JP5754615B2 - Synthetic resin round frame - Google Patents
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- JP5754615B2 JP5754615B2 JP2010289635A JP2010289635A JP5754615B2 JP 5754615 B2 JP5754615 B2 JP 5754615B2 JP 2010289635 A JP2010289635 A JP 2010289635A JP 2010289635 A JP2010289635 A JP 2010289635A JP 5754615 B2 JP5754615 B2 JP 5754615B2
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- 229920003002 synthetic resin Polymers 0.000 title claims description 8
- 239000000057 synthetic resin Substances 0.000 title claims description 8
- 238000010521 absorption reaction Methods 0.000 claims description 52
- 230000000052 comparative effect Effects 0.000 description 12
- 230000006837 decompression Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 8
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 230000000994 depressogenic effect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000012447 hatching Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 241001122767 Theaceae Species 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
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- Containers Having Bodies Formed In One Piece (AREA)
Description
本発明は、胴部に減圧吸収パネルを備える合成樹脂製丸形壜体に関するものである。 The present invention relates to a synthetic resin round casing including a vacuum absorbing panel in a body portion.
従来、殺菌を必要とするたとえば果汁飲料やお茶等、ポリエチレンテレフタレート(以下、PETと記す。)樹脂製の壜体(ペットボトル)等の合成樹脂製壜体への充填方法として、所謂、高温充填と呼ばれる方法があるが、90℃前後の温度で内容液を壜体に充填し、キャップをして密封後、冷却するものであり、冷却後には壜体内がかなりの減圧状態となる。 Conventionally, so-called high temperature filling has been used as a filling method for synthetic resin casings such as polyethylene terephthalate (hereinafter referred to as PET) resin casings (pet bottles) that require sterilization, such as fruit juices and tea. However, the casing is filled with the content liquid at a temperature of about 90 ° C., sealed with a cap, and then cooled. After cooling, the casing is considerably decompressed.
このため、上記のような高温充填を伴う用途については、胴部に減圧吸収パネルを形成し、減圧に伴う壜体の減容変形を、壜体がいびつに変形した感じを与えることなく、目立たないように吸収(緩和)する機能、所謂、減圧吸収機能を発揮するようにした耐熱ボトルが用いられている。
たとえば、特許文献1には胴部に中心軸に対して軸対称に、6ケの縦長の減圧吸収パネルを凹状に陥没形成した丸形壜体に係る発明が記載されている。
Therefore, for applications involving high temperature filling as described above, a vacuum absorption panel is formed in the body, and the volume reduction deformation of the casing accompanying decompression is conspicuous without giving the feeling that the casing has been deformed. A heat-resistant bottle that exhibits a function of absorbing (relaxing) such as so-called reduced pressure absorption is used.
For example,
ここで、1リッター以下程度の比較的小さな内容量の壜体では、胴部の表面積が小さく、必要な減圧吸収容量に対する減圧吸収パネルの面積の確保が難しくなる。さらに、強度や剛性の面から、あるいはデザイン性を重視して減圧吸収パネルを形成する領域を胴部の下半部の範囲等に限定すると、壜体内部の減圧度を徐々に上げていき、胴部の周壁が局部的に陥没変形あるいは座屈変形した時点における壜体の減容変形量である減圧吸収容量が不足すると云う問題がある。 Here, in the case of a relatively small internal capacity housing of about 1 liter or less, the surface area of the body portion is small, and it is difficult to ensure the area of the reduced pressure absorption panel for the required reduced pressure absorption capacity. Furthermore, if the area for forming the vacuum absorption panel is limited to the range of the lower half of the torso, etc. in terms of strength and rigidity, or with emphasis on design, the degree of vacuum inside the housing will gradually increase, There is a problem that the reduced pressure absorption capacity, which is a volume reduction deformation amount of the housing at the time when the peripheral wall of the trunk portion is locally depressed or buckled, is insufficient.
そこで、本発明は合成樹脂製の丸形壜体における減圧吸収パネルによる減圧吸収機能を、減圧吸収パネルの面積の大きさを広げることなく向上させることを技術的な課題とするものである。
Therefore, the present invention has a technical problem to improve the reduced pressure absorption function of the reduced pressure absorption panel in the synthetic resin round casing without expanding the size of the area of the reduced pressure absorption panel.
上記課題を解決するための手段の中、本発明の主たる構成は、
円筒状の胴部の所定の高さ範囲に複数の減圧吸収パネルを周方向に並列状に陥没形成すると共に、隣接する減圧吸収パネルの間に柱部を縦方向に残存形成した丸形壜体において、
減圧吸収パネルの左右側端縁となる、平断面でみて、円弧状の柱部と減圧吸収パネルの左右側端部を陥没状に形成する傾斜面との境界部分に、角取り状に、前記傾斜面に比較して緩やかな傾斜の段部を配設し、この段部を陥没変形の左右の基端部とする、と云うものである。
Among the means for solving the above problems, the main configuration of the present invention is:
A circular housing in which a plurality of reduced pressure absorption panels are recessed in a circumferential direction in a predetermined height range of a cylindrical body portion, and a column portion is formed in a vertical direction between adjacent reduced pressure absorption panels. In
As seen from the flat cross-section, which is the left and right side edges of the vacuum absorbing panel, at the boundary between the arc-shaped column part and the inclined surface forming the left and right side edges of the vacuum absorbing panel in a recessed shape, A step portion having a gentle slope as compared with the inclined surface is provided , and this step portion is used as the left and right base end portions of the depression deformation .
壜体内の減圧度を上昇させると、陥没状に形成された減圧吸収パネルが柱部との境界部を基端部としてさらに陥没状に変形し減圧吸収機能が発揮される。
そして、上記構成によれば、減圧吸収パネルの左右側端縁に緩やかな傾斜の段部を配設し、この段部を陥没変形の左右の基端部とすることにより、基端部の可動域を大きくすることができ、その結果減圧度の上昇の進行に伴う減圧吸収パネルの陥没変形の変形量を大きくして減圧吸収機能を向上させることができる。
When the degree of decompression in the housing is raised, the decompression absorption panel formed in a depression shape is further deformed into a depression shape with the boundary portion with the pillar as the base end portion, and the decompression absorption function is exhibited.
And according to the said structure, the step part of gentle inclination is arrange | positioned in the left-right side edge of a pressure-reduction absorption panel, and this step part is made into the right and left base end part of depression deformation, and the base end part is movable. The area can be enlarged, and as a result, the amount of deformation of the depression deformation of the vacuum absorbing panel accompanying the progress of the increase in the degree of vacuum can be increased to improve the vacuum absorbing function.
本発明の他の構成は、上記主たる構成において、段部を減圧吸収パネルの上端部及び下端部に延設し、段部で減圧吸収パネルを囲うように構成する、と云うものである。 According to another configuration of the present invention, in the main configuration described above, the step portion is extended to the upper end portion and the lower end portion of the vacuum absorption panel, and the vacuum absorption panel is surrounded by the step portion.
上記構成により、段部を、減圧吸収パネルを囲うように配設することにより、減圧吸収パネルの陥没変形をより柔軟に大きく進行させることができ、減圧吸収容量をより減圧吸収機能をさらに向上させることができる。
With the above configuration, by arranging the step portion so as to surround the vacuum absorption panel, the depression deformation of the vacuum absorption panel can be progressed more flexibly and greatly, and the vacuum absorption capacity is further improved by the vacuum absorption capacity. be able to.
本発明は、上記した構成となっているので、以下に示す効果を奏する。
本発明の主たる構成を有する丸形壜体にあっては、柱部と減圧吸収パネルの左右側端部を陥没状に形成する傾斜面との境界部分に、角取り状に、前記傾斜面に比較して緩やかな傾斜の段部を配設し、この段部を陥没変形の左右の基端部とすることにより、この基端部の可動域を大きくすることができ、その結果減圧度の上昇の進行に伴う減圧吸収パネルの陥没変形の変形量を大きくして減圧吸収機能を向上させることができる。
Since the present invention has the above-described configuration, the following effects can be obtained.
In the rounded casing having the main configuration of the present invention, at the boundary portion between the column portion and the inclined surface that forms the left and right side end portions of the vacuum absorbing panel in a recessed shape, in a chamfered shape, on the inclined surface In comparison, by arranging a step part with a gentle slope and making this step part the left and right base end parts of the depression deformation, the range of motion of this base end part can be increased, and as a result, the degree of decompression is reduced. It is possible to improve the reduced pressure absorption function by increasing the deformation amount of the depression deformation of the reduced pressure absorption panel as the ascent progresses.
以下、本発明の実施の形態を実施例に沿って図面を参照しながら説明する。
図1〜3は本発明の合成樹脂製丸形壜体の一実施例を示すものであり、図1は正面図、図2は平面図、図3(a)は図1中のA−A線、(b)はB−B線、(c)はC−C線に沿った平断面図である。この壜体1はPET樹脂製の二軸延伸ブロー成形品であり、口筒部2、肩部3、円筒状の胴部4、底部5を有し、全高さが260mm、直径が83mm、通称容量が1リッターの丸形壜体である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below along the examples with reference to the drawings.
1 to 3 show one embodiment of a synthetic resin round casing of the present invention, FIG. 1 is a front view, FIG. 2 is a plan view, and FIG. 3A is AA in FIG. (B) is a BB line, (c) is a plane sectional view along a CC line. This
胴部4の上半部には6ケの周溝7が形成されており、下半部には縦長矩形状の6ケの減圧吸収パネル11が並列状に陥没形成され、隣接する減圧吸収パネル11の間には壜体1の剛性や座屈強度を担う6ケの柱部6が縦方向に残存形成されている。
Six
そして、各減圧吸収パネル11の周縁部は、図1に示されるように額縁状に段部12が配設されている。
そして減圧吸収パネル11の平断面形状は、図3(b)、(c)に示されるように、段部12、左右側端部を陥没状に形成する傾斜面13、そして底部14から構成されおり、減圧吸収パネル11の左右側端縁では、段部12は、図3(c)中の拡大図で示されるように、平断面でみて、円弧状の柱部6と減圧吸収パネル11の左右側端部を陥没状に形成する傾斜面13との境界部分に、角取り状に、傾斜面13に比較して緩やかな傾斜で配設されている。
And the
As shown in FIGS. 3 (b) and 3 (c), the flat cross-sectional shape of the reduced
次に、図4、5は本発明の壜体の作用効果を確認するために用意した比較例の壜体1を示すものであり、図4は正面図、図5(a)は図4中のA−A線、(b)はB−B線、(c)はC−C線に沿った平断面図である。
この比較例の壜体1の形状は、上記実施例の壜体1と比較すると、減圧吸収パネル11の周縁部に段部12を配設していないことを除いて同形状である。
すなわち、比較例の壜体1では図5(c)中の拡大図に示されるように、減圧吸収パネル11の左右側端縁では、平断面でみて、円弧状の柱部6と減圧吸収パネル11の左右側端部を陥没状に形成する傾斜面13が直接交叉している。
Next, FIGS. 4 and 5 show a
The shape of the
That is, in the
図7は、上記実施例と比較例の壜体について、壜体の減圧吸収容量に係る解析を実施した結果を示すもので、横軸を減圧度(kPa)、縦軸を吸収容量(ml)としたグラフであり、実施例の壜体の測定結果をTest1の線で示し、比較例の壜体の測定結果をTest2の線で示している。 FIG. 7 shows the results of analyzing the vacuum absorption capacity of the casings of the above examples and comparative examples. The horizontal axis represents the degree of vacuum (kPa), and the vertical axis represents the absorption capacity (ml). and a graph, the results of measurement of the bottle of example illustrates a line Test1, show the measurement results of the bottle of Comparative example by lines Test2.
そして、最終的に不正変形が発生する点、図中、S1、S2で示した点における減圧強度と減圧吸収容量は次のようであった。
・実施例の壜体;15.0kPa、52.7ml
・比較例の壜体;11.8kPa、36.4ml
なお、実施例の壜体1では、図7中のS1点で、図1中ハッチングで示した位置、すなわち柱部6の上端部で局所的な変形が発生し、一方、比較例の壜体1では、図7中のS2点で、図4中ハッチングで示した位置、すなわち柱部6の中央高さ位置で局所的な変形が発生する。
And the pressure reduction intensity | strength and the pressure reduction absorption capacity | capacitance in the point which illegal deformation | transformation finally generate | occur | produces and the point shown by S1 and S2 in the figure were as follows.
-Example housing; 15.0 kPa, 52.7 ml
・ Comparative body: 11.8 kPa, 36.4 ml
In the
上記結果から、実施例の壜体は比較例の壜体に対して減圧吸収容量が約45%向上し、本発明における段部12の作用効果が確認された。
また、図7中のTest1の線はTest2の線に比較して横軸に対する立ち上がり角度が大きく、この点から、実施例の壜体では比較例の壜体に比較し減圧度の上昇に伴う壜体の減容変形がより柔軟に進行することが判った。
From the above result, the vacuum absorption capacity of the case of the example was improved by about 45% compared to the case of the comparative example, and the effect of the
Further, the line of
ここで、図6は上記の減圧吸収容量測定試験中における減圧吸収パネルの変形態様を解析した結果を、図1、図4中のC−C線に沿った平断面図で概略的に示したものであり、(a)は実施例の壜体、(b)は比較例の壜体についてのものである。
それぞれ2点鎖線で減圧吸収パネル11の陥没状の変形態様を示しているが、実施例の壜体では、減圧吸収パネル11の左右側端部を陥没状に形成する傾斜面13に比較して緩やかな傾斜の段部12が陥没変形の左右の基端部となるため、この基端部の可動域が大きくなり、比較例の壜体に対して減圧吸収パネル11の陥没変形量を大きくできることが判った。
Here, FIG. 6 schematically shows a result of analyzing the deformation mode of the vacuum absorption panel during the above-described vacuum absorption capacity measurement test, in a plane cross-sectional view along the line CC in FIGS. 1 and 4. (A) is about the case of an Example, (b) is about the case of a comparative example.
Each of the two-dot chain lines shows a depression-like deformation mode of the reduced-
以上、実施例に沿って本願発明の実施の形態とその作用効果について説明したが、本願の実施の形態はこの実施例に限定されるものではない。
上記実施例では、PET樹脂製の容量が1リッターで、胴部の上半部に周溝を多数配設し、下半部に減圧吸収パネルを配設した丸形壜体の例を示したが、本願発明の作用効果は他の合成樹脂製の壜体、他の容量の壜体部についても十分発揮されるものである。
また、減圧吸収パネルの配設領域についても下半部だけでなく、必要に応じて胴部の全高さ領域に、上半部だけに、さらには上半分と下半部を2段に分けてその双方に配設することもできる。さらに減圧吸収パネルの配設個数やその形状についても使用目的に応じて適宜、設定できるものであり、特に限定されるものでない。
As mentioned above, although embodiment of this invention and its effect were demonstrated along the Example, embodiment of this application is not limited to this Example.
In the above embodiment, an example of a round housing having a PET resin capacity of 1 liter, a large number of circumferential grooves disposed in the upper half of the body, and a vacuum absorbing panel disposed in the lower half is shown. However, the effects of the present invention are sufficiently exerted on other synthetic resin casings and other capacity casings.
Also, the decompression absorption panel is arranged not only in the lower half, but also in the entire height region of the body, if necessary, only in the upper half, and further in two stages, the upper half and the lower half. It can also be arranged on both sides. Further, the number of the vacuum absorbing panels and the shape thereof can be appropriately set according to the purpose of use, and are not particularly limited.
また、上記実施例では減圧吸収パネルを囲うようにして段部を周設する構成としたが、段部を左右側端縁だけに配設する構成としても、その減圧吸収容量の向上に係る作用効果は十分に発揮される。
また、段部に係る幅や傾斜の程度等の形状は、減圧吸収容量の向上に係る作用効果、座屈強度、さらには外観デザイン等を考慮して適宜決めることが決めることができる。
Further, in the above embodiment, the step portion is provided so as to surround the vacuum absorption panel. However, even if the step portion is provided only on the left and right side edges, the effect of improving the pressure reduction absorption capacity is provided. The effect is fully demonstrated.
In addition, the shape of the stepped portion such as the width and the degree of inclination can be determined as appropriate in consideration of the effect of improving the reduced pressure absorption capacity, the buckling strength, and the appearance design.
以上説明したように、本発明の合成樹脂製丸形壜体は減圧吸収パネルによる減圧吸収機能を大幅に向上したものであり、特に小型、あるいは壜体やデザイン面等から減圧吸収パネルの配設可能な面積が限定されるような壜体での幅広い使用展開が期待される。
As described above, the synthetic resin round casing of the present invention greatly improves the vacuum absorbing function of the vacuum absorbing panel, and is particularly compact or has a reduced pressure absorbing panel disposed from the casing or design surface. A wide range of usage development is expected in the case where the possible area is limited.
1 ;壜体
2 ;口筒部
3 ;肩部
4 ;胴部
5 ;底部
6 ;柱部
7 ;周溝
11;減圧吸収パネル
12;段部
13;傾斜面
14;底面
DESCRIPTION OF
Claims (2)
前記減圧吸収パネル(11)の左右側端縁となる、平断面でみて、円弧状の前記柱部(6)と減圧吸収パネル(11)の左右側端部を陥没状に形成する傾斜面(13)との境界部分に、角取り状に、前記傾斜面(13)に比較して緩やかな傾斜の段部(12)を配設し、前記段部(12)を陥没変形の左右の基端部とする
ことを特徴とする合成樹脂製丸形壜体。 A plurality of reduced pressure absorption panels (11) are recessed in parallel in the circumferential direction in a predetermined height range of the cylindrical body (4), and a column portion (6) between adjacent reduced pressure absorption panels (11). ) In a vertical shape that remains in the vertical direction,
The left and right side edges of the reduced pressure absorption panel (11), as seen in a flat cross section, the arcuate pillars (6) and inclined surfaces that form the left and right side ends of the reduced pressure absorption panel (11) in a recessed shape ( 13), a step portion (12) having a gentle slope compared to the inclined surface (13) is disposed in a chamfered shape at the boundary portion with the step (13), and the step portion (12) is provided on the left and right bases of the depression deformation. A synthetic resin round casing characterized by having an end .
The step portion (12) extends from the upper end portion and the lower end portion of the reduced pressure absorption panel (11), and the step portion (12) surrounds the reduced pressure absorption panel (11). Round enclosure.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010289635A JP5754615B2 (en) | 2010-12-27 | 2010-12-27 | Synthetic resin round frame |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2010289635A JP5754615B2 (en) | 2010-12-27 | 2010-12-27 | Synthetic resin round frame |
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|---|---|
| JP2012136252A JP2012136252A (en) | 2012-07-19 |
| JP5754615B2 true JP5754615B2 (en) | 2015-07-29 |
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| JP6759050B2 (en) * | 2016-10-24 | 2020-09-23 | 株式会社吉野工業所 | Synthetic resin container |
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| JPH0216712U (en) * | 1988-07-19 | 1990-02-02 | ||
| JPH05310239A (en) * | 1992-04-30 | 1993-11-22 | Dainippon Printing Co Ltd | Biaxially stretch blow molded container |
| JP3458142B2 (en) * | 1995-02-28 | 2003-10-20 | 三菱樹脂株式会社 | Plastic bottle |
| JP3050588U (en) * | 1998-01-16 | 1998-07-21 | 日精エー・エス・ビー機械株式会社 | Biaxial stretch blow molded container |
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