS. When a force along the direction of the axis P is applied so as to be inserted into the bearing portion 15, it is broken so as to be detached from the shaft portion 5 and the bearing portion 15. Specifically, the runner 40 is connected to the main rod 41 along the axis P direction, and is connected to the main rod 41 at right angles from both ends of the main rod 41, and is connected to the shaft member 1 and the bearing member 10, respectively. It consists of a pair of followers 42. The connecting portion between the follower rod 42 and the shaft member 1 and the connecting portion between the follower rod 42 and the bearing member 10 are thick enough to be broken and damaged when the force along the axis P direction is applied. Is formed.

また、ヒンジ装置Hの中間品Tにおいて、図7に示すように、軸部5の先端の外周縁と、軸受部15の開口端の内周縁とは、上記の力の付与時に破損して飛散する薄肉部45で連結されている。軸部5の外径は、軸受部15の内径よりも僅かに小径に形成されているので、上記の軸線P方向に沿う力を付与した際、薄肉部45が破損して飛散し、軸部5が軸受部15に挿入される。   Further, in the intermediate product T of the hinge device H, as shown in FIG. 7, the outer peripheral edge at the tip of the shaft portion 5 and the inner peripheral edge at the opening end of the bearing portion 15 are damaged and scattered when the above force is applied. Are connected by a thin-walled portion 45. Since the outer diameter of the shaft portion 5 is formed to be slightly smaller than the inner diameter of the bearing portion 15, when the force along the axis P direction is applied, the thin portion 45 is broken and scattered. 5 is inserted into the bearing portion 15.

ヒンジ装置Hの中間品Tを得た後は、図5(b)及び図6(b)に示すように、このヒンジ装置Hの中間品Tに対して、例えばハンマーなどを用いて、軸部5が軸受部15に挿入されるように軸線P方向に沿う力を付与する。この力の付与により、ランナ40が破損されて離脱すると同時に、軸部5が軸受部15に挿入されて軸部材1と軸受部材10とが組付けられる。この場合、軸部5の先端の外周縁と軸受部15の開口端の内周縁との間にある薄肉部45が破損して飛散し、軸部5が軸受部15に挿入される。薄肉部45を設けたので、軸部5の軸線Pと軸受部15の軸線Pとを確実に一致させておくことができ、そのため、軸部5の軸受部15に対する挿入が確実に且つ容易に行われる。   After obtaining the intermediate product T of the hinge device H, as shown in FIGS. 5B and 6B, for example, a hammer or the like is used on the intermediate product T of the hinge device H to form the shaft portion. A force along the direction of the axis P is applied so that 5 is inserted into the bearing portion 15. By applying this force, the runner 40 is broken and detached, and at the same time, the shaft portion 5 is inserted into the bearing portion 15 and the shaft member 1 and the bearing member 10 are assembled. In this case, the thin-walled portion 45 between the outer peripheral edge at the tip of the shaft portion 5 and the inner peripheral edge of the opening end of the bearing portion 15 is broken and scattered, and the shaft portion 5 is inserted into the bearing portion 15. Since the thin portion 45 is provided, the axis line P of the shaft portion 5 and the axis line P of the bearing portion 15 can be surely matched, and therefore, the insertion of the shaft portion 5 into the bearing portion 15 is reliably and easily performed. Done.

このため、このヒンジ装置Hの中間品Tに対して、軸部5が軸受部15に挿入されるように軸線P方向に沿う力を付与するだけで、ヒンジ装置Hが組み付けられるので、逐一、軸部5と軸受部15の軸合わせをしなくても良く、極めて簡易に組み付けることができ、それだけ、製造効率が向上させられる。   For this reason, since the hinge device H is assembled to the intermediate product T of the hinge device H only by applying a force along the axis P direction so that the shaft portion 5 is inserted into the bearing portion 15, The shaft portion 5 and the bearing portion 15 do not need to be aligned, and can be assembled very easily, so that the production efficiency is improved.

このようにして、組付けられたヒンジ装置Hは、例えば、図8に示すように、自動車のフードのヒンジとして用いる。このフードの取付けにおいては、図3及び図4に示すように、例えば、軸部材1のベースプレート2を車体(被取付部材Wa)に取り付け、軸受部材10のベースプレート12にフード(被取付部材Wb)を取り付ける。係合部20の所要の回動範囲内(図3中θ)において、フードの回動範囲(図3中α)が規定される。   Thus, the assembled hinge apparatus H is used as a hinge of the hood of a motor vehicle, for example, as shown in FIG. 3 and 4, for example, the base plate 2 of the shaft member 1 is attached to the vehicle body (attached member Wa), and the hood (attached member Wb) is attached to the base plate 12 of the bearing member 10. Install. Within the required rotation range of the engaging portion 20 (θ in FIG. 3), the hood rotation range (α in FIG. 3) is defined.

この場合、軸部5が軸受部15に支持された状態では、軸受部15は穴状に形成され軸部5を包持することからそれだけ軸部5の支持が確実になり支持の安定化を図ることができる。また、軸部5が軸受部15に支持された状態では、軸部プレート4の軸部面3と、軸受部プレート14の軸受部面13とが面接触するので、軸部5が傾こうとしても軸部面3と軸受部面13との面接触により、これを規制することができ、この点でも軸部5の支持が確実になり支持の安定化を図ることができる。特に、軸部面3及び軸受部面13の面積が軸部5の横断面積及び軸受部15の断面積より大きく形成されているので、軸部面3と軸受部面13との面接触面積が大きくなり、軸部5の傾きをより一層確実に規制することができ、軸部5の支持を確実にして支持の安定化を図ることができる。更に、係合部20の所要の回動範囲内において係合部20による抜け止めが行われるが、プレートの外周部21が係合部20に係合するので、係合がしっかりして抜け止めが確実に行われ、この点でも軸部5の支持の安定化を図ることができる。   In this case, in a state where the shaft portion 5 is supported by the bearing portion 15, the bearing portion 15 is formed in a hole shape and encloses the shaft portion 5, so that the support of the shaft portion 5 is surely increased and the support is stabilized. Can be planned. Further, in a state where the shaft portion 5 is supported by the bearing portion 15, the shaft portion surface 3 of the shaft portion plate 4 and the bearing portion surface 13 of the bearing portion plate 14 are in surface contact with each other. In addition, this can be regulated by the surface contact between the shaft portion surface 3 and the bearing portion surface 13, and also in this respect, the shaft portion 5 is reliably supported and the support can be stabilized. Particularly, since the areas of the shaft surface 3 and the bearing surface 13 are larger than the cross-sectional area of the shaft 5 and the cross-sectional area of the bearing 15, the surface contact area between the shaft surface 3 and the bearing surface 13 is small. As a result, the inclination of the shaft portion 5 can be more reliably regulated, and the support of the shaft portion 5 can be reliably secured to stabilize the support. Further, the engagement portion 20 is prevented from coming off by the engagement portion 20 within a required rotation range. However, since the outer peripheral portion 21 of the plate is engaged with the engagement portion 20, the engagement is firmly prevented. In this respect, the support of the shaft portion 5 can be stabilized.

また、この場合、係合部20が軸受部プレート14に一体形成されているので、係合部20の取付け強度も高く、それだけ、係合がしっかりして抜け止めが確実に行われ、この点でも軸部5の支持の安定化を図ることができる。更に、軸部プレート4の外周部21の外周21aが円弧に形成されているので、プレートの回動位置がどこにあっても係合部20と外周部21との関係が一定のものになり、それだけ、係合がしっかりして抜け止めが確実に行われ、この点でも軸部5の支持の安定化を図ることができる。   Further, in this case, since the engaging portion 20 is integrally formed with the bearing portion plate 14, the mounting strength of the engaging portion 20 is high, and accordingly, the engagement is firmly performed and the retaining is surely performed. However, it is possible to stabilize the support of the shaft portion 5. Furthermore, since the outer periphery 21a of the outer peripheral portion 21 of the shaft plate 4 is formed in an arc, the relationship between the engaging portion 20 and the outer peripheral portion 21 is constant no matter where the rotational position of the plate is, As a result, the engagement is secured and the retaining is surely performed, and also in this respect, the support of the shaft portion 5 can be stabilized.

フード(被取付部材Wb)の開閉においては、係合部20の所要の回動範囲内(図中θ)において、フード(被取付部材Wb)の回動範囲(図中α)が規定されるが、これを超えても、係合部20がストッパ31に衝止して回動終端が規定されるので、停止を確実にすることができる。また、係合部20を利用したので、ストッパ機構を簡単にすることができる。   In the opening and closing of the hood (attached member Wb), the rotation range (α in the figure) of the hood (attached member Wb) is defined within the required rotation range (θ in the figure) of the engaging portion 20. However, even if this is exceeded, the engaging portion 20 stops against the stopper 31 and the end of rotation is defined, so that the stop can be ensured. Further, since the engaging portion 20 is used, the stopper mechanism can be simplified.

次に、本発明の別の実施の形態に係るヒンジ装置の製造方法,ヒンジ装置の中間品及びヒンジ装置について説明する。
図9乃至図12に示すように、本発明の別の実施の形態に係るヒンジ装置Hの基本的構成は、上記と同様に、軸部材1と軸部材1に対して相対的に回動自在に組み付けられた軸受部材10とから構成され、金属の鋳物で形成される。
Next, a manufacturing method of a hinge device, an intermediate product of the hinge device, and a hinge device according to another embodiment of the present invention will be described.
As shown in FIGS. 9 to 12, the basic configuration of the hinge device H according to another embodiment of the present invention is rotatable relative to the shaft member 1 and the shaft member 1 in the same manner as described above. It is comprised from the bearing member 10 assembled | attached to, and is formed with a metal casting.

詳しくは、軸部材1は、被取付部材Waが取り付けられるベースプレート2と、このベースプレート2の一側から直角に立設され軸部面3を有した軸部プレート4と、軸部プレート4の軸部面3から一体に突設される軸部5とを備えて構成されている。
一方、軸受部材10は、被取付部材Wbが取り付けられるベースプレート12と、このベースプレート12の一側から直角に立設され、軸部材1との組付け時に、軸部プレート4の軸部面3が面接触する軸受部面13を有した軸受部プレート14と、軸受部プレート14にその軸受部面13から形成され軸部5が軸線P方向に沿って挿通されて回動自在に包持される穴状の軸受部15とを備えて構成されている。
また、軸部面3の面積は軸部5の横断面積より大きく形成され、軸受部面13の面積も軸受部15の横断面積より大きく形成されている。
Specifically, the shaft member 1 includes a base plate 2 to which the member to be attached Wa is attached, a shaft portion plate 4 which is erected at a right angle from one side of the base plate 2 and has a shaft portion surface 3, and a shaft of the shaft portion plate 4. The shaft portion 5 is provided so as to project integrally from the portion surface 3.
On the other hand, the bearing member 10 is erected at a right angle from one side of the base plate 12 to which the mounted member Wb is attached, and the shaft surface 3 of the shaft plate 4 is attached when the shaft member 1 is assembled. A bearing part plate 14 having a bearing part surface 13 in surface contact, and a shaft part 5 formed in the bearing part plate 14 from the bearing part surface 13 is inserted along the axis P direction so as to be rotatably supported. A hole-shaped bearing portion 15 is provided.
Further, the area of the shaft surface 3 is formed larger than the cross-sectional area of the shaft 5, and the area of the bearing surface 13 is also formed larger than the cross-sectional area of the bearing 15.

また、軸部プレート4及び軸受部プレート14の外周部21の上側の外周は、対応する軸部5または軸受部15の軸心Oを中心とする円弧に形成されている。上記と異なって、係合部20は設けられていない。更に、軸部プレート4及び軸受部プレート14のいずれか一方(実施の形態では軸受部プレート14)の外周部には、軸部プレート4及び軸受部プレート14のいずれか他方(実施の形態では軸部プレート4)の外周に対峙する突起50が一体に突設されている。一方、軸部プレート4及び軸受部プレート14のいずれか他方(実施の形態では軸部プレート4)の外周部には、この突起50が衝止して軸部5の軸受部15に対する相対的な所要の回動範囲の回動終端を規定するストッパ51が形成されている。ストッパ51は、軸部プレート4の一側のベースプレート2側に形成されており、突起50が衝止する傾斜面で形成されている。   Further, the upper outer periphery of the outer peripheral portion 21 of the shaft portion plate 4 and the bearing portion plate 14 is formed in an arc centering on the shaft center O of the corresponding shaft portion 5 or the bearing portion 15. Unlike the above, the engaging part 20 is not provided. Furthermore, either one of the shaft plate 4 or the bearing plate 14 (in the embodiment, the bearing plate 14) is provided on the outer periphery of the shaft plate 4 or the bearing plate 14 (the shaft in the embodiment). The protrusion 50 which opposes the outer periphery of the part plate 4) is integrally projected. On the other hand, on the outer peripheral portion of the other one of the shaft portion plate 4 and the bearing portion plate 14 (the shaft portion plate 4 in the embodiment), the projection 50 stops and the shaft portion 5 is relative to the bearing portion 15. A stopper 51 that defines the rotation end of the required rotation range is formed. The stopper 51 is formed on the base plate 2 side on one side of the shaft portion plate 4 and is formed by an inclined surface on which the protrusion 50 stops.

次に、このヒンジ装置の製造方法及びこの製造方法で用いるヒンジ装置の中間品について説明する。図13及び図14に示すように、ヒンジ装置Hは、上記と同様に、金属の鋳物で形成され、軸部材1と軸受部材10とを一つの成形型を用いて成形する。この成形型の成形においては、先ず、軸部材1と軸受部材10とを湯道を形成するランナ40で連結したヒンジ装置Hの中間品Tを得る。
図13(a)及び図14(a)に示すように、ヒンジ装置Hの中間品Tは、上記と同様に、軸部プレート4の軸部面3と軸受プレートの軸受部面13とを対面させるとともに、軸部材1の軸部5の軸線Pと軸受部材10の軸受部15の軸線Pとを一致させて軸部5を軸受部15に対峙させ、更に、軸部材1と軸受部材10とを湯道を形成するランナ40で連結して形成されている。ランナ40は、上記と同様に、軸部材1と軸受部材10との左右に夫々設けられ、図13(b)及び図14(b)に示すように、ヒンジ装置Hの中間品Tに対して、軸部5が軸受部15に挿入されるように軸線P方向に沿う力を付与した際、破損して軸部5及び軸受部15から離脱するように形成されている。ランナ40の具体的構成は上記と同様である。また、ヒンジ装置Hの中間品Tにおいては、図7に示すように、上記と同様に、軸部5の先端の外周縁と、軸受部15の開口端の内周縁とは、上記の力の付与時に破損して飛散する薄肉部45で連結されている。
Next, a manufacturing method of the hinge device and an intermediate product of the hinge device used in the manufacturing method will be described. As shown in FIGS. 13 and 14, the hinge device H is formed of a metal casting as described above, and the shaft member 1 and the bearing member 10 are formed using a single mold. In forming the mold, first, an intermediate product T of the hinge device H in which the shaft member 1 and the bearing member 10 are connected by a runner 40 that forms a runner is obtained.
As shown in FIGS. 13A and 14A, the intermediate product T of the hinge device H faces the shaft surface 3 of the shaft plate 4 and the bearing surface 13 of the bearing plate in the same manner as described above. In addition, the axis P of the shaft portion 5 of the shaft member 1 and the axis P of the bearing portion 15 of the bearing member 10 are made to coincide with each other so that the shaft portion 5 faces the bearing portion 15, and the shaft member 1 and the bearing member 10 Are connected by a runner 40 forming a runner. Similarly to the above, the runner 40 is provided on the left and right sides of the shaft member 1 and the bearing member 10, respectively, and as shown in FIGS. 13 (b) and 14 (b), the runner 40 is connected to the intermediate product T of the hinge device H. When the force along the axis P direction is applied so that the shaft portion 5 is inserted into the bearing portion 15, the shaft portion 5 is broken and separated from the shaft portion 5 and the bearing portion 15. The specific configuration of the runner 40 is the same as described above. Further, in the intermediate product T of the hinge device H, as shown in FIG. 7, the outer peripheral edge of the tip of the shaft portion 5 and the inner peripheral edge of the opening end of the bearing portion 15 They are connected by a thin-walled portion 45 that breaks and scatters when applied.

ヒンジ装置Hの中間品Tを得た後は、図13(b)及び図14(b)に示すように、このヒンジ装置Hの中間品Tに対して、例えばハンマーなどを用いて、軸部5が軸受部15に挿入されるように軸線P方向に沿う力を付与する。この力の付与により、ランナ40が破損されて離脱すると同時に、軸部5が軸受部15に挿入されて軸部材1と軸受部材10とが組付けられる。この場合、軸部5の先端の外周縁と軸受部15の開口端の内周縁との間にある薄肉部45が破損して飛散し、軸部5が軸受部15に挿入される。薄肉部45を設けたので、軸部5の軸線Pと軸受部15の軸線Pとを確実に一致させておくことができ、そのため、軸部5の軸受部15に対する挿入が確実に且つ容易に行われる。   After obtaining the intermediate product T of the hinge device H, as shown in FIG. 13B and FIG. 14B, the shaft portion is used for the intermediate product T of the hinge device H using, for example, a hammer. A force along the direction of the axis P is applied so that 5 is inserted into the bearing portion 15. By applying this force, the runner 40 is broken and detached, and at the same time, the shaft portion 5 is inserted into the bearing portion 15 and the shaft member 1 and the bearing member 10 are assembled. In this case, the thin-walled portion 45 between the outer peripheral edge at the tip of the shaft portion 5 and the inner peripheral edge of the opening end of the bearing portion 15 is broken and scattered, and the shaft portion 5 is inserted into the bearing portion 15. Since the thin portion 45 is provided, the axis line P of the shaft portion 5 and the axis line P of the bearing portion 15 can be surely matched, and therefore, the insertion of the shaft portion 5 into the bearing portion 15 is reliably and easily performed. Done.

このため、このヒンジ装置Hの中間品Tに対して、軸部5が軸受部15に挿入されるように軸線P方向に沿う力を付与するだけで、ヒンジ装置Hが組み付けられるので、逐一、軸部5と軸受部15の軸合わせをしなくても良く、極めて簡易に組み付けることができ、それだけ、製造効率が向上させられる。   For this reason, since the hinge device H is assembled to the intermediate product T of the hinge device H only by applying a force along the axis P direction so that the shaft portion 5 is inserted into the bearing portion 15, The shaft portion 5 and the bearing portion 15 do not need to be aligned, and can be assembled very easily, so that the production efficiency is improved.

このようにして、組付けられたヒンジ装置Hは、例えば、図15に示すように、被取付部材Wa,Wbに取り付けられる。この取付けにおいては、ヒンジ装置Hを一対用い、軸部5の先端同士が対面するように軸部材1のベースプレート2を一方の被取付部材Waに例えばボルト,ナットで取り付ける。その後、軸受部材10のベースプレート12間に他方の被取付部材Wbを架け渡して例えばボルト,ナットで取り付ける。この場合、上記の係合部20のあるヒンジ装置Hと異なって、この別のヒンジ装置Hは係合部20がないので、軸部5が軸受部15から抜けようとするが、軸受部材10のベースプレート12間に他方の被取付部材Wbが架け渡されているので、抜ける事態は防止される。   Thus, the assembled hinge apparatus H is attached to the to-be-attached members Wa and Wb, for example, as shown in FIG. In this attachment, a pair of hinge devices H are used, and the base plate 2 of the shaft member 1 is attached to one attached member Wa with, for example, bolts and nuts so that the tips of the shaft portions 5 face each other. Thereafter, the other attached member Wb is bridged between the base plates 12 of the bearing member 10 and attached with, for example, bolts and nuts. In this case, unlike the hinge device H having the engaging portion 20 described above, the other hinge device H does not have the engaging portion 20, so that the shaft portion 5 tends to come off from the bearing portion 15. Since the other attached member Wb is bridged between the base plates 12, a situation where it is detached is prevented.

そして、軸部5が軸受部15に支持された状態では、軸受部15は穴状に形成され軸部5を包持することからそれだけ軸部5の支持が確実になり支持の安定化を図ることができる。また、軸部5が軸受部15に支持された状態では、軸部プレート4の軸部面3と、軸受部プレート14の軸受部面13とが面接触するので、軸部5が傾こうとしても軸部面3と軸受部面13との面接触により、これを規制することができ、この点でも軸部5の支持が確実になり支持の安定化を図ることができる。特に、軸部面3及び軸受部面13の面積が軸部5の横断面積及び軸受部15の断面積より大きく形成されているので、軸部面3と軸受部面13との面接触面積が大きくなり、軸部5の傾きをより一層確実に規制することができ、軸部5の支持を確実にして支持の安定化を図ることができる。また、他方の被取付部材Wbが大きく回動しても、突起50がストッパ51に衝止して回動終端を規定するので、停止を確実にすることができる。   When the shaft portion 5 is supported by the bearing portion 15, the bearing portion 15 is formed in a hole shape so as to hold the shaft portion 5, so that the shaft portion 5 is reliably supported and the support is stabilized. be able to. Further, in a state where the shaft portion 5 is supported by the bearing portion 15, the shaft portion surface 3 of the shaft portion plate 4 and the bearing portion surface 13 of the bearing portion plate 14 are in surface contact with each other. In addition, this can be regulated by the surface contact between the shaft portion surface 3 and the bearing portion surface 13, and also in this respect, the shaft portion 5 is reliably supported and the support can be stabilized. Particularly, since the areas of the shaft surface 3 and the bearing surface 13 are larger than the cross-sectional area of the shaft 5 and the cross-sectional area of the bearing 15, the surface contact area between the shaft surface 3 and the bearing surface 13 is small. As a result, the inclination of the shaft portion 5 can be more reliably regulated, and the support of the shaft portion 5 can be reliably secured to stabilize the support. Further, even if the other attached member Wb rotates largely, the protrusion 50 stops against the stopper 51 and defines the end of rotation, so that the stop can be ensured.

尚、上記先の実施の形態において、係合部20を軸受部プレート14側に設けたが、必ずしもこれに限定されるものではなく、軸部プレート4側に設けて軸受部プレート14に係合するように構成しても良く、適宜変更して差し支えない。例えば、図16に示すように、図4における軸部5と軸受部15とを互いに逆になるようにした構造のものが考えられる。
また、上記実施の形態では、軸部材1と軸受部材10とを金属の鋳物で形成したが、必ずしもこれに限定されるものではなく、射出成形機により樹脂で成形しても良く、適宜変更して差し支えない。
尚また、上記実施の形態では、本発明に係るヒンジ装置Hを、自動車のフードに用いた例で説明したが、必ずしもこれに限定されるものではなく、例えば、自動車の可倒式のシートやリッド等に用いても良く、また、自動車の部品のみならず、どのような被取付部材に用いてよいことは勿論である。
In the above-described embodiment, the engaging portion 20 is provided on the bearing portion plate 14 side. However, the present invention is not limited to this, and the engaging portion 20 is provided on the shaft portion plate 4 side to engage with the bearing portion plate 14. You may comprise so that it may change suitably. For example, as shown in FIG. 16, a structure in which the shaft portion 5 and the bearing portion 15 in FIG.
Moreover, in the said embodiment, although the shaft member 1 and the bearing member 10 were formed with the metal casting, it is not necessarily limited to this, You may shape | mold with resin with an injection molding machine, It changes suitably. It does not matter.
In the above embodiment, the example in which the hinge device H according to the present invention is used in an automobile hood has been described. However, the present invention is not limited to this example. Of course, it may be used for a lid or the like, and may be used not only for automobile parts but also for any attached member.

H ヒンジ装置
T 中間品
Wa,Wb 被取付部材
1 軸部材
2 ベースプレート
3 軸部面
4 軸部プレート
5 軸部
10 軸受部材
12 ベースプレート
13 軸受部面
14 軸受部プレート
15 軸受部
P 軸線
O 軸心
20 係合部
21 外周部
21a 外周
22 横突起
23 外側面
24 縦突起
30 切欠き部
31 ストッパ
40 ランナ
41 主棒
42 従棒
45 薄肉部
50 突起
51 ストッパ
H Hinge device T Intermediate product Wa, Wb Mounted member 1 Shaft member 2 Base plate 3 Shaft portion surface 4 Shaft portion plate 5 Shaft portion 10 Bearing member 12 Base plate 13 Bearing portion surface 14 Bearing portion plate 15 Bearing portion P Axis axis O axis 20 Engagement part 21 Outer part 21a Outer part 22 Lateral protrusion 23 Outer side surface 24 Vertical protrusion 30 Notch part 31 Stopper 40 Runner 41 Main bar 42 Follower bar 45 Thin part 50 Projection 51 Stopper

Claims (5)

軸部が突設された軸部材と、該軸部材の軸部が挿通されて相対的に回動自在に包持される穴状の軸受部が形成された軸受部材とを備え、上記軸部を軸受部に挿入して上記軸部材と軸受部材とを組付けて構成されるヒンジ装置を製造する方法であって、
上記軸部材と軸受部材とを一つの成形型を用いて成形してヒンジ装置の中間品を得、該ヒンジ装置の中間品を、上記軸部材の軸部の軸線と上記軸受部材の軸受部の軸線とを一致させて該軸部を軸受部に対峙させるとともに、該軸部材と軸受部材とを湯道を形成するランナで連結して構成し、次に、該ヒンジ装置の中間品に対して、上記軸部が軸受部に挿入されるように上記軸線方向に沿う力を付与し、該力の付与により上記ランナを破損すると同時に上記軸部を軸受部に挿入して該軸部材と軸受部材とを組付けるヒンジ装置の製造方法であり、
上記ヒンジ装置の中間品において、上記ランナを、上記力の付与時に破損して該軸部材及び軸受部材から離脱するように形成したことを特徴とするヒンジ装置の製造方法。
A shaft member provided with a projecting shaft portion, and a bearing member formed with a hole-shaped bearing portion through which the shaft portion of the shaft member is inserted and relatively rotatably supported. A hinge device configured by assembling the shaft member and the bearing member into the bearing portion,
The shaft member and the bearing member are molded using a single mold to obtain an intermediate product of the hinge device, and the intermediate product of the hinge device is obtained by connecting the axis of the shaft portion of the shaft member and the bearing portion of the bearing member. The shaft is aligned with the shaft and the shaft is opposed to the bearing, and the shaft and the bearing are connected by a runner that forms a runner. And applying a force along the axial direction so that the shaft portion is inserted into the bearing portion, and damaging the runner by the application of the force, and simultaneously inserting the shaft portion into the bearing portion. a method for manufacturing a hinge device that assembling the door,
In the intermediate product of the hinge device, the runner is formed so as to be broken when the force is applied and detached from the shaft member and the bearing member .
上記ヒンジ装置の中間品において、上記軸部の先端の外周縁と上記軸受部の開口端の内周縁とを上記力の付与時に破損して飛散する薄肉部で連結したことを特徴とする請求項1記載のヒンジ装置の製造方法。 Claims, characterized in the intermediate products of the hinge device, that the inner peripheral edge of the opening end of the outer peripheral edge and the bearing portion of the distal end of the shaft portion and connected by thin portions scattered damaged during application of the force A manufacturing method of the hinge device according to 1 . 軸部が突設された軸部材と、該軸部材の軸部が挿通されて相対的に回動自在に包持される穴状の軸受部が形成された軸受部材とを備え、上記軸部を軸受部に挿入して上記軸部材と軸受部材とを組付けて構成されるヒンジ装置を製造する方法であって、  A shaft member provided with a projecting shaft portion, and a bearing member formed with a hole-shaped bearing portion through which the shaft portion of the shaft member is inserted and relatively rotatably supported. A hinge device configured by assembling the shaft member and the bearing member into the bearing portion,
上記軸部材と軸受部材とを一つの成形型を用いて成形してヒンジ装置の中間品を得、該ヒンジ装置の中間品を、上記軸部材の軸部の軸線と上記軸受部材の軸受部の軸線とを一致させて該軸部を軸受部に対峙させるとともに、該軸部材と軸受部材とを湯道を形成するランナで連結して構成し、次に、該ヒンジ装置の中間品に対して、上記軸部が軸受部に挿入されるように上記軸線方向に沿う力を付与し、該力の付与により上記ランナを破損すると同時に上記軸部を軸受部に挿入して該軸部材と軸受部材とを組付けるヒンジ装置の製造方法であり、  The shaft member and the bearing member are molded using a single mold to obtain an intermediate product of the hinge device, and the intermediate product of the hinge device is obtained by connecting the axis of the shaft portion of the shaft member and the bearing portion of the bearing member. The shaft is aligned with the shaft and the shaft is opposed to the bearing, and the shaft and the bearing are connected by a runner that forms a runner. And applying a force along the axial direction so that the shaft portion is inserted into the bearing portion, and damaging the runner by the application of the force, and simultaneously inserting the shaft portion into the bearing portion. A manufacturing method of the hinge device
上記ヒンジ装置の中間品において、上記軸部の先端の外周縁と上記軸受部の開口端の内周縁とを上記力の付与時に破損して飛散する薄肉部で連結したことを特徴とするヒンジ装置の製造方法。  In the intermediate product of the hinge device, the outer peripheral edge at the tip of the shaft portion and the inner peripheral edge of the opening end of the bearing portion are connected by a thin portion that is damaged and scattered when the force is applied. Manufacturing method.
上記請求項1乃至3何れかに記載のヒンジ装置の製造方法で用いられるヒンジ装置の中間品。   The intermediate product of the hinge apparatus used with the manufacturing method of the hinge apparatus in any one of the said Claim 1 thru | or 3. 上記請求項1乃至3何れかに記載のヒンジ装置の製造方法で製造されたヒンジ装置。   A hinge device manufactured by the method for manufacturing a hinge device according to any one of claims 1 to 3.
JP2012059739A 2012-03-16 2012-03-16 Manufacturing method of hinge device, intermediate product of hinge device, and hinge device Expired - Fee Related JP5734901B2 (en)

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